Operators Manual GD30P
Contents
1. GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 12 of 14 DENMARK OPERATORS MANUAL Machine Type GD30P GROUNDED WHEN DRIVE IS NOT ACTIVE pin 9 DISABLE SIGNAL 5 TO 50 VDC DISPENSING DISABLED WHEN INPUT IS ACTIVE 3 Prime 10 11 pin 10 PRIME GROUND pin 11 PRIME DRIVE PRIMING WHEN CONNECTED TO GROUND pin 12 NOT CONNECTED pin 13 NOT CONNECTED 4 Main Power 14 16 pin 14 MAIN SUPPLY NEUTRAL pin 15 MAIN SUPPLY EARTH pin 16 MAIN SUPPLY LINE 7 2 Change of voltage OHOOHO Oo IOI br ck red orange 1 Bg dB K Fig 7 The GD30P can be converted to accept another supply voltage The conversion can be made inside the machine by moving the cables of the transformer clamps Flexicon A S Odinsvej 5 DK 4100 Ringsted Denmark Phone 45 57671155 Fax 45 57670541 GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 13 of 14 DENMARK OPERATORS MANUAL Machine Type 8 Sound pressure level LAeq lt 70 dB a COPYRIGHT kkkkkkkkk Copyright c 2006 Flexicon A S All rights to this manual belong to Flexicon A S Neither the complete manual nor parts of it may be translated copied printed or published in any form or by any means without permission in writing from Flexicon A S Flexicon A S is convinced that the information of this2. manual is correct but Flexicon A S cannot be held responsible for it Flexicon A S reserves the right to update and amend this manual without previous notice Flexicon A S is under no obligation to update manuals already published GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 14 of 14
3. OPERATORS MANUAL Machine Type Operators Manual GD30P DENMARK OPERATORS MANUAL Machine Type 1 DECLARATION OF CONFORMITY ncscssccscssssosssoncssscesnecscssnnssscscesssssavessesearsoessonsssssossvoussvanssecrsnassssscenee 3 2 MARTI IOI P 4 3 GENERAL INFORMATION 6incecsicscssssstesnsssssooasssssssensssonssosseosescssensesessonsosesstesrsesssooaesecdsoaressosesesssvosesssessse 5 3 1 Unpacking and inspection ett M 5 3 2 The Dispensing 5 LEM iri T 6 3 4 Addressing of filling station hav ub egeo tibia eiu 7 4 DAILY USE o 8 41 Quern ur c 8 5 PR UDG RA oh ili rcp 9 5 1 Programming rm 9 3 2 parameters 9 6 CLEANING AND MAINTENANCE ccssisasctssccssssscesieasssciiessecssecsscesvascsssucessesaeoiseeiseassiones ssavetssscibeenssibeabs 11 Daily 11 6 2 11 63 Dispo
4. ct support The pump needs a filling nozzle with cut off valve GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 5 of 14 DENMARK OPERATORS MANUAL Machine Type 3 3 Installation GD30P must be placed either in frame delivered or otherwise in a suspension frame All electrical connections are on the rear side 123 45 6 7 8 91011121514 15 16 FLEXNET MAIN POWER 1 3 14 16 Fig 1 The power supply is mounted with 0 pin 4 earth pin 15 and phase in pin 16 The communication cable from MC12 MC12P is mounted in pin 1 3 Should the system be operating more than GD30P the communication lines are connected in parallel in pin 1 3 in all units Address 1 is the factory setting of GD30P In case you want to change this setting please consult section 1 4 in this manual GD30P is now ready to be switched on and to be programmed from the MC12 MC12P GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 6 of 14 DENMARK OPERATORS MANUAL Machine Type 3 4 of filling station Address e ius zx V xp 2 ess 09 5 12 7 1 0 0 1 O 2 zx as 3 x zx X E dus E ion C x OoOo Fig 2 Address 1 is th
5. e Value ml Range 10 9999 ml GD30P can dispense from 10 to 9999 ml but for volumes exceeding approx 1000 ml the capacity will drop significantly If the volume is changed a recalibration should be made 2 Velocity Range 30 750 rpm The velocity must be adjusted to the viscosity of the product and fig 6 gives a guideline for this Speed RPM 800 600 400 e00 Viscosity C ST 5000 10000 15000 Fig 5 In case of large velocity changes or big changes in the dispense volume a recalibration should be carried out GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 9 of 14 DENMARK OPERATORS MANUAL Machine Type GD30P 3 Acceleration deceleration Value An integral number Range 1 100 The acceleration and the deceleration will always be the same The lowest value 1 will give the slowest acceleration and the highest value 100 will give the fastest acceleration If the acceleration is changed a recalibration should be made 4 Reversing back suction Value An integral number Range 0 10 If the pump is moved a little backwards reversing after the completion of fillings a minor back suction will be created This can prevent dripping from the filling needle The value 0 will give no reversing but the value 10 will give maximum reversing ALWAYS make a recalibration if the reversing value is altered For other programming possibilities reference is made to t
6. e factory setting of GD30P If the GD30P is one of several filling stations a system none of the stations may have the same address and it must therefore be changed Change of address is performed via a dip switch placed at the bottom of the GD30P This change may only be carried out when the machine is turned off at the main switch Addresses between 1 and 16 may be chosen and Fig 2 shows the various combinations GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 7 of 14 DENMARK OPERATORS MANUAL Machine Type 4 DAILY USE 4 1 Pump Connections Fig 3 The dimension of tubes mounted at the inlet and discharge side should minimum be 7 8 and 1 2 respectively Fig 4 If the product is of high viscosity it is necessary to mount a hopper for good product support of the pump see fig 4 The dispenser head is now ready for operation GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 8 of 14 DENMARK OPERATORS MANUAL Machine Type 5 PROGRAMMING 5 1 In the following a parameter will be the value of a single function e g volume acceleration A program will be a complete set of parameters which together will constitute the GD30P work instructions The actual programming will be made on the MC12 and reference is made to the MC12 manual 5 2 GD30P parameters 1 Volum
7. he MC12 manual GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 10 of 14 DENMARK OPERATORS MANUAL Machine Type 6 CLEANING AND MAINTENANCE 6 1 Daily cleaning Daily cleaning will not be necessary except for the normal routine cleaning of production equipment Liquids must NOT be splashed onto GD30P It may only be cleaned with a damp piece of paper or cloth 6 2 Maintenance As all movable parts in GD30P are maintenance free no maintenance is required apart from normal cleaning of the equipment If service should be needed please contact your supplier or Flexicon A S 6 3 Disposal The machines can be disposed in the same way as Personal Computers GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 11 of 14 DENMARK OPERATORS MANUAL Machine Type 7 7 1 Interface 123 45 6 7 8 91011121314 1516 FLEXNET EXTERNAL PRIME MAIN POWER 1 3 4 9 10 11 14 16 Fig 6 1 Flexnet 1 3 pin 1 FLEXNET DATA PIN 1 ON FLEXNET DIN CONNECTOR pin 2 FLEXNET GND PIN 3 ON FLEXNET DIN CONNECTOR pin 3 FLEXNET DATA PIN 4 ON FLEXNET DIN CONNECTOR 2 External 4 9 pin 4 START SIGNAL 5 TO 50 VDC POSITIVE EDGE TRIGGERED pin 5 424 VDC OUTPUT pin 6 GROUND 7 STATUS OUTPUT SIGNAL OPEN COLLECTOR GROUNDED WHEN DRIVE IS ACTIVE pin 8 STATUS OUTPUT SIGNAL OPEN COLLECTOR
8. ngsted October 2006 Mads Ulric Jensen Signature GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 3 of 14 Machine 2 CAUTION This manual should be read before using the GD30P Explanations to the pictograms Warning against touching Warning against opening Warning against high voltage b Ww 1 When operating the GD30P make sure that the dispenser head is closed The mains switch is used for emergency stopping The GD30P should only be used for dosing and filling of liquid fluids The GD30P must be placed on a stable bed plate and in such a way that it is not exposed to great humidity high temperatures or other abnormal operating environments It is not to be used in explosion hazardous environments It is prohibited to maintain or clean the GD30P when it is connected to the power supply It is prohibited for unauthorised personnel to open the cover of the GD30P s electrical parts Always remember that the GD30P must be earthed by way of the switch Handle the filling needles with caution The pump must not run dry The pump needs a filling nozzle with cut off valve GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 4 of 14 DENMARK OPERATORS MANUAL Machine Type 3 GENERAL INFORMATION 3 1 Unpacking and inspection GD30P is a dispenser in the Flexicon Multi Filling System FMFS The GD30P cannot do fillings by itself but must be connected
9. sal rre S 11 7 INTERFACE AND CHANGE 1 0 1 12 NM cuoc cs 12 7 2 lude 13 NES o E siberes 14 GD30P OM 1 01 EN Ver 1 01 Date 2006 10 24 Page 2 of 14 DENMARK OPERATORS MANUAL Machine Type 1 DECLARATION CONFORMITY We Flexicon A S Frejasvej 2 6 DK 4100 Ringsted declare on our sole responsibility that the product GD30P A Flexicon a s amp Model GD30P Serial No YYMM XXXX Supply 230V 50Hz 350W Year 2006 to which this declaration relates is in conformity with the following standard s DS EN ISO 12100 Safety of machinery Basic concepts general principles of design DS EN 60204 Safety of machinery Electrical equipment of machines according to the provisions in the Directives 98 37 EC On the approximation of the laws of the Member States relating to machinery 73 23 On the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits 2004 108 EC On the approximation of the laws of the Member States relating to electromagnetic compatibility Ri
10. to Flexicon s control unit MC12 or to a PC with RS485 multidrop communication Please check that all ordered items have been received and that no items were damaged during transport In case of any defects or omissions please contact Flexicon A S or your supplier immediately When ordering spare parts or accessories for the GD30P please state the serial number stamped The serial number is stamped on the label on the bottom of the GD30P Please check that the connected mains plug is of the correct type with the correct earthed switch If this is not the case the correct type of plug must be mounted with the following connections Yellow green earth Blue neutral Brown phase ALWAYS REMEMBER that this machine must be earthed 3 2 The Dispensing Principle GD30P operates with a pump of positive displacement rotary type The volume at the inlet increases when the gears rotate and the product ids drawn into the pump It is then transported in the space between the gears and the periphery of the body to the discharge side The volume between the gears is reduced here and the product is forced out through the outlet The gears operate without metallic contact with casing The pumps have gears in AISI 316 acid resistant steel PTFE impregnated This gives an efficient performance and gentle handling of liquids products The gaskets are made of EPDM THE PUMP MUST NOT RUN DRY The best performance is reached with a positive produ
Download Pdf Manuals
Related Search