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LUCM and LUCMT Multifunction Control Unit User Guide 03/2008

1. changing LUCM LUCMT Code Fault Line 1 Line 2 Action Reset V V 51 Nulraneiion eontra Int Trip 51 Check ambient temperature and en distances see Service unit internal temperature p 17 temperature Manual action V V 52 Electronic fault Int Trip 52 Replace multifunction control unit V V 53 Int Trip 53 Manual action V V 54 Int Trip 54 V V 55 Int Trip 55 V V 56 Int Trip 56 V V 57 Int Trip 57 V V 58 Int Trip 58 V V 59 Motor current Int Trip 59 Check coil cabling detection no power Manual action supply to coil in Pause Fault or Off mode V V 60 L2 current detected in Int Trip 60 Check L2 cabling 1 3 monophase mode error if 1 2 or 2 3 Manual action V V 61 Undetected base Int Trip 61 Manual action change V V 62 Control cabling fault Int Trip 62 V V 63 Coil control circuit Int Trip 62 over voltage V V 64 FRAM error Int Trip 64 Replace multifunction control unit V V EEPROM Int Trip EEPROM Replace multifunction control unit error error Note Internal multifunction control unit faults are not saved in the fault history registers 1743237 03 2008 91 Warning and fault management Internal communication module faults LUCM LUCMT Code Fault Line 1 Line 2 Action Reset v Vy M1xx Internal Off M1xx ENT to Reset See relevant communication communication e g Off module user guide for more module fault M15
2. Program Meaning Comments line 1 line 2 Config Menu Language To choose the language for dialogs Option to edit this choice in the 34_Language function AuxFan To define the thermal protection for motors cooled by an auxiliary fan If this parameter is activated it reduces the time before reset by 75 see Thermal trigger and reset graphs p 94 00 CT_Ratio To set the transformation ratio in Amperes for adjusting protections and the display The CT_Ratio depends on the current intensity transformers used CT_Ratio must be configured before you can exit the Config Menu program LR Conf To select the type of access to the configuration of the multifunction control unit End Config To save the configuration and access the Main Menu program 1743237 03 2008 41 Detailed Startup and Adjustments During Use LUCMT functions Language AuxFan CT_Ratio LR Conf Dialog language for an LUCMT Language o English Dialogs in English default Fran ais Dialogs in French Aux fan motor for an LUCMT the thermal protection characteristics are those required for protecting a motor AuxFan No self cooled motor default O not cooled by an auxiliary fan Yes motor with auxiliary fan cooled by an auxiliary fan A CAUTION INCORRECT CONFIGURATION OF THE AUXFAN FUNCTION If
3. 1743237 03 2008 19 Quick start Actions for quick set up At a Glance A quick set up of the multifunction control unit implies action on e the electrical supply e the configuration Electrical supply The electrical supply varies according to the type of control unit Connect the auxiliary power supply 24 VDC of the multifunction control unit gt The control unit may be inside or outside i a k the Power base pe T LUCM Supply of the LUTMee Controller base 24 VDC gt The multifunction control unit must be installed in the LUTMee Controller base LUCMT 20 1743237 03 2008 Quick start Configuration Configure the multifunction control unit via the following steps during ae Step Action Display commissioning Config Menu 1 Press the ENT key to start the configuration The first function of the Config Menu program is displayed Contig Menu Language Language Enter the functions that define the profile of the multifunction English control unit 2 The functions vary according to the Base Language LUCMeBL Language LoadType Base AuxFan LUCMT1BL Language AuxFan CT_Ratio kran als En Config Menu End Config Display the End Config function 3 Confirm the configuration Yes via the ENT key to access End Config the M
4. 73_Trip2 74_Trips 75_Trip4 76_Totals 76 1743237 03 2008 Detailed Startup and Adjustments During Use 71_TripO Last trip statistics 71_TripO Type xxxxxx Last trip type default seeFault Codes p 89 FLA xxx A Displays 31_FLASet immediately prior to trigger Therm xxx Displays thermal capacity percentage IAV xxx A Displays average motor current immediately prior to trigger IL1 xxx A Displays current L1 immediately prior to trigger IL2 xxx A Displays current L2 immediately prior to trigger IL3 xxx A Displays current L3 immediately prior to trigger IGR xxx A Displays average ground fault current IGR immediately prior to trigger 72_Trip1 Penultimate trip statistics 72_Trip1 The parameters displayed for this function are identical to those displayed for function 71_TripO 73_Trip2 Fault n 2 statistics 73_Trip3 The parameters displayed for this function are identical to those displayed for function 71_TripO 74_Trip3 Fault n 3 statistics 74_Trip4 a The parameters displayed for this function are identical to those displayed for function 71_Trip0 75_Trip4 Fault n 4 statistics 75_Trip5 The parameters displayed for this function are identical to those displayed for function 71_TripO 1743237 03 2008 7
5. RTU Modbus query codes supported e Code 03 03 Hex Read multiple registers maximum 100 registers e Code 06 06 Hex Write to one register e Code 16 10 Hex Write multiple registers maximum 100 registers e Code 65 41 Hex Private identification query RTU Modbus response codes supported e Code 03 03 Hex Normal response to read multiple registers e Code 06 06 Hex Normal response to write one register Code 16 10 Hex Normal response to write multiple registers Code 65 41 Hex Response to a private identification query 0x01 Ox01 L U C M X X B L 0x00 0x00 0x00 X X according to the reference of the multifunction control unit RTU Modbus exception response codes supported e Code 01 Illegal function e Code 02 Illegal register number e Code 03 Illegal data value write command interrupted 1743237 03 2008 105 Additional information Power Circuit LUCM Characteristics of the power circuit of the LUCM multifunction control unit Range of usage voltage Un V 110 to 690 V AC Voitage assigned to According to IEC 947 1 v 690 V AC insulation Ui Hz 47 63 Usage frequency For use with AC 110 690 V 50 60 Hz motors Not designed for use with DC motors e Certified for use upstream from variable frequency drives e Not certified for use downstream fro
6. This chapter presents the detailed startup of the LUCM and LUCMT as well as the adjustments that can be made when using the product A WARNING RISK OF UNINTENDED OPERATION This device must be installed configured and used by qualified personnel only Users must follow the recommendations standards and regulations in force Check the function settings before starting the motor Do not damage or modify the device Failure to follow these instructions can result in death serious injury or equipment damage 1743237 03 2008 31 Detailed Startup and Adjustments During Use What s in this Chapter This chapter contains the following topics Topic Page Organization of the interface 33 Power up and operating modes 36 Config Menu Program 39 Main Menu program 46 Sub program 1_Reference 48 Sub program 2_Display 50 Sub Program 3_Setup 52 Sub Program 4_AdvSetup 58 Sub Program 5_CommSetup 71 Sub program 6_Module 74 Sub program 7_Statistics 76 Sub program 8_Password 79 Start up Phase 82 32 1743237 03 2008 Detailed Startup and Adjustments During Use Organization of the interface Config Menu and Main Menu programs Config Menu program for LUCM The interface comprises 2 programs Config Menu and Main Menu You access the Config Menu program e either during the commissioning e or from t
7. Ready LUCMT 4 AdvSetup The current function is displayed on the second line of the display Sub prog Meaning line 1 line 2 4_AdvSetup 41_TripClass 42_ResetMode 43_RstAdjust 44_MagTrip not used for LUCMTs 45_OLWarning 46_GroundFIit 47_Phaselmb 48_Jam 49 _UndrLd 410_LongSirt 00 58 1743237 03 2008 Detailed Startup and Adjustments During Use 41_TripClass To choose the trip class 41_TripClass 5 default A This value shows timeout in seconds prior to trigger cy for a thermal overload of 600 FLA 0 215 Settings can range from 5 to 30 in increments of 5 220 see Thermal trigger and reset graphs p 94 725 see31_FLASet for LUCM p 53 30 A CAUTION TRIP CLASS SETTING INCORRECT TripClass settings must fit the thermal capacity for the motor Failure to follow these instructions can result in injury or equipment damage 1743237 03 2008 59 Detailed Startup and Adjustments During Use 42_ResetMode To define the reset method after a fault has been detected Manual Remote Ent Automatic see Warning Management p 86 42_ResetMode Manual Used to acknowledge locally after a fault trip default Remote Ent Used to acknowledge remotely after a fault trip due to a 45_Thermal Overload a 32_TestTrip a 410_LongStrt a 47_Phaselmb a 49_UnderLoad a 48_Jam of the motor a
8. 100 1 000 10 000 FLA 1 TripClass 30 2 TripClass 5 Reset graphs Reset graphs differ according to motor type e Self cooling motor e Auxiliary fan cooled motor 98 1743237 03 2008 Additional information Reset graphs Reset timeout motor without auxiliary fan Self cooling 100 motor 90 80 70 60 50 40 30 20 10 Thermal capacity threshold authorising reset O n SC I o 0 1000 2000 3000 4000 5000 6000 7000 0 Timeout before reset in seconds TripClass 5 TripClass 10 TripClass 15 TripClass 20 TripClass 25 TripClass 30 oahwh 1743237 03 2008 99 Additional information Reset graphs Reset timeout auxiliary fan cooled motor Auxiliary fan cooled motor 100 90 80 a 70 Q kej 60 O x a 50 gt a 40 oO 8 3 Ny ae 30 8 2 wo 20 Eo oO x aso O__ _ _ __ _ 0 200 400 600 800 1000 1200 1400 1600 1800 Timeout before reset in seconds 1 TripClass 5 2 TripClass 10 3 TripClass 15 4 TripClass 20 5 TripClass 25 6 TripClass 30 100 1743237 03 2008 Additional information Powersuite Firmware Workshop Presentation Use The Powersuite firmware workshop version gt V1 40 is used to configure and commission the control unit via a PC in a Microsoft Windows 95 98 NT4 2000 or XP environment The workshop may
9. 40 000 1 000 100 w g 10 O o n D O o 1 D a O o E 0 1 r 3x 17x 0 01 0 001 100 1 000 10 000 FLA 1 30_TripClass 2 TripClass 5 1743237 03 2008 95 Additional information Hot motortrigger Reset timeout hot motor LUCMT graphs LUCMT 40 000 1 000 100 T ge a QO O oO a 10 S D oO a Fa 1 5 g E H 0 1 100 1 000 10 000 FLA 1 TripClass 30 2 TripClass 5 96 1743237 03 2008 Additional information Cold motor Reset timeout cold motor LUCM trigger graphs LUCM 10 000 1 000 100 10 Timeout before reset in seconds 0 1 re 3x 17x 0 01 0 001 100 1 000 10 000 FLA 1 TripClass 30 2 TripClass 5 1743237 03 2008 97 Additional information Cold motor Reset timeout cold motor LUCMT trigger graphs 10 000 LUCMT 1 000 100 10 Timeout before reset in seconds 0 1
10. End Config To save the configuration and access the Main Menu 1743237 03 2008 39 Detailed Startup and Adjustments During Use LUCM functions Language LoadType Base AuxFan LR Conf Dialog language for an LUCM Language English Dialogs in English default Frangais Dialogs in French Espanol Dialogs in Spanish o Deutsch Dialogs in German Italiano Dialogs in Italian Type of load for a LUCM LoadType O 3 PhMotor Protection of a three phase motor default 1 PhMotor Protection of a single phase motor This parameter impacts the calculation of the average current value e f three phase motor gt AvCurrent 11 12 13 3 e f single phase motor gt AvCurrent 11 13 2 Type of Base for an LUCM Define the base as a Power base Starter controller or Starter Base SelfProtStr Starter controller including protection against short circuits and thermal overloads default A Starter Starter including protection against thermal overloads only n this case the installer should associate the Starter Power In thi the installer should iate the Starter P base with a device for protecting against short circuits A CAUTION INCORRECT CONFIGURATION OF THE BASE FUNCTION This function is used for identification only It does not impact the protection functions adjustments or the protection
11. Sub program 2_Display 0 0 0 0 cect teens 50 Sub Program 3_Setup 0 0 0 cee eee eee eee 52 Sub Program 4_AdvSetup 0 0 0 cece ects 58 Sub Program 5 CommSetup 0 0 c eee tee e eee 71 Sub program 6_Module 0 000 cee eee eee eens 74 Sub program 7_Statistics 0 0 0 00 cc eens 76 Sub program 8_Password 00 00 e cece eee e cette eens 79 Stant Up Phasen sisas acne er near etek See tata Ree ee a bee A ee 82 Chapter 4 Chapter 5 Warning and fault management 0000 e eee eee eee 85 Ata GlanCe fcc ae Pea de Sa a ee 85 Warning Management 0 2 0 e eect tte 86 Fault Management 0 eee etnies 88 Additional information 0000 e eee eee eee 93 Ata Glance an E A a Pa in ee Ee Maen 93 Thermal trigger and reset graphs 20 0 cece ees 94 Powersuite Firmware Workshop 200 eee ee eee eee 101 Technical Characteristics 0 0 0 cece tees 103 aS a i au i Rel a ay Sa a dl hace a a 107 Tee ce rere eee re eT eC ee eer ee er eee 109 Safety Information Z Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a
12. see 43_RstAdjust p 61 Default value 120 Settings range from 1 to 1000 seconds in increments of 1 second 00 ResetLevel Lowest thermal capacity level required to authorize restart Default value 80 Settings range from 35 to 95 of thermal capacity in increments of 5 gt 100 of thermal capacity is reached if current value is 112 of FLA see 31_FLASet for LUCM p 53 A CAUTION INCORRECT RESET TIMEOUT SETTING Thermal reset timeout must be sufficient to allow motor to cool after a thermal trip See the motor manufacturer s instructions before adjusting this setting Failure to follow these instructions can result in injury or equipment damage 1743237 03 2008 61 Detailed Startup and Adjustments During Use 44_MagTrip To adjust the over current protection level for a starter controller on an LUCM for LUCM control unit 44_MagTrip 1420 FLA Settings can range from 300 to 1700 FLA in increments 00 default of 20 Any surge lasting over 100 ms causes the power Base mechanism to trigger gt This function is not available if the power Base is a Starter type Starter LUS LU2S see Configure an LUCM p 39 gt 800 FLA gt Starters controllers Note Any over current trip causes the power Base mechanism to trigger and requires a manual reset by turning the reset button whatever reset mode has been chosen see 42_Rese
13. 10 to 30 Warning On Off Warn Level 10 IMB 10 to 30 1743237 03 2008 23 Quick start Factory setting or Program Sub program Function Parameter profile Optional values Menu 4_AdvSetup 48_Jam Trip On Off TripTime 5s 1 to 30 TripLevel 200 FLA 100 a 800 Warning On Off Warn Level 200 FLA 100 to 800 49_UndrLd Trip On Off TripTime 10s 1 to 200 TripLevel 50 FLA 30 to 100 Warning On Off Warn Level 50 FLA 30 to 100 410_LongStrt Trip On Off TripTime 10s 1 to 200 TripLevel 100 FLA 100 to 800 Warning On Off Warn Level 100 FLA 100 to 800 5 _CommSetu 51_Drop 1 1 to 247 p 52_Baud 19200 bps 1200 to 19200 53_Parity None Even 54_Control On Off 55_CommLoss Ignore Dropout Trip Warning 6_Module 61_ID Clear Yes No 62_Reference Module ID 0 Catalog if ID 0 Firmware Rev 0 00 if ID 0 63_ID Set 0 0 to 149 64_Param dec Parameter 1 10 00000 00000 to 65535 65_Param hex Parameter 1 10 0000 0000 to FFFF 24 1743237 03 2008 Quick start Factory setting or Program Sub program Function Parameter profile Optional values Menu 7_Statistics 71_D faut 0 72_Trip1 73_Trip2 In case of a return to factory settings the statistical data is erased
14. 82 Settings range from 1 to 30 seconds in increments of 1 second TripLevel 200 If Trip On used to adjust the trip level setting as a of FLA default Settings can range from 100 to 800 FLA in increments of 10 Warning Off Used to enable or disable the mechanical jam protection default warning 20n Warning is disabled when current value falls below 95 of the trip level Warn Level 200 If Warning On can be used to adjust the setting for the default current that initializes the timeout before warning activation as a of FLA Settings can range from 100 to 800 FLA in increments of 10 68 1743237 03 2008 Detailed Startup and Adjustments During Use 49_UnderLd Underload and idling protection Trip TripTime TripLevel Warning Warn Level Trip Off Used to adjust the underload and idling protection settings default An underload fault condition is registered if the current value On falls below the preset level during the preset time after the end Q of the start up phase see Start up Phase p 82 Used to enable or disable the underload and idling protection settings gt The reset mode depends on the option selected see 42_ResetMode p 60 TripTime 10s If Trip On can be used to adjust the trigger timeout setting default Used to adjust the time during which the multifunction control unit must detect
15. T 0 Control Unit Temp C ae Thermal Test Trip SS aan k i Control Unit Display Shunt Trip SER ato Se No Option Module Moteur Pause YES NO Coil Ctrl Power Static 0 00 100 Therm Cap Trip Level Phase Imbalance Control Unit Faults Control Unit Warnings Option Module Warnings For Help press F1 102 1743237 03 2008 Additional information Technical Characteristics Types of Characteristic The technical characteristics of the LUCM and LUCMT include e Environmental characteristics e Characteristics of the RS 485 serial communication port using an RJ 45 connector The specific technical characteristics of the LUCM include e Characteristics of the power circuit e Characteristics of the auxiliary power supply circuit Environmental Characteristics General characteristics of the LUCM and LUCMT multifunction control unit Certification UL 508 CSA Conformity to standards IEC 947 4 1 IEC 34 11 IEC 755 VDE 0106 VDE 0660 European Community directives C marking Satisfies the key requirements of the low voltage equipment and electromagnetic compatibility directives Protection treatment TH tropical finish Protection level According to IEC 60947 1 IP 20 For LUCM only when the power cabling of the Power base exceeds the following widths 1 5 mm 1
16. V 6 Mechanical jam V Tripped Jam Manual action V Off Jam Remote or ENT V Off Jam Automatic V V 7 Phase imbalance V Tripped PhasImb Manual action V Off_Imbal Remote or ENT V Off_Imbal Automatic V V 8 Underload idling V Tripped UndrLoad Manual action V Off UndrLd Remote or ENT V Off UndrLd Automatic 1743237 03 2008 89 Warning and fault management Tests LUCM LUCMT Code Fault M Line 1 Line 2 Action Reset V V 10 Trigger test V Tripped TestTrip Manual action remotely via Off Test Wait xxx Remote or ENT communication bus or then ENT to via the 32_TestTrip Reset menu A Off Test Auto XXX Automatic Internal or This fault category includes External e Communication faults Environment e Internal LUCM or LUCMT control unit faults related Faults e Internal communication module faults e Internal controller faults Communication faults LUCM LUCMT Code Fault M Line 1 Line 2 Action V V RS 485 V communication loss value in menu 55 12 If Tripped Tripped CommLoss Manual action 11 if Off Off Comm ENT to Remote or ENT Reset 90 1743237 03 2008 Warning and fault management Internal LUCM or LUCMT control unit faults No system trigger following internal fault display faulty components may need
17. Warn Level 200 FLA 100 to 800 49_UndrLd Trip On Off TripTime 10s 1 to 200 TripLevel 50 FLA 30 to 100 Warning On Off Warn Level 50 FLA 30 to 100 410_LongStrt Trip On Off TripTime 10s 1 to 200 TripLevel 100 FLA 100 to 800 Warning On Off Warn Level 100 FLA 100 to 800 5_CommSetu 51_Drop 1 1 to 247 p 52_Baud 19200 bps 1200 to 19200 53_Parity None Even 54_Control On Off 55_CommLoss Ignore Dropout Trip Warning 6_Module 61_ID Clear Yes No 62_Reference Module ID 0 Catalog if ID 0 Firmware Rev 0 00 if ID 0 63_ID Set 0 0 to 255 64_Param dec Parameter 1 10 00000 00000 to 65535 65_Param hex Parameter 1 10 0000 0000 to FFFF 28 1743237 03 2008 Quick start Factory setting or Program Sub prog Meaning Parameter profile Optional values Main Menu 7_Statistics 71_TripO 72_Trip1 73_Trip2 3 In case of a return to factory settings the A statistical data is erased 74_Trip3 see Sub program 7_Statistics p 76 75_Trip4 76_Totals 8_Password 81_Unlock Passwd 0000 9999 82_Lock New PSW 0000 9999 83_Rst Stats No Yes 84_RstToDfts No Yes 1743237 03 2008 29 Quick start 30 1743237 03 2008 Detailed Startup and Adjustments During Use 3 Detailed Startup of the LUCM or LUCMT Multifunction Control Unit
18. a current value lower than the preset level before triggering The count down only starts after the end of the start up phase see Start up Phase p 82 Settings range from 1 to 200 seconds in increments of 1 second TripLevel 50 FLA If Trip On can be used to adjust the trip level setting default Used to adjust the setting for the current that initializes the trigger timeout Settings can range from 30 to 100 FLA in increments of 1 Warning Off If Warning On can be used to enable or disable the warning default Warning is disabled when current value rises above 105 of 2 On the trip level Enable or disable the underload and idling protection warning settings Warn Level 50 FLA If Warning On can be used to adjust the setting for the current default that initializes the count down before triggering the warning Settings can range from 30 to 100 FLA in increments of 1 1743237 03 2008 69 Detailed Startup and Adjustments During Use 410_LongSirt Used to adjust the long start protection settings Trip TripTime TripLevel Warning Warn Level During the start up phase along start LongSrt fault condition is registered if the current value exceeds the preset level during the preset time see Start up Phase p 82 gt The Long Start function has no effect on the thermal overload protection function If the thermal ca
19. disable internal register records via the communication port Starter behavior if communication is down for at least 10 s Response if communication is down 55_CommLoss Ignore default Disables communication port watchdog Dropout To acknowledge press the ENT button or send a command via the bus Register 704 bit 3 00 Trip This requires a manual reset Warning Communication loss triggers a warning The warning disappears once communication is restored 1743237 03 2008 73 Detailed Startup and Adjustments During Use Sub program 6_Module At a Glance The 6_Module sub program is used to configure the module that reads and writes in the multifunction control unit registers Each function may be modified in any mode The module may be configured e either directly by keying in the codes e or remotely by using the RS 485 serial communication port see RS 485 Serial Communication Port p 105 See the documentation for each module for the code definitions 6_ Module The current function is displayed on the second line of the display unit Sub prog Function line 1 line 2 6_Module 61_ID Clear 62_Reference 63_ID Set 64_Param dec 65_Param hex 61_ID Clear Used to reset the module identification number while disabling the watchdog function 61_ID Clear Yes Sect ni O default Module identific
20. end of the start up phase depends on different situations e If 410_LongSirt is disabled Current exceeds threshold value then falls below it before timeout see case no 1 Current exceeds the threshold value and is still above threshold at timeout see case no 2 Current has not exceeded threshold value before timeout see case no 3 e If 410_LongSirt is enabled same principle as when Long start is disabled but the FLA threshold and timeout are not preset The current threshold can be adjusted between 100 and 800 of FLA 150 default value The trigger setting can be set between 1 and 200 seconds 10 s default value 82 1743237 03 2008 Detailed Startup and Adjustments During Use End of Start up When the start up current falls below the 150 of FLA threshold Phase Case No 1 e ifthe Trip or Warning parameters on 410_LongStrt are disabled e and if current is above the 150 of FLA threshold e and if the time lag since Beginning of start up is below 10 seconds i 150 FLA Ir Beginning of start up phase start up phase 1743237 03 2008 83 Detailed Startup and Adjustments During Use End of Start up Phase Case No 2 End of Start up Phase Case No 3 When current level falls after the 10 seconds time lag e ifthe Trip or Warning parameters on 410_LongStrt are disabled e and if current is above the 150 of FLA threshold and remains a
21. stop bit total 10 bits R Reset threshold Lowest thermal capacity threshold required to authorize restart Reset time Timeout in seconds before reset after thermal overload trip T Trip Any situation that trips the product and causes the terminals to open LUCM causes contacts 05 06 and 95 96 to open and contacts 97 98 to close LUCMT 108 1743237 03 2008 Index Numerics 1_Reference 48 11_Catalog 48 49 12_Firmware 48 49 13_FLA Range 48 49 14_LoadType 48 49 15_AuxFan 48 49 16_Base 48 49 2_Display 50 21_AvCurrent 50 51 22_ThermCap 50 51 23_L1Current 50 51 24_L2Current 50 51 25_L3Current 50 51 26_GFCurrent 50 51 27_LastTrip 50 51 28_Phaselmb 50 51 29_ONhours 51 3_Setup 52 31_FLASet 53 56 32_TestTrip 54 57 33_Pause 55 34_Language 55 57 4 _AdvSetup 58 41_TripClass 59 410_LongStrt 70 42_ResetMode 60 43_RstAdjust 61 44_MagTrip 62 45_Overload 63 46_GroundFIt 64 47_Phaselmb 66 48 Jam 68 49 UnderLd 69 5_CommSetup 71 51_Drop 72 52_Baud 72 53_Parity 72 54 Control 73 55_CommLoss 73 6_Module 74 61_ID Clear 74 62_Reference 75 63_ID Set 75 64_Param dec 75 65_Param hex 75 7_Statistics 76 71_TripO 77 72_Trip1 77 73_Trip2 77 74_Trip3 77 75_Trip4 77 76_Totals 78 8 Password 79 81_Unlock 80 82_Lock 81 83_Rst Stats 81 84_RstToDfts 81 A AuxFan 40 42 AuxFan 1_Reference 48 49 Auxiliary fan co
22. type provided by the Power base An incorrect configuration may cause an incorrect display or an incorrect read by the bus Failure to follow these instructions can result in injury or equipment damage Aux fan motor for a LUCM thermal protection characteristics required for protecting a motor AuxFan No self cooled motor default O not cooled by an auxiliary fan Yes motor with auxiliary fan ry cooled by an auxiliary fan 40 1743237 03 2008 Detailed Startup and Adjustments During Use Configure an LUCMT A CAUTION INCORRECT CONFIGURATION OF THE AUXFAN FUNCTION If it is activated this parameter reduces the time before reset by 75 If the motor is not cooled by an auxiliary fan the value of the thermal capacity will be incorrect Failure to follow these instructions can result in injury or equipment damage Choice of the type of access to the configuration of an LUCM LR Conf Q Remote the configuration can be downloaded via the associated communication module except Modbus Local the configuration can only be entered via the keypad on the product End Config of the configuration mode for an LUCM End Config No ENT or ESC gt stay on End Config Yes ENT gt save the configuration and return to Off ESC gt stay on End Config Functions to be configured for an LUCMT
23. 1743237 LUCM and LUCMT Multifunction Control Unit User Guide 03 2008 a brand of T Telemecan ique www telemecanique com Table of Contents Chapter 1 Chapter 2 Chapter 3 Safety Information 2 00 e eee eee eee 5 About the BOOK isisa ir ra Nie ee Pew nee wh oie te 7 Installation ee eno oS a a Bee no 9 Installation of the LUCM or LUCMT Multifunction Control Unit 9 Generale cepacia tee aes atn aust erectus evince ness na a Ea E a Melee sea besa de stain Sag 11 Overview of the Multifunction Control Unit 0 00 e ee eee 13 Installation and service temperature 00 eee tee 16 CONMECHOM asean ea aa a Bae heen Sade need o Rapi Eria le hh dowel ow Reed eed Denes 18 Quick start nann nora e oct eta tantaaes auc 19 Ata Glance s 2 si eer vei ai wt ce potas ke ete eee a we 19 Actions for quick Set Up 0 2 eee eee ee 20 Default settings and optional values of the LUCM 5 22 Default Settings and Optional Values of the LUCMT 26 Detailed Startup and Adjustments During Use 31 Detailed Startup of the LUCM or LUCMT Multifunction Control Unit 31 Organization of the interface ects 33 Power up and operating modes 020 cece eee eee eee 36 Config Menu Program 2 2 teens 39 Main Menu program 0 tte nee 46 1_Reference sub program 00 naera nanana 48
24. 1_Reference 48 49 Long Start 70 LR Conf 41 45 LUCMOS5BL 53 LUCM12BL 53 LUCM18BL 53 LUCM1XBL 53 LUCM32BL 53 LUCMX6BL 53 Magnet trip 62 Mode Fault 88 Run 38 Warning 86 Off 37 Pause 37 Ready 37 Module 74 Motor 1 ph LoadType 40 3 ph LoadType 40 single phase motor 40 N New PSW 82_Lock 81 O ONhours 2_Display 51 Overload 63 P Param dec 75 Param hex 75 Parameter 58 Parity 72 Passwd 81_Unlock 80 Password 79 Pause LUCM 55 Phaselmb 2_Display 50 51 Power circuit 106 Power up initial 36 subsequent 37 Powersuite 101 R Reference 75 Reset automatic 60 Graph 98 manual 60 remote 60 settings 81 statistics 81 Reset adjustment 61 RS 485 serial communication port 13 105 S Self cooling motor 98 SelfProtStr Base 40 Service temperature 17 Starter Base 40 Start up beginning 82 end 82 Start up phase 82 Statistics 76 1743237 03 2008 111 Index T TestTrip for LUCM 54 for LUCMT 57 Three phase motor 40 Trigger timeout 46_Ground Flt 64 46_GroundFlt 64 47_Phaselmb 67 48_Jam 68 49_UnderLd 69 Trip 410_LongStrt 70 46_GroundFlt 64 47_Phaselmb 66 48_Jam 68 49_UnderLd 69 Trip Level 410_LongStrt 70 Trip level 48_Jam 68 49_UnderLd 69 Trip Time 410_LongStrt 70 TripTime Run 47_Phaselmb 67 TripTimeStrt 47_Phaselmb 66 U Underload 69 W Warn Level 410_LongStrt 70 46_Grou
25. 43237 03 2008 81 Detailed Startup and Adjustments During Use Start up Phase Presentation Beginning of the Start up Phase End of Start up Phase The start up phase is the time it takes for the motor to reach nominal load current after A1 A2 power up The duration of the start up phase can be adjusted by using the 410_LongStrt function and is used to set the initial security function time lag 47_Phaselmb 48_Jam and 49 _UnderLoad The beginning of the start up phase depends on the type of control unit in use e Beginning of an LUCM start up phase Occurs whenever the power poles are closed Conditions required for the beginning of the start up phase the A1 A2 terminals must be powered up the system must not be in Pause mode and no fault detected While the A1 A2 terminals are powered up the beginning of the start up phase occurs after each fault reset or as soon as the Pause mode is disabled gt A new start up phase beginning is only possible if the power poles have been opened then closed whatever the state of the power supply for the base e Beginning of an LUCMT start up phase Occurs every time an average current of more than 10 of FLA is detected Whenever average current value falls below 5 of FLA in the absence of a fault the LUCMT control unit moves to Ready No start up will be detected even when current is above the 10 threshold if average current has not previously fallen below 5 The
26. 5 Warning M109 Warning of lost communication with the communication module 109 Off ModID Warning generated by the multifunction control unit 12 communication module not recognized or unsuccessful communications with the module Line 2 Comment Fixed display with factory settings of the value of the average current IAV or loop with the parameters selected in the sub program 2_Display during Run mode 1743237 03 2008 87 Warning and fault management Fault Management Fault Mode This mode only applies when fault monitoring has been activated before the start up phase e Motor safety protection faults factory enabled All such faults can be configured except short circuit e Tests designed to artificially trigger installation monitoring faults e Internal or external faults related to product environment with or without a communication module Fault occurs after timeout Using the ENT key the user can move through the settings and check the TripLevel parameter value The parameter setting may only be adjusted in Off mode Start Start IAV 3 0A IAV 3 0A E3 es lt After a few seconds re Overload warning if Warning Run IAV 2 5A on IAV 2 5A E3 es lt After a few seconds Tripped pe Warn Imbal if Warning Overload IAV 2 5A on ENT es Main Menu Tripped 1_Reference Overload eo o E
27. 6 AWG with end piece or 2 5 mm 14 AWG without end piece Level of pollution According to IEC 60664 3 Shock resistance According to IEC 60068 2 27 10g open 15g closed 11 ms Resistance to vibrations According to IEC 60068 2 6 2g open 4g closed 5 to 150 Hz Ambient air temperature Storage 35 to 85 C 31 to 185 F fields near the device Operation C 20 to 60 seeService temperature p 17 F 4 to 140 Fire resistance According to UL 94 V2 Maximum operating m 2000 altitude ft 6562 Compared to the normal vertical mounting position Operating nection Front view of product p gP 30 front to back rotation compared to vertical 90 left or right rotation compared to horizontal Resist to electrostati es sance lo eecirostale According to IEC 61000 4 2 lev 3 kv 8 discharge Resist to radiated eee According to IEC 61000 4 2 lev 3 V m 10 1743237 03 2008 103 Additional information Resistance to fast minimum FLA a According to IEC 61000 4 4 lev 4 kV 4 electrical transitions According to IEC 61000 4 5 Common mode Serial mode Resistance to dissipative Power circuit kV 6 4 shock waves Control circuit kV 1 0 5 Communication circuit kV 1 According to IEC 1000 4 6 when 46_GroundFIt TripLevel is lt 50 of 3 minimum FLA Resistance to radio fields According to IEC 1000 4 6 when 46_Groun
28. 7 Detailed Startup and Adjustments During Use 76_Totals Statistics for all start run and fault events 76_Totals 00 Nbstarts Number of starts Auto Resets Number of automatic resets Shunt Trips Number of triggers ONhours Number of hours in On mode SC Trips Number of short circuit trips MagTrip Number of magnet trips OL Trips Number of thermal overload trips GF Trips Number of ground fault trips Imbal Trips Number of phase imbalance phase loss trips Jam Trips Number of jam trips UndrLd Trips Number of underload idle trips LongSt Trips Number of long start trips Comm Trips Number of communication loss events on the RS 485 serial port IntFit Number of internal multifunction control unit trips OL Warns Number of thermal overload warnings Mod ID Number of module ID trips eg incorrect ID or no module Mod Int Number of internal module trips Mod Trp Number of module trigger trips Mod Drp Number of module off trips Statistics END 78 1743237 03 2008 Detailed Startup and Adjustments During Use Sub program 8 Password At a Glance 8_Password The 8_Password sub program is used to prevent unauthorized persons from configuring the multifunction control unit Each function may be modified in the following modes Off or Pause LUCM Ready LUCMT The ex f
29. 7 03 2008 55 Detailed Startup and Adjustments During Use 3_Setup The current function is displayed on the second line of the display for Tem Sub prog Meaning line 1 line 2 3_Setup 31_FLASet 32_TestTrip 34_Language 31_FLASet The FLA value represents the nominal current absorbed by the motor This value is for LUCMT used in most protection functions Adjustments are made to the nominal current at full load You should use the value provided on the motor plate The range of settings is determined by the value of CT_Ratio defined in the Config Menu The minimum value is displayed by default Values are increased decreased in steps of 1 CT_Ratio 30 3 30 2 30 1 50 1 100 1 200 1 3 5A 5 2A 10 5A 17 5A 35A 70A min min min min min min to to to to to to 210 5A 215 7A 31 5 52 5A 105A 210A a max max max max max max 4001 800 1 Others 140A 280 A The displayed min min range to to depends on 420 A 840 A the CT_Ratio max max defined 3 param 56 1743237 03 2008 Detailed Startup and Adjustments During Use 32_TestTrip To test the trigger function on a thermal overload foriLUCMT 32_TestTrip No No action default To adjust the thermal memory see 43_RstAdjust p 61 Yes 00 Launches a trigger simulation as long as the starter is in the Ready or Run po
30. 74 Trips 2 see Sub program 7_Statistics p 76 75_Trip4 76_Totals 8 Password 81_Unlock Passwd 0000 9999 82_Lock New PSW 0000 9999 83_Rst Stats No Yes 84_RstToDfts No Yes 1743237 03 2008 25 Quick start Default Settings and Optional Values of the LUCMT Programs sub programs and functions of the LUCMT multifunction control unit Program Sub prog Meaning Parameter ees RE Optional values Config Menu Language English Fran ais AuxFan No Yes CT_Ratio 30 3 No Yes 3 5 10 5 A no parameter with 30 2 No Yes 5 2 15 7 A factory settings 2304 oN 2 Yes 105 315 A One of the 9 Poet oe cles UC seh parameters must be 50 1 No Yes 17 5 52 5 A confirmed before you 100 1 No Yes 35 105 A can exit the Config 200 1 No Yes 70 210 A Menu 400 1 No Yes 140 420 A 800 1 No Yes 280 840 A Others Parameters Primary 1 to 65535 Secondary 1 to 500 Exter_Pass 1 to 100 LR Conf Remote Local from versions V3 x onwards End Config No Yes Main Menu 1_Reference 11_Catalog LUCMT1BL see 31_FLASet for LUCM p 53 12_Firmware Rev XX XX 13_FLA Range According to CT_Ratio Min to Max see 31_FLASet for LUCM p 53 15_AuxFan read No Configured in only Config Menu 26 1743237 03 2008 Quick start Factory s
31. CT_Ratio of 30 1 the range of threshold current settings will be from 10 5 31 5 A 50 1 No default Return to parameter selection S Yes For a CT_Ratio of 50 1 the range of threshold current settings will be from 17 5 52 5 A 100 1 No default Return to parameter selection s Yes Fora CT_Ratio of 100 1 the range of threshold current settings will be from 35 105 A 200 1 No default Return to parameter selection 2 Yes For a CT_Ratio of 200 1 the range of threshold current settings will be from 35 105A 400 1 No default Return to parameter selection s Yes For a CT_Ratio of 400 1 the range of threshold current settings will be from 140 420 A 800 1 No default Return to parameter selection S Yes For a CT_Ratio of 800 1 the range of threshold current settings will be from 280 840 A For information about setting ranges for an LUCMT refer to 31_FLASet for LUCM p 53 1743237 03 2008 43 Detailed Startup and Adjustments During Use CT_Ratio Others other current transformation ratios Adjust all three of the following sub programs Others Adjustment Comments line 1 line 2 Primary 00000 To configure the value of the primary current Primary circuit Settings range from 1 to 65535 By default the value indicated on the left is 0 characteristic Press ENT to start the adjustment Adjust the five figures individually using the up and down arrows sta
32. L LUCM18BL and LUCM32BL LUCMT or LUCMTee represents LUCMT1BL Scope of application Installers design offices maintenance personnel Validity Note Schneider Electric cannot be held responsible for any errors in this document Please contact us if you have any suggestions for improvements or modifications or if you have found any errors in this publication No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without the express written permission of Schneider Electric The data and illustrations found in this guide are not contractually binding We reserve the right to modify our products in line with our policy of continuous product development The information given in this document may be modified without notice and must not be interpreted as binding on the part of Schneider Electric 1743237 03 2008 About the Book Related Documents Product Related Warnings User Comments Title of Documentation Reference Number LUCM LUCMT LUCBT LUCDT Control Units Instruction Sheet AAV40504 LUeB LU Se TeSys U Starters Instruction Sheet 1629984 LUTMe TeSys U Controller User Guide 1743233 LUTMe TeSys U Controller Instruction Sheet 1743236 You can download these publications and other technical data from our website at the following address ww telemecanique com A WARNING the appropriate inst
33. Last trip type A No default 28_Phaselmb The percentage of imbalance between the phases for three phase loads No default 50 1743237 03 2008 Detailed Startup and Adjustments During Use 2_Display for LUCMT Current function is displayed on the second line of the display Sub prog Function t line 1 line 2 Comments 2_Display 21_AvCurrent The average motor current Monophase current or the average of currents in the 3 phases A Yes default 22_ThermCap The thermal capacity of the motor No default 23_L1Current The L1 current measured in the L1 T1 phase A No default 24 _L2Current The L2 current measured in the L2 T2 phase A No default 25_L3Current The L3 current measured in the L3 T3 phase A No default 26_GFCurrent The average ground fault current A No default 27_LastTrip Last trip type A No default 28_Phaselmb The percentage of imbalance between the phases for three phase loads No default 29_ONhours The number of operating hours h No default 1743237 03 2008 51 Detailed Startup and Adjustments During Use Sub Program 3_Setup Presentation 3_Setup for LUCM The sub program 3_Setup provides access to all basic settings Each function may be modified in any mode The LUCM settings are different from the LUCMT settings A WARNING INCO
34. MT multifunction control units must be used with three phase alternating current motors only Protection The LUCM or LUCMT multifunction control units perform the following protection Functions functions e Protection against over currents protection not provided by LUCMT Protection against thermal overloads with choice of trip class from 5 to 30 Protection against ground faults Protection against phase imbalances Protection against mechanical jams during or after the start up phase Protection against idling Tripping of the starter via an external signal as an option 1743237 03 2008 11 Installation Warning Functions Diagnostic Functions Configuration and Monitoring The LUCM or LUCMT multifunction control units include a warning associated with each protection function The warning level can be configured and is independent from the protection trip level The LUCM or LUCMT multifunction control unit records and displays e The number of operating hours for the motor e The number of starts e The number of trips e The cause of the trip For the last five trips the multifunction control unit records the status of the motor starter at the time of the trip value of currents thermal status and trip type The protection warning and diagnostic functions may be configured and monitored Locally using the built in display and keyboard Remotely using A PC with the PowerSuite soft
35. ND FAULT PROTECTION LEVEL The ground fault protection level must be such that it protects motor cabling and equipment The settings must comply with national and local safety codes Failure to follow these instructions will result in death or serious injury A ground fault exists if the multifunction control unit detects that the currents in the three phases do not add up to zero during the preset timeout Trip 00 On default Off Used to enable default or disable the ground fault protection system gt When the parameter is enabled any ground fault always triggers the power Base mechanism and requires a manual reset whatever reset mode has been chosen see 42_ResetMode p 60 TripTime 1 0s default Time during which the control unit has detected a ground current value higher than the preset level before triggering Trigger timeout 1 0 s default Settings range from 0 1 to 1 2 seconds in increments of 0 1 second TripLevel X 30 FLA min default value Adjustment of the ground current level defining the trip condition Minimum default setting 30 FLA Settings range from 20 to 500 of the setting range for the multifunction control unit being used in increments of 10 For example for a LUCM1XBL min FLA 0 15 A settings range from 0 03 to 0 75 A in increments of 0 01 A with a default value of 0 04 A 64 1743237 03 2008 Detaile
36. NT Main Menu 1_Reference Q O Returns to current mode if no key is pressed for 30 seconds With LUCM multifunction control units fault messages may only be viewed with a 24 V DC auxiliary power supply and acknowledgement of Off faults always results in a motor restart if power is still supplied from the A1 A2 terminals 88 1743237 03 2008 Warning and fault management Fault Codes Fault Tables A fault code is displayed in e Fault monitoring registers 451 452 e Fault history registers 150 157 180 187 210 217 240 247 and 270 277 except for internal or external faults The following fault tables specify e The type of associated multifunction control unit LUCM LUCMT e The fault code e The fault name e The type of associated reset mode M manual R remote A automatic e The keyboard display lines 1 and 2 e The type of reset action required of the user Motor Safety Protection Faults LUCM LUCMT Code Fault M R A Line 1 Line 2 Action Reset V 1 Short circuit V Tripped CC Manual action V 2 Over current V Tripped I gt gt Manual action V V 3 Ground fault V Tripped GroundFit Manual action V V 4 Thermal overload V Tripped Over_load Manual action V Off OL Wait xxx Remote or ENT then ENT to Reset V Off OL Auto xxx Automatic V V 5 Long start up V Tripped LongStrt Manual action V Off LongSt Remote or ENT V Off LongSt Automatic V
37. ORRECT PHASE IMBALANCE LEVEL SETTING The phase imbalance levels must be such that they protect motor cabling and This function is disabled with single phase motor loads The settings must comply with national and local safety codes Failure to follow these instructions can result in death serious injury or Trip On Used to enable or disable the phase imbalance or default phase loss protection system 2 off gt The reset mode depends on the option selected see 42_ResetMode p 60 TripTimeStrt 0 7s Trigger timeout Start default Used to adjust the phase imbalance timeout setting during start up prior to trigger The range of settings during the start up phase is from 0 2 to 20 seconds in increments of 0 1 s This time is applied if the imbalance condition appears during the start up phase see Start up Phase p 82 66 1743237 03 2008 Detailed Startup and Adjustments During Use TripTimeRun 5s Trigger timeout Run default Used to adjust the phase imbalance timeout setting after start up prior to trigger Q The range of settings after the start up phase is from 0 2 to 20 seconds in increments of 0 1 s This time is applied if the imbalance condition appears after the start up phase see Start up Phase p 82 TripLevel 10 Trigger timeout as a of IMB default Used to adjust the imbalance level that det
38. RRECT SETTINGS The settings parameters may be changed in Run mode Values may be defined via the network External programming peripherals must have write privileges The power must be applied to adjusted values Use a password to prevent illicit changes Failure to follow these instructions can result in death serious injury or equipment damage The current function is displayed on the second line of the display Sub prog Meaning line 1 line 2 3_Setup 31_FLASet Q 32_TestTrip 33_Pause 34_Language 52 1743237 03 2008 Detailed Startup and Adjustments During Use 31_FLASet for LUCM The FLA value represents the nominal current absorbed by the motor This value is used in most protection functions Adjustments are made to the nominal current at full load You should use the value provided on the motor plate The range of settings depends on the reference of the multifunction control unit six possible references The minimum value is displayed by default Values are increased decreased in steps of 1 LUCMX6BL LUCM1XBL LUCMO5BL LUCM12BL LUCM18BL LUCM32BL 0 15A 0 35A 1 25A 3A 4 5A 8A Q min min min min min min to to to to to to 0 6A 214A 25A 212A 218A 32A max max max max max max A WARNING INCORRECT FLA SETTING The FLA setting must represent the nominal current when the mot
39. X This value is fixed 13_FLA Range of threshold current settings min max Range line 2 O 35 105A This value depends on the CT_Ratio configured 14_LoadType Type of load line 2 3 PhMotor This value is fixed 15_AuxFan Type of cooling for the motor line 2 No result of the choice made in Config Menu 16_Base Type of Base line 2 Controller This value is fixed 1743237 03 2008 49 Detailed Startup and Adjustments During Use Sub program 2_Display At a Glance The 2_Display sub program allows to define the values and statuses that will appear in a loop on the control unit screen in Run mode Each function may be activated deactivated in any mode The display on LUCM is different than the one on LUCMT 2_Display for Current function is displayed on the second line of the display CUCM Sub prog Function Coimments line 1 line 2 2_Display 21_AvCurrent The average motor current Monophase current or the average of currents in the 3 phases A Yes default 22_ThermCap The thermal capacity of the motor No default 23_L1Current The L1 current measured in the L1 T1 phase A No default 24 L2Current The L2 current measured in the L2 T2 phase A O No default 25_L3Current The L3 current measured in the L3 T3 phase A No default 26_GFCurrent The average ground fault current A No default 27_LastTrip
40. _AdvSetup To configure the protection functions and the associated warnings Q o 41_TripClass Main menu lt ESC 5_CommSetup ENT gt 5_CommSetup To configure the Modbus RS 485 communication port Q0 o 51_Drop Main menu lt ESC 6_Module ENT gt 6_Module To configure the function module O o 61_ID Clear Main menu lt ESC 7_Statistics ENT gt 7_Statistics To view the statisto Sa ihe LastTrip and Run information Q O 71_TripO Main menu lt ESC T tivate th d tth 8_Password ENT gt 8_Password O AOTT ONR ee eee parameters and statistics 81_Unlock 1743237 03 2008 35 Detailed Startup and Adjustments During Use Power up and operating modes The operating modes depend on the system status Start up phase Initial power up Configuration mode LUCM and LUCMT Pause mode LUCM Next power ups Off mode LUCM Ready mode LUCMT After the start up phase Run mode LUCM and LUCMT Initial power up The first time the multifunction control unit is powered up after leaving the factory it is in Configuration mode The interface automatically displays the Config Menu program Config Menu ENT lt Press this key to enter the Config Menu program gt Config Menu line 1 Language line 2 The LUCM multifunction control unit must be configured before auth
41. actory password 0000 inhibits password properties Passwords can range from 0001 to 9999 This sub program can also be used to reset the multifunction control unit restore ex factory values for the configured functions and history The current function is displayed on the second line of the display unit Sub prog Function line 1 line 2 8_Password 81_Unlock 82_Lock 83_Rst Stats 84_RstToDfts 1743237 03 2008 79 Detailed Startup and Adjustments During Use Password Lock and Unlock 81_Unlock To lock the code initially use the 82_Lock function Enter the code then confirm 2 entries DONE is displayed Several options can be used to unlock the code 1 Do you wish to unlock the code permanently Go to 82_Lock where the HMI displays Passwd Oxxx Type in your code The HMI will then ask you New PSW Oxxx Enter0000 then ENT Validate by re entering 0000 then ENT Done is displayed The 82_Lock function must be used to relock the code 2 Do you wish to unlock the code temporarily You may use one of two options e if a code has already been entered in 82_Lock either go to 81_Unlock which displays Passwd Oxxx Enter your code Logged On will be briefly displayed e orgo directly to the parameter you want to modify where the HMI will ask for the code Passwd 0xxx Enter your code Logged On will be briefly displayed You are then free to modify any other parame
42. age ENT gt Language O O 7 English Configure lt ESC AuxFan ENT gt AuxFan No Configure lt ESC CT_Ratio ENT gt CT_Ratio O O z Configure lt ESC LR Conf ENT gt LR Conf Remote O O 2 Local Configure lt ESC End Config ENT gt End Config f 4 No To choose the language for dialogs To choose the motor s thermal protection To choose the current transformers ratio To choose the type of access to the configuration To confirm the configuration and exit this program No transformation ratio is saved in the factory settings This parameter must be entered before you can exit the Config Menu program 34 1743237 03 2008 Detailed Startup and Adjustments During Use Main Menu program This program includes the application settings and the parameters that can be modified The ESC key does not allow a return to the Config Menu program To do so you must confirm the 84_RstToDfts function in order to cancel the existing configuration Main menu lt ESC 1_Reference ENT gt 1_Reference To view the configuration data 0 o 11_Catalog Main menu lt ESC 2_Displa ENT gt 2_Displa To choose the settings to display in x 2 Run mode O o 21_AvCurrent Main menu lt ESC 3_Setup ENT gt 3_Setup To adjust the basic parameters 0 o 31_FLASet Main menu lt ESC 4_AdvSetup ENT gt 4
43. ain Menu program No Yes Main Menu In the Main Menu program use the down arrow key to scroll 1_Reference 4 the sub programs until 3_Setup Press the ENT key to enter the setup Main Menu 3_Setup r Press the ENT key to access the parameters of the 3_Setup 31_FLASet function 31_FLASet The value displayed corresponds to the control unit installed 31_FLASet e g LUCMO5BL oe 0 00 1 25A 6 Use the up arrow key to select the value of the nominal current at full load corresponding to the reference of the 31_FLASet installed product 22 00A 1743237 03 2008 21 Quick start Default settings and optional values of the LUCM Programs sub programs and functions of the LUCM multifunction control unit Factory setting or Program Sub program Function Parameter profile Optional values Config Menu Language English Francais Espanol Deutsch Italiano LoadType 3 PhMotor 1 PhMotor Base SelfProtStr Starter AuxFan No Yes LR Conf Remote Local from versions V3 x onwards End Config No Yes Menu 1_Reference 11_Catalog LUCMX6BL According to the see 31_FLASet reference of the for LUCM p 53 multifunction control 12_Firmware Rev xx xx unit 13_FLA Range 0 15 Ato 0 6 A see 31_FLASet Min to Max for LUCM p 53 14_Loa
44. atic reset functions with a 3 wire control Changes to settings during Off or LastTrip modes Display of fault types or statistics during Off or LastTrip modes Communication with the multifunction control unit during Off or LastTrip modes Use of a function module communication or application Note Input A2 of the control circuit is internally connected to the input terminal of the auxiliary power supply If the polarity of the A1 A2 terminals is inverted the multifunction control unit triggers an internal fault 62 see Fault Acknowledgement p 92 to acknowledge the fault The LUCMT multifunction control unit has only one 24 V DC power supply that is directly connected to the 24 V DC power supply of the LUTMee controller base The power supply of the controller base is required for configuration and adjustments Note Powering off then powering on this 24 V DC power supply resets the parameters of the 48_Jam function message Off Jam see Motor Safety Protection Faults p 89 18 1743237 03 2008 Quick start At a Glance What s in this Chapter Use the Quick start section if you are already familiar with the product Otherwise see the detailed start procedure This chapter contains the following topics Topic Page Actions for quick set up 20 Default settings and optional values of the LUCM 22 Default Settings and Optional Values of the LUCMT 26
45. ation number reset No 74 1743237 03 2008 Detailed Startup and Adjustments During Use 62_Reference 63_ID Set 64_Param dec 65_Param hex Used to display the commercial references for the module as written by the module in the multifunction control unit registers read only 62_Reference Module Module identification code line 2 ID 0 ID 0 indicates no module or unidentified module Catalog Module reference line 2 Q If ID 0 gt the module reference is replaced by Firmware Module firmware version number line 2 Rev 0 00 If ID 0 gt the firmware version is replaced by 0 00 Used to define the module identification code in the multifunction control unit to provide the monitoring and configuration functions Identification code can range from 0 to 255 by increments of 1 63_ID Set 0 default Used to configure a parameter list numbered 1 to 10 in decimal format corresponding to communication module registers 681 to 690 gt This function defines the same parameters as 65_Param hex 64_Param dec Parameter 1 10 line 1 Parameter number 1 to 10 00000 line 2 Decimal setting default gt Parameters may be set from 00000 to 65535 Used to configure a parameter list numbered 1 to 10 in hexadecimal format corresponding to communication m
46. be used e in standalone mode to prepare and save configuration files for the LUCM control unit on various media floppy disk CD Rom hard disk etc The configuration for the control unit may be printed out on paper or exported to standard office software e Connected to the control unit Modbus port to configure adjust and set the various motor safety protection functions or to download a PC configuration file to or from the control unit A control panel can be used to display the statuses and current values for the starter controller This serves as a user friendly control panel allowing the user to monitor the main features for the starter unit in real time e thermal capacity motor current average value and phase value ground fault current phase imbalance percentage e e e e starter statuses and safety function warnings 1743237 03 2008 101 Additional information HMI The thermal overload and over current protection test controls are available on the control panel The panel is also used to implement and display the control unit configuration monitoring status and command registers Configuration register contents may be modified Typical Powersuite monitoring control panel PowerSuite Workshop Soft Tesys U_0 UB2 Connected Demo File Edit Configuration Command Monitor Link Option Windows ol la S la lt j3 x Control Unit Status hi Time Until Reset s Remote Reset
47. d Startup and Adjustments During Use Warning On Enable default value or disable the ground fault default protection warning Q 208 Warning is disabled when ground fault current falls to 95 of the trip level A warning does not cause the system to trigger product fault Warn Level X If Warning On used to adjust the ground current level 00 30 FLA min default value defining the warning condition Settings range from 20 to 500 of min FLA for the setting range for multifunction control unit being used in increments of 10 For example for a LUCM1XBL min FLA 0 15 A settings range from 0 03 to 0 75 A in increments of 0 01 A with a default value of 0 04 A 1743237 03 2008 65 Detailed Startup and Adjustments During Use 47_Phaselmb phase load Trip TripTimeStrt TripTimeRun TripLevel Warning Warn Level To adjust the phase imbalance or phase loss protection settings when using a three An imbalance fault condition is registered if the imbalance expressed as a between the current on one phase and the average current on the three phases exceeds the preset value over a time at least equal to the time displayed The time setting must apply to start conditions as well as normal running conditions gt This function is not available for single phase loads A WARNING equipment equipment damage INC
48. dFIt TripLevel is gt 50 of 10 Voltage assigned to shock resistance U imp According to IEC 60947 1 kV Resistance to disturbances due to low frequency harmonics According to IEC 60947 2 Appendix F article F4 1 Resistance to power line disturbance According to IEC 61000 4 11 104 1743237 03 2008 Additional information RS 485 Serial Characteristics of the RS 485 serial communication port using an RJ 45 connector Communication Port Electrical interface RS 485 Connector RJ 45 Male connector top view D A 5 Connector pin out D B 1 RJ 45 4 Pans av Ce ey hi eet f Fe C ommon 8 Insulation V 1kV Maximum line length m ft 1000 m 3280 ft Maximum length of a shunt m ft 20 m 65 ft None 1 start bit 8 data bits and 1 stop bit total 10 bits by default Party Even 1 start bit 8 data bits 1 parity bit and 1 stop bit total 11 bits The 54_Control function Write enable enables On or disables Off write access to the configuration registers of the multifunction control unit When control authorization is Off write commands are limited to the following registers Connector e Remote keyboard register 1100 e Multifunction control unit status register 704 e Multifunction control unit extended status register 705 Communication module or option configuration registers 680 690 RTU Modbus commands
49. dType 3 PhMotor read only 15_AuxFan No configuredin Config Menu 16_Base SelfProtStr 2_Display 21_AvCurrent Yes No 22_ThermCap No Yes 23_L1Current No Yes 24_L2Current No Yes 25_L3Current No Yes 26_GFCurrent No Yes 27_LastTrip No Yes 28_Phaselmb No Yes 22 1743237 03 2008 Quick start Factory setting or Program Sub program Function Parameter profile Optional values Menu 3_Setup 31_FLASet LUCMX6BL 0 15A 0 15 to 0 6 According to the LUCM1XBL 0 35A 0 35 to 1 4 reference of the LUCMOS5BL 1 25A 21 25 to 5 multifunction control unit LUCM12BL 3A 3to 12 LUCM18BL 4 5A 24 5 to 18 LUCM32BL 8A 8 to 32 32_TestTrip No Yes 33_Pause No Yes 34_Language English Frangais Espanol Deutsch Italiano 4 _AdvSetup 41_TripClass 5 5 to 30 42_ResetMode Manual Remote Ent Auto 43_RstAdjust ResetTime 120s 1 to 1000 ResetLevel 80 Capacity 35 to 95 44 MagTrip 1420 FLA 300 to 1700 45_OLWarning Warning On Off Warn Level 85 Capacity 10 to 100 46_GroundFlt Trip On Off TripTime 1 0s 0 1 to 1 2 TripLevel XA 20 to 500 30 FLA min Warning On Off Warn Level xXA 20 to 500 30 FLA min 47_Phaselmb Trip On Off TripTimeStrt 0 7s 0 2 to 20 TripTimeRun 5 0 2 to 20 TripLevel 10 IMB
50. details Internal controller faults LUCM LUCMT Code Fault Line 1 Line 2 Action Reset y y M2xx Internal LUTM Off M2xx ENT to Reset See relevant LUTM controller controller fault user guide for more details Fault Motor can be restarted once fault has been eliminated and acknowledged A timeout of Acknowledgement several seconds may be required for some faults overload tests See relevant tables 92 1743237 03 2008 Additional information At a Glance The following section describes the trigger and reset graphs the Powersuite software workshop and the technical specifications for LUCM and LUCMT control units What s in this This chapter contains the following topics Chapter Topic Page Thermal trigger and reset graphs 94 Powersuite Firmware Workshop 101 Technical Characteristics 103 1743237 03 2008 93 Additional information Thermal trigger and reset graphs Thermal trigger graphs The thermal trigger graphs are determined by the state of the motor e Hot motor LUCM and LUCMT graphs differ e Cold motor LUCM and LUCMT graphs differ 94 1743237 03 2008 Additional information Hot motor trigger Reset timeout hot motor LUCM graphs LUCM
51. eck the Warn Level parameter value The parameter setting may only be adjusted in Off mode Start IAV 3 0A G amp S eb pe Warn OL IAV 2 5A ENT Main Menu 1_Reference O O line 1 line 2 Start IAV 3 0A GI amp es Run IAV 2 5A SS 5 Warn Imbal IAV 2 5A ENT Main Menu 1_Reference O O lt After a few seconds lt After a few seconds line 1 line 2 Returns to current mode if no key is pressed for 30 seconds See Run mode p 38 86 1743237 03 2008 Warning and fault management Warning codes and names During a warning condition a warning code is displayed in the monitoring registers 460 and 461 The history register 116 contains the number of thermal overload warnings since the last reset Meaning of terms appearing on the multifunction control unit screen and corresponding codes Line 1 Comment Code Warn GF Ground fault warning 3 Warn OL Thermal overload warning 4 Warn LongSt Long start warning 5 Warn Jam Mechanical jam warning 6 Warn Imbal Phase imbalance warning 7 Warn UndrLd Underload idling warning 8 Warn IntTmp Warning on the internal temperature of the multifunction control 11 unit Warn Comm Warning of lost communication in the multifunction control unit 10 RS 48
52. ence and 7_Statistics read only 1743237 03 2008 37 Detailed Startup and Adjustments During Use Run mode The Run mode occurs after the start up phase Line 1 displays Start indicating that the motor is in start up phase see Start up Phase p 82 Start e LUCM when the power poles are closed e LUCMT when the average current detected is greater than 10 of FLA IAV 2 5A Line 2 displays the average current IAV Once the start up phase has completed maximum 10 sec Run is displayed on line 1 indicating the start of Run mode Run Line 2 displays a loop of the information to be monitored e by default value of the average current IAV 21_AvCurrent e or another parameter to be selected see 2_Display for LUCM p 50 Peon Main Menu Press the ENT key to access the Main Menu program 1_Reference When the multifunction control unit is in Run mode only the 2_Display and 3_Setup functions can be modified Once in the Main Menu program if no key is pressed during a 30 second Run period the system returns to the current mode Run Pause Off n n IAV 2 5A Ready 38 1743237 03 2008 Detailed Startup and Adjustments During Use Config Menu Program Introduction to the Config Menu Program Configure an LUCM This program lets you configure your multifunction control unit according to the connected device e Config Me
53. ermines a trip condition Settings range from 10 to 30 of phase imbalance in increments of 1 Warning On Used to enable or disable the phase imbalance or default phase loss protection warning off Warning is disabled when imbalance falls below 95 of the trip level Warn Level 10 Used to adjust the phase imbalance level defining the default warning condition as a of IMB Settings range from 10 to 30 of phase imbalance in increments of 1 1743237 03 2008 67 Detailed Startup and Adjustments During Use 48_Jam A jam fault condition is registered if the current value exceeds the preset level during the preset time after the end of the start up phase see Start up Phase p 82 Used to adjust the mechanical jam protection settings Trip TripTime TripLevel Warning Warn Level Trip Off Used to enable or disable the mechanical jam protection default system 20n gt The reset mode depends on the option selected see 42_ResetMode p 60 TripTime 5s If Trip On can be used to adjust the setting for the current default that initializes the trigger timeout Adjust the time during which the multifunction control unit must Q detect a current value higher than the preset level before triggering The count down only starts after the end of the start up phase see Start up Phase p
54. etting or Program Sub prog Meaning Parameter profile Optional values Main Menu 2_Display 21_AvCurrent Yes No 22_ThermCap No Yes 23_L1Current No Yes 24_L2Current No Yes 25_L3Current No Yes 26_GFCurrent No Yes 27_LastTrip No Yes 28_Phaselmb No Yes 29_ONhours No Yes 3_Setup 31_FLASet LUCMT1BL xA CT_Ratio x Xx to X XX A 32_TestTrip No Yes 34_Language English Francais 4_AdvSetup 41_TripClass 5 5 to 30 42_ResetMode Manual Remote Ent Auto 43_RstAdjust ResetTime 120s 1 to 1000 ResetLevel 80 Capacity 35 to 95 45_OLWarning Warning On Off Warn Level 85 Capacity 10to 100 46_GroundFlt Trip On Off TripTime 1 0s 0 1 to 1 2 TripLevel XxA 20 to 500 30 FLA min Warning On Off Warn Level XxA 20 to 500 30 FLA min 47_Phaselmb Trip On Off TripTimeStrt 0 7s 0 2 to 20 TripTimeRun 5 0 2 to 20 TripLevel 10 IMB 10 to 30 Warning On Off Warn Level 10 IMB 10 to 30 1743237 03 2008 27 Quick start Factory setting or Program Sub prog Meaning Parameter profile Optional values Main Menu 4 AdvSetup 48_Jam Trip On Off TripTime 5s 21 to 30 TripLevel 200 FLA 100 to 800 Warning On Off
55. he Main Menu program by performing a reset using the 84_RstToDfts function The Config Menu program of an LUCM is different from that of an LUCMT This program includes the configuration settings for an LUCM multifunction control unit PE Config Menu Language O O Configure LoadType O O Configure Base Configure AuxFan O Configure LR Conf O O Configure End Config lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt lt ESC ENT gt Language English LoadType 3 PhMotor Base SelfProtStr AuxFan No LR Conf Remote Local End Config Ale To choose the language for dialogs To choose the load type single phase or three phase To choose the Power base type used To choose the motor s thermal protection To choose the type of access to the configuration To confirm the configuration and exit this program 1743237 03 2008 33 Detailed Startup and Adjustments During Use Config Menu program for LUCMT This program includes the configuration settings for an LUCMT multifunction control unit p gt Config Menu lt ESC Langu
56. ion It must not be used for a network with more than one multifunction control unit Address 127 is reserved for a point to point connection with configuration software such as PowerSuite Communication is possible in this way without knowing the address of the multifunction control unit All multifunction control units respond to address 127 52_Baud Used to define the Modbus transmission speed for the RS 485 communication port 52_Baud 19200 default Q 9600 Defines the frame transmission speed between the BBs o communication port and the connected device R 4800 1200 53_Parity Used to define the asynchronous link parity for the RS 485 communication port 53_Parity O ae 1 start bit 8 data bits and 1 stop bit total 10 bits Even 1 start bit 8 data bits 1 parity bit and 1 stop bit total 11 bits 72 1743237 03 2008 Detailed Startup and Adjustments During Use 54 Control 55_CommLoss Used to enable or to disable internal register records via the communication port If the function is disabled write commands are only valid for the following registers Remote keyboard register 1100 Multifunction control unit status register 704 Multifunction control unit extended status register 705 Communication module or option configuration registers 680 690 54 Control On default on Used to enable or to
57. it is activated this parameter reduces the time before reset by 75 If the motor is not cooled by an auxiliary fan the value of the thermal capacity will be incorrect Failure to follow these instructions can result in injury or equipment damage Transformation ratio of the CT_Ratio current for an LUCMT CT_Ratio 00 No factory set value gt the parameter must be defined in this function primary voltage secondary voltage see 31_FLASet for LUCM p 53 30 3 30 3 current transformers 30 2 30 2 current transformers 30 1 30 1 current transformers 50 1 50 1 current transformers 100 1 100 1 current transformers 200 1 200 1 current transformers 400 1 400 1 current transformers 800 1 800 1 current transformers Others To enter transformer characteristics different from those above primary Primary secondary Secondary number of passes Exter_Pass 42 1743237 03 2008 Detailed Startup and Adjustments During Use 30 3 No default Return to parameter selection 2 Yes For a CT_Ratio of 30 3 the range of threshold current settings will be from 3 5 10 5 A 30 2 No default Return to parameter selection Yes For a CT_Ratio of 30 2 the range of threshold current settings will be from 5 2 15 7 A 30 1 No default Return to parameter selection 2 Yes For a
58. m variable frequency drives LUCMx 6BL LUCM1xBL LUCMO5BL Nominal usage current LUCM12BL LUCM18BL LUCM32BL 0 15 to 0 6 0 35 to 1 4 1 25 to 5 3to 12 4 5 to 18 8 to 32 Auxiliary Power Supply Circuit LUCM control unit Characteristics of the auxiliary power supply circuit of the LUCM multifunction Range of usage voltage 20 4 to 31 2 V DC auxiliary power supply Voltage assigned to insulation Ui According to IEC 947 1 250 V AC Connection Rigid or flexible wire 1 conductor mm AWG 0 2 to 1 5 24 to 16 Flexible wire with end piece 1 conductor mm2 AWG 0 25 to 1 5 24 to 16 Rigid wire 2 conductors mm AWG 0 2 to 1 24 to 18 Flexible wire 2 conductors mm AWG 0 25 to 1 5 24 to 16 mightening torque N m Ib in 0 5 to 0 6 4 6 to 5 6 106 1743237 03 2008 Glossary Capacity Percentage of thermal capacity FLA Percentage of motor current setting IMB Percentage of phase imbalance E Even parity 1 start bit 8 data bits 1 parity bit and 1 stop bit total 11 bits F FLA Motor current setting l IAV Average motor current L1 L2 L3 3 1743237 03 2008 107 Glossary IL1 2 3 Current L1 L2 L3 M Max FLA Maximum FLA range current Min FLA Minimum FLA range current N None parity Start bit 8 data bits and 1
59. made in the Config Menu program This information can be viewed in all modes The LUCM reference is different from the LUCMT reference Main Menu is displayed on the first line of the display 1_Reference is displayed on the second line of the display Press ENT to display the reference of the configuration read only Sabor Function lines Haee 2 Reference Comments lines 1 and 2 1_Reference 11_Catalog Manufacturing no line 2 LUCMX6BL 12_Firmware Firmware revision number line 2 Rev xXx XX 13_FLA Range Range of threshold current settings min max 0 15 0 6 A line 2 14_LoadType Type of load line 2 3 PhMotor result of the choice made in Config Menu 15_AuxFan Type of cooling for the motor line 2 No result of the choice made in Config Menu 16_Base Type of Base line 2 SelfProtStr result of the choice made in Config Menu 48 1743237 03 2008 Detailed Startup and Adjustments During Use 1_Reference for LUCMT Main Menu is displayed on the first line of the display 1_Reference is displayed on the second line of the display Press ENT to display the reference of the configuration read only Function Submenu lines 1 and 2 Reference Comments lines 1 and 2 1_Reference 11_Catalog Manufacturing no line 2 LUCMT1BL This value is fixed 12_Firmware Firmware revision number line 2 Rev XX X
60. nd FIt 65 47_Phaselmb 67 49 _UnderLd 69 Warn level 48_Jam 68 Warning 410_LongStrt 70 46_GroundFIt 65 47_Phaselmb 67 48 Jam 68 49 _UnderLd 69 code 87 name 87 Warning name Off ModID 87 Warn Comm 87 Warn GF 87 Warn Imbal 87 Warning M109 87 Warn IntTmp 87 Warn Jam 87 Warn LongSt 87 Warn OL 87 Warn UndrLd 87 112 1743237 03 2008 You can download this technical publication and other technical information from our website at http www telemecanique com Visit http www schneider electric com for your nearest Schneider Electric affiliate 2008 Schneider Electric All Rights Reserved 03 2008
61. nel Each function may be configured in the following modes e Off or Pause LUCM e Ready LUCMT The asynchronous RS 485 link supports the Modbus slave protocol The remote viewing or configuration devices used to initialize communication by reading or writing data in the multifunction control unit 16 bit registers must be Modbus masters Note For detailed information on the Modbus protocol access lt www Modbus org gt A WARNING MISUSE OF COMMUNICATION PORT Communication ports should only be used for non critical data transfer Contactor and current level monitoring data can be delayed by transmission time lag and must not be used for critical command decisions The Off or Pause functions must not be used for emergency stops or for critical command applications Failure to follow these instructions can result in death serious injury or equipment damage 5 CommSetup The current function is displayed on the second line of the display Sub prog Meaning line 1 line 2 5_CommSetup 51_Drop 52_Baud 53_Parity 54_Control 55_CommLoss 1743237 03 2008 71 Detailed Startup and Adjustments During Use 51_Drop Used to define the RS 485 communication port address Select a Modbus slave number 51_Drop Q Available numbers 1 to 247 in increments of 1 default Note Address 127 is reserved for a point to point connect
62. nts During Use Functions of the Main Menu program The Main Menu program displays the following sub programs Program Sub prog t line 1 line 2 commente Main Menu 1_Reference To display the reference of the multifunction control unit and the choices made in the Config Menu 2_Display To define the values and statuses to display on the control unit display in Run mode 3_Setup To access all the base settings which can be changed in Run mode 4_AdvSetup To access the settings of protection functions and the associated warnings 5_CommSetup To access the settings of the RS 485 communication port 6_Module To access the communications settings with the function module which can be modified in Run mode 7_Statistics To access the statistics of information saved in the multifunction control unit memory It includes the history of triggers and the trigger and stop counters 8_Password To set up a password preventing untimely changes to modifiable functions To also access the function to reset the multifunction control unit Each sub program from 1_Reference to 8_Password is described in detail in the following chapters 1743237 03 2008 47 Detailed Startup and Adjustments During Use Sub program 1_Reference At a Glance 1_Reference for LUCM The 1_Reference sub program allows only to read the references and choices
63. nu appears on the first line of the display e The current function is displayed on the second line of the display Before accessing the Main Menu program you must configure the multifunction control unit and confirm the configuration End Config function Then the configuration settings may be viewed at any time in the 1_Reference function of the Main Menu program Note To edit the parameters after you have confirmed the configuration End Config function you must return the multifunction control unit to the default configuration see 84_RstToDfts p 81 Functions to be configured for an LUCM Main Menu Meaning C mments line 1 line 2 Config Menu Language To choose the language for dialogs Option to edit this choice in the 34_Language function LoadType To define whether a three phase or single phase motor is used Choosing 1 phase for a motor with a three phase power supply will cause an internal fault 60 meaning that a value was detected on IL2 Base To specify the type of Power base marked on one of its sides where the multifunction control unit is installed 00 AuxFan To define the thermal protection for motors cooled by an auxiliary fan If it is activated this parameter reduces the time before reset by 75 see Thermal trigger and reset graphs p 94 LR Conf To select the type of access to the configuration of the multifunction control unit
64. ode LUCMe BL To display the status of the motor starter with external 24 V DC power supply The multifunction control unit has a 2 line display and a 4 key keypad allowing users to navigate through programs sub programs functions and parameters or settings line 1 line 1 line 1 Program Oe Sub program Or Function Sub program Adjustment or Parameter 14 1743237 03 2008 Installation Navigation in Function of the four keys on the keypad Programs g Move up one level in the menu The ESC key does not save any settings Esq You must press this key several times to return to the program Browse in a program gt sub programs a sub program gt functions a function gt settings Some sub programs include only functions and their settings Others include functions with several parameters and their settings Browse available settings The sign precedes a factory setting or a user defined setting The sign precedes available settings Increase or decrease the value of the displayed setting To quickly increase or decrease the value of a setting hold down the corresponding key 2 Confirm and save the displayed setting 1 Move down one level in the program Once you have saved the setting e The sign is replaced by e The setting is displayed for 2 seconds then the display return
65. odule registers 681 to 690 gt This function defines the same parameters as 64_Param dec 6_Module Parameter 1 10 line 1 Parameter number 1 to 10 65_Param hex oO 0000 line 2 Hexadecimal settings default gt Parameters may be set from 0000 to FFFF To set parameters 1 to 10 for the module use either the 64_Param dec function decimal adjustment or the 65_Param hex function hexadecimal adjustment 1743237 03 2008 75 Detailed Startup and Adjustments During Use Sub program 7_ Statistics At a Glance 7_Statistics The7_Statistics sub program is used to access the fault statistics saved in the multifunction control unit memory Each function may be accessed in the following modes e Off or Pause LUCM e Ready LUCMT The multifunction control unit records e Trigger statistics information on the 5 most recent triggers trigger type average current phase currents This information is saved in the control unit just before power down gt Triggers caused by internal trips are not listed in the five most recent trigger events e Trigger and off counters on off fault and trigger counter values since last reset Note The 83_Rst stats function is used to erase all statistics data Current function is displayed on the second line of the digital display unit Sub program Function line 1 line 2 7_Statistics 71_TripO 72_Trip1
66. oled motor 98 Auxiliary power supply circuit 106 AvCurrent 40 1743237 03 2008 109 Index Base power 40 Base 1_Reference 48 49 Baud 72 C Catalog 1_Reference 48 49 Class 59 Code lock 81 Cold motor 94 CommLoss 73 CommSetup 71 Configuration and monitoring 12 Configuration during commissioning 21 Connection 18 Control 73 CT_Ratio 42 D Default settings LUCM 22 LUCMT 26 Description 13 Display 14 Display 2_Display 50 51 Display Menu 50 Distance to be maintained 17 Drop 72 E Electrical supply 20 ENT 15 Environmental characteristics 103 ESC 15 F Fault CC 89 code 89 CommLoss 90 GroundFIt 89 I gt gt 89 Jam 89 LongStrt 89 Over_load 89 PhasImb 89 TestTrip 90 UndrLoad 89 Fault codes 89 Firmware 1_Reference 48 49 FLA Range 1_Reference 48 49 FLASet for LUCM 53 for LUCMT 56 Functions Diagnostic 12 of the Config Menu program 33 of the Main Menu program 35 Protection 11 Warning 12 G GFCurrent 2_Display 50 51 Graph thermal trigger 94 Ground fault 64 H Hot motor 94 ID Clear 74 ID Set 75 Imbalance 66 Installation 16 Interface 33 110 1743237 03 2008 Index Jam 68 K Keypad 14 Keys on keypad 15 L L1Current 2_Display 50 51 L2Current 2_Display 50 51 L3Current 2_Display 50 51 Language 40 42 for LUCM 55 for LUCMT 57 LastTrip 2_Display 50 51 LoadType
67. or is at full load The FLA setting defines the default values of the other motor protection functions Failure to follow these instructions can result in death serious injury or equipment damage 1743237 03 2008 53 Detailed Startup and Adjustments During Use 32_TestTrip for LUCM To test the trigger function on a thermal overload 32_TestTrip 00 No No action default To adjust the thermal memory see 43_RstAdjust p 61 Yes Launches a trigger simulation as long as the starter is in the Run position and displays Tripped TestTrip In Manual reset mode the acknowledgement must be performed manually rotary button In Remote reset mode the starter is powered off without triggering the mechanics In Automatic reset mode the starter is powered off without triggering the mechanics After the timeout for the thermal memory has expired the multifunction control unit automatically acknowledges the trip and the motor starter restarts this option requires the use of a 2 wire 24 V DC control After a trigger test the multifunction control unit authorizes the restart only after the thermal memory timeout has expired 120 sec by default To exit the TestTrip function reset using the rotary button Warn OL is displayed for a few seconds Press ENT to return to the Main Menu Reference_1 54 1743237 03 2008 Detailed Startup and Adjustment
68. orizing the power poles to be closed Note If the configuration is done with the control circuit power supply only A1 A2 the multifunction control unit switches to Pause mode as soon as the End Config function is confirmed The power poles may be closed by deactivating the 33_Pause function The LUCMT multifunction control unit must be configured before authorizing the output relays 13 and 23 to be closed 36 1743237 03 2008 Detailed Startup and Adjustments During Use Subsequent power ups During subsequent power ups the LUCM multifunction control unit is in the following mode e Pause or e Off During subsequent power ups the LUCMT multifunction control unit is in the following mode e Ready The Main Menu program is accessible from these three modes Pause Off Ready gt gt gt LUCM LUCM LUCMT Specifies that the Specifies that the Specifies the detection power poles are open and that voltage is detected on terminals A1 A2 of the control circuit power poles are open and that no voltage is detected on terminals A1 A2 of the control circuit of an average current of less than 10 of FLA Press the ENT key to enter the Main Menu program Main Menu Main Menu 1_Reference 1_Reference All the settings of the Main Menu program may be changed in those modes except for the following functions 1_Refer
69. otections of the motor being monitored Failure to follow these instructions can result in injury or equipment damage Choice of the type of access to the configuration of an LUCMT LR Conf Remote the configuration can be downloaded via the O associated communication module except Modbus Local the configuration can only be entered via the keypad on the product End Config of the configuration mode for a LUCMT End Config No ENT or ESC gt stay on End Config s Yes ENT gt save the configuration and return to Ready ESC gt stay on End Config 1743237 03 2008 45 Detailed Startup and Adjustments During Use Main Menw program Introduction to After having configured the multifunction control unit the display shows the Main Menu Off for an LUCM program Ready for an LUCMT Press ENT to access the Main Menu program line 1 Main Menu line 2 1_Reference The Main Menu program contains all the sub programs required by users to e configure the values and statuses to be displayed e configure the protection functions e configure the module s input output and communications e access the data stored in the statistics If no action is taken for 30 seconds the display returns to Off for an LUCM Ready for an LUCMT 46 1743237 03 2008 Detailed Startup and Adjustme
70. pacity level is reached during the start up phase the starter will trigger a thermal overload fault Trip Off Used to enable or disable the long start protection system default gt The reset mode depends on the option selected On see 42_ResetMode p 60 TripTime 10s If Trip On can be used to adjust maximum duration for default the start up phase in seconds before triggering see Start up Phase p 82 Settings range from 1 to 200 seconds in increments of 1 second TripLevel 100 If Trip On can be used to adjust the setting for the default trigger current once the start up phase has been Q completed as a FLA Settings can range from 100 to 800 FLA in increments of 10 Warning Off Enable or disable the long start protection warning default The warning ceases once the current falls 5 below the On preset level or at the end of the start up phase Warn Level 100 If Warning On can be used to adjust the setting for the default current that initializes the timeout before warning activation as a of FLA Settings can range from 100 to 800 FLA in increments of 10 70 1743237 03 2008 Detailed Startup and Adjustments During Use Sub Program 5_CommSetup Presentation The 5_CommSetup sub program is used to configure the Modbus RS 485 communication port located on the multifunction control unit front pa
71. procedure The addition of this symbol to a Danger or Warning safety label indicates A that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage 1743237 03 2008 Safety Information PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 2008 Schneider Electric All Rights Reserved 1743237 03 2008 About the Book A At a Glance Document Scope This guide describes the implementation features and operation of multifunction control units By convention they are called LUCM and LUCMT LUCM or LUCMes represents LUCMesBL i e LUCMX6BL LUCM1XBL LUCMOS5BL LUCM12B
72. rst digit 0 to 9 using the keys e Press ENT to confirm the first digit and move on to the second e Repeat the same sequence for the second third and fourth digits e Once you have pressed ENT to validate the fourth digit gt the multifunction control unit displays Confirmeeee e Re enter the four digits as above gt Once the configuration has been secured control and command functions can only be displayed Used to reset all counters and fault histories see 7_ Statistics gt No history value may be restored once this function has been validated It is therefore recommended you save all history data beforehand gt Switching off the multifunction control unit will not reset the counters Rst Stat N 83 Rst Stats O eaii Disables history reset Yes Enables history reset and erases history Restores default factory parameter settings for the multifunction control unit Also resets statistics This function returns the user to the Config Menu program gt No settings can be restored once the function has been validated It is therefore recommended that you use an external device to save all settings prior to use 84_RstToDfts No r E Disables return to default settings O default Yes Enables return to default settings and resets all parameter sensitive functions to ex factory values and resets history 17
73. rting from the furthest to the left Confirm each figure by pressing ENT before going on to the next When you have confirmed everything the number is displayed on the left after the sign To exit press ESC 00000 5___ Example of setting the Primary parameter to 53214 ENT 50000_3__ ENT 53000__2__ ENT 53200___1_ ENT 53210___ _ 4 ENT 53214 Secondary 1 To configure the value of the secondary current Secondary Settings range from 1 default to 500 in increments of 1 circuit Press ENT to start the adjustment characteristic Press or to increase or decrease the value displayed Press ENT to confirm the value Exter_Pass 1 To specify the number of passes made in the primary of the current transformer Settings range from 1 default to 100 in increments of 1 Press ENT to start the adjustment Press or to increase or decrease the value displayed Press ENT to confirm the value Example Manual entry or modification of a transformation ratio of 160 1 Primary Primary circuit characteristic 800 Secondary Secondary circuit characteristic 1 Exter_Pass 5 800 1 5 160 44 1743237 03 2008 Detailed Startup and Adjustments During Use A CAUTION INCORRECT CONFIGURATION OF THE CT_RATIO FUNCTION The CT_Ratio must be specified to make the product compatible with the current transformers used The CT_Ratio specifies the default values of the FLA and the various pr
74. ructions must be followed equipment damage e All relevant local safety regulations must be followed when installing and using this product For safety reasons and to ensure conformity with the documented system data only the manufacturer is authorized to repair the components e Where the PLCs are used for applications with technical security requirements e Failure to use the Schneider Electric software or the approved software with our products may result in injury damage to equipment or malfunction Failure to follow these instructions can result in death serious injury or We welcome your comments about this document You can reach us by e mail at techpub schneider electric com 1743237 03 2008 Installation Installation of the LUCM or LUCMT Multifunction Control Unit A WARNING RISK OF UNINTENDED OPERATION These devices must be installed configured and used by qualified personnel only Users must follow the recommendations standards and regulations in force Check the function settings before starting the motor Do not damage or modify the devices Failure to follow these instructions can result in death serious injury or equipment damage A CAUTION DATA TRANSMISSION IN THE TIME ALLOWED IS NOT GUARANTEED Only use the serial link for sending information that is not critical for the application Data concerning the statuses and values of load currents for the mo
75. s During Use 33_Pause To put the motor on pause for LUCM 33_Pause 00 No default Puts the motor on pause in Run mode The multifunction control unit powers off the starter coil thereby opening the power poles while maintaining terminals A1 A2 powered on Powering off the control circuit via terminals A1 A2 when the product is in Pause mode does not change the status of the command The product returns to Pause mode as soon as power reappears Keeps the power poles closed while terminals A1 A2 are powered on Yes Puts the motor on pause causing the power poles to open To exit Pause mode press ENT to return to the Main Menu Reference_1 Return to 3_Setup then 33_Pause and set the value to No A WARNING UNEXPECTED MOTOR START UP The Pause function must never be used instead of a stop command The device must be operated in compliance with national and local safety codes Failure to follow these instructions can result in death serious injury or equipment damage 34_Language To change the language for dialogs for EUCM 34_Language English Change the dialog language for the multifunction control unit First choice made in Config Menu Dialogs in English default Fran ais Dialogs in French Espa ol Dialogs in Spanish Deutsch Dialogs in German Italiano Dialogs in Italian 174323
76. s automatically to the next highest level Examples of navigation Go Function S Function 5 line 1 line 1 line 1 Configure gt anguage Language Jees Jms tne szangunae SULLE E Function Default setting Optional setting Menu Function D Function D line 1 line 1 line 1 Configure LoadType LoadType Joms m ma A ma line 2 Dore Function Default setting ASPM otor gt L ehMotor 2 Optional setting 1743237 03 2008 15 Installation Installation and service temperature Installation Once installed in the base the multifunction control unit locks the module The multifunction control unit must be installed before installing or uninstalling a module Installation in a power base 16 1743237 03 2008 Installation Service temperature The multifunction control unit has internal temperature monitoring functions that cannot be disabled LU B ZODO0OOO The warning message Warn IntTmp appears as soon as the internal temperature exceeds 80 C At 90 C the multifunction control unit triggers the starter and the message Internet Trip is displayed see Warning Management p 86 The value of the internal temperature is stored in register 472 It may be monitored via the RS 485 communication port locally using the PowerS
77. sition and displays Tripped TestTrip In Manual reset mode the acknowledgement must be performed manually In Remote reset mode the starter is powered off without triggering the mechanics In Automatic reset mode the starter is powered off without triggering the mechanics After the timeout for the thermal memory has expired the multifunction control unit automatically acknowledges the trip and the motor starter restarts this option requires the use of a 2 wire 24 V DC control After a trigger test the multifunction control unit authorizes the restart only after the thermal memory timeout has expired 120 sec by default a few seconds To exit the TestTrip function reset by pressing the Reset button Warn OL is displayed for Press ENT to return to the Main Menu Reference_1 34_Language To change the language for dialogs for LUCMT Q 34_Language English Change the dialog language for the multifunction control unit First choice made in Config Menu Dialogs in English default Frangais Dialogs in French 1743237 03 2008 57 Detailed Startup and Adjustments During Use Sub Program 4_AdvSetup Presentation The 4_AdvSetup sub program is used to configure the protection functions and the associated warnings Each function may be displayed in any mode Each function may be modified in the following modes Off or Pause LUCM
78. stop signal sent by a function module or a communication fault gt Switch the device off then on again to acknowledge a thermal overload fault This has no effect on the thermal memory A new trigger may occur at restart if the control unit s internal thermal capacity level is exceeded Auto Used to automatically reset after a thermal overload fault A DANGER UNEXPECTED MOTOR START UP If an on command is still active and the system is in Auto reset mode the motor restarts after timeout The device must be operated in compliance with national and local safety codes Failure to follow these instructions will result in death or serious injury 60 1743237 03 2008 Detailed Startup and Adjustments During Use 43_RstAdjust The reset adjustment level is used to adjust the reset time ResetTime and the thermal capacity ResetLevel which both have to be reached before a thermal overload trip reset can be authorized see Thermal trigger and reset graphs p 94 43_RstAdjust ResetTime Adjusts timeout in seconds before reset after a thermal overload trip Use Manual reset or switch the command circuit off then on again using the A1 A2 terminals to reset after a thermal overload trip This has no effect on the internal thermal memory A new trigger may occur at restart if the multifunction control unit s internal thermal capacity level is exceeded To adjust the thermal memory
79. t that level 150 FLA Irs Beginning of start up phase End of start up phase When current level falls after the 10 seconds time lag e ifthe Trip or Warning parameters on 410_LongStrt are disabled e and if motor current never exceeds the 150 of FLA threshold 150 FLA Irs Beginning of 10s start up phase End of start up phase 84 1743237 03 2008 Warning and fault management At a Glance Warnings and faults What s in this Chapter Warning management describes e the Warning mode e the warning names and codes Fault management describes e the Fault mode e the fault names and codes This chapter contains the following topics Topic Page Warning Management 86 Fault Management 88 1743237 03 2008 85 Warning and fault management Warning Management Warning Mode This mode only applies for warnings activated before the start up phase e Overload ground fault and phase imbalance activated with factory settings e jam underload and long start parameters to set When a warning is triggered Warn followed by the warning type is displayed on line 1 If a communication module is installed the name is different on line 1 Note Once the timeout has expired the corresponding warning type is displayed Using the ENT key the user can move through the settings and ch
80. tMode p 60 A DANGER INCORRECT OVER CURRENT LEVEL SETTING Device selection and configuration must comply with national and local safety codes Failure to follow these instructions will result in death or serious injury 62 1743237 03 2008 Detailed Startup and Adjustments During Use 45_Overload To activate the warning function for thermal overload protection 45_OLWarning 00 Warning Used to enable or disable the warning function Default value is On The warning is triggered as soon as thermal capacity exceeds the preset level during the preset time span It does not cause a product fault gt The warning is disabled when thermal capacity falls to 95 of trip level Warn Level If Warning On used to set the level beyond which the multifunction control unit activates the warning under thermal overload conditions Default level 85 Settings range from 10 to 100 of thermal capacity in increments of 1 gt 100 of thermal capacity is reached if permanent current value is 112 of FLA see 31_FLASet for LUCM p 53 1743237 03 2008 63 Detailed Startup and Adjustments During Use 46_GroundFIt following parameters Trip TripTime TripLevel Warning Warn Level To enable or disable and adjust the ground fault protection system by acting on the A DANGER INCORRECT SETTING FOR THE GROU
81. ter as long as you do not exit the Main Menu program The code is automatically re locked if you exit the Main Menu by pressing ESC several times or you do not press a key for more than 30 seconds or you switch off the control unit or on a LUCM on a LUB LUS base the auxiliary power supply and A1 A2 are down This function disables the password security system The 82_Lock function must be disabled before any parameter changes can be made on the multifunction control unit 81_Unlock Passwd This function resets the unlocking sequence 0001 9999 The multifunction control unit displays Passwd e Select first digit 0 to 9 using the keys e Press ENT to confirm the first digit and move on to the second e Repeat the same sequence for the second third and fourth digits e Once you have pressed ENT to validate the fourth digit the parameters can be changed 80 1743237 03 2008 Detailed Startup and Adjustments During Use 82_Lock 83_Rst Stats 84_RstToDfts Used to enable the multifunction control unit password security system Password set to 0000 invalidates all function properties gt Current password only when set to 0000 can be modified via the Modbus RS 485 communication port 82_Lock New PSW The Activate password function initializes the locking sequence 0001 9999 The multifunction control unit displays New PSW e Select fi
82. tor starter are sent with a certain delay As a result this information must not be used when performing safety measures and emergency stops Information such as Start direction 1 and direction 2 Stop should not be used in safety circuits and emergency stops Failure to follow these instructions can result in injury or equipment damage 1743237 03 2008 Installation What s in this This chapter contains the following topics Chapter Topic Page General 11 Overview of the Multifunction Control Unit 13 Installation and service temperature 16 Connection 18 10 1743237 03 2008 Installation General Multifunction control units are referenced according to the bases they are installed on LUCM for LUCMe BL units mounted on a power base LU Bee or LUeSee i e LUCMX6BL LUCM1XBL LUCMO5BL LUCM12BL LUCM18BL and LUCM32BL LUCMT for LUCMT1BL units mounted on a control base LUTMes The LUCM multifunction control unit controls protects and monitors the following TeSys U products e LUsBee starter controllers with built in short circuit protection device e LUseSee starters without built in short circuit protection device Note LUCM multifunction control units must be used with alternating current motors only The LUCMT multifunction control unit only protects and monitors the following TeSys U products e LUTMes controllers Note LUC
83. uite program e remotely via the Modbus link LUTMe LUsBe and LUeSe Distance to be f Distances to be Ambient ne Ambient temperature re maintained maintained temperature d 0Omm 0 in 45 C 113 F d 0 mm Oin 65 C 149 F d gt 9 mm 0 35 in 55 C 131 F d gt 20 mm 0 75 in 60 C 140 F 1743237 03 2008 17 Installation Connection Connecting the LUCM Connecting the LUCMT The LUCM multifunction control unit has two 24 V DC power supplies e The supply for the control circuit accessible only via the A1 A2 terminals on the power base e The auxiliary power supply on its front panel A WARNING LOSS OF POWER IN EVENT OF POWER CUT The devices that cut the power must be connected to terminal A1 on the control circuit Failure to follow these instructions can result in death serious injury or equipment damage Note Powering off then powering on the control circuit by terminals A1 A2 without the auxiliary power supply resets the parameters of the 48_Jam function message Off Jam by authorizing the closing of the power poles see nternal or External Environment related Faults p 90 The auxiliary power supply is used for the following operations e Initial configuration and adjustment before installing the power base or before connecting the power supply of the control circuit to the A1 A2 terminals Remote and autom
84. ware VW3A8104 e Apocket PC with the PowerSuite software VW3A8102 e An RuJ 45 communication port Modbus RS 485 e An XBT NU 400 communication terminal mounted on a cabinet door 12 1743237 03 2008 Installation Overview of the Multifunction Control Unit Description of Front panel of the multifunction control unit the Multifunction A dL Control Unit NS O a oO amp o ae Locking and removal handle Built in LCD display 2 lines 12 characters 4 key keypad 24 V auxiliary power supply sealed connector on LUCMT RJ 45 communication port Modbus RS 485 Option to seal the locking handle oa fF WO D RS 485 Serial The RS 485 serial communication port on the front panel may be used to connect Communication A PC with the PowerSuite software VW3A8104 Port A pocket PC with the PowerSuite software VW3A8104 An RJ 45 communication port Modbus RS 485 An XBT NU 400 communication terminal mounted on a cabinet door 1743237 03 2008 13 Installation Display and The built in display and keypad are used as follows Keypad In Run mode To display the value of one or more previously selected parameters If no key is pressed for 5 seconds the display stops scrolling In Off m

LUCM and LUCMT Multifunction Control Unit User Guide 03/2008

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