Operating Instructions - SEW
Contents
1. 1 Planet carrier for output 16 Planetary gear axle 39 Safety disk 6 Key 17 Planet wheel 46 Adhesive and sealing compound 7 Shaft nut 18 Needle roller 56 O ring 8 Oil seal 24 Housing 58 Eyebolt 12 Tapered roller bearing 25 Screw plug 114 Sun wheel 13 Tapered roller bearing 30 Nilos ring 1 Only for PSKF721 to PSKF921 2 Only for mounting position M2 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 15 3 Delivery Scope and Unit Design Gear unit structure 3 4 8 Basic structure of two stage planetary servo gear units PSF122 PSKF122 to PSF622 PSKF622 107 146 116 57811AXX Figure 5 Basic structure of planetary servo gear units PSF122 PSKF122 to PSF622 PSKF622 1 Planet carrier for output complete 30 Nilos ring 109 Grooved ball bearing 6 Key 39 Safety disk 110 Circlip 7 Shaft nut 41 Countersunk pin 112 Needle roller 8 Oil seal 46 Adhesive and sealing 113 Planet wheel compound 12 Tapered roller bearing 55 Thrust plate 114 Sun wheel 13 Tapered roller bearing 56 O ring 116 O ring 17 Planet wheel 58 Eyebolt 118 Housing preliminary stage 18 Needle roller 100 Stud 121 Spring ring 22 Sun wheel 105 Thrust plate 122 Safety2. a Aa gaas cOoccDCCCGC_ EE Explosion Proof GB111100 PSF Planetary Servo Gear Units Edition 11 2005 11384641 EN Operating nstructions Contents 1 Important Information about the Operating Instructions 4 1 1 Important information and designated use 4 1 2 Explanation of svmbols AA 6 2 Safety DICIM e ss ss 7 24 V PIO 866 uite aot eu fiber ep breites 7 2 2 General information nennen 7 2 3 Shipping Storage E 8 2 4 Installation assembly 8 2 5 Startup operation iii 8 2 6 Inspection maintenance nennen 8 2 7 Safety notes for use in potentially explosive atmospheres 9 3 Delivery Scope and Unit Design 11 3 1 Scope of dellvery itte tet pee oer err e bn E obs 11 Bid TYPOS ue Beete ET 11 3 3 Nameplate and unit designation eee 12 3 4 Gear unit structure nennen nnns 14 4 Mechanical Installation 22 44 Before yolstart u E 22 4 2 Prerequisites for assembly 22 4 3 Required tools resources 23 4 4 Installing the gear unit 23 4 5 Installation of gear units in a potentially explosive atmosphere 24 4 6 Installation in a machine enn 25 4 7 Mounting output elements on solid sha fts 26 4 8 Installing couplings m 30 4 9 Motor mounting with EPH adapter 31 4 10 Removing the motor with EPH ada
3. mit der Richtlinie 94 9 EG with the directive 94 9 EC respectent la directive 94 9 CE angewandte Normen EN 1127 1 1997 10 applied standards EN 13463 1 2001 11 Normes appliqu es EN 13463 5 2003 12 EN 13463 8 2003 09 EN 60529 2000 09 SEW EURODRIVE hinterlegt die gem 94 9EG Anhang VIII geforderten Unterlagen bei benannter Stelle FSA GmbH EU Kennnummer 0558 SEW EURODRIVE will archive the documents required according to 94 9 EC Appendix VIII at the following location FSA GmbH EU Code 0558 SEW EURODRIVE tient disposition la documentation sp cifi e dans la directive 94 9 CEE Annexe VIII pour consultation l endroit d sign FSA GmbH code UE 0558 Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 12 09 2005 V Ann H Sondermann Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 45 11 46 Appendix List of Abbreviations 11 Appendix 11 1 List of Abbreviations Abbreviation Definition meaning PSF Planetary servo gear unit engl Planetary Servo Flange DIN German Industrial Stan dard Deutsches Institut f r Normung e V German institute for standardiza tion EN Europ ische Norm European standard ISO International Organization for Standardization The ISO creates ISO
4. Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 216 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9
5. 1 Assembly with key The following figure shows a sample mounting device for installing couplings 3 or hubs onto motor or gear unit shaft ends It may be possible to dispense with the thrust bearing 2 on the mounting device In the PSF PSKF series you can use the shaft shoulder see position 1 as defined stop when mounting input and output elements The output shafts are coated as standard with an antirust agent Remove the antirust agent before assembly e g using benzine 1 2 3 06699AXX Figure 12 Assembly with mounting device 1 Shaft shoulder 2 Thrust bearing 3 Coupling hub 26 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Mechanical Installation Mounting output elements on solid shafts 4 7 2 Assembly without key The following figure is an example of shaft assembly with clamping set When using for example clamping sets with smooth shaft ends ensure that the shaft is free from residue and that any grease is removed It is essential to make sure that the clamping area 5 is free from grease Otherwise the shaft hub connection may not function properly To prevent corrosion on the shaft grease any uncovered areas 4 after assembly 1 Wee ESSI LA d DW Figure 13 Assembly with clamping sets Shaft shoulder 2 Clamping set Output element e g gear or sprocket Greased
6. 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPA A S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es 12 2005 Address List L Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 Z I SMMT 2014 M grine Erriadh
7. Instructions Explosion Proof PSF Planetary Servo Gear Units Mechanical Installation 4 Required tools resources 4 3 Required tools resources Setof wrenches Torque wrench set of screwdrivers with long hexagon shaft Mounting device Shims and distance rings if necessary Fixing devices for input and output elements 44 Installing the gear unit The gear unit is only allowed to be installed in the specified mounting position on a level vibration damping and torsionally rigid support structure Vibrations from the environment must be avoided Always use screws of quality 10 9 for mounting planetary servo gearmotors The drain screw must be easily accessible The mounting position may only be changed after consultation with SEW EURODRIVE ATEX approval will become void without prior consultation Use plastic inserts 2 3 mm thick if there is a risk of electrochemical corrosion between the gear unit and the driven machine The material used must have an electrical bleeder resistor 10 Q Electrochemical corrosion can occur between various metals for example cast iron and high grade steel Also install the bolts with plastic washers Possible generation of electrical sparks Electrical sparks could be generated if the housing is not grounded additionally Ground the housing additionally and use grounding screws on the motor 1 Maximum permitted deviation for flange attachment to DIN ISO 1101
8. New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9532565 Bogdanovetz Str 1 Fax 359 2 9549345 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca l reynolds Qsew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodr
9. Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 23 Mechanical Installation Installation of gear units in a potentially explosive atmosphere N 4 5 Installation of gear units in a potentially explosive atmosphere Make sure to observe the safety notes listed in section 2 when installing the gear unit in a potentially explosive atmosphere SEW explosion proof PSF planetary servo gear units meet the design requirements of equipment group Il category 2G explosive gas atmosphere and 2D explosive dust atmosphere These gear units are intended for use in zones 1 and 21 EE 4 5 1 Ambient temperature Gear units in category II2D may be operated at ambient temperatures of 20 C to 40 C only This means that other ambient temperatures must be specified in the order These ambient temperatures will be separately indicated on the nameplate p 4 5 2 Surface temperature The maximum surface temperature of category II2D units is 120 C depending on the speed gear ratio and mounting position Lower surface temperature limits are only permitted after consultation with SEW EURODRIVE and must be indicated on the nameplate The system operator must guarantee that a possible accumulation of dust will not exceed a maximum thickness of 5 mm in accordance with EN 50281 1 2 4 5 3 Degree of protection The degree of protection for all gear unit versions is IP65 according to EN 60529 4 5 4 Ambient
10. Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Paldiski mnt 125 Fax 372 6593231 EE 0006 Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong 12 2005 51 52 i Address List Hungary Sal
11. SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 7
12. conditions Provide sufficient ventilation for the gear units and prevent external heat generation e g via clutches 4 5 5 Output power and output torque Maintain output torque and permitted overhung load requirements 24 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Mechanical Installation 4 Installation in a machine 4 5 6 Special designs Special designs e g modified output shaft may only be operated in potentially explosive atmospheres after prior approval by SEW EURODRIVE 4 5 7 Installation in damp locations or in the open Drives are supplied in corrosion resistant versions for use in damp areas or in the open Repair any damage to the paint work if necessary 4 6 Installation in a machine PSF planetary servo gear units Mounting at gear unit end via the B5 mounting flange Mounting position M1 57488AXX Figure 11 Installing the PSF planetary servo gear unit in the machine 1 Screws of quality 10 9 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 25 A Mechanical Installation Mounting output elements on solid shafts 4 7 Mounting output elements on solid shafts When mounting and removing output elements ensure that the gear unit shaft and consequently the planetary servo gear unit is not damaged Otherwise your right to claim under warranty against SEW EURODRIVE GmbH amp Co KG becomes invalid 4 7
13. disk 24 Housing 106 Planet carrier complete 123 Countersunk pin 25 Screw plug 107 Hexagonal nut 146 Adhesive and sealing compound 1 Only for mounting position M2 2 Only for PSKF122 to PSKF622 3 Only for PSF622 PSKF622 16 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit structure 3 4 4 Basic structure of two stage planetary servo gear PSF822 PSKF822 units PSF722 PSKF722 and 57812AXX Figure 6 Basic structure of planetary servo gear units PSF722 PSKF722 and PSF822 PSKF822 1 Planet carrier for output 25 Screw plug 110 Circlip 6 Key 30 Nilos ring 112 Needle roller 7 Shaft nut 39 Safety disk 113 Planet wheel 8 Oil seal 46 Adhesive and sealing compound 114 Sun wheel 12 Tapered roller bearing 56 O ring 116 O ring 13 Tapered roller bearing 58 Eyebolt 118 Housing preliminary stage 16 Planetary gear axle 100 Stud 121 Spring ring 17 Planet wheel 105 Thrust plate 122 Safety disk 18 Needle roller 106 Planet carrier complete 123 Countersunk pin 22 Sun wheel 107 Hexagonal nut 146 Adhesive and sealing compound 24 Housing 109 Grooved ball bearing 1 Only for PSKF722 and PSKF822 2 Only for mounting position M2 Operating Instructions Expl
14. gear axle 105 Thrust plate 122 Safety disk 17 Planet wheel 106 Planet carrier complete 123 Countersunk pin 18 Needle roller 107 Hexagonal nut 146 Adhesive and sealing compound 22 Sun wheel 109 Grooved ball bearing 24 Housing 110 Circlip 1 Only for PSBF222 2 Only for PSBF322 to PSBF522 PSBF622 and PSBF822 3 Only for PSBF622 and PSBF822 20 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit structure 3 4 8 Basic design of the adapter for planetary servo gear units 216 229 230 207 247 247 203 223 204 402 57484AXX Figure 10 Basic design of the adapter for planetary servo gear units 203 Oil seal 223 Grooved ball bearing 402 Circlip 204 Stud 229 Clamping ring 404 Circlip 206 Hexagonal nut 230 Coupling sleeve 442 Adapter flange 207 Flange 231 Closing cap 470 Machine screw 212 Adapter shaft 247 Equalizing ring 471 Washer 216 Adhesive and sealing compound 399 Closing plug Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 21 Mechanical Installation Before you start N 4 Mechanical Installation 4 1 Before you start The drive may only be instal
15. gearmotor gear unit Do not attach any additional loads If the gearmotor has two suspension eye lugs or lifting eyebolts then you should also use both suspension eye lugs for attaching transport ropes In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Use suitable sufficiently rated handling equipment if necessary Remove securing devices used for transportation prior to startup Possible damage caused by incorrect storage Store the gear unit in a dry dust free room if it is not to be installed straight away 2 4 Installation assembly Adhere to the instructions in section 4 Mechanical Installation 2 5 Startup operation Check that the direction of rotation is correct in decoupled status Listen out for unusual grinding noises as the shaft rotates Secure the keys for the test run without output elements Do not deactivate monitoring and protection devices for the test run Switch off the gearmotor if in doubt whenever changes occur in relation to normal operation e g increased temperature noise vibration Determine the cause of the fault and if necessary contact SEW EURODRIVE Also refer to the information in Sec 5 Software limit switches 2 6 Inspection maintenance Adhere to the instructions in Sec 6 Inspection and Maintenance 8 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Safety Notes Safet
16. intervals set forth in the section Inspection and Maintenance It will be necessary to measure the temperature at the bottom of the gear unit Add 10 K to the measured value Use this temperature value to determine the lubricant change interval Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 5 35 6 Service and Maintenance Maintenance 6 Service and Maintenance 6 1 Maintenance The PSF planetary servo gear units are designed for high endurance when operated according to the designated use specified in the catalog Wearing parts are an excep tion for example the bearings oils seals for the specific application and the lubricant The maintenance work listed in the table below must be carried out for the PSF planetary servo gear units Time interval What to do Every 3000 machine hours at least every 6 months e Check running noise for possible bearing damage Check the adapter visually for leakage e Check the seals visually for leakage If you notice a leakage contact service If required depending on external factors Touch up or renew the surface anticor rosion coating Depending on the operating conditions at the latest Change synthetic oil every 5 years Touch up or renew the surface anticor rosion coating After 25000 30000 operating hours e Renew the anti friction bearing grease Change the oil seal Mixing lubricants Do no
17. shaft areas 5 Ungreased clamping area Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 06743AXX 27 A Mechanical Installation Mounting output elements on solid shafts 4 7 3 Avoiding impermissibly high overhung loads The following illustration shows the correct mounting arrangement of a gear or chain sprocket for avoiding impermissibly high overhung loads 06700AXX Figure 14 Mounting arrangement of a gear or sprocket wheel 1 Hub Illustration A Not correct Illustration B Correct 4 7 4 Inner and outer centering ring The following illustration shows the correct mounting arrangement for a shaft connection with an inner and outer centering ring 1 2 4 54014AXX Figure 15 Sample mounting for a PSBF flange block 1 Flange block 2 Gear belt pulley with inner centering ring Gear belt pulley with outer centering ring n e 4 Screws of quality 12 9 28 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Mechanical Installation Mounting output elements on solid shafts 4 7 5 Installation notes Observe the following installation instructions Use only input and output elements with ATEX approval if these are subject to Directive 94 9 EG Only use a mounting device for installing input and output elements Use the center bore a
18. standards that should be adopted unrevised by the member states SW Schl sselweite Wrench size Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Index 12 Index A Installation mechanical eee 22 Adapter EB EE 31 Intallation Adapter ib Nc costume uc i ud 12 NOI8S ecce dete eee 29 Ambient conditions II2GD 24 InVert r Dt 39 Ambient temperature II2GD 24 L Angular misalignment eegene SR Liability for defects 4 Assembly List of abbreviations 46 with j 26 Lubricant e without key H 27 Change intervals 37 ssembly prerequisites 22 Fill quantities 38 Axial misalignment eene 30 Lubricant table for gear unit oil nu 41 C Bleu uua reete etta 41 Category Il2GD M Ambient conditions 24 Ambient temperature 24 wei E HE deat US E Degree of protection esses 24 Maintenance work OU MC EE e L 36 Output power and output torque 24 M ea uu 2 SE RENE PUERUM a Malfunctions operation sees 39 Canterina tin Ee Maximum weight motors 33 Sa 9 28 Measuring the oil temperature 35 EE SS Measuring the surface temperature 35 Ch EN cA IEEE RI DRE gs SL
19. 3 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin 12 2005 49 50 i Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905
20. 804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 12 2005 55 56 i Address List 12 2005 EURODRIVE EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who think fast and With a worldwide develop the service network that is future with you always close at hand TT With a global presence that offers responsive and reliable solutions Anywhere With drives and controls that automatically improve your productivity With innovative technology that solves tomorrow s problems today A z i Za With comprehensive With uncompromising knowledge in virtually quality that reduces the every branch of cost and complexity of
21. 85 0 190 521 0 140 0 215 0 150 0 140 0 245 0 270 0 150 522 0 200 0 360 0 395 0 200 0 380 0 395 621 0 300 0 465 0 320 0 300 0 500 0 550 0 320 622 0 410 0 680 0 780 0 410 0 710 0 780 721 0 600 0 930 0 650 0 600 1 060 0 650 722 0 750 1 230 1 645 0 750 1 280 1 645 821 1 000 1 750 1 350 S x s 822 1 550 2 550 3 350 1 550 2 640 3 350 921 1 400 2 450 1 900 S 922 2 050 3 500 4 350 2 050 3 650 4 350 PSBF plane Adapter mounting Direct mounting tary servo gear Fill quantity in liters I Fill quantity in liters I units Type M1 M3 M2 M4 M1 M3 M2 M4 M5 M6 M5 M6 221 0 025 0 040 0 025 0 025 0 051 0 025 222 0 035 0 061 0 060 0 035 0 074 0 060 321 0 050 0 073 0 055 0 050 0 090 0 055 322 0 075 0 140 0 135 0 075 0 150 0 135 521 0 100 0 150 0 110 0 100 0 175 0 200 0 110 522 0 150 0 295 0 280 0 150 0 315 0 280 621 0 200 0 320 0 190 0 200 0 360 0 410 0 190 622 0 300 0 540 0 500 0 300 0 570 0 500 821 0 600 1 100 0 800 E s 822 1 100 1 900 2 100 1 100 2 000 2 100 Fill quantities for direct mounting of CFM90 servomotors PSF and PSBF planetary servo gear units Fill quantity tolerance in liters I 100 0 001 200 0 001 300 0 002 500 0 005 600 0 005 700 t 0 010 600 t 0 010 900 t 0 010 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units N Malfunctions gt ee Customer service lt 7 Malfunctions 7 1 Customer service Please have t
22. EPH08 lt 38 1 83 8 EPH09 lt 42 1 83 8 EPH10 lt 55 1 145 10 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Mechanical Installation Motor mounting with EPH adapter 4 9 2 Maximum permitted weight of motors Een Fq X 54055AXX e Motore center of gravity X Distance from adapter flange to the middle of the motor Fq Overhung load Gear unit type Adapter type X mm Fq N EPH PSF 121 EPH01 01 03 100 120 GE EPH02 04 11 120 150 EPHO01 01 03 100 120 PSF 221 EPH02 04 08 120 150 PSF 322 EPH03 06 14 182 157 EPH04 12 14 182 157 PSF 321 EPH04 03 14 182 157 PSF 522 EPHO05 14 20 290 273 EPH04 12 14 182 157 GE EPHO05 14 20 220 273 PSF 722 EPH06 19 290 312 EPHO07 20 22 290 312 EPHO05 14 20 220 273 PSF 621 EPH06 19 290 312 PSF 822 EPHO07 20 22 290 312 EPH08 22 351 600 EPHO05 14 20 220 273 PSF 721 EPH06 19 290 312 PSF 922 EPHO07 20 22 290 312 EPH08 22 351 600 m EPH09 22 24 400 680 EPH10 24 25 400 680 n EPH09 22 24 400 680 EPH10 24 25 400 680 1 Maximum load values for connection screws of strength class 8 8 The maximum permitted weight of the attached motor Famax must be reduced proportionally as the distance between the adapter flange and the middle of the motor x increases When this distance is reduced FA c
23. Never touch the gear unit during operation or in the cool down phase once the unit has been switched off 2 2 General information Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During or after operation gearmotors gear units and motors have Live parts Moving parts Hotsurfaces may be the case Only qualified personnel may carry out the following work Installation assembly Connection e Startup Maintenance Servicing The following information and documents must be observed during these processes Relevant operating instructions and wiring diagrams Warning and safety signs on the gear unit gearmotor e System specific regulations and requirements National regional regulations governing safety and the prevention of accidents Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Safety Notes Shipping storage mproper use Incorrect installation or operation 1 Serious injuries and property damage may result from Unauthorized removal of necessary protection covers or the housing 2 3 Shipping storage Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately Do not operate the gear unit if it is damaged The screwed in transport eyebolts are only designed for the weight of the
24. XX Figure 16 Maximum and minimum clearance A axial misalignment B angular misalignment C Caution Risk of crushing and injury Input and output elements such as belt pulleys couplings etc must be covered with a touch guard to prevent injuries Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Mechanical Installation Motor mounting with EPH adapter 49 Motor mounting with EPH adapter 1 2 9 10 8 7 3 2 S Figure 17 Motor mounting with EPH adapter 2 3 4 5 6 7 8 9 10 Torque wrench Closing plug Motor shaft Motor Face Clamping screw Coupling sleeve Clamping ring with socket head screw Adapter shaft Adapter EPH 4 54015AXX When installing or removing the EPH adapter take care not to tilt or jam the servomotor otherwise the function for transferring the torque may not work properly Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 31 32 4 9 1 Mechanical Installation Motor mounting with EPH adapter Installation sequence Observe the following sequence for installation 1 A motor 4 with a minimum rotational accuracy to DIN 42955
25. annot be increased Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 34 Mechanical Installation Removing the motor with EPH adapter 4 10 Removing the motor with EPH adapter If the customer removes the adapter on the planetary servo gear unit this can cause the unit to malfunction Never remove the adapter for the PSF planetary servo gear unit yourself If a customer removes the PSF planetary servo gear unit themselves this can cause the unit to malfunction In this case the customer s right to claim on warranty is no longer valid 4 10 1 Removing the EPH adapter from the motor Switch off the drive Secure the load Turn off the power supply to the motor Allow the drive to cool Unscrew the clamping screws Unscrew the connection screws between the motor and adapter NO of WD Remove the motor without tilting or jamming it Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Startup go 5 5 1 5 1 1 Startup Measuring surface and oil temperature Check that the direction of rotation is correct in decoupled status Listen out for unusual grinding noises as the shaft rotates Secure the keys for the test run without output elements Do not deactivate monitoring and protection devices for the test run Switch off the gear unit immediately if the surface temperature exceeds 110 C Switch off the gearmotor if in doub
26. arocnet net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive sales sew eurodrive co nz East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 sewperu sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt 12 2005 53 54 i Address List Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Servi
27. at generation 4 4 and 4 5 e g via clutches The cooling air may not exceed a temperature of 40 C Does the mounting position on the gear unit nameplate correspond to the indicated mounting position 4 4 Important The mounting position may only be changed after consultation with SEW EURODRIVE ATEX approval will become void without prior consultation Are all screws easily accessible 4 4 Do all input and output elements to be installed have ATEX certification 4 8 5 Have you checked that the data on the nameplate of the gear unit are not exceeded for standalone gear 5 units with adapter During startup This checklist includes all activities that will have to be executed during startup of a gear unit according to Directive 94 9 EG for operation in potentially explosive atmospheres Check Information Check during startup in potentially explosive atmospheres in Section a Measure the surface temperature after three hours of operation Do not exceed a temperature difference of 5 1 70 K compared to the ambient temperature If the value is gt 70 K stop the drive immediately and contact SEW EURODRIVE Measure the surface temperature Add 10 K to the measured value Use this value to determine the 5 1 and 6 2 lubricant change interval 10 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Delivery Scope and Unit Design Scope of delivery 3 Delivery Scope and Unit De
28. can be mounted in any position Protect the encoder and other assemblies Check the plane surfaces 5 of motor and adapter for scoring and smoothen them if necessary Clean and degrease the hollow shaft bore in coupling 10 and motor shaft 3 Remove one of the four closing plugs 2 Turn the coupling 10 with the clamping ring 9 until the screw head of the clamping screw 7 is in alignment with the mounting hole in the built on housing Loosen the clamping screw 7 For motors with a keyway Turn the key by 90 to the slots in the adapter shaft We recommed to insert a half key into the keyway to compensate for the imbalance If coupling sleeves 8 are used make sure that the slots in the coupling sleeve 8 are in alignment with the slots in the coupling 10 and clamping ring 9 7 Carefully slide the gear unit onto the motor shaft 3 9 Insert the connecting screws through the holes of the motor flange into the threads of the adapter flange Tighten the screws diagonally with even force 10 Use a torque wrench 1 to tighten the clamping screw s 7 to the prescribed tight ening torque Adapter Motor shaft Number of clamp Tightening torque of Wrench size type diameter ing screws clamping screws mm Nm EPHO01 lt 11 1 10 4 EPH02 lt 14 1 18 5 EPH03 lt 14 1 18 5 EPH04 lt 19 1 18 5 EPH05 lt 24 1 43 6 EPH06 lt 35 1 43 6 EPHO7 lt 32 1 43 6
29. ce str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 3088677 381 11 Kajmakcalanska 54 3088678 SCG 11000 Beograd Fax 381 11 3809380 dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate sewsingapore sew eurodrive com Singapore 638644 Slovakia Sales Sered SEW Eurodrive SK s r o Tel 421 31 7891311 Trnavska 920 Fax 421 31 7891312 SK 926 01 Sered sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads dross sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel
30. cture of servo planetary gear units PSBF221 PSBF321 to PSBF521 PSBF621 and PSBF821 1 Planet carrier for output 16 Planetary gear axle 56 O ring 8 Oil seal 17 Planet wheel 57 Shaft nut 12 Angular contact ball bearing 18 Needle roller 58 Eyebolt 3 12 Tapered roller bearing 24 Housing 114 Sun wheel 13 Angular contact ball bearing 25 Screw plug 13 Tapered roller bearing 46 Adhesive and sealing compound 1 Only for PSBF221 2 Only for PSBF321 to PSBF521 PSBF621 and PSBF821 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 19 3 Delivery Scope and Unit Design Gear unit structure 3 4 7 Basic structure of two stage servo planetary gear units PSBF222 PSBF322 to PSBF522 PSBF622 and PSBF822 107 146 116 57815AXX Figure 9 Basic structure of servo planetary gear units PSBF222 PSBF322 to PSBF522 PSBF622 and PSBF822 1 Planet carrier for output 25 Screw plug 112 Needle roller 8 Oil seal 46 Adhesive and sealing compound 113 Planet wheel 12 Angular contact ball bearing 56 O ring 114 Sun wheel 12 Tapered roller bearing 57 Shaft nut 116 O ring 13 Angular contact ball bearing 58 Eyebolt 118 Housing preliminary stage 13 Tapered roller bearing 100 Stud 121 Spring ring 16 Planetary
31. e product The personnel must read the operating instructions in particular the safety notes section carefully and ensure that they understand and comply with them 1 1 4 Liability for defects Incorrect handling or any action performed that is not specified in these operating instructions could impair the properties of the product In this case you lose any right to claim under limited warranty against SEW EURODRIVE GmbH amp Co KG Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Important Information about the Operating Instructions Important information and designated use 1 1 5 Product names and trademarks The brands and product names contained within these operating instructions are trade marks or registered trademarks of the titleholders 1 1 6 Waste disposal Please follow the current national instructions Dispose of the following materials separately in accordance with the country specific regulations in force as Steel scrap Housing parts Gears Shafts Roller bearings Cast parts Aluminum scrap Housing parts Adapter parts Collect waste oil and dispose of it according to the regulations in force Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Important Information about the Operating Instructions Explanation of symbols CES 1 2 Explanation of symbols Hazard Indicates an imminently hazardous situa
32. ee ig Mechanical installation sss 22 ange intervals lubricant 37 Monitoring equipment 35 Controller setting esses 39 PUE AEN eeh H VU Puer E Customer service ssssssssseseee 39 M de Ee a D Mounting Damp locations Installation of brake in 25 Output elements onto solid shafts 26 Degree of protection Mounting devige uc DE 23 MGD eege T tetra nd 24 Mounting positions EEN 42 Design Planetary servo gearmotors 43 AQQDICM sms dee 21 N Ge e Nameplate cessere 13 E Notes EPH adapter eu acts caen ceste UM bei seed tuned 12 Safety for use in potentially explosive at mospheres ssseee 9 F Notes Installation 29 Fault 4 rct dead P LER oiai 39 Flange block sscssssessssssessscccessccersssecrsnseeersnsesersness 28 o ODTIONS c 11 G Outer centering ring eee ce eeeeeeeeeeeeeeteeeeeteeteeees 28 Gear unit design EE A SE nn EUR a ee 14 Output power and output torque Il2GD 24 Gear unit installation nene 23 Overhung leads sc once eres vr etit 28 I P Inner centering le EE 28 Potentially explosive atmosphere 24 Installation Prerequisites for assembly sssssss 22 Brake in damp locations or in the open 25 Protection device EEN 35 COPINE ege Eege 30 Pseud
33. es Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 mdoffice seweurodriveindia com Gujarat Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 4353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 4225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service lwata sewjapan sew eurodrive co jp Shizuoka 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fa
34. he following information to hand if you require the assistance of our customer service Nameplate data complete Type and extent of the problem Type and accompanying circumstances of the problem Assumed cause 7 2 Faults and troubleshooting Fault Possible cause Remedy Unusual irregular running Meshing grinding noise Contact customer noise Bearing damage service e Knocking noise Irregularity in the gearing Controller setting e Check inverter parameters Oil leaking Defect oil seal or pseudo leakage e Contact customer service Lubricant leaks from adapter Difference between surface temperature and ambient tem perature gt 70 C Defect oil seal or pseudo leakage SWITCH OFF DRIVE IMMEDIATELY Contact customer service D D Restricted air supply Speed torque is too high Ensure air supply is unrestricted and or con tact customer service Check the configuration and or contact cus tomer service 1 Atemporary leakage caused by too much grease between the sealing lip and protective lip The super fluous grease appears as a pseudo leakage Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 39 Cx Malfunctions Sendin for repair SN T SS 7 3 Send in for repair Please contact the SEW EURODRIVE service if a malfunction cannot be rectified Please provide the following information when sending the dr
35. icants Food grade lubricants are available from SEW EURODRIVE on request The following lubricant table shows the permitted lubricants for PSF planetary servo gear units from SEW EURODRIVE 8 2 Lubricant table for gear unit oil Ambient temperature Crt Anti friction E e bearing grease 0 20 40 60 ae 2 Kl bersynth Kl ber Petamo A Za GH6 220 GHY 133 N 57375AEN 1 CLP PG Polyglycol Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 41 9 Mounting Positions M1 M6 General information on mounting positions 9 Mounting Positions 9 1 General information on mounting positions In the case of planetary servo gear units SEW EURODRIVE distinguishes between mounting positions M1 to M6 The following figure shows the position of the gear unit in mounting positions M1 to M6 53997AXX Figure 18 Depiction of mounting positions M1 to M6 for the PSF planetary servo gear units 9 1 1 Symbols used The following table shows the symbols used in the mounting position sheets and what they mean Symbol Description 3 Standard cable entry position 42 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Mounting Positions 9 Mounting positions for planetary servo gearmotors M1 M6 9 2 Mounting positions for planetary servo gearmotors 9 2 1 PSF112 912 58 001 00 03 270 T 0 R Gi 3
36. industry today daily operations Len 2 TT f SEW EURODRIVE Driving the world S Y With online information and software updates via the Internet available around the clock lt SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
37. ive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande ventas sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew com cn 12 2005 Address List L China Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol sew eurodrive com co Santaf de Bogot Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd gy 4 Il Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 a220121236 Business Centrum Praha Fax 420 220121237 Luna 591 http www sew eurodrive cz CZ 16000
38. ive in for repair Serial number nameplate Unit designation Digits of the service code Brief description of the application Connected motor motor type motor voltage A or A circuit rated speed Nature of the error e Accompanying circumstances Your own presumptions as to what has happened Any unusual events preceding the problem etc 40 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Lubricants General information 8 Lubricants 8 1 General information Unless a special arrangement is made SEW EURODRIVE supplies the gear units with a lubricant fill adapted for the specific mounting position The decisive factor is the mounting position M1 M6 specified when ordering the drive The standard synthetic lubricant has a service life of approximately 5 years under normal operating conditions When subject to increased stress such as higher temperatures the oil must be changed according to the lubrication intervals specified in page 37 SEW EURODRIVE fills the gear units with the amount of oil specified for the specific mounting positions If the mounting position is changed the amount of oil must be adapt ed as required Consequently a mounting position may only be changed after consulta tion with SEW EURODRIVE otherwise your right to claim under warranty no longer applies The PSF planetary gear units from SEW EURODRIVE are supplied exclusively with synthetic lubr
39. ive substances in the vicinity of the gear unit that could damage the paint and seals Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 2 Safety Notes Safety notes for use in potentially explosive atmospheres 2 7 2 Checklists Before startup This checklist includes all activities that will have to be executed prior to startup of a gear unit according to Directive 94 9 EG for operation in potentially explosive atmospheres Check prior to startup in potentially explosive atmospheres Greas Joforma tion in section Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery 2 3 Inform the shipping company immediately It may be that you are not permitted to startup the gear unit due to the damage Remove securing devices used for transportation prior to startup Does the following information on the gear unit nameplate correspond with the permitted conditions for 3 3 and 4 5 potentially explosive atmospheres on site Equipment group Ex category Ex zone Temperature class Maximum surface temperature Have arrangements been made to prevent explosive atmospheres oils acids gases vapors or radiation 4 2 during installation of the gear unit Is the ambient temperature maintained according to the lubricant table 8 2 Have arrangements been made for sufficient ventilation and that there will be no external he
40. led if the entries on the nameplate of the motor match the voltage supply system the drive is undamaged no damage caused by transportation or storage Check the transportation packaging for oil residues Oil residues could indicate an oil leak In this case the lubrication of the gear unit is not guaranteed This could cause excessive temperature on the surface Please contact SEW EURODRIVE if there are oil residues on the gear unit p 42 Prerequisites for assembly Ensure that the following requirements have been met The ambient temperature must be between 20 C and 40 according to the lubricant table in section 8 Lubricants Please contact SEW EURODRIVE if your ambient temperature is higher p The drive must not be assembled in the following ambient conditions Potentially explosive atmosphere Oils Acids Gas Vapors Radiation You must clean the output shafts and flange surfaces thoroughly to ensure they are free of anti corrosion agents contamination or similar Use a commercially available solvent Possible material damages Do not let the solvent come into contact with the sealing lips of the oil seals Do not assemble the drive without having ensured that there will be sufficient ventilation after installation to prevent heat accumulation When the drive is installed in abrasive ambient conditions protect the output end oil seals against wear 22 Operating
41. nd the thread on the shaft end for positioning Never drive belt pulleys couplings pinions etc onto the shaft end by hitting them with a hammer as this can damage the bearings housing and shaft In the case of belt pulleys make sure the belt is tensioned correctly in accordance with the manufacturer s instructions Use belts with sufficient electrical leakage resistance 109 only The belts have to meet the requirements set forth in IEC 60695 11 10 category FV 0 Power transmission elements should be balanced after fitting and must not give rise to any impermissible radial or axial forces see the Gearmotors or Explosion Proof Drives catalog for permitted values Only use screws in strength class 12 9 to fasten the output elements onto the planetary servo gear unit see the following table EE SE Strength class Tightening torque Nm M4 12 9 5 1 M5 12 9 10 M6 12 9 18 M8 12 9 43 M10 12 9 84 M12 12 9 145 Mounting is easier if you heat the bore of the output element briefly to between 80 C and 100 C Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 29 30 4 8 Mechanical Installation Installing couplings Installing couplings Adjust the following misalignments according to the coupling manufacturer s specifications when mounting couplings A Maximum and minimum clearance B Axial misalignment C Angular misalignment 04332A
42. ng Instructions Explosion Proof PSF Planetary Servo Gear Units 3 Delivery Scope and Unit Design Gear unit structure 3 4 Gearunit structure The following illustrations are intended to explain the general structure Their purpose is only to make it easier to assign components to the spare parts lists Discrepancies may occur depending on the gear unit size and version 3 4 1 Basic structure of single stage planetary servo gear units PSF121 PSKF121 to PSF621 PSKF621 57809AXX Figure 3 Basic structure of planetary servo gear units PSF121 PSKF121 to PSF621 PSKF621 1 Planet carrier for output complete 17 Planet wheel 41 Countersunk pin 6 Key 18 Needle roller 46 Adhesive and sealing compound 7 Shaft nut 24 Housing 56 O ring 8 Oil seal 25 Screw plug 58 Eyebolt 12 Tapered roller bearing 30 Nilos ring 114 Sun wheel 13 Tapered roller bearing 39 Safety disk 1 Only for PSKF121 to PSKF621 2 Only for PSF621 and PSKF621 3 Only for mounting position M2 14 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit structure 3 4 2 Basic structure of single stage planetary servo gear units PSF721 PSKF721 PSF921 PSKF921 to Figure 4 Basic structure of planetary servo gear units PSF721 PSKF721 to PSF921 PSKF921 57810AXX
43. o leakage essere teas 39 Gear UDIE a eee e ene Eine 23 Gear units in potentially explosive atmospheres 24 Sequence ui 32 Installation in the machine 25 Installation sequence eese 32 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 12 47 12 48 Index R Ee nre Me 5 Removal tnt n aaa aa aih 34 Removing the motor 34 EE ee A0 E le 23 S Safety notes Operation in potentially explosive atmospheres Scope of delivery ssssssesesse 11 Scrap metal YR TII es pJ P y pia tae SA M EE 5 Steal a tee EE ga e euge 5 Serial number essent 40 le 36 Special designs II2GD sesssssss 25 Startup nier be dou eee ege tb dee 35 Checklist Before startup 10 Checklist During startup 10 Surface temperature II2GD 24 T Tools uii eve ee tp ove in 23 Torque wrench ANNER 23 Touch guard eege 30 TANS DOM es Ange nomme Mdr re ceret Ce aves 8 Troubleshooting 39 Ne 11 U Unit designation ereenn i 12 W Waste disposal 5 UR EE 5 Oprating Instructions Explosion Proof PSF Planetary Servo Gear Units Address List L Address List Germany Headquarters Bruchsal
44. osion Proof PSF Planetary Servo Gear Units 17 Delivery Scope and Unit Design Gear unit structure 3 4 5 Basic structure of two stage planetary servo gear units PSF922 PSKF922 Figure 7 Basic structure of planetary servo gear units PSF922 PSKF922 107 146 116 100 l o 57813AXX 1 Planet carrier for output 25 Screw plug 110 Circlip 6 Key 30 Nilos ring 111 Planetary gear axle 7 Shaft nut 39 Safety disk 112 Needle roller 8 Oil seal 46 Adhesive and sealing compound 113 Planet wheel 12 Tapered roller bearing 56 O ring 114 Sun wheel 13 Tapered roller bearing 58 Eyebolt 116 O ring 16 Planetary gear axle 100 Stud 118 Housing preliminary stage 17 Planet wheel 105 Thrust plate 121 Spring ring 18 Needle roller 106 Planet carrier 122 Safety disk 22 Sun wheel 107 Hexagonal nut 123 Countersunk pin 24 Housing 109 Grooved ball bearing 146 Adhesive and sealing compound 1 Only for PSKF922 2 Only for mounting position M2 18 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit structure 3 4 6 Basic structure of single stage servo planetary gear units PSBF221 PSBF321 to PSBF521 PSBF621 and PSBF821 25 56 57814AXX Figure 8 Basic stru
45. page 42 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 43 9 Mounting Positions M1 M6 Mounting positions for planetary servo gearmotors 9 2 2 PSBF112 912 270 M 9 58 002 00 03 Lj OR 0 R EX Sib 180 L JI dL MiB Li 90 B amp 270 3 page 42 44 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Declaration of Conformity Mounting positions for planetary servo gearmotors 10 10 Declaration of Conformity D an an TUV EG Konformit tserkl rung c NS EC Declaration of Conformity DIN EN ISO 9001 D claration de conformit CE EURODRIVE im Sinne der Richtlinie 94 9 EG Anhang VIII Nr No N 151 01 according to EC Directive 94 9 EC Appendix VIII au sens de la directive CE 94 9 CE Annexe VIII SEW EURODRIVE GmbH amp Co KG Ernst Blickle StraRe 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformitat der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit que les produits Servogetriebe mit Motoradapter BSF EBH PSF EPH der Kategorien 2GD Servo gear units with motor adapter BSF EBH PSF EPH in categorys 2GD R ducteurs servo avec adaptateur moteur BSF EBH PSF EPH des cat gories 2GD
46. pter 34 5 Startup EE 35 5 1 Measuring surface and oil temperature sess 35 6 Service and Maintenance ss niissssnnenennnennnsnnnnes 36 631 Malnteriance uie nee rene e ee ie t ete ben Weeds 36 6 2 Lubricant change intervals eeseeeesseeeeesrrsssesrrresinnnssttnnnnsrennnnsrennnnnnnt 37 7 Malfunctions er ccce ecce eie sadnecedet stiteuegestadueeesstacncerss 39 Ken ee ue 39 7 2 Faults and troubleshooting 39 7 9 Sendin TORTS Pals ete tec te De tec eee Read 40 8 Lubricahls eege de Dane coiere ire nier ires sutor res 41 8 1 General information us 41 8 2 Lubricant table for gear unit oil 41 9 Mounting Positions eeeeeeeeeeene nennen nennen nnne nnne nennen 42 9 1 General information on mounting positions sess 42 9 2 Mounting positions for planetary servo gearmMotors cceeeeeeeeeees 43 10 Declaration of Conformity is 45 11 el emp child E ei iin eit eee 46 11 1 List of Abbreviations eee eect sence eene 46 MQ TEE 47 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Important Information about the Operating Instructions Important information and designated use 1 Important Information about the Operating Instructions 1 1 Important information and designated use 1 1 1 Integral part of the product The operating instructions are part of the PSF planetary se
47. r unit with adapter begins with the series of the gear unit For example a category II2GD planetary servo gear unit with adapter has the following unit designation PSF 521 IR EPH 07 721 13 1I2GD Explosion proof design to directive 94 9 EG Coupling hole classification Flange geometry centering hole circle Code for performance class Adapter for planetary servo gear units Option for all planetary servo gear units JH Reduced circumferential backlash M Minimized circumferential backlash Gear unit size e g 521 PSF Gear unit PSKE type PSBF 12 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Delivery Scope and Unit Design Nameplate and unit designation 3 3 2 Nameplate example SEWESURODIRTIW Made in Germany Typ PSF521 R EPH04 14 11 II2GD x Nr 01 3229561201 0001 03 IM M4 na 1 min429 n max 1 min 4500 IP 65 Ma Nm 285 Memax Nm 44 00 kg 67 FRa max N 6440 FRemax N 7 00 Bedienungsanleitung muss beachtet werden EUCode0588 I 2GD c k T4 120 C 117 xxxx 10 Schmierstoff CLP PG 220 Synth l 0 71 E 57570AXX Figure 2 Example nameplate FRamax N Maximum overhung load on the output side FRemax NI Maximum overhung load on the input side i Gear unit reduction ratio IM Mounting position IP Enclosure Deman 1 min Maximum input speed Na 1 min Output speed Memax Nm Maximum input torque Ma Nm Output torque Operati
48. rvo gear units and contain important information for operation and service The operating instructions are written for assembly installation startup and service employees who are involved in the instal lation and maintenance of PSF planetary servo gear units 1 1 2 Designated use The designated use refers to the procedure specified in the operating instructions The PSF planetary servo gear units are units run by motors for industrial and commer cial systems Gear unit utilizations other than the permitted values or the operation of PSF planetary servo gear units in areas of application other than industrial and commercial systems is only allowed after consultation with SEW EURODRIVE In compliance with the EG Machinery Directive 98 37 EG the PSF planetary servo gear units are components for installation in machinery and systems In the scope of the EG directive you must not take the machinery into operation in the designated fashion until you have established that the end product complies with the Machinery Directive 98 37 EG 1 1 3 Qualified personnel PSF planetary servo gear units represent a potential hazard for persons and material Consequently assembly installation startup and service work may only be performed by trained personnel who are aware of the potential hazards The personnel must be appropriately qualified for the task in hand and must be familiar with the assembly installation startup and operation of th
49. sign For scope of delivery and project planning refer to the Low Backlash Servo Gear iE motors BSF PSF catalog and the operating instructions for the motor used to drive L the gear unit 3 1 Scope of delivery Scope of delivery PSF planetary servo gear units One operating instructions per order 3 2 Types and options PSF planetary servo gear units with B5 output flange Type Description PSF Planetary servo gear units with solid shaft PSKF Planetary servo gear units with solid shaft and key E NC H PSBF Planetary servo gear units with flange block shaft to EN ISO 9409 INCE Options for PSF planetary servo gear units PSKF PSBF Type Description PSF R Option for reduced circumferential backlash This option applies to all types of the planetary servo gear units 1 When ordering several PSF planetary servo gear units the customer can reduce the number of operating instructions Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 11 3 Delivery Scope and Unit Design Nameplate and unit designation 3 3 Nameplate and unit designation 3 3 4 Example Order code for PSF planetary servo gear units with EPH adapter 54011AXX Figure 1 Example for a PSF planetary servo gear unit with EPH adapter The unit designation of the PSF planetary servo gea
50. t mix the factory filled lubricant with other lubricants Use only OEM spare parts according to the delivered spare parts lists 36 Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Service and Maintenance 6 Lubricant change intervals 6 2 Lubricant change intervals PSF planetary servo gear units can be used in ambient temperatures between 20 C and 40 The following table lists lubricant change intervals for the above mentioned temperature range 30000 h 25000 20000 1 15000 10000 5000 0 80 90 100 110 po 120 21 06714AXX 1 Operating hours 2 Sustained oil bath temperature Average value per oil type at 70 C See chapter 8 for more information on lubricants Operating Instructions Explosion Proof PSF Planetary Servo Gear Units 37 Service and Maintenance Lubricant change intervals 6 2 1 Fill quantities dependent on mounting position PSF planetary Adapter mounting Direct mounting servo gear units Fill quantity in liters I Fill quantity in liters I Type M1 M3 M2 M4 M1 M3 M2 M4 M5 M6 M5 M6 121 0 023 0 025 0 023 0 023 0 037 0 023 122 0 035 0 056 0 054 0 035 0 068 0 054 221 0 035 0 052 0 035 0 035 0 063 0 035 222 0 045 0 075 0 085 0 045 0 085 0 085 321 0 070 0 100 0 070 0 070 0 120 0 070 322 0 095 0 170 0 190 0 095 0 1
51. t whenever changes occur in relation to normal operation e g noises or vibrations Determine the cause of the fault and if necessary contact SEW EURODRIVE For gear units with an adapter you must ensure that the data specified in the project planning documents for the gear unit are not exceeded It is essential that the gear unit is not overloaded Measuring surface and oil temperature The nameplate data on maximum surface temperature are based on measurements at standard ambient conditions and installation altitudes Even slight changes of these conditions such as limited installation space can have a tremendous impact on the temperature Measuring the surface temperature It is absolutely necessary to measure the surface temperature at maximum load during startup of the gear unit A commercially available thermometer is sufficient for this measurement Measure the surface temperature at the transition space between gear unit and adapter where the position of the terminal box prevents venting by the motor fan The maximum surface temperature will be reached after approximately three hours and may not exceed a difference value of 70 K when compared with the ambient temperature Switch off the drive immediately if the temperature exceeds 70 K compared with the ambient temperature Contact SEW EURODRIVE in this case 5 1 2 Measuring the oil temperature It is necessary to measure the oil temperature to determine the lubricant change
52. tion which if not avoided WILL result in death or serious injury Important information about explosion protection Explosive gas mixtures or dust concentrations in combination with hot energized and moving parts of electrical machinery can cause serious injury or death Warning Indicates an imminently hazardous situation caused by the product which if not avoided WILL result in death or serious injury You will also find this signal to indicate the potential for damage to property Caution Indicates a potentially hazardous situation which if not avoided MAY result in minor injury or damage to products Note Indicates a reference to useful information e g on startup Documentation reference Indicates a reference to a document such as operating instructions catalog data sheet DLoobpbpb Operating Instructions Explosion Proof PSF Planetary Servo Gear Units Safety Notes Preface 2 Safety Notes 2 1 Preface The following safety notes apply to the operation of explosion proof PSF planetary servo gear units If using gearmotors please also refer to the safety notes for motors in the correspond ing operating instructions Please also consider the supplementary safety notes in the individual sections of these operating instructions Burns hazard Touching the gear unit when it has not been cooled will result in burns The gear unit can have a surface temperature of up to 110 C
53. x 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Alas Kuul Tel 371 7139386 Katlakalna 11C Fax 371 7139386 LV 1073 Riga info alas kuul ee Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt 12 2005 1 Address List Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE Sales and Distribution Tel 52 442 1030 300 Sales S A de C V Fax 52 442 1030 301 Service Privada Tequisquiapan No 102 scmexico seweurodrive com mx Parque Ind Queretaro C P 76220 Queretaro Mexico Morocco Sales Casablanca S R M Tel 212 2 6186 69 6186 70 6186 Soci t de R alisations M caniques 71 5 rue Emir Abdelkader Fax 212 2 6215 88 05 Casablanca srm m
54. y notes for use in potentially explosive atmospheres 2 7 Safety notes for use in potentially explosive atmospheres Explosive gas mixtures or concentrations of dust can lead to severe or fatal injuries in conjunction with hot live and moving parts of the gear unit Installation connection startup maintenance and repair work on the gear unit and the optional electrical components may only be performed by qualified personnel while taking the following into account the operating instructions the warning and information signs on the gear unit allother operating instructions and wiring diagrams belonging to the drive The specific regulations and requirements for the system currently valid national regional regulations explosion protection safety prevention of accidents 2 7 4 Designated use The gear units are intended for industrial systems and may only be used in accordance with the information provided in SEW EURODRIVE s technical documentation and the information given on the nameplate They meet the requirements set forth in Directive 94 9EC and comply with the valid standards and regulations A drive motor connected to the gear unit is only allowed to be operated under the conditions described in Sec 4 8 Starting up gear units in potentially explosive atmospheres A motor mounted to a gear unit by means of an adapter may only be operated if the data on the gear unit nameplate is met There may be no aggress
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