SPEED-Commander Frequency Controller Operating Instructions
Contents
1. 1 NPN output E Reference input E Reference F Function of terminal 6 and E On Off TIP forward Eungtion Ter 6 Ter 7 On Off TIP reverse 6 eee TIP fwd r 0 Second parameter set 5 ims woo o h 0 Cont Of speed 3 soove jii Cont Of speed 3 P10 V max frequency 24 VDC stabilized Empty belt function aR a EA E E a E oie Choice of parameter set 10VDC max 80mA Ele Funktion Terminal 5 T Thermo switch Parameter set 1 0 Parameter set 2 1 Version 5 17a 5 Rights to changes reserved2. 30 33 Position See standard operating instructions Example 12 406 30 Showing the first 3 digits 12 4 31 Scrolling display 12 406 12 gt 12 4 gt 2 40 406 32 Showing the last 3 digits 406 33 Showing thousands 012 Note Scale factor par G has affect on the position readout GG Scale factor 0 001 1000 1 000 Scale for readout and setting of par 1 2 and 9 H Relay function 99 ie See standard operating instructions 82 83 activated not activated in position after reference signal a NPN output 0 120 See standard operating instructions 82 83 activated not activated in position after reference signal L Motor revolutions mil0 3 000 1 350 At 50 Hz see motor spec Scrolling readout when n gt 1000 P Impulses pr rotation 1 1000 150 Set encoder pulses pr rev MIG 1 pulse 4 positions U Position tolerance 10 999 3 See standard operating instructions y Position hysteresis 1 999 3 See standard operating instructions Sr Second par 1 0 400Hz 50 0 Hz Max frequency no 2 Used when signal at terminal 5 4 Second par 3 0 1 999Hz 15 0 Hz s Acceleration no 2 Used when signal at terminal 5 pr second 5 Second par 4 0 1 999Hz 15 0 Hz s Deceleration no 2 Used when signal at terminal 5 pr second 6 Second par U 0 999 3 Positions tolerance no 2 Used when signal at terminal 5 7 iNo of positioning stepO 999 999 l No of times that posi
3. 0V or 24V at terminal 8 If the reference switch is activated when the reference run is initiated is the reference run skipped and the controller is ready to operate in normal mode Refer ence run is performed with TIP frequency Par C Please note Parameter A Reference function If A 0 is the reference switch only used normal mode If A 1 is the ref erence switch also used in OFF mode under reference run Positioning This type of position is recommended for one way positioning with or without reference correction at every cycle The position length is set up in par 1 and 2 To use position length 2 apply a 10V signal at terminal 5 First time a Go to position command is received after power up the system would perform a reference run to find the zero position reference switch A go to position command is initiated by activating terminal 6 and 7 at the same time for 5O0mS The reference run is done with the frequency set up in par C After the reference run the motor would go the position length the number times set up in par 7 8 The system would stop if a reference position isn t found before 2 times the position length This safety function can be aborted by activating terminal 2 this can also be used if there are different dis tance between the object on the conveyer belt or as a emptying function If par 7 8 is set to 0 will the system only do a reference run first time after power up But the position leng
4. SPEED Commander Frequency Controller Operating Instructions Software version 5 1 7a Caution Special Software Program no 05 Forward one way positioning e Parameter list and connection of control terminals in ac cordance with enclosed program description e All other points accordance with enclosed standard opera tional instructions SPEED TECH A S Nybrove 97 DK2820 Gentofte Telefon 45 45938545 Fax 45 45938544 www speed tech dk info speed tech dk IPED Forward one way positioning ct Ws Please refer to SPEED COMMANDER VECTOR standard operating instructions for assembly installa tion and for parameter Setting Description Forward one way positioning are used for assignments were the motor must go a certain distance and stop in a fixed position There must be a reset for every cycle to correct inaccuracy this can be done with a photo sensor or switch It is possible to select a second set of parameter values for distance speed acceleration deceleration and position step Following parameters are used for second parameter set 2 3 4 5 and 8 It is activated by applying a 10V 24 signal to terminal 5 Function 1 Continuous distance where the reference signal is only used at first run Set Par 7 Second set 8 O Reference signal not used while running Fig A 2 Continuous distance with reference at each step And the reference switch controls the no of position step Fig B 3 As no 2 but
5. meter list Par Function range Default incon 1 Position length 0 999 999 1000 Position length no 1 No Of positions after reference position 2 Position length2 0 999 999 2000 _ Position length no 2 Used when signal at terminal 5 fl 1 max frequency 0 0 400 Hz 50 0 Hz Max frequency no 1 a Min Frequency 0 0 400 Hz 0 1 Hz Min start frequency 3 1 Acceleration 0 1 999 Hz s 15 0 Hz s Acceleration no 1 4 Deceleration 0 1 999 Hz s 15 0 Hz s See standard operating instructions Lo V F curve 24 5 400 Hz 50 0 Hz See standard operating instructions Frequency cross point 6 Boost 0 0 25 5 0 See standard operating instructions 7 DC Brake current 10 0 25 15 0 See standard operating instructions 8 DC Brake time 10 0 120 s 10 1 S See standard operating instructions 9 Start frequency lo 20 0 Hz lo Hz See standard operating instructions A Stop frequency 10 20 0 Hz 10 Hz See standard operating instructions b Current limit 50 150 150 See standard operating instructions Co TIP frequency o 400 Hz 10 Hz Motor frequency when running in TIP and reference m mode d Switch frequency 2 0 8 0 KHz 2 5 KHz See standard operating instructions E Auto recovery 10 4 10 See standard operating instructions F Display readout 0 200 30
6. th would be corrected every time a new start is received When activating TIP inputs the motor would go forward or reveres with the frequency set up in par C Analogue control of speed It is possible to control the motor frequency between Par 1 and 2 with a analogue signal at terminal 3 O 10V Note If this function is not used connect terminal 3 to 1 10V Then the motor will run with the speed set up in par 1 Version 5 17a 2 Rights to changes reserved IPED Forward one way positioning Aws A No of position is continuous Only ref At start up Fault in position will be corrected at next run If a run is 399 be cause of position tolerance the next run will be 401 positions Parameter 1 400 Parameter 7 0 ae ne ce i h T all E B As A but with reference at every run Distance is continuous Parameter 1 380 Parameter 7 1 If a reference signal isn t present before 2 times the length of the position the motor will stop 380 Pos 418 5 Pos Different distance between objects lt a 5 Rc a D P ae C aF f O Photo sensor or equal for reference i A With reference signal at every a P ave raed g run Different distance between objects Parameter 1 250 Parameter 7 1 Terminal 2 must be activated 10 or 24Volts Empty belt function Version 5 17a 3 Rights to changes reserved IPED Forward one way positioning TECH A S Para
7. tion length is carried out i df 0 reference is only done at start up 8 Second par 7 o 999 999 1 As 7 Used when signal at terminal 5 9 Overrun 0 999 999 JO Motor will go no of positions set up in this par further when positions is reached and then return To correct mechanical slip in systems A Reset function 10 1 o o Normal 1 Possible to reset in OFF mode too At ref run x Not flashing Lx Flashing Version 5 17a 4 Rights to changes reserved fil Forward one way positioning TEH A S Connections Internal control power 10V DC Le M Relay COM Max load NO 1A 230 VAC 4 lead 6 lead 14 Blue White oe Channel B 2 Encoder Channel A i i A 10 VDC as terminal 1 b Ll o AEAU 9 7 t Reference ee TERRENU 8 PEG sp twa Function of terminal 6 and On Off TIP forward a FI OFF 7 i Ter 6 Ter 7 On Off TIP reverse ra zee Le Par Set 1 or 2 OFF 0 0 Second parameter set 5 TIP fwd od 0 TIP rev 0 1 Positioning 1 eS F C 0 10 Volt ont Of spee Emon Dal tunci 3 Choice of parameter set 2 Function Terminal 10VDC max 80mA 5 Parameter set 1 0 Parameter set 2 1 External control power 24V DC NC 16 Rela y COM bee Max load 1A AC1 230VAC 4 lead 6 lead NO 14 BI Whi Ta wo eee Black Yellow Encoder D White Green Channel A p 10 VDC as terminal
8. with different distance between positions e g package on a conveyer belt Fig C Connection The power supply and the motor are connected in accordance with the standard terminal connection diagram and the control terminals in accordance with the wiring diagram below Do not connect terminals 6 and 7 at first so that the drive doesn t start by itself when the power supply is connected Then power up the Speed Commander and do the parameter setting Then connect the wires at terminal 6 7 and then it is ready for normal operation Please note If you do not use a potentiometer to control frequency place a connection between terminal 3 and 1 Start up After powering up must the motor and counter direction be controlled Do this in TIP mode by applying signal to terminal 6 reveres or 7 forwards If the motor runs in the wrong direction switch over two of the motor wires If the counter direction is wrong switch over the encoder signal A B TIP mode Set the Speed Commander in off mode No signal at terminal 6 7 then press the STEP STORE button and keep it pressed Then use the A forward or V reveres button to run with the motor Reference run At every power up is a reference run required so that the controller knows where it is The first start com mand initialise a reference run against the reference point If the signal at the input terminal 8 reference input is O will the motor run forward until the reference switch is activated 1
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