Operating Instructions - VEGASWING 63 - - Relay (DPDT)
Contents
1. Fig 7 Marking on the welded socket 1 Marking In case of horizontal mounting in adhesive and viscous products the surfaces of the tuning fork should be vertical in order to reduce buildup on the tuning fork On the screwed version you will find a marking on the hexagon With this you can check the position of the tuning fork when screwing it in When the hexagon touches the seal the thread can still be turned by approx half a turn This is sufficient to reach the recommended installation position With flange versions the fork is directed to the flange holes When used in adhesive and viscous products the tuning fork should protrude into the vessel to avoid buildup For that reason sockets for flanges and mounting bosses should be avoided when mounting horizontally If VEGASWING 63 is mounted in the filling stream unwanted false measurement signals can be generated For this reason mount VEGASWING 63 at a position in the vessel where no disturbances e g from filling openings agitators etc can occur This applies particularly to instrument types with long extension tube 14 VEGASWING 63 Relay DPDT 8Lv0c L N3 6206c 29229 EN 120418 Flows Agitators 4 Mounting Fig 8 Inflowing medium To minimise flow resistance caused by the tuning fork VEGASWING 63 should be mounted in such a way that the surfaces of the blades are parallel to the produc2. 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the EEx d version MB 99 48 L dE Fig 10 Material versions single chamber housing Plastic not with EEx d Aluminium Stainless steel not with EEx d Filter element for pressure compensation not with EEx d ROMA 18 VEGASWING 63 Relay DPDT 8Lv0c L N3 6206c 29229 EN 120418 VEGA 5 Connecting to power supply Electronics and connec tion compartment R 1 345678 A gt 05g cm3 20 72V DC 1 20 253V AC d h S N eo 2 GSSISee I I 3 2 45 6 7 8 Loss 4 5 Eye T Fig 11 Electronics and connection compartment single chamber housing 1 Control lamp 2 DIL switch for mode adjustment 3 DIL switch for switching point adaptation 4 Ground terminal 5 Connection terminals Wiring plan We recommend connecting VEGASWING 63 in such a way that the switching circuit is open when there is a level signal line break or failure safe condition Information The relays are always shown in non operative condition ine L EF N e eooooo 2 3 4 5 6 7 8 Pitt Lg L Fig 12 Wiring plan single chamber housing 1 Relay output
3. Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 VEGASWING 63 Relay DPDT 9 4 Mounting Suitability for the pro cess conditions Switching point 4 Mounting 4 1 General instructions Make sure that all parts of the instrument exposed to the process in particular the sensor element process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the type label In general VEGASWING 63 can be installed in any position The ins
4. gt At F 0 2 Las 4 5 32 6 15 4 8 5 6 10 25 64 0 C 50 C 100 C 150 C 200 C 250 C 32 F 122 F 212 F 302 F 392 F 482 F Fig 27 Influence of the process temperature on the switching point Shifting of the switching point in mm in Process temperature in C F Switching point at reference conditions notch Tuning fork ROMA VEGASWING 63 Relay DPDT 29 9 Supplement VEGA Influence of the product density on the switching point qu 10 25 64 8 5he 6 15 64 4 5 32 F 2 5 64 Less 0 2 5 64 4 5 32 6 15 64 8 SAe hg m 1 L 1 1 1 I 1 I 1 10 25 64 1 1 1 1 t T T T T T 06 0 8 1 12 14 16 18 2 22 24 0 022 0 029 0 036 0 043 0 051 0 058 0 065 0 072 0 079 0 087 Fig 28 Influence of the product density on the switching point Shifting of the switching point in mm in Product density in g cm Ib in Switch position 0 5 g cm 0 018 Ib in Switch position 0 7 g cm 0 025 Ib in Switching point at reference conditions notch Tuning fork O R ND gt Influence of the process pressure to the switching point 9 10 25 64 8 She 6 15 64 4 5 32 9 2 5 g4 pole UE F 0 i 2 5 ea
5. nics module instrument defective Exchange the instrument or send it in for repair Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 7 3 Exchange of the electronics If the electronics module is defective it can be replaced by the user In Ex applications only an electronics module with respective Ex approval may be used You find all information to the electronics exchange in the operating instructions of the new electronics module In general all electronics modules of series SW60 can be inter changed If you want to use an electronics module with a different signal output you carry out the complete setup You find the necessary suitable operating instruction on our homepage 24 VEGASWING 63 Relay DPDT 81 VOCL NA 6ec62 29229 EN 120418 7 Maintenance and fault rectification be Note Keep in mind that enamelled instrument versions need special electronics modules These electronics modules are called SW60E or SW60E1 7 4 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our homepage at www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information Print and fill out one form per instrument Clean the i
6. data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal 26 VEGASWING 63 Relay DPDT 8Lv0c L N3 6206c 29229 EN 120418 VEGA 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting flange Process seal Tuning fork Extension tube 21 3 mm 0 839 in Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing precision cast ing Stainless steel housing electropolished Seal between housing and housing cover Light guide in housing cover plastic Ground terminal Temperature adapter optional Gas tight leadthrough optional Supporting material Glass potting Contacts Helium leak rate Pressure resistance Sensor length L 316L Hastelloy C22 2 4602 Hastelloy C22 2 4602 enamelled 316L ECTFE coated 316L PFA coated Tube diameter 316L Hastelloy C22 2 4602 316L 316L with Hastelloy C22 coating steel enamelled 316L with ECTFE coating 316L with PFA coating Klingersil C 4400 316L Hastelloy C22 2 4602 Hastelloy C4 2 4610 enamelled 316L Hastelloy C22 2 4602 Hastelloy C22 2 4602 enamelled 316L with ECTFE coating 316L with PFA coating plastic PBT Polyester Aluminium die casting AISi10Mg powder coated basis Polyester 31
7. noted with these instruments They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals VEGASWING 63 Relay DPDT 33 9 Supplement VEGA 9 2 Dimensions VEGASWING 63 housing 59mm 2 32 116 mm 4 57 9 80 mm 9 86 mm 3 39 3 15 l CT d x x x i x x A E E E E E E 5 N N j N i E M20x1 5 imm M20x1 5 M20x1 5 M20x1 5 NPT T NPT NPT x1 Fig 33 Housing versions Plastic housing Stainless steel housing electropolished Stainless steel housing precision casting Aluminium housing A ON 34 VEGASWING 63 Relay DPDT 81 VOCL NA 6ec62 29229 EN 120418 VEGA 9 Supplement VEGASWING 63 d 032 G3 4A 314 NPT gt J 041 G1A 1 NPT G3 4A 3 4 NPT G1A 2 21 3 mm 0 33 1221 4 9 36 mm 1 42 0 73 18 5 mm fn 19mm Fig 34 VEGASWING 63 Thread Clamp Cone DN 25 Bolting DN 40 Flange Gas tight leadthroug
8. requirement with density 1 max 6 m s with a viscosity of 1 mPa s 0 7 2 5 g cm 0 025 0 09 Ibs in3 0 5 2 5 g cm 0 018 0 09 Ibs in by switching over Electromechanical data Cable entry plug dependent on the version Single chamber housing 1x cable entry M20 x 1 5 cable 6 5 9 mm 1 x blind stopper M20 x 1 5 attached 1 x cable entry M20 x 1 5 or 32 VEGASWING 63 Relay DPDT 8Lv0c L N3 6206c 29229 EN 120418 9 Supplement Screw terminals e 1xcable entry 2 NPT 1 x blind stopper 2 NPT 1 x cable entry NPT or e 1x plug M12 1 1 x blind stopper M20 x 1 5 for wire cross section up to 1 5 mm AWG 16 Adjustment elements Mode switch A B Density changeover switch 05 07 Max detection or overflow overfill protection Min detection or dry run protection 0 5 2 5 g cm 0 018 0 9 oz in 0 7 2 5 g cm 0 025 0 9 oz in Voltage supply Operating voltage Power consumption Electrical protective measures Protection rating Overvoltage category Protection class 20 253 V AC 50 60 Hz 20 72 V DC at U gt 60 V DC the ambient temperature can be max 50 C 122 F 1 8 VA AC approximately 1 5 W DC IP 66 IP 67 IH Approvals Instruments with approvals can have different technical data depending on the version That s why the associated approval documents have to be
9. the supply voltage mode A B Malfunction any 3 4 5 6 7 8 Relay deenergized 3 4 5 6 7 8 Relay deenergized flashes red 22 VEGASWING 63 Relay DPDT 81 VOCL NA 6ec62 29229 EN 120418 7 Maintenance and fault rectification Reaction when malfunc tions occur Failure reasons Fault rectification 24 hour service hotline Checking the switching signal 7 Maintenance and fault rectification 7 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 7 2 Remove interferences The operator of the system is responsible for taking suitable measures to rectify faults VEGASWING 63 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Voltage supply Signal processing The first measure to be taken is to check the output signal In many cases the causes can be determined this way and the faults rectified Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged Error Cause Rectification VEGASWING 63 sig Opera
10. 2 F 50 200 C 58 392 F 50 150 C 58 302 F 50 150 C 58 302 F 158 F i i j 22 40 gt 104 F i Lo o c 1 gt 32 F T T T 50 C 50 C 100 C 150 C 200 C 250 C 58 F 122 F 212 F on 392 F 482 F 40 C i i 40 F Fig 30 Ambient temperature Process temperature 1 Process temperature in C F 2 Ambient temperature in C F 3 Temperature range with temperature adapter VEGASWING 63 Relay DPDT 31 9 Supplement 1 14 5 50 C 0 C 58 F 32 F 50 C 122 F 100 C 212 F 150 C 302 F 200 C 392 F Gel 250 C 9 482 F Fig 31 Process temperature Process pressure with switch position 0 7 g cm sensitivity switch 1 Process pressure in bar psig 2 Process temperature in C F 99 4 64 928 40 580 290 1 14 5 1 1 1 1 1 1 1 1 1 1 1 1 1 f 1 1 50 C 0 C 58 F 82 F 50 C 122 F 100 C 212 F 150 C 302 F 200 C 892 F 250 C 9 482 F Fig 32 Process temperature Process pressure with switch position 0 5 g cm sensitivity switch 1 Process pressure in bar psig 2 Process temperature in C F Viscosity dynamic Flow velocity Density 0 1 10 000 mPa s
11. 2 Relay output 3 Voltage supply VEGASWING 63 Relay DPDT 19 6 Set up Function Configuration me 6 Set up 6 1 General information The figures in brackets refer to the following illustrations With plastic housings the switching condition of the electronics can be checked when the housing cover is closed control lamp With the basic setting products with a density gt 0 7 g cm 0 025 Ibs in can be detected For products with lower density the switch must be set to 0 5 g cm 0 018 Ibs in On the electronics module you will find the following indicating and adjustment elements e Signal lamp 1 e DIL switch for mode adjustment A B 2 DIL switch for sensitivity adjustment 3 Note For test purposes immerse the tuning fork of VEGASWING 63 always in liquids Do not test the function of VEGASWING 63 with your hand This can damage the sensor 6 2 Adjustment elements Fig 13 Oscillator SWE6OR Relay output 1 Signal lamp LED 2 DIL switch for mode adjustment 3 DIL switch for sensitivity adjustment 20 VEGASWING 63 Relay DPDT 8LvY0c L N3 6206c 29229 EN 120418 VEGA 6 Set up Signal lamp 1 Mode adjustment 2 Sensitivity adjustment 3 me Control lamp for indication of the switching status green relay energized red relay deenergized e red flashing failure With the mode adjustment A B you can change the s
12. 6L 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housng electropolished PMMA Makrolon 316L 316L 316L Borosilicate glass Schott no 8421 1 4101 gt 10 mbar I s PN 64 80 6000 mm 3 15 236 22 in 80 1500 mm 3 15 59 055 in 80 3000 mm 3 15 118 11 in 80 4000 mm 3 15 157 48 in 9 21 3 mm 0 839 in VEGASWING 63 Relay DPDT 27 9 Supplement VEGA Weight Instrument weight depending on proc ess fitting Tube extension Layer thickness Enamel ECTFE PFA Surface quality Standard Hygienic version 3A Hygienic version 3A Process fittings Pipe thread cylindrical DIN 3852 A American pipe thread conical ASME B1 20 1 Flanges hygienic fittings Max torque process fitting Thread G A 34 NPT Thread G1 A 1 NPT High voltage test enamel approx 0 8 4 kg 0 18 8 82 Ibs approx 920 g m 9 9 oz ft approx 0 8 mm 0 031 in approx 0 5 mm 0 02 in approx 0 5 mm 0 02 in Ra approx 3 um 1 18 in Ra gt 0 8 um 3 15 in Ra gt 0 3 um 1 18 in G A 01 A 34 NPT or 1 NPT DIN from DN 25 ANSI from 1 Bolting DN 40 PN 40 Tri Clamp 1 Tri Clamp 1 PN 10 conus DN 25 PN 40 Tuchenhagen Varivent DN 50 PN 10 75 Nm 55 Ibf ft 100 Nm 73 Ibf ft max 5 KV Output variable Output Turn o
13. 74 5 32 6 1564 8 5he 10 2564 Fig 29 Influence of the process pressure to the switching point 12 25 38 51 64 174 1 362 6 551 1 739 7 928 2 Shifting of the switching point in mm in Process pressure in bar psig Switching point at reference conditions notch Tuning fork ROM 30 VEGASWING 63 Relay DPDT 8LvY0c L N3 6206c 29229 EN 120418 VEGA 9 Supplement Repeatability Hysteresis Switching delay Frequency 0 1 mm 0 004 in approx 2 mm 0 08 in with vertical installation approx 500 ms on off approx 1200 Hz Ambient conditions Ambient temperature on the housing Storage and transport temperature 40 70 C 40 158 F 40 80 C 40 176 F Process conditions Measured variable Process pressure Process temperature thread or flange tem perature VEGASWING 63 of 316L Hastelloy C22 2 4602 Process temperature thread or flange tem perature with temperature adapter option VEGASWING 63 of 316L Hastelloy C22 2 4602 VEGASWING 63 enamelled VEGASWING 63 with ECTFE coating VEGASWING 63 with PFA coating Limit level of liquids 1 64 bar 100 6400 kPa 14 5 928 psig depending on the process fitting e g flange see following diagrams 50 150 C 58 302 F 50 250 C 58 48
14. Allthe brands as well as trade and company names used are property of their lawful proprietor originator VEGASWING 63 Relay DPDT 37 9 Supplement 38 VEGASWING 63 Relay DPDT 8Lv0c L N3 6206c 29229 EN 120418 9 Supplement VEGASWING 63 Relay DPDT 39 VEGA Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 66 All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2012 Subject to change without prior notice 29229 EN 120418
15. DPDT 8LvT0c L N3 6206c 29229 EN 120418 3 Product description Scope of delivery Constituent parts Type label 3 Product description 3 1 Structure The scope of delivery encompasses e VEGASWING 63 point level switch e Documentation this operating instructions manual Safety Manual Functional safety SIL optional Supplementary instructions manual Plug connector for level sensors optional Exspecific Safety instructions with Ex versions if necessary further certificates The VEGASWING 63 consists of the components e Housing cover e Housing with electronics e Process fitting with tuning fork Fig 1 VEGASWING 63 with plastic housing 1 Housing cover 2 Housing with electronics 3 Process fitting The type label contains the most important data for identification and use of the instrument Article number Serial number Technical data VEGASWING 63 Relay DPDT 7 3 Product description VEGA Application area Functional principle Voltage supply e Article numbers documentation SIL identification with SIL rating ex works With the serial number you can access the delivery data of the instrument via www vega com VEGA Tools and serial number search In addition to the type label outside you can also find the serial number on the inside of the instrument 3 2 Principle of operation VEGASWING 63 is a point level sensor with tuning
16. NG 63 is a sensor for level detection You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid r
17. Operating Instructions VEGASWING 63 Relay DPDT Document ID 29229 by Vibration Contents 1 About this document CH 4 1 2 Targetgroup s ee cutie bad aie Dada Dare ee ees 4 1 3 Symbolism used 4 2 For your safety 2 1 Authorised personnel 5 2 2 Appropriate use 5 2 3 Warning about misuse 5 2 4 General safety instructions 5 2 5 Safety label on the instrument 6 2 6 CE conformity 6 2 7 SIL conformity 6 2 8 Safety instructions for Ex areas 6 2 9 Environmental instructions 6 3 Product description 3 4 Structure css sous ses asia ss same era 7 3 2 Principle of operation 8 3 3 Operation cessas Roe e RERO CREER oe ee 9 3 4 Storage and 1805001 9 4 Mounting 4 1 General instructions 10 4 2 Instructions for installation 13 5 Connecting to power supply 5 1 Preparing the connection 17 5 2 Connection procedure 17 5 3 Wiring plan single chamber housing 18 6 Setup 6 1 General information 20 6 2 Adjustment elements 20 6 3 Function chart 21 7 Maintenanc
18. al areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the Seal or use a suitable cable gland In hazardous areas only use approved cable connections for VEGASWING 63 Take note of the corresponding installation regulations for Ex applications Cover all housing openings conforming to standard according to EN 60079 1 5 2 Connection procedure With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry 3 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 4 Insert the cable into the sensor through the cable entry VEGASWING 63 Relay DPDT 17 5 Connecting to power supply VEGA Housing overview 5 Open the terminals with a screwdriver 6 Insert the wire ends into the open terminals according to the wiring plan Tighten the terminals with a screwdriver 8 Check the hold of the wires in the terminals by lightly pulling on them 9 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 10 Screw the housing cover back on The electrical connection is finished
19. ctification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGASWING 63 Relay DPDT 81 VOCL NA 6ec62 29229 EN 120418 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGASWI
20. ded mounting position particularly for adhesive products 1 Switching point 2 Marking with screwed version on top with flange versions directed to the flange holes With flange versions the fork is directed as follows to the flange holes Fig 5 Fork position with flange versions Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels 12 VEGASWING 63 Relay DPDT 8LvT0c L N3 6206c 29229 EN 120418 4 Mounting Transport Pressure Vacuum Handling Welded socket Fig 6 Measures against moisture penetration Caution Do not hold VEGASWING 63 on the tuning fork Particularly with flange or tube versions the tuning fork can be damaged just by the weight of the instrument Transport coated instruments very carefully and avoid touching the tuning fork Remove the packaging or the protective cover just before installation The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check
21. e and fault rectification 7 14 Maintenance 23 7 2 Remove interferences 23 7 3 Exchange of the electronics 24 7 4 Instrument repair 25 8 Dismounting 8 1 Dismounting steps 26 82 Disposal s sis o n y n 26 9 Supplement 9 1 Technical data 27 2 VEGASWING 63 Relay DPDT 91706 6 29229 EN 120418 Contents je be 92 Dimensions 34 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGASWING 63 we offer accessories and replacement parts The corresponding doc umentations are 30173 Electronics module VEGASWING series 60 34296 Protective cover 29750 Lock fitting for VEGASWING 63 unpressurized 29751 Lock fitting for VEGASWING 63 16 bar 29752 Lock fitting for VEGASWING 63 64 bar Editing status 2012 04 11 VEGASWING 63 Relay DPDT 3 1 About this document 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault re
22. fork for level detection It is designed for industrial use in all areas of process technology and can be used in liquids Typical applications are overfill and dry run protection The small tuning fork allows use in all kinds of tanks and vessels Thanks to its simple and rugged measuring system VEGASWING 63 is virtually unaffected by the chemical and physical properties of the liquid It functions even under difficult conditions such as turbulence air bubbles foam generation buildup strong external vibration or changing products Fault monitoring The electronics module of VEGASWING 63 continuously monitors via frequency evaluation the following criteria e Strong corrosion or damage on the tuning fork e Loss of vibration e Line break to the piezo drive If a malfunction is detected or in case of power failure the electronics takes on a defined switching condition i e the relay deenergises safe condition The tuning fork is piezoelectrically energised and vibrates at its mechanical resonance frequency of approx 1200 Hz The piezos are fixed mechanically and are hence not subject to temperature shock limitations The frequency changes when the tuning fork is covered by the medium This change is detected by the integrated electronics module and converted into a switching command VEGASWING 63 is a compact instrument i e it can be operated without external evaluation system The integrated electronics evaluates the level
23. h Temperature adapter Sensor length see chapter Technical data E 5 D VEGASWING 63 Relay DPDT 35 9 Supplement VEGA VEGASWING 63 options 178 mm 7 01 Fig 35 Options 1 Gas tight leadthrough 2 Temperature adapter 36 VEGASWING 63 Relay DPDT 8LvT0c L N3 6206c 29229 EN 120418 9 Supplement 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos estan protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com MuHuu npogykuuu mpMbI BETA 3auujarorcs BceMy MUpy npaBaMM H UHTENNEKTYANLHYO COOCTBEHHOCTb anbHeMuyro HH opMauwmro cMorpure Ha catre http www vega com VEGA lt http www vega com gt 9 4 Trademark
24. if the seal material is resistant against the measured product and the process temperature The max permissible pressure is specified in chapter Technical data or on the type label of the sensor The vibrating level switch is a measuring instrument and must be treated accordingly Bending the vibrating element will destroy the instrument Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Use the hexagon above the thread for screwing in 4 2 Instructions for installation VEGASWING 63 has a defined thread starting point This means that every VEGASWING 63 is in the same fork position after being screwed in Remove therefore the supplied seal from the thread of VEGASWING 63 This seal is not required when using a welded socket with O ring in front Keep in mind that this welded socket is not suitable for coated instrument versions VEGASWING 63 Relay DPDT 13 4 Mounting VEGA Adhesive products Inflowing medium Screw VEGASWING 63 completely into the welded socket The later position can be determined already before welding Mark the appropriate position of the welded socket Before welding unscrew VEGASWING 63 and remove the rubber ring from the welded socket The welded socket has a marking notch Weld the socket with the notch facing upward or in case of pipelines DN 32 up to DN 50 aligned with the direction of flow
25. n voltage Min Max Switching current Min Max Breaking capacity Min Max Relay output DPDT 2 floating spdts 10 mV 253 V AC 253 V DC 10 pA 3 AC 1 ADC 50 mW 750 VA AC 54 W DC f inductive loads or stronger currents are switched through the gold plating on the relay contact surface will be permanently damaged The contact is then no longer suitable for switching low level signal circuits 28 VEGASWING 63 Relay DPDT 81 OcI N 6cc6c 29229 EN 120418 VEGA 9 Supplement Contact material relay contacts AgNi Au plated or AgSnO Au plated Modes switchable A Max detection or overflow overfill protection B Min detection or dry run protection Accuracy according to DIN EN 60770 1 Reference conditions and actuating variables according to DIN EN 61298 1 Ambient temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Product temperature 18 430 C 64 86 F Product density 1 g cm 0 036 Ibs in water Product viscosity 1mPas Superimposed pressure 0 kPa Sensor installation Vertically from top Density selection switch gt 0 7 g cm Measuring accuracy Deviation 1 mm 0 04 in Influence of the process temperature on the switching point 10 25 64 8 5he 6 15 64 4 5 32 i 2 5lg4
26. nstrument and pack it damage proof Attach the completed form and if need be also a safety data sheet outside on the packaging Please ask the agency serving you for the address of your return shipment You can find the respective contact data on our website www vega com under Company VEGA worldwide VEGASWING 63 Relay DPDT 25 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present 8 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical
27. signal and outputs a switching signal With this Switching signal a connected device can be operated directly e g a warning system a pump etc The data for power supply are specified in chapter Technical data VEGASWING 63 Relay DPDT 8LvY0c L N3 6206c 29229 EN 120418 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature 3 3 Operation The switching condition of VEGASWING 63 with plastic housing can be checked when the housing is closed signal lamp With the basic setting products with a density gt 0 7 g cm 0 025 Ibs in can be detected The instrument can be adapted if products with lower density are to be measured On the electronics module you will find the following indicating and adjustment elements e Signal lamp for indication of the switching condition green red e DIL switch for sensitivity adjustment e Mode adjustment for selection of the switching condition A B 3 4 Storage and transport Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard The sensor is also equipped with a protective cap of ABS For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies
28. t movement Due to agitators vibrations or similar the level switch can be subjected to strong lateral forces For this reason do not use an overly long extension tube for VEGASWING 63 but check if you can mount a VEGASWING 61 level switch on the side of the vessel in horizontal position Extreme vibration caused by the process or the equipment e g agitators or turbulence in the vessel can cause the extension tube of VEGASWING 63 to vibrate in resonance This leads to increased stress on the upper weld joint Should a longer tube version be necessary you can provide a suitable support directly above the tuning fork to secure the extension tube This measure applies mainly to applications in Ex areas category 1G or WHG Make sure that the tube is not subject to bending stress due to this measure VEGASWING 63 Relay DPDT 15 4 Mounting Enamel coating Gas tight leadthrough Fig 9 Lateral straining of VEGASWING 63 Instruments with enamel coating should be treated very carefully and shocks should be avoided Unpack VEGASWING 63 directly before installation Insert VEGASWING 63 carefully into the vessel opening and avoid touching any sharp vessel parts The gas tight leadthrough avoids due to a second sealing the uncontrolled penetration of the medium The lifetime of the gastight leadthrough depends ont he chemical resistance of the materials See Technical data Caution If it is de
29. termined e g by an error message of VEGASWING 63 that medium has already penetrated into the vibrating element the instrument must be exchanged immediately 16 VEGASWING 63 Relay DPDT 81 VOCL NA 6ec62 29229 EN 120418 5 Connecting to power supply Note safety instructions Take note of the safety instru Ex ctions for Ex applications Voltage supply Connection cable Connection cab le for Ex appli Ex cations 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units Connect the operating voltage according to the connection diagrams The electronics module with relay output is designed in protection class To maintain this protection class it is absolutely necessary that the earth conductor is connected to the inner earth conductor terminal Keep the general installation regulations in mind Take note of the corresponding installation regulations for hazardous areas with Ex applications The data for power supply are specified in chapter Technical data The instrument is connected with standard three wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industri
30. ting voltage too Check operating voltage nals covered without low being submerged over fill protection Electronics defective Press the mode switch If VEGASWING 63 sig the instrument then changes the mode the nals uncovered when RM being submerged dry vibrating element may be run protection covered with buildup or P mechanically damaged Should the switching function in the correct mode still be faulty re turn the instrument for repair VEGASWING 63 Relay DPDT 23 7 Maintenance and fault rectification VEGA Reaction after fault rec tification Error Cause Rectification Press the mode switch If the instrument then does not change the mode the electronics module may be defective Ex change the electronics module Unfavourable installa tion location Buildup on the vibrating element Check the vibrating ele Mount the instrument at a location in the vessel where no dead zones or air bubbles can form ment and the sensor if there is buildup and re move it Wrong mode selected Set the correct mode on the mode switch over flow protection dry run protection Wiring should be carried out according to the quie scent current principle Signal lamp flashes red Error on the vibrating element Interference on the electronics module Check if the vibrating element is damage or extremely corroded Exchanging the electro
31. trument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point The tuning fork has lateral markings notches that indicate the switching point with vertical mounting The switching point refers to water with the basic setting of the sensitivity switch gt 0 7 g cm 0 025 Ibs in When mounting VEGASWING 63 make sure that this marking is at the height of the requested switching point Keep in mind that the switching point of the instrument is shifted if the medium has a density other than water water 1 g cm 0 036 Ibs in For products lt 0 7 g cm 0 025 Ibs in and gt 0 5 g cm 0 018 Ibs in the density switch must be set to gt 0 5 g cm Keep in mind that foams with a density gt 0 45 g cm 0 016 Ibs in are detected by the sensor This can cause faulty switchings particulary when used as dry run protection system 10 VEGASWING 63 Relay DPDT 8Lv0c L N3 6206c 29229 EN 120418 4 Mounting Fig 2 Installation vertical Switching point approx 13 mm 0 51 in Switching point with lower density Switching point with higher density Switching point approx 27 mm 1 06 in A ON Fig 3 Horizontal installation 1 Switching point VEGASWING 63 Relay DPDT 11 4 Mounting Moisture Fig 4 Horizontal installation recommen
32. ules and regulations and also take note of new regulations VEGASWING 63 Relay DPDT 5 2 For your safety VEGA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 SIL conformity VEGASWING 68 fulfills the requirements of functional safety accord ing to IEC 61508 resp IEC 61511 You can find further information in the Safety Manual VEGASWING series 60 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGASWING 63 Relay
33. witching condition of the relay You can set the required mode according to the Function chart A max detection or overflow protection B min detection or dry run protection With this DIL switch 3 you can set the switching point to liquids having a density between 0 5 and 0 7 g cm 0 018 and 0 025 Ibs in With the basic setting liquids with a density of gt 0 7 g cm 0 025 Ibs in can be detected In liquids with lower density you must set the Switch to gt 0 5 g cm 0 018 Ibs in The specifications for the position of the switching point relate to water density value 1 g cm 0 036 Ibs in In products with a different density the switching point will shift in the direction of the housing or tuning fork end depending on the density and type of installation Note Keep in mind that foams with a density 0 45 g cm 0 016 Ibs in are detected by the sensor This can cause faulty switchings particulary when used as dry run protection system 6 3 Function chart The following chart provides an overview of the switching conditions depending on the adjusted mode and level Mode A Overflow protection SA X Green Mode A Overflow protection pep AM 6 7 e ES Relay deenergized Red Mode B i Dry run protection r1 3 6 7 8 Relay energized Green VEGASWING 63 Relay DPDT 21 6 Set up Mode B Dry run protection 6 7 8 Relay deenergized Failure of
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