Installation Manual ECOTROL Control
Contents
1. JKF Industri CLEAN AIR INNOVATION SINCE 1957 Installation Manual ECOTROL Control JKF Industri A S English Version 200508 ETmanual ver2 05 UK Software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 JKF Industri CLEAN AIR INNOVATION SINCE 1957 Table of Contents 1 0 General Description 0 0 ccc ee eee eee eee 3 1 1 ECOTROL Front Description 2 0 0 0 eeccccceeeeceeceeeeeeeceeeeeeeseeeeeeeseeeeeeesseaeeeessaaeeeeeaaaes 4 1 2 Display Indication of Data 5 IE CN 5 1 3 1 Indication of Status qe E 6 1 32 Warming DescrnipUON MER TU TETTE 6 L33 Akam IC ele OIA CC 6 1 3 4 Alarm Descriptions Related to Activation of Digital Input 7 2 0 Access and Setup of Geiponte llle 8 2 1 Setpoints c E 8 2 1 1 VS OS USO Ree 8 2 1 2 Setpoints ENGQINCE iiie eiat sieh no En vec icnn bbs n vane Fox tea X SUE Ee pU dE iradia iiine 9 2 1 3 Setpoints System Settings ccccccccsscceseceeccccseeceescccsseeeecscceceeecscuseneeessceseseeescceseeees 9 22 Encoder Sleep DIStaniced E NEE 9 3 0 Function Selection llle 11 3 0 1 B u iiguBeueMe Tm ate ter m TP 11 crebri OU Ol RE 11 3 0 8 Combined Differential Time Control 11 NEE a S A 11 3 2 Errors Related to Commissioning ccccccccsseeeeceeeeeeeceeeeeeseeeeeeeseeeesessaaeeeessaaaeees 11 ONES T ees 12 3 32. The test button on switches C5 see Manual for control cabinet can be used for manual operation of the compressor An arrow on the compressor jacket indicates the motor revolution direction 4 3 Valve Numbering Valve No 1 is located closest to the motor The other valves have been numbered so that the last one has been located farthest toward the wall of the filter English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 13 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc 5 0 Display Unit Connections 8 9 1011 12 34 5 5 F 12 13 14415 75 117 1808 20121 22 tox Ott oO OF 0 CO IO OE olo oc X ON Zo amp ol s ocIC OE ok 6 lt slic GIS o 31 SEN 33 m co s os gt ot CONTROL J amp 500D B 2 SIATUS UNIT om H ice wn ES d Bc 0 Che e English Version 200508 ETmanual ver2 05 UK Software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 14 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 E h Terminal Description 24V 24 V DC to differential pressure gauge From control cabinet terminal X4 22 Analogue input from differential pressure gauge From control cabinet terminal X4 23 IN 1 7 Lime O Nosed w Ing 11 IN2 CT equipment digital input from door switch DS equipment external sto
3. Cleanintrv Cleaning interval when time control 1440 Minutes No OfClean Number of cleaning events when time control ServiceMode Note To be used with DS equipment only Activation of service mode Open Top Note To be used with DS equipment only Opening of the roof Note On Fnc ServiceMode MasterSetup only relevant settings are shown English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 Page 8 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri S CLEAN AIR INNOVATION SINCE 1957 2 1 2 Set points Engineer Activation of flow meter No No flow measuring 1 Flow measuring by AFS035 2 Flow measuring by JK 500D 100 mmWG Wa Flow Flow similar to Minimum Lo ShotPrs e ee Flow similar to Maximum Hi ShotPrs ERR SystemSetup Indication of Indication of system settings settings Note On selection of FlowMeasur only relevant settings are shown Setpoint Description FilterType selection of filter type 1 CT36 2 CT60 3 CT84 4 CT90 5 DS12 6 DS20 7 DS28 8 DS36 9 DS44 Encoderlmp Encoder pulses per revolution E eres Distance mechanical stop to first bag row pf 1000 T ETD Park Park Angie Parking position 9 position FlowMs Time Time from stop to flow measuring RE Compr Pause Minimum pause for compressor seconds Ext Compr Air Is external compressed
4. air used See paragraph 2 2 for settings 2 2 Encoder Trin Distance ETD explanation The disparate jumps in some of the settings have been described in the following Encoder Trin Distance ETD is defined as the distance equal to one encoder step English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 9 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 This means that the ETD value will depend on filter type gear and encoder The distance is calculated on the basis of the radius equal to the outer shot valve and the values in the following table are based on a 10 pulses revolution encoder All units are in mm Filter Type ETD with 1 348 0 Gear ETD with 1 380 9 Gear All values are rounded to one decimal place on the display ETD applies to set point NulDistance that is defined as the distance from mechanical stop to first filter bag The distance is measured from the centre of the outer shot valve to the centre of the first filter bag English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 10 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 3 0 Function Selection The operation mode is selected by means
5. bag m s Filter Flow XXXX Only measured during cleaning By start the programme version can also be read Control panel 2 2 Cleaning carriage 1 2 In case of alarms they will also be readable 1 3 Status Under Status the state of control in the cleaning sequence is indicated along with any alarms or warnings If several errors have been detected use the O and keys to scroll through the error items Press V to reset any alarm warning or external signal on terminal 15 and 16 If an error has not been corrected the alarm warning will remain on the display In the event of alarm warning technical personnel should be called in see paragraph 3 2 1 3 1 Indication of Status English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 Page 5 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri 2 CLEAN AIR INNOVATION SINCE 1957 The top line of the display indicates Status The following operation function alarms warnings may be shown Stop Service Control under service no cleaning Ee s Pus less awaits start conditions for ia Stop Alarm Critical equipment fault Control has stopped Stop Warning The control has stopped no cleaning No critical equipment fault can operate at reduced capacity Cleaning Warning The control is cleaning No critical equipment fault can oper
6. two short presses total stop To exit settings press 3 sec To cancel changes Scroll up Increase To see next data To increase data in settings Scroll down o see previous data Decrease To decrease data in settings Stop function also as external signal RESET on terminal 15 and 16 English Version 200508 ETmanual ver2 05 UK Software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 4 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SINCE 1957 1 2 Display Indication of Data On turning on the control the display shows a chess square and the light emitting diodes will light one after another so as to test the unit When the control is ready for operation the following will be indicated on the display ECOTROL JKF Industri A S The keys and Q can be used to scroll through the various measurement inputs and statuses In the event of alarm warning the same keys can be used to see such alarm warning The top line of the display indicates Operation Data The following data may be shown pm ee Alarm no Only visible if one or more alarms Warnings are active alarm no is read see paragraph 1 3 1 Inlet Actual differential pressure across filter mm WG Diff Pres xxxx Inlet l Actual pressure in compressor bar Compr Pres xxxx Inlet Air velocity in filter
7. used as an external stop The input has been provided with internal pull up and will be activated by interruption NPN Ext Stop Active IN2 is was activated see paragraph 5 2 English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 Page 7 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SINCE 1957 2 0 Access and Setup of Set points Press the O key until Setup Select is indicated on the display Then use the and Q keys to scroll through the menu list To adjust a setting press shortly Qo and Setup Change will be indicated on the display Then use the and Q keys to increase or decrease data by one unit Press V9 to confirm changes or press Q to cancel changes To return to normal display press the Q key and hold it down until the last measurement data selected is shown 2 1 X Set points List The control includes 3 types of set points Set points User Set points necessary for the daily operation Set points Master oet points to adjust and service the equipment Set points System oet points for primary setup of the equipment 2 1 1 Set points User Display Set point Description Lag ger Seedonoflaguge To To o Selection of cleaning function iff Time Differential pressure Time D Press control Diff amp Time StartPress Start differential pressure mmWG
8. z O DISPLAY 5 FORSYN 3 BOX d MAINS OBS ved CT anleeg S KAL klemme 11 amp 12 kortsluttes ATT Terminal 11 amp 12 MUST be short circuited at CT fibers ACH Teminal 11 amp 12 kurzschlissen an CT filtern English Version 200508 ETmanual ver2 05 UK Software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc Page 18 of 19 JKF Industri a CLEAN AIR INNOVATION SINCE 1957 6 0 Electrical and Air connection Supply 230 V 400 V ECOTROL controller must always stand with voltage Connecting box look 5 4 Clamp 17 N N 16 T L3 1L 14 N 17 230 V 15 S L2 8L 14 15 16 N 17 400 V 14 R L1 13 J E JORD s necessary if the cleaning system is assembled with a 3 phased compressor Communication connections passage 5 0 1 2 External START STOP terminal 13 and 14 must always be connected Alarm information from ECOTROL cleaning control system is read out from the state exits S1 52 93 External stop is an alarm contact If this contact is disconnected all cleaning stops and the cleaning system is not able to run again until the contact is of and the alarm reset otandard connection of external stop By CT equipment external stop is not used Clamp11 and 12 is short circuited in the connecting box look passage 5 4 By DS equipment external stop clamp 11 and 12 are connected to the roof cont
9. 1 Stop Final CleaniNig rE 12 392 Immediate SiO EE 12 3933 GOP Vid External COMMECIOM assener a E 13 4 0 Ge NEEN 13 4 0 1 Waning T 13 4 0 2 Service Mode for DS Equipment nnne nnns 13 Bich OOMDIESSOL En e 13 4 2 Wale E ul e ne BEE 13 5 0 Display Unit Connections 2 0 0 cc ee ene 14 Dee Petal WSS le Tu tmm T9 D T IS Ee x scooesicsi ees E Te bad ece nei cu ein ease arte e aeuo aera 16 MEC ensa tonberedolh M 17 5 4 Terminal box SB001 on the outside of the top sechon 18 6 0 Electrical and Air connection es 19 English Version 200508 ETmanual ver2 05 UK Software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 JKF Industri eS CLEAN AIR INNOVATION SIMCE 1957 1 0 General Description ECOTROL has been developed to control the cleaning sequences in CT and DS filters from JKF Industri A S By means of the display unit the user can see actual data and adjust a number of control parameters ECOTROL can run as stand alone must always have a start signal from the main fan or interfaced with PLC relay control If ECOTROL is initiated without time control the differential pressure across the filter is monitored A user set point defines the time for the cleaning to be initiated The actual airflow in the filter bags is measured and the optimal shot pressure for cleaning is calculated The time control mode allows the filte
10. act External reset Has got the same function as key Q look passage 3 3 1 2 3 External reset of alarm look passage 1 3 Connection of compressed air Equipment which is prepared to clean with external compressed air is connected to dry compressed air by shot bush Lo internal screw thread Supply 350 NL min Pressure Min 5 0 bar Max 8 0 bar For DS 36 and DS 44 Pressure Min 7 0 bar Max 8 0 bar English Version 200508 ETmanual ver2 05 UK Software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 19 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc
11. ate at reduced capacity Pause Warning The control awaits start conditions for cleaning No critical equipment fault can operate at reduced capacity Initiating Controls preparing for operation Initiating Warn Control is preparing for operation can operate at reduced capacity In front of each status item two symbols may occur and will indicate that control awaits compressor timeout defined in set point Compr Pause see paragraph 2 1 3 Will indicate that control is running final cleaning 1 3 2 Warning Description The top line of the display indicates Warning 10 Valve Number No Defective valve No No The valve number is counted out from the middle 1 3 3 Alarm Descriptions The top line of the display indicates English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 Page 6 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 DS only Service mode for opening of the roof Encoder VLT frequency converter or motor fault Differential pressure gauge JK 500D fault see also paragraph 3 2 1 3 4 Alarm Descriptions Related to Activation of Digital Input see paragraph 5 0 Digital input IN2 is applied in CT equipment for door switch in order to protect against unintentional access to the filter For DS equipment the input is
12. eknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri S CLEAN AIR INNOVATION SINCE 1957 5 3 Connections on 9p CPC11 As indicated below connections have been made to the socket on the front of 9p CPC11 from where they can be connected to joint box SB001 via connection cable CPC 9 13 9p CPC11 000 0O00 00O item item Designation Description Description 24 V M Law uv DGEHEMMHME Remote to display unit From control cabinet terminal X4 37 Xo Bus signal From control cabinet terminal X4 38 Bus signal From control cabinet terminal X4 39 24 V DC to display unit From control cabinet terminal X4 40 Note From differential pressure gauge JK 500D IN2 CT equipment digital input from door switch DS equipment external stop COM CT equipment digital input from door switch DS equipment external stop English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 17 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 5 4 Terminal box SB001 on the outside of the top section gt B001 E gt uis jg ue2zjque L s Fi Ep SUIS H mg Seil eseud ejus YM 7L 8 v CL peuudeiespi rv BUIUASIOY Jp sep Aueg LR PL CLauuem eys bsejue asg PsA is gO q1BHs WHO3AMS IO oO A aS Sae C LO Cp L IL M I m z 2
13. er ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 3 3 3 Stop via External Connection On stopping cleaning via the external connection any ongoing cleaning event will be stopped at minimum shot pressure The control will be idle while the compressor pauses set point Compr Pause whereupon final cleaning will be initiated Final cleaning will be performed at minimum shot pressure set point Lo ShotPrs The carriage returns to parking position 4 0 Service 4 0 1 WARNING Great care is required during any access to the filter Itis deadly dangerous to short circuit the safety device that protects against unintentional access during operation The control should be turned off or set in service mode see below before access to the filter is made 4 0 2 Service Mode for DS Equipment Select parameter ServiceMode see paragraph 2 0 Access and Setup of Set points and set data to Yes The control is now in service mode and the roof can be opened by means of parameter Open Top 4 4 Maintenance of flow meter At least once each 6 month the flow meter type JK 500D 100 mm must be inspected The internal fitted filter on the high pressure side is replaced The filter on the low pressure side is checked and cleaned by compressed air or alternatively replaced 4 2 Compressor Check When the equipment is inspected for the first time it is important to check the compressor revolution direction
14. ing up Especially during commissioning errors may occur The reasons for some of the occurrences of Alarm 41 Position Error related to the preparing event have been described in the following Alarm 41 will be reported if the control signals to the motor to run in one direction and receives a signal from the encoder that the motor has come to a standstill or runs in the opposite direction Alarm 41 can also be due to a fault somewhere from the control through VLT frequency converter motor gear encoder and back to the control Also certain mechanical defects may activate this alarm Alarm 41 will normally be activated if something should become squeezed during the daily operation English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 11 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 If the cleaning carriage does not move at all and alarm occurs approx 8 seconds after start the reason could be one of the following Error in connections from VLT to motor Motor lacks a phase Motor is not connected to 3 x 230 V AC must be a delta connection Error in connections from control to VLT Transport protection has not been removed Defect motor gear VLT or controlling board If the cleaning carriage moves forth for one second and then a sudden step back and forth Er
15. of set point 3 0 1 Differential Control In this control mode the differential pressure across the filter is continuously monitored The user set point StartPress defines the time for the cleaning to be initiated Once cleaning has been finished the carriage will return to parking position and await next increase in pressure 3 0 2 Time Control This control mode allows the filter to be cleaned at intervals between 10 1440 minutes set point CleanIntrv Each interval can be defined to include 1 10 cleaning events set point No OfClean The cleaning is based on time only irrespective of the differential pressure across the filter 3 0 3 Combined Differential Time Control This control mode works according to the time control procedures However additional cleaning will be initiated if the differential pressure across the filter should exceed the pre defined value 3 1 Start To start up for the first time or after a stop press 0 The control can also be activated externally via input start stop on the display unit see paragraph 5 2 Terminal Description Before cleaning a preparing event will elapse The text nitiating will be indicated under the Status menu Finally depending on whether the cleaning condition has been complied with the cleaning carriage will go to the pre defined parking position or it will go direct to the first position in the cleaning sequence 3 2 X Errors Related to Commissioning start
16. p 12 COM CT equipment digital input from door switch DS equipment external stop Digital input from PLC relay External start stop signal Digital input from PLC relay External start stop signal External RESET Has the same function as the key Q 1 8 Terminals 13 and 14 are connected with a switch Switch on off to initiate stop cleaning 19 20 21 2 2 English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 15 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri CLEAN AIR INNOVATION SIMCE 1957 ECOTROL Activ 0a l output 52 lt es a 24 v DC Ip i S lf m o E di 7 4 e 16 m n External reset c x 15 m D 14 o 0 t CTART STOP lt Potential free 13 m L n contact 12 m External stop c X 11 a P Terminal 13 and 14 are connected via an end break switch The filter plant is started via this switch In this way the ECOTROL Control is activated by connecting and stopped by disconnecting the switch 5 2 Status Outputs o t L H enen OH t K m d i aa H 24 V DC L 0VDC Regarding S3 Can be used as an alarm outlet L Alarm H No alarm English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 Page 16 of 19 I Salg t
17. r to be cleaned at intervals between 10 1440 minutes Each interval can be defined to include 1 10 cleaning events The combined differential time control works according to the time control procedures However additional cleaning will be initiated if the differential pressure across the filter should exceed the pre defined value ie Displey wir CAH amil ams wlia Fr tot Differential pressure Security Contral unit in the filter E ausge o sich on Ke titer plate dive e C Fa LS Ip tranamittcr n ok Caeth Er Tr Lill carcer bag oke w mor Lien ill D ilis Terminal box Filtertap outside 230 i 400 v 50 Hz Figure 2 System Overview English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ETO1 DS 2 4 CT 2 3 Page 3 of 19 I Salg teknik Filtre Filterstyringer ECOTROL 200508_ETmanual_ver2_05 UK doc JKF Industri a CLEAN AIR INNOVATION SINCE 1957 1 1 ECOTROL Front Description Display 6 Clean Cleaning filter O fos M System pause Stop a System stopped e Alarm Alarm Steady Warning Flashing Alarm e COTROL JKF Industri A S e Accept Start Scroll down Decrease Abort Stop Scroll up Increase oymbol Description Function Start Confirm To initiate control To get access to settings press 3 sec To confirm changes Stop Cancel To stop cleaning one press and the ongoing cleaning is completed before stop
18. ror in connections from control to encoder The two encoder outputs have been switched Missing magnet on motor shaft if hall type encoder Defect encoder or controlling board If the cleaning carriage moves back for one second and then a sudden step forth and back e Motor has been phased incorrectly If the cleaning carriage goes the wrong way during the entire preparing event e Motor has been phased incorrectly the two encoder outputs have been switched If the cleaning carriage moves forth for one second and the back toward mechanical stop for a long time e Gear has been fastened improperly on centre shaft e Defective gear or mechanical stop 3 3 Stop 3 3 1 Stop Final Cleaning Press once to stop an ongoing cleaning event at minimum shot pressure The control will be idle while the compressor pauses set point Compr Pause whereupon final cleaning will be initiated Final cleaning will be performed at minimum shot pressure set point Lo ShotPrs The carriage returns to parking position 3 3 2 Immediate Stop At any time the control can be discontinued by pressing Q twice The carriage will not return to parking position On pressing V9 either the cleaning event will be initiated if the conditions are present or the carriage will return to parking position English Version 200508 ETmanual ver2 05 UK software rev Display 2 2 Cleaning system ET01 DS 2 4 CT 2 3 Page 12 of 19 I Salg teknik Filtre Filterstyring
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