SAILOR C4900/C4901 Installation Manual
Contents
1. Handset Drilling Plan 2x 94 5 l i 912 for cable entry 4f ES i J g 8 E gt a l LO NN LJ 68 5 g L 66 5 34 13 5 La So e og RE min 300 S 4 0 35556 Space for handset access E 85 loj TO Weight Handset 0 5 kg 2 2 Power Supply The handset unit is supplied from the SPARC bus interface with 12V DC The 12V DC supply is fused in the handset by a 630 mA fuse 2 9915 C4900 01 Installation 2 3 Handset Connection A1 VHF DSC Basic VHF Remote control units can be connected in two ways 1 Directly between the transceiver and the control unit hooks 2 By means of a SPARC bus connection box H4991 or WP SPARC bus connection box Both control units with or without DSC can be connected Remote speaker may be connected to remote hooks or to be connection box H49910r WP SPARC bus connection box Themax numberofhandsets allowedto be connected simultaneously to thetransceiver without DSC are 4 handsets and to the transceiver with DSC are 7 handsets 2 3 1 Connection of Transceiver Indoor Handset Indoor Transceiver 37389 WARNING Donotconnectthe spiral cable for the intelligent handset directly to the transceiver The spiral cable for the intelligent handset must be connected to the handset hook otherwise the transceiver may activate distress 0025 3 Installation C4900 01 2 3 2 Connection of Transceiver WP SP2. p 4 Handset loc 1 N Handset loc_1 VHF display TX indicator lamp is lit Other control units OCC display Handset loc 1 VHF display TX indicator lamp turns off Other control units OCC display All control units VHF display system idle ALARM 1 NAME E SUI CALL e ALARM 67 MEM VOL SQ TX1WUS CALL ALARM oCC 1 NAME TX1WUS CALL ALARM 67 MEM VOL sa 0 08 01 18 0010 C4900 01 Installation 2 8 4 Test Procedure VHF Signal Reception VHF Receiver and Handset RX AF Circuits For each control unit do the follovving Test stimuli Expected result 1 All handsets placed on hook All control units VHF display Receiver opens static noise in all control Set squelch threshold unit speakers level to 0 If no sound activate the speaker and turn up the volume level Z Zu i 0 08 01 0010 19 Installation C4900 01 2 8 5 Test Procedure TX RX DSC Call To test the system s DSC functionality enter the function menu and perform two test calls INTernal test and EXTernal test Internal test call The call is looped back internally no activation of transmitter or receiver This test controls the DSC modem in the transceiver RX and TX internally Hook off handset Enter function menu Func dsc testcalls int path Select call by arrow right key Transmit the call by ke
3. version Providers with access to Thrane amp Thrane s Extranet may obtain current copies of manuals at http extranet thrane com Thrane amp Thrane is not responsible for the content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Doc No M4900GBO Issue F 0738 SAILOR SAILOR Porsvej 2 PO Box 7071 DK 9200 Aalborg SV Denmark Phone 45 9634 6100 Fax 45 9634 610 E mail sailor sailor dk Web www sailor dk C4900 01 Installation Contents 2 E l OM e 2 2 1 Mounting POSSIBIINGS sa ere EI 2 22 POWER SUPPLY uzis aso pea sikikas 2 2 3 Handset Connection A1 VHF DSC Basic VHF sissi aaa aaa aaa ane eee eete rete eee enter eset ee tee eeetete tet ee tete ne eee eee tee nnne 3 2 3 1 Connection of Transceiver Indoor Handset sauna aauaa nana nana aa aaa enen eset re enet eee eee ee ete tere tee eeetetete nennen nennen rines 3 2 3 2 Connection of Transceiver WP SPARC Bus Connection Box Weatherproof Handset ssssssssseeeeneeeeeeneneee nennen 4 2 3 3 Connection of Transceiver Indoor and Weatherproof Handset ssssssssssseeeeee eene 5 2 4 Handset Connection VHF DSC sssssssssssssssssseseeee eene tee tee rennen en CSa tee eee tete rete ere ee nennt nnn nennen 6 2 4 1 Connection of Tran
4. 2 selected 3 Both external speakers selected Use Use B to change type of EXT speaker to select the setting 0010 11 Installation C4900 01 5 ATTENTION When more control units are connected to the VHF system they all have to be assigned different location numbers for the system to function correctly The control unit placed at a ship s main place of control should be assigned location number 1 In the VHF system the control unit which has location number 1 also has the highest priority in the system and is thus able to control the system at any time 28 System Function Test When a handset has been connected to the VHF system go through the following test procedures to ensure correct system function If the test items are performed succesfully the VHF system functions correctly Purpose To test correct assembly ofthe system ensuring SPARC bus command communication between all system units including system control priorities for the control units Check the telephony TX LF and RX LF routing Test setup Turn on all control units all handsets placed on hook each unit showing VHF display 2 8 1 Test Procedure System Priorities System Control and SPARC Bus Data Interface Circuits If only one control unit is connected just hook off the handset and change the channel or push PTT once to ensure that the handset is able to control the system If more control units are connected do the following Test stimuli
5. ARC Bus Connection Box Weatherproof Handset Indoor Transceiver 37390 WARNING WP SPARC Bus Outdoor 10m cable supplied by the factory When connecting the sub D plug itis possible to avoid making a big hole in the bulkhead of the ship by installing a WP SPARC Bus connection box between the transceiver and the handset as illustrated here Do not connectthe spiral cable for the intelligent handset directly to the transceiver The spiral cable for the intelligent handset must be connected to the handset hook otherwise the transceiver may activate distress 0025 C4900 01 Installation 2 3 3 Connection of Transceiver Indoor and Weatherproof Handset If the existing handset hook is the one shown in the drawing below your weatherproof handset is to be connected as follows Indoor Outdoor WP Transceiver 10m cable supplied by the factory 37391 WARNING Do not connect the spiral cable for the intelligent handset directly to the transceiver The spiral cable for the intelligent handset must be connected to the handset hook otherwise the transceiver may activate distress 0025 Installation C4900 01 2 4 Handset Connection VHF DSC Remote control units can be connected in two ways 1 Directly between the transceiver and the control unit hooks 2 By means of a SPARC bus connection box H4991 or WP SPAR
6. C bus connection box Both control units with or without DSC can be connected Remote speaker may be connected to remote hooks or to be connection box H4991or WP SPARC bus connection box The max number of handsets allowed to be connected simultaneously to the transceiver with DSC are 6 handsets Always connect local handset to the transceiver DSC Class of intelligent handset is D even if the radio is Class A 2 4 1 Connection of Transceiver Indoor and Weatherproof Handset Outdoor Indoor Transceiver Ciaj RO N IUJ 10m cable supplied by the factory 35406C WARNING Do not connect the spiral cable for the intelligent handset directly to the transceiver The spiral cable for the intelligent handset must be connected to the handset hook otherwise the transceiver may activate distress 6 0025 C4900 01 Installation 2 4 2 Connection of Transceiver Connectionbox H4991 Indoor and Weatherproof Handset Indoor Outdoor re u GI A luj Q Q Q O Transceiver e e INE H4991 il WP OOOCO OOOOO E Is fo NS 56 111 L 1 2m x 10m cable supplied by the factory 37395 WARNING Do not c
7. Expected result la Handset loc 1 Hook off Handset loc 1 VHF display o 16 0 08 oi E Other control units OCC display oCC 1 NAME SS 12 0010 C4900 01 Installation 1b Other control units in Handset loc 1 VHF display sequence 1 6 Hook off res ru O 08 O1 E Other control units OCC display oCC 1 NAME 2 All control units All control units VHF display system idle Hook on 1 6 j qu 3 D 08 01 3a Handset loc 2 Handset loc 2 VHF display Hook off 1 6 4 MEM VOL sQ 08 01 gt Other control units OCC display oCC 2 NAME Sb Handset loc 1 Handset loc 1 or loc 2 VHF display Hook off 1 6 j 3 MEM voL sa dt gt Other control units OCC display CC 1 NAME 0010 13 Installation C4900 01 3c 3d 3e 3f If the different control units do not act as described itis possible that some of the units are assigned the same location Handset loc 1 Hook on Handset loc 3 Hook off Handset loc 3 Hook on h SS Handset loc 2 Hook on All on hook SW d Y Handset loc_2 VHF display Other control units OCC display Handset loc_2 VHF display Other control units OCC display Handset loc_2 VHF display Other control units OCC display All control units VHF display system idle number if so check the lo
8. SJ a CI 6 e 1 s TX 1WUS e GEL B SAILOR SAILOR C4900 C4901 Installation Manual Introduction SAILOR The communication products and systems of Thrane 8 Thrane are recognized under the brand name SAILOR The Sailor name has become a guarantee of reliable and technologically superior radio equipment ranging from basic VHF units to satellite systems and complete compact GMDSS solutions Training certification Training of deck officers to meet the requirements within the concept of GMDSS as to operation of equipment and basic understanding of the systems is an extremely important factor for the overall success ful implementation of GMDSS As a unique initiative for GMDSS solutions we can supply a complete software training programme for on board training to be used as preparation in order to fulfil the GMDSS requirements for obtaining the General Operation Certificate Service A world wide Sailor GMDSS certified service concept has been established in order to provide the shipping industry with a highly professional and uniform level of service The Sailor GMDSS Certified Servide Centre concept which is constantly monitored ensures that replacement units and spare parts are available at all the Sailor Certified Service Centres around the world Service centres which are in position along all the major shipping routes Furthermore the Certified Service Centres ensure that technicians with an annual
9. cation number setup in each unit MEM VOL 1 6 0 08 01 oCC 2 NAME MEM vo 1 6 0 08 01 oCC 2 NAME MEM VOL 1 6 0 08 01 oCC 2 NAME MEM vo 1 6 0 08 01 14 C4900 01 Installation 2 8 2 Test Procedure Intercom Handset TX AF Circuits and Handset Audio Amplifier Circuits If only one control unit is connected this test is not to be carried out If more control units are connected do the following Test stimuli 1 Handset loc 1 2 Handset loc_1 Hook off SS SS Expected result Handset loc 1 INT C dial display and dialling tone in the handset Handset loc 2 INT C dial display and dialling tone in the handset Other control units VHF display Handset loc 1 INT C dial display and dialling tone in the handset Handset loc 2 INT C dial display and dialling tone in the handset Other control units VHF display IC2 CALLING ICi CALLING 16 MEM VOL sQ ROSEO ST IC2 CALLING ICi CALLING MEM VOL sQ D Qe o 0010 15 Installation C4900 01 3 Handset loc 1 Press PTT and talk Handset loc 2 Hook off i i NIL 7 Handset loc 1 Hook on Handset loc 1 INT C dial display and dialling tone in the handset Handset loc 2 Voice output in speaker and dialling tone in the ha
10. ly updated training are ready to provide service 24 hours a day 365 days a year Maintenance Because of the fact that GMDSS equipment has been installed on board ships in order to meet the SOLAS Safety of Life At Sea convention manufacturers and suppliers of GMDSS equipment have a certain responsibility to secure reliable supplies of equipment and spares in the years to come Therefore shipowners operating ships both locally and internationally should be fully aware of the importance of fitting GMDSS solutions which will be fully supported by the manufacturer It is a firm policy of Thrane amp Thrane as the world s major manufac turer and supplier of GMDSS solutions that for both the present GMDSS solutions and for future alternative product solutions all Sailor GMDSS systems will be entering the next century in fully parallel production Disclaimer Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane 8 Thrane The information in this manual is provided for information purposes only is subject to change without notice may contain errors or inaccuracies and represents no commitment whatsoever by Thrane amp Thrane This agreement is governed by the laws of Denmark Manuals issued by Thrane amp Thrane are periodically revised and updated Anyone relying on this information should satisfy himself herself as to the most current
11. ndset Other control units VHF display Handset loc 1 INT C display Handset loc 1 INT C display Intercom in progress talk both ways Voice in both handset earpieces speakers Other control units VHF display Handset loc 2 VHF display Other control units OCC display IC2 CALLING ICI CALLING 16 0 08 01 IC2 NAME 2 ICI NAME 1 16 0 08 01 16 0 08 oi oCC 2 NAME 16 0010 C4900 01 Installation 6 Handset loc 2 All control units VHF display sys idle Hook on all on hook 1 6 j qo qo gm O 08 01 N 2 8 3 Test Procedure TX Transmitter Handset TX AF Circuits and VHF Transmitter When this test is carried out the transmitter power level has to be 25W indicated by no light in the 1W indicator lamp If the VHF transmitter fails the 1W indicator lamp will go on during PTT push and or the display will show the error message ANTN FAIL This is not the expected result If ANTN FAIL is displayed check that the aerial and aerial cable are connected correctly Test stimuli Expected result 1 Handset loc 1 Handset loc 1 VHF display Hook off 67 P MEM voL sQ TX1WUS CALL ALARM 4 Other control units OCC display CC 1 NAME TX1WUS CALL ALARM 0010 17 Installation C4900 01 2 Handset loc 1 Press PTT 3 Handset loc 1 Release PTT
12. onnect the spiral cable for the intelligent handset directly to the transceiver The spiral cable for the intelligent handset must be connected to the handset hook otherwise the transceiver may activate distress 0025 7 Installation C4900 01 25 Loudspeaker Connection When one or more control units are connected to the VHF system two of them can be set up to use the transceiver s two loudspeaker outputs to drive external speakers To link a loudspeaker to a control unit enter the function menu and select external speaker Path Func general sound loudspeak norm alarm extspk and set external speaker to be 1 or 2 as desired The loudspeaker signals are available in the SPARC bus cabling and a loudspeaker can be connected to the system in the handset hook parts or in the connection box Connect the loudspeaker cables to SPARC bus signals LS_1 and LS_1 or LS_2 and LS_2 depending on which speaker selection is made by the control unit s 2 6 Connectors Handset Hook SPARC Bus Connection Box H4991 WP SPARC Bus Connection box HOOK Connection 32262 E Term ON SUPPLY gt 2 SPARC SUPPLY ON SPARC SPARC 200000000000000 oo00000000000000 35349A 35348 In the handset hook the shield of the SPARC bus cable is connected to the cable relief WARNING Be carefull not
13. sceiver Indoor and Weatherproof Handset sssssssseeeeeeemennnes 6 2 4 2 Connection of Transceiver Connectionbox H4991 Indoor and Weatherproof Haridsel rtr Ere Devon reden ra di A aie eee 7 25 Loudspeaker DONNECINON zs rui metra karo nepre hne D eed cel Deon debo tach der kan DRO Lea 8 2 6 Gio ul ei tole TT y y o 26 SPARC Bus Cable ien re irren a enigo ko ono o ksa pr E en espe Ee Uam e et 2 7 Installation of Handset 2 9 System Eunclioni MOS bs mn To RO e SK A E anda br EE IULII MICI 2 8 1 Test Procedure System Priorities System Control and SPARC Bus Data Interface Circuits sse 12 2 8 2 Test Procedure Intercom Handset TX AF Circuits and Handset Audio Amplifier Circuits eseenenemeene 15 2 8 3 Test Procedure TX Transmitter Handset TX AF Circuits and VHF Transmitter aaa aaa nanes venes vere vere e er ee vetet nte teres ente teres ee te vere verte veren 17 2 8 4 Test Procedure VHF Signal Reception VHF Receiver and Handset RX AF Circuits aaa haa aaa hana nenen e nenes veres ee ee tere v ere eset vere e tere ze ee veres e eterne nennen 19 2 8 5 Test Procedure TX RX DSC Ca aaa h aaa u aaa nana ana ananas enen netet ere tee te sete ee nennen enne petet ete tere nennen nen en eee e nennen nnne 20 0010 1 Installation C4900 01 2 Installation 2 1 Mounting Possibilities
14. to cover the distress switch with installation wires 8 0010 C4900 01 Installation 2 6 1 SPARC Bus Cable The table below describes the max length of the SPARC bus cable for the power supply for one handset unit The length of the cable depends on the number of supply wires and the wire thickness The table shows the cable lengths for systems with a supply voltage of 12V If the system supply voltage is 24V i e the supply voltage is provided through N420 the max cable length listed in the table may be doubled System Number of Number of wires Number of wires supply wires in cable BATT 12VDC 12 Volt 30 metres 12 Volt 7 60 metres 12 Volt 100 metres 712 Volt Transceiver HOOK 5 metres The SPARC bus cable length is limited by the level of output power delivered to a connected external speaker on the LS_2 terminals The speaker output power depends on cable length and cable thickness as described in the table below vle mimi oat m Max power IW 35356 SPARC bus connections Transceiver Name Twisted SPARC bus pair connection box X1 E X1 X2 X3 SUPPLY ON Red White Yellow Yellow White Blue White Blue Red and Orange Orange White Green White Green Black White Brown Brown White Black Purple Purple White Shield SH Suns o ADO SW I anor K MV CO OO GJEN Nao o Co a an LB 0738 9 Installation C4900 01 2 7 Installation of Handset VHF s
15. ying Send call The display will show in sequence TX CALL TX OK The call is announced by the DSC modem Read the call info in RX LOG OS Con Die External test call The call is transmitted and received using the aerials This test also controls the hardware of transmitter and receiver boards Hook off handset Enter function menu Func dsc testcalls ext path Select call by arrow right key Transmit the call by keying Send call The display will show in sequence TX CALL TX OK The call is announced by the DSC modem Read the call info in RX LOG Oe Co Os 20 0010 SAILOR SAILOR Porsvej 2 PO Box 7071 DK 9200 Aalborg SV Denmark Phone 45 9634 6100 Fax 45 9634 610 E mail sailor sailor dk Web www sailor dk
16. ystem turned off connect hook and handset to the system according to the above description When transceiver SPARC bus cable and handset hook unit are assembled connect the handset to the hook by the 15 pole D sub connector and place the handset on hook Turn the VHF system on by pressing the ON OFF button at the top of the handset Set up the handset SPARC bus location number and SPARC bus handset name by entering the service menu in the handset d FUNC Press arrow down Key in the acces code Alter the key until the digit appears FUNC TELEPHONY gt MI FUNC SERVICE Gm FUNC SELECT FUNC 9876 gt lt FUNC BUS SETUP FUNC HANDSET 10 0010 C4900 01 Installation Press E A to change SPARC bus location number SELECT gt FUNC v LOC NO 1 Use keys to O enter change name of handset FUNC NAME Press to step one character to the right or select the entered name After setup enter VHF mode by pushing FUNC MEM vo 1 6 0 08 05 If an external speaker has to be linked to the handset Enter the function menu and select external speaker as desired Path Func general sound loudspeak norm alarm extspk Display SELECT gt FUNC V EXT SPK 0 No external speaker selected 1 External speaker 1 selected 2 External speaker
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