Installation manual of residential and industrial
Contents
1. Check horizontality of the brackets installation ATTENTION the bracket must be installed using the C profile use of a laser level is in such a way that the bracket s bend looks admissible upward INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN DOOR MOUNTING 7 Cross bar sleeve installation Cross bar sleeves are used to limit door Select and install cross bar sleeves on the leaf run along the opening plane Install roller axes of the bottom corner brackets the sleeves on the roller axis of the top according to the bottom corner bracket type Supports DooRHANv INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING Installation of panels Insert the rollers in the bottom corner bracket Level the bottom panel with a builder s roller holders and install bottom panel Install level If required use supports of a required the rollers with the roller holders on side thickness supports Install the roller holders on the side In case if there are no drilled holes of the Drill the marked holes 24mm 25 30mm supports hinge upper part in the panel mark the holes deep for fastening of the internal hinges upper parts and the side supports INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOOR MOUNTING 7 Fix the upper parts of the hinges with tapping Install the top pane2. Mark and drill 2 holes 8 mm in the bottom Fix the C profile using bolts with semi round head M8x25 and flanged nuts horizontal tracks Fasten the spring bumper using lock plates and bolts and nuts Adjust the bumper s position and tighten the nuts DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Low headroom drum from behind pulley installation Place the pulley along the holes in the corner Mark and drill a 8 mm hole in the headroom bracket and fix it with 4 bolts with semi rounded head M8X16 Insert dowels and fasten the end bracket to the wall using tapping screws and washers INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOORHAN APPENDIX 9 Low headroom lift drum from behind mounting of torsion gear with octagonal shaft Place on both horizontal tracks the connected Fix the multi purpose brackets on the end Fasten the multi purpose bracket to the construction of the end support bracket for drum support bracket for drum from behind and on ceiling using 2 tapping screws behind and safety device fastening bracket for the safety device fastening bracket for drum drum behind fastening Fasten the assembled from behind using bolts and nuts bracket to the double horizontal tracks using bolts 8X16 with semi round head and tighten them with nuts DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DO
3. Check of parts set completeness and attachment security Visual inspection of cable cord its protec tive tube male plug intactness case isolat ing parts handle and brush holder caps integrity protective housing presence and intactness Check of earthed circuit intactness between case and ground contact of male plug Check of switch functioning accuracy Check of electric tool idle running Use only intact and checked tools at work During work avoid breaking and bending of electric drive as well as its laying in places of construction materials storing and traffic During work at rainy weather during snow fall sites where cable is laid and work with electric tools is carried must be equipped with sheds SAFETY PROVISIONS AT ELECTRIC INSTALLATION WORK Electric installation should comply with the standards of the electrical installation arrangement and with safety regulations for electric plant operating INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING MOUNTING OF SECTIONAL DOORS WITH STANDARD LIFT DoorHan sandwich panel packing is made of foamed plastic foam polystyrene thats why it Hardware unpacking is light durable and effective Bottom panel Middle panel Top panel The bottom panel is delivered as a unit of side caps an aluminum bottom profile riv eted to the panel and a bottom rubber seal The panel has dr
4. according to the mounting card Using perforation in the bracket make marking for its fastening to the wall and the vertical angle x j Drill according to the marking 10 holes 212 Fasten the bracket to the wall using dowels and tapping screws and to the vertical angle using mm in the opening wall and 8 holes 27 mm bolted joints Install the second bracket on other side of the opening in a similar manner in the vertical angle INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX Fasten the pipe to the bracket using cramps and nuts according to the mounting card drum fastening on the pipe according to the bearing and install the drums dimensions indicated in the mounting card and fix them using tapping screws for metal Cable support installation While mounting sectional doors with high The cable support fasten to the side support vertical lift with drum below the cable using 2 bolts with semi round head and two supports must be installed on the bottom suitable nuts The cable must be extended panel side supports in order to prevent fraying behind the special ear on the cable support of the cable through the side support DooRHANv INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Installation of end support brackets at vertical lift Position the end
5. DOORS DooRHAN APPENDIX Two shaft system on U shaped end support brackets Position the sprockets on the top and bottom shafts so that they one line put on them Fix the sprockets using fastening bolts the chains before If the center to center distance between the shafts A is less than 393 mm Shorten the chain according to the table Install the sprockets on other side of the opening in a similar manner Install the connection chain on the sprockets Shorten the chain according to the table in the 1 mounting card depending on the center to center distance of the shafts position INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Chain tension device installation Chain tension device is used to tension the chain during its stretching and damping of the vibrations arising during its operation Install the device the top shaft close to the end support bracket before installation of the sprocket and the chain Position the tension device rollers on the outside of the chain INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS If the end support bracket is far from the sprocket the closing ring can be installed Position the sprocket together with the chain close to the chain tension device Install the tension device on the top shaft Fix the cha
6. end along the bracket using bolts 8X25 mm with semi double track rear surface run it through the rounded heads and nuts lock plates and holes in the corner connection bracket tighten it INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Fastening of horizontal tracks to the ceiling There are two types of brackets applied for tracks fastening to the ceiling depending on the head room height lf the lintel height is up to 400 mm the tracks Fasten the corner bracket to If the head room height is more than 400 mm are fastened using 4 corner brackets cramps and the ceiling with tapping screws the tracks are fastened using multi purpose corner bolts and nuts Fasten the multi purpose bracket to 2 pieces and dowels brackets punched angle punched angle connectors the double tracks using the cramp and the bolt and and double tracks and bolts and nuts the nut Fastening of the punched angle to the door tracks with low lift is made with bracket to the punched angle using required Before final fastening of the tracks to the ceiling the punched angle connector using the bolts with semi round head and you must check the distance between alternate angles cramp bolts and nuts flanged nuts diagonal A and B must be equal INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOORHAN APPENDIX 9 Installation of bumpers
7. installation Installation of double side supports Installation of halyard capronic Aspects of vertical and high lift installation Two shaft system on end support brackets Two shaft system on U shaped end support brackets Chain tension device installation Mounting of torsion gear with remote octagonal shaft Aspects of two shaft system of torsion gear with remote octagonal shaft mounting Cable support installation Installation of end support bracket at vertical lift Installation of bumper at vertical lift Aspects of low lift mounting Roller s top support installation Horizontal track installation Installation of end support bracket at low lift Fastening of horizontal tracks to the ceiling Buffer installation Low headroom lift drum from behind pulley installation Low headroom lift drum from behind mounting of torsion gear with octagonal shaft Low headroom lift drum from behind installation of end support brackets Dismounting Upgrading Maintenance 10 Notes DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 3 2 INTRODUCTION Introduction Thank you for choosing our products We are firmly convinced that quality of DoorHan sectional doors will meet your requirements Before installation of the doors read carefully these directions for mounting operation and maintenance of DoorHan sectional doors As well as the directions we also recommend to use DoorHan sectional doors hardware catalog informa tions for door mo
8. ous injuries Do not expose the door to impacts do not hinder the door free opening and closing The tracks and the rollers must not be dirty it can cause unevenness of the movement and if electric drive is available it can cause its overload and breakdown See to it that during the door leaf movement there are no restrictions and debris in the open ing Their presence must cause sidesway and jamming of the door Do not touch movable parts of the door rollers side supports panels etc during their functioning to avoid injuries In case of misuse of the door the manufacturer shall not be held responsible for its intact ness and proper functioning as well as possible injuries and future wrong to people animals or objects INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN DOOR OPERATION 8 Octagonal shaft spring cocking Lz n B 7 E A The octagonal shaft is used in the torsion There is a special strip on the spring Design number of spring winds is in gear of the industrial sectional doors due to that indicates the amount of spring winds the installation card or on a special label on the its very high strength and reliability There is side cap of the middle panel no need to use intermediate support brack ets It enables simplified and speeded up mounting as well as improved performance of the doors After loading of the spring block it by putting the support
9. shaft DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Install the torsion gear in the remote brackets Block the spring failure safety device Tighten slots positioning the end bushings the screws on the end bushings INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX 9 Aspects of two shaft system of torsion gear with remote octagonal shaft mounting Place the remote brackets for low shaft to the Place the remote bracket for the second To make mounting easier install first the opening wall close to the corner bracket on the shaft tightly to the wall so that top and additional torsion gear without drums in outside according to the mounting card fasten bottom bracket slots index the top remote bracket them to the wall A LG Install the second shaft in with Install the chain on the sprockets of both Position the chain tension device drums shafts Attention The sprocket must be on shaft and fix it with the closing ring the same axis INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Mounting of the torsion gear with cylindrical shaft Disassemble the remote shaft bracket with Lean the remote bracket for the low shaft to the opening wall close to the vertical angle on a cramp the outside
10. support bracket along Drill the marked holes 212 mm Hammer the holes on the corner support and using dowels in the wall Fasten the end support perforation in the bracket mark the holes for bracket and the corner support between each fastening to the opening wall other using bolts M8x25 and nuts Fasten the end support bracket to the wall Insert the shaft in assembly with spring and using dowels and tapping screws drums in the support brackets INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX Installation of bumper at vertikal lift d Is y Fi m H 2 h C if Tu eld mE E i i Ar paoe mug Ey At vertical lift the bumper is installed on the Fasten the bumper to the C profile on the vertical track according to the figure Install the bumper vertical tracks so that when the door is open the bumper s compressed position is not less than 50 its stroke length Install the bumper on the second track in a similar manner Aspects of low lift mounting Low lift the drum from the front Low lift the drum from behind DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Installation of the top roller support we em b i F By assembling of the top panel install the Position the support rolle
11. the corner supports to the opening wall using two tapping screws with washers but do not tighten them Level the vertical tracks and only then tighten the tapping screws Horizontal track installation The horizontal tracks are delivered in assembly Fasten the horizontal and vertical tracks using Fix the horizontal track C profile to the corner with a C profile to increase rigidity of the two bolts for tracks assembling and nuts and support Before tightening of bolts the tracks tracks The C profile and the horizontal tracks the connection plate that is positioned in a must be leveled with a builder s level have the openings for fastening to the vertical tracks joint point tracks and the vertical angle INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING U shaped end support brackets installation Use of the U shaped end support brackets Install the U shaped bracket close to the corner support matching the bracket and corner ensures high manufacturability of assembling Support corners The external bracket wall must match the corner support plane According mounting and adjustment of the torsion the perforation in the bracket mark holes for fastening in the opening wall Drill the marked gear holes with a drill 4212 mm Hammer dowels the wall Fix the bracket to the headroom using tapping screws do not tighten the tapping screws
12. 5 mm plug to the support bracket with mark the points for its fastening bolts M10x45 and nuts 2152 mm plug must be fixed with 3 8 11 bolt INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Installation of the spring failure safety device This device is used for the shield fall protection Fasten the spring failure safety device to Fasten the catch housing to the door panel by the spring failure Place the bracket against the opening wall using tapping screws and using 4 tapping screws the opening wall and mark the position of its washers fastening to the wall Fasten the spring flange to the catch lever Load the spring by the necessary amount using two bolts and nuts of turns and pull out the stop peg having released in that way the spring loaded catch INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX Cable safety device During installing the corner brackets with the Before installation of the safety device plates Install the plates on the holes of the corner cable safety device fasten the plates for safety mark and drill additional holes using the bracket and fix them simultaneously with the device on the vertical angle plates as a templet support to the opening wall using tapping screws and washers The plates must be installed with perforation The cable safety device is installed on th
13. DOORHAN Installation manual of residential and industrial sectional doors 1 Content 2 Introduction 3 Opening requirements Residential sectional doors RSD02 Industrial sectional doors series 16001 Industrial sectional doors series ISD02 Hardware Safety provisions 7 Installation of doors Hardware unpacking Bottom panel assembling Middle panels assembling Top panels assembling Vertical tracks installation Horizontal tracks installation End U shaped support brackets installation Cross bar sleeves installation Panels installation Torsion gear installation Loading of the spring with cylindrical shaft Fastening to the ceiling Cable tension adjustment C profile installation Buffer installation Bumper installation Handle installation Catch installation 8 Door operation 9 Appendix Octagonal shaft spring loading End bracket support installation Door lock installation Torsion gear spring in spring Installation of spring failure safety device 2 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOORHAN Cable safety device Cable break safety device Installation of bottom corner bracket for drum behind Installation of solid steel coupler on octagonal shaft Installation of bottom corner bracket with cable tension device Installation of nonadjustable coupler for cylindrical shaft Installation of 31 75mm diameter shaft Manual chain operator installation Pass door closer installation Omega profile
14. NAL DOORS SAFETY PROVISIONS FOR WORK AT A HEIGHT Work at a height 1 5 m and more above the floor surface belongs to work performed at a height During work at a height safety belt for mounting work must be used If safety belt fastening to the construction parts is not possible safety rope extended behind construction parts in advance should be used In this case work must be performed by 3 erectors Implements and tools must be fixed to avoid their downfall during work on constructions situated over alive live parts Use of safety belts with metal chain slings at work on constructions located over alive live parts is FORBIDDEN Transfer of door elements tools and imple ments for mounting upward must be carried out using an endless rope The rope must be kept from swinging and approaching live parts by the standing below worker It is forbidden to stand under the ladder from which work is carried out to throw up any subjects in order to transfer them upward transfer must be performed by means of a durable rope SAFETY PROVISIONS AT WORK WITH LADDERS Ladders must be equipped with a safety device to prevent displacement and upset during mounting Bottom ends of the lad ders must have binding with sharp tips for placement on the ground and for placement of ladders on smooth surfaces metal slab concrete they must be booted in rubber or other slip resistant material It is forbidden e to work sta
15. ORS 9 APPENDIX Position the torsion gear in assembly on the Fasten the end plate with bearing to the end support bracket for drum from behind using 2 bolts U shaped brackets using 2 bolts with semi with semi rounded head 8 16 fix the bolts on the close to the lintel or far from the lintel slots rounded head M8X16 fasten the end plate relatively the opening depending on the installed drums with the bearing to the end support U shaped bracket Fasten the spring failure safety device to the end support U shaped bracket using two sets of fasts bolt 10X25 nut M10 spring washer 10 4 W N D y Relation between end plate with bearing installation and installed end support U shaped brackets 8 and drum type is represented in the table Fasten the spring failure safety device to the end omg ome support U shaped bracket using 2 set of fasts FAR OMI18 L bolt 10X25 nut M10 spring washer 10 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX 9 Low headroom lift drum from behind mounting of torsion gear with cylindrical shaft Lm e Place the end support bracket against the Drill the marked holes 28 5 mm Fasten the end support bracket to the double horizontal tracks on the outside Mark the horizontal tracks using bolts and nuts holes in the tracks for bracket fas
16. ain through the operator and the tension roller 9 APPENDIX If the tension roller is used Place the tension roller on the floor on the same axis with the operator Mark and drill the holes Insert the anchor bolts in the drilled holes and in the floor for the tension roller fastening tighten them Run the chain through the operator and the tension roller Fasten the chain links using combination pliers INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX Pass door closer installation If the door leaf has a pass door the wicket door closer must be installed Remove top wicket modifier profile cap from one of the profile ends DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Install the closer lever in the sliding trunk of the door leaf Block the closer lever on the closer Place the cap back on the profile end and fix mechanism it with a tapping screw INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN Omega profile installation APPENDIX The Omega profile is installed on the opening The Omega profile is recommended to be installed at one level with the side supports and to with a 4500 mm width of door leaf and if there be fastened to the panel using rivets or tapping screws on the inside of the panels is increased wind load Th
17. and b2 not less than 130 mm 11 types of door track system design 8 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN OPENING REQUIREMENTS 3 INDUSTRIAL SECTIONAL DOORS SERIES 15002 Panoramic sectional doors DoorHan ISD02 are very popular and are installed in modern architecture buildings with window fronts and shop windows motor shows exhibition and technical centers where interior must be seen through clear glasses H opening height from 2 m up to 8 m B opening width up to 6 m h headroom distance between opening top and the ceiling not less than 150 mm for low lift drum from behind b1 and b2 distance between opening edge and side internal wall not less than 130 mm D depth more than 500 mm 11 types of door track system design DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 We recommend to use the following tools for door mounting 1 Drill 2 Riveting tool 3 Measuring tape 5 m 4 Cross screwdriver 5 Attachments for drill S10 S12 6 Builder s level 0 5 m 7 Pencil OPTIMAL ERECTION CREW SIZE Optimal erection crew size 2 3 people depending on door size In average mounting of one door by one erection screw takes 4 6 hours RECOMMENDED MATERIALS AND HARDWARE FOR DOOR MOUNTING For door mounting different fastening ele ments can be used depending on opening material properties All f
18. are INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS HARDWARE 33 Bushing key piece 34 Bushing for cable quantity depends on door size installation depends on the door hardware DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 6 SAFETY PROVISIONS SAFETY PROVISIONS Mounting must be carried out only with working clothes that does not restrain move ment protective helmet and gloves on During drilling of materials that can cause Shaving bouncing during metal chipping and cutting protective glasses must be used For respiratory organs protection against construction dust a respirator must be used Hammer panes must have smooth slightly convex surfaces without dents slants cold hardening chips and chaps Hammer shaft length must not be less than 250 mm hammers must sit fixedly on shafts and wedged Hand holds of all tools with sharp tips for them must be not less than 150 mm Wooden hand holds must be tied up with band rings Impact tools must not have Oblique and battered tails cracks burrs Spanners must not have splits and nicks must match nuts and bolt heads dimensions Spanner fingers must be parallel must not be worked out and rolled To transfer work ing tools to the work place special bag or chest must be used Use special belts to lay tools during work Do not put tools in the working cloth pockets INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIO
19. assembly of guides 11 Nut 1 4 piece 12 Buffer in assembly with fastening 1 4 x 3 4 piece 2 piece quantity depends on door size installation depends on the door hardware DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS HARDWARE 13 Set of cross bar sleeves 14 Spring bumper 1 pair 15 Roller 16 Side support with roller holder piece 17 Top support with roller holder 2 piece 18 Internal hinge quantity depends on door size installation depends on the door hardware INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOooRHAN HARDWARE 19 Bottom corner bracket with wedge 20 Catch 21 Handle amp footstep for industrial operated cable fastening 1 pair sectional doors 1 piece 24 End support U shaped bracket 1 pair 25 Internal support bracket piece 26 Tapping screw 6 3x38 mm for door panels piece quantity depends on door size installation depends on the door hardware DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS HARDWARE Ba 2 Bolt with semi rounded head 28 Flanged nut M8 29 Lock plate M8x25 piece 30 Tapping screw 8x 0 mm piece 31 Dowel key PVC piece 32 Washer 8x24 quantity depends on door size installation depends on the door hardw
20. asteners must be resis tant to corrosion 10 Set of drilling bits 11 Hammer 12 Protective glasses gt _ B Qf 13 Mounting driver 0 5 mm 2 pieces 15 Set of spanners A 16 Knife 17 Combination pliers 18 Polishing machine INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN HARDWARE Sectional door leaf system of tracks and torsion gear INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 5 HARDWARE In this manual of sectional door mounting the doors with standard lift are taken as an example In appendix you can find aspects of sectional doors with different lifts and hardware mounting as well as installation of optional equipment 1 Bottom panel 1 piece 2 Middle panel piece 3 Top panel Se 4 C profile 1 piece 5 Torsion gear in assembly piece 6 Horizontal tracks in assembly 1 pair quantity depends on door size installation depends on the door hardware INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN HARDWARE 5 7 Vertical angle in assembly with vertical Installation profile 32x32x2 mm 9 Multi purpose corner bracket for fastening track and side seal 1 pair piece to the ceiling piece PREE ERR GRE 10 Bolt for
21. bility to manufacture up to 5 m wide and 3 m high doors an ideal solution can be found practically for any premise Rigid framework made of galvanized steel ensures a long service life of the sectional doors protects from breaking H opening height 1 8 3 m B opening width 2 5 m h headroom distance between opening top and the ceiling not less than 150 mm a particular track type is defined by the lintel value b1 b2 distance from opening edge and side internal wall not less than 130 mm D distance between opening and internal garage wall more than 500 mm 8 types of door track system designs Large color box of sandwich panels wide range of optional equipment DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 3 OPENING REQUIREMENTS INDUSTRIAL SECTIONAL DOORS SERIES 5501 Industrial sectional doors are installed mainly in factories and plants warehouses workshops and terminals where they are to satisfy more stringent requirements than standard garage doors do As a rule the industrial sectional doors are heavy constructions operated daily very strongly they are resistant to wind load and close hermetically production area doorway opening height from 2 m up to 8 m B opening width from 2 m up to 7 m at high lift up to m h headroom not less than 150 mm particular guide type is defined by the lintel value b1
22. e door leaf like the bottom corner bracket with cable on the lugs upward fine tuning with wedge operated cable fastening During installation of the vertical angle with the cable safety device put the cable in the wedge shaped pocket on the bracket according to the figure Run the cable through the clamp on the bracket hook put the wedge in the cable hinge draw the cable and the wedge in the wedge shaped pocket DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Cable break safety device While using the corner bracket with the cable Before start of work take out cable break break safety device mark and drill 6 holes 4 2 safety device peg mm for bracket fastening Fix it with 6 tapping screws 6 3x38 mm INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX 9 Installation of the bottom corner bracket for drum behind e 4 Put the bottom corner bracket for drum behind on the bottom panel mark and drill holes 4 2 mm for bracket fastening Fix the bracket using tapping screws Installation of the bottom corner bracket with the cable tension device Install the bottom corner bracket with the the cable through the oval disc and fix it cable tension device using 6 tapping screws the hook DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 53 9 APPENDIX Installation of connection co
23. e door movement must be checked The door must move smoothly without jerks The rollers must not jam in the tracks During installation of the doors in any intermediate height position the door must not move spontaneously up or down If during the check the horizontal sidesway of the panels is observed adjust tension of the cables If the door leaf does not fir tightly to the opening the roller position should be adjusted Lift the door leaf by 50 mm and lay wooden blocks under it The position of the roller holders must be adjusted so that the rollers abut on the surface of the vertical track cavities Remove the wooden blocks and close the door Check the backlash between the door leaf and the opening it must be 12 mm Operation and maintenance Proper installation and maintenance of the doors secure reliability and long life of the prod uct To extend durability of your doors follow these instructions If you open or close the doors manually do use the handle Do not apply force to open or to close the doors Jerky opening or closing of the doors is forbidden If automatic operator is used follow instructions enclosed to the operator Do not open the doors by hand if the operator is clutched Keep children away from the automatic door control unit buttons control panels Keep children and animals away from the door coverage during its functioning To go or to run under the moving door leaf is strictly prohibited because it can cause seri
24. e profile is used for the shield reinforcement in both vertical and horizontal positions Installation of double side supports The roller s double reinforced side supports are used if the door leaf has large dimensions and the load per roller exceeds 35 kg INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS Disassemble the side supports with roller holder Position the supports on the drilled holes and fix with tapping screws for panels 9 APPENDIX Installation of halyard capronic The halyard capronic is used to close the door by hand if there is a high opening E One end of the halyard capronic fasten to the Fasten the second halyard end to any free hole roller bushing on the bottom corner bracket of the corner support or of the end support bracket INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX Aspects of vertical and high lift installation High lift High lift with below shaft Vertical lift High lift two shaft system High lift with shaft below two shaft system Vertical lift with below shaft DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX Two shaft system on end support brackets Position the support bracket close to the wall and the corner support matching the holes in the bracket and in the support Mark the holes for fastening to the C profile and the Opening wall acco
25. e side support on the drilled holes Install the internal hinges on the panel holes supports made at the manufacturing plant Holes in the bottom part of the hinge must index the holes in the panel made by the manufacturer Fix the hinges using taping screws for door panels INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOoORHAN DOOR MOUNTING 7 Top panel assembling Install the top roller supports and fix using tapping screws for panels Vertical tracks installation The vertical tracks are delivered in assembly Before installation of the vertical tracks check If for C profile levelling you need plates with vertical angle floor horizontality For that place the C profile these plates must be used during installation on the floor and check its horizontality with a of the vertical tracks builder s level DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOOR MOUNTING Before installation of the tracks the bottom Than install the vertical tracks on the panel panel must be installed in an opening so must be about 25 30 mm that its edges overlap the opening evenly on two sides The distance from the edge surface of the panel perforation in the corner support as a Hammer in dowels in the holes templet INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOORHAN DOOR MOUNTING 7 Fix
26. eft winding Spring is installed like mirror reflection INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX 9 Run the cable through the special technological Run the cable through the ear on the safety In case of lack of the squeezing screw on the opening Tighten the squeezing screw that is coil The amount of winding turns of the cable drum drill in the side surface of the drums fix the cable for each door must be calculated particularly the holes equal the cable s diameter to run The data is presented in the mounting card through the running end of the cable Raise the assembled component and install Drill the marked holes 212 mm and fix the Install the bearing in the plug s flange and then the support brackets bearing Mark the holes intermediate bracket with tapping screws fix the flange with bolts M10x45 and nuts on for multi purpose internal bracket fastening to washers and dowels the multi purpose internal bracket the wall ATTENTION By installing the balance mechanism with two springs during assembling the right winding spring must be installed on the left part of the shaft and the left winding spring on the right one INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX Cable fastening to the drum Cut the cable into two equal parts Run the running unsqueezed with t
27. ement or self adjustment of the components without consulting with the manufacturer is forbidden Only original spare parts and accessories are recommended to be applied for installation and operation of the sectional doors The manufacturing company shall not be held responsible for possible injuries and wrong done to people animals or objects in case of unauthorized modification Maintenance The sectional doors do not need any complicated or special maintenance Panels that make up the door leaf have the resistant protective decorative coating To keep them nice and tidy we recommend to clean their surface using a moist rag and neutral domestic detergents In case of door hinge creaking or roller axes creaking they should be lubricated DooRHAN through the lubrication hole in the central part of the hinge curl or in the central part of the roller holder curl If closing or opening of the doors requires force applying adjust the rollers If there is a clearance between the roller and the track profile loose the bolts on the roller holder move the roller holder along the slots until the roller fits tightly to the track tighten the loosed bolts on the roller holders If there are creaks and knocks in the torsion gears clean them from dust and dirt with a dry rag and streak any lubricant for metal surfaces on the about 3 cm wide area along the spring The handle is used for manual opening and closing of the door If t
28. he automatic operator is used follow the manual for the drive Do keep the tracks clean Do not apply lubricants for them After about 20000 times of door operation acts an expert should test the spring mechanisms Test is carried out by the doors operation intensity up to 5 times a day every 9 years up to 10 times a day every 4 5 years up to 20 times a day every 2 5 years up to 50 times a day every year The doors should be installed adjusted or repaired only by qualified specialists INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 88 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 89 90 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 91 DoorHan 120 ul Novaya s Akulovo Odintsovskij r n Moskovskaya obl 143002 Russia Tel 7 495 980 8783 Fax 7 495 937 9550 E mail info doorhan com www doorhan com
29. he bushing end of the cable through the drilled hole in the drum extend it along the tracks up to the bottom corner bracket Install the drum on the corner bracket and coil it with the cable by the amount of the turns indicated in the mounting card Fasten the bracket to the shaft with the fastenings bolts INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS RECOMMENDED After cable tension adjustment is done fix the In case of the adjustable connection coupler cable inserting the squeezing bushing or the bottom corner bracket with fine cable tuning lack you can use the method of cable tension adjustment on the squeezing bushing running the cable through as shown in the figure It enables cable adjustment by pickling the cable on the bushing from the drum direction DooRHAN APPENDIX 9 Installation of lock for wicket The lock is recommended to be installed on Mark and drill 4 holes 24 mm and 15 20 mm Fasten with 4 tapping screws the catch housing the second panel from below the right side deep from the inside of the door to fasten the the door panel of the door leaf the premise inside view housing of the catch R Open the door and drill 215 mm hole in the Place the lock housing against the panel Drill the marked holes 3 holes 25 5 mm for cornet support to enable the lock latch entry taking into account the
30. illed holes for fastening of internal hinges The side caps are punched to enable fastening of the side supports bottom parts The panel has operational opening for handle installation on industrial doors INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS The middle panels are delivered as a unit of side caps riveted to the panel The panels have drilled holes for fastening of internal hinges The side caps are punched to enable fastening of the side supports bottom parts Quantity depends on opening height The top panel is delivered as a unit of side caps an aluminum bottom profile riveted to the panel a bottom rubber seal DooRHAN DOOR MOUNTING 7 Assembling of bottom panel Disconnect the roller holders from the side Position the side caps on drilled openings Place the bottom corner bracket on the supports using 4 tapping screw 6 3x38 mm bottom panel Mark and drill 24 2 mm holes to fasten it Fix the bracket using 4 tapping screw 6 3x38 mm as shown in the figure Install the internal hinges on ready made Fix the hinges using two taping screws holes in the panel The holes in the bottom part of the hinge must index the holes in the panel made at plant DooRHANv INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOOR MOUNTING Assembling of middle panels Disconnect the roller holder from the side Install th
31. in tension device position with the closing ring APPENDIX To make easier the industrial sectional door torsion gear mounting we recommend to use the hand hoist and the mounting jig with lifting capacity 500 kg hand hoist mounting jig DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Mounting of torsion gear with remote octagonal shaft Lean the low shaft remote bracket to the Drill in the wall according to the marking 10 holes 12 mm and in the corner support 8 holes opening wall close to the corner bracket on the 7 mm outside according to the mounting card Using the perforation in the bracket make marking for its fastening to the wall Fasten on the brackets the mounting jig using 5 The second bracket position on the slots of the Fasten the hand hoist hanger hook to the special bolts M10x25 installed bracket fasten the bracket to the wall opening on the mounting jig using dowels and tapping screws INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX 9 Hook the shaft near the drums hitching them Using the hand hoist using the manual chain lift the torsion gear up to the remote brackets with the hand hoist load hook before it loose six sided screws 8X16 on the torsion gear end bushing for shaft 1 25 so that the bushing is able to move along the
32. l Make adjustments screws for panels the upper roller position to ensure the panels abutment on the opening Torsion gear installation e A The twisting direction of the springs must match it winding That is the right spring must be gear is installed in the U shaped end twisted counter clockwise and the left spring must be twisted clockwise support brackets and supported additionally with the multi purpose internal bracket DooRHANv INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOOR MOUNTING If the shaft consisting of two parts is being Connect two parts of the shaft using the coupler installed use the connection coupler to and having inserted bushing keys in the key enable adjustment of the cable slots of both parts of the coupler Tighten the bolts connecting the coupler s parts HI 4 5 i T 1 WW Install the torsion gear in assembly so that the end plate with bushing is flush with the bracket s external wall Put on the shaft the EI closing ring it must abut on the bearing J Fasten the end plate with bearing to the U shaped bracket using two bolts M10x25 with suitable nuts and washers Fasten the torsion gear on other side in a similar manner INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN DOOR MOUNTING 7 Relatio
33. length of the rod fastening of the lock under the lock handle connecting it with the lock catch and mark the cylinder using the drill 019 mm holes for fastening of the lock under the lock handle and its cylinder INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Install the outer support and fasten it by using three screws and nuts from the lock components Put the internal handle on the shank Screw Set Install the cylinder and fasten it to the lock Install the rod connecting the catch angle and After mounting check for the lock latch run housing using a screw the lock tongue smoothness and the catch functioning INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX Torsion gear spring in spring The torsion gear spring in spring is installed Install an additional bracket for double springs Mark the points for its fastening to the if the opening height is half as much again the under 2152 mm spring opening wall opening width and as a rule is installed on high or vertical lift In this case the springs 152 mm and 95 mm in internal diameter are used 4 TIT Au 1 Fix the torsion gear on the shaft using Drill the marked holes Fix the brackets with Squeezing screws Install the multi purpose dowels and tapping screws and nuts Fasten internal bracket for 95 mm plug fastening and the 29
34. means of two mounting drivers that are inserted in the special openings in the plug INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHANv DOOR MOUNTING 7 Fastening to the ceiling The tracks are fastened to the ceiling by using different bracket types depending on the lintel height and the door leaf dimensions A Fastening with multi purpose corner brackets rao te If required corner 32x32 mm is used to extend the bracket Mark the holes for fastening the bracket to Drill the holes 212 mm and insert dowels the ceiling Fix the bracket using tapping screws and washers INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING B Fastening by using mounting corners The mounting corners are assembled of Place the mounting angle against the tracks in the fastening position Mark and drill openings punched angle bar 32x32 mm taking into in the ceiling Fix the mounting corner with tapping screws washers and dowels account the spacing between the horizontal tracks and the ceiling Check tracks horizontality using the builder s level If required correct the track s horizontality moving the holes in the punched angle bar along the slots of the multi purpose corner bracket Leveling of the diagonal A and is admissible to do it you have to lift the door leaf up to
35. n between installation of end plate with bearing and installed end support U shaped brackets and the type of the drum is represented in the table End U shaped support CLOSE OMI8 OMI12 DH11000 DH11011 OMI54 HL LD End U shaped support CLOSE OMIT1VL OMI120HL bracket 174 mm OMI32 OMI18VL OMI164HL End U shaped support bracket 174 mm OMI28VL L Pp j 1 i Fasten the spring failure safety device to the U shaped bracket using 2 sets of fastening units bolt During installation of the bottom corner 10X25 nut M10 spring washer 10 Support run the cable in the wedge shaped pocket on the bracket place the wedge in the cable hinge draw the cable and the wedge in the wedge shaped pocket and fix with a cramp and a tapping screw The fifth tapping screw represented by the arrow in the figure must be tighten last of all INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING Loading of the spring with cylindrical shaft Right winding spring Right winding spring lin There is a special marking strip on the spring After the spring is loaded block it by putting that indicates the amount of spring winds the supports under the mounting drivers Design number of spring turns is indicated in tighten the bolts of plug fastening to the shaft the mounting card and remove the mounting drivers ATTENTION The spring is loaded by
36. nding on the ladder step at less than SAFETY PROVISIONS 1 m distance from its top to operate power tool standing on ladders to work standing on two upper steps of ladders without railing or support presence of more than 1 person on the ladder to stand under the ladder from which work is carried out to put tools on ladder steps DooRHAN SAFETY PROVISIONS AT WORK WITH ELECTRIC TOOLS Only workers that got special training and instruction at place of work and have proper qualification in electrical safety are allowed to operate electrical tools During mounting work electrical tools that require voltage not more than 380 220 volt should be used The electric tool type must be selected according to the shock hazard grade of the premise Metal case of electric tool that require volt age more than 42 volt alternate current and more than 110 volt constant current for Operating in premises with high shock haz ard is very dangerous and must be earthed by outside installation Connection plug must have ground contact The tool must be con nected with electrical supply network that have earth connection Extension plugs and sockets must have ground contacts At work with such tools protective means rubber gloves and shoes must be worn Protective means must be tested in accordance with the current legislation Before start of work it is necessary to do the following DooRHAN SAFETY PROVISIONS 6
37. om sandwich panel Install 2 parts of the handle asymmetrically relatively each other on different sides of the Insert 2 tapping screws on the external side of sandwich panel the door leaf Insert 2 tapping screws on the internal side of Tighten the tapping screws in the position of The installation of the handle is over the door leaf tapping screws install plastic plugs DooRHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING Installation of protruding handle and light handle Mark the holes for the installation of Drill 4 holes 210 12 mm the handle After that fasten the handle with tapping screws Installation of the light handle is performed in 24 8x35 mm from handle s set a similar manner INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN DOOR MOUNTING 7 Catch installation Install the catch at a suitable height for Drill holes 24 2 mm for fastening of the catch and hole 215 in the corner support for wicket opening Mark fastening holes latch Fasten the catch to the panel using four tapping ATTENTION The catch must be installed after spring loading in order that the catch latch screws Check catch functioning and the opening in the track were on one axis DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 41 7 APPENDIX Door run check After mounting th
38. oupler with cable adjustability Before making adjustment you need to ascertain that the floor is even without distortion Otherwise supports must be laid under the bottom panel of the door leaf Loose the bolts that connect two parts of the coupler Make cable tension adjustment by revolving of two parts of the shaft Fix the new position of the coupler with bolts and nuts INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN DOOR MOUNTING 7 C profile installation Fasten the C profile to the horizontal tracks ends with lock plates bolts and nuts DooRHANv INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING Installation of buffers The buffers are used to limit the door leaf run during its opening Before installation of the buffers unscrew bolts and nuts and fasten fastening cramps to the lock plates on the C profile using the bolts Install the buffers symmetrically relatively the opening axis Installation of bumpers CC mt LL ta a Fasten the bumper to the C profile on both ends of the tracks using lock plates bolts and nuts Install the bumper so that if the door is opened the bumper s compressed position is not less than 90 of its stroke length INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN DOOR MOUNTING 7 Handle installation The handle for industrial doors is installed in a ready made opening in the bott
39. r on the top top roller supports Level the corner support horizontal track Loose the tapping edges according to the panel drill four holes screws adjust the upper supports to 4 2 mm and fix it using tapping screws for enable close abutment of the top panel door panels to the head room Tighten the tapping Screws Horizontal tracks installation The horizontal tracks are delivered in Fasten the horizontal and vertical tracks Before bolt tightening the tracks must be assembly They are punched to enable their to each other using two bolts for tracks leveled using the builder s level fastening to the vertical tracks assembling and the connection plate located in the position of tracks joint INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN APPENDIX Installation of end support bracket at low lift Install the support bracket close to the wall Mark and drill the holes 212 mm for fastening Fasten the bracket to the wall using dowels and the corner bracket here the holes in to the opening wall using the perforation in the and tapping screws and washers and to the the support bracket the vertical angle and support bracket bracket of pulley fastening and to the vertical the bracket for bushing fastening must be angle using bolts and nuts indexed C profile installation Fix two lock plates on the corner connection Attach the C profile leveling its
40. rding o the perforation in the support bracket Drill the marked holes in the wall the hole is 212 mm and in the C profile the hole is 28 5 mm Insert the dowels in the holes in the wall In a similar manner mark the holes for the bracket fastening on other side of the opening Install symmetrically on the inside the second Support bracket for that position it to the Opening wall and mark the points of its fas tening to the wall The distance between the brackets must be enough to place the drum Drill the marked 212 mm holes in the wall insert dowels and fix the bracket using tapping screws Fix the support bracket on other side of the opening in a similar manner Insert the shaft with spring in the brackets bearing and install the drums Fasten the right and left brackets to the wall using tapping screws and washers and to the corner brackets and the C profiles using bolts and nuts INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS li i ap m i n Install the sprocket on the shaft having inserted the bushing key in the key slot before Fix the sprocket on the shaft using fastening bolts 8 25 mm Fasten the sprocket on other side of the shaft in a similar manner DooRHAN APPENDIX 9 Position the support bracket close to the wall Install the second shaft with a spring in the so that vertically i
41. recommend to measure each value in not less than 3 points By measuring H and B the largest value should be recognized as a final value by measuring h D b1 and b2 the smallest value should be recognized as a final value DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 5 3 OPENING REQUIREMENTS If electric operator is installed For installation of the doors with the chain electric operator lintel value h must not be less than 200 mm For installation of the doors with the shaft electric operator one of the side dimensions b1 or b2 must not be less than 250 mm and if the shaft is from below it must not be less than 500 mm While measuring following additional parameters must be taken into consideration Opening shape opening shape can be rectangular or have other shape Opening plane surface must be even and smooth Floor level difference along the whole opening length must not exceed 1 cm The space required for door mounting must be free and must not be blocked up If preparation of openings by the Customer does not satisfy above mentioned requirements the Customer should eliminate defects before door mounting 6 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN OPENING REQUIREMENTS 3 RESIDENTIAL SECTIONAL DOORS RSD02 Residential sectional doors RSD02 open smoothly and do not need extra space before the garage they can be compacted inside it Due to variety of door designs and capa
42. s under mounting drivers insert the stopper in the plugs slots pull out the mounting driver Tighten the six sided screws for fastening the plugs to the shaft DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX Installation of end support bracket N LI p Ty eS oe Install the end support bracket in the holes of the corner support Mark fastening holes in the opening wall using perforation in the bracket Drill the marked holes 28 5 mm in the C profile and the holes 212 mm in the wall Hammer the dowels in the wall Fasten to the wall the end support bracket using tapping screws Fasten the end support bracket the C profile and the corner support to each other with bolts M8x25 and nuts Installation of the torsion gear by using end support brackets Right winding spring Right winding spring MN The torsion gear is installed in the end support Install the spring in assembly on the shaft Install on the shaft the drums for cable brackets and is supported additionally by the For the right winding spring the flange for The drums have the marking the left drum internal bracket fastening to the multi purpose internal bracket marking is L and the right one is R and is on the right side On the side of the bracket must be installed left and right respectively the bearing is installed its narrow side must be inside the plug flange The l
43. t is in one line with the top support brackets bearings bottom bracket fastened to the corner support and to the wall The center to center distance between the shafts A can vary from 240 up to 393 mm depending on the lintel height Install the top support bracket according to these dimensions The dimension is indicated in the mounting card In a similar manner fasten the support bracket for the second shaft on other side of the opening INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Sa 5 2 2 p e S Place on the second shaft the sprocket so Install the additional support bracket on the bottom shaft for that position it to the opening that it has been in one line with the bottom wall mark and drill the holes for fastening sprocket Before put on them the chain If the center to center distance between the shaft A is less than 393 mm shorten the chain Bolt the top sprocket on the shaft In a similar manner install the sprocket and the chain on other side of the opening Table 1 n pieces 108 106 104 102 100 98 96 By using of the connection coupler the support A 99251 380 367 5 355 342 3295 317 brackets must be installed on both sides from the couplers n amount of chain links including the connection link basic amount 108 minimum 84 A center to center distance 66 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL
44. tapping screws and washers Fix the adjustable bearing on the internal bracket using bolted joints M10x45 mm Fasten the spring flange to the internal bracket INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Manual chain operator installation The manual chain operator can be installed on the left or on the right sides of the door Install on the shaft the manual chain operator Put on the second closing ring having inserted the bushing key in the key Slot before Fix the closing rings on the shaft using bolts Position the manual chain operator fastening Drill the marked holes 212 mm M8x25 mm the bolts must set again the bracket close to the opening wall and the bushing key operator Mark the holes for the bracket fastening to the wall INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS APPENDIX 9 Insert a dowel and fix the manual chain Install the tension roller with the chain holder Insert dowel in the drilled holes and fasten the operator fastening bracket to the wall using at 1 m height and on the same axis with the tension roller using tapping screws tapping screws and to the operator with operator Mark and drill the holes in the wall washers and nuts for the tension roller fastening i LC Fasten the chain links using combination pliers DOORHAN INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS of Run the ch
45. tening using perforation in it Position and fix the cable guiding roller for drum behind together with the mounting angle for horizontal lath on the end support bracket using a bolt and a nut Position and fasten the C profile using mounting angles lock plates and bolts with semi rounded head M8x25 and suitable nuts INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 9 APPENDIX Install the shaft in the end support brackets Fasten the fastening bracket for drum behind to the C profile using the C profile fastening bracket bearing having installed the drums the spring the mounting angle for horizontal lath installation the lock plate and a bolt and a nut and the fastening bracket for drum behind on it before E AN E Ims Lu a wt pF Fix the spring to the fastening bracket for drum Fasten the assembly to the ceiling using brackets behind using 2 bolts and nuts the bracket type depend on the headroom height INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DOORHAN APPENDIX 9 Dismounting Unplug the electric drive Dismount the electric operator according to the manual for electric operator manual Close the door and loose the spring Then dismounting must be performed in accordance with this directions in the reverse order Upgrading Installation of the additional equipment or accessories as well as self replac
46. the outermost upper position and to check evenness of the clearances between the door leaf ends and the tracks Before final fastening of the tracks to the ceiling the spacing between the opposite angles must be checked diagonals A and B must be equal INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN DOOR MOUNTING 7 Cable tension adjustment A Cable tension adjustment using bottom corner brackets with cable adjustability Lift slightly the door leaf by 150 mm and put wooden blocks under the leaf angles All upper planes of the blocks must be on one level Release the door leaf until its lower angle touches the wooden block The second angle must be remain elevated over the block DooRHAN Unscrew the tapping screw fastening free end of the cable using the cramp of fastening to the bracket s basis positioned on the elevated angle of the door leaf Remove the cramp Using a screwdriver lift a little the narrow end of the wedge Here the cable will loose and slide and the elevated angle of the door leaf will sink At the moment the door leaf touches the block s surface hammer the wedge down and fix the free end of the cable with a cramp and a tapping screw Check again the cable tension they must be tensioned evenly and must not catch the door construction INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS 7 DOOR MOUNTING B Cable tension adjustment using connection c
47. unting Respecting operation maintenance and mounting recommendations of the directions ensure safe instal lation and operation of the equipment over a long period Do take safety measures while operating and mounting the equipment In case of loosing this manual you could make request for directions duplicate and contact us by the following address DoorHan 120 ul Novaya s Akulovo Odintsovskij r n Moskovskaya obl 143002 Russia The manufacturer DoorHan does not handle sectional door mounting maintenance and operation and Shall not be held responsible for safety of sectional door mounting maintenance and operation Contents of the manual shall not be basis for any claims Sectional door design as well as the present manual are subject to change without notice 4 INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS DooRHAN OPENING REQUIREMENTS 3 Opening requirements Required dimensions H opening height opening bottom to top B opening width distance between left and right edges of the opening h lintel distance between the top of the opening and the ceiling not less than 150 mm without chain electric drive b1 and b2 distance between opening edge and side interior garage wall must not be less than 130 mm if with remote shaft 500 mm D garage depth distance between opening edge and interior garage wall must be more than 500 mm By measuring the above mentioned dimensions we
48. upler for octagonal shaft If you are going to install the shaft consisting Assemble from the coupler connector plates and Position the connection coupler on two parts of two parts use connection coupler bolts the coupler of the shaft and fix it on operational openings using tapping screws for metal 6 3x25 for octagonal shaft Installation of non adjustable coupler for cylindrical shaft The coupler is installed in a similar manner as the adjustable coupler is INSTALLATION OF RESIDENTIAL AND INDUSTRIAL SECTIONAL DOORS Installation of the shaft 31 75 mm Fix the end support bracket to the opening wall using 4 tapping screws and washers and dowels Depending on the type of the drum position and fix the adjustable bearing on the holes in the bracket Fix in the same way the second support bracket Install the drums spring and the bearing of the multi purpose support bracket on the Shaft Insert the shaft in the bearing of the support brackets APPENDIX 9 In case of installation of 31 75 mm shaft instead of the regular end support and multi purpose internal brackets the brackets with adjustable bearing are used The brackets have additional openings for fastening to the wall and to the vertical angle Fasten the multi purpose internal bracket to the opening wall mark and drill holes 212 mm in the opening wall Insert dowels and fix the bracket with four
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