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1. RELIABILITY PILOT 300 PR 2301 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference PR LIGHTING LTD 571 Yingbin Road Dashi Panyu Guangzhou 511430 China http www pr lighting com SECTION PAGE SAFE USAGE OF THE PROJECTOR INSTALLING THE PROJECTOR FITTING THE LAMP POWER SUPPLY MAINS OPERATION STAND ALONE MODE XLR CONNECTORS AND TERMINATOR MASTER SLAVE MODE CONTROLLER MODE DMX OPERATION DMX CONTROL CHANNEL FUNCTIONS CHANGE THE GOBOS MAINTENANCE LUBRIFICATION KEEPING THE PROJECTOR CLEAN 10 TROUBLESHOOTING 10 TECHNICAL DATA 11 ELECTRICAL DIAGRAM 12 OMOONN DOO TMT HK POW o Please note that as part of our ongoing commitment to continuous product development specifications are subject to change without notice Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the course of product improvement The publishers cannot be held responsible for the accuracy of the information herein or any consequence arising from them Every apparatus is tested completely and packed properly by the manufacturer Please make sure the packing and or the apparatus is in good condition before your installation and use Should there be any damage caused by transportation consult your dealer and do not use the
2. its bracket using 2 M12 bolts The bracket itself attaches to the underside of the projector with 4 M8X25 bolts provided Always ensure that the projector is firmly anchored to avoid vibration and slipping whilst functioning Always ensure that the structure to which you are attaching the projector is secure and is able to support a weight of 18Kg for each PILOT 300 For safety the projector should have a secondary fixing with a safety chain through the holes on the underside of the unit WARNING The projector should NEVER be lifted or carried by the yoke FITTING THE LAMP LAMP ACCESS SCREW BUBBLE LAMP ADJUSTMENT toot gt LAMP ADJUSTMENT ACCESS SCREW ACCESS SCREW LAMP ACCESS HATCH LAME AUG IMENT LAMP ACCESS HATCH Loosen the 3 access screws at the rear of the projector and pull the lamp access hatch straight out from the real of the projector Insert an 300W DX lamp in the lamp holder Close the lamp access hatch then tighten the 3 access screws NOTE When fitting the lamp position it with the little bubble vertically either upwards or downwards as shown in the diagram above Do not position it horizontally Close the access hatch carefully and re tighten the 3 screws To optimize light output it will be necessary to adjust the lamp alignment to obtain an even distribution of light within the beam The three screws marked A B and C may be gently turned to center the lamp within the re
3. lt 5 571 Yingbin Road Dashi Panyu Guangzhou 511430 China TEL 86 20 8478 1888 FAX 86 20 8478 6023 P N 321010041 Last Revision 14 09 2002 14 14 pilot 300 manual doc
4. 4 projector start address 031 How to set DMX start address please refer to Operation section Connect the controllers output to the first fixture s input and connect the first fixture s output to the second fixture s input The rest may be deduced by analogy Eventually connect the last fixture s output to a DMX terminator as shown in the figure below NO 1 NO 2 DMX OUT DMX IN DMX OUT DMX IN DMX OUT DMX IN FROM TERMINATOR CONTROLLER When a DMX 512 signal is received the LED will illuminate green When not receiving a DMX signal the green and red LEDs will be off 7 14 pilot 300 manual doc DMX CONTROL CHANNEL FUNCTIONS The PILOT 300 uses 10 DMX channels They are listed in the following table CHANNEL DMX VALUE DESCRIPTION Open Clear 5 7 After 3 seconds the projector will reset and then restart Gobo 1 1 Gobo 2 Gobo 3 i Gobo 4 Gobo 5 Gobo 6 Gobo 7 0 8 Stop 9 163 9 163 Rotate in clockwise direction step by step 2 163 9 Rotate in anti clockwise direction step by step Gobo rotation Rotate in clockwise direction from slow to fast Stop Rotate in anti clockwise direction from slow to fast White Colour 1 Colour 2 Colour 3 3 Colour 4 Colour Colour 5 168 195 Colour 6 Colour 7 Colour 8 Colour 9 Black out 4 Open gradually from black to full open dimming Strobe Shutter Strobe adjust from slow to fast Open 5 Pan Pan movement from 0 to 370 6 Tilt Tilt movement from 0
5. O OO N you have selected the desired operation code press the key UPI or DOWN to select y means ON or no means OFF N NO Y YES Press the key ENTER to save the selected function and configuration If the display is showing y then the setting has been enabled In the same way if it was showing n when you pressed ENTER the option has been disabled The Red LED will flash during this operation 5 14 pilot 300 manual doc STAND ALONE MODE To operate the projector without connecting a controller enable a combination of setup options 3 4 and 5 the projector will in Stand Alone mode with automatic programmes effect jor 2 depending on the options that have been selected See the section on Setup Options Projector Configuration for full details of the available combinations XLR CONNECTORS AND TERMINATOR XLR CONNECTORS DMX IN DMX OUT 0 512 1 2 2 PIN FUNCTION 1 GND 2 DATA 3 3 3 DATA Connection between controller and projector and between one projector and another must be made with 2 core screened cable with each core having at least a 0 5mm diameter Connection to and from the projector is via cannon XLR plugs and sockets which are included with the projector The XLR s are connected as shown in the figure above Note care should be taken to ensure that none of
6. apparatus But any damage caused by improper use will not be assumed by the manufacturer and or dealer ACCESSORIES THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR Mounting Bracket 2 PCS 8 25 screw for mounting brackets 4 PCS Power cord 1 PCS XLR plug 1 PCS XLR socket 1 PCS Safety cord 1 PCS Spare gobos 4 PCS This manual 1 PCS INTRODUCTION Thank you for purchasing our product PILOT 300 PR 2301 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference The PILOT 300 is an innovative projector with an elegant housing which is made from high intensity and heat resistant complex plastic PILOT 300 complies to CE norms and standards and uses international protocol DMX 512 PILOT 300 can be used as a stand alone unit mutil units connecting with each other for synchro master slave or linked to a controller so it is suitable for many different applications PILOT 300 features 9 colours 7 interchangeable rotating gobos and an independent adjustable strobe shutter prism effect and renote focus It can be setup easily with the touch switches and a digital display screen 2 14 pilot 300 manual doc SAFE USAGE OF THE PROJECTOR The following points are important for safety as well as for the smooth installation and performance of the unit When unpacking an
7. over lubricate as this will cause spillage when the wheel rotates 9 14 pilot 300 manual doc KEEPING THE PROJECTOR CLEAN To ensure the reliability of the projector it should be kept clean It is recommended that the fans should be cleaned every 15 days The lens and dichroic colour filters should also be regularly cleaned to maintain an optimum light output Do NOT use any type of solvent on dichroic colour filters Cleaning frequency depends on the environment in which the fixture operates damp smoke or particularly dirty surroundings can cause greater accumulation of dirt on the unit s optics A soft cloth and typical glass cleaning products should be used in cleaning It is recommended to clean the external optics at least once every 20 days and clean the internal optics at least once every 30 60 days Do not use any organic solvent e g alcohol to clean the reflector mirror dichroic colour filters or housing of the apparatus TROUBLESHOOTING PROBLEM POSSIBLE CAUSE ACTION The projector doesn t switch on The power supply is not present The lamp is not working Check the fuse on the power socket Replace the lamp The lamp comes on but the projector doesn t respond to the controller Wrong DMX configuration and or start address Defective DMX cable Make sure that the projector is correctly configurated Replace or repair the DMX cable The projector only functions intermitt
8. 054 95 C 10A 6 IGNITOR 040090016 230V 50Hz 7 LAMP 100050023 HTI 300W DX 8 TOUCH SWITCH 191010028 9 FAN 030069006 DC24V MOTOR 1 PRISM ROTATION MOTOR 030040047 17HS0002 38 MOTOR 2 PRISM MOTOR 030040023 42BYGH023 16 MOTOR3 FOCUS MOTOR 030040023 17HS0002 38 MOTOR 4 GOBO MOTOR 030040024 17HS0002 03 MOTOR5 ROTATION MOTOR 030040023 17HS0002 38 MOTOR6 COLOR MOTOR 030040024 17HS0002 03 MOTOR7 SHUTTER1 MOTOR 030040023 17HS0002 03 MOTOR 8 SHUTTER 2 MOTOR 030040024 17HS0002 38 MOTOR 9 __ TILT MOTOR 030040052 23HS0015 MOTOR 10 PAN MOTOR 030040053 23HS2029 A1 A7 IC 170050010 DRIVER CHIPS A8 IC 170110004 DRIVER CHIP ae a ares ARITHMETIC AMPLIFIER CHIP A10 170110004 DRIVER CHIP B1 IC 170040014 TTL LOGICAL CHIP B2 B7 IC 170170037 D A REVERSION CHIP B8 IC 170040014 TTL LOGICAL CHIP B9 B11 IC 170170037 D A REVERSION CHIP B12 B13 IC 170040014 TTL LOGICAL CHIP C1 IC 170170039 STABLE VOLTAGE CHIP BUS CHIP FOR ve 170170012 RECEIVING TRANSMITTING C3 IC 170040033 EEPROM D1 IC 230040120 MICROPROCESSOR NOT SHOWN PAN DRIVE BELT 290151217 309 3 1032 103 TEETH NOT SHOWN TILT DRIVE BELT 290151218 HTD420 3M 140Z 140 TEETH NOTE You may order all parts of the PILOT 300 besides the table listed above When ordering please state the exact name and part no Repairs must be carried out by a qualified technician 13 14 pilot 300 manual doc PR LIGHTING LTD lt lt lt
9. ast unit in the chain N PIN 2 6 14 pilot 300 manual doc MASTER SLAVE SYNCHRO Without using a controller many projectors can run synchronously in the Master Slave mode by linking them with each other Select one projector as the master with setting the DMX start address at random Regard the other projectors as the slaves setting all DMX start address 001 Connect the master s output to the first slave s input and connect the first slave s output to the second slave s input The rest may be deduced by analogy Eventually connect the last slave s output to a DMX terminator as shown in the figure below MASTER SLAVE SLAVE L AN LA DMX OUT DMX IN DMX OUT DMX IN DMX OUT TERMINATOR CONTROLLER MODE DMX OPERATION Each PILOT 300 must be given a DMX start address so that the correct projector responds to the correct control signals This DMX start address is the channel number from which the projector starts to listen to the digital control information being sent out from the controller The PILOT 300 has 10 channels so set the No 1 projector s address 001 No 2 projectors address 011 No projector s address 021 No 4 projector s address 031 and so on Certainly you may use formulation address channels x projector No 1 1 For example for the No 4 projector s start address you should calculate according to formulation 10 x 4 1 1 31 so you set the No
10. d before disposing of the carton check there is no transportation damage before using the projector Keep the carton well for future possible transportation Should there be any damage caused by transportation consult your dealer and do not use the apparatus The projector is for Indoor use only IP20 Use only in dry locations Keep this device away from rain and moisture excessive heat humidity and dust Do not allow contact with water or any other fluids or metallic objects The projector is not designed or intended to be mounted directly on to inflammable surfaces X The projector is only intended for installation operation and maintenance by qualified personnel The projector must be installed in a location with adequate ventilation at least 50cm from adjacent surfaces Be sure that no ventilation slots are blocked Do not project the beam onto inflammable surfaces minimum distance is 3m 3m Avoid direct exposure to the light from the lamp The light is harmful to the eye Do not attempt to dismantle and or modify the projector in any way Electrical connection must only be carried out by qualified personnel Before installation ensure that the voltage and frequency of power supply match the power requirements of the projector It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards Do not connect this device to any dimmer pack Make sure that the pow
11. ently The fan has failed Make sure the fan is working and not dirty Defective projection The lens is broken Dust or grease on lenses Check the lenses are not broken Remove dust or grease from the lenses The projected image appears to have a halo Installation of the lamp is not correct Dust or grease contamination on the optics Make sure the lamp is installed correctly Carefully clean the optical group lenses and the projector components The beam appears dim Dust or grease contamination on the optics The lamp is at the end of its life Check the optics are clean Replace with a new lamp of the specified type and rating 10 14 pilot 300 manual doc TECHNICAL DATA VOLTAGES 100 120 200 220 230 240V AC 50Hz or 60Hz To Order POWER CONSUMPTION 480W 220V LAMP Type 300W DX discharge lamp Colour Temperature 6500 K Socket SFc10 4 Manufacturers Rated Lamp Life 750 Hours COLOURS 9 Dichroic colours plus white GOBOS 7 interchangeable rotating gobos with 4 extra supplied as standard Gobo diameter 26 9mm Gobo image diameter 22mm SHUTTER STROBE Shutter for blackout and strobe 1 7 F P S HEAD MOVEMENT Pan 370 Tilt 265 BEAM ANGLE 12 CONTROL DMX512 8 Channels plus 2 for Hi Res Pan and Tilt Stand Alone Automatic mode MOTORS 10 Stepper motors HOUSING Metal and composite plastic IP20 DIMENSIONS See draw
12. er cord is never crimped or damaged by sharp edges Never let the power cord come into contact with other cables Only handle the power cord by the plug Never pull out the plug by tugging the power cord Keep the lamp clean Do not touch the lamp glass with bare hand The projector should always be installed with a secondary safety fixing A safety cord is supplied for this it should be attached as shown in installing the projector section The lamp used in this projector is HTI 300W DX discharge lamp After being switched off don t attempt to restart the projector until lamp has cooled this will require approx 15 minutes Switching the lamp on and off at short intervals will reduce the life of both the lamp and the projector But occasional breaks will prolong the life of the lamp and projector Never run the projector without a lamp There are no user serviceable parts inside the projector do not open the housing and never operate the projector with the covers removed Always disconnect from the mains when the device is not in use or before cleaning it or before attempting any maintenance work If you have any questions don t hesitate to consult your dealer or manufacturer 3 14 pilot 300 manual doc INSTALLING THE PROJECTOR Pass safety fixing through these holes 280mm ee BRACKET ia BRACKET 2 BRACKET N BRACKET 4 106mm NI 2 WO i AL The projector should be mounted
13. flector The projector should be switched on with the shutter open and the beam focused to do this it is also advisable to allow the lamp 5 minutes to come up to full brightness before starting to align it Note the three screws will only need a small adjustment to centre the lamp do not try to unscrew them completely Read the rest of this manual and then come back to this section to align the lamp The HTI series are high pressure lamps with external igniters A Care should always be taken when handling these lamps Always read the manufacturers Instructions for use enclosed with the lamp 4 14 pilot 300 manual doc POWER SUPPLY MAINS Use the plug provided to connect the mains power the projector paying LS BROWN ae attention to the voltage and E GREEN YELLOW frequency marked panel of N BLUE ATL the projector It is recommended that ae each projector is supplied separately ws FUSE FE SAJEN so that they may be individually L E N switched on and off OPERATION The projector may be operated in Stand Alone automatic mode Master Slave synchro mode or be controlled via standard DMX512 by a controller With the touch switches and the digital display screen DMX start address can be easily set and the various setup options may be configured The display shows the DMX start address after the projector is switched on if you have already set the DMX start address and saved it the screen will display the las
14. ings below WEIGHT 18Kg PACKED DIMENSIONS 450mm LONG x 450mm WIDE x 610mm HIGH PACKED WEIGHT 20Kg 2305 e a 480 460 ER 530 515 i 370 310 11 14 pilot 300 manual doc LIGHT OUTPUT 3500 lux 870 lux 380lux 190 100 lux 6m 5m 4m 3m 2m om 1 12 1m 2m 3m 4 5m 6m DISTANCE Om 5m 10m 15m 20m 25m DIAMETER 0m 1 5 2 1m 3 15 4 2m 5 25 ELECTRICAL DIAGRAM 9 f DC 24V DOWN FAN SHUTTER 1 SHUTTER 2 TOP FAN PRISM GOBO GOBO SS ROTATION PRISM FOCUS WHEEL ROTATION COLOUR TOP FAN MOTOR 2 MOTOR 3 M M 5 MOTOR 6 AQ ame BLACK TE MAIN PCB 0 4A 250V TRANSFORMER BALLAST Thermostat CNTOR L N DMX IN DMX OUT HTI 300W DX CAP 2 l 3 4 5 6 7 DISPLAY PCB LeDt LED2 8 Jeme 5 Lo oe 191 12 14 pilot 300 manual doc COMPONENT ORDER CODES NO NAME PART NO REMARK 1 TRANSFORMER 040030035 230V AC 50Hz 2 THERMOSTAT 190010065 75 C 10A 250V 3 CAPACITOR 140010018 60uF 370V 4 BALLAST 040070024 230V 50Hz 5 THERMOSTAT 190010
15. side the gear MAINTENANCE If the projectors lens becomes damaged or broken it should be replaced If the lamp becomes damaged or deformed in any way it must be replaced If the light from the lamp appears dim this would normally indicate that it is reaching the end of its life and it should be changed at once old lamps run to the extremity of their life can explode If the projector does not function check the fuses on the power socket of the projector they should only be replaced by fuses of the same specified value 6 3A 250V fast blow 5mmx20mm On the main PCB inside the projector there is also a fuse rated 4A 250V fast blow 5mmx20mm Should these be damaged call a qualified technician before replacement The projector has 2 thermal protection devices that will switch off the projector in case of overheating should either of these operate check that the fans are not blocked and if they are dirty clean them before switching on the projector again Check that the fans are operational if not call a qualified technician Any maintenance work should only be carried out by qualified technicians LUBRIFICATION To ensure the continued smooth rotation of the rotating gobos it is recommended that the bearing for the gobo pinion is lubricated periodically preferably every two months Use only high working temperature low viscosity oil a syringe with a fine needle is the easiest way to introduce the oil to the bearings around each gobo Do not
16. t setting TO SET THE DMX START ADDRESS GREENLED Press the or buttons and the display will pe AIII 9 show the DMX start address Confirm your choice by pressing the ENTERI button this will save and set the DMX start address The display will show the latest setting each time the projector is powered up To control the projector with a DMX controller the DMX Ww i Aw start address must be set FUNC DOWN ENTER Ensure that none of the Stand Alone options are set or they will interfere with correct DMX operation SETUP OPTIONS PROJECTOR CONFIGURATION To browse through the various Setup Options press the FUNC button consecutively There are 6 Option codes 1 6 and each code has a specific function The functions provided are listed in the following table SETUP OPTIONS CODE CHOICE FUNCTION 1 Tilt inversion enable Tilt is inverted Tilt inversion disable Tilt is normal Pan inversion enable Pan is inverted Pan inversion disable Pan is normal Reserved Automatic programmes effect 1 enable Automatic programmes effect 1 disable Automatic programmes effect 2 enable Automatic programmes effect 2 disable lt lt 2 lt 9 2 lt lt Z lt 2Z lt Z lt 2 16bit Pan Tilt movement resolution enable 16bit Pan Tilt movement resolution disable Movement of Master is different from slaves Movement of Master is the same with slaves jo AJO R
17. the connections touch the body of the plug or each other The body of the plug is not connected in any way The PILOT 300 accepts digital control signals in standard DMX512 1990 format 5 PIN AND 3 PIN CONVERSION PILOT 300 uses 3 pin XLR plug socket If your controller uses 5 pin XLR plug socket you should convert 5 pin plug socket into 3 pin socket plug as shown below 5 PIN SOCKET 5 PIN PLUG 3 PIN SOCKET 3 PIN PLUG Pin 1 GND Screen Pin 2 Signal data Pin 3 Signal data Pin 1 GND Screen Pin 2 Signal data Pin 3 Signal data Pin 1 GND Screen Pin 2 Signal data Pin 3 Signal data Pin 1 GND Screen Pin 2 Signal data Pin 3 Signal data Pin 4 NIC Pin 4 N C Pin 5 NIC Pin 5 N C DMX TERMINATOR In the Controller mode or Master Slave mode the DMX output has to be connected with a DMX terminator at the last fixture in the chain This prevents electrical noise from disturbing and corrupting the DMX control signals The DMX terminator is simply an XLR connector with a 1200 ohm resistor connected across pins 2 and 3 which is then plugged into the output socket on the last projector in the chain The connections are illustrated below of CONNECTION Connect a 120 2 resistor _ gt 3 across pins 2 and 3 in an XLR plug 29 and insert into the DMX out socket PIN 3 on the l
18. to 265 7 Focus Stepless focus Clear Prism static 8 Prism rotate in anti clockwise directin step by step Prism Prism rotate in anti clockwise direction from slow to fast Prism static Prism rotate in clockwise direction from slow to fast 9 Pan 16BIT 16 Bit Pan resolution 10 Tilt 16BIT 0 255 16 Bit Tilt resolution NOTE The channels 9 and 10 are only available when the Setup Option 6 is ON When Setup Option 2 is ON Pan movement is in anti clockwise direction When Setup Option 1 is ON Tilt movement is in anti clockwise direction For the exact setting please refer to Setup Options section 8 14 pilot 300 manual doc CHANGING THE GOBOS GOBO RETAINING SPRING LAMP ACCESS HATCH THE TEXT IS UPSIDE DOWN Carefully lift off the plastic cover by undoing the 4 M4 screws NOTE The projector has two covers with the same shape The cover removed must be right one so you can change the gobos easily How to remove the correct cover the easy way is to position the projector with the text of the lamp access hatch upside down as shown above and then remove the upper cover Using a small screwdriver remove the gobo retaining spring Insert the gobo or a glass gobo into position and then insert the retaining spring Mount the cover again and retighten the 4 M4 screws NOTE It is recommended to add a little adhesive such as high temperature silicon sealant to hold securely the retaining spring in
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