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Ultrasonic Level Transmitter and Sensor User Manual

1. _ 4D _ 4D gt m d T Ih wl US Shuttle Manual 100316 28 SW 838023 Shuttle Basic settings mk Activating the learning function Activation deactivation This function activates or deactivates the learning function C2 J Select with the arrow keys If OFF deactivation is selected Shuttle will still remem ber the levels of the false echos but will not take them into consideration If ON activation is selected Shuttle will take the false echo levels into consideration If LRN is selected Shuttle will start a new learning pro cess Note All levels found earlier will be erased If OFF or later ON is selected Shuttle will revert to normal read out r r q a e66 c Z i q _ gt men P gt lh wl US Shuttle Manual 100316 29 SW 838023 s sO o 6 oo rE AP S Err LE Shuttle User and factory settings mk Settings User settings Tor Oon Learning function Measuring unit g m g in g ft g mm g cm Sensor zero point distance Level read out setting 4 mA 20 mA mA output Relay outputs Off Pump control 1 J g Level control g J J UO Ur System alarm Start level Stop level Relay delay NO NC SEC NC J no Level Bar graph read out Tor Mma output g eaii Activ
2. Shuttle can be supplied with 10 30 V DC on terminal 10 and 12 or with 115 230 V AC on terminal L and N Current regulations for conductor and fuse dimensions should always be ob served Always confirm that the Shuttle voltage rating match the present voltage If Shuttle is intended for 115 V AC supply it will be indicated with a label below the rightmost terminal block as shown here J Shuttle is intended for 115 V AC Shuttle is intended for 230 V AC Mount the wires according to the terminal numbers on the back side of the green plastic film 230 VAC LN i 0 4 in 13 32 Ensure that minimum 0 4 in insulation is removed Use copper wire only 75 C 167 F The Shuttle is equipped with spring terminals Tightening is not needed Not for connection to rigid conduit Terminal Designation 1 5 Ultrasonic sensor 6 7 Relay output 1 Max 50 V 1 A resistive load 8 9 Relay output 2 Max 50 V 1 A resistive load 10 and 11 4 20 mA output Max 500 Q load 10and12 10 30VDC supply L 115 230 V AC live N 115 230 V AC neutral US Shuttle Manual 100316 SW 838023 Shuttle Mounting mk Ultrasonic sensor The ultrasonic sensor is delivered as standard with 39 ft of cable The ultrasonic sensor can be delivered with up to 300 ft of cable on order or the standar
3. eae ES ee CMEC US Shuttle Manual 100316 14 SW 838023 e Shutile Basic settings miki At the same moment Shuttle registers an echo the zero point is automatically set to the level that is present in the tank or well Furthermore the mA output is set to 4 mA at the current zero point and 20 mA at a level cor responding to a distance of 14 in from the ultrasonic sensor the well is empty 14 in from sensor types 200570 200640 and 200660 32 in from sensor type 200630 Level read out distance between sensor and bottom minus the distance bet ween sensor and surface the well is not empty The distance from the sen sor to the zero point or the level read out must be set manually see page 13 Note The dead band varies for the different sensor types 14 in for types 200570 200640 and 200660 and 32 in for type 200630 See also Appendix A Technical Specifications begining on page 37 sensor Shuttle will now indicate the current level in the tank or well 0 ft immediately after initial startup and is now in service as a regular level meter i e without the use of the relays and the analog output for control alarm 4 gt q m a _ gt gt E Z ic Ih W See the next section for basic settings US Shuttle Manual 100316 15 SW 838023 e Shut ile Basic settings m jk Basic settings The automatic setting of the zero p
4. 45 SW 838023 Shuttle Appendix mk E Special menus Under certain circumstances it may be ne cessary to make adjustments and to make readings in the following special menus It is recommended that only experienced users and MJK service technicians make alterations in these menus The following menus are not protected with an access code Bar graph read out Active measuring range Response time Measurement method mA output value during system error Calibraton of level readout Offset level readout Indication of echo signal quality Indication of signal amplification Indication of period length without echo Selection of factory presets The following menus are protected with an access code Readout of version numbers Find zero level on next power up Fixed mA signal Interval between investigative measurements System alarm delay Averaging the level measurement Max amplification level Min level for accept of ultrasonic echo Sensitivity of the learning function Changing the access code US Shuttle Manual 100316 46 SW 838023 e Shuttle Appendix miki Bar graph read out oO This function is used to select whether the bar graph should follow the analog output or the level read out Changes will not have influence on the relay settings or The bargraph follows the analog output Note If the mA settings are inverted the level reference at 4 MA is set higher than the
5. 67 Changing the access Code 68 F New sensor changing sensor 69 Open the choose sensor Menu 69 US Shuttle Manual 100316 SW 838023 Shuttle Introduction mk Introduction Thank you for choosing the MJK Shuttle Ultrasonic Level Transmitter We have done everything possible to make a level transmitter that can fulfill all your demands Shuttle is suitable for all kinds of level mea surements with ultrasound and can control and supervise levels in wells and tanks including aggressive and polluted media The level meter is both easy to install and put into service but read this manual first then you will get the most benefits from the Shuttle Ultrasonic Level Transmitter right from the beginning You can always contact your representative or the MJK Service Hotline for advice and guidance Also take a look at http www mjk com Shuttle is registered trademark of MJK About this manual Main sections This manual is divided into the following three main sections 1 Introduction presentation of the Shuttle and this manual 2 Mounting information for performing mechanical and electrical mounting 3 Basic settings a look through the most common set tings Illustrations All the Shuttle display read outs are il lustrated in this manual Some of the display segments will flash and in this manual the display read outs with flashing segments are coloured white and the
6. Chemical Resistant Version Shuttle Ultrasonic Sensor Type 200660 Measuring range 30 ft liquids 15 ft solids Frequency 50 KHz Spread Oe Dead band 14 in Sensitivity See figure below Temperature 5 to 150 F Materials PP PVDF Cable Shielded insuated with oil resistant PVC length 39 ft Max 300 ft with 690010 cable S y Enclosure NEMA 6P water proof withstands sub e hu merging max 1 bar trasonic Sens CE approvals EN 50081 1 EN 50082 1 US Shuttle Manual 100316 41 SW 838023 Shuttle Appendix miki B Changing supply voltage 1 Remove the lid detach the wires from the terminal blocks and remove the four screws that hold the electronics in the cabinet 2 Take out the electronics and turn it around Look at the upper left corner and look if two soldering brackets pos B are mounted and if the conducting branch pos A is broken or not two soldering bridges are mounted pos B and the conducting branch pos A is broken Shuttle is intended for 115 V AC no soldering bracket is mounted pos B and the conducting branch pos A is not broken Shuttle is intended for 230 V AC 115 VAC 230 VAC Conversion from 115 to 230 V AC Remove the two soldering brackets between the soldering points pos B Close the conducting branch pos A Turn around the electronics and ex change the rightmost fuse to a 40 mA fuse Conversion from 230 to 115 V AC
7. e Shutile Display and keyboard mk The keyboard From the Shuttle keyboard the keys marked A F gives access to 21 menus divided in 6 basic settings and 15 special settings There is direct access to the menus for basic settings by pressing one the keys A to F See appendix E for instructions for access to the special settings When a menu has been selected settings are made with the UP and DOWN keys and the selection is confirmed with the ENTER key whereafter Shuttle reverts to normal read out To leave any menu without changing the settings press the UP and DOWN keys simultaneously ESCape OPN ZERO ADJUST Basic settings see pages 14 28 Special settings see Appendix E A LEARNING Shift A bA bar graph readout Start and activation deactivation of the Shift B rA Active measuring range earning function f Shift C rE response time for level chan B UNIT ges Selection of measuring unit a Shift AP Application setup C ZERO ADJUST hift E E TEEN Setting of sensor distance and zero Shift E S Err System error indication point Shift F LE Level readout calibration D mA OUTPUT Esc A nAP Setting of reference level Setting of the mA output Esc B Qu Indication of signal quality E RELAY 1 Esc C Sh Indication of signal amplifi Setting of the functions for relay cation Output K Esc D dE Period without echo F RELAY 2 Setting
8. F Materials PBF ceramic See comprehensive information about the MJK Shuttle Level Converter the MJK 704 Pump Controller and the MJK 713 Open Channel Flow Converter in their respective data sheets installation and user manuals Sensor Installation in Class Il and Ill Div 1 amp 2 A B C D E F G Hazardous Locations MJK North America Inc UltraSonic Sensor Installation DWG 5049 070327 37 Sherwood Terrace 126 Page 1 of 2 Lake Bluff IL 60044 Tel 847 482 8655 877 MJK LINK Fax 847 482 8654 mjkusa mjk com www mjk com US Shuttle Manual 100316 35 SW 838023 Shuttle Ex Instructions Quick Installation Guide FM approved MJK Ultrasonic Sensors Class Il and Ill Div 1 amp 2 A B C D E F G hazardous location User supplied conduits Integral sensor cable and materials see notes see notes To ae transmitter Max 18 inches Required for Class Il and Ill Div 1 amp 2 locations sealing fittings sealing cement and fiber kit See notes Class Il and Ill Div 1 amp 2 A B C D E F G hazardous location User supplied conduit and we connection box see notes Optional MJK To MJK ultrasonic extension cable sensor p n 690010 gt Required for Class Il and Ill Div 1 amp 2 locations sealing fittings sealing cement and fiber kit See notes Notes for customer supplied materials and services Cables fitting
9. Mount two soldering brackets between the soldering points pos B and break the conducting branch or drill out the soldering point pos A Turn around the electronics and ex change the rightmost fuse to a 100 mA fuse The rightmost fuse should be rated 100 mA 115 VAC or 40 mA 230 VAC Mount the electronics in the cabinet mount the wires in the terminal blocks and mount the lid US Shuttle Manual 100316 SW 838023 Shuttle Appendix C Sensor mounting considerations General The ultrasonic sensor is characterized by a very narrow spread of the ultrasonic signal 3 7 depending on the type of sensor which makes it possible to use the ultraso nic sensor under very tight conditions i e in narrow wells or tanks 80 of the ultrasonic signal is concentrated within this area which will give a sufficient echo in the far most cases It is required though that the ultrasonic signal is not being muffled or disturbed by gratings pipes cables etc and that the ultrasonic sensor is not mounted so the ultrasonic signal is sent too close to a tank wall or well wall The spread of the ultrasonic signal The illutration to the left shows the spread of the ultrasonic sensor in conjunction with the measuring distance the ultrasonic signal spread will be 23 in at a measuring distance of 30 ft Acordingly as the measuring distance in creases the distance from the center line to a smooth wall should a
10. Start and stop level for pump no 7 is set to 3 00 and 2 25 ft respectively O w 6 8 f ft T w md t val om Pm Pm i O 0 i rer E G me 2r oO 0 Select the time delay for relay 1 with the arrow keys Start and stop level for pump no 2 is set to 3 75 and 1 50 ft respectively a 9 ay Z WO Yi On Select the time delay for relay 2 with the arrow keys cI f co gt on 9 On E On X Z With these start and stop levels Shuttle is now configured for pumping out and reverts to normal read out ZJ mmn Z d me Ih W US Shuttle Manual 100316 22 SW 838023 Shuttle Basic settings Level control with relay 1 Q In this menu the level for activation set of relay 1 is changed from 4 95 to 3 00 ft and deacti vation reset of the relay output is changed from 0 00 to 1 50 ft Select the activation set level for relay 1 with the arrow keys ft JAT 3 00 ft activate 1 50 ft activate aeo Select the deactivation reset level for relay 1 with the arrow keys Select the time delay Select relay mode n c normally closed n o normally open Shuttle reverts to normal read out 7 7 MNNM e0 LILI L oe 2
11. EN 50082 1 US Shuttle Manual 100316 38 SW 838023 e Shutile Appendix mk Standard Range Version FM Approved APPROVED Shuttle Ultrasonic Sensor Types 200640 200641 Measuring range 35 ft liquids 15 ft solids Frequency 40 KHz Spread Wee Dead band 14 in Sensitivity See figure below Temperature 5 to 150 F Materials VALOX Cable 200640 Shielded insuated with oil resistant PVC length 39 ft Cable 200641 Shielded insuated with oil resistant PVC length 150 ft Max 300 ft with 690010 cable Enclosure NEMA 6P water proof withstands sub merging max 1 bar CE approvals EN 50081 1 EN 50082 1 Ex approvals FM Class 1 Div 1 Group A G US Shuttle Manual 100316 39 SW 838023 e Shutile Appendix m ki Extended Range Version APPROVED Shuttle Ultrasonic Sensor Types 200630 200631 Measuring range 75 ft liquids 30 ft Solids Frequency 30 KHz Spread ee Dead band 32 in Sensitivity See figure below Temperature 5 to 150 F Materials VALOX Cable 200630 Shielded insuated with oil resistant PVC length 39 ft Cable 200631 Shielded insuated with oil resistant PVC length 150 ft Max 300 m with 690010 cable n z Enclosure NEMA 6P water proof withstands sub Shu merging max 1 bar Ultrasoni S ERR CE approvals EN 50081 1 EN 50082 1 Ex approvals FM Class 1 Div 1 Group A G US Shuttle Manual 100316 40 SW 838023 e Shutile Appendix mk
12. US Shuttle Manual 100316 64 SW 838023 Shutile Appendix Max amplification level Enter the access code see page 58 and press Shift A If Shuttle periodically has a system error and or the level readout jumps to a high or low level during measuring in favourable conditions it may be necessary to limit the ampli fication of the received echo See also page 66 The effect from electrical noise can also be reduced or elimi nated with this function Note A reduction in the amplification level may affect the maximum measuring range The actual setting is shown immediately Value in dB Use the arrow keys to select a new value 5 dB increments Confirm the new setting Lt Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Z Co r gt gt Press Escape if no further password protected menu selections are needed or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved r co 66 me ca r Sa gt Ih W US Shuttle Manual 100316 65 SW 838023 a ESC ao
13. ar lt gt Gp no z l US Shuttle Manual 100316 23 SW 838023 a Shuttle Basic settings System alarm on relay 1 In this menu the time delay is set for the activation of relay 1 when a system error occurs together with the reset position of the relay normally open normally closed Select the time delay Select relay mode n c normally closed n o normally open any TC 25 1 Q mo A 25 1 O Note If n c is selected Shuttle will also give alarm in case of power failure Shuttle reverts to normal read out Cc T T Co Ih wl US Shuttle Manual 100316 24 SW 838023 e Shutile Basic settings mk l m Selection of relay function for relay 2 Two functions are available level control A system alarm Note Both relays are already in use if pump control has E m m been selected earlier Ls m m Sm Select the desired function ee DA LE L Continue on the facing page ee Cc D System alarm A T L See page 27 US Shuttle Manual 100316 25 SW 838023 on c6 a a e66 e66 ace Shuttle Basic settings mk Level control with relay 2 doa In this menu the level for activation set of relay 1 is changed from 4 95 to 3 00 ft and deacti vation reset of the relay output is change
14. 9 Activation OGACtVatON nccetecienescetan 29 Level transmitter wd AOE BOFSON acc oceecccdas jo Settings scesseeseeseeneeeeensennsnressens 30 Cutting the Cable scene 10 User settings s src 30 Display and keyboard sasse 11 User and factory settings 30 GENOA aea e eE ES 11 Factory settings 30 The display SyMbOIS cccccceeeeees 12 Possible settings ccceseseeeeees 31 Displayed during programming Displayed during normal service 12 Trouble ShHOOtiNg scseeeeeees 32 The keyboard oo ees General n se 32 Basic settings ae Special Settings cecccccssssssssesssssseeeeeeee Indications on system errors 32 Normal read out 32 Get started ssseeeeeees 14 T00 Weak or MISSING ECHO ssssssssrssrnsara 32 System Sensor EOF 32 Applying power to Shuttle 14 Temperature CF OF eceseccesseseeseseeeeteeees 32 Sensor type Selection seese 14 Internal stack CFfOP eeeceeceseeeeeeeeteeeee 32 the well iS empty eeeseseesssreneres 15 EE PROM Error cccccccceceeeesssteeeeeeeeees 33 the well is not empty sses 15 Power failure eeeeeeeeeeeeereeeeeeern nne 33 Trouble shooting table ee 33 Ex Instructions cc cceee 35 US Shuttle Manual 100316 SW 838023 e Shuttle Ultrasonic Level Transmitter and Sensor mk A Tecnical specifications 008 37 DIMENSIONS ceeeeeteceeeeeestteeeeee
15. fixed segments are coloured black f 2 0 L I Example Normal display read out none of the segments are flashing Re pa o e Example Missing echo the bar on the right hand side is flashing Section Display gives a more detailed description of the display symbols shown during programming and during normal service Furthermore the menu explanations show all the display indications belonging to the specific menu during programming of the Shuttle Ultrasonic Level Transmitter US Shuttle Manual 100316 SW 838023 Shuttle Introduction mk Safety instructions 1 2 Read this manual carefully Be aware of the environment at the in stallation site Wear necessary protective equipment and follow all current safety regulations Shuttle can provide a start signal for dangerous machinery Always ensure that connected machinery and other equipment are effectively being put out of service i e removal of main fuses lock main and or security switches in off position before com mencing setting fault finding service and maintenance work etc There is a risk of lethal electrical shock from terminal 1 to 5 and L N Be careful not to touch these while Shuttle is in service Repair A Repair of Ex approved equipment ul trasonic transmitter must only be made by MJK or by a service representative approved by MJK Ex equipment 1 All current l
16. if necessary Is the liquid surface foamy Try changing the setting for measuring method from AP 1 to AP 2 Is a minimum of 0 4 in 13 32 in of the insulation removed and the wires firmly mounted Are the wires connected to the correct terminals See the connection diagram Are there water in the connections and are the extensions made correctly Is the black part of the sensor miscoloured or cracked Miscolouring indicates that the sensor is not suited for the environment on the installation site Is the sensor transmitting clicking sounds If not the sensor is faulty Is the sensor mounted ABSOLUTELY VERTICAL It is extremely important that the sensor is firmly mounted in a vertical position See the section Mechanical mounting of sensor Is the sensor mounted so that the measuring distance is less than the deadband and more that the max range The max min measuring range must not be exceeded US Shuttle Manual 100316 33 SW 838023 mk Shuttle Fault finding Shuttle Shuttle Setting Is the setting of the active measuring range Shift B indicates correct The active measuring range must not be set system error lower than the max possible level constantly Level read Ultrasonic Sensor Is the sensor mounted ABSOLUTELY VERTICAL out is not sensor mounting It is extremely important that the sensor is firmly changing mounted in a vertical position See the section Mechanical mounting o
17. is made within 5 minutes T co T 7 Z Press Escape if no further password protected menu m d selections are needed z or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected L Press Escape if the changes should not be saved ee a 2 lt n p gt Ih W US Shuttle Manual 100316 62 SW 838023 Shuttle Appendix System alarm delay Enter the access code see page 58 and press E Shuttle will give a system alarm see page 32 if an ac ceptable echo has not been present within a preset period of time If it is very important to know that the level measurement is valid at all times the delay should eventually be decreased r7 The actual setting is shown immediately Value in seconds Use the arrow keys to select a new value Confirm the new setting bis ca Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Co ca Ca r Z Press Escape if no further password protected menu selections are needed or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password prote
18. of the functions for relay Esc E FA Factory settings output 2 AxsC A S Ln HW SW Serial numbers AxsC B S St Find zero level at next power up AxsC C 12nA Constant mA signal out AxsC D nS Investigative measurements interval AxsC E S Al System alarm delay US Shuttle Manual 100316 13 SW 838023 Shuttle Basic settings Get started Applying power to Shuttle When Shuttle is connected to power for the first time the following texts Choose Sensor Press Enter will appear across the display Press Enter once to select the required sensor type Sensor type selection When No Sensor no S is displayed press the Up or Down arrow key to leaf through the different sensor types 2005xx and 2006xx When the required sensor type appears on the display here 200570 press Enter once The sensor type is now registered by the level transmitter and Press Enter passes across the display to indicate that you may continue with setting measuring a level of O meter nil empty tank Press Enter once to proceed with the initial settings Notes When a sensor type has been selected the factory set tings will have no influence on this selection If you choose No Sensor no S the Shuttle will invoke the choose sensor menu at start up From this point the correct sensor type can be selected Pi CE Loose GETE E ALIAN mm pa cay i ee Leite
19. the well tank Furthermore the mA output is set to 4 mA at the current zero point and 20 mA at a level corres ponding to a distance of 14 in from the ultrasonic sensor Note The function will cause Shuttle to start up the same way it did when the supply power was turned on for the first time Select ON with the arrow keys This is shown in the display until Shuttle detects a valid echo again after which Shuttle returns to normal read out m rm rm ft TATIR US Shuttle Manual 100316 57 SW 838023 Shutile Appendix Access code To gain acces to the remaining menus an access code is required Press and hold Escape in minimum 5 seconds 3 33 mm m LMI The access code can now be selected Use the arrow keys to select Standard access code is 100 and confirm with ENTER All password protected menus can now be selected Shuttle will display the current level readings between menu selections cI co co Z n 4 a gt e gt Z Shuttle will revert to normal readout if 1 the keyboard has not been used within 5 minutes 2 Escape is pressed The acces code must then be entered again for access to the password protected menus co ca T ll wl US Shuttle Manual 100316 58 SW 838023 Shuttle Appendix El x Read
20. 00 Measurement through a concrete deck with sharp edge A l Min diameter D f 1 sensor spread Ip 50 Measurement through a concrete deck with 45 60 edge cutoff In a tank container If the ultrasonic sensor is mounted for measurement of the level in a closed tank or container it should measure through a pipe with a cutoff as shown below Min diameter D sensor spread 100 Measurement in a closed container or tank Through pipe for foam protection When measuring on liquids prone to build up foam on the surface it is often necessary to measure through a pipe since the build up of foam rarely will occur inside the pipe Min diameter D sensor spread 100 Measurement through a pipe for foam protection US Shuttle Manual 100316 SW 838023 Shutile Appendix mk D Service menu Shuttle has a service menu that gives ac cess to settings that normally are not altered by the user and therefore are protected by a password The service menu includes adjustment of the 4 20 mA output adjustment of the temperature compen sation functional control of keyboard and display relay check changing of serial number and hard ware software numbers self test function Refer to Shuttle Service Manual for further information of the functions in the service menu US Shuttle Manual 100316
21. 23 Shut le Display and keyboard miki Display and keyboard General The keyboard is used only for the initial programming of the Shuttle and is therefore hidden behind the front lid The keys are marked with symbols indicating their function The same symbols are used throughout this manual under the explanation of the individual menus LCD display with symbols for indica tion during program ming servicing and normal operation K fi l a eta Interface used during Shuttle manufacturing and for test purposes A brief program ming instruction The lower part can be tipped up to show the connec tion terminals and their designations US Shuttle Manual 100316 11 SW 838023 Shuttle Display and keyboard mk The display symbols The different display segments indicates the actual level the state of the output relays etc during normal service and indicates limit values selection of measuring unit and other set tings during programming oe The segments shown will be lit during programming of the Shuttle Displayed during programming Y Ci i O i Numerical read out of limit values delays and other numerical settings and selections Is also used to show an initial letter code at start up of the special settings See also pages 46 69 Displayed when selecting the de sired measuring unit see page 17 and when selecting time delays Start activation of the le
22. Instructions Quick Installation Guide FM approved MJK Ultrasonic Sensors MJK Ultrasonic Sensor Installation MJK Automation A S offers a variety of FM approved ultrasonic sensors for the MJK Shuttle Level Converter the MJK 704 Pump Controller and the MJK 713 Open Channel Flow Converter This quick guide solely covers mounting and installation of the FM approved MJK Shuttle sensors in hazardous locations e Shuttle Ultrasonic Sensor Type 200630 Extended Range w 39 ft cable e Shuttle Ultrasonic Sensor Type 200631 Extended Range w 150 ft cable APPLIED Shuttle Ultrasonic Sensor 200630 200631 Range 75 ft fluids 30 ft solids Frequency 30 kHz Spread e Deadband 32 Temperature 5 F to 150 F Materials PBF ceramic e Shuttle Ultrasonic Sensor Type 200640 Standard Range w 39 ft cable e Shuttle Ultrasonic Sensor Type 200641 Standard Range w 150 ft cable AANE 90 Shuttle Ultrasonic Sensor 200640 200641 Range 35 ft fluids 15 ft solids Frequency 40 kHz 60 Spread da D gt Deadband 14 Temperature 5 F to 150 F Materials PBF ceramic Shuttle Ultrasonic Sensor Type 200650 Short Range w 39 ft cable lt W e Shuttle Ultrasonic Sensor Type 200651 Short Range w 150 ft cable AANE Shuttle Ultrasonic Sensor 200650 200651 Range 10 ft fluids 4 ft solids Frequency 75 kHz Spread 1p Deadband 14 Temperature 5 F to 150
23. MJK North America Inc e 37 Sherwood Terrace 126 m Lake Bluff Il 60044 Tel 847 482 8655 877 MJK LINK Fax 847 482 8654 mjkusa mjk com www mjk com ShuGile Ultrasonic Level Transmitter and Sensor Shu New All MJK s newest ultrasonic sensors covered and described in this manual User Manual canes See page 14 for choosing correct sensor type at initial setup LISTED FILE E 194021 US Shuttle Manual 100316 SW 838023 e Shuttle Ultrasonic Level Transmitter and Sensor mk IMPORTANT The first time power is applied to the mounted Shuttle level transmitter and ultrasonic sensor the level transmitter must be configured for the connected sensor type The procedure is located on page 14 Applying power If at a later time another or a newer sensor type is connected to the transmitter the level transmitter must be re configured accordingly The procedure is located on page 69 Appendix F New sensor changing sensor June 2007 UL This product is UL CUL listed file E 194021 CE certificate of conformity This product complies with the requirements concerning electromagnetic compatibility EMC stipulated in Council directive no 89 836 EEC of 3rd May 1989 altered at directive no 92 31 EEC on the approximation of the laws of the Member States relating to electromagne tic compatibility CE approvals We declare that the Shuttle transmitter and ultrasonic sensors comply with the values
24. Shuttle Appendix Min level for accept of ultrasonic echo Enter the access code see page 58 and press Shift B If Shuttle periodically has a system error and or the level readout jumps to a high or low level during measuring in fa vourable conditions it may be necessary to increase the limit for accept of the ultrasonic echo See also page 65 On the contrary it can be necessary to decrease the limit if it is difficult to get a good echo e g long measuring distan ces on difficult surfaces Note Changes may affect the possible measuring range The actual setting is shown immediately Value in seconds Use the arrow keys to select a new value Confirm the new setting co Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Z Z Co r ap gt Press Escape if no further password protected menu selections are needed or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved r rm ca ca co Ih W US Shuttle Manual 100316 66 SW 838023 Shuttle Appendix mk Sensitivity of the learning func
25. after the following menu travels across the screen Choose Sensor Press Enter Shuttle is now in the opening menu for a Shuttle delivered without a sensor Press Enter to enter the choose sensor menu and press the Up or Down arrow key repeatedly until the required sensor type appears Press Enter to finish the configuration 3 ee Lhood i a EC Coe ALIAD rca e66 See also page 14 Get started Note Once a sensor type has been selected the factory settings will not alter this selection US Shuttle Manual 100316 69 SW 838023 miki Warranty MJK products carry a one year limited warranty against defects in materials or workmanship and that they will comply with written specifications supplied by MJK current at the time of shipment to the customer The Warranty period begins once the product is installed or otherwise put into operation or 90 days after the date of delivery to the buyer whichever is soonest MJK products are not warranted against abuse misuse or normal wear and tear MJK will at MJK s discretion repair or exchange defective product covered under warranty at no cost to the buyer provided the buyer returns the item freight prepaid to MJK with a return authorization issued by MJK The buyer is liable for expenses and risks associated with return delivery to our company MJK is not liable for direct or indirect damages due to product failure under warranty or
26. am Vo LS ae a 0 ft SE 14 in y H Reduced Hotmail measuring measuring Tange range z V CH 9 00 t HE mre apa a i LS ae 45 00 ft Set the stop distance of the measuring range measured from the ultrasonic sensor i e the lowest possible level on ff Co ca ao o _ Shuttle reverts to normal read out a cI co cI i T Ih W US Shuttle Manual 100316 48 SW 838023 Shuttle Appendix Response time When the level changes the display read out will change accordingly with a pre programmed delay The response time is set to 100 mm sec 4 in sec from the factory which means that an actual level change will not be shown in the display at a faster rate than 4 in per second When measuring on turbulent surfaces it may become necessary to increase the response time in order to obtain a more stable level measurement and also relay function Select the desired response time with the arrow keys Note Changing the response time will also change the response time for the mA output and the time for exceeding the set reset levels co ca e66 Shuttle reverts to normal read out Mmd Ca r m gt Ih W US Shuttle Manual 100316 49 SW 838023 a o Shutile Appendix mk Measuring method application O oOo Shuttle s high accuracy is partly ob
27. arning function See also pages 28 29 Flashes when setting the time delays See also pages 22 24 26 and 27 Displayed when programming the output relays See also pages 23 24 and 26 and 27 Displayed when setting the start and stop levels for the output relays See also pages 21 23 and 25 26 Displayed when setting the zero point and span for the mA output See also page 20 g isplayed when setting the distance between sensor and zero point and setting of level read out See also pages 18 19 The segments shown will be lit when Shuttle are in normal service Displayed during normal service D p aen 2 relays and whether the output relays QOO 1 Numerical read out of the actual level Bar graph for indication of the signal level on the mA output or for indica tion of the actual level Alarm symbol The symbol is shown if a system error should occur on the Shuttle See also pages 24 and 27 Indication of the status of the output are in use The round dot below the relay number will appear steady when the relay is activated and will appear flashing when the relay is about to be activated after a preset time delay See also pages 22 24 26 and 27 This group of symbols indicates the strength of the received ultrasonic echo A good measuring signal is indicated by three or more sets of archs See also page 32 US Shuttle Manual 100316 SW 838023
28. at the ultrasonic echo is weak foam or waves _ rm art High amplification may in certain situations create other problems with electrical noise from other equipment at the installation site The amplification level is displayed immediately N m gt ap The level is displayed in dB Shuttle reverts to normal read out md gt gt _ gt e c d lit W US Shuttle Manual 100316 55 SW 838023 Shuttle Appendix miki Indication of time period without echo This menu is used to display the longest time period during which Shuttle has been missing an acceptable echo and also how many days has passed since this occurred cO ESC D mm The longest time period that Shuttle has been missing an acceptable echo is displayed immediately In seconds Next the number of days since the occurrence is displayed The longest period with echo failure will be erased after 14 days D Shuttle reverts to normal read out m a aa gt gt Z Z Ih W US Shuttle Manual 100316 56 SW 838023 Shuttle Appendix Select factory settings All settings except calibration of the level measurement made after initial startup will be reset to factory settings with this function The zero point setting will also be adjusted to the immediate level in
29. cted menu can be selected Press Escape if the changes should not be saved m mm cI co cI Z i ll W US Shuttle Manual 100316 63 SW 838023 66 o ESC ao ESC a 6 Shutile Appendix Averaging the level measurement Enter the access code see page 58 and press F When measuring on very turbulent liquid surfaces it may be needed to average the level changes in order to gain a more steady level readout and level signal This menu is used to set the time from a level change is measured and until the reading will be 99 of the level change See also page 49 Response time The actual setting is shown immediately Value in seconds Use the arrow keys to select a new value Confirm the new setting Note The variation on the mA output will change ac cordigly Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Press Escape if no further password protected menu selections are needed or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved Ca i ca Ih W gt
30. d 39 ft cable can be extended to max 300 ft The cable is a special low capacity cable so extensions should always be made with the same type of cable On of the most common faults on a Shuttle installation is bad or faulty cable connec tions or using cables that dose not meet the required specifications It is recommended to use connection box 200590 if the sensor cable must be extended oojo asosojlo sooloa n i FE To Shuttle level transmitter To ultrasonic sensor Max 300 ft gt The ultrasonic sensor cable has 5 wires with both color code and number Number Color Designation 1 Brown Ultrasonic pulse 2 Red 3 Orange Temperature compensation 4 Yellow 5 Black Shield This wire is connected to the cable shield The wires are mounted according to the terminal markings on the connection box PCB and on the Shuttle respectively Cutting the cable The cable is delivered with the wires strip ped as shown with the black wire no 5 soldered to the shield When the cable is cut only 4 wires will appear When the cable has been cut the shield should be mounted in terminal 5 instead of the black wire When the ultrasonic sensor is mounted and connected correctly the Shuttle can be connected to the power supply See section Get started US Shuttle Manual 100316 SW 8380
31. d from 0 00 to 1 50 ft Select the activation set level with the arrow keys 3 00 ft 1 50 ft Select the deactivation reset level with the arrow keys Select the time delay Select relay mode n c normally closed n o normally open ft WO e n am k rrr Ls Ls lt 2 2 O a was LS lt 2 O mo f f a G Shuttle reverts to normal read out T Ca Z d d ll W US Shuttle Manual 100316 26 SW 838023 Shutile Basic settings mk System alarm on relay 2 In this menu the time delay is set for the activation of relay 1 when a system error occurs together with the reset position of the relay normally open normally closed Select the desired time delay Select relay mode n c normally closed n o normally open es 2 Q Note If n c is selected Shuttle will also give alarm in case of power failure Shuttle reverts to normal read out CH Ca Co a r lh US Shuttle Manual 100316 27 SW 838023 66 co e Shutile Basic settings miki Start of the learning function First time activation With this function Shuttle learns if there are any distur bances in the well or tank that could appear as a true echo Disturbances can re
32. d to force Shuttle to start up with an auto matic zero level setting at the next power up See page 14 The function is useful if ie Shuttle has been build into a control panel and has been set up for a particular applica tion Shuttle will then start up as it would when delivered rc T D from the factory but the selected functions and setpoints will _ lt gt not be reset l l L MEE gt D gt E E Use the arrow keys to select Confirm the new setting Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Press Escape if no further password protected menu selections are needed or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved US Shuttle Manual 100316 60 SW 838023 Shutile Appendix Fixed mA signal Enter the access code see page 58 and press C This menu is used to make Shuttle give out a constant 12 mA signal independent of the actual level readout The function can be useful during trouble shooting on exter nal equipment Note The output signal is constant 12 MA as long as this display is shown Shutt
33. e actual setting is shown immediately m Use the arrow keys to select a new access code Confirm the new setting TY mr Shuttle is ready for a new selection of a password pro tected menu after pressing Enter co Co Co Re entering the access code is not necessary if a menu selection is made within 5 minutes Press Escape if no further password protected menu selections are needed r rm or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved co co cI me Ih W US Shuttle Manual 100316 68 SW 838023 Shuttle Appendix F New sensor changing sensor Shuttle will be shipped and delivered from about July 1 2007 with 1 of 4 different sensor types If at some other time the sensor is to be replaced by another or a newer type the following procedure can suc cessfully be applied to re configure the level transmitter Technical specifications are located on pages 37 41 Open the choose sensor menu Press Esc E Consequently the previously selected sensor type is dis played here 20 and 0570 for sensor type 200570 Press the Up or Down arrow key repeatedly until the fol lowing static display appears no sensor Press Enter twice where
34. e measuring Factory settings X off I tt Zero point 4 in from sensor 1 2 Y B Zero point 4 in from sensor 30 sec 30 sec NC KJ Nc J ott From zero point to range 14 in from sensor Response time mm s ah Wes Sec in sec J 1 Fluid Measuring method g Oe Os ue i J F eeze mA signal at g Freeze g Fixed signal mA aie system error Calibration 0 of level read out US Shuttle Manual 100316 30 SW 838023 e Shuttle User and factory settings mk Possible settings Learning function On Off Measuring unit m in ft mm cm Sensor zero point distance 99 99 ft Level read out setting 99 99 ft mA output 465 ft minus 4 in 45ft Start level From zero point distance to sensor to max range zero point Stop level From zero point distance to sensor to max range zero point Relay delay O to 300 sec NO NC NO NC Bar graph read out Off mA output level read out Active 4 in to max range measuring range Response time 0 1 to 300 mm sec 4 1000 to 11 8 in Measuring method 1 Fluid 2 Sludge and granulate 3 Rapid level changes mA signal at Freeze Fixed signal Fixed signal can be set from 3 5 to 20 mA system error Calibration of level read out 5 9 in US Shuttle Manual 100316 31 SW 838023 o Shuttle Fault finding mk Trouble shooting General Almost all system errors are due to the echo from the ultras
35. echo too much Since the ultrasonic beam is extremely narrow 3 7 depending on the type of sensor Shuttle can be used for measure ments in very narrow tanks or wells This re quires that the ultrasonic sensor is mounted so it points absolutely vertical against the surface or the ultrasonic echo will simply miss the sensor Explosion hazardous areas The ultrasonic sensor is Ex approved in ac cordance with EN 50021 1999 and can be mounted in Zone 2 without the need of a ze ner barrier Please check local requirements before installing in hazarduous locations The level transmitter the electronic box with display must not be mounted in explosive hazardous areas Mechanical mounting Level transmitter Shuttle is in NEMA 4X enclosure and can be mounted outdoors directly on a wall a railing or a banister with mounting plate 200240 and universal bracket 200205 pa 91 mMm e i 158 mm Shuttle Ultrasonic Level Transmitter mounted directly on a wall Shuttle Level Transmitter mounted on the plant with mounting plate 200240 and universal bracket 200205 Shuttle must be mounted vertically in order to observe the NE MA4X standard US Shuttle Manual 100316 SW 838023 Shuttle Mounting mk Ultrasonic sensor Two things are extremely important when mounting the ultrasonic sensor See also appendix C 1 It should be mounted securely 2 It should be mounted absolut
36. eeeeenaee 37 Shuttle Ultrasonic Sensors 38 Standard Range Version seeen 38 Standard Range Version FM Approved 39 Extended Range Version esce 40 Chemical Resistant Version cc008 41 B Changing supply voltage 42 Conversion from 115 to 230 V AC 42 Conversion from 230 to 115 V AC 42 C Sensor mounting considerations 43 E Special Menus 46 Bar graph read out AT Active measuring range Response time s s a Measuring method application 50 mA output signal during system error 51 Calibration of the level measurement 52 Offset level readout 53 Indication of echo quality D4 Indication of signal amplification 55 Indication of time period without echo 56 Select factory Settings cece 57 GENEYA sescivscssccsstescavenetecestaneteruedvandeacsa 43 ACCESS COE osiin 58 The spread of the ultrasonic signal 43 Readout of version numbers 59 MGASUPEMONIS issiran Find zero level at next power up 60 Along a wall other surface Fixed MA signal 61 Through a concrete deck Investigative measurement intervals 62 In a tank COANE siriasi System alarm delay 0 0 63 Through pipe for foam protection 44 Averaging the level measurement 64 F Max amplification level 65 E E 4 a ieinignl Min level for accept of ultrasonic echo 66 Sensitivity of the learning function
37. ely vertical Use a spirit level in TWO directions To ensure a reliable and precise level measurement it is of vital importance that the ultrasonic sensor points down absolutely vertical against the liquid surface The ultrasonic sensor should be mounted so the ultrasonic signal has no obstructions between sensor and surface i e no pipes cables grates etc We deliver two types of sensor brackets that can be used in almost any installation The bracket shown is a standard universal mounting bracket 200220 The ultrasonic sensor is equipped with a nut for bracket mounting Note the recess on the nut it must be fitted safely in the bracket for firm fixing to the bracket For the highest accuracy the ultrasonic sen sor should be mounted as close as possible to the highest possible level that can occur 14 in See below Min 14 in 200570 200640 200660 Highest pos Min 32 in 200630 sible level Max measuring range 200570 45 ft 200640 35 ft 200630 75 ft 200660 30 ft Total distance Max Min US Shuttle Manual 100316 SW 838023 Shuttle Mounting miki Electrical mounting Level transmitter The Shuttle must not be connected to the power supply before the ultrasonic sensor is mounted and connected cor rectly When the cover has been removed the green plastic film with the menu symbols is tipped up to gain access to the terminals
38. f sensor Installation Are there for example bit fatty accumulations or other site objects disturbing the ultrasonic signal Setting Has the learning function been activated If the learning function has not been activated Shuttle may lock on a false echo Level read Ultrasonic Sensor Is the sensor mounted ABSOLUTELY VERTICAL out is wrong sensor mounting It is extremely important that the sensor is firmly mounted in a vertical position See the section Mechanical mounting of sensor Cable Is the sensor cable extended with a not approved cable type and or extended beyond 300 ft Installation Does the ultrasonic sensor have the same temperature as the ambient air Deviations will produce measuring errors Shuttle Setting Shuttle level readout may need adjustment zero point adjustment Level Ultrasonic Sensor Is the sensor mounted ABSOLUTELY VERTICAL read out is sensor mounting It is extremely important that the sensor is firmly unstable mounted in a vertical position See the section Mechanical mounting of sensor Is the sensor mounted firmly The sensor should be mounted on a suitable bracket Installation Turbulence on the surface site Objects on the surface that disturb the measurement Strong winds can bend off the echo so it misses the ultrasonic sensor Shuttle Setting Response time Shift C is set too low US Shuttle Manual 100316 34 SW 838023 e Shuttle Ex Instructions my k Ex
39. le is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Press Escape if no further password protected menu selections are needed or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved pa C2 rm co co co lit W US Shuttle Manual 100316 61 SW 838023 ESC ao e Shuttle Appendix mk Investigative measurement intervals Xo Enter the access code see page 58 and press D Shuttle will normally perform an investigative measurement every 5 minutes in order to ensure that the unit has not locked on a false echo i e a level signal which is not the actual level If Shuttle often locks onto solid objects within the normal p interval the interval for investigative measurements can be T changed in this menu l The actual setting is shown immediately rm M Value in seconds _ J LIL Use the arrow keys to select a new value Confirm the new setting um co Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection
40. level reference at 20 mA the bar graph will increase when the level decreases and vice versa 20 a The bar graph follows the level read out Note Ifthe active measuring range has been decre ased to i e 4 50 9 ft see next page the range of the bar graph will be changed accordingly all segments lit at 9 ft and all segments off at 4 5 ft aaoanoonoaooaoo a00aoonooonoono T mm The bar graph is deactivated LLL ZJ m m Shuttle reverts to normal read out f m a 4 a gt c i i lit W US Shuttle Manual 100316 47 SW 838023 o Shuttle Appendix mk Active measuring range oOo Shuttle s measuring range is normally set automatically to 3 a distance corresponding to the ultrasonic sensor s distance to zero level 1 5 ft It may become necessary to decrease the active measuring range so it corresponds to the highest and lowest possible levels in the well tank especially if the ultrasonic sensor is mounted above a steel grating or an opening in a well cover In this example the Shuttle s active measuring range are ft decreased from 14 in 45 ft to 4 50 9 ft measured from j j the sensor that is 9 00 ft from the bottom to 4 in below the e grating or cover sQ Set the start distance of the measuring range measured 4 r T ft from the ultrasonic sensor i e the highest possible level om
41. ll deactivate the learning function and erase the suspicious levels that were found last time the learning function was activated The learning function must therefore both be started and reactivated again If the relay outputs are configured for pump control the relays will be deactivated but their limit settings will not be erased Also delay settings and other settings will not be erased n ie 7 em 3 5 TEJ rns es earn ms os a Tr Shuttle reverts to normal read out ea _ gt q 2 a n a m iz T ll wl US Shuttle Manual 100316 52 SW 838023 Shutile Appendix Offset level readout Shuttle can display the levels with reference to a selectable offset level datum This means that the normal zero level when the tank is empty is displaced up or down Note It is very important that the distance from sensor to zero is set correctcly see page 18 and that the active measuring range see page 48 is set to a distance that corresponds to the longest mea asuring distance that can occur 6 00 ft Nf a j f Shuttle wil now display the L l i level as the distance from LALJI L sensor to zero Zero refer J 0 00 ft ence Select the desired zero re ft ference with the arrow keys and confirm with Enter 3 00 ft Zero refer 0 00 ft ence E7 a a j
42. lso be increased Distance Spread inch Min dist from wall inch feet 3 6 7 at3 at 6 at 7 Table 1 The ultrasonic signal spread along a smooth wall and minimum distance to center line in conjunction to the measuring distance NB i Max measuring distance is 31 ft when l using a stan dard sensor l gt bracket For greater distances the bracket should be extended further out over 30 the well or tank BU Bee eee Figure 1 The signal spread in conjunction with the measurement distance The signal spread should be increased by 50 100 if the surface is not smooth US Shuttle Manual 100316 SW 838023 Shutile Appendix miki Measurements Along a wall other surface The values in table 1 assume the ultrasonic signal is sent along a smooth surface like a wall or plane without any projections joints butts etc If the surface is not smooth or has projec tions i e joints on prefab elements the ultrasonic signal will be impedeaded too much and for that reason the values for minimum distance to wall in table 1 should be increased with 50 to 100 Through a concrete deck When the ultrasonic sensor is measuring through a concrete deck the dimension of the opening should be made as shown below See table 1 for the sensor spread Min diameter D sensor spread 1
43. ntrol the relays will be deactivated but their limit settings will not be erased Also delay settings and other settings will not be erased l me pa q J rm CW on re q arr mn ee 20 Te t Shuttle will now revert to normal level read out with a incre ased read out value ro E cI ll wl US Shuttle Manual 100316 19 SW 838023 o6 70 o 6 6 co a a e Shutile Basic settings mk mA output Xo When Shuttle is connected to the power supply for the first time the mA output is automatically set to provide 4 mA at zero level and 20 mA at a level corresponding to 14 in below the ultrasonic transmitter In this example the range of the mA output is changed from O 4 95 ft to 1 5 4 5 ft Changes made will not affect the rm rm mr ft relay settings making it possible to decrease the MA signal at Note Both values can be set over the whole range thus Ls Lf E rising levels and vice versa ft ft Shuttle reverts to normal read out rm m rm ft JA EN Ls US Shuttle Manual 100316 20 SW 838023 e Shutile Basic settings m ky Relay outputs Selection of relay 1 and 2 1 E Three functions are available pump control with alternation of two pumps level control system alarm Note If Pump Control is
44. nual 100316 16 SW 838023 e Shutile Basic settings mk Units of measurement ft In If the measuring unit is changed all other values in menus cm and settings will automatically be converted to the new mm measuring unit In this example the measuring unit is changed from feet to inches a ss a a The settings will be rounded off automatically Select unit with the arrow keys ft age p gt D The dot indicates the position of the decimal separator Cv Note mm or in cannot be selected if it could cause a overrun in the display read out cm Shuttle reverts to normal read out with the new measuring T rm unit r US Shuttle Manual 100316 17 SW 838023 Shuttle Basic settings mk w Sensor and zero point distance F s The level read out zero point can be adjusted as required This is almost always required if the well was not empty during initial startup Note The learning function settings will be erased and the relays will be deactivated if the zero point set ting is changed In this example the level read out is changed to be 1 50 ft from the bottom of the well tank qC a 4D p gt om Z d e Set the new zero point with the arrow keys o 6 00 ft 1 50 ft 0 00 ft If the learning function has been activated Shuttle will deactivate the learning function and e
45. ocal and national standards regulations regarding installation and use of Ex approved equipment certifications and safety instructions for Ex equipment that have been used together with the installation of Shuttle must be strictly observed Product identification Check that the item s delivered corre sponds to the ordered item s The item number is printed on a label that is sticked onto the packing Shown below is the label for a delivery including a level transmitter and a ultrasonic sensor 201214 miki Shuttle leveltransmitter 115VAC 0 15 mi0 45 ft MMI Sno100 200870 Shuttle ultrasonic sensor 30KHz MME S no 012345 JS1503 Item number Serial number Item description An identical marking can be found on the right hand side of the level transmitter cabinet US Shuttle Manual 100316 SW 838023 Shuttle Mounting mk Mounting General Shuttle measures the level by sending an ultrasonic signal against the surface and measuring the delay time of the received echo Although Shuttle is equipped with a very advanced system for eliminating measuring errors the ultrasonic sensor must as much as possible be mounted so that the ultra sonic signal is not disturbed by liquid being pumped in or by mixers ladders or other installations in the tank The liquid surface should also be calm and without waves and possibly without foam that may muffle the ultrasonic
46. ogue 1 pc 4 20 mA max 500 Q loop impedance Digital 2 pcs relays with connect or disconnect function NO NC Max 50 V DC 1 A ohmic 50 V AC 50 VA Display LCD with 4 digits and symbols Operation Function keys behind the front cover Enclosure NEMA 4X CE approvals EN 50081 1 EN 50082 1 The accuracy is stated for the selected measuring range with the sensor mounted 14 in above highest possible level and with subsequent calibration of level readout as explained on page 52 and when measuring on an even surface without foam build up or other disturbing objects Dimensions 47 2 3 0 6 0 6 j m AT ne a ona 0 2 6 7 i ot Res fat escne oon Dia 4 06 aa Shuttle Ultrasonic Sensor 26 6 37 4 in a A be Short sensor bracket Sensor bracket for channel or flume US Shuttle Manual 100316 37 SW 838023 o Shuttle Appendix m i ky Shuttle Ultrasonic Sensors Standard Range Version Shuttle Ultrasonic Sensor Type 200570 Measuring range 45 ft liquids 18 ft solids Frequency 30 KHz Spread Bye Dead band 14 in Sensitivity See figure below Temperature 5 to 150 F Materials PP green POM black Cable Shielded insuated with oil resistant PVC length 39 ft Max 300 ft with 690010 cable Enclosure NEMA 6P water proof withstands sub 4 merging max 1 bar mjkg Shute CE approvals EN 50081 1
47. oint and the mA output made by Shuttle during initial startup may be adequate If changes of the zero point read out and mA output setting should be necessary and when Shuttle is to be used as a pump controller or for level monitoring an additional 5 settings should be made These settings are described in detail on the following pages Proceed with set up in the order listed below 1 Setting units of measurement See page 17 2 Setting the distance from sensor to zero point and Setting the level read out See pages 18 19 3 Setting the mA output See page 20 4 Setting the the relay limits See page 21 5 Start of the learning function See pages 28 29 When the settings are made Shuttle is ready to be put into service Display Echo strength Shuttle continuosly reads Shuttle indicates Bar graph out the current level with that the ultrasonic The bar graph can bright and easy to read echo is sufficient be set to indi figures for a reliable level cate either the level measurement read out or the mA output Alarm A flashing bell indicates that a level is exceeded or that Shuttle is not certain that the measured level is correct Relay outputs When Shuttle measures a level that has exceeded a setpoint limit the relays are activated and their current po sition are indicated here Relay no 2 is activated MJK will always be at aE your assistance Shu ile A US Shuttle Ma
48. onic sensor being either too weak or missing This is normally caused by incorrect installation of the ultrasonic sensor a faulty ultrasonic sensor or by faults on the cable between the ultrasonic sensor and the Shuttle level meter Other factors also have an influence on the ultrasonic level measurement But always check first that the ultrasonic sensor is installed correctly and is working properly See also the fault finding table on the facing page Indications on system errors First Shuttle will indicate that the echo is too weak or missing After 5 minutes Shuttle dis plays S Err and if one of the relays is set to be activated on a system error the relay will be activated after the delay time At the same time the signal from the mA output will be either locked on the last known value or provide a preset signal value 3 5 20 5 mA Other valid error types are temperature errors internal stack errors and EE PROM errors see below If the problem disappears Shuttle will change back to normal read out At the same mo ment the relay output set as alarm output will switch back to its normal position and the mA output will provide a normal signal Normal read out Shuttle receives an echo that has sufficient strength for a safe and reliable level measurement mu a lh Wi Too weak or missing echo The received echo is too weak for Shuttle to per form a safe and reliable level measurement r
49. out of version numbers Enter the access code see page 58 and press A This menu is used to display version numbers for software and hardware and the unit s serial number The hardware version number is displayed first Ex HW version 838003 Use the up arrow to proceed m m Co Co Lit Cl r The software version number is displayed next Ex SW version 838014 Use the arrows to proceed ort mt Ci Lit o T At last the Shuttle s serial number is displayed Ex serial no 029400 Use the down arrow to proceed om rm Co ms 2 Co Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes co co Co Press Escape if no further password protected menu selections are needed or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved 9 Z 6 a m a fo co ca cI z Z Ih W US Shuttle Manual 100316 59 SW 838023 a o ESC ao Shuttle Appendix Find zero level at next power up Enter the access code see page 58 and press B This menu is use
50. out of warranty Liability MJK North America Inc an Illinois Corporation is a subsidiary of the manufacturer and is the wholesale seller of record not the retail seller of record MJK s liability is limited to the costs of its products and services unless otherwise indicated by state law MJK Automation AVS is liable to the common rules of Danish law on product liability however the liability is reduced to coverage of our public liability insurance of products To the extent where nothing else follows in lines of invariable rules of law we are not liable for loss of profits and working deficits or other indirect losses Return of goods Products custom manufactured to the specifications of a customer cannot be returned nor can an order for custom products be cancel led except with written permission from MJK Standard products can only be returned with a return goods authorization issued by MJK Returns of goods ordered in error or for stock reduction purposes which are returned unused in their original packaging and in their ori oe conen KUE seni vaen return E T EN MJK North America Inc and with acknowledgement that the buyer will be assessed a 6 re stocking charge based on the purchase price of the product Product 37 Sherwood Terrace 126 credit less the restocking charge will be issued upon inspection of the Lake Bluff Il 60044 returned goods by MJK The buyer is responsible for expenses and Tel 847 482 8655 risks of
51. rase the suspicious levels that were found last time the learning function was activated The learning function must therefore both be started and reactivated again If the relay outputs are configured for pump control the relays will be deactivated but their limit settings will not be erased Also delay settings and other settings will not be erased ft Legoa LENA mm O JO 7 carr a Shuttle will now read out 1 50 ft when the well is empty um Ti lh Wi US Shuttle Manual 100316 18 SW 838023 Shuttle Basic settings Level read out The well is not empty With this function the level read out can be increased or decreased on demand This is almost always required if the well was not empty during initial startup Note The learning function settings will be erased and the relays will be deactivated if the zero point set ting is changed In this example the actual level is 2 4 ft but Shuttle reads out O ft Select the desired level read out with the arrow keys Shuttle will now read out 0 00 ft when the well is empty 3 60 ft 0 00 ft ae ft If the learning function has been activated Shuttle will deactivate the learning function and erase the suspicious levels that were found last time the learning function was activated If the relay outputs are configured for pump co
52. return delivery to our company 877 MJK LINK Fax 847 482 8654 Changes p As our products are developed continuously we reserve the right to mjkusa mjk com make any alterations without prior notice www mjk com US Shuttle Manual 100316 SW 838023
53. rir mA E G 3 00 ft se Shuttle reverts to normal wT Mii read out Every 5 seconds D D in the display indicates that J D l L Ls the level readouts are dis Ss placed from zero US Shuttle Manual 100316 53 SW 838023 Shuttle Appendix Indication of echo quality This menu is used to indicate the strength of the received ultrasonic echo If there are frequent system errors see page 32 this function can be used to check if the ultrasonic echo is being weakened too much under the current working conditions i e foam waves etc There are no specific limits indicating that the echo is too weak since it depends highly on the current working conditi ons Please contact MJK for advice The strength of the received ultrasonic echo is displayed immediately The strenght is shown in percent Shuttle reverts to normal read out gt _ gt a gt _ gt gt E ic Ih W US Shuttle Manual 100316 54 SW 838023 Shutile Appendix m Indication of signal amplification This menu is used to display the amplification level of the received ultrasonic echo The function can give an indication og the strength of the received echo C If the amplification level is low below 20 dB the echo strength is good and vice versa A high amplification level max 50 dB indicate th
54. s and conduits must be installed by the customer in accordance with NEC 501 4 502 4 or 503 3 2 In Class Il and Ill Div 1 amp 2 A B C D E F G hazardous classified locations all seal fittigs sealing com pounds connections boxes conduits fittings etc must be certified and approved for use in the above men tioned locations 3 Minimum thread engagement between all threaded joints must be a maximum of 5 full threads 4 Interconnecting cable conduits and fittings must be grounded to a proper electrical ground Bonding between all conduit connections must be provided and installed by the customer as part of installation 5 The sensors are provided with an integral cable An extension cable must MJK cable part no 690010 6 The cable must be run in accordance with NEC ANSI NFPA 70 CEC pt and or applicable local code require ments 7 This installation guide is under MJK control and modifications are not allowed without consent from the certifying authority Page 2 of 2 Denmark The Netherlands North America Australia mjk com njk com D 2 E x US Shuttle Manual 100316 36 SW 838023 e Shuttle Appendix mk A Tecnical specifications Shuttle Level Transmitter Measuring range 0 75 ft Span From 0 4 to 0 75 ft Power supply 115 230 V AC 10 30 VDC Consumption 2W Temperature 5 to 150 F Input From ultrasonic sensor Accuracy Better than 0 2 Outputs Anal
55. selected the start and stop m m settings cannot be set any closer than 4 in Ls w m if Level Control is selected the start and stop set 3s tings cannot be set any closer than 1 2 in Select the desired function with the arrow keys w i E r Pump control e f u L Continue on the facing page O 1 FA O Note If pump control is selected both relays are set in this menu and relay 2 will not be available for other functions The relays can control both pumping in and pumping out but both relays will have the same function The function is selected automatically when relay 1 is set ac cording to the start and stop levels If the start level is set higher than the stop level both relays will then be configured for pumping in On the other hana if the start level is set lower than the stop level both relays will be configured for pumping in If it is later desired to change the setting simply change the setting for relay 1 after which the start and stop setting for relay 2 will be switched automatically If the relays are configured for pump control they will always be deactivated on system errors after 30 seconds independent of the selected time delay to prevent dry run of the pumps Level control See page 23 System alarm See page 24 c m T I NL US Shuttle Manual 100316 21 SW 838023 lt e66 e60 e66 Bee e66 ace Shuttle Basic settings mk Pump control with relay 1 and 2
56. stipu lated in EN 50081 1 and EN 50082 1 Ex approval of ultrasonic sensors Shuttle ultrasonic sensors are approved for mounting in explosive amospheres Types 200630 31 40 41 FM Class 1 Div 1 Group A G US Shuttle Manual 100316 2 SW 838023 e Shuttle Ultrasonic Level Transmitter and Sensor mk Table of Contents Introduction eeeeetceeeeeeeeeeneneeeeees 5 Basic settings cssesseeeeeeeeees About this manual 5 a ln DEA E Neo e eccccs once 5 ensor and zero point distance Level read OUt viicsiieiccssicaasans sssddntvacsneascs IWUSTAT ONG asidedd 5 A The well is not EMPty c cccceecceeeeee Safety iNStrUCtIONS ee eeeeeeee 6 MA output eee Repairers ae Relay outputs we EXSOQUIDIMEN serina 6 Selection of relay 1 and 2 Product identification ccce eee 6 Pump control with relay 1 and 2 Level control with relay 1 System alarm on relay 1 ceeeeeeeees Mounting 2 2 ceeeeeeeeeeeeeeeeeeenes 7 Selection of relay function for relay 2 25 General ieoi nerea T Level control with relay 2 ccccsceeces 26 Explosion hazardous areasS 7 SYS LST ON relay 2 sirisser a Start of the learning function 28 Mechanical MOUNTING nasses 7 E timi E E csc 28 Level transmitter wel Ultrasonic SENSOF cceeeeeseseseteteteteeees 8 Activating the learning function 29 Electrical MOUNTING cscceseeseeeeseeeeee
57. sult from inlet pipes the pump installa tion a slanted bottom etc Shuttle stores the levels of the false echoes which will m m E practically eliminate the chance of locking on a false echo T i i Shuttle will look for a maximum of 15 echos Select the function with the arrow keys Note Only this selection is available if the learning L r m function settings have been erased earlier or the function has never been activated before Shuttle starts to investigate the tank well for disturbances The investigation is finished when all segments in the bar graph are lit Note According to the number of disturbing elements this process may take several minutes In this example Shuttle has found two false echos the inlet and from the pump intallation and also the correct echo from the bottom of the well tank Select the level closest to the correct level 6 in If none of the echoes are from a true level measu rement but are all false echoes e g a slanted well bottom select nf none founda U za Jc J 00 ft 72a ft W mi Li ee Ea 54 ft 00 ft gt an am gt _ gt _4 gt Shuttle now reverts to normal read out Note If nf was selected as explained above Shuttle will normally indicate system error until a varying echo from a true level surface is detected
58. tained by controlling the strength of the ultrasonic pulse based on the strength of the received echo AP 1 When performing level measurements on foaming surfaces granulate sludge etc the received echo is generally so weak that it would be better to let Shuttle send out the n a ultrasonic pulses with full strength constantly AP 2 m D Also when performing level measurements on surfaces with D I very rapid level changes it can be necessary to moderate the influence of the learning function see also page 28 to prevent Shuttle from locking on false echos AP 3 Select measuring method with arrow keys m m gt Gap If AP 1 is selected the ultrasonic pulse will be controlled in accordance with the strength of the received echo AP 1 should normally be selected for fluid applications If AP 2 is selected Shuttle will transmit with full strength w r constantly T m AP 2 should normally be selected for sludge granulate applications If AP 3 is selected Shuttle will be better to catch rapid level changes AP 3 should normally be selected for measuring in sludge containers grating matter or other aqueous matter Shuttle reverts to normal read out a Z mmn ln wl US Shuttle Manual 100316 50 SW 838023 Shuttle Appendix mA output signal during system error This function determines how the mA output sho
59. tion Enter the access code see page 58 and press Shift C If Shuttle periodically is locked on a false echo even if the learning function has been activated see page 28 it may be necessary to increase the sensitivity of the acoustic image that was stored in Shuttle during the learning process On the contrary under rare occasions it may be necessary to decrease the sensitivity under particular acoustic occa sions where double echos may occur that causes Shuttle to lock oOo Li The actual setting is shown immediately Value in percent Use the arrow keys to select a new value Confirm the new setting Shuttle is ready for a new selection of a password pro tected menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Press Escape if no further password protected menu rm rm selections are needed me lt om E E a or confirm with Enter that the changes should be saved rm rm rm ft whereupon Shuttle revert to normal read out and the next password protected menu can be selected Ls Ls vs Press Escape if the changes should not be saved se US Shuttle Manual 100316 67 SW 838023 o Shutile Appendix mk Changing the access code Oo Enter the access code see page 58 and press Shift D L mm Jm Th
60. u oO System sensor error If echo is still weak after 5 minutes Shuttle enters system error mode and sends an alarm Also relays configured for pump control will be deactivated T 4 me Ont my 7 Temperature error Contack an MJK service representative if a tempera ture error appers zZ mr rm Internal stack error Contack an MJK service representative if an internal stack error appers nm m q US Shuttle Manual 100316 32 SW 838023 Shuttle Fault finding mk EE PROM error Contack an MJK service representative if an EE PROM error appers Power failure If one of the relay outputs is set to NC normally closed an external alarm is im mediately sent out at power failure Trouble shooting table EE T m The display Power supply Wire mounting AC supply DC supply is not lit Shuttle Liquid Measuring indicates surface method system error Shift D Ultrasonic Wire mounting sensor Cable extensions Condition Function Sensor mounting Measuring distance Is min 0 4 in 13 32 in of the insulation removed and firmly mounted Is correct live voltage present between terminals L and N Is the right hand fuse 40 mA 230 VAC 100 mA 115 VAC intact Exchange if necessary Is 10 30 VAC present between terminals 10 and 12 and is the polarity correct Is the left hand fuse 200 mA intact Exchange
61. uld act in case of a system error System errors are most often caused by a weak or missing ultrasonic echo but may also occur by failure of the ultraso nic sensor or failure in Shuttle s internal circuits Select the desired condition with the arrow keys The mA output will be locked on the last Known value when a system error occurs The mA output will give a fixed signal when a system error occurs Select the desired value 0 35 to 20 5 mA of the fixed signal with the arrow keys Los m Ca Shuttle reverts to normal read out 2 a e E T Ih wl US Shuttle Manual 100316 51 SW 838023 aoe e66 a eco a Shuttle Appendix Calibration of the level measurement If the distance of the ultrasonic sensor above the surface is known it will be possible make a calibration of Shuttle s level read out The calibration will only have influence on the level read out not on relay setpoints for pump control alarms etc Note Because of the built in temperature compensation it is important that the ultrasonic sensor has the same temperature as the surrounding air Leave the sensor in the surrounding air for minimum 1 hour T _ re Select the desired correction with the arrow keys z G gt gt If the learning function has been activated Shuttle wi

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