IC600 Reference and operators manual
Contents
1. If you find that the display counts the in the wrong direction up instead of down this parameter may be used Encoder PPR This is the number of Pulses Per Revolution of the encoder Pitch This refers to the pitch of the leadscrew on the machine this can be manipulated if any gearing is used during the installation Default units When the C600 powers up the units specified in this parameter will be used if Default units are set to inches the IC600 will power up in inches regardless of the units at switch off Enable mm cm in 1 64 This option allows the user to enable the units that can be selected with the mode button any units that are NOT enabled will not be seen when mode is used Precision This parameter allows you to select the number of decimal places for the individual units mm cm 1n 1 64 5 the maximum value is 3 decimal places the minimum is O decimal places Enable Dual display This parameter allows the C600 to display two units of measurement the units as selected by Dual unit top line and Dual unit bottom line IC600 MANUAL REV 3 10 Enable pulses This parameter is only used for installation purposes pulses can t be easily used as a unit of measurement you can however use this function to tell you how many pulses per revolution your encoder is if for any reason it is not known Start position The start position can be anywhere throughout the travel of the backgauge If you want to start2. SV l ENC 42V F I Power Supply Supply 97 to 240 v ac DC from supply Encoder Flexible coupling A E Leadscrew IC600 MANUAL REV 3 12 IC600 WIRING The C600 wiring is simple and can be accomplished in a matter of minutes The lead from the IC600 is terminated with an RJ45 connector this plug s into the interconnection unit the DC output from the power supply is then connected to the 12v input and Common terminals respectively The encoder if you are using a British encoder the connections are as follows Enc 12D V exis cussawdes White COMMON niscastccecsoe Black Quad A Brown Quad B Red The screen should NOT be connected to the Common terminal within the interconnection unit DC SUPPLY If the power supply was supplied as part of the IC600 kit the terminations will have been made and tested at the factory Once the C600 is installed and configured it will require an initial datum the default is 100mm set in Advanced Config simply move the backgauge forward to 100mm and press SET the display should now agree with the actual position of the backgauge IC600 MANUAL REV 3 13 SPECIFICATION IC600 DC input Current consumption Max Quadrature speed Max size displayed 2 X 20 OLED display Display resolution Firmware C600 plus keyb increment Power supply if supplied in kit AC input voltage Overload protection DC output Max current Encoder if suppl
3. towards the rear of the machine simply change the start position to a convenient number 1 e 500mm this dimension is used for re datum and is generally left at 100mm Show speed This parameter can be useful for providing a visual indication that the backgauge 1s moving it appears as a bar display on the right hand side of the display Show Max speed The max speed is a permanent bar on the left hand side of the display it should only be used at the time of installation to show the maximum speed achieved by the backgauge If for any reason the bar reaches the top of the display it is recommended that Pulse divide 1s set to yes Pulse divide Pulse divide can be used if the encoder speed to too high and a is appearing on the display when pulse divide is set to yes the max input count speed of the IC600 1s increased by a factor of 4 Save changes If you have edited or changed any parameter and wish to keep the changes you should select YES if you select NO all the changes will be lost IC600 MANUAL REV 3 11 INSTALLATION Installation of the IC600 is very easy and straight forward we do however recommend that you use a reputable company as this will ensure your safety as the end user and also give trouble free operation IC600 Interconnection unit pi ee QUAD A COMMON 12V INPUT a SP ELECTRONIC l QUAD B Current Position a I SCOMMON 112 52mm 1 ENC
4. 1C600 Reference and operators manual The IC600 is a Position display unit s that can be retro fitted to almost any machine as long as a Quadrature encoder can be fitted They are fully programmable and can display Millimetre s Centimetres inches or fractal inches or a combination of units 1 e millimetre s and inches at the same time the display is a high brightness Organic LED display giving an easy to read display from virtually any angle ease a a ao e s S ans a ops s a 3 g gp a a i k gpu gau amm g ou ofe as TS LE E u a Gasa a o a a Be f Ss 88 i i 55 a nas s s 8 amp 8S A tE ry S amp ee oe oe E i 5 e ee oe ie u os o CO o al oon ee n asn ma a 5 a a i i e a oe on cos E IC600 in mm mode IC600 in Dual mode Screens shown are above are not actual size IC600 MANUAL REV 3 1 Contents Contents A quick tour of the IC600 Display Keypad Operation Power up and self test Configuration Simple Simple screen s Advanced Modifying parameters Set or correct Datum position Parameter explanation s Installation C600 wiring Specifications Setup information Trouble shooting Manufacturers information IC600 MANUAL REV 3 CONN O 10 11 12 13 14 15 16 17 18 A quick tour of the IC600 The C600 Display The C600 display is a 2 line by 20 character LCD Display this enables us to display both numbers and text which makes installation and ope
5. ckwise turning the encoder will either increment or decrement the selected parameter To accept and enter a value the SET button is used each time the SET button is pressed the current on screen value is accepted and the C600 moves onto the next parameter IC600 MANUAL REV 3 How to SET or Correct Datum Once the IC600 has been installed the datum should be set the easiest way is to move the backgauge to 100mm as displayed on the IC600 make a cut and measure the piece if it is measured at 100mm no action is required however if it is for example 103mm you have an error of 3mm simply move the backgauge to 97mm displayed and press MODE twice followed by pressing SET twice Summary Move to 100mm on display Cut a piece of material amp measure it If it s NOT 100mm calculate error Move the backgauge by error using current position display Press MODE twice Press SET twice Add or Subtract If your material measured 1s larger than the displayed position move forward by error if the material measured is smaller than the position displayed move backwards by error Material cut and measured at 107 5 current position displayed 100 move to 92 5 and press MODE twice followed by SET twice Material cut and measured at 92 current position displayed 100 move to 108 and press MODE twice followed by SET twice IC600 MANUAL REV 3 9 PARAMETER EXPLANATION S Reverse encoder
6. g by connecting the braid it will Earth reference the C600 17 This product has been designed and manufactured to the highest standards by SP Electronics Tarleton for information on other products and services please contact the sales and support office on Tel 0870 321 5116 Fax 0870 3215118 Email support sp electronics co uk If you have any technical queries about this product please contact the technical support office on Tel 0870 321 5117 Fax 0870 3215119 Email technical sp electronics co uk SP Electronics Tarleton cannot be held liable for any damage loss or injuries as a result of improper or incorrect use of our equipment Nor can we be held liable for any damage loss or injury as a result of poor or improper installation carried out by any third party If you have any reservations you should contact us in writing stating the nature of your concern this will enable us to look into it more deeply Every effort has been made to ensure correct operation of this equipment if you as a customer find anything that you consider to be incorrect please advise us we can then endeavour to correct it Due to ongoing development we reserve the right to change specification without prior notice Warranty is on a return to us basis unless otherwise agreed in writing our policy is to return goods within 3 working days or sooner SP Electronics does not accept any liability for loss of production or output in the unlikely event
7. he supply to PSU is present And stable between 97v and 230v AC Check the PSU it could be shutting down on over current or under voltage on the mains side or due to excessive noise on the supply Look at the routing of cables are they running parallel with noisy power cables Check any suppression on contactors and solenoids as they may have failed Check that the machine is actually earthed The 100 indicates that the first switch 1s stuck the 010 for the second switch and 001 for third switch first switch being units If the error is consistent check the PPR and Pitch in setup and adjust to correct If the error is not consistent check for loose or slipping couplings also check for loose wires in the interconnection unit a poor supply can also cause this problem 16 IC600 won t display Required UNITS C600 has a on the right Hand side of display C600 won t go into prog mode Advanced or simple IC600 Random resets IC600 MANUAL REV 3 Check the advanced setup to see if the units are enabled This advises the user that the count rate is almost at it s maximum rate and may require gearing down of the encoder or the use of Pulse divide in the advanced menu To access Advanced or simple Config the correct buttons must be pressed held while the display shows FIRMWARE screen See Page 5 and Page 6 Check if the braid on the encoder has been Connected to common if so remove it the IC600 PSU is floatin
8. ied in kit Voltage PPR Shaft Body Output NOTE 10 18 V 90 mA with Encoder gt 65 kHz gt 14800 mm gt 8450 Inches 5 mm characters 0 01 mm Ver 3 01 97 230 V Pulsing mode auto recovery 12 Volts 5 1 2 A 5 24 V DC 360 10 mm Dia 58mm standard Push pull Max speed equates to 5 m s with a 10mm pitch leadscrew Display resolution may vary depending upon pitch and gearing IC600 MANUAL REV 3 14 SETUP INFORMATION The setup information given should only be used in the unlikely event that the setup held within the IC600 becomes corrupt This sheet should be completed at the time of installation by the Engineer or installer ADVANCED CONFIG Parameter Your Settings Reverse encoder e Encoder PPR i Pitch oo Default units Lr Enable mm es Precision mm decimal places Lo Enable cm ee Precision cm ee Enable inches a Precision IN Li Enable Fractal inches Le Precision fractal Le Enable dual displa Ls Enable pulses Ls Dual unit top line aaa Dual unit bottom line LO E EE a Metric start position Imperial start position Show speed bar Show max speed Pulse divide IC600 MANUAL REV 3 TROUBLE SHOOTING IC600 dead IC600 beeps and resets for no reason C600 displays keystuck 100 or 010 or OO1 IC600 Inaccurate IC600 MANUAL REV 3 Check that you have 12 volts at the interconnection unit V and Common Check all leads for damage Check that t
9. of equipment failure IC600 MANUAL REV 3 18
10. page shows all the screen s used within the Simple configuration from entry into Simple configuration to saving and exiting the routines to change any value simply turn the encoder until the required value is displayed OR using the UNIT amp MODE buttons to increment or decrement until the required value is displayed then press SET to store the value and step onto the next parameter IC600 MANUAL REV 3 2 ADVANCED CONFIGURATION The ADVANCED CONFIGURATION is be accessed by pressing and holding the UNIT and MODE buttons from the Firmware screen Parameter Reverse encoder Encoder PPR Pitch Default units Enable mm Precision mm decimal places Enable cm Precision cm Enable inches Precision IN Enable Fractal inches Precision fractal Enable dual display Enable pulses Dual unit top line Dual unit bottom line Metric start position Imperial start position Show speed bar Show max speed Pulse divide Save changes IC600 MANUAL REV 3 Options Yes No 1 to 1000 1 to 100 mm Yes No 0 1 2 Yes No 0 1 2 3 Yes No 0 1 2 3 Yes No 1 4 to 1 64 Yes No Yes No mm cm in mm cm in to 500 lto 36 Yes No Yes No Yes No Yes No MODIFYING PARAMETERS To change the value of any parameter within SIMPLE or ADVANCED configuration modes the UNIT or MODE buttons can be pressed to increment or decrement the displayed value OR The encoder can be turned either clockwise or Anti clo
11. ration of the IC600 both quick and easy The C600 Keypad The C600 keypad has been kept to a minimum to ease learning this enables the operator to feel at ease with the unit very quickly The keypad consists of just 3 buttons This button allows the operator to change the measuring unit in use 1 e MM CM IN This button is used ENTER values during installation and when correcting or setting the datum This button allows a change in the number of decimal places displayed it also allows the operator to re calibrate the C600 if required IC600 MANUAL REV 3 3 OPERATION After power up the C600 will self test to confirm that all the parameters are correct and display OK This is followed by the Suppliers logo screen The IC600 PLUS will display the current position this is the position that was stored at power off and will be correct assuming the gauge has not moved whilst the unit was switched off IC600 MANUAL REV 3 CONFIGURATION There are 2 configuration menu s used to setup the C600 Simple and Advanced 1 SIMPLE CONFIGURATION The SIMPLE CONFIGURATION mode is accessed by pressing and holding the SET button from the Firmware screen until SIMPLE CONFIG is displayed SIMPLE CONFIGURATION Parameter Options Default Reverse encoder Yes No Encoder PPR 1 1000 Pitch 1 100 Default units mm cm in Save changes Yes No IC600 MANUAL REV 3 SIMPLE CONFIGURATION SCREENS This
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