Air Compressor Owners Manual
Contents
1. Wrong grade of oil used NOTE CERTAIN PROBLEMS MAY REQUIRE PROFESSIONAL ATTENTION CONTACT PLACE OF PURCHASE FOR ADVICE 102. ACJ24 ACJ25 ACIJS0 Direct Drive Compressor Operating Manual Index Important Safety Instructions Electrical Safety Use of Extension Cords General Safety Rules Assembly amp Operating Instructions Automatic On Off Switch Overload Protection Reset Procedure Pressure Regulator Pressure Gauges Safety Valve Shutting Down Your Compressor Environmental Responsibilities Maintenance The Compressor amp Its Components Trouble Shooting l Important Safety Instructions 10 When using this product basic safety precautions should always be followed including 9 DO NOT OPERATE A COMPRESSOR WHEN UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read all instructions prior to using the product To reduce the risk of injury close supervision is necessary when the compressor 1s 1n use near children or infirm persons Know how to stop the compressor and be able to reduce the pressure immediately Be completely familiar with all the controls Do not wear loose clothing or jewelry as this could present a hazard Do not reach over machines with moving parts when in operation Maintain proper balance and footing at all times Do not use the compressor if the power cord shows any signs of damage or wear Repair or replace the damaged cord before use Do not yank on the cord to disconnect it from the power point 10 Keep the cord away from heat sources oil and sharp ridges 11 NEVER move the unit by pulling on the
3. air hose Use the handle provided at the front and on the rear of the tank 12 Keep the work area clean and tidy 13 Keep the work area well lit 14 Keep the work area well ventilated Electrical Safety This product should only ever be connected to a properly manufactured fitted and earthed power outlet Use of Extension Cords Use of an extension cord with this product is NOT RECOMMENDED Warning To reduce the risk of electrocution Keep all connections dry and off the ground Do not touch the plug with wet hands 2 General Safety Rules 1 Always wear_ear and eye protection when you use this product or are in the vicinity of the product when it is use 2 Do not use the compressor in areas near combustible materials combustible fumes or dust 3 Always use a respirator or mask when spray painting or whenever there is a possibility vapors may be inhaled Read all instructions provided with the mask to ensure it provides adequate protection against inhaling harmful vapors 4 DO NOT ALLOW CHILDREN TO OPERATE THE COMPRESSOR AT ANY TIME 5 DO NOT MAKE ANY MODIFICATIONS TO THE UNIT OR ANY OF ITS COMPONENTS 6 UNITS WITH BROKEN OR MISSING PARTS OR WITHOUT THE PROTECTIVE HOUSING OR COVERS SHOULD NEVER BE OPERATED 7 Do not leave the compressor unattended while the pressure switch is in the T On position 8 Do not add or change oil while the compressor 1s 1n operation 9 Use only the supplied or recommende
4. d lubricating oil for the compressor 10 This compressor is fitted with an automatic On Off switch When the switch is in the on position the compressor may start operating at any time when the pressure in the tank falls below the preset level of the pressure switch 11 Disconnect all tools fittings etc and drain tank of remaining air if leaving unattended for prolonged periods of time 12 To reduce the risk of fire or explosion never spray flammable liquids in a confined area 13 Never directly inhale the compressed air produced by a compressor 14 Do not use the air from the compressor for charging breathing scuba tanks 15 Do not use welding equipment in close proximity to the compressor Do not weld anything to the air tank of the compressor this could dangerously weaken the tank and will void the warranty 16 To avoid the risk of burns and injury from moving parts do not operate the compressor with the safety shield removed Allow hot parts to cool before handling or servicing 17 Before transporting the compressor make sure that the pressurised air is bled from the tank and that the compressor is firmly secured 18 Protect the air hose and cord set from damage Inspect for weak or worn spots regularly and replace if necessary 19 Never apply the outlet air of this compressor directly on to any part of a person s body Do not attempt to block the air outlet with your finger or any part of your body 20 The tool
5. er cord 9 Make sure the pressure switch is in the On or Off position 10 Plug the unit into a properly fitted and earthed power outlet 11 Attach the desired tool to the end of the air hose 12 Turn the switch to the T or On position 5 Automatic On Off The compressor 1s equipped with an automatic On Off pressure switch The compressor will only run when the switch is in the T or On position Once the tank has reached the maximum preset pressure the pump will automatically shut off The pump will automatically turn back on once the pressure in the tank drops below the minimum preset pressure The maximum and minimum pressures are set at the factory Any attempt by the operator to change them will void the warranty of the product Overload Protection This compressor is equipped with overload protection In the event of a motor overload the compressor will cease to operate Possible Causes of Motor Overload are as follows 1 Inadequate power supply 2 Use of extension leads 3 Overheating 4 Lack of lubricating oil If such a shut down occurs the Reset Procedure as detailed below should be followed Reset Procedure This compressor has a thermal cut off switch If the compressor cuts out in anything other than its normal duty cycle you must 1 Disconnect compressor from power source 2 Leave the unit to cool down for 30 60 minutes 3 Restart the compressor as per normal P
6. must be used only for its prescribed purpose Any use other than those mentioned 1n this Manual will be considered a case of misuse The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse 21 The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting from such changes Warning In the event that an air line is cut or broken the air supply must be turned off at the compressor Assembly amp Operating Instructions 1 Remove all parts from the carton and layout in a clear level and dust free space 2 Attach wheels and axle assemblies using bolts washers and nuts supplied Wheel Assembly 3 Handle welded to tank Handle Assembly 4 Attach rubber feet with hardware supplied Rubber Foot Assembly 5 Attach air filter supplied as shown to air inlet on the side of the pump No Aiur Filter Fitted Air Filter Air Filter Fitted 4 6 Ensure oil is added from the bottle supplied until the marker in the sight glass is level with the red indicator line Sight Glass Empty Sight Glass Overfull Sight Glass Correct Sight Glass 7 When the correct amount of oil has been added screw the BREATHER PLUG SUPPLIED back into position as shown below DO NOT OVERTIGHTEN Correct Positioning of Breather Plug 8 Before connecting the compressor to the power outlet check for broken components and any damage to the pow
7. p As OO P gt NA 1 S B Poata aa da dalata a Lydd id didi NY BY SPEAR amp JACKSON Air Outlet Tap Tool Pressure Gauge Tank Pressure Gauge Trouble Shooting Trouble Possible Cause Possible Remedy Not connected to power Ghaciceonnecion supply Compressor will not start Tank full of air MO OP WI ESANEAN a drops below preset minimum On Off Switch in Off position Set switch to On position Trouble Possible Cause Possible Remedy Power fault or supply voltage Oion Check the power supply Motor will not run running too Power cord too long or too Do Not Use Extension Leads slow or becoming excessively thin hot Lack of Lubricating oil Check oil level and adjust as necessar Compressor running Reduce air consumption and allow constantly without break compressor to cool Trouble Possible Cause Possible Remedy Excessive vibration or noise Wheel or mounting feet loose Tighten component Trouble Possible Cause Possible Remedy Dirty air filter cartridge Clean air filter Inability to retain required operating pressure Return to point of purchase for Air leaking assessment Air consumption beyond units ability to supply Reduce air consumption Trouble Possible Cause Possible Remedy Oil consumption too high Oil level too high Maintain the oil at the correct level Oil filler hole blocked Check and clean Use only the recommended lubricating oil
8. ressure Regulator This compressor is fitted with an Air Pressure Regulator It allows regulation of the output air pressure Some air tools require a higher operating pressure than others Please refer to the air pressure requirements of your tools for the proper settings for the regulator To increase alr pressure turn knob clockwise A To decrease air pressure turn knob anti clockwise NOTE If you do not allow the air to discharge whilst you are setting the regulator the pressure as indicated on the regulated outlet gauge will be incorrect This gauge ONLY indicates the correct pressure while air is being discharged from the outlet Pressure Gauges The Tank Pressure Gauge supplies the reading of the air pressure inside the tank Tank pressure gauge Regulated pressure gauge Safety Valve The compressor is equipped with a safety valve that will engage when the pressure in the tank exceeds the maximum pressure setting DO NOT REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE 7 Shutting Down Your Compressor When you have finished using your compressor follow these steps 1 2 3 4 5 6 7 8 Close the air outlet taps Switch off the compressor Disconnect tools and or accessories from the air hose Disconnect the air hose Locate the drain valve on the underside of the tank Open the drain valve to release remaining pressurised air from within the tank Moisture build up in the tank is normal
9. with air compressors so a small amount of water may come out while draining Draining the tank is vital for the longevity and safety of your air compressor Disconnect unit from power outlet power point Close the valve and store the compressor in a cool dry place Environmental Responsibilities Please recycle unwanted materials instead of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way 1 Maintenance The tank will require accumulated moisture to be drained from it on a regular basis It is recommended that the tank be drained of moisture after every five hours of use The drain valve is located on the underside of the tank Drain Valve on underside of Tank Check oil level before use Wash air filter insert in a mild soapy solution after 50 hours use Operation in extreme conditions e g dust paint residue etc may require more frequent cleaning Check handle is attached properly Check tires are inflated correctly Check power cord for signs of wear and tear before each use Never use caustic agents to clean plastic parts Check air filter is free and clean of large objects Remove dust and dirt regularly Wipe down compressor with a damp rag Do not use alcohol petrol or other cleaning agent Oil Inlet The Compressor amp Its Components On Off Switch N 2 i Re W
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