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1. Remote closed loop PI feedback control with Local Analog speed input Remote closed loop PI feedback control with Local Preset speed 1 Remote closed loop PI feedback control with Local Preset speed 1 and motor thermistor trip NOTE By default the PI reference is set for a digital reference level set in P 45 When using an Analog reference set P 44 1 analog and connect reference signal to analog input 1 T6 The default settings for proportional gain P 41 integral gain P 42 and feedback mode P 43 are suitable for most HVAC and pumping applications The analog reference used for PI controller can also be used as the local speed reference when P15 1 7 5 Motor Thermistor Connection The motor thermistor should be connected between terminals 1 and 4 as shown A setting of P 15 where Digital Input 3 is programmed for External Trip must be used The current flow through the thermistor is automatically controlled to prevent a failure 1 24 Volt 4 External Trip Trip Run i www invertekdrives com 24 8 1 Introduction Optidrive ODE 2 User Guide Revision 3 20 8 Modbus RTU Communications The Optidrive E2 can be connected to a Modbus RTU network via the RJ45 connector on the front of the drive 8 2 8 3 8 4 Modbus RTU Specification Protocol Modbus RTU Error check CRC Baud rate 9600bps 19200bps 38400bps 57600
2. TG 2 Run Enable Run Enable Run Enable ae ae For Rev Analog Preset Preset Speeds 1 4 Select o 3 HI la Analog Preset Loo _1 4 Preset1 Preset2 6 10 Volts 5 10 Volts k 6 Reference lt 6 Reference 9 S 6 Preset Max LT 0 Volts 7 0 Volts Analog speed input with 1 preset speed and fwd rev switch Analog speed input with 2 preset speeds 4 preset speeds and max speed select switch Effectively giving 5 preset speeds www invertekdrives com 22 Optidrive ODE 2 User Guide Revision 3 20 Terminal Mode P 12 0 P 15 4 Terminal Mode P 12 0 P 15 3 Terminal Mode P 12 0 P 15 11 N 1 24 Volt 1 24 Volt 24 Volt o o 2 Run Enable Lo 0 12 Run Enable Run Forward Local R t AG Traer AHO eae D se 2 i G External Trip 1 re KHA Run Reverse 5 10 Volts Volts 5 10 Volts 8 10 Volts Current E H 6 lt H 6 Local Hand Reference P 47 Fe nel ro Reference 0 Volts C 0 Volts O 0 Volts Analog speed input with 1 preset speed and motor thermistor trip Local or remote analog speeds
3. Optional Brake Resistor Shielded Motor Cable Ialm m u n ue gt Relay Output Control Connections me 24 Volt 100mA User Output Digital Input 1 Drive Run Stop Digital Input 2 Forward Reverse Digital Input 3 Analog Preset Speed 10 Volt Output Analog Input 1 0 Volt Analog Output 0 10 Volts 0 Volt Relay Output Drive Healthy Closed 14 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 4 9 Using the REV 0 FWD Selector Switch Switched Version Only By adjusting the parameter settings the Optidrive can be configured for multiple applications and not just for Forward or Reverse This could typically be for Hand Off Auto applications also known and Local Remote for HVAC and pumping industries OFF OFF OFF REV IQ REV IQ REV IQ Fwo Switch Position Parameters Wine Notes P 12 P 15 Factory Default Configuration Run Reverse STOP Run Forward 0 0 Run Forward or Reverse with speed controlled from the Local POT STOP STOP R n tbrwaid 0 5 7 Run forward with speed controlled form the local POT Run Reverse disabled Run Forward with speed controlled from the Local POT P t Speed 1 STOP Run F d 0 1 reset SPE green Preset Speed 1 provides a Jog Speed set in P 20 Run Reverse STOP R n Fonwar 0 6 8 Run Forward or Reverse with speed controlled from the Local POT Run in H
4. 0 Oo ngs 2 General Information and Ratings Optidrive ODE 2 User Guide Revision 3 20 This chapter contains information about the Optidrive E2 including how to identify the drive 2 1 Identifying the Drive by Model Number Each drive can be identified by its model number as shown in the table below The model number is on the shipping label and the drive nameplate The model number includes the drive and any options ODE 2 2 037 1 K B 1 2 Product Family IP Rating 2 1P20 Generation X IP66 Non Switched Y IP66 Switched Dynamic Brake 1 Not Fitted Transistor 4 Internal Transistor Frame Size Filter Type 0 No Filter A Internal 400V EMC Filter B Internal 230V EMC Filter Input Voltage 1 110 115 Power Type K kW 2 200 240 H HP 4 380 480 Power Rating No Of Input Phases 2 2 Drive Model Numbers 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler kW Model Number HP Model Number Frame kW HP Output Current A i With Filter Without Filter With Filter Without Filter Size N A N A N A ODE 2 11005 1H01 0 5 2 3 1 N A N A N A ODE 2 11010 1H01 1 4 3 1 N A N A N A ODE 2 21015 1H04 1 5 5 8 2 200 240V 10 1 Phase Input kW Model Number HP Model Number Frame kw HP Output Curren
5. Power Terminals 1 Nm 8 85 Ib in 3 5 Guidelines for Enclosure Mounting IP20 Units IP20 drives are suitable for use in pollution degree 1 environments according to IEC 664 1 For pollution degree 2 or higher environments drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree 1 environment around the drive Enclosures should be made from a thermally conductive material Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive Where ventilated enclosures are used there should be venting above the drive and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive In any environments where the conditions require it the enclosure must be designed to protect the Optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemical content environments should use a suitably sealed non vented enclosure The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink Invertek Drives recommend the following minimum sizes for drives mounted in non ventilated metallic enclosures www invertekdrives com 9 ET
6. 1 5 ODE 2 24020 3HA4 ODE 2 24020 3H04 2 4 1 2 ODE 2 24220 3KA4 ODE 2 24220 3K04 2 2 ODE 2 24030 3HA4 ODE 2 24030 3H04tt 3 5 8 2 ODE 2 24400 3KA4 ODE 2 24400 3K04 4 ODE 2 24050 3HA4 ODE 2 24050 3H04tt 5 9 5 2 ODE 2 34055 3KA4 ODE 2 34055 3K04 5 5 ODE 2 34075 3HA4 ODE 2 34075 3HO4 75 14 3 ODE 2 34075 3KA4 ODE 2 34075 3K04 75 ODE 2 34100 3HA4 ODE 2 34100 3HO4 10 18 3 ODE 2 34110 3KA421 ODE 2 34110 3K0421 11 ODE 2 34150 3HA421 ODE 2 34150 3H0421 15 24 3 Replace the on the end of the part number with the relevant IP code designation shown in figure 1 1 11kW 15HP drives are available in IP20 enclosures only 2 Model not UL Approved www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 3 Mechanical Installation 3 1 3 2 3 3 General The Optidrive should be mounted in a vertical position only on a flat flame resistant vibration free mounting using the integral mounting holes or DIN Rail clip Frame Sizes 1 and 2 only The Optidrive must be installed in a pollution degree 1 or 2 environment only Do not mount flammable material close to the Optidrive Ensure that the minimum cooling air gaps as detailed in section 3 5 and 3 7 are left clear Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 9 1 Provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling r
7. Closed Preset speed 1 Open Trip Closed Run nae aa yp d similar to digital input 3 3 Open Stop disable O Mast d ref Ext I trip input Master Speed Ref start and F T pen Stop disable pen Master speed re xternal trip input p G Closed Run enable Closed Analog input Open Trip Closed Run Anal g input reference stop controlled via RS485 Keypad Speed Ref drive 71 Open Stop disable Open Master speed ref External trip input No effect auto runs if digital input 1 00 Closed Run enable Closed keypad speed ref Open Trip Closed Run closed depending on P 31 an setting OD f mo og 2 c lt Partner 7 4 User PI Control Mode P 12 5 or 6 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Analog Input 1 can provide 0 2 Open Stop disable Open PI control s i k 9 12 Closed Run enable Closed Preset speed 1 PI feedback analog input Analog input 1 an adjustable PI setpoint by setting P 44 1 i Analog Input 1 can provide 1 Open Stop disable Open PI control PI feedback analog input Analog input 1 an adjustable PI setpoint by Closed Run enable Closed Analog input 1 3 setting P 44 1 Connect external motor Open Stop disable Open Pl control External trip input 1 Sr Closed Run enable Closed Preset speed 1 Open Trip Closed Run Pl fegdbackanal g input thermistor RS type Sr similar t
8. Invertek User Guide Drives com OPTIDRIVE IP20 amp IP66 NEMA 4X AC Variable Speed Drive 0 37 11kW 0 5 15HP 110 480V OPTIDRIVE E Easy Start Up Guide AC Supply Voltage 50 60 Hz Fuses or MCB Supply Voltage 110 115 200 240 400 480 VAC 10 1 or 3 Phase Check the drive rating information on page 26 Fuses or MCB Fuse Ratings given on page 26 Recommended cable sizes shown on page 26 Mechanical Mounting Information can be found on page 10 Control Terminals Based on the factory default out of box settings Connect a Start Stop switch between terminals 1 amp 2 Close the switch to Start Enable the drive Open the switch to Stop Disable the drive Connect a potentiometer 5kQ minimum between terminals 5 6 and 7 as shown below to vary the speed from minimum 0Hz to maximum 50 60 Hz D Motor Cable Information Check the rating information on page 26 for sizing information For EMC compliance use a shielded type cable Motor Connections Check for Star or Delta connection according to the motor nameplate and voltage rating See page 13 Motor Nameplate Details IP66 NEMA 4X OPTIDRIVE Control Terminals Based on the factory default out of box settings Connect a Start Stop switch Easy Start Up Guide Mechanical Mounting Information can be found on page 10 between terminals 1 amp 2 C
9. degree 1 environment e For IP66 Nema 4X units installation in a pollution degree 2 environment is permissible e ULListed ring terminals lugs must be used for all bus bar and grounding connections Input Power Supply Requirements Supply Voltage 200 240 RMS Volts for 230 Volt rated units 10 variation allowed 240 Volt RMS Maximum 380 480 Volts for 400 Volt rated units 10 variation allowed Maximum 500 Volts RMS Imbalance Maximum 3 voltage variation between phase phase voltages allowed All Optidrive E2 units have phase imbalance monitoring A phase imbalance of gt 3 will result in the drive tripping For input supplies which have supply imbalance greater than 3 typically the Indian sub continent amp parts of Asia Pacific including China Invertek Drives recommends the installation of input line reactors Frequency 50 60Hz 5 Variation Short Circuit Capacity Voltage Rating Min kW HP Max kW HP Maximum supply short circuit current 115V 0 37 0 5 1 1 1 5 5kA rms AC 230V 0 37 0 5 4 5 5kA rms AC 400 460V 0 75 1 11 15 5kA rms AC All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Motor Cable 75 C Copper must be used Fusing UL Class T Fuses must be used Incoming po
10. frequency P 09 in seconds P 04 Deceleration Ramp Time 0 00 600 0 5 0 s Deceleration ramp time from base frequency P 09 to standstill in seconds When set to 0 00 the value of P 24 is used P 05 Stopping Mode 0 2 0 0 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P 04 If the mains supply is lost the drive will try to continue running by reducing the speed of the load and using the load as a generator 1 Coast to Stop When the enable signal is removed or if the mains supply is lost the motor will coast freewheel to stop 2 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P 04 If the mains supply is lost the drive will ramp to stop using the P 24 decel ramp with dynamic brake control P 06 Energy Optimiser 0 1 0 0 Disabled 1 Enabled When enabled the Energy Optimiser attempts to reduce the overall energy consumed by the drive and motor when operating at constant speeds and light loads The output voltage applied to the motor is reduced The Energy Optimiser is intended for applications where the drive may operate for some periods of time with constant speed and light motor load whether constant or variable torque P 07 Motor Rated Voltage 0 250 500 230 400 V This parameter should be set to the rated nameplate voltage of the motor Volts P 08 Motor Rated Current Drive Rating Dependent A This pa
11. is free and that no jams blockages damage to the motor or other mechanical faults exist Brake channel over current Check the cabling to the brake resistor and the brake resistor for short circuits or damage D b 0x01 excessive current in the Ensure the resistance of the brake resistor is equal to or greater than the minimum value brake resistor for the relevant drive shown in the table in section 9 2 Brake resistor thermal Only occurs if P 34 1 The internal software protection for the brake resistor has overload The drive has activated to prevent damage to the brake resistor tripped to prevent damage If an Invertek standard braking resistor is being used P 34 MUST be 1 to the brake resistor Increase the deceleration time P 04 or 2 4 deceleration time P 24 Reduce the load OL br 0x02 inertia For Other Brake Resistors Ensure the resistance of the brake resistor is equal to or greater than the minimum value for the relevant drive shown in the table in section 9 2 Use an external thermal protection device for the brake resistor In this case P 34 may be set to 2 Hardware Over Current Check the wiring to motor and the motor for phase to phase and phase to earth short circuits Disconnect the motor and motor cable and retest If the drive trips with no motor P5 ErP 2 connected it must be replaced and the system fully checked and retested before a replacement unit is installed Over voltage on DC bus Check the supply voltage is within the allow
12. speed display 8 To stop the motor either turn the potentiometer back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable switch is opened the drive will decelerate to stop at which time the display will show Sk nP If the potentiometer is turned to zero with the enable disable closed the display will show H 1 0 0 0Hz if left like this for 20 seconds the drive will go into standby mode display shows Sk ndh waiting for a speed reference signal 5 3 Keypad Control To allow the Optidrive to be controlled from the keypad in a forward direction only set P 12 1 Connect the drive and motor according to the connection diagram shown at the beginning of this User Guide 2 Enable the drive by closing the switch between control terminals 1 amp 2 The display will show StaP 3 Press the key The display shows H O D 4 Press Z to increase speed 5 The drive will run forward increasing speed until is released The rate of acceleration is controlled by the setting of P 03 check this before Se 6 Press V to decrease speed The drive will decrease speed until V is released The rate of deceleration is limited by the setting in P 04 Press the key The drive will decelerate to rest at the rate set in P 04 The display will finally show St ar at which point the drive is disabled 9 To preset a target speed prior to enable press the W key whilst the drive is stopped The display will show
13. the drive control cables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety of Machinery In particular the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 1 The level of integrity offered by the Optidrive control input functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed The driven motor can start at power up if the enable input signal is present The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it Never carry out any work on the Drive Motor or Motor cable whilst the input power is still applied The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up Do not activate the automatic fault reset functi
14. the target speed use the A amp V keys to adjust as required then press the vw key to return the display to Skor 10 Pressing the key will start the drive accelerating to the target speed To allow the Optidrive to be controlled from the keypad in a forward and reverse direction set P 12 2 11 Operation is the same as when P 12 1 for start stop and changing speed 12 Press the key The display changes to H 0 0 13 Press to increase speed 14 The drive will run forward increasing speed until A is released Acceleration is limited by the setting in P 03 The maximum speed is the speed set in P 01 15 To reverse the direction of rotation of the motor press the D key again 16 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 6 Parameters 6 1 Standard Parameters Par Description Minimum Maximum Default Units P 01 Maximum Frequency Speed Limit P 02 500 0 50 0 60 0 Hz Rpm Maximum output frequency or motor speed limit Hz or rpm If P 10 gt 0 the value entered displayed is in Rom P 02 Minimum Frequency Speed Limit 0 0 P 01 0 0 Hz Rpm Minimum speed limit Hz or rpm If P 10 gt 0 the value entered displayed is in Rom P 03 Acceleration Ramp Time 0 00 600 0 5 0 s Acceleration ramp time from 0 0 to base
15. which can be selected by digital inputs dependent on the setting of P 15 or selected Automatically in the case of a mains power loss if P 05 2 When set to 0 00 the drive will coast to stop P 25 Analog Output Function Select 0 9 8 Digital Output Mode Logic 1 24V DC 0 Drive Enabled Running Logic 1 when the Optidrive is enabled Running 1 Drive Healthy Logic 1 When no Fault condition exists on the drive 2 At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency 3 Drive Tripped Logic 1 when the drive is in a fault condition 4 Output Frequency gt Limit Logic 1 when the output frequency exceeds the adjustable limit set in P 19 5 Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit set in P 19 6 Output Frequency lt Limit Logic 1 when the output frequency is below the adjustable limit set in P 19 7 Output Current lt Limit Logic 1 when the motor current is below the adjustable limit set in P 19 Analog Output Mode 8 Output Frequency Motor Speed 0 to P 01 resolution 0 1Hz 9 Output Motor Current 0 to 200 of P 08 resolution 0 1A P 26 Skip frequency hysteresis band 0 0 P 01 0 0 Hz Rpm P 27 Skip Frequency 0 0 P 01 0 0 Hz Rpm The Skip Frequency function is used to avoid the Optidrive operating at a certain output frequency for example at a frequency which causes mechanical resonance in a particular machine Parameter P 27 de
16. will automatically start if Digital Input 1 is closed Auto Ito AUko 5 Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The drive must be powered down to reset the counter The numbers of restart attempts are counted and if the drive fails to start on the final attempt the drive will fault with and will require the user to manually reset the fault P 31 Keypad Modbus Mode Restart Function 0 3 1 This parameter is active only when operating in Keypad Control Mode P 12 1 or 2 or Modbus Mode P 12 3 or 4 When settings 0 or 1 are used the Keypad Start and Stop keys are active and control terminals 1 and 2 must be linked together Settings 2 and 3 allow the drive to be started from the control terminals directly and the keypad Start and Stop keys are ignored Settings 0 and 2 The drive will always start at the Minimum Frequency Speed P 02 Settings 1 and 3 The drive will always start at the last operating Frequency Speed 0 Minimum Speed Keypad Start 1 Previous Speed Keypad Start 2 Minimum Speed Terminal Enable 3 Previous Speed Terminal Enable P 32 DC Injection Time On Stop 0 0 25 0 0 0 s Defines the time for which a DC current is injected into the motor once the output frequency reaches 0 0Hz The voltage level is the same as the boost level set in P 11 P 33 Spin Start S2 amp S3 Only DC Injection Time On Start S1 Only 0 1 0 Frame Size 2 and 3 Drives only
17. 2 analog inputs Push button fwd rev stop with fast stop using 279 deceleration ramp gt gt ie ga o Ss a x ga 2 5 gej c et fe e ga s o i e n 7 2 Keypad Mode P 12 1 or 2 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 0 5 Open Stop disable Closed remote UP push Closed remote DOWN Open Forward 8 12 Closed Run enable button push button 24V Reverse Open Stop disable Speed reference PI 1 No effect No effect No effect Closed Run enable O EEE GENE DENE Controller Output 2 Open Stop disable Closed remote UP push Closed remote DOWN Open Keypad speed ref Closed Run enable button push button 24V Preset speed 1 1 Open Stop disable Closed remote UP push External trip input Closed remote DOWN Connect extemal motor 3 h thermistor PTC type or Closed Run enable button Open Trip Closed Run push button er a similar to digital input 3 Open Stop disable Closed remote UP push Open Keypad speed ref 4 Anal t1 Closed Run enable button Closed Analog input 1 mene npu 69 Open Stop disable Open Forward run External trip input Open Keypad speed ref rn ie Closed Run enable Closed Reverse run Open Trip Closed Run 24V Preset speed 1 a ae E similar to digital input 3 7 Open Forward Stop Open Reverse Stop External trip input Ope
18. 3 1 5 14 50 N A 1 0 75 1 4 5 6 6 1 5 14 4 3 1 5 14 50 N A 1 1 5 2 7 3 10 10 1 5 14 7 1 5 14 50 N A 2 1 5 2 7 3 10 10 1 5 14 7 1 5 14 100 100 2 2 2 3 11 0 16 15 2 5 12 10 5 1 5 14 100 50 3 4 5 18 8 20 20 4 10 18 2 5 10 100 50 380 480 Volt 10 3 Phase Input 3 Phase Output Frame kw HP Nominal Fuse Supply Nominal Motor Maximum Recommended Size 400V 460V Input Or Cable Output Cable Motor Brake Current MCB Type B Size Current Size Cable Resistance Non UL A mm AWG kcmil mm AWG kcmil Length Q UL 1 0 75 1 2 4 6 6 1 5 14 2 2 1 5 14 25 1 1 5 2 5 1 6 10 1 5 14 4 1 1 5 14 25 2 1 5 2 5 1 6 10 1 5 14 4 1 1 5 14 50 200 2 2 2 3 7 5 10 10 1 5 14 5 8 1 5 14 50 200 2 4 5 11 2 16 15 2 5 12 9 5 1 5 14 50 100 3 5 5 7 5 19 0 20 20 4 10 14 1 5 12 100 100 3 7 5 10 21 0 25 25 4 10 18 2 5 10 100 50 3 11 15 28 0 32 35 10 8 24 4 10 100 50 Note For UL compliance Motor Cable to be 75 C Copper fuse current ratings in brackets UL Class T must be used 26 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 9 3 Additional Information for UL Compliance Optidrive E2 is designed to meet the UL requirements In order to ensure full compliance the following must be fully observed e Foran up to date list of UL compliant products please refer to UL listing NMMS E226333 e The drive can be operated within an ambient temperature range as stated in section 9 1 e For IP20 units installation is required in a pollution
19. 4 x M4 8 Tightening Torques All Frame Sizes Control Terminals 0 5 Nm 4 5 Ib in Power Terminals 1 Nm 8 85 Ib in 3 7 Guidelines for mounting IP66 Units e Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 9 1 e The drive must be mounted vertically on a suitable flat surface e The minimum mounting clearances as shown in the table below must be observed e The mounting site and chosen mountings should be sufficient to support the weight of the drives e Using the drive as a template or the dimensions shown above mark the locations required for drilling e Suitable cable glands to maintain the ingress protection of the drive are required Gland holes for power and motor cables are pre moulded into the drive enclosure recommended gland sizes are shown above Gland holes for control cables may be cut as required i Drive Size X Above amp Below Y Either Side X mm in mm in 2 200 7 87 10 0 39 I eilg 3 3 200 7 87 10 0 39 ote Typical drive heat losses are approximately 3 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times MN p Cable Gland Sizes wesse AIIIN nese 11 Frame Power Cable Motor Cable Control Cables omm QE omm Oe 2 M25 PG21 M25 PG21 M20 PG13 5 je TT l r 3 M25
20. Analog 2 The largest of the two analog input values is always used for PI feedback P 47 Analog Input 2 Signal Format N A N A N A UO0 10 U D 10 0 to 10 Volt Signal A 0 20 0 to 20mA Signal E 4 20 4to 20mA Signal the Optidrive will trip and show the fault code H 2DF if the signal level falls below 3mA r 4 20 4 to 20mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA E 20 4 20 to 4mA Signal the Optidrive will trip and show the fault code 4 2OF if the signal level falls below 3mA r 20 4 20 to 4mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA P 48 Standby Mode Timer 0 0 250 0 0 0 s When standby mode is enabled the drive will enter standby mode following a period of operating at minimum speed P 02 for the time set in P 48 When in Standby Mode the drive display shows SEndbY and the output to the motor is disabled Standby mode can be disabled by setting P 48 0 0 P 49 PI Control Wake Up Error Level 0 0 100 0 0 0 When the drive is operating in PI Control Mode P 12 5 or 6 and Standby Mode is enabled P 48 gt 0 0 P 49 can be used to define the PI Error Level E g difference between the setpoint and feedback for which the drive will remain in Standby Mode This allows the drive to ignore small feedback errors and remain in Standby mode until the feedback drops sufficiently P 50 Thermal Overload Value Retention 0 1 0 0 Disabled 1 Enabled All Optidrives feature e
21. ENI Ea uonejje su ED Optidrive ODE 2 User Guide Revision 3 20 f Driv X l Y Z Recommended x oe Size Above amp Either Between airflow 1 Below Side 5 f mm in mm in mm in CFM ft3 min 5 ors 1 50 1 97 50 1 97 33 1 30 11 2 75 2 95 50 1 97 46 1 81 11 L J 3 100 3 94 50 1 97 52 2 05 26 o Dimension Z assumes that the drives are mounted side by side with NA no clearance Typical drive heat losses are 3 of operating load conditions Mechanical Installat Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times Le i O 3 6 Mechanical Dimensions IP66 Nema 4X Enclosed Units I 1 E t pe i Drive Size A B D E F G H l J Weight mm in mm in mm in mm in mm In mm in mm in mm in mm in kg Ib 1 232 0 9 13 207 0 8 15 189 0 7 44 25 0 0 98 179 0 7 05 161 0 6 34 148 5 5 85 4 0 0 16 8 0 0 31 3 1 6 8 2 257 0 10 12 220 0 8 67 200 0 7 87 28 5 1 12 187 0 7 36 188 0 7 40 176 0 6 93 4 2 0 17 8 5 0 33 4 1 9 0 3 310 0 12 20 276 5 10 89 251 5 9 90 33 4 1 31 245 0 9 64 211 0 8 30 197 5 7 78 4 2 0 17 8 5 0 33 7 6 16 7 Mounting Bolts All Frame Sizes
22. Input 1 value 0 1000 Analog input of full scale x10 e g 1000 100 21 P00 02 R 03 Analog Input 2 value 0 1000 Analog input of full scale x10 e g 1000 100 22 P00 03 R 03 Speed Reference Value 0 1000 Displays the setpoint frequency x10 e g 100 10 0Hz 23 P00 08 R 03 DC bus voltage 0 1000 DC Bus Voltage in Volts 24 P00 09 R 03 Drive temperature 0 100 Drive heatsink temperature in 2C All user configurable parameters are accessible as Holding Registers and can be Read from or Written to using the appropriate Modbus command The Register number for each parameter P 04 to P 047 is defined as 128 Parameter number e g for parameter P 15 the register number is 128 15 143 Internal scaling is used on some parameters for further details please contact your Invertek Drives Sales Partner www invertekdrives com 25 JUNWIWOD NY snqpow 8 SUONEd Optidrive ODE 2 User Guide Revision 3 20 9 Technical Data g 9 1 Environmental t Operational ambient temperature range Open Drives 10 50 C frost and condensation free m Enclosed Drives 10 40 C frost and condensation free T Storage ambient temperature range 40 60 C Maximum altitude 2000m D
23. Instantaneous Over current Fault occurs immediately on drive enable or run command E on the drive output Check the output wiring connections to the motor and the motor for short circuits phase Excess load or shock load on to phase and phase to earth the motor Fault occurs during motor starting Check the motor is free to rotate and there are no mechanical blockages If the motor has O a brake fitted check the brake is releasing correctly Check for the correct star delta 0x03 motor wiring Ensure the motor nameplate current is correctly entered in P 08 Increase the acceleration time in P 03 Reduce the motor boost voltage setting in P 11 Fault occurs when motor operating at constant speed Investigate overload or malfunction Fault occurs during motor acceleration or deceleration The Accel Decel times are too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive may be required Motor thermal overload Ensure the correct motor nameplate current value is entered in P 08 Check for correct protection trip The drive Star or Delta wiring configuration Check to see when the decimal points are flashing has tripped after delivering which indicates the output current gt P 08 value and either increase acceleration ramp I E ErP eee gt 100 of value in P 08 for a P 03 or decrease motor load Check the total motor cable length is within the drive period of time to prevent specification Check the load mechanically to ensure it
24. PG21 M25 PG21 M20 PG13 5 10 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 3 8 Gland Plate and Lock Off The use of a suitable gland system is required to maintain the appropriate IP Nema rating The gland plate has pre moulded cable entry holes for power and motor connections suitable for use with glands as shown in the following table Where additional holes are required these can be drilled to suitable size Please take care when drilling to avoid leaving any particles within the product Cable Gland recommended Hole Sizes amp types METEN EA Power amp Motor Cables Control amp Signal Cables Moulded Hole Imperial Gland Metric Gland Knockout Size Imperial Gland Metric Gland a Size 2 Size 1 22mm PG13 5 M20 22mm PG13 5 M20 3 Size 2 amp 3 27mm PG21 M25 22mm PG13 5 M20 a Flexible Conduit Hole Sizes a Drill Size Trade Size Metric o Size 1 28mm in 21 Size 2 amp 3 35mm lin 27 e ULrated ingress protection Type is only met when cables are installed using a UL recognized bushing or fitting for a flexible conduit system which meets the required level of protection Type e For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC e Not intended for rigid conduit system Power Isolator Lock Off On the switched models the main power isolator switch
25. Preset speed 1 2 Closed Preset speed 2 NOR PULA JEIELSNEE ao Digital Input 2 Digital Input 3 Preset Speed iS Open Open Preset Speed 1 4 Preset speeds selectable 3 Open Stop disable Open Preset speeds 1 4 Analog input used as digital a 3 i 2 Closed Run enable Closed Open Preset Speed 2 Closed Max Speed P 01 en status 8V lt Vin Open Closed Preset Speed 3 bn Closed Closed Preset Speed 4 m Open Stop disable Opens Analog speedret External trip input Connect external motor mo 3 Open Trip Analog input 1 reference thermistor PTC type or c Closed Run enable Closed Preset speed 1 RSN a Closed Run similar to digital input 3 7s Open Stop disable Open Analog input 1 Switches between analog 4 Anal it 2 ref Anal t 1 ref g Closed Run enable Closed Analog input 2 ae be nup a et ee ee inputs 1 and 2 Closing digital inputs 1 and 2 Open Fwd Stop Open Reverse Stop Open Analog speed ref Mieke i Ter lt x 5 Analog input 1 reference together carries out a fast Closed Fwd Run Closed Reverse Run Closed Preset speed 1 stop P 24 Open Stop disable Open Forward External trip input Connect external motor 6 Open Trip Analog input 1 reference thermistor PTC type or Closed Run enable Closed Reverse ban ae Closed Run similar to digital input 3 Open Stop disable Open Stop disable External trip input Closing digital inputs 1 and 2 7 Open Trip Analog input 1 reference tog
26. Spin Start 0 Disabled 1 Enabled When enabled on start up the drive will attempt to determine if the motor is already rotating and will begin to control the motor from its current speed A short delay may be observed when starting motors which are not turning Frame Size 1 Drives Only DC Injection Time On Starting Sets a time for which DC current is injected into the motor to ensure it is stopped when the drive is enabled P 34 Brake Chopper Enable 0 2 0 0 Disabled 1 Enabled With Software Protection Enables the internal brake chopper with software protection for a 200W continuous rated resistor 2 Enabled Without Software Protection Enables the internal brake chopper without software protection An external thermal protection device should be fitted P 35 Analog Input 1 Scaling 0 0 500 0 100 0 Scales the analog input by this factor e g if P 16 is set for a 0 10V signal and the scaling factor is set to 200 0 a 5 volt input will result in the drive running at maximum frequency speed P 01 P 36 Serial Communications Configuration See Below This parameter has three sub settings used to configure the Modbus RTU Serial Communications The Sub Parameters are 1st Index Drive Address Range Adr 0 63 2d Index Protocol amp Baud Rate Setting DP bUS factory default setting disables Modbus communications and allows the Optistick to be used with the drive Selecting a baud rate between 9 6kbps to 115 2kbps allows Mod
27. and Speed controlled from the Local POT Run in Auto STOP Run in Hand 0 4 Run in Auto 0 Speed controlled using Analog input 2 e g from PLC with 4 20mA signal In Speed Control the speed is controlled from the Local Run in Speed Control STOP Run in PI Control 5 1 POT In PI Control Local POT controls PI set point In Preset Speed Control P 20 sets the Preset Speed R P t Speed 0 2 4 5 i ae te STOP Run in PI Control 5 0 4 In PI Control POT can control the PI set point Control 8 12 P 44 1 t E Hand speed controlled from the Local POT Rupr Hang SOP Runin Auto 3 Auto Speed Reference from Modbus F 7 Hand Speed reference from Preset Speed 1 P 20 Runin Nang TOP Runin Auto 3 4 Auto Speed Reference from Modbus NOTE To be able to adjust parameter P 15 extended menu access must be set in P 14 default value is 101 4 10 Control Terminal Connections Default Connections Control Signal Description Terminal 1 24V User Output 24V 100mA o 2 Digital Input 1 Positive logic y Logic 1 input voltage range 8V 30V DC Digital Input 2 Logic 0 input voltage range OV 4V DC 45 a IS Digital Input 3 Analog Input 2 Digital 8 to 30V Analog 0 to 10V 0 to 20mA or 4 to 20mA 10V User Output 10V 10mA 1kQ minimum Analog Input 1 Digital Input 4 Analog 0 to 10V 0 to 20mA or 4 to 20mA Digital 8 to 30V OV Us
28. bps 115200bps default Data format 1 start bit 8 data bits 1 stop bits no parity Physical signal RS 485 2 wire User interface RJ45 RJ45 Connector Configuration For full MODBUS RTU register map information please refer to your Invertek Drives Sales Partner When using MODBUS control the Analog and Digital Inputs can be configured as shown in section 7 3 Modbus Telegram Structure No Connection No Connection 0 Volts RS485 PC RS485 PC 24 Volt RS485 Modbus RTU RS485 Modbus RTU ONDUBWNPR Warning This is not an Ethernet connection Do not connect directly to an Ethernet port The Optidrive ODE 2 supports Master Slave Modbus RTU communications using the 03 Read Holding Registers and 06 Write Single Holding Register commands Many Master devices treat the first Register address as Register 0 therefore it may be necessary to convert the Register Numbers detail in section 8 5 by subtracting 1 to obtain the correct Register address The telegram structure is as follows Command 03 Read Holding Registers Command 06 Write Single Holding Register Master Telegram Length Slave Response Length Master Telegram Length Slave Response Length Slave Address 1 Byte Slave Address 1 Byte Slave Address 1 Byte Slave Addr
29. bus communication but disables the operation of the Optistick 3 d Index Watchdog Timeout Defines the time for which the drive will operate without receiving a valid command telegram to Register 1 Drive Control Word after the drive has been enabled Setting 0 disables the Watchdog timer Setting a value of 30 100 1000 or 3000 defines the time limit in milliseconds for operation A E suffix selects trip on loss of communication An r suffix means that the drive will coast stop output immediately disabled but will not trip P 37 Access Code Definition 0 9999 101 Defines the access code which must be entered in P 14 to access parameters above P 14 P 38 Parameter Access Lock 0 1 0 0 Unlocked All parameters can be accessed and changed 1 Locked Parameter values can be displayed but cannot be changed P 39 Analog Input 1 Offset 500 0 500 0 0 0 Sets an offset as a percentage of the full scale range of the input which is applied to the analog input signal P 40 Display Speed Scaling Factor 0 000 6 000 0 000 Allows the user to program the Optidrive to display an alternative output unit scaled from the output frequency or speed e g to display conveyer speed in metres per second This function is disabled if P 40 0 00 P 41 PI Controller Proportional Gain 0 0 30 0 1 0 PI Controller Proportional Gain Higher values provide a greater change in the drive output frequency in response to small changes in the feedbac
30. can be locked in the Off position using a 20mm standard shackle padlock not supplied IP66 Nema 4X Gland Plate IP66 Nema 4X Unit Lock Off lt I Ka a I hy x Nsw cI 3 9 Removing the Terminal Cover To access the connection terminals the drive front cover needs to be removed as shown IP66 Nema 4X Units Removing the 2 screws on the front of the product allows access to the connection terminals as shown below 3 10 Routine Maintenance The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment this should include e Ambient temperature is at or below that set out in the Environment section e Heat sink fans freely rotating and dust free e The Enclosure in which the drive is installed should be free from dust and condensation furthermore ventilation fans and air filters should be checked for correct air flow Checks should also be made on all electrical connections ensuring screw terminals are correctly torqued and that power cables have no signs of heat damage EEEEEEEEEEE r lt EEE e GE Z www invertekdrives com 11 Optidrive ODE 2 User Guide Revision 3 20 4 Power Wiring 4 1 Grounding the Dri
31. case increase or decrease the voltage P 28 at the speed of instability P 29 P 29 P 09 Frequency For applications requiring energy saving typically HVAC and pumping the energy optimiser P 06 parameter can be enabled This automatically reduces the applied motor voltage on light load 20 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 6 4 P 00 Read Only Status Parameters Description Display range Explanation P00 0 I 1st Analog input value 0 100 100 max input voltage PO0 02 2nd Analog input value 0 100 100 max input voltage Po0 03 Speed reference input P 01 P 01 Displayed in Hz if P 10 0 otherwise displayed in RPM Poo 04 Digital input status Binary value Drive digital input status POO 0S Reserved 0 Reserved POO 06 Reserved 0 Reserved Poo 07 Applied motor voltage 0 600V AC Value of RMS voltage applied to motor PO0 0B DC bus voltage 0 1000V de Internal DC bus voltage Po0 09 Internal Heatsink temperature 20 100 C Temperature of heatsink in C POD 10 Hours run meter 0 to 99 999 hours Not affected by resetting factory default parameters Run time since last trip 1 Run time clock stopped by drive disable or trip reset on next POD I 1 0 to 99 999 hours enable only if a trip occurred Reset also on next enable after a drive power down Run time since last trip 2 Run time clock stopped by dri
32. ceptable e The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body through the largest possible surface area e Where drives are mounted in a steel control panel enclosure the cable screen may be terminated directly to the control panel using a suitable EMC clamp or gland as close to the drive as possible e For IP66 drives connect the motor cable screen to the internal ground clamp 4 5 Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Incoming Supply Voltage Motor Nameplate Voltages Connection DELTA A 230 230 400 fo fe Ww Delta e fe fe 400 400 690 U v w STAR 400 230 400 Star www invertekdrives com 13 Optidrive ODE 2 User Guide Revision 3 20 4 6 Motor Thermal overload Protection 4 6 1 Internal Thermal Overload Protection for a sustained period of time e g 150 for 60 seconds 4 6 2 Motor Thermistor Connection Where a motor thermistor is to be used it should be connected as follows FJ The drive has an in built motor thermal overload function this is in the form of an I t trP trip after delivering gt 100 of the value
33. cording to the data in section 9 2 The fuses must comply with any local codes or regulations in place In general type gG IEC 60269 or UL type T fuses are suitable however in some cases type aR fuses may be required The operating time of the fuses must be below 0 5 seconds e Where allowed by local regulations suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in place of fuses providing that the clearing capacity is sufficient for the installation e When the power supply is removed from the drive a minimum of 30 seconds should be allowed before re applying the power A minimum of 5 minutes should be allowed before removing the terminal covers or connection e The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439 1 is 100kA e An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur o The incoming supply impedance is low or the fault level short circuit current is high o The supply is prone to dips or brown outs o An imbalance exists on the supply 3 phase drives o The power supply to the drive is via a busbar and brush gear system typically overhead Cranes e _Inall other installations an input choke is recommended to ensure protection of the drive against power supply faults Part numbers are shown in the table Supply Frame Size AC Input Inductor v e 1 53
34. drive to the motor incorrect installation unacceptable dust moisture corrosive substances excessive vibration or ambient temperatures outside of the design specification The local distributor may offer different terms and conditions at their discretion and in all cases concerning warranty the local distributor should be contacted first This user guide is the original instructions document All non English versions are translations of the original instructions The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice This User Guide is for use with version 1 10 Firmware User Guide Revision 3 20 Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract AA _EE_____ EE __ YT _______________________________________ www invertekdrives com 5 Optidrive ODE 2 User Guide Revision 3 20 Introduction eee e e r E E E E E EE O E EEE EE E OEE EO SEE ENEE NOE NOSEN Sio 7 1 1 Important Safety Information 7 General Information and Ratings rrennnnnnnnnnnnnnnnnnnnnnnnnnnnnn
35. e change Press and hold the lt gt key for gt 1s to return to real time mode The display shows SEoP if the drive is stopped or the real time information e g speed if the drive is running Reset Factory Default Settings To reset factory default parameters press A V and W for gt 2s The display shows P dEF Press the VW button to acknowledge and reset the drive 5 2 Terminal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters P xx have the default values as indicated in section 6 Parameters 1 Connect the drive and motor according to the connection diagram shown at the beginning of this User Guide 2 Enter motor data from motor nameplate P 07 motor rated voltage P 08 motor rated current P 09 motor rated frequency 3 With the potentiometer set to zero switch on the supply to the drive The display will show Skor 4 Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The display shows zero speed in Hz H 0 0 with the potentiometer turned to minimum 5 Turn the potentiometer to maximum The motor will accelerate to 50Hz the default value of P 01 under the control of the accelerating ramp time P 03 The display shows 50Hz H 50 0 at max speed 6 To aper motor current A briefly press the lt gt Navigate key 7 Press 7 again to return to
36. ed tolerance for the drive If the fault occurs O Uo It 0x06 on deceleration or stopping increase the deceleration time in P 04 or install a suitable brake resistor and activate the dynamic braking function with P 34 Under voltage on DC bus The incoming supply voltage is too low This trip occurs routinely when power is removed U Uo IE 0x07 from the drive If it occurs during running check the incoming power supply voltage and all components in the power feed line to the drive Heatsink over temperature The drive is too hot Check the ambient temperature around the drive is within the drive J E 0x08 specification Ensure sufficient cooling air is free to circulate around the drive Increase the panel ventilation if required Ensure sufficient cooling air can enter the drive and that the bottom entry and top exit vents are not blocked or obstructed U 0x09 Under temperature Trip occurs when ambient temperature is less than 10 C Temperature must be raised over 10 C in order to start the drive Faulty thermistor on Refer to your IDL Authorised Distributor Eh FLE cae heatsink External trip E trip requested on digital input 3 Normally closed contact has opened for some reason E r P xop on digital Input 3 If motor thermistor is connected check if the motor is too hot Bree OxOC Comms loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address P LD55 OxOE Input phase loss trip D
37. eer eeeee eer erer reer err 16 5 1 Managing the Keypad 16 5 2 Terminal Control 16 5 3 Keypad Control 16 6 Parameters 255 fesceicctsecsvcschecsccsasevsvancseeessesvedssescsenssessvecenscc essere ssesaueos dees seseuteancssseessesceeossessdecesesosesasessdecessocesavescecdsecsssevsvess 17 6 1 Standard Parameters 17 6 2 Extended Parameters 18 6 3 Adjusting the Voltage Frequency V f characteristics 20 6 4 P 00 Read Only Status Parameters 21 7 Analog and Digital Input Configurations ssevnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnee 22 71 Terminal Mode P 12 0 22 7 2 Keypad Mode P 12 1 or 2 23 7 3 Modbus Control Mode P 12 4 24 7 4 User PI Control Mode 24 7 5 Motor Thermistor Connection 24 8 Modbus RTU COMMUNICATIONS iicc05 cciccedissvecescecdecsccecucceseecdececceedeseseecdeceseasveseseasSectsuesvecetecsiesesessveresesssessedacdeesseastecsseasdersvers 25 8 1 Introduction 25 8 2 Modbus RTU Specification 25 8 3 RJ45 Connector Configuration 25 8 4 Modbus Telegram Structure 25 8 5 Modbus Register Map 25 9 Technical Data ictcist icceiissisceivesisceitessscvivevisceitevisceieesicceiiesiscsieesiecsitesisceleesieceiicsiscsicesieceisesisceieesicceiiesssshisesieceiicsiscsivesivenia 26 9 1 Environmental 26 9 2 Rating Tables 26 9 3 Additional Information for UL Compliance 27 10 Trouble Shooting EE MS MM NN nets aSs 28 10 1 Fault Code Messa
38. efore terminals 10 and 11 will be linked together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency 3 Drive Tripped Logic 1 when the drive is in a fault condition 4 Output Frequency gt Limit Logic 1 when the output frequency exceeds the adjustable limit set in P 19 5 Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit set in P 19 6 Output Frequency lt Limit Logic 1 when the output frequency is below the adjustable limit set in P 19 7 Output Current lt Limit Logic 1 when the motor current is below the adjustable limit set in P 19 P 19 Relay Threshold Level 0 0 200 0 100 0 Adjustable threshold level used in conjunction with settings 4 to 7 of P 18 P 20 Preset Frequency Speed 1 P 02 P 01 0 0 Hz Rpm P 21 Preset Frequency Speed 2 P 02 P 01 0 0 Hz Rpm P 22 Preset Frequency Speed 3 P 02 P 01 0 0 Hz Rpm P 23 Preset Frequency Speed 4 P 02 P 01 0 0 Hz Rpm Preset Speeds Frequencies selected by digital inputs depending on the setting of P 15 If P 10 0 the values are entered as Hz If P 10 gt 0 the values are entered as Rpm P 24 2nd Decel Ramp Time Fast Stop 0 00 25 0 0 00 s This parameter allows an alternative deceleration ramp down time to be programmed into the Optidrive
39. equirements of the Optidrive Before Installation Carefully Unpack the Optidrive and check for any signs of damage Notify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application To prevent accidental damage always store the Optidrive in its original box until required Storage should be clean and dry and within the temperature range 40 C to 60 C UL Compliant Installation Refer to section 9 3 on page 27 for Additional Information for UL Compliance 3 4 Mechanical Dimensions and Mounting IP20 Open Units I i i ARE er 7y E j Lp T CI I J i li il J A D B BPPSRIFSS Cc u t t r z H 2 an mi G E H F Drive A B C D E F G H l J Weight Size mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in Kg Ib 1 173 6 81 160 6 30 109 4 29 162 6 38 5 0 20 123 4 84 83 3 27 50 1 97 5 5 0 22 10 0 39 1 0 2 2 2 221 8 70 207 8 15 137 5 39 209 8 23 5 3 0 21 150 5 91 110 4 33 63 2 48 5 5 0 22 10 0 39 1 7 3 8 3 261 10 28 246 9 69 247 9 72 6 0 24 175 6 89 131 5 16 80 3 15 5 5 0 22 10 0 39 3 2 7 1 Mounting Bolts All Frame Sizes 4 x M4 8 Tightening Torques Ali Frame Sizes Control Terminals 0 5 Nm 4 5 lb in
40. er ground connected terminal 9 Analog Output Digital Output Analog 0 to 10V Digital 0 to 24V PO IM OV User ground connected terminal 7 10 bi Relay Common 11 Relay NO Contact Contact 250Vac 6A 30Vdc 5A www invertekdrives com 15 G 2 p pa o a Oo Optidrive ODE 2 User Guide Revision 3 20 5 Managing the Keypad sd fe is configured and its operation monitored via the keypad and display Used to display real time information to access and exit parameter edit mode and to store parameter changes Used to increase speed in real time mode or to increase parameter values in parameter edit mode Used to decrease speed in real time mode or to decrease V DOWN parameter values in parameter edit mode NAVIGATE UP RESET Used to reset a tripped drive STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or to lt gt START reverse the direction of rotation if bi directional keypad mode is enabled Changing Parameters To change a parameter value press and hold the lt gt key for gt 1s whilst the drive displays 5EOP The display changes to F gd i indicating parameter 01 Press and release the O gt key to display the value of this parameter Change to the required value using the and V keys Press and release the key once more to store th
41. erate above 1000m 1 100m Maximum humidity 95 non condensing e NOTE For UL compliance the average ambient temperature over a 24 hour period for 200 240V 2 2kW and 3HP IP20 drives is 45 C 9 2 Rating Tables 110 115 Volt 10 1 Phase Input 3 Phase 230V Output Frame kW HP Nominal Fuse Supply Nominal Motor Maximum Recommended Size Input Or Cable Output Cable Motor Brake Current MCB Type B Size Current Size Cable Resistance Non UL UL mm AWG kcmil mm AWG kcmil Length Q 1 0 37 0 5 11 0 16 15 2 5 14 2 3 1 5 14 50 N A 1 0 75 1 19 0 25 25 4 10 4 3 1 5 14 50 N A 2 1 1 1 5 25 0 32 35 6 8 5 8 1 5 14 100 50 200 240 Volt 10 1 Phase Input 3 Phase Output Fram kw HP Nominal Fuse Supply Nominal Motor Maximum Recommended e Input Or Cable Output Cable Motor Brake Size Current MCB Type B Size Current Size Cable Resistance Non UL UL mm AWG kcmil mm AWG kcmil Length Q 1 0 37 0 5 6 4 10 10 1 5 14 2 3 1 5 14 50 N A 1 0 75 1 8 5 16 10 1 5 14 4 3 1 5 14 50 N A 1 1 5 2 13 9 25 20 2 5 12 7 1 5 14 50 N A 2 1 5 2 15 2 25 20 2 5 12 7 1 5 14 100 100 2 2 2 3 19 5 25 25 4 10 10 5 1 5 14 100 50 3 4 5 30 5 40 40 4 8 16 2 5 12 100 50 200 240 Volt 10 3 Phase Input 3 Phase Output Frame kw HP Nominal Fuse Supply Nominal Motor Maximum Recommended Size Input Or Cable Output Cable Motor Brake Current MCB Type B Size Current Size Cable Resistance Non UL UL A mm AWG kcmil mm AWG kcmil Length Q 1 0 37 0 5 3 0 6 6 1 5 14 2
42. ess 1 Byte Function Code 03 1 Byte Starting Address 1 Byte Function Code 06 1 Byte Function Code 06 1 Byte 1 Register Address 2 Bytes 1 Register Value 2 Bytes Register Address 2 Bytes Register Address 2 Bytes No Of Registers 2 Bytes 274 Register Value 2 Bytes Value 2 Bytes Register Value 2 Bytes CRC Checksum 2 Bytes Etc CRC Checksum 2 Bytes CRC Checksum 2 Bytes CRC Checksum 2 Bytes 8 5 Modbus Register Map Register Par Supported Function 4 ven lid Bee Low Byte High Byte Range Explanation 1 R W 03 06 Drive Control Command 0 3 16 Bit Word Bit 0 Low Stop High Run Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request 2 R W 03 06 Modbus Speed reference setpoint 0 5000 Setpoint frequency x10 e g 100 10 0Hz 4 R W 03 06 Acceleration and Deceleration Time 0 60000 Ramp time in seconds x 100 e g 250 2 5 seconds 6 R 03 Error code Drive status Low Byte Drive Error Code see section 10 1 High Byte Drive Status as follows 0 Drive Stopped 1 Drive Running 2 Drive Tripped 7 R 03 Output Motor Frequency 0 20000 Output frequency in Hz x10 e g 100 10 0Hz 8 R 03 Output Motor Current 0 480 Output Motor Current in Amps x10 e g 10 1 0 Amps 11 R 03 Digital input status 0 15 Indicates the status of the 4 digital inputs Lowest Bit 1 Input 1 20 P00 01 R 03 Analog
43. ether carries out a fast Closed Fwd Run enable Closed Rev Run enable Closed Run stop P 24 Digital Input 3 Analog Input 1 Preset Speed O 0 Preset Speed 1 Open Stop disable Open Forward pen pen eo 8 Closed Open Preset Speed 2 Closed Run enable Closed Reverse Open Closed Preset Speed 3 Closed Closed Preset Speed 4 Digital Input 3 Analog Input 1 Preset Speed Open Stop disable Open Stop disable Open Open Preset Speed 1 Closing digital inputs 1 and 2 9 Closed Forward Run Closed Reverse Run Closed Open Preset Speed 2 together carries out a fast enable enable Open Closed Preset Speed 3 stop P 24 Closed Closed Preset Speed 4 Normally Open NO Normally Closed NC Open Analog speed ref 10 Momentary close to run Momentary open to stop Closed Preset speed 1 Analog input 1 reference Normally Open NO Normally Closed NC Normally Open NO Closing digital inputs 1 and 3 11 Analog input 1 reference together carries out a fast Momentary close to run Momentary open to stop Momentary close to rev stop P 24 Open Stop disable Open Fast Stop disable Open Analog speed ref f 12 Closed Run enable Closed Run enable Closed Preset speed 1 Analog input I refererce NOTE Negative Preset Speeds will be inverted if Run Reverse selected Terminal Mode P 12 0 P 15 0 Terminal Mode P 12 0 P 15 1 Terminal Mode P 12 0 P 15 2 0 24 Volt 24 Volt 24 Volt
44. fines the centre point of the skip frequency band and is used conjunction with P 26 The Optidrive output frequency will ramp through the defined band at the rates set in P 03 and P 04 respectively and will not hold any output frequency within the defined band If the frequency reference applied to the drive is within the band the Optidrive output frequency will remain at the upper or lower limit of the band P 28 V F Characteristic Adjustment Voltage 0 250 500 0 V P 29 V F Characteristic Adjustment Frequency 0 0 P 09 0 0 Hz This parameter in conjunction with P 28 sets a frequency point at which the voltage set in P 29 is applied to the motor Care must be taken to avoid overheating and damaging the motor when using this feature See section 6 3 for further information 18 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 Par Description Minimum Maximum Default Units P 30 Terminal Mode Restart function N A N A Auto 0 Defines the behaviour of the drive relating to the enable digital input and also configures the Automatic Restart function Ed9E r Following Power on or reset the drive will not start if Digital Input 1 remains closed The Input must be closed after a power on or reset to start the drive AUkEo 0 Following a Power On or Reset the drive
45. g an external or remote Keypad 2 Bi directional Keypad Control The drive can be controlled in the forward and reverse directions using an external or remote Keypad Pressing the keypad START button toggles between forward and reverse 3 Modbus Network Control Control via Modbus RTU RS485 using the internal Accel Decel ramps 4 Modbus Network Control Control via Modbus RTU RS485 interface with Accel Decel ramps updated via Modbus 5 PI Control User PI control with external feedback signal 6 PI Analog Summation Control PI control with external feedback signal and summation with analog input 1 P 13 Trip Log History N A N A N A N A Previous 4 trips stored in order of occurrence with the most recent first Press UP or DOWN to step through all four The most recent trip is always displayed first UV trip is only stored once Further fault event logging functions are available through parameter group zero P 14 Extended Menu Access code 0 9999 0 Set to 101 default for extended menu access Change code in P 37 to prevent unauthorised access to the Extended Parameter Set www invertekdrives com 17 Optidrive ODE 2 User Guide Revision 3 20 6 2 Extended Parameters Par Description Minimum Maximum Default Units P 15 Digital Input Function Select 0 12 0 Defines t
46. ges 28 6 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 1 Introduction 1 1 Important Safety Information Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Danger Indicates a risk of electric shock which if not Danger Indicates a potentially hazardous situation avoided could result in damage to the equipment and other than electrical which if not avoided could possible injury or death result in damage to property This variable speed drive product Optidrive is intended for professional incorporation into complete equipment or systems as part of a fixed installation If installed incorrectly it may present a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction Only qualified electricians are allowed to install and maintain this product System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including
47. he function of the digital inputs depending on the control mode setting in P 12 See section 8 Analog and Digital Input Configurations for more information P 16 Analog Input 1 Signal Format See Below U0 10 U O ID 0 to 10 Volt Signal Uni polar The drive will remain at 0 0Hz if the analog reference after scaling and offset are applied is lt 0 0 b I0 10 0 to 10 Volt Signal bi directional operation The drive will operate the motor in the reverse direction of rotation if the analog reference after scaling and offset are applied is lt 0 0 A 0 20 0 to 20mA Signal k 4 20 4 to 20mA Signal the Optidrive will trip and show the fault code 4 2DF if the signal level falls below 3mA r 4 20 4 to 20mA Signal the Optidrive will run at Preset Speed 1 P 20 if the signal level falls below 3mA E 20 4 20 to 4mA Signal the Optidrive will trip and show the fault code 4 2OF if the signal level falls below 3mA r 20 4 20 to 4mA Signal the Optidrive will run at Preset Speed 1 P 20 if the signal level falls below 3mA P 17 Maximum Effective Switching Frequency 4 32 8 16 kHz Sets maximum effective switching frequency of the drive If rEd is displayed the switching frequency has been reduced to the level in POO 14 due to excessive drive heatsink temperature P 18 Output Relay Function Select 0 7 1 Selects the function assigned to the relay output The relay has two output terminals Logic 1 indicates the relay is active and ther
48. ions Alternative switch functions can be programmed such as Local Remote Hand Auto see page 15 Mains Disconnect Isolator Fuses or MCB Fuse Ratings given on page 26 Recommended cable sizes shown on page 26 Always follow local and national codes of practice Earth 50 60 Hz Supply Voltage 110 115 200 240 400 480 VAC 10 1 or 3 Phase Check the drive rating information on page 26 L N L1 L2 L3 AC Supply Voltage Easy Start Up Guide Mechanical Mounting Information can be found on page 10 Keypad operation can be found on page 16 Motor Cable Information Check the rating information on page 26 for sizing information For EMC compliance use a shielded type cable Motor Connections Check for Star or Delta connection according to the motor nameplate and voltage rating See page 13 Motor Nameplate Details Enter the motor rated voltage in P 07 Enter the motor rated current in P 08 Enter the motor rated frequency in P 09 Optidrive ODE 2 User Guide Revision 3 20 Declaration of Conformity Invertek Drives Ltd hereby states that the Optidrive ODE 2 product range conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC and has been designed and manufactured in accordance with the following harmonised European standards EN 61800 5 1 2003 Adjustable speed electrical power d
49. k signal Too high a value can cause instability P 42 PI Controller Integral Time 0 0 30 0 1 0 s PI Controller Integral Time Larger values provide a more damped response for systems where the overall process responds slowly P 43 PI Controller Operating Mode 0 1 0 0 Direct Operation Use this mode if an increase in the motor speed should result in an increase in the feedback signal 1 Inverse Operation Use this mode if an increase in the motor speed should result in a decrease in the feedback signal www invertekdrives com 19 Optidrive ODE 2 User Guide Revision 3 20 Par Description Minimum Maximum Default Units g P 44 PI Reference Setpoint Source Select 0 1 0 Selects the source for the PID Reference Setpoint 2 0 Digital Preset Setpoint P 45 is used 1 Analog Input 1 Setpoint P 45 PI Digital Setpoint 0 0 100 0 0 0 When P 44 0 this parameter sets the preset digital reference setpoint used for the PI Controller A P 46 Pl Feedback Source Select 0 2 0 0 Analog Input 2 Terminal 4 1 Analog Input 1 Terminal 6 2 Motor Current 3 DC Bus Voltage Scaled 0 1000 Volts 0 100 4 Analog 1 Analog 2 The value of Analog Input 2 is subtracted from Analog 1 to give a differential signal The value is limited to 0 5 Largest Analog 1
50. lectronic thermal overload protection for the connected motor designed to protect the motor against damage An internal overload accumulator monitors the motor output current over time and will trip the drive if the usage exceeds the thermal limit When P 50 is disabled removing the power supply from the drive and re applying will reset the value of the accumulator When P 50 is enabled the value is retained during power off 6 3 Adjusting the Voltage Frequency V f characteristics The V f characteristic is defined by several parameters as follows P 07 P 07 Motor Rated Voltage P 09 Motor Rated Frequency The voltage set in parameter P 07 is applied to the motor at the frequency set Under normal operating conditions the voltage is linearly reduced at any point below the motor rated frequency to maintain a constant motor torque output as shown by the e line A on the graph By using parameters P 28 and P 29 the voltage to be applied at a particular frequency KG can be directly set by the user thereby altering the V F characteristic Reducing the voltage at a particular frequency reduces the current in the motor and P 28 hence the torque and power hence this function can be used in fan and pump applications where a variable torque output is desired by setting the parameters as follows P 28 P 07 4 P 29 P 09 2 This function can also be useful if motor instability is experienced at certain frequencies if this is the
51. lose the switch to Start Enable the drive Open the switch to Stop Disable the drive Connect a potentiometer 5kQ minimum between terminals 5 6 and 7 as shown below to vary the speed from minimum 0Hz to maximum 50 60 Hz tu Keypad operation can be found on page 16 Fuses or MCB Fuse Ratings given on page 26 Recommended cable sizes shown on page 26 Always follow local and national codes of practice 50 60 Hz Supply Voltage 110 115 200 240 400 480 VAC 10 1 or 3 Phase Check the drive rating information on page 26 L1 L2 L3 AC Supply Voltage Motor Cable Information Check the rating information on page 26 for sizing information For EMC compliance use a shielded type cable Motor Connections Check for Star or Delta connection according to the motor nameplate and voltage rating See page 13 Motor Nameplate Details Enter the motor rated voltage in P 07 Enter the motor rated current in P 08 Enter the motor rated frequency in P 09 IP66 NEMA 4X OPTIDRIVE Local Speed Potentiometer The local speed potentiometer will adjust the output frequency from minimum Parameter P 02 default setting OHz to maximum Parameter P 01 default setting 50 60 Hz Run Reverse Off Run Forward Switch With the factory parameter settings this switch allows the drive to be started in the forward and reverse operating direct
52. n Keypad speed ref ain ET ae 2 Closed Forward Run Closed Reverse Run Open Trip Closed Run 24V Preset speed 1 ve P 24 Example Wiring Keypad Mode P 12 1 or 2 P 15 0 24 Volt Run Enable Increase Speed Reduce Speed 10 Volts Forward Reverse 0 Volts Remote push button speed control with fwd rev By default if the enable signal is present the drive will not Enable until the START button is pressed To automatically enable the drive when the NOTE enable signal is present set P 31 2 or 3 This then disables the use of the START amp STOP buttons www invertekdrives com 23 Optidrive ODE 2 User Guide Revision 3 20 For further information on the MODBUS RTU Register Map information and communication setup please contact your Invertek Drives Sales 7 3 Modbus Control Mode P 12 3 or 4 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 92 Run and stop commands 4 5 Open Stop disable No effect No effect No effect given via the RS485 link and Closed Run enable Digital input 1 must be closed 8 12 f for the drive to run 1 Open Stop disable No effect No effect No effect Speed reference PI Closed Run enable Controller Output 5 34 Open Stop disable Open Master speed ref External trip input No effect annie ied 1S Closed Run enable
53. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnee 8 2 1 Identifying the Drive by Model Number 8 2 2 Drive Model Numbers 8 Mechanical Installationey 2c c ccc ccceccccsceeccccccdececceccecccscedececcoceocescccdeccscncenccsocedeseccucaececcccdeccdcnccucesscecesecesecucecesesesticnecectsosecesecanc 9 3 1 General 9 3 2 Before Installation 9 3 3 UL Compliant Installation 9 3 4 Mechanical Dimensions and Mounting IP20 Open Units 9 3 5 Guidelines for Enclosure Mounting IP20 Units 9 3 6 Mechanical Dimensions IP66 Nema 4X Enclosed Units 10 3 7 Guidelines for mounting IP66 Units 10 3 8 Gland Plate and Lock Off 11 3 9 Removing the Terminal Cover 11 3 10 Routine Maintenance 11 Power Wiring siccciececctecccacccccsictcecccececcectencccacceccceacteacccaccsacceaccencdcadceccceacceaccoaccencccaccencdcadcsaccescceacccaccencccacceacccadcsaccecdsbaccescasscce 12 4 1 Grounding the Drive 12 4 2 Wiring Precautions 12 4 3 Incoming Power Connection 13 4 4 Drive and Motor Connection 13 4 5 Motor Terminal Box Connections 13 4 6 Motor Thermal overload Protection 14 4 7 Control Terminal Wiring 14 4 8 Connection Diagram 14 4 9 Using the REV O FWD Selector Switch Switched Version Only 15 4 10 Control Terminal Connections 15 5 Operation meeeerererreereeerreerrrerreerererreerererreererereceriecrreerirerreerneerrerrerereeerieerreerieerreereeerreerieereceriecrreerrrereeerieereeererrre
54. o digital input 3 Normally Open NO Normally Closed NC Normally Open NO Momentary close to run Momentary open to stop PI Feedback Analog Input Analog Input 1 Momentary close to run 5 Normally Open NO Normally Closed NC Open PI Control PI Feedback Analog Input Normally Open NO Momentary close to run Momentary open to stop Closed Preset Speed 1 Momentary close to run Normally Open NO Normally Closed NC Open External Trip Normally Open NO E Momentary close to run Momentary open to stop Closed Run PlFgedback Analog Input Momentary close to run Analog Input 1 can provide Open Stop disabl O oF d 8 pen Stop disable pen ee PI feedback analog input Analog input 1 an adjustable PI setpoint by Closed Run enable Closed Reverse run setting P 44 1 Example Wiring PI Mode P 12 5 P 15 0 PI Mode P 12 5 P 15 1 PI Mode P 12 5 P 15 3 24 Volt 24 Volt 24 Volt co o 2 Run Enable o 2 Run Enable Loo 2 Run Enable Lo 3 PI Preset Speed 1 o 13 PI Local Hand o o 3 PI Preset Speed 1 4 PI Feedback _ 4 PI Feedback oo Ha External Trip P m 6 10 Volt 6 olls olts uae 6 Gu rrent 6 Local Hand Ref Volts 4 6 PI Feedback P 47 P 47 Current ON FA P 16 I RT o volt KT o vott 7 o volt
55. oa re 1 OPT 2 L1016 20 i 2 OPT 2 L1025 20 1 Phase 3 N A EN 2 OPT 2 L3006 20 SEN 2 OPT 2 L3010 20 3 OPT 2 L3036 20 4 4 Drive and Motor Connection e The drive inherently produces fast switching of the output voltage PWM to the motor compared to the mains supply for motors which have been wound for operation with a variable speed drive then there is no preventative measures required however if the quality of insulation is unknown then the motor manufacturer should be consulted and preventative measures may be required e The motor should be connected to the Optidrive U V and W terminals using a suitable 3 or 4 core cable Where a 3 core cable is utilised with the shield operating as an earth conductor the shield must have a cross sectional area at least equal to the phase conductors when they are made from the same material Where a 4 core cable is utilised the earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors e The motor earth must be connected to one of the Optidrive earth terminals e For compliance with the European EMC directive a suitable screened shielded cable should be used Braided or twisted type screened cable where the screen covers at least 85 of the cable surface area designed with low impedance to HF signals are recommended as a minimum Installation within a suitable steel or copper tube is generally also ac
56. olls to P 00 pressing gt will display POD XX where XX represents the secondary number within P 00 i e 1 to 20 The User can then scroll to the required P 00 parameter Pressing once more will then display the value of that particular group zero parameter For those parameters which have multiple values e g software ID pressing the A and V keys will display the different values within that parameter Pressing lt gt returns to the next level up If lt gt is then pressed again without pressing Aor V the display changes to the next level up main parameter level i e P 00 If or V is pressed whilst on the lower level e g POO 05 to change the P 00 index pressing lt NAVIGATE gt quickly displays that parameter value www invertekdrives com 21 Optidrive ODE 2 User Guide Revision 3 20 7 Analog and Digital Input Configurations Typical Applications 47 1 Terminal Mode P 12 0 c P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Open Stop disable Open Forward run Open Analog speed ref i 7 c Closed Run enable Closed Reverse run Closed Preset speed 1 Analog input I reference 5 Open Stop disable Open Analog speed ref Open Preset speed 1 eTe 1 Analog input 1 refi z Closed Run enable Closed
57. on on any systems whereby this may cause a potentially dangerous situation IP66 drives provide their own pollution degree 2 environments IP20 drives must be installed in a pollution degree 2 environment mounted in a cabinet with IP54 or better Optidrives are intended for indoor use only When mounting the drive ensure that sufficient cooling is provided Do not carry out drilling operations with the drive in place dust and swarf from drilling may lead to damage The entry of conductive or flammable foreign bodies should be prevented Flammable material should not be placed close to the drive Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to the rating of the Optidrive as delivered Never connect the mains power supply to the Output terminals U V W Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the Optidrive In the case of suspected fault or malfunction contact your local Invertek Drives Sales Partner for further assistance www invertekdrives com 7 pr x me G c ie 5 E Se 2 T pas v
58. rameter should be set to the rated nameplate current of the motor P 09 Motor Rated Frequency 25 500 50 60 Hz This parameter should be set to the rated nameplate frequency of the motor P 10 Motor Rated Speed 0 30000 0 Rpm This parameter can optionally be set to the rated nameplate rom of the motor When set to the default value of zero all speed related parameters are displayed in Hz and the slip compensation for the motor is disabled Entering the value from the motor nameplate enables the slip compensation function and the Optidrive display will now show motor speed in estimated rpm All speed related parameters such as Minimum and Maximum Speed Preset Speeds etc will also be displayed in Rpm P 11 Voltage Boost 0 0 20 0 3 0 Voltage boost is used to increase the applied motor voltage at low output frequencies in order to improve low speed and starting torque Excessive voltage boost levels may result in increased motor current and temperature and force ventilation of the motor may be required A suitable setting can usually be found by operating the motor under low load or no load conditions at approximately 5Hz and adjusting P 11 until the motor current is no more than 80 of the rated full load current P 12 Primary Command Source 0 6 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward direction only usin
59. ring crimp terminals should be used for all ground wiring connections The drive Safety Ground must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically Protective Earth Conductor The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor Safety Ground This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Ground Fault Monitoring As with all inverters a leakage current to earth can exist The Optidrive is designed to produce the minimum possible leakage current whilst complying with worldwide standards The level of current is affected by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the following conditions apply e A Type B Device must be used e The device must be suitable for protecting equipment with a DC component in the leakage current e Individual ELCBs should be
60. rive intended for use with a 3 phase supply has lost one input phase SPI n F OxOF Spin start failed Spin start function failed to detect the motor speed dAER F Ox11 Internal memory fault Parameters not saved defaults reloaded Try again If problem recurs refer to your IDL Authorised Distributor Analog input current out of Check input current in range defined by P 16 4 20 F 0x12 range SC FLE Internal drive Fault Refer to your IDL Authorised Distributor FAULEY Internal drive Fault Refer to your IDL Authorised Distributor 28 www invertekdrives com 82 E2MAN IN_V3 20
61. rive systems Safety requirements Electrical thermal and energy EN 61800 3 2 4 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC EN60529 1992 Specifications for degrees of protection provided by enclosures Electromagnetic Compatibility All Optidrives are designed with high standards of EMC in mind All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with the above harmonised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with the EMC Directive 2004 108 EC When using an Optidrive with an internal or optional external filter compliance with the following EMC Categories as defined by EN61800 3 2004 can be achieved Drive Type Rating EMC Category Cat C1 Cat C2 Cat C3 1 Phase 230 Volt Input No additional filtering req
62. set in P 08 Control Terminal Strip Additional Information 1 2 3 4 e Compatible Thermistor PTC Type 2 5kQ trip level further details e Use a setting of P 15 that has Input 3 function as External Trip e g P 15 3 Refer to section 7 for 4 7 Control Terminal Wiring e All analog signal cables should be suitably shielded Twisted pair cables are recommended e Maximum control terminal tightening torque is 0 5Nm e Control Cable entry conductor size 0 05 2 5mm 30 12 AWG 4 8 Connection Diagram 4 8 1 IP66 Nema 4X Switched Units e Power and Control Signal cables should be routed separately where possible and must not be routed parallel to each other e Signal levels of different voltages e g 24 Volt DC and 110 Volt AC should not be routed in the same cable Power Connections Incoming Power Supply External MCB or Fuse Optional Input Choke Optional Input Filter Internal Isolator Disconnect Optional Brake Resistor Shielded Motor Cable la mim lu n w a gt Relay Output Control Connections Internal Forward Off Reverse Switch Internal Speed Control Pot Analog Output 0 10 Volts 0 Volt 10 11 Relay Output Drive Healthy Closed Power Connections Incoming Power Supply Isolator Disconnect MCB or Fuse Optional Input Choke Optional Input Filter
63. t A With Filter Without Filter With Filter Without Filter Size ODE 2 12037 1KB1 ODE 2 12037 1KO1 0 37 ODE 2 12005 1HB1 ODE 2 12005 1H01 0 5 2 3 1 ODE 2 12075 1KB1 ODE 2 12075 1KO1 0 75 ODE 2 12010 1HB1 ODE 2 12010 1HO1 1 4 3 1 ODE 2 12150 1KB1 ODE 2 12150 1KO1 15 ODE 2 12020 1HB1 ODE 2 12020 1H01 2 7 1 ODE 2 22150 1KB4 ODE 2 22150 1K04 15 ODE 2 22020 1HB4 ODE 2 22020 1HO4 2 7 2 ODE 2 22220 1KB4 ODE 2 22220 1K04 2 2 ODE 2 22030 1HB4 ODE 2 22030 1HO4 3 10 5 2 N A ODE 2 32040 1K04 4 0 N A ODE 2 32050 1H04 5 16 3 200 240V 10 3 Phase Input kW Model Number HP Model Number Frame kw HP Output Current A x With Filter Without Filter With Filter Without Filter Size N A ODE 2 12037 3KO1 0 37 N A ODE 2 12005 3H01 0 5 2 3 1 N A ODE 2 12075 3KO1 0 75 N A ODE 2 12010 3HO1 1 4 3 1 N A ODE 2 12150 3KO1 15 N A ODE 2 12020 3H01 2 7 1 ODE 2 22150 3KB4 ODE 2 22150 3K04 15 ODE 2 22020 3HB4 ODE 2 22020 3HO4 2 7 2 ODE 2 22220 3KB4 ODE 2 22220 3K04 2 2 ODE 2 22030 3HB4 ODE 2 22030 3HO4 3 10 5 2 ODE 2 32040 3KB4 ODE 2 32040 3K04 4 0 ODE 2 32050 3HB4 ODE 2 32050 3H04tt 5 18 3 380 480V 10 3 Phase Input kW Model Number HP Model Number Frame kw HP Output Current A f With Filter Without Filter With Filter Without Filter Size ODE 2 14075 3KA1 ODE 2 14075 3KO1 0 75 ODE 2 14010 3HA1 ODE 2 14010 3H01 1 2 2 1 ODE 2 14150 3KA1 ODE 2 14150 3KO1 1 5 ODE 2 14020 3HA1 ODE 2 14020 3H01 2 4 1 1 ODE 2 24150 3KA4 ODE 2 24150 3K04
64. the specified environmental limitations Do not perform any flash test or voltage withstand test on the Optidrive Any electrical measurements required should be carried out with the Optidrive disconnected Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive according to any local legislation or codes Ensure correct earthing connections and cable selection as per defined by local legislation or codes The drive may have a leakage current of greater than 3 5mA furthermore the earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive according to any local legislation or codes Do not carry out any work on
65. uired ODE 2 x2Xxx 1XBXx Use shielded motor cable 3 Phase 400 Volt Input Use External Filter OPT 2 No additional filtering required ODE 2 x4xxx 3xAxx E3XxXxx Use shielded motor cable Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed motor switching frequency motor cable lengths and installation methods adopted For shielded motor cable lengths greater than 100m and up to 200m an output dv dt filter must be used please refer to the Invertek Stock Drives Catalogue for further details Compliance with EMC directives is achieved with the factory default parameter settings All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copyright Invertek Drives Ltd 2013 All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture The manufacturer accepts no liability for any damage caused during or resulting from transport receipt of delivery installation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating parameters of the drive incorrect matching of the
66. und terminal 4 2 Wiring Precautions Connect the Optidrive according to sections 4 8 1 and 4 8 2 ensuring that motor terminal box connections are correct There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 5 Motor Terminal Box Connections It is recommended that the power cabling should be 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice 12 www invertekdrives com Optidrive ODE 2 User Guide Revision 3 20 4 3 Incoming Power Connection e For 1 phase supply power should be connected to L1 L L2 N e For 3 phase supplies power should be connected to L1 L2 and L3 Phase sequence is not important e For compliance with CE and C Tick EMC requirements a symmetrical shielded cable is recommended e Afixed installation is required according to IEC61800 5 1 with a suitable disconnecting device installed between the Optidrive and the AC Power Source The disconnecting device must conform to the local safety code regulations e g within Europe EN60204 1 Safety of machinery e The cables should be dimensioned according to any local codes or regulations Guideline dimensions are given in section 9 2 e Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line ac
67. used for each Optidrive gt gt gt Drives with an EMC filter have an inherently higher leakage current to Ground Earth For applications where tripping occurs the EMC filter can be disconnected on IP20 units only by removing the EMC screw on the side of the product Remove the screws as indicated below L1 L Internal Internal L2 N EMC Surge L3 Filter Protection EMC VAR PE The Optidrive product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightning strikes or switching of high power equipment on the same supply When carrying out a HiPot Flash test on an installation in which the drive is built the voltage surge suppression components may cause the test to fail To accommodate this type of system HiPot test the voltage surge suppression components can be disconnected by removing the VAR screw After completing the HiPot test the screw should be replaced and the HiPot test repeated The test should then fail indicating that the voltage surge suppression components are once again in circuit Shield Termination Cable Screen The safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety gro
68. ve This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply Before working on the drive ensure isolation of the main supply from line inputs Wait ten 10 minutes for the capacitors to discharge to safe voltage levels Failure to observe this precaution could result in severe bodily injury or loss of life Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life Grounding Guidelines The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar through the filter if installed Optidrive ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved
69. ve disable or trip reset on next Pog 12 0 to 99 999 hours enable only if a trip occurred under volts not considered a trip not reset by power down power up cycling unless a trip occurred prior to power down Pog 13 Run time since last disable 0 to 99 999 hours Run time clock stopped on drive disable value reset on next enable Drive Effective Switching Actual drive effective output switching frequency This value Frequency maybe lower than the selected frequency in P 17 if the drive is POD 4 4 to 32 kHz too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operation POD 15 DC bus voltage log 0 1000V 8 most recent values prior to trip updated every 250ms POD I6 Thermistor temperature log 20 120 C 8 most recent values prior to trip updated every 500ms Pog n Motor current 0 to 2x rated 8 most recent values prior to trip updated every 250ms current Software ID IO amp motor ctrl Version number and checksum P00 IB e g 1 00 47AE 1 on LH side indicates I O processor 2 indicates motor control POD 19 Drive serial number 000000 999999 Unique drive serial number 00 000 99 999 e g 540102 32 005 Drive identifier Drive rating drive type PO0 20 Drive rating e g 0 37 OAU Parameter group zero access and navigation When P 14 P 37 all P 00 parameters are visible Default value is 101 When the user scr
70. wer supply connection must be according to section 4 3 All Optidrive E2 units are intended for indoor installation within controlled environments which meet the condition limits shown in section 9 1 Branch circuit protection must be installed according to the relevant national codes Fuse ratings and types are shown in section 9 2 Suitable Power and motor cables should be selected according to the data shown in section 9 2 Power cable connections and tightening torques are shown in section 3 1 Optidrive E2 provides motor overload protection in accordance with the National Electrical Code US e Where a motor thermistor is not fitted or not utilised Thermal Overload Memory Retention must be enabled by setting P 50 1 e Where a motor thermistor is fitted and connected to the drive connection must be carried out according to the information shown in section 7 5 www invertekdrives com 27 mn 6 e eq je Optidrive ODE 2 User Guide Revision 3 20 10 Trouble Shooting 10 1 Fault Code Messages 5 Display Fault Description Corrective Action FaultCode Number O StoP 0x00 Drive is healthy and in a stopped condition The motor is not energised No enable signal is present to start the drive x P dEF OXOA Factory Default parameters Press the STOP key drive is ready to configure for particular application Q have been loaded 3

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