Hydraulic Clutch Jack Operating Instructions Manual
Contents
1. gt e it Adjustment Bolt ee Pump Handle Head Plate 5 Release Pin 4 Front Caster Release Valve Knob E Rear isla Figure 1 Model 40500 Components 2 PREPARATION 1 Verify that the product and the application are compatible if in doubt call Omega Technical Service 888 332 6419 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the potential hazards associated with its use 3 To familiarize yourself with basic operation locate and turn the release valve knob see Fig 1 a Clockwise until firm resistance is felt to further turning This is the CLOSED release valve position used to raise the lifting arm b Counter clockwise but no more than 1 2 turn from the closed position This is the OPEN release valve position used to lower the lifting arm 4 With lifting arm fully lowered locate and remove the oil filler plug Pump handle 6 to 8 full strokes Ensure the oil level is within 3 16 from the inner cylinder as viewed from the oil filler hole Reinstall the oil filler plug 5 Ensure that jack rolls freely that the pump and release valve operate smoothly Raise and lower the unloaded jack throughout the advertised lift range before putting into service Replace worn or damaged parts and assemblies with Omega au2. Adjust the flywheel using tilt adjustment bolt to align the flywheel with the crankshaft 2 Install and tighten the attaching bolts Note Tighten the flywheel attaching bolts gradually Each bolt should be tightened to the specified torque in acrisscross method Refer to vehicle service manual for the tightening sequence and torque e Shaft Figure 3 Flywheel adapter assembly components Three attaching bolts retained on flywheel before securing the adapter to flywheel Flywheel Flywheel Adapter Flywheel Adapter C clip Adapter Shaft Quick Release Pin Head Plate gt Figure 4 Flywheel Adapter Operational Illustration MAINTENANCE Important Use only good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load Mobil DTE 13M or equivalent recommended Adding oil 1 With lifting arm fully lowered set jack in its upright level position Locate and remove oil filler plug 2 Fill with oil until 3 16 above the inner cylinder as seen from the oil filler hole Reinstall oil filler plug Changing oil For best performance and longest life replace the complete fluid supply at least once per year 1 With lifting arm fully lowered remove oil filler plug 2 Lay the jack on it
3. Operating Instructions Manual OMEGA Hydraulic Clutch Jack Model 40500 Capacity 500 Ib At is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Leer comprender y seguir las instrucci nes antes de utilizar el aparato El manual de instrucci nes y la informaci n de seguridad deben estar comunicado en lengua del operador antes del uso e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http www omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in China 40500 MO 11 07 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this jack before using The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are
4. d by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies 10939 N Pomona Ave Kansas City MO 64153 QUEGA 888 332 6419 Na sales omegalift com
5. er plug to let pressurized air escape then reinstall oil filler plug e Fluid level low e Ensure proper fluid level REPLACEMENT PARTS Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A E Mail sales omegalift com Tel 888 332 6419 Fax 816 891 6599 Website http www omegalift com 41 KW O Y 6 T0 o DI TSS Optional Figure 5 Replacement Parts Illustration for Model 40500 6 Replacement Parts List for Model 40500 B NR ovine EA e a fee E _ 20 006 000 ae Sieve Seat 1 E rarere El fe qua seme Re NA rese E pe NR fee E pe NA ESSE E Er E E o z 3 i 0 3 i Assembly 420008 102 Seal Kit Hyd Unit Seal Kit Contents B fuco D__ BackupRing 1 steel Bar fr o fors P forns a orse Jr ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtaine
6. in then remove the spline sleeve and adapter shaft 2 Install the flywheel adapter assembly then secure with the quick release pin Note Flywheel adapter assembly includes flywheel adapter a shorter adapter shaft and a C clip Fig 3 Use the shorter adapter shaft on flywheel adapter only Removing a Flywheel 1 Remove all the flywheel attaching bolts flywheel to crankshaft bolts except for the three bolts pointed in Figure 4 2 Install teh flywheel adapter as shown in Fig 4 Close the release valve knob fully Pump the handle to raise the lifting arm and align the flywheel adapter to the flywheel using the tilt adjustment bolt 3 Center the flywheel adapter to the flywheel and bolt the adapter to the flywheel Leave room to access the remaining three flywheel attaching bolts retained on the flywheel 4 Ensure the releave valve knob of the jack is closed tightly before removing the last three flywheel attaching bolts 5 Back the jack and flywheel away from the engine and slowly lower the flywheel 6 Then while supporting the flywheel remove the flywheel from the adapter Loading and Unloading a Flywheel from the Jack 1 To load or unload a flywheel from the jack be sure thejack is in lowest position 2 While supporting the flywheel remove the flywheel from the adapter Installing a Flywheel 1 Close release valve knob pump the handle and raise the flywheel into position shown in Figure 4 for installation
7. nd back the jack and clutch away from the flywheel oO Be sure all tools and personnel are clear before lowering load Slowly open the release valve The more you turn the knob counter clockwise the faster the load will come down Maintain control of the rate of speed at which the load lowers at all times Transporting the Clutch while on Jack Be sure the adapter shaft is in the vertical position and the jack is fully lowered before transporting as shown in Figure 2 Loading and Unloading a Clutch from the Jack 1 To load or unload a clutch from the jack be sure the adapter shaft is in the vertical position as shown in Figure 2 2 Add or remove one piece of the clutch at a time Installing a Clutch 1 Raise the clutch into the horizontal position for installation and tilt the clutch using the tilt adjustment bolt to align with the flywheel 2 Put the jack and clutch into position so that the spline shaft engages the pilot bearing in the flywheel Install and tighten the clutch mounting bolts referring vehicle manufacturer s instructions Adapter Shaft Clutch i Figure 2 Illustration of Lowest Position with Clutch OPERATING with Optional Flywheel Adapter Note Flywheel Adapter Assembly is not included with the unit To order refer to replacement parts section Install the flywheel adapter 1 Keep jack in lowest position Remove the release p
8. noted Any jack that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION Omega Hydraulic Clutch Jack is designed for clutch flywheel removal and installation Intended use to remove install and transport in lowest position both 14 and 15 1 2 clutches and flywheels The two most common spline sizes 1 3 4 and 2 diameter are included with this product The head plate enables clutch to be positioned in either horizontal position for clearing underneath vehicle or vertical position for installation and removal The spline sleeve rotates 360 degrees turns side to side and vertically tilts for precise clutch alignment A NEVER use for any purpose other than those uses outlined above SPECIFICATIONS Model Capacit Jack Size Spline Pilot Volume of pacity LxW Hi i Dia Shaft Dia ca Oil 40500 EN Ib 44 44 12 22 12 x 22 1 2 16 1 2 1 IRE amp als Ri F495 mL mL Pilot Shaft gt _ Horizontal Position Spline Sleeve
9. s side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3 Fill with oil until 3 16 above the inner cylinder as seen from the oil filler hole Reinstall oil filler plug TROUBLESHOOTING Lubrication A periodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that wheels casters and pump assemblies move freely Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with lifting arm fully lowered Symptom Possible Causes Corrective Action Jack will not lift load Jack will lift but not maintain pressure Jack will not lower after unloading Reservoir overfilled e Linkage binding Poor lift performance Fluid level low e Air trapped in system Jack will not lift to full extension Release valve not tightly closed Load is too heavy Release valve not tightly closed e Hydraulic unit malfunction e Ensure release valve tightly closed e Consider higher capacity jack e Ensure release valve tightly closed e Contact Omega Tech Service e Ensure load is removed then drain fluid to proper level e Clean and lubricate moving parts e Ensure proper fluid level e With ram fully retracted remove oil fill
10. thorized replacement parts only Study understand and follow all printed materials provided with on this product before use Do not exceed rated capacity Use only on hard level surface Do not allow any part of your body under the lift arm or load while the jack is supporting a load Use only the factory supplied adapters as a means of contacting the load Never use any other part of the jack as a lifting surface Use of this jack is limited to the removal installation and transportation of clutch flywheel Adequately support the vehicle before starting repairs No alterations shall be made on this product Failure to heed these markings may result in personal injury and or property damage To avoid crushing and related injuries NEVER work on under or around a load supported only by a hydraulic jack ALWAYS use adequately rated mechanical means OPERATION Removing a Clutch 1 Follow vehicle manufacturers instruction for removing clutch 2 Select the correct size spline sleeve Place the spline on the adapter shaft then attach to the head plate with the release pin amp retaining pin provided Close the release valve by tightening the release valve knob Pump the handle to raise the lifting arm and align the spline sleeve with the clutch 4 Tilt the head plate with the tilt adjustment bolt to align it with the clutch bore Slide the spline sleeve into the clutch 5 Remove the clutch mounting bolts a
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