Hydraulic Toe Jacks Operating Instructions & Parts Manual
Contents
1. knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged paris including labels are noted Any jack that appears damaged in any way operates abnormally or is missing parts shall be removed from service immediately If you suspect that the jack was subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until the jack has been checked by a factory authorized service center contact distributor or manufacturer for list of Authorized Service Centers It is recommended that an annual inspection be done by qualified personnel Labels and owner s manuals are available from manufacturer PRODUCT DESCRIPTION This product is designed to lift position or move but not sustain rated capacity loads Itis not designed to be used as a stand alone device Any load lifted positioned or otherwise moved by this device must immediately be supported by appropriately rated mechanical means A wide variety of applications exist for this category of product Special skill knowledge and training may be required for a specific task and this product may not be suitable for all jobs listed Unsuitable applications include applications that call for a device to lift2. 0939 N Pomona Ave Kansas City MO 64153 OMEGA 888 332 6419 sales omegalift com 11 Note Page Contact SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 888 332 6419 Fax 816 891 6599 OMEGA E Mail sales omegalift com Omega Website http www omegalift com
3. Operating Instructions amp Parts Manual PN OMEGA Hydraulic Toe Jacks Model Capacity 13060 3 Ton 13120 6 Ton 13200 10 Ton NES CC 27 ay N LW A Xx e N SA KKK A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Leer comprender y seguir las instrucci nes antes To avoid crushing and related injuries de utilizar el aparato e l m NEVER work on under or around a e El manual de instrucci nes y la informaci n de load supported only by a hydraulic seguridad deben estar comunicado en lengua del jack ALWAYS use adequately rated operador antes del uso jack stands e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http www omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in Taiwan 13060 MO rev 07 08 Save these instructions For your safety read understand and follow the information provided with and on this jack before using The owner and or operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and or operator shall be aware that the use and repair of this product may require special skills and
4. Use only high grade hydraulic jack oil in this product Always use a calibrated means of determining how much force is being applied by this product Never exceed the rated capacity of the jack Use of this device may require special skills and knowledge Read understand and follow all printed materials provided with and on this device before use BEFORE USE Before using this jack ensure that the intended load contact point is able to withstand the load applied by this jack 1 Before using this product read the owner s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 2 To familiarize yourself with basic operation use the operating handle to engage and turn the release valve a Clockwise until firm resistance is felt to further thread engagement This is the CLOSED release valve position used to pressurize the hydraulic fluid and raise the ram plunger b Counter clockwise but no more than 1 turn from the closed position This is the OPEN release valve position used to lower the ram plunger 3 Check that the pump operates smoothly before putting into service Replace damaged or missing parts with factory authorized replacement parts only Repair of this product may require special skills and knowledge and should only be attempted by a factory authorized service center Contact the manufacturer or distributor of this product f
5. is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies 1
6. or a list of factory authorized service centers Lubricate as instructed in Maintenance Section Bleeding Venting Trapped Air With the release valve in the OPEN position 2b above and with saddle fully lowered locate and remove the oll filler plug screw Insert the handle into the handle sleeve then pump 6 to 8 full strokes This will help release any pressurized air which may be trapped within the reservoir Oil level should be even with the bottom of the oil filler hole Reinstall the oil filler plug screw SPECIFICATIONS Base Size Toe Saddle Head Saddle APE Lx w Min Max Height Min Max Height EKUL 13060 8 5 8 x 7 1 2 5 8 5 3 4 9 14 1 8 5 1 8 13120 11 x 7 1 2 7 8 6 10 1 2 15 5 8 5 1 8 13200 11 5 8 x 9 1 4 1 1 8 6 1 4 11 16 1 8 5 1 8 Head Saddle Toe Saddle Oil Filler Plug Screw not shown Carry Handle Return Spring E Handle UN 2 a Li am EZ 5 Handle Sleeve Release Valve Figure 1 13060 13120 amp 13200 Nomenclature OPERATION A Use of this device may require special skills and knowledge Read understand and follow all printed materials provided with and on this device before use Raising the Ram Plunger 1 Assemble the 3 pc handle ensure that spring clips align with slots 2 Use the handle to engage and turn the release valve clockwise until firm resistance is felt to further thread engagement 3 Pump un
7. position move or support persons animals hazardous materials mobile homes and dwellings in general mirrors plate glass or to connect secure hatches components and materials between bulkheads The user ultimately must make the decision regarding suitability of the product for any given task and therefore accept responsibility for that decision HYDRAULIC JACK TECHNICAL SPECIFICATIONS Rated Capacity of J13060 6 000 Ibs 3 ton Rated Capacity of J13120 12 000 Ibs 6 ton Rated Capacity of J13200 20 000 Ibs 10 ton Brand name Omega Hydraulic Pressure Rated Capacity J13060 4 185 psi J13120 4 000 psi J13200 5 400 psi Use of this device may require special skills and knowledge Read understand and follow all printed materials provided with and on this device before use To avoid personal injury and or property damage e Read understand and follow all printed materials provided with and on this jack This is a lifting device only Never work on under or around a load supported only by a hydraulic jack Immediately support the lifted load with appropriately rated mechanical means Use only on hard level surfaces capable of sustaining rated capacity loads Center load on saddle No alteration shall be made to this device Use only attachments adapters and accessories provided by the manufacturer Be alert and sober when using this product Never operate this equipment when under the influence of drugs or alcohol
8. quires special skills knowledge and equipment Only an authorized service center may perform the repair and or replacement of these items N A Not user serviceable Replacement Parts List for Model 13120 Mom Part for 13120 Description Gy NA 10 r 2 NA 13 14 15 16 7 18 19 NA NA Items available only as Seal Kit Replacement requires special skills knowledge and equipment Only an authorized service center may perform the repair and or replacement of these items N A Not user serviceable Replacement parts illustration for Model 13200 KIUL Figure 4 Replacement Parts Illustration for Model 13200 9 Replacement Parts List for Model 13200 item Par for 19200 226 3 1108 100 Saddle 522 2 0206 104 Return Spring 2 e 2266 204108 Guide Ring e WA eson po eano 226 6 1209 104 2 i 226 6 1402 108 Items available only as Seal Kit Replacement requires special skills knowledge and equipment Only an authorized service center may perform the repair and or replacement of these items N A Not user serviceable 1 1 2 lt 10 ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty
9. rize e Release valve not tightly closed e Ensure release valve tightly closed Load is too heavy e Consider higher capacity jack Jack bleeds off after lift e Hydraulic unit malfunction e Contact Service Center bleeds off means load slowly and unintentionally lowers after lifting While lowering fluid leaks from Reservoir overfilled Drain fluid to proper level reservoir area Ram plunger cylinder deformed Contact Service Center Jack saddle will not descend to low seized up in ram cylinder and or est advertised height top nut likely the result of off center loading Ram plunger will not remain lowered Air trapped in system e Follow the Owners Manual instructions after released from contact with load for bleeding air from system creeps back up Poor lift performance Fluid level low Ensure proper fluid level e Air trapped in system e Follow the Owners Manual instructions for bleeding air from system e Hydraulic unit malfunction e Contact Service Center Will not lift to full extension Fluid level low Ensure proper fluid level Replacement Parts Illustration for Model 13060 Figure 2 Replacement Parts Illustration for Model 13060 5 Replacement Parts List for Model 13060 item Part for 19060 Description aw NA 10 r NA 12 NA 13 14 15 16 7 18 NA 19 20 zi 22 23 24 NA NA Items available only as Seal Kit Replacement re
10. the bottom of the oil filler hole Reinstall the oil filler plug screw Changing oil For best performance and longest life replace the complete fluid supply at least once per year 1 With saddle fully lowered set jack in its upright level position Locate and remove oll filler plug screw 2 Lay the jack on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3 Fill with oil even with the bottom of the oll filler hole Reinstall the oil filler plug screw Lubrication A periodic coating of light lubricating oil to pivot points will help to ensure that pump piston linkages move freely Note Never apply oil to saddle Cleaning Periodically check the pump piston and ram plunger saddle for signs of rust or corrosion Clean as needed and wipe with a clean oil soaked rag A Paint contains lead DO NOT sand or grind painted surface Storage Store the jack with pump piston ram plunger saddle fully lowered and release valve open but never more than 1 turn This will help prevent rust and corrosion to those critical surfaces e The paint on this product contains lead a chemical known in the State of California to cause cancer birth defects and other reproductive harm e Do not ingest paint chips and keep product away from children e Wash hands after each use TROUBLESHOOTING Symptom Possible Causes Corrective Action Jack will not pressu
11. til load reaches desired height Immediately secure with appropriately rated mechanical devices It is recommended you follow the load with cribbing and blocking where practical A Never allow personnel to work or pass under a load until the load is secured by cribbing blocking or other mechanical means Lowering Make certain that all personnel are clear of the load before lowering Control the rate of descent of the load at all times The more you open the release valve the faster the load descends 1 Use the manufacturer s provided operating handle to engage and slowly turn the release valve counter clockwise but no more than 1 turn A If the operating handle is damaged operates abnormally or will not positively engage the release valve immediately discontinue use of the jack until a manufacturer s replacement handle assembly can be acquired 2 Push ram down and handle sleeve in to reduce exposure to rust and contamination after removing jack from under load MAINTENANCE Important Use only good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load We recommend Mobil DTE13M or equivalent Adding 1 With saddle fully lowered set jack in its upright level position Locate and remove oll filler plug screw 2 Fill with oil even with
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