Highlander 3 Instructions
Contents
1. Remind the householder of the need for regular chimney sweeping and draw their attention to the Warnings in this document WARNING NOTE Properly installed and operated this appliance will not emit fumes into the dwelling Occasional fumes from de ashing re fuelling may occur However persistent fume emission is potentially dangerous and must not be tolerated If fume emission does persist then the following immediate action should be taken a Open doors and windows to ventilate room and then leave the premises Let the fire out Check for flue or chimney blockage and clean if required Do not attempt to re light the fire until the cause of the fume emission has been identified and corrected If necessary seek expert advice arang CO Alarm Your installer should have fitted a CO alarm in the same room as the appliance If the alarm sounds unexpectedly follow the instructions under Warning Note above REF ENVIRO 3 DB005 11 02 13 ENVIROBURN 3 OPERATING INSTRUCTIONS LEASE READ THESE INSTRUCTIONS CAREFULLY THEY CONTAIN ESSENTIAL INFORMATION GETTING READY TO USE YOUR HIGHLANDER STOVE When the installer has completed the installation go over these instructions with the installer before lighting the stove also check the flue system An extractor fan must not be fitted in the same room as the appliance It is essential that the fire has adequate air supply for combustions and ventilation Ape2. s of the stove to give sufficient air circulation and 125mm between top of stove and lintel Hearths should be constructed of a suitable robust material and appropriate dimensions Refer to building regulations 2010 document J For your information on over run test the maximum temperature of the hearth in the centre directly underneath the Highlander 3 measured 44 5 C with ambient temperature of 19 6 C COMBUSTIBLE MATERIALS The safe distance from combustible material to the rear and side of the appliance should be 650mm side and 725mm from the rear In addition the flue pipe must be a minimum of at least 3 times the flue pipe diameter from combustible rial normally 604 S the combustible material is insulated ij accordance wit s regulations in which case the dista be reduced to 1 5 times the flue pipe diameter KIRWA GASTEC AT CRE are should be taken to keep soft furnishings and moveable items of furniture well clear of the stove CEIVED K AIR SUPPLY For closed appliances without any draught stabilizer fitted the air requirement is 550mm per kW of rated output above 5kW gt THE DUNSLEY HIGHLANDER MULTI FUEL STOVE COMPLIES WITH THE FOLLOWING STANDARDS SOLID MINERALFUELS WOOD FUELS __ Constructional BS 3378 1986 BS 7256 1990 and Dimensional EN 13240 2001 EN 13240 2001 Requirements FITTING THE STOVE TWO POSSIBLE INSTALLATION ARRANGEMENTS FIG 1 FIG 2 45 BEND WITH
3. special stove glass cleaning liquid available from solid fuel stove outlets The use of wet fuel is not recommended as this can cause a reaction on the inner glass protection coating This may turn the glass to craze but doesn t effect the safety or working of the stove But is not covered by Dunsleys guarantee Also do not use cold water on hot glass as this also can cause crazing PROBLEMS Problems like those listed here are not normally caused by this appliance They are due to some difficulty with the fireplace chimney or fuels so check back through this leaflet carefully POOR HEAT OUTPUT Use only recommended fuels in the correct sizes Check main flue check stove flueways check air intake check fire bars check space below fire bars ensure ash is reasonably clear and not touching the bars STOVE TO BE SHUT DOWN for a long period de ash and clean the fuel ash area leave the air controls open to maintain a flow of air through the stove to avoid condensation or corrosion REF ENVIRO 3 DB005 11 02 13 ENVIROBURN 3 DIFFICULTY IN LOW BURNING PERIODS If all the fuel has burned away this is probably because too uch air has been reaching it There are several possible causes 1 The doors may not have been closed properly 2 The chimney draught was too high this can be a problem with any fire and usually happens when it is very windy 3 The air slides were not adjusted correctly 4 Not enough fuel was put on
4. baffle be sure to check once a month that it is clear Any flueways on boiler models need to be cleared weekly Some of the leaflets available from the Solid Fuel Association o How to Get the Best out of your Roomheater Stove Curing Chimney Problems e How to Get the Best out of your Open Fire e Carbon Monoxide Awareness o How to Get the Best out of your Boiler e Solid Fuel Safety Guide e Guide to Opening up your Fireplace e Complete Guide to Solid Fuel Heating Solid Fuel Association 7 Swanwick Court Alfreton Derbyshire DESS 7AS PAGE 11 REF ENVIRO 3 DB005 11 02 13 3 af g SOND CE Declaration of Conformity certificate Manufacturer Dunsley Heat Ltd Bridge mills Holmfirth England HD9 3TW Product Name Highlander 3 Enviroburn multifuel stove Smoke exempt Wood Smokeless fuels Declared Performance test date 30 08 2012 Ancit Wood Parameter Mean Parameter Mean Test duration 1 01 Test duration h 1 03 Total Efficiency 80 4 Total Efficiency 84 0 Nominal heat output kW Nominal heat output kW Mean CO emission at 13 O Mean CO emission at 13 O Mean flue gas temperature C Mean flue gas temperature Flue mass gas flow g s 33 0 G Flue mass gas flow g s Temperature safety test Intended use Heating of Domestic Housing Distance from combustibles Rear 725mm Side 650mm N Kiwa Tested to BSEN 13240 2001 Amd 2 200 KEWA GASTEC AT CRE
5. bar between the projections with the rear end of the bar resting on the rear support bracket below the firebricks See FIG 6 C Place the 4 upper grate bars on top and between the 5 lower grate bars with the recess in the bottom fitting on the projections of the shaker bar see FIG 8 2 FITTING FUEL RETAINER BAR A See FIG 4 6 9 Note the fuel retainer brackets one each side of the door opening B See FIG 4 and 9 fuel retainer bar take hold with the castle projections uppermost and the sloping skirt facing inwards to the firebox to protect the riddling movement Slide the retainer bar into the holding brackets OTE The fuel retainer bar must be taken out first to remove the grate bars 3 TO REMOVE THE SHAKER BAR Remove fuel retainer bar remove all grate bars remove the name plate at the right side facing by removing the two screws turn the bar so that the projections face backwards slide the bar into the key hole slot at the right push the bar inwards and upwards at the left side pull out of the key hole slot and remove Replace in reverse order FIREBRICKS See Fig 10 below The Highlander 3 stove is supplied with all firebricks fitted To remove firebricks remove the brick holding brackets one at right side at the front The brackets are not fixed by screws lift up to remove lightly tap if necessary the side brick can then be removed by pulling the rear of the side brick out first allows the brick
6. or overfiring of the stove will invalidate the guarantee This gurantee in no way diminishes the buyers statutory or other legal rights Dunsley has been designing and manufacturing solid fuel heating equipment for over 60 years PLEASE READ THESE INSTRUCTIONS CAREFULLY THEY CONTAIN ESSENTIAL INFORMATION BEFORE YOU BEGIN THIS APPLIANCE MUST NOT BE MODIFIED IN ANY WAY CO Alarms Building regulations require that when ever a new or replacement fixed solid fuel or wood biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted in the same room as the appliance Further guidance on the installation of the carbon monoxide alarm is available in BS EN50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring reqular servicing and maintenance of the appliance and chimney system Warning The installer has a responsibilty under the healthand safety at work legislation to provide for the safety of person s carrying out this installation and to provide adequate protection Note that the fire cement is caustic wash thoroughly after use and be aware of the possibility of disturbing asbestos in older installations No component on this appliance in manufactured from asbestos or asbestos related products PAGE 2 This leaflet gives a guide to installation but in no
7. small pieces of wood if required The secondary air wash is the one that washes the glass to keep it clean when closed for long burning periods the glass may discolour but should clear when the air wash is opened up again The most suitable settings will quickly be found from experience Move the air control slowly to find the suitable position 3mm open min setting When the secondary air wash is in the closed position the air control is still slightly open to allow a bleed of air into the stove to assist in maintaining the stove in good condition when not in use PAGE 4 DE ASHING and SETTING THE GRATE The Highlander Multi Fuel Stove is fitted with a multi fuel riddling grate which has two functions It adjusts how much space there is between the firebars making them suitable for either wood or for other fuels It agitates the firebed to remove ash See FIG 3 To de ash the fire the door must be closed Locate the operating tool in the boss on the right hand side of the stove and agitate it up and down to dump the ash into the ashpit ready for removal To remove ash when the stove is hot gloves should be worn The ashpan should be emptied regularly before it becomes too full Never allow ash to build up and touch the underside of the grate as this will seriously damage the grate bars The Highlander 3 has a generous ash capacity below the grate bars but care must still be taken Always allow the ash to go cold before di
8. the fire 5 The sealing rope on the doors or glass may require attention If much unburned fuel is left then a little more air is required so the air control should be adjusted accordingly If the problem persists check the sealing of the flue pipe to the appliance and chimney FUME EMISSION INTO ROOM A slight fume emission into the room may occur while refuelling but should not occur during normal running If fumes occur in normal running LET THE FIRE OUT AND CHECK THE FOLLOWING 1 Is the fluepipe well sealed into the appliance and chimney 2 Check the flue way and throat brick at the top of the stove is clear 3 Check the chimney is clear if the problem occurs after the fire has not been used for a period the chimney may be blocked by a birds nest or a fall of ash and soot 4 Can enough air enter the room has the air brick been sealed Double glazing installed or a fitted carpet closed gaps around the doors and skirting board 5 Is there a downdraught on the chimney This could be caused by a nearby tree hill or high building and if this is suspected we recommend taking advice from a chimney expert MAINTENANCE AND SERVICING INSTRUCTIONS The main flueways and throat brick must be kept clear The frequency of cleaning will depend on use and the fuels burnt as a guide we suggest EVERY MONTH When the fire is out and the stove is cool check on top of the throat brick for excessive deposits If any deposit ne
9. way absolves the installer from responsibility to conform to British Standards in particular BS8303 Code of Practice for Installation of Domestic Heating and Cooking Appliances Burning Solid Mineral Fuel and local and nationalbuilding regulations building standards Scotland and Local Authority bye laws Or the rules in force in the country where the appliance is to be installed Failure to install appliances correctly could lead to prosecution All local regulations including those referring to national and european standards need to be complied with when installing the appliance Carbon Monoxide alarms should be fitted near to solid fuel appliances Please note that it is a legal requirement under England and Wales Building Regulations that the installation of the stove is either carried out under Local Authority Building Control approval or is installed by a competant person registered with a Government approved competant persons scheme HETAS Ltd operate such a scheme and a listing of their Registered Competant Persons can be found on their website at www hetas co uk Remember the chimney is not simply a duct to carry gases away it is an integral part of the appliance No stove will work correctly unless the chimney is sound On first initial lighting of the stove condensation could occur causing discolouration of the glass the condensation could turn to drops of water this would particularly apply if the chimney was new or had not be
10. CLEANING If it is intended to fit the canopy onto the stove the overall height of the stove will increase by 150mm See page 8 FIG 11 For rear flue outlet see page 9 Before positioning the stove please make sure doth Gaskets supplied are fitted to the top and rear flue outlets PAGE 3 Place the stove in position on the hearth ensure the stove is set on the level hearth in the required position Levelling adjusting bolts are fitted on projecting brackets at the bottom rear of the stove and in the base of the front legs with the bolt heads facing down to give a firm base these adjusters may be used for final levelling on an uneven hearth One 8mm hole is also provided in each rear bracket to fix the stove to the hearth as required Connect the appliance to the chimney using a length of 125mm diameter fluepipe sealed to the stove and the chimney using glass fibre cord and fire cement The fluepipe connection can be vertical or have a single 45 degree bend It may be fitted with a cleaning door for cleaning the chimney as shown at FIG 1 and 2 The flue pipe can also be reached through the stove To do this ensure the fire is out and the stove cold open the main door remove the fuel retainer bar remove the throat plate The chimney can then be swept through the main door After sweeping replace the throat brick See servicing instructions and FIG 6 page 6 Replace fuel retainer bar Possible methods of making th
11. HIGHLANDER i MEETS THE REQUIREMENTS OF ALL THE RELEVENT BRITISH STANDARDS FOR THE UK FREESTANDING ROOMHEATER INSTALLATION AND OPERATING INSTRUCTIONS All measurements of appliances in these instructions are approximate LEAVE THESE INSTRUCTIONS WITH THE HOUSEHOLDER THIS APPLIANCE MUST BE INSTALLED AND SERVICED ONLY BY COMPETENT AND QUALIFIED SOLID FUEL HEATING ENGINEERS NEITHER THE MANUFACTURER NOR THIER DISTRIBUTORS WILL TAKE ANY RESPONSIBILITY WHATSOEVER FOR AN APPLIANCE NOT SO INSTALLED AND SERVICED kiwa KIWA GASTEC AT CRE RECEIVED 1 Manufactured by Dunsley Heat Ltd Bridge Mills Holmfirth Yorkshire England FOR EXPERT ADVICE ON FUELS INSTALLATION amp CHIMNEYS CONTACT Solid Fuel Association 7 Swanwick Court Alfreton Derbyshire DE55 7AS Tel 01773 835400 PAGE 1 REF ENVIRO 3 DBOOS 11 02 13 ENVIROBURN 3 INSTALLATION INSTRUCTIONS ne Highlander Multi Fuel Stove is built to the highest standard using best quality materials and dedicated manufacturing methods to give you a stove with superb clean burning for efficient operation together with pre heated air wash which ensures a clean view of the fire with maximum efficiency for all fuels used The serial number of this stove will be found on the aluminium label which is positioned on the right side when you are facing the front of the stove The Highlander 3 has been approved by HETAS LTD under the approval scheme being safe
12. Notified testing laboratory gastec at CRE No 0558 RECEIVED T Z declare that this information is true SHTTA EES enisetcancassiesainconndiel N BA eG R amp D Director To be completed by installer Istallation address Installed by gee baueccevncwuercseveccccenenessansnessiavainessgaacstheas naa aaRS Gde Vebap sag pvi ks sravaveossossrsesacsnstpansasorh tds tba a so Sidni t ondaa dsb ilse SNdjters me Has a flexible flue liner been fitted Prrerirereetee ieee Has a flue draught been taken when stove was lit YES 7 NO Pressure taken ccssssusuerensnnenenneensensnerne This document forms part of the hearth notice Installed and lit to demonstrate to the house holder that it has been fitted to the current building regs Doc J 2010 Peprrrerrerrrrettrtet rete tee G NE K Gy V G REF ENVIRO 3 DB005 11 02 13
13. and fit for its designed purpose STOVE GROSS WEIGHT 60kg HIGHLANDER 3 Metallic black with top flue outlet in position Easily changed to rear flue outlet see page 9 TECHNICAL SPECIFICATION Fuel Wood logs Ancit Smokless fuel Nominal heat output kW 3 7 3 7 Nominated refuel period h 1 1 Efficiency 84 0 80 4 Mean CO emission at 13 0 0 39 0 53 Mean flue gas temperature C 174 164 Flue gas mass flow g s 3 2 3 3 The Highlander 3 has been assessed as an intermittent appliance DETACHED PARTS SUPPLIED WITH THE HIGHLANDER 3 1 Operating Tool 1 Hooked poker 1 Ash Shovel 1 Pair Gloves 1 Installation Servicing and Users Instructions ACCESSORIES AVAILABLE ON REQUEST 1 Multi Fuel Ash Container Part No 01414 1 Fuel Carrier Part No 01429 Guarantee The Highlander Stove when installed and used correctly will give you many years of efficient service Dunsley guarantees the Highlander stove for a period of 3 years from the original date of purchase against all manufacturing faults This includes delivery of parts but does not include any labour involved in removing or replacing the parts or any costs involved with refitting the stove or fire surround and hearth This guarantee does not apply to items which would be subject to fair wear and tear i e all Grate bars Shaker Bar Fuel Retainer Bar Door Rope Door Glass Gaskets Fire Bricks and Throat Brick Use of parts other han those supplied by Dunsley Heat Ltd
14. are situated on the hinges one each side of the body of the stove The nut on the inside of the top hinge can be reached by a 13mm box spanner through the hole provided at the rear of the air wash guide B The door catches talrhe tightened byi yasher located on the back of the door catch to the fro adborccatich between the handle and the Jo slacken reverse the procedure Regarding the dod HERE PEPE gA Esha the door use the tool provided for the door handle RECEIVED 1S CLEANING THE STOVE BODY The decorative parts can be cleaned with a damp cloth when the fire is cool Do not use abrasives or metal polish and never use aerosols near to the burning fire Should repainting become necessary the stove fire should be out and the stove cold High temperature paints are available from Dunsleyheat CLEANING THE LARGE AIR WASHED WINDOW The window of your Highlander Stove is made not from glass but from a tough transparent ceramic With most fuels it will remain fairly clean An occasional wipe with a damp lint free cloth when the glass is cold is all that may be needed Continual use at low Outputs if wet may cause sticky tars to stain the glass i You can help prevent this by e Placing the firelighter and kindling fuel at the back of the stove when lighting e Keeping the Air Wash control half way open until the fire is nicely established Using only dry fuel e Severe stains can be removed when the glass is cold using
15. charge excessive smoke emission can occur Refuelling must be carried out onto a sufficient quantity of glowing embers and ash that the new fuel charge will ignite in a reasonable period If there are too few embers in the fire bed add suitable kindling to prevent excessive smoke Fuel overloading The maximum amount of fuel specified in the manual should not be exceeded overloading can cause excess smoke Operation with door left open Operation with the door open can cause excess smoke The appliance must not be operated with the appliance door left open except as directed in the instructions j Rey m pee Kiwa KIWA GASTEC AT CRE RECEIVED 10 PAGE 10 REF ENVIRO 3 DBOOS 11 02 13 SOLID FUEL ASSOCIATION Congratulations on buying your new heating appliance We would like to offer some sound advice to help ensure your complete satisfaction First of all get your appliance installed by someone competent e g a HETAS registered engineer who will have been trained to do the job These engineers can be found on the HETAS website www hetas co uk or by phoning the Solid Fuel Association on 0845 601 4406 When deciding what to burn be aware whether you are in a Smoke Control Area and what the manufacturer recommends If you have any doubts as to what fuels to burn seek advice from the Solid Fuel Association on 0845 601 4406 or online at www solidfuel co uk Wood fuel products should not be burned in Smoke Control Areas u
16. d Petroleum Coke or Welsh Dry Steam coal Chrome grates are available on request these grates have a much longer life than cast iron grates and are well worth the extra cost HOUSEHOLD WASTE AND NONE RECOMMENDED FUELS Household waste containing plastic or batteries or aerosols must not be burnt Remember that these items can explode do not attempt to burn them Also it is not recommended to burn petroleum coke liquid fuels or treating the stove as an incinerator IT IS WISE TO CHECK THE FOLLOWING FROM TIME TO TIME THE STOVE MUST BE COLD PAGE 5 CONDITION OF FIREBRICKS Minor cracks in firebricks are quite normal due to the very high temperatures developed Firebricks need only be replaced if part of the brick has broken away CONDITION OF FIRE BARS The firebars unless specially ordered in chrome iron are made from cast iron for strength and durability they will last a long time provided the ash is not allowed to build up in the ash compartment and touch the underside of the bars Damaged bars should be promptly replaced TIGHTNESS OF DOOR SEALS It is essential that the door seals correctly against the stove body After a period of use the glass fibre rope seal may become compressed or damaged The seal should be closely examined and replaced as required Check the setting of the door to ensure it is fitting correctly with the seal tight against the body of the stove The hinges can be adjusted by the two locking nuts which
17. e flue connection are shown see Fig and Fig 2 For rear flue outlet see page 9 FIG 12 and 13 Whatever method is used it is imperative that The complete flue from the stove itself to the top of the chimney terminal is sound Even small cracks or gaps may cause smoking or poor performance The complete flue should be smooth internally without any voids in which gases can swirl or be cooled down nor any ledges on which soot may accumulate It must be possible to clean the entire length of flue In some installations it may be necessary to fit a cleaning door in the chimney If from experience it is decided there is excessive draw in the chimney and a draught stabilizer is fitted to the flue pipe or chimney in the same room as the appliance extra permanent air entry opening must be provided see building regulations 2010 Document J With the chimney warm a draw of between 0 15 and 0 3 mbar 0 06 to 0 12 ins W G is recommended INSTALLER S DUTIES Check that all parts are correctly fitted visibly check that seals between components are in place Light the fire see operating instructions Check that the flue functions correctly and all products of combustion are vented to the atmosphere through the chimney terminal Demonstrate use of the appliance and accessories to the user and hand over the instructions Offer to supply everything necessary for proper operation Fuel fuel store fuel carrier ash carrier etc
18. e stove is to be left unused for a prolonged period of time then it should be given a thorough clean to remove ash and unburned fuel residues To enable a good flow of air through the appliance to reduce condensation and subsequent damage leave the air controls fully open REF ENVIRO 3 DB005 11 02 13 ENVIROBURN 3 FUELS BURNT IN SMOKE CONTROL AREAS The Enviroburn 7 is considered suitable for exemption under the lean Air Act 1993 for use in smoke control areas when burning ary wood logs The appliance can also legally burn Authorised smokeless fuels in smoke control areas Dunsley recommend the following authorised fuels Blazebrite Phurnacite Phurnacite nuts Ancit Taybrite Sunbrite Doubles Easycoke Extracite Purheat Supercoke Maxibrite Newflame Supacite Thermac Anthracite Large Nuts approximately not less than 60mm cubes Do not use small size fuels i e Beans Peas and Grains etc PETROLEUM COKE and HOUSE COAL are not suitable for use PLEASE NOTE All fuels must be kept dry for best combustion results also to help prevent discolouration on the glass of the fire door Avoid fuel which contains much dust or small particles WOOD The Highlander 3 stove can take logs up to 200mm 8 long 100mm 4 diameter and burn any type of wood as long as it is dry By dry we mean that it contains less than 25 moisture When first cut down wood cells are full of water and will need drying for at least a year outside
19. eds to be removed follow fire bricks Fig 10 When it is required to sweep the main flue the throat brick has co be removed Fig 10 a gt KIWA GASTEC AT CRE RECEIVED 6 EVERY YEAR Have the main flue swept using a wire centred sweeps brush fitted with a guide wheel We strongly recommend that you engage a qualified chimney sweep see the information on the front cover Any purpose provided ventilation should be checked periodically at least once per year to ensure that it is free from obstruction by a competent engineer PAGE 6 STOVE WITH GRATE BARS REMOVED TO TAKE 125mm FIG 4 FLUE PIPE AIR WASH CONTROL AND LOWER GRATE BARS STOVE SIDE VIEW WITH FIREBRICKS THROAT BRICK IN POSITION FIG 6 WASH BACK BRICK cen HOLDING a BRACKET amp BRACKET SIDE BRICKS k_O SHAKER wae REAR BAR at SUPPORT H BRACKET ASH LIP et ee es oo LOWER GRATE BAR IN FIRST OUT LAST NEDE a aael eee mca gee ae UPPER GRATE BAR IN SECOND OUT SECOND FUEL RETAINER BAR IN THIRD REF ENVIRO 3 DBOOS5 11 02 13 ENVIROBURN 3 1 FITTING THE GRATE BARS The shaker bar is already fitted it should not normally be removed if it is to be removed see Para 3 also FIG 5 AND 6 A Turn the shaker bar so that the projections are facing upwards see FIG 5 B Place the 5 lower grate bars in position first insert the bars with the half round boss facing downwards see Fig 7 to rest on the shaker
20. en used for a long time This is a natural thing and should not be cause for concern The same would apply if wet fuel is burnt particularly wet wood Also note The Highlander Stove is spray painted with a special heat resistant stove enamel paint As it heats up for the first time the paint will commence to cure and the resin in the paint will give off a smell for 2 or 3 hours this smell is not harmful It is best to run the stove at low to medium temperature for the first 4 to 5 hours CHIMNEYS SHOULD e Terminate above the ridge and in any case at least 1m above the roof level e Be at least 4 1m high measured vertical from the top of the stove Horizontal connecting flue pipe to be no more than 150mm long Have a minimum internal cross section not less than 0 0176m i e round 125mm diameter or 132mm square e Have a maximum internal cross section not greater than 0 14m i e 375mm x 375mm e Be free of any cracks e Have no bends sharper than 45 degrees and be free from obstructions e Make complete provision for sweeping access e Be swept by a qualified chimney sweep e Be connected to this one appliance only e Older chimneys may have been poorly built or have developed cracks If you suspect this seek expert advice e If the chimney previously served an open fire it is possible that the higher flue gas temperature from a closed appliance may loosen deposits It is recommended that the chimney be swept a second time wit
21. fitted after the installation of the stove has been completed the flue system checked with the stove under fire To fit the canopy slide the open end onto the top of the stove with the bottom below the stove top and the metal brackets on each side of the inside of the canopy sliding on top of the stove top push well back to stop The two holes at the back of the bottom flanges are to take the two 3 5mm x 16mm tap head screws provided Screw the screws fully in they come through at the back of the Highlander top and hold the canopy in position see FIG 11 A Canopy is also available without a recess for the flue if you are using the rear flue outlet It fits in exactly the same way Quote part no 02309 CHIMNEY FIRE Itis possible for soot and tar deposits inside an unswept chimney to ignite this is dangerous If a chimney fire occurs immediately 1 Firmly close all doors on the appliance and all access hatches to the chimney 2 Close the manual air slides 3 Call the fire service 4 Do not re light the fire until the chimney has been swept and inspected by a qualified chimney sweep For further detail please contact Dunsley Heat Phone 01484 682635 KIWA GASTEC AT CRE RECEIVED 7 REF ENVIRO 3 DB005 11 02 13 ENVIROBURN 3 CONVERTING TO REAR FLUE OUTLET REAR FLUE OUTLET INSTALLATION ye Highlander 3 can be fitted as a top or rear flue outlet For Nd eres ALTERNATIVE cransport reasons it is suppl
22. hin a month of regular use e This appliance is not suitable for a shared flue system FLEXIBLE FLUE LINERS A twin wall flexible flue liner of 125mm diameter can be used as required The twin walled flue liner must be approved as suitable for use on solid fuel appliances Installation and servicing must be in accordance with the manufacturers instructions and building regulations 2010 J in particular sections 1 and 2 Suitable for approved smokless fuels and properly dry seasoned wood NEW CHIMNEYS New masonry chimneys must conform to building regulations BSEN 15287 1 2007 design installation and commissioning of chimneys Factory made chimneys twin wall insulated should conform to BS 1856 1 and be installed in accordance with the manufacturers instructions The single skin 125mm diameter fluepipe should be kept as short as pffattical and should pot bg used as a complete chimney it should join the insulated china Sing through any ceiling roof space_o Il this is designed to give All Rate ASRS e fo TEE b RECEIVED 1 2 a safe warm flue system REF ENVIRO 3 DB005 11 02 13 ENVIROBURN 3 EXTRACTOR FANS An extractor fan must not be fitted in the same room as the pliance HEARTH AND APPLIANCE SETTING The stove must be installed on a level solid hearth Constructed of non combustable material and extend 225mm in front of the stove and 150mm to each side There must be at least 75mm air gap between the back and the side
23. ied with the flue outlet fitted to the top position and the blanking plate fitted to the rear outlet position They are not permanently fixed and are interchangeable Remove FIG 13 ALTERNATIVE SOOT both decide which position you intend to use them using the two DOOR POSITIONS ceramic gaskets supplied fix them in the position required ensuring the joint is sealed with the gasket and the slotted set screws are well tightened BLANKING PLATE Part no 02213 FLUE OUTLET Part no 02214 FOR YOUR INFORMATION DUNSLEY ALSO MANUFACTURE REAR FLUE OUTLET INSTALLATION FIG 12 tec CHIMNEY Real Flame Solid Fuel open Fires with High output boilers FLUE Dunsley Baker Neutralizer to link two boilers into one central heating system FLUE PIPE Oxypic inhibitor and leak sealer Cc R tills Guards against scaling rusting oxide sludge and leaks SOOT DOOR Please phone for advice or literature a N kiwa HORIZONTAL KIWA GASTEC AT CRE LENGTH RECEIVED T 4 Ll 75 MIN N B DRAWINGS NOT TO SCALE ALL MEASUREMENTS IN MM PAGE 9 REF ENVIRO 3 DB005 11 02 13 ENVIROBURN 3 The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a building from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to aq
24. nless the appliance has been specifically exempted by DEFRA Logs should be well seasoned and dry Then be sure to buy your coal and smokeless fuel from an Approved Coal Merchant If you have a fuel bunker open sack deliveries will be the most economic way of buying fuel though fuel in sealed plastic bags will be more convenient if you have no bunker Any delivery over 110kg should be accompanied by a Delivery Ticket Invoice detailing the type of fuel the weight per bag sack and total net weight etc To find an Approved Coal merchant use Yellow Pages or contact the Solid Fuel Association either on 0845 601 4406 or online at www solidfuel co uk Do not forget to have your chimney swept at least once per year even for smokeless fuels and if you burn wood or housecoal at least twice a year It is advisable to use a registered Sweep who will leave a certificate to say he has cleaned the chimney To find a Sweep use Yellow pages or contact the Solid Fuel Association Particularly for stoves roomheaters cookers and boilers it is highly recommended to have the appliance serviced once a year and again the Solid Fuel Association can help with finding a Maintenance Engineer if your supplier cannot recommend anyone Generally be sure that ash is not allowed to build up in the ashpan under the grate because if the ash touches the bottom of the grate it will lead to early failure of the grate bars If your appliance has a throat plate
25. rimary air inlet bottom control Half open the top air wash control see FIG 4 Page 6 Place two or three fire lighters or paper on the grate with plenty of small sticks of dry wood on top Ensure you have a good fire base fuel with more wood if required especially if the fuel you are to use is a hard coke or oval lightly cover with the fuel you wish to use light the fire lighters or paper close and latch the stove door When the fuel is burning well fully fuel the fire adjust the air controls as required Do not over fire Set the grate to the position to suit the fuel you are to burn see FIG 3 Page 4 CONTROL The rate of burning and the heat output is controlled by the amount of air entering the firebox via the primary air control which is situated below the glass in the door and the secondary air wash situated at the top of the door see FIG 4 Page 6 both are controlled by sliding action right for ON left for OFF To adjust the burning rate with the fire burning well you will find when burning wood that the primary air control can be closed or nearly closed and the burning rate controlled by the secondary air wash control When burning fuels other than wood you may find that the primary air control requires opening to a greater degree particularly for a short while after re fuelling If the fire has burnt very low burning either wood or other fuels open up the primary air control to revive the fire for 2 3 minutes use
26. rtures provided for this purpose shall not be restricted Where the chimney is believed to have served an open fire installation it is possible that the higher flue gas temperature from a closed appliance may loosen deposits that were previously firmly adhered with the consequent risk of flue blockage It is therefore recommended that the chimney be swept a second time within a month of regular use after installation Have the chimney swept at least once a year Take care to clean the chimney flue connections and flueways prior to lighting up after a prolonged shut down period A fireguard conforming to BS8423 2002 should always be used whenever children the old and or infirm are present as the exterior surface of the stove is a working heating surface and can get very hot Do not use an aerosol spray near the appliance Do not operate the stove with the door open except when lighting re fuelling or clearing ash then operate according to the instructions use the operating tool to open and close the door Turn the knob anti clockwise to open clockwise to close Throat Brick Ensure it is in the correct position resting on the side bricks and pushed well back against the back brick See page 6 FIG 6 For cleaning see maintenance on page 6 LIGHTING The Highlander Stove is fitted with a multi fuel riddling grate which j enables both solid fuels and wood to be burnt see FIG 3 Page 4 De ash the firebed grate bars open fully open the p
27. sposing of it in plastic dustbins or bags Dunsley Heat can supply special ash carriers to make it easier and cleaner to carry ash through the house and allow the ash to cool before putting it into plastic containers The ash pan is the shovel type and can be kept in or out of the stove FIG 3 2 HALF CLOSED LEAVE IN THIS j POSITION FOR REMOVE WOOD OPERATING 7 TOOL WHEN gt NOT IN USE kiwa 1 OTHER FUELS E OPERATING TOOL lf Lf RE FUELLING To re fuel de ash as required open door slowly the firebox should be well filled but do not overfill Do not allow any fuel to lodge between the glass and front bars or touch the glass SETTING THE GRATE POSITION Use the operating tool to move the grate bars to the appropriate position for the fuel you are using please refer to FIG 3 Above GRATE BARS AS STANDARD The grate bars on the Dunsley Highlander Multi Fuel Stove are manufactured from cast iron To get the best life out of the grate never allow the ash to build up in the ash compartment and touch the underside of the grate as this will reduce the life of the grate bars As other stove manufacturers Dunsley do not recommend Petroleum Coke or Welsh Dry Steam Coal to be burnt on Cast Iron grates Chrome Iron Grates are available on request these grates have a much longer life than cast iron grates and are well worth the extra cost STOVE NOT IN USE If th
28. the glass out at the bottom then remove Check fibre seal and aplace with new as required check small gaskets on retainer tabs and replace as required Replace in reverse order If it is required to remove the door it is not necessary to disturb the door hinge adjustment Open the door to at least 90 The door is pivoted on top and bottom pin Remove the bottom pin upwards Remove the top pin downwards Replace in reverse order In some instances it could be necessary to insert a screwdriver or similar under the head of the pin to move it out TO RENEW THE SEALING ROPE ON THE DOOR Remove old sealing rope clean metal groove with steel wool or similar put adhesive Part No 02038 in bottom of groove and push new sealing rope firmly in position 1 R AVAILABLE ACCESSORIES FOR THE HIGHLANDER 3 MULTI FUEL STOVE ALL MEASUREMENTS IN MILLIMETRES Multi Fuel Ash Container Dunsley Part No 01414 The Highlander ash shovel slides into the ash container to avoid possible spillage of ash when carrying through your residence 398 Fuel Carrier Dunsley Part No 01429 The nose fits easily through the door of the Highlander to re fuel t 210 N B DRAWINGS NOT TO SCALE PAGE 8 Highlander 3 Canopy Part No 02 308 Optional Extra FIG 11 HIGHLANDER we CANOPY METAL SLIDES ONE EACH SIDE The Canopy is available as an optional extra it can be fitted or removed at any time The canopy is
29. to be pulled past the bracket which locates the fuel retaining bar Once you have removed the side brick you can then take out the throat Brick by pulling forward off the rear bricks and ower the right side down into fire bed to remove Left side brick will remove as right side Then both the fire bricks can be taken out please make sure before replacing that any ash build up on areas where bricks sit is clean Replace all bricks in reverse order POSITION OF THROAT BRICK RESTING ON TOP OF SIDE BRICKS ee i aa FIG 10 BRICK HOLDING BRACKETS KEY No 3 PAGE 7 KEY No DAYNnDnuM WN Fe LIST OF SPARE PARTS items marked not on drawing No DUNSLEY OFF PART No Back brick interchangeable Side bricks interchangeable Firebrick holding brackets interchangeable Shaker Bar cast iron Lower grate bar cast iron Lower grate bar chrome iron Upper grate bar cast iron Upper grate bar chrome iron Fuel Retainer bar Throat Brick Hooked poker Operating tool Door knob assembly Hinge assembly either door Ash shovel Ceramic glass for door Door Glass retainer tabs with screws Fibre seal for glass Sealing rope for door Sealing rope glue kiwe KEY No _ ee E a E a E a a 4 a J 5 qS 6 N B DRAWINGS NOT TO SCALE REF ENVIRO 3 DB005 11 02 13 ENVIROBURN 3 TO REPLACE DOOR GLASS OR FIBRE SEAL The glass is held in position by four retainer tabs remove the tabs ease
30. uire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Enviroment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with Ministers in the devolved administrations for those countries Seperate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have been exempted by an Order made and signed by the secretary of State or Minister in the devolved administrations The Highlander 3 Enviroburn has been recommended as suitable for use in smoke control areas when burning wood logs Further information on the requirements of the Clean Air Act can be found here http smokecontrol defra gov uk Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements Refuelling on to a low fire bed If there is insufficient buring material in the firebed to light a new fuel
31. under a shelter or tarpaulin will do ensure there is air access to assist Wet or green wood wastes heat in making steam and produces flammable acidic tars which will discolour the glass cling to and can damage your chimney or stove Nails in wood could cause grate bars to jam as the nails fall from the wood Wood burns best on a layer of its own ash with the grate bars half open see page 4 FIG 3 therefor when you riddle the grate leave a layer of ash about 13mm thick on top of the grate RE FUELLING When re fuelling burn on high output for 2 3 minutes to establish combustion before turning down to low fire settings LOW BURNING The Highlander 3 will burn for longer periods by allowing the fire to burn down to a low hot firebed removing the ash as required filling level and evenly distributing to the top of the coal retaining bar and setting the air controls to a lower setting Hard fuels like Ancit or hard coke will burn the longest Trials may be necessary to find the best settings for the fuel being used THE DUNSLEY HIGHLANDER IS NOT DESIGNED TO BE OPERATED WITH THE FIRE DOOR OPEN THE DOOR MUST BE CLOSED WHEN THE STOVE IS OPERATIVE ECONOMY Surprisingly best economy is achieved with the firebox full of fuel and the air control set nearly closed to give a steady glow The fire will burn much more efficiently than if you re fuel little and often As other stove manufacturers Dunsley do not recommen
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