Operating Instructions
Contents
1. Engine starts badly or runs irregularly Choke is closed Open choke Air filter is soiled Clean air filter see also Maintenance and cleaning 24 Problem Possible cause Remedy Poor quality dirty or old fuel Always use fresh fuel Spark plug is sooted damaged or incorrect electrode gap Clean spark plug and check electrode gap see also Maintenance and cleaning If necessary replace spark plug Housing of mower is jammed See also Maintenance and cleaning No drive when drive bar is actuated Vario cable is insufficiently tensioned Re tension see chapter Maintenance re adjusting the drive Drive belt is insufficiently tensioned Authorised service centre The blade does not rotate V belt is insufficiently tensioned or damaged Authorised service centre Bowden cable is defective Authorised service centre The blade slides Replace friction discs Authorised service centre Strong vibrations during operation Unbalance at the blade caused by incorrect sharpening or chips on the blade Have blade balanced and re sharpened by an authorised service centre Replace a damaged blade immediately Blade drive shaft is bent by collisions with foreign objects Authorised service centre Engine fastening is loose Authorised service centre Blade fastening is loose Authorised service2. MOTOR Operating Instructions Lawnmower AS 480 4T MK From serial number 19207101001 Issued 26 November 2010 V1 0 EN Translation of the Original Operating Instructions Preface Please fill in all data referring to your device When ordering spare parts provide your dealer with the device and engine number Serial number Engine number Date of purchase Address of dealer Dear customer Congratulations on your purchase You have acquired a reliable quality product by AS Motor Germany This product has been manufactured according to modern manufacturing methods and comprehensive quality assurance measures Only when you are satisfied with your device we have attained our goal Read these operating instructions carefully and attentively so that your device operates smoothly and you and others are safe from any hazards If you have questions concerning your device please contact your dealer or call our customer service telephone 49 0 7973 9123 0 For international AS partners please see www as motor de worldwide AS Motor Germany wishes you much joy with your new device Intended use The device is exclusively intended for mowing well maintained grassed lawn areas Only use attachments and cutting tools authorised by AS Motor Germany Any use exceeding this purpose is inadmissible The manufacturer is not responsible for any damage resulting from this Observe the requi
3. M opga R www as motor de Declaration of conformity We declare that the lawnmower type AS 480 4T MK and with serial number starting from 19207101001 in the version we introduced to the market complies 2006 42 EC L76 16 March 2007 with all essential health and safety requirements of 2000 14 EC L165 17 June 2006 the following EC directives 2004 108 EC L390 31 December 2004 97 68 EC L59 27 February 1998 Function The device is exclusively intended for the mowing of well maintained grasslands and lawns Applied standards EN 836 Applied conformity assessment procedures Annex VI Measured sound level 95 dB A Guaranteed sound level 96 dB A Party involved T V Rheinland Product Safety GmbH D 51105 K ln Am Grauen Stein Person authorised to compile the relevant technical documentation Frank Einsiedler AS MOTOR GERMANY GmbH amp Co KG Ellwanger Stra e 15 D 74424 B hlertann Buhlertann By proxy Frank Einsiedler Christoph Weber July 2010 Head of development Managing director 28 29 30 31 MOTOR AS MOTOR GERMANY GmbH amp Co KG Ellwanger Stra e 15 D 74424 Buhlertann www as motor de Professional technology for gardens and landscapes Allmaher Ride on Allmaher Rear discharge mower Rotary mower Flail mower Side discharge mower WeedHex Manoeuvrable meadow mower for extensive green area care The Allmaher reliably shreds high grass scrub
4. required and the torques must be observed Check the blade and slip clutch regularly before and after each mowing and when there are significant changes Vibrations indicate that the blade is worn excessively or on one side When a rubber element between engine and housing breaks vibrations can result Improperly sharpened blades increase the device load and result in fatigue cracks and breakage Ejected pieces can cause severe injuries Blade change 2 1 1 2 It is absolutely necessary to change the blade When one of the wear markings 1 was reached Original blades are engraved with wear markings marking in form of a ball shaped imprint on the rear side of the blade approx 20 mm behind the cutting edge When the thickness of the blade at the rear edge of the vane 2 or at another point is below 1 mm exception cutting edge Atthe latest every 2 years or every 50 operating hours whether there is wear or not The material deteriorates may show cracks and this can endanger persons and material goods Checking the blade clutch Check the blade clutch for proper function by disengaging the blade The blade must come to a standstill from full speed within less than 3 seconds Contact an authorised service centre if this is not the case 21 Storage Storing the device Restarting Keep the device in a closed dry and well ventilated room and out of reach of children Alway
5. tank ventilation 6 Pull off the plug connector 16 Maintenance and cleaning Regular maintenance keeps your device ready for use If you do not observe the maintenance by the warranty Operational safety is endangered as well Contact your authorised service centre for checkup if you detect problems during maintenance notices faults may occur that are not covered Component Action Maintenance interval Before Annually and after or every each use 50h Device Check for safe working condition E A Clean E Customer service A Fuel Check fuel level m Is the tank cap closed m Tank fuel valve Check parts for leaks and check for good m A and fuel line condition Carburetor Does the carburetor close again after starting E Ventilation grid Clean 7 Engine cooling Clean Spark plug Check adjust m Replace oA Air filter Check clean 7 A Replace oA Blade and Check for wear and damage See chapter m A fastening Checking the blade components Change Blade brake Does the blade function safely and does the blade come to a standstill within 3 seconds Drive lever Does the device stop when the lever is in zero A position V belt Are the V belts tensioned correctly without A fissures and in good condition 17 Component Ac
6. the device onto a flat surface not in high grass 2 Open the fuel valve and the tank ventilation 3 Plug on the spark plug connector 4 For cold start set the accelerator lever to position Choke otherwise to medium speed 5 Set the engine stop switch to 6 Pull the starter point slowly out until you feel resistance then pull out quickly engine starts to run 7 Letthe starter rope retract slowly Engaging the blade 1 Move the blade clutch bar all the way up and engage the latch knob 2 Press the blade clutch bar downwards to the handlebar the blade starts up 3 For mowing set the accelerator lever to the maximum speed For driving over paths disengage the blade 1 Release the blade clutch bar Driving Danger Risk of injury caused by tripping or sliding while moving the mower backwards and turning it round Before moving in reverse always switch off the blade Make sure that the area is clear of objects and watch for safe footing Driving In case of a hazardous situation switch off the drive and declutch the blade Drive on 1 Switch the vario lever for the speed to MIN 2 Pull the drive bar towards the handlebar device is running 3 With the vario lever adjust to the desired speed Drive off 1 Release the drive bar Adjusting speed The driving speed can be continuously adjusted with the vario lever Adjust the driving speed only when the en
7. The engine does not switch off Switching off system is defective Close the fuel valve Authorised service centre 26 Technical data Type AS480 4T MK Range of application temperature 5 30 C Engine type One cylinder four stroke engine Manufacturer Honda Type GSV 190 Cylinder capacity 189 cm Performance 3 3 kW 4 5 PS Engine speed 2800 min See also operating instructions by engine manufacturer Cutting device type Cutting width Cutting height adjustment Plant growth Blade 48 cm Single wheel 30 80 mm in 6 levels up to approx 40 cm Starting device Rope start Drive Rear wheel drive with Variomat for variable adjustment of the speed 2 5 4 7 km h Maximum area coverage approx 2100 m7 h Measures and dimensions Transport sizes with packaging L W H Max tire dimensions L W H 120 60 71 cm 164 52 99 cm Weight 60 kg Capacities Fule tank 5 litres Grass collection bag 68 litres with fill level indicator Sound level Measured sound level Lwa Guaranteed sound level Lwa Sound level at operator station Lpa 95 dB according to DIN EN 836 96 dB according to DIN EN 836 82 dB according to DIN EN 836 Vibrations emission value Hand arm vibrations anw Measurement uncertainty U 2 6 m s according to DIN EN 836 2 m s 27 AS MOTOR GERMANY GmbH amp Co KG Ellwanger Stra e 15 D 74424 Buhlertann
8. and weeds also on steep slopes and in difficult terrain The grass cuttings are left to fertilise the ground so there is no more raking grass Ease of use and high area coverage all combined in a compact lawn mower Low centre of gravity optimum weight distribution and broad wheel base provide you with the best performance on slopes and power reserves for shredding high plant growth Also available in an all wheel version providing the extra traction for demanding applications and for superior safety on slopes Professional lawn mower with rear discharge With wheel drive and infinite speed regulation for exceptional cutting and catching performance in any situation The economic alternative to bar mower Ideal for fodder production The grass is not shredded and placed into a pile on the side The flail mover blades are supported movably and avoid rocks and other obstacles and chop the cuttings several times The steel housing is 3 mm thick and offers very high security against foreign objects that were ejected and blown around and catches them safely This solid allrounder has a side discharge wheel drive and a housing of 3 mm thick plastic coated steel Also available in an all wheel drive version and infinite speed regulation Variomatic Removes weeds carefully quickly and without the use of chemicals on transport surfaces walls curbs and between interlocking blocks The patented pivoting brush system goes easy on surface
9. centre Irregular noises Loose fastening elements Authorised service centre Silencer defective Authorised service centre Engine is smoking Air filter is soiled or drenched with oil Clean or replace the air filter see also Maintenance and cleaning Oil level is too high Have authorised service centre lower the oil level to the marking Engine gets hot Ventilation grid is dirty Clean ventilation grid Oil level in the engine is too low Refill engine oil see operating instructions of the engine manufacturer Cooling fins of the engine are dirty Have cooling fins cleaned by authorised service centre 25 Problem Possible cause Remedy Uneven cut lawn becomes unsightly Blade is dull or worn Have blade balanced and re sharpened by an authorised service centre Replace a damaged blade immediately Speed is too high proportionately to the cutting height Reduce speed and or select the correct cutting height Housing of mower is heavily soiled Clean Discharge channel is jammed Mowed grass was too long or too damp Adjust cutting height and mowing speed to the mowing conditions Blade is worn Authorised service centre Engine speed too low despite full power Authorised service centre The device does not stop Drive belt does not declutch Authorised service centre
10. cket 3 to the frame four thread forming screws Mounting the grass collection bag 1 Pull the grass collection bag 1 over the frame 2 2 Fasten the grass collection bag with the plastic profiles to the frame 12 1 Switch off the blade and wait until the blade comes to a standstill 2 Lift the impact protection flap 1 3 Insert the grass collection bag 2 into the recesses 4 Lower the impact protection flap onto the grass collection bag Transport Switch off the engine and wait until the blade comes to a stop before you lift the device It takes two persons to safely lift the device Prior to transport let the device cool down for at least 20 minutes Close the tank ventilation and the fuel valve For transport you can fold up the handlebar and the guide bar Use the eyelets marked with arrows as suspension points When transporting by vehicle secure the device against rolling sliding tilting and fuel and oil leakage Information on mowing Prior to mowing check your device for completeness proper functioning and cleanliness A dirty ventilation grid can damage the engine and a dirty protective grid at the silencer poses a fire hazard Frequent engagement and disengagement of the clutch increases wear of the blade drive belt and the blade brake Especially in case of high grass clutch engagement leads to overload To keep the area well maintained mow f
11. contains the most frequent problems and their elimination If more problems occur contact the closest authorised service centre You can find an authorised service centre on our home page www as motor de Problem Possible cause Remedy Engine does not start Engine stop switch is set to OFF Set engine stop switch to ON Fuel valve is closed Open fuel valve Tank ventilation screw is closed Open tank ventilation screw No fuel is in the tank Refill fuel Choke is open Close the choke The device was tilted air filter is oily Replace air filter unscrew spark plug and start several times when the fuel valve is closed dry spark plug and screw it back in Engine was flooded due to too many start attempts Unscrew spark plug and start several times when the fuel valve is closed dry the spark plug and screw it back in Spark plug connector is pulled off Observe safety instructions Put spark plug connector back on Air filter is soiled Clean air filter see also Maintenance and cleaning Spark plug is sooted damaged or incorrect electrode gap Clean spark plug and check electrode gap see also Maintenance and cleaning Replace spark plug if necessary Housing of the mower is jammed See also Maintenance and cleaning Poor quality dirty or old fuel Clean fuel system authorised service centre Always use a fresh fuel
12. dau 22 Storing the device essee 22 Longer storage ceeeeeeeeeeeeteteeeaeeeeeees 22 Restarting 2 2 2 2 ccc cece eeeeeeeeeeeeeeeeeeceeeeeeeeeees 22 Spare parts c eccseseaesectvesseneversnessenscenseceens 22 Wear DANES snitch caisiaiv tthe cies nn ai 22 A CCOSSONIES w secxcatcsctessegsteecceete eden sires 22 Disposali miiirn aeia 23 Warranty coenen ene ee eet ets 23 TroubleShooting ssececceceeeeeseeeeees 24 Technical data sssssseesseeeeeeeeeeeeeeeeeeees 27 Declaration of conformity 0 28 Explanation of the symbols Symbols in the instructions In these operating instructions the following symbols are used to denote special dangers Warning These symbols denote special dangers Prohibition sign These symbols denote inadmissible procedures Directive sign These symbols denote required protective measures Symbols on the device The following symbols are placed on the device to inform you must be careful and attentive when using the device Working with the device requires extreme cautiousness Read the operating instructions before you use the device Risk of injury Make sure that no one is within the danger zone of the device Objects may be ejected The danger zone extends for at least 15 metres gt Be Co i Min 15 m The quickly rotating blade can cause life threatening injuries or imme
13. e tank ventilation Prior to leaving the device wait until the blade comes to a standstill and pull off the spark plug connector After switching it off let the device cool down for at least 20 minutes before you store itina dry closed sufficiently ventilated room Never store the device when there is fuel in the tank inside a building where fuel vapours might come into contact with open fire or sparks Use caution during maintenance and repair Only carry out maintenance work as described in these operating instructions Have an authorised service centre carry out all other work Prior to starting any maintenance work wait until the engine comes to a standstill and pull off the spark plug connector We explicitly point out that in accordance with the Product Liability Act we are not liable for damages that were caused by our devices if worn or damaged parts were not repaired or replaced on time these damages were caused by improper repair when changing a part our original parts or parts authorised by use were not used the repair work was not carried out by an authorised service station The same applies for spare parts and accessories Device description o NO oO A O N Cutting height adjustment Silencer Grass collection bag Impact protection flap Tank filler spout Tank ventilation Handlebar with control elements Lever for lateral adjustment of handlebar Clam
14. ed The engine can be damaged and noise pollution increases Do not change the basic setting of the carburetor or the speed control The operating instructions of the engine are prepared by the engine manufacturer They contain the maintenance instructions and the warranty conditions for the engine If warranty work for the engine is required please contact your authorised service centre or the nearest authorised engine dealer Checking the engine oil level manufacturer Make sure that the insulator around the electrode is not damaged Never use a damaged spark plug Tighten the spark plug using the correct torque see operating instructions of the engine manufacturer Cleaning the air filter The oil level must remain between the two markings of the oil dipstick Make sure that the oil level is never below the bottom marking otherwise the engine can be damaged Never fill in oil above the top marking Otherwise there is a risk that the oil enters and destroys the air filter For this observe the attached operating instructions of the engine Checking the spark plug Danger Cleaning agents pose a fire and explosion hazard Never clean the air filter with flammable solvents Always make sure that the air filter is clean A dirty air filter affects the engine output and increases the fuel consumption Independent from the number of operating hours the filter inserts should be changed at least annually D
15. eees 10 Assembly ccceceeeeeseeeeceeeeeeeeeeeeeseeeeeeeeseeees 11 Scope of delivery cc cececeeeeeeeeeeeeeees 11 Unpacking renee aera terre nain a 11 Mounting guide bar and handlebar 11 Inserting the starter rope eeee 12 Assembling the grass collection bag 12 Mounting the grass collection bag 12 Transport asooo naa 12 Information on MOWING eeeeeeeeeees 13 Prior tO Starting ccccceeceeteeeeeeteeeseeeeeseees 13 al 2 eee ee et eel pe eee her oer 13 Tanking Ua een tee Reread anae 13 Checking the engine oil level 14 Adjusting cutting height c 14 Starting miiirn aaneen a nueiaiaei 14 Starting the device 14 Engaging the blade n n 14 DEI VUNG EEE E 15 Driving se oe le A A oe ae 15 TUNING 228 2c cepaisccbeaas thact chicane oecaheaed ine tae 15 Emptying the grass collection bag 15 Switching off and parking 008 16 Maintenance and cleaning 008 17 Preparations iivesusrcacssivesueesayarviieovaccasdeanzeans 19 Cleaning the device 19 General inspection ccceseeeeeeeeeeees 19 Maintaining the engine ceeeeee 20 Checking the engine oil level 20 Checking the spark plUG eeeeeees 20 Cleaning the air filter cc eeeeeeeeeeee 20 Re adjusting the drive n se neeese 20 Checking the blade 21 LON AGG hes nei ia aeee aa a
16. gine is running Turning Turn the device round only where the grass has been mowed already Turning round on an even surface 1 Switch off the drive 2 Turn the device to the desired side 3 Switch the drive back on Turning round on a sloping area 1 Keep the drive switched on 2 Turn the device upslope 3 Hold back the handlebar and the inner wheel The drive prevents sliding and supports the turn manoeuvre Emptying the grass collection bag Display of fill level It the grass collection bag is full the sewn on material goes down 1 dust protection Danger Risk of injury caused by rotating blades When the engine is running never reach into the discharge channel Emptying the grass collection bag 1 Switch the accelerator lever to the lowest speed 2 Disengage the blade and wait until it comes to a standstill 3 Lift the impact protection flap 2 4 Remove the grass collection bag 3 15 5 Lower the impact protection flap 6 Empty the grass collection bag completely Switching off and parking Caution On a slope the device can roll away Put the device on even ground only or secure it against rolling away 1 Release the drive bar 2 Turn the accelerator lever to the lowest engine speed 3 Turn the engine stop switch to 0 4 Wait until the blade comes to a standstill before you step away from the device 5 Close the fuel valve and the
17. ground Attention Do not tilt the device on the side because then engine oil may enter the air filter thus rendering the filter unusable After each use you should clean the device thoroughly especially the bottom side and the blade Stuck grass or dirt affect the grass discharge and the cutting quality For a sufficient engine cooling keep the engine cover ventilation grid and the engine clean Fire hazard Pay special attention so that components at the silencer are clean For cleaning use a hand brush Remove stubborn soiling with a wooden or plastic spatula Clean the outer housing parts with a cloth Do not rinse off the device with a water jet or high pressure cleaner Do not use aggressive cleaning agents Cleaning the grass collection bag After each mowing clean the grass collection bag thoroughly with water The cloth must remain air permeable Grass clippings can clog the fabric and thus reduce the collecting power General inspection To ensure a safe working condition of the device check all nuts bolts screws connections of fuel lines air filters etc regularly for firm seating Check the ignition wire and the spark plug connector for damage 19 Change the damaged or used parts especially covers grass collection bag silencer or fuel immediately authorised service centre Maintaining the engine Danger If the speed of rotation is set too high objects can be eject
18. hat could be picked up and thrown out by the device Use caution when mowing Risk of injury Always stay within hearing range to other persons who can assist you in case of an emergency Danger Risk of injury caused by thrown out objects Never mow while persons children pets or property are in the vicinity The danger zone extends for at least 15 metres Nje A ni JE oe The area in front of and to the right of the device is especially dangerous Keep your hands and feet away from rotating parts Keep your distance to the discharge area when you work with the device Never open the impact protection flap and never empty the grass collection bag as long as the blade is running The rotating blade can cause injuries and objects can be ejected Mow only in daylight or good artificial light aS Be extremely cautious when turning the device round or pulling it toward you and when moving in reverse Avoid mowing wet grass slipping hazard Always walk slowly Never lift or carry the device when the engine is running When using the device over a longer period of time vibrations can cause disturbances in the blood supply of the hands A generally accepted usage time cannot be determined Use gloves Take breaks on time Have an authorised service centre check the device immediately ifthe blade hit an object if the device starts to vibrate un
19. nd guarantee shall be void for the foreign part and for the device and for any resulting damage Inform your authorised service centre about the device type and serial number of your devices when you order spare parts Wear parts Some parts are wear parts They wear during use and must be replaced The warranty does not cover the following parts Blades cutting blades cutter bars blade bolts sliding plates V belt chains Bowden cables starter ropes pressure plates air filters spark plugs disc springs lock washers fuses discs thrust plates pressure discs protection skirts impact protection wheels tires Accessories Mulching accessories E09161 Spray paint 400 ml colour orange E04606 Operating hours counter E10740 Disposal Grass clippings must not be thrown into the waste but should be composted Dispose of waste oil and fuel in accordance with the local regulations or return it to an oil shop Packaging device and accessories are made of recyclable materials and must be disposed off accordingly Warranty The conditions of the warranty can be found on the reverse side of your warranty card Send the filled out warranty card immediately after the purchase of your device to AS Motor Germany or the supplier Otherwise the warranty is no longer valid Preserve the proof of purchase or the warranty card that was filled out by the vendor 23 Troubleshooting The following table
20. ndstill and pull off the spark plug connector before you clean or check the device or before you carry out work on the device before you unblock or unclog the discharge area Prior to mowing Do not start the engine if fuel was spilled in closed or poorly ventilated rooms danger of poisoning if there are other persons nearby Only start the device when your feet are at a safe distance to the blade During startup of the engine do not tilt the device Do not touch the engine or the silencer They become very hot during operation and you can get burned Resulting unintentional movements constitute an additional injury hazard Switch off the blade and wait until the blade comes to a standstill before you open the impact protection flap or remove the grass collection bag before you move over surfaces other than grass Switch off the engine and wait until the blade comes to a standstill before you tilt or transport the device Personal protective measures While mowing always wear sturdy K footwear with good grip long trousers and gloves Do not mow in open sandals or bare feet Noise is causing health problems Use personal ear protection to avoid hearing damage Wear safety glasses and headgear Preparing the mowing area Prior to mowing carefully check the perimeter of the lawn Remove rocks pieces of wood bones wires and other objects t
21. ns and hours of operation Never give your children or other persons who are not familiar with the operation instructions permission to use the device Persons under 18 years old may operate the device only under supervision Local regulations will determine the minimum age of the user and the hours of operation Unsuitable for the operation of the device are persons Who are under the influence of alcohol drugs or medicine that slows down reaction time With physical and mental impairments People fitted with pace makers are not allowed to touch any current carrying parts of the ignition system Safe handling of fuel Danger Fuel is toxic and highly inflammable Danger of fire and explosion Keep the fuel away from ignition sources and do not smoke while handling the device Do not inhale fuel vapours they are dangerous to your health Use gloves and avoid skin contact O with the fuel Fuel up outdoors only when the engine is cool and not running Use a filler or funnel Do not spill any fuel and do not let the fuel get into the canalisation or ground water If you spilled fuel do not start the device until the fuel vapours have evaporated wipe dry Move the device away from the area where the fuel was spilled Always close the tank cap securely and do not open it while the engine is running or the device is still hot Drain the fuel tank only when outdoors Use a suitable container o
22. nse property damage Be especially careful to keep your gt fe hands and feet away from the NAA blade when the device is put STOP into operation Prior to any repair and maintenance work pull off the spark plug connector Clean the ventilation grid The cooling air of the motor is sucked in through the ventilation grid of the engine cover Always keep the entire surface open and free Noise is causing health problems Use personal ear protection to avoid hearing damage Type plate The type plate on the device provides you with information on the device type and the technical data 1 eo SP 2 D 74424 B hlertann me Rasenm her AS 570 SM 4 7 5 kW 5 6 PS 3600 1 min ny CED bu e SNR 022109070003 9 8 7 HUMAN ANA dB SE 8 9 1 Name and address of the manufacturer 2 Device designation 3 Type designation 4 Rated power output in kW engine speed 5 Weight 6 Year of manufacture 7 Serial number 8 CE marking 9 Sound level Lwa Safety instructions Get informed For your safety read these operating instructions with care Familiarize yourself with the control elements and the proper use of the device Share these operating instructions with other users of the device Before you use the device for the first time let the dealer instruct you regarding safe use User restrictio
23. o not operate the engine without air filter For this observe the attached operating instructions of the engine Re adjusting the drive Danger The ignition system generates an electromagnetic field Wearers of pacemakers must not work on live parts Soiled spark plugs reduce the engine output Clean the electrode of the spark plug with a brass wire brush Check the electrode gap see operating instructions of the engine 20 Once the belts of the vario drive wear down they start slipping The drive of the mower does not work any more under load e g device stops on a slope or slows down Re adjust the drive as described in the following 1 While the engine is running move the vario lever to position MIN 2 Switch off the engine 3 Move the vario lever to position MAX vario cable 1 loosens 4 Remove the cable 1 and insert it into the next eyelet in the direction of the spring 5 While the engine is running move the vario lever back and forth to re tension the cable If the adjustment does not show any improvement or if the cable is already in the outmost position have an authorised dealership check the device Checking the blade Danger A Improperly mounted and maintained blades pose a severe injury hazard Work at the blade shall only be performed by an authorised service centre Work on the blade requires special qualifications because an unbalance test is
24. ping lever for height adjustment of guide bar Starter grip Air filter Bumper Spark plug connector Vario Bowden cable Ventilation grid Type plate Control elements Blade clutch bar 1 The blade clutch bar is a protective device When you release the bar the blade comes to a standstill within 3 seconds Engaging blade Lift the blade clutch bar 1 engage the latch knob 6 and press the blade clutch bar towards the handlebar Disengaging blade Release the blade clutch bar and set the accelerator lever to MIN 0 P Top JN Y Blade clutch bar J A Bottom Q 0 Drive bar Drive bar 2 With the drive bar you switch the drive on and off Drive on Pull the bar toward the handlebar 10 Drive off Release the bar Vario lever 3 With the vario lever you can continuously adjust the speed of the device while the engine is running MIN slow MAX fast Accelerator lever with choke 4 X Choke Choke is closed only for engine start when engine is cold MAX Full throttle MAX MIN Neutral position MIN Engine stop switch 5 With the engine stop switch you switch the ignition on and off If you switch off the ignition the engine stops 0 OFF I ON O Lever for lateral adjustment 7 1 Release the eccentric tension lever 2 Attention Do not crush the Bowden cables when pivoting the handlebar Swivel the handlebar to the side to the desired posi
25. r run the tank empty Keep the fuel away from children and store it in a suitable container in a dark cool and dry location Never park the device with fuel in the tank inside a building where fuel vapours could come in contact with open fire or sparks Immediately replace a damaged fuel tank or tank cap authorised dealership First aid When swallowing fuel or inhaling fuel vapours do not force vomiting and immediately consult a doctor In case of skin contact immediately wash with water and soap Change your soiled clothing as soon as you can Measures in case of a fire In case of a fire use foam dry powder extinguisher or carbon dioxide CO2 Never douse with water Check the device prior to use Prior to use check by visual inspection blade drive and fastening parts for proper condition and firm seating Never use the device if covers impact protection flap or grass collection bag is not installed Do not remove change or override any safety devices or control elements Observe the maintenance instructions and replace damaged or worn parts immediately Have an authorised service centre check your device if the blade does not stop within 3 seconds after switching off Use caution during operation if you step away from the device even for just a short time before you adjust the cutting height before you refuel Switch off the engine wait until the blade comes to a sta
26. red maintenance and repair measures The user of the device is responsible for accidents or damage to other persons or their property The device must not be used To cut hard objects rocks rubble or pieces of wood To trim bushes hedges and shrubbery To cut plants in flower pots or planters or on rooftops To clean vacuum footpaths As shredder for shredding tree and hedge cuttings As drive unit for work tools and any type of tool sets that are not authorised by AS Motor Germany Contents Preface asi sisiisieunnsiten edenneen haona sineira aaa KE 2 Intended VISE vic sicenteverstistisavsnntstacteverenste teuets 2 Explanation of the symbols sse 4 Symbols in the instructions 4 Symbols on the device ceeeee 4 Safety instructions ccsseeseeeeeeeeeeeeeeeeees 5 Get INIOnmed icles scsi retevedepelensanaaters 5 User restrictions and hours of operation 5 Safe handling of fUel eee eee eee 5 Check the device prior to uS 0 6 Use caution during operation 0 6 Prior tO MOWING cccceeceeeeeeeeeeeeeeeeteeeaaees 6 Use caution when mowing 00e 6 When work is completed cceecee 7 Use caution during maintenance and repai ixiatetcesaezedrencedncteccaseueampanmsaweashpeutea tear 8 Device description ccccceceeeeeeeeeeeteeeeeees 9 Control elements eeesseeeeeeeee
27. requently and keep the grass short Do not mow your lawn too low in dry and hot conditions because the lawn is susceptible to sun and heat damage and will look unsightly Only mow with a sharp and undamaged blade so that the blades of grass do not fray Have the blade sharpened and balanced regularly authorised service centre Do not mow when the grass is wet or when it is raining The turf may be damaged and there is a danger of slipping Turn the device around only in already mown sections Do not leave the device unattended while the engine is running For mowing always turn the accelerator lever to full throttle to achieve the best mowing performance To collect the grass without blockage we recommend for flat terrain to proceed according to the mowing patterns If the grass is extremely high mow twice at different cutting height settings Prior to starting Fuel As fuel use unleaded petrol see operating instructions of the engine manufacturer Tanking up Danger Fuel is ignited by hot engine parts Prior to filling up switch off the engine and wait for at least 20 minutes until the engine has cooled down Observe the safety instructions regarding the fuel Filling in the fuel 1 For filling use a canister with a filler spout or use as funnel 2 Open the canister carefully so that the existing overpressure is discharged slowly and no fuel spurts out 3 Open the tank cap carefully
28. s and is environment friendly regarding harmful herbicides 32
29. s eliminate all problems of the device before you store it so that the device is always in a safe to operate state Let the engine cool down before you store the device in closed rooms Also observe the notices on storage in the attached operating instructions by the engine manufacturer Longer storage 1 Observe the safety instructions regarding the handling of fuel 2 Draining fuel tank Put a piece of a tube on the fuel valve and fill the fuel in an adequate fuel container 3 Emptying carburetor Start the engine and let it run until it stops on its own 4 Clean the device thoroughly 5 Touch up defects in painting for spray paint see Accessories 6 Performing corrosion protection on the engine Unscrew the spark plug Fill a tablespoon of engine oil into the spark plug opening Pull the starter rope slowly until you get resistance oil distribution in the cylinder Re insert the spark plug and screw in fully Do not fit the spark plug connector In autumn have your device checked by an authorised service centre 22 If you want to start the device after a longer storage carry out the tasks described in chapter Maintenance Spare parts The reliable and safe operation of the device also depends on the quality of the spare parts used Only use original spare parts and accessories that were approved by AS Motor Germany When foreign parts are installed the warranty a
30. so that the existing overpressure is discharged slowly and no fuel spurts out 13 4 Fill the fuel tank 5 Screw the tank cap on tightly Checking the engine oil level Attention Prior to each use check the engine oil level see operating instructions of the engine manufacturer _ To ensure sufficient oil supply for the four stroke engine and to avoid resulting engine damage the device may only be used on slopes up to 20 Adjusting cutting height Starting Danger During startup there is a risk of injury caused by the rotating blade Make sure that no one is within the danger zone of the blade Do not tip the device over to one side during startup Danger If after startup the carburetor does not close properly fuel will overflow and a fire hazard occurs Close the fuel valve and contact an authorised service centre Starting the device Adjust the cutting height setting only when the engine is switched off Set the cutting height so that the blade does not touch the ground even in case of terrain unevenness If the cutting height is set too high objects can be ejected and the clean cut appearance can be destroyed 1 Switch off the engine and wait until the blade has come to a standstill 2 With the adjusting lever adjust each wheel to the same cutting height The cutting height can be adjusted in 1 cm increments from 3 cm to 8 cm 14 1 Place
31. tion 3 Clamp the handlebar with the eccentric tension lever Fuel valve Assembly Scope of delivery The device is delivered in a carton The scope of delivery includes The device These operating instructions The grass collection bag Tool bag with small items Unpacking 1 Remove the loose parts from the box 2 Cut open the front side of the box 3 Push the device out of the box Mounting guide bar and handlebar Push the button at the clamping lever and completely unscrew the clamping lever 1 Move the guide bar 2 backwards Attention Do not crush the Bowden cables 3 when moving the handlebar Pull the handlebar 4 rearward in a clockwise direction and clamp it down with the eccentric lever 5 Adjust the guide bar to the desired height and fix it with the clamping lever 1 Attention During the first assembly remove the factory installed cable ties 6 at the handlebar so that the control elements can be actuated Insert the drive cable 7 into the drive bar 8 11 Inserting the starter rope 1 Press and continue to hold the blade clutch bar 2 Slowly pull the starter rope at the starter grip 1 backwards and insert it into the guide Assembling the grass collection bag 3 On both sides of the grass collection bag Insert screws into the eyelets of the grass collection bag screw them in and thus secure the bra
32. tion Maintenance interval Before Annually and after or every each use 50h Bowden cables Check for proper function and ease of movement m A Acceleration lever Check for proper function A Chassis and Check for rust and fissures and check the welding m A impact protection seams Are all protective device fastened correctly and E A properly functioning Label Condition of the labels m Engine See operating instructions of the engine a manufacturer Check oil level see operating instructions of the m A engine Oil change Flammable Remove easily flammable debris buildup from the m material engine and the device Tires Check tires and tire pressure if necessary m A E By the user when the engine is not running By the user when the engine is running A By the authorised service centre 18 Preparations Cleaning the device Caution Risk of injury Guide bar can snap back To provide secure stand place the guide bar onto the ground Prior to all maintenance and cleaning work 1 Let the device cool down for at least 20 minutes 2 Pull off the spark plug connector 3 Close the fuel valve and the tank ventilation 4 Remove the clamping lever from the guide bar and flip the guide bar forward do not crush the Bowden cables 5 Lift the impact protection flap all the way and tilt the device backwards according to the illustration 6 Put the guide bar onto the
33. usually severely Caution when mowing slopes Devices fitted with a four stroke engines may only be operated on less than 20 slopes Otherwise the four stroke engine can by damaged due to insufficient oil lubrication When mowing slopes there is a risk of slipping and tilting gt Only mow steep slopes when safe operation assured Donot mow excessively steep slopes When mowing steep slopes meet the appropriate safety measures e g use step irons Always mow in horizontal directions never up or downwards Sure footing is essential for your safety always wear skid proof safety shoes Be extremely careful when changing the direction Only mow when the surface is dry and non slip The device can roll away when you mow downhill Put the device down on even surfaces only and prevent inadvertent rolling Mowing surfaces with fire hazard Carry a sufficient amount of suitable extinguishing agent If side inclination is too great fuel may leak from the carburetor or the tank This poses a fire hazard Observe the mowed surface also after moving is completed to ensure that no fire will start To avoid risk of fire keep the following components free of dirt grass hay leaking oil grease etc Engine Silencer manifold guard clearances Area around the fuel tank When work is completed After mowing always close the fuel valve and th
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