Assembly and Operating Instructions for Outback
Contents
1. OUTBACK Assembly and Operating Instructions for Outback Excelsior Select 3 Burner and Excelsior Select 6 Burner Gas BBQ THG3710SS 3 THG6710SS 3 Photographs are not to scale Specifications subject to change C 0359 without prior notice For outdoor use only Not for commercial use Read instructions before using the appliance Failure to follow instructions could result in death serious bodily injury and or property loss Warning accessible parts may be very hot Keep young children and pets away Do not move the appliance during use Turn off the gas supply at the gas bottle after use Any modification of the appliance misuse or failure to follow the instructions may be dangerous and will invalidate your warranty This does not affect your statutory rights Retain these instructions for future reference WARNING Leak test annually and whenever the gas bottle is removed or replaced Check that the hose connections are tight and leak test each time you reconnect the gas bottle For Flare up control please refer to the OPERATION section of this manual FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use petrol or other flammable vapours 1 Shut off gas to the appliance or liquids in the vicinity of this or any other appliance 2 Extinguish any open flame 2 A gas bottle not connected for use shall not be stored 3 Open barbecue lid or hood in the vicinity2. above process for Drip Trip Right Bracket B8 NOTE Ensure that the tabs of the brackets which stop the drip trip are located at the front of the barbecue Insert the Drip Tray B5 by sliding it underneath the barbecue body Insert the Drip Pan B6 in position B12 TT pomis B9 B10 B11 Remove the plastic wrap from the Lava Rock B9 and then place a uniform layer into Lava Rock Basket B10 Lay the lava rock carefully into the body ensuring it lies level within the body Lay the cooking grill B11 and griddle B12 into place NOTE Ensure that the lava rock lies directly underneath the grills 16 Insert the Warming Rack B14 into the hood and barbecue body Make sure that the swing legs fix to the body of the barbecue and the shorter fixed legs go through the holes in the hood Place the Side Burner Grid C23 onto side burner shelf as shown Connect the Hose and Regulator Assembly B13 to the gas inlet of barbecue and side burner Ensure the mating faces of the connection are clean and not damaged Do not use any sealing tape paste or liquid on the joint The nut must be tightened with the use of a spanner Do not use force which may damage the assembly Leak Test Diagram ASSEMBLY IS NOW COMPLETE PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE ALL JOINTS AND CON
3. 15 Bolt 20pcs D2 D3 D4 1 4 20UNC x 12 Bolt 6pcs M x 15 Bolt 4pcs Q6 Washer 4pcs MS x 15 Bolt 4pcs 5 Nut 4pcs 5 Washer 4pcs M x 15 Bolt 4pcs Assembly IMPORTANT e TOOLS NEEDED FOR ASSEMBLY Medium size flat blade or Phillips Crosspoint screwdriver adjustable spanner or metric spanner set e The assembly of this barbecue requires 2 people e Whilst every care is taken in the manufacture of this product care must be taken during assembly in case sharp edges are present e Please read the Important Information section carefully before assembly and use of your barbecue Attach the Right Rear Leg C11 to the Trolley Foot C15 The leg is a push fit onto the trolley foot and on the gas bottle holder In case of difficulty they may need tapping lightly with a soft face mallet Take care not to damage parts Attach the Right Front Leg C10 to the Trolley Foot C15 Attach the Bottom Slat Assembly C12 to the Base Tray C13 using the M6x15 Bolts D5 Attach the leg assembly to the Base Tray C13 using the M6x15 Bolts D5 Threaded Insert Attach the Left Front Leg C8 and Left Rear Leg C9 to the Gas Bottle Holder C14 Note Threaded inserts must be facing in the direction sho
4. When the barbecue has cooled clean with hot soapy water To remove any food residue use a mild cream cleaner on a non abrasive pad Do not use scouring pads or powders as they can permanently damage the finish Rinse well and dry thoroughly Due to the weight of the cooking surfaces we do not recommend cleaning in a dishwasher It is quite normal for surface rust to be present on the cooking surface If rust appears between uses or in storage clean with a soft brass wire brush Be careful not to damage the cooking surface re oil and cure Burner Provided that they are operating correctly in normal usage burning off the residue after cooking will keep the burners clean The burners should be removed and cleaned 23 annually or whenever heavy build up is found to ensure that there are no signs of blockage debris insects in either the burner portholes or the primary air inlet of the burners Use a pipe cleaner to clear obstructions When refitting the burners be careful to check that the neck of the burner fits over the valve outlet It is quite normal for surface rust to be present on the burners If rust appears between uses or in storage clean with a soft brass wire brush Lava Rock It is not necessary to remove and wash the lava rock in order to keep it clean Burning off the residue for 3 to 5 minutes after each cooking session should sufficient Heavily impregnated lava rock should be turned
5. over so that the dirty side faces the burners in order to burn off any residue Replacement lava rock is available from your local stockist Drip Tray After every use empty and clean the drip tray and foil liner if applicable of any fat or food particles using a plastic or wooden scraper if necessary Failure to keep it clean and excessive build up can result in a fat fire This can be hazardous and severely damage the barbecue This is not a fault in the barbecue and is therefore not covered by the terms of the warranty If required the tray can be washed in hot soapy water Barbecue Body Regularly remove excess grease or fat from the barbecue body using a cloth wrung out in hot soapy water and dry thoroughly Excess fat and food debris can be removed from inside the body using a soft plastic or wooden scraper It is not necessary to remove all the grease from the body If you need to clean fully use hot soapy water and a cloth or nylon bristled brush only Do not use abrasives Remove cooking surfaces and burners before full cleaning Do not immerse the gas controls or manifold in water Check burner operation after carefully refitting into body Barbecue Hood or Lid amp Trolley Use a non abrasive cloth or pad and clean with hot soapy water Do not use scouring pads or powders as they can permanently damage the finish Fixings All screws and bolts etc should be checked and tightened on a regular basis St
6. NECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE BARBECUE Leak test annually and whenever the gas bottle is removed or replaced LEAK TESTING Always perform a leak test in a well ventilated area Step 1 Confirm all control knobs are in the off position Step 2 Detach the barbecue control panel located across the front of the barbecue body by pulling off the control knobs and removing the control panel retaining screws Step 3 Turn the gas on open the gas control valve on the gas bottle or regulator Step 4 Check for leaks by brushing a solution of 2 water and 12 liquid detergent soap over all the gas system joints including all valve connections hose connections and regulator connections Step 5 NEVER USE AN OPEN FLAME to test for leaks at any time Step 6 If bubbles form over any of the joints there is a leak e Turn off the gas supply at the gas bottle e Retighten all joints e Repeat test e If bubbles form again do not use the barbecue and contact your local Outback distributor for assistance Always wipe the mixed solution 2 water and 12 liquid detergent soap from all joints and connections after leak testing 19 Important Information Please read these instructions carefully before assembly and use of your barbecue A Retain these instructions for future reference A This product is for outdoor use only Do not use indoors A Do not use the barbecue or store gas bottles below ground leve
7. OW YOUR BARBECUE TO OVERHEAT Be careful of hot steam when opening the hood Warming Rack Warming racks are a convenient way to keep cooked food warm or to warm items such as bread rolls It is advisable to place food particularly fatty foods to the front of the warming rack to avoid the possibility of juices and fat running down the back of your barbecue Always check that your warming rack is properly fitted before use Flare Up Control Very Important Flare ups occur when meat is barbecued and its fat and juices fall upon the hot lava rock Smoke of course helps give food its barbecued flavour but it is best to avoid excessive flare up to prevent food being burned To control flare ups it is ABSOLUTELY ESSENTIAL to trim away excess fat from meat and poultry before grilling use cooking sauces and marinades sparingly and try to avoid very cheap cuts of meat or meat products as these tend to have a high fat and water content Also the burners should always be placed on the low setting during cooking When flare ups do occur they can usually be extinguished by applying baking soda or salt directly onto the lava rock Always protect your hands when handling anything near the cooking surface of the barbecue and take care to protect yourself from the flames 22 If a fat fire occurs please see the instructions given below Fat Fires Empty and clean the drip tray and drip pan of food debris after each cookin
8. Trolley Foot 1 4 v C16 Hubcap 2 4 4 C17 Wheel 2 v 4 C18 Axe 1 C19 Retaining Rod 1 4 C20 Gas Bottle Strap 1 P4 4 C21 Side Shelf Hook 2 4 4 C22 Fixing Bracket 2 v v C23 Side Burner Grid 1 P4 4 D1 M4x15 Bolt 4 v D2 M5x15 Bolt 4 4 4 D3 95 Washer 4 D4 M5 Nut 4 v HARDWARE D5 M6x15 Bolt 24 v D6 6 Washer 4 P4 07 M6x35 Bolt 16 D8 1 4 20UNCx12 Bolt 6 4 9 Locknut 2 v o Pre Assembled Component Quantity varies according to model purchased A Appearance size and construction may differ according to model purchased 2 Parts Diagrams Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see hardware pack page B11 B12 HANI Hardware Reference Diagram Specifications subject to change without prior notice M6 x 35 Bolt 16 r 7 d Gant M6 x
9. and Maintenance Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue its components sufficiently before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas A Never handle hot parts with unprotected hands A Never douse the barbecue with water when its surfaces are hot In order to extend the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winter months Heavy duty barbecue covers and other accessories are available from your local stockist Even when your barbecue is covered for its protection it must be inspected on a regular basis as damp or condensation can form which may result in damage to the barbecue It may be necessary to dry the barbecue and the inside of the cover It is possible for mould to grow on any fat remaining on parts of the barbecue This should be cleaned off smooth surfaces with hot soapy water Any rust that is found that does not come into contact with the food should be treated with a rust inhibitor and painted with barbecue paint or a heat resistant paint A chrome cleaner may be used on chrome parts if required To prevent rusting wipe chrome plated warming racks etc with cooking oil after rinsing and drying Cooking Surfaces amp Warming Rack
10. barbecue only on a stable flat surface A Before you use your barbecue perform a has leak test This is the only safe and sure way to detect any gas leaking from joints and connections of the barbecue after assembly A Leak test annually and whenever the gas bottle is removed or replaced A Do not store flammable materials near this barbecue A Do not use aerosols near this barbecue A Failure to follow the manual s instructions could result in serious injury or damage A Modification of the barbecue may be dangerous is not permitted and will nullify any warranty A If you have any queries regarding these instructions contact your local dealer Gas Regulator and Hose This barbecue can use either propane or butane or propane butane mixed LPG liquid petroleum gas bottled gas Propane bottles will supply gas all year round even on cold winter days Butane bottles will supply sufficient gas in summer but it may affect the performance of the barbecue and restrict the heat output available from the burners particularly once the gas temperature starts to fall below 10 A spanner may be required to change gas bottles e The hose should hang freely with no bends twisting tension folds or kinks that could obstruct free flow of gas Always inspect the hose for cuts cracks or excessive wear before use e Apart from the connection point no part of the hose should touch any hot barbecue parts If the hose sh
11. could fall through the spaces of a grill They are also suitable for cooking items that require high temperature short duration cooking such as vegetables and smaller cuts of fish Similarly it can be used in exactly the same way as a griddle in the kitchen for searing steaks cooking eggs etc Alternatively it can be used for heating pans or keeping food warm Roasting Hood Cooking Barbecues equipped with a roasting hood give the option to form an oven for roasting or baking food such as joints of meat or whole chickens etc More even cooking of food will actually be achieved by using the barbecue with the hood down However this should only be done with the burners on low For best results place the food you wish to bake or roast on a metal baking tray and set it on one side of the cooking grill Turn the burner directly under the food to the OFF position and turn all other burners to a LOW to MEDIUM position Close the hood to cook the food indirectly Avoid lifting the hood unnecessarily as heat is lost every time the hood is opened If the hood is opened during cooking please allow extra time for the barbecue to regain its temperature and complete the cooking Use the temperature gauge to monitor the heat of the barbecue If the internal heat becomes too high turn the burners down to the low position It is not necessary or advisable to have all of the burners on high when the hood is closed DO NOT ALL
12. ctions in burner Obstructions in gas jets or gas hose Windy conditions Use larger bottle Clean burner Clean jets and gas hose Use barbecue in a more sheltered position Gas valve knob difficult to turn Integral ignition system jammed Gas valve jammed Replace gas valve Replace gas valve For reference and correspondence record your serial number here See sticker on side of barbecue body Serial No This number may be required when ordering spare parts or accessories A part reference number may also be required where applicable 26 OUTBACK UK LTD LIMITED 10 YEAR WARRANTY OUTBACK barbecues are warranted to the original purchaser against defects in materials and workmanship Porcelain coated barbecue bodies porcelain coated roasting hoods and stainless steel roasting hoods are warranted for a period of ten 10 years from the date of purchase Stainless steel and cast iron burners are warranted for a period of two 2 years from the date of purchase OUTBACK UK will within this period supply replacements for defective parts free of charge provided that The product has not been used for trade professional or hire purposes The product has not been subjected to misuse or neglect including fat fires and flare ups or use of a faulty or incorrect regulator e The product has not sustained damage through foreign objects substances or accidents e The care and maintenance instruct
13. de burner hood or lid before lighting Never light your barbecue or side burner with the hood or lid closed e Ensure all knobs are in the off position Open the gas control valve on the gas bottle or regulator e Push the control knob of the burner you wish to light and turn it anti clockwise until you feel resistance to the turning Pause 4 seconds then continue turning the control knob until a click is heard and the burner is lit Repeat previous step several times until the burner is lit e Ignite any of the remaining burners in any order as needed Confirm each burner is alight before igniting another burner e If burner fails to ignite after following above procedure turn all the knobs to the off position Close the gas valve on the gas bottle Wait 5 minutes Reattempt all of the above steps If the barbecue still fails to light please refer to the manual ignition instructions below e After ignition turn the burners to the high position for 3 5 minutes in order to pre heat the barbecue This should be done before each cooking session e After completion of preheating turn all burners to the low position for best cooking results Manual lighting instructions e Open the barbecue and side burner hood before lighting Never light your barbecue or side burner with the hood or lid closed e Ensure all knobs are in the off position Open the gas control valve on the gas bottle or regulator e Insert lit match through t
14. e l 28 3037 CY CZ EE FR GR IE IT LV LT LU PT SK ES CH GB RO logiP 30 BG CY CZ DK EE Fl GR HR LV LT LU MT NL NO SK SI SE TR IS lagiP 50 AT DE HU SK CH logiP 37 PL Specifications are subject to change without prior notice Notes 25 Troubleshooting Problem Possible Cause Solution Burner will not light using the LP gas bottle is empty ignition system Faulty regulator Obstructions in burner Obstructions in gas jets or gas hose Electrode wire is loose or disconnected on electrode Electrode or wire is damaged Faulty integral ignitor Incorrect electrode gap Bent collector box Replace with full bottle Have regulator checked or replaced Clean burner Clean jets and gas hose Reconnect wire Change electrode and wire Change ignitor The gas collector box around the electrode needs to be in line with the burner with a gap of 3 to 4mm between the end of the electrode and the tag on the end of the collector box Realign the collector box as required Burner will not light with a match LP gas bottle is empty Faulty regulator Obstructions in burner Obstructions in gas jets or gas hose Replace with full bottle Have regulator checked or replaced Clean burner Clean jets and gas hose Low flame or flashback fire in LP gas bottle too small burner tube a hissing or roaring noise may be heard Obstru
15. g session If the barbecue is to be used for large gatherings it will be necessary to turn off and cool the barbecue every two hours to remove food debris from the grease cup and clean it out The time between cleaning may need to be reduced if very fatty foods or cheap meat products are being cooked Failure to do this may result in a fat fire which may cause injury and could seriously damage the barbecue In the event of a fat fire e f safe to do so turn all control knobs to the off position e Turn off the gas supply at the gas bottle e Keep everyone at a safe distance from the barbecue and wait until the fire has burnt out e Do not close the hood or lid of the barbecue e NEVER DOUSE A BARBECUE WITH WATER IF AN EXTINGUISHER IS USED IT SHOULD BE A POWDER TYPE e DO NOT REMOVE THE DRIP TRAY e f the fire does not seem to be abating or appears to be worsening contact your local Fire Brigade for assistance End of Cooking Session After each cooking session turn the barbecue burners to the high position and burn for 5 minutes This procedure will burn off cooking residue thus making cleaning easier Make sure the hood is open during this process Turning Off Your Barbecue When you have finished using your barbecue turn all the control valves fully clockwise to the Off position then switch off the gas supply at the bottle Wait until the barbecue is sufficiently cool before closing its hood Care
16. he right match 21 lighting hole on the right side of the barbecue body and place near rightmost burner porthole e Push and turn the rightmost control knob anti clockwise to the high position taking care to protect yourself from the flames e When the right burner is lit turn the remaining burners on from right to left e Confirm that each burner is alight before turning on the next burner e To light the side burner place the lit end of a long match alongside the side burner Push and turn the side burner knob anti clockwise to the high position taking care to protect yourself from the flames e f a burner fails to ignite contact your local dealer for assistance e After ignition turn the burners to the high position for 3 5 minutes in order to pre heat the barbecue This should be done before each cooking session e After completion of preheating turn all burners to the low position for best cooking results Grill Cooking The burners heat up the lava rock underneath the grill which in turn heats the food on the grill The natural food juices produced during cooking fall onto the lava rock below and vaporise The subsequent rising smoke bastes the food as it travels upwards imparting that unique barbecued flavour Griddle Plate Cooking The burners heat the griddle plate directly which then cooks the food on contact Griddle plates allow for the cooking of smaller items such as seafood which
17. ions given in your Outback manual have been followed This warranty is offered as an extra benefit and is in addition to the customers statutory rights Outback UK does not warranty in any way the gas cylinder If you have any queries regarding the assembly or use of your barbecue please contact Outback UK In the unlikely event that you experience problems with this barbeque please contact website www outbackbarbecues com 27
18. is switched off and that there are no sources of ignition cigarettes open flame sparks etc near before proceeding Connecting a Gas Hose to the Barbecue Connect the gas hose to the gas rail inlet on the left hand side of the barbecue Do not overtighten Do not use any sealing tape paste or liquid on the connection Fixing a Regulator to the Gas Bottle Confirm all barbecue control knobs are in the off position Connect the regulator to the gas bottle according to your regulator and bottle dealers instructions H Operation A Warnings A Before proceeding make certain that you understand the IMPORTANT INFORMATION section of this manual A Your barbecue is not designed to be used with more than 50 of the cooking area as a solid plate this includes baking dishes Full coverage will cause excessive build up of heat and damage the barbecue This is not covered by warranty Preparation Before Cooking To prevent foods from sticking to the cooking surface please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session Note When cooking for the first time paint colours may change slightly as a result This is normal and should be expected During use the protective coating may come off the cooking surface This is normal and is not harmful Line the drip pan with aluminium foil This will make cleanup easy Lighting the Barbecue e Open the barbecue and si
19. l LP gas is heavier than air so if a leak occurs the gas will collect at a low level and could ignite in the presence of a flame or spark A For use with LPG bottled gas only A suitable regulator must be used for butane propane or mixes A Remove plastic wrap from any part before lighting A Do not use within 1m of any flammable structure or surface Do not use under any combustible surface LP gas bottles should never be placed directly underneath the barbecue A LP gas bottles should never be stored or used laid on their side in the horizontal position A leak would be very serious and liquid could enter the gas line with serious result A Never store gas bottles indoors A Open the barbecue hood before lighting A Once lit do not move the barbecue until it has completely cooled after use A This barbecue must not be left unattended when lit A The hood or lid handle can become very hot Grip only the centre of the handle Always use oven gloves when cooking or carrying out any adjustments to the barbecue A Use purpose designed barbecue tools with long heat resistant handles A Use Caution when opening hood or lid as hot steam inside is released upon opening A Parts of this barbecue become very hot care must be taken especially when children elderly people and animals are present A Turn off the gas supply at the gas bottle after use A Never cover a barbecue until it completely cooled A Use this
20. of this or any other appliance 4 If odour continues discontinue use and contact your local dealer Parts List Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see Hardware Reference Diagram CODE PART Outback Excelsior Outback Excelsior 3 Burner 6 Burner A1 Hood Handle 1 J A A HOOD A2 Hood Pre Assembled to Body 1 J A A A3 Hood Panel 1 v o A4 Heat Indicator and Nuts 1 v v B1 Barbecue Body 1 VA VA B2 Burner 3 6 B3 Control Panel 1 J A J A B4 Knob 3 6 5 Drip Tray 1 VA JA B6 Drip Pan 1 4 BODY B7 Drip Tray Left Bracket 1 Y B8 Drip Tray Right Bracket 1 Y B9 Lava Rock 1 VA VA B10 Lava Rock Basket 1 VA VA B11 Cooking Grill 1 VA JA B12 Cooking Griddle 1 VA VA B13 Hose and Regulator Assembly 1 v 4 B14 Warming Rack 1 VA VA C1 Side Burner Shelf 1 4 4 C2 Side Shelf Shield 1 C3 Front Left Endcap 1 v 4 C4 Rear Left Endcap 1 v 4 C5 Utensil Tray 2 4 C6 Side Shelf 1 v C7 Right Insert 1 v 8 Left Front Leg 1 4 C9 Left Rear Leg 1 P4 4 C10 Right Front Leg 1 v 4 C11 Right Rear Leg 1 v 4 TROLLEY C12 Bottom Slat Assembly 1 VA VA C13 Base Tray 1 VA VA C14 Gas Bottle Holder 1 4 C15
21. orage Ensure the barbecue is properly cooled before covering or storing Store your barbecue in a cool dry place Cover the burners with aluminium foil in order to prevent insects or other debris from collecting in burner holes If the barbecue is to be stored indoors the gas bottle must be disconnected and left outside The gas bottle should always be stored outside in a dry well ventilated area away from any sources of heat or ignition Do not let children tamper with the bottle extended cleaning the barbecue after storage follow the When using periods of procedures 24 J Technical Specifications CE Heat Injector Burner A Pr r Approval Input cd Size Gas Pressure Pene 1 02mm 28 30 mbar Butane or 37 mbar Propane Select 3 0359 11 88 3 1 02 30 mbar LPG mixture Burner 359BR665 0 94mm 37 mbar LPG mixture 0 86mm 50 mbar LPG mixture Gas BBQ Er 0 81mm 28 30 mbar Butane or 37 mbar Propane Select 6 0359 15 84 6 0 81mm 30 mbar LPG mixture Burner 359BR665 0 74mm 37 mbar LPG mixture 0 71mm 50 mbar LPG mixture Gas BBQ 0 80mm 28 30 mbar Butane j or 37 mbar Propane Side 0359 2 5 1 0 80mm 30 mbar LPG mixture Burner 359BR665 kW 0 74mm 37 mbar LPG mixture 0 69mm 50 mbar LPG mixture Gas Consumption Outback Excelsior Select Burner Gas BBQ 864g hr Outback Excelsior Select 6 Burner Gas BBQ 1153g hr Side Burner 180g hr Countries of Us
22. ows any sign of damage it must be replaced with a hose suitable for use with LP gas which meets the national standards for the country of use e Asuitable hose must comply with ISO3821 and the length should not exceed 1 5 metres For optimal performance we suggest to use a 13kg gas bottle A suitable regulator must comply with EN12864 YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN ORDER FOR THE BARBECUE TO OPERATE SAFELY AND EFFICIENTLY USE OF AN INCORRECT OR FAULTY REGULATOR IS DANGEROUS AND WILL INVALIDATE ANY WARRANTY Please consult your local gas dealer for the most suitable gas bottles and 20 regulators Installation Selecting a Location This barbecue is for outdoor use only and should be placed in a well ventilated area and on a safe and even surface Never place your barbecue below ground level Take care to ensure that it is not placed UNDER any combustible surface The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface including trees and fences and make sure that there are no heat sources near the barbecue cigarettes open flames spark etc Keep this barbecue away from any flammable materials Precautions Do not obstruct any ventilation openings in the barbecue body Position the gas bottle on level ground next to the barbecue and safely away from any source of heat Should you need to install or change the gas bottle confirm that the barbecue
23. t is set on the ground Carefully place the barbecue body onto the tops of the legs The tops of the legs should slot into the endcaps When done correctly the barbecue should be able to stand on its own weight WARNING DO NOT RELEASE THE BARBECUE BODY WHILE THE BARBECUE HAS NOT BEEN PROPERLY SEATED THIS MAY RESULT IN INJURY OR DAMAGE TO YOUR BARBECUE Secure the Legs C8 C9 C10 C11 to the Endcaps C3 C4 and the Side Shelf C6 using M6x35 Bolts D7 Attach the Side Shelf Shield C2 to the endcaps using the M4x15 Bolts D1 Attach the Side Shelf Hook C21 to the Side Burner Shelf C1 using the 1 4 20UNCx12 Bolts D8 Hook the side burner shelf to the endcaps Unscrew the retaining screws loosen the pre assembled Fixing Brackets C22 Hook the brackets to the barbecue side shelf shield retighten the screws Lay the Utensil Trays C5 into their positions on either side of the barbecue body Slide the loops of the Gas Bottle Strap C20 onto the Retaining Rod C19 Secure the rod to the trolley legs using the M6x15 Bolts D5 Ensure the strap is threaded through the buckle correctly It must hold the gas bottle firmly in place onto the barbecue Attach Drip Trip Left Bracket B7 onto Barbecue Body B1 by inserting M5x15 Bolts D2 through Q5 Washers D3 drip trip left bracket left sidewall of body and secure with M5 Nuts D4 Repeat
24. wn Align the Gas Bottle Holder C14 with the Bottom Slat Assembly C12 Attach the Gas Bottle Holder C14 to the Bottom Slat Assembly C12 using M6x15 Bolts D5 and 6 Washers 06 Unscrew the Locknuts D9 from both ends of the Axle C19 Insert the axle through the clamping brackets into the Gas Bottle Holder C14 and tighten the clamp screws Take care not to over tighten these screws which will damage the plastic gas bottle holder Slide the Wheels C17 over each end of the axle Secure the wheels into place with the locknuts Carefully turn the completed trolley over right side up Place the wheel Hubcaps C16 onto the outsides of the wheels Remove all cooking components flame tamer and any internal packaging from the Barbecue Body B1 Carefully turn the barbecue body upside down CAUTION Care must be taken to ensure the hood does not fall open unexpectedly or becomes damaged when it is set on the ground Attach the Side Shelf C6 to the barbecue body using M6x15 Bolts D5 10 Attach the Front Left Endcap C3 to barbecue body using the M6x15 Bolts D5 Attach the Rear Left Endcap C4 to barbecue body using the M6x15 Bolts D5 Carefully turn the Barbecue Body B1 over right side up CAUTION Care must be taken to ensure the hood does not fall open unexpectedly or becomes damaged when i
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