SECTION 1 Operating Instructions
Contents
1. CONTROL PANEL TRACTOR CHAIN TEETH TOP COVER lo lo lo o o lo lo lo lo lo lo lo lo lo lo lo lo lo lo lo lo lo lo o 00000000000000000000 000 TRACTORS FORM TO BE PROCESSED SHOWN IN RAISED POSITION STATIONERY LOAD POSITION ISSUE 1 June 1993 Page 1 3 1205 1206 CUTTER 1 1 3 CONTROL PANEL LAYOUT LED s Program Display Program Number Lee 6th or 8th Selection Form Depth Strip Depth Preselect Speed TM 1206 only Select down Button Select up Button Mode Button Fine Adjust Forward J Auto Feed First Form FIne Adjust Back Speed increase Button 1206 only Selected Speed 1206 only Speed decrease Button 1206 only Stop Button Continuous Button NOTE THIS MANUAL COVERS THE OPERATION OF BOTH 1205 FIXED SPEED AND 1206 VARIABLE SPEED CUTTERS WHERE APPLICABLE THE DIFFERENCES ARE INDICATED THROUGHOUT ISSUE 1 June 1993 Page 1 4 1205 1206 CUTTER 1 2 1 MACHINE OPERATION Plug in machine at plug point by power switch and lift top cover Load stationery on tractors To set tractor position release tractor grip levers and slide tractors inwards or outwards to accommodate stationery onto pins Ensure that stationery is neither too tightly stretched nor too loose between tractors Position stationery2. 1205 1206 CUTTER SECTION 1 Operating Instructions ISSUE 1 June 1993 Page 1 1 1205 1206 CUTTER 1 1 1 TECHNICAL SPECIFICATION 1205 Form sizes Width5 to 17 1 2 127mm to 445mm Depth2 to 99 5 6 99 7 8 51mm to 2536mm 2537mm StripCut 1 6 1 8 to3 5 6 3 7 8 4 2mm 3 2mm to 97mm 98mm Form weights Allstandardcommercially available stock from flimsy papers to heavy card and up to 6 part sets including carbon interleaved and self copying papers Weight Range Min 55 gsm 15 lbs bond 400 gsm 106 16 bond Fixed Operating Speeds forms per hour Without strip cut With strip cut 4 deep forms 9 000 4 deep forms 6 000 6 deep forms 8 000 6 deep forms 5 000 8 deep forms 6 500 8 deep forms 4 500 12 deep forms 5 000 12 deep forms 4 000 Programmable memory Capacity for 20 programs 1206 As 1205 above except Variable Operating Speeds up to forms per hour Without strip cut With strip cut 4 deep forms 12 500 4 deep forms 8 000 6 deep forms 10 800 6 deep forms 7 300 8 deep forms 9 800 8 deep forms 6 900 12 deep forms 8 000 12 deep forms 6 000 Programmable memory Capacity for 30 programs ISSUE 3 Dec 2003 Page 2 1205 1206 CUTTER 1 1 2 MACHINE LAYOUT DIAGRAM OVER amp UNDER GUIDES MAINS LEAD CUT POSITION INDICATOR zl GRIP LEVERS TRIMMERS
3. by pressing the Speed increase decrease buttons Press the Mode button again and the selected program number will be shown on the Display panel The program is now entered into memory and will remain at these settings unless it is overwritten The memory otherwise remains intact even after the mains supply is disconnected Programs 1 30 1206 or 1 20 1205 can be re programmed at any time Note that if 1 10 are re programmed and it is later desired to reset to default programs these can all be simultane ously reset by the use of Engineer Test Mode 4 See section 2 4 of this manual for further details The settings of all programs 1 20 30 can be confirmed by stepping through with the Mode button with the program number indicating on the Display panel The display will show 1 Whether 6th s or 8th s selected 3 Form depth 3 Strip cut depth if selected 4 Preselected speed 1206 only ISSUE 1 JUNE 1993 Page 1 8 1205 1206 CUTTER PROGRAM SETTING FOR TRIM ONLY It is possible to set the machine for trimming only with the cutter blade de activated To do so select an unused or redundant program number and program as below 1 Set for either 6ths or 8ths 2 For form depth press and hold Select up button until display reaches 99 5 or 7 The next position gives a display of and is the required setting 3 Set strip cut depth to 0 4 Set desired speed 1206 only A low initial speed setting is reco
4. elect up and Select down buttons together and hold down for 5 seconds The Program number LED will begin flashing and the selected program number on the Display panel which was previously flashing if not previously programmed will become static Press the Mode button and the 6th or 8th selection LED will begin flashing Press Select up or Select down button to set 6th s or 8th s as indicated on the Display panel This refers to units in either 6th s or 8th s of an inch Press the Mode button again and the Form depth LED will begin flashing Press Select up or Select down button to set the desired form depth The Display panel will indicate whole inches followed by the selected units either 6th s or 8th s eg 8 5 would indicate 8 5 6 if 6th s were selected Press the Mode button again and the Strip depth LED will begin flashing Press Select up or Select down button to set the desired strip depth ie the total depth of the strip that will encompass the perforation The Display panel will indicate the strip depth in the selected units eg 0 1 would indicate 1 6 if 6th s were selected The initial value is 0 1206 only Press the Mode button again and the Preselect speed LED will begin flashing Press Select up or Select down button to set the desired speed which will be indicated in the Display panel Note that this setting can be overidden at any time during operation
5. election Ta Press Auto feed First form button to feed and cut the first form Set magnetic paper stops on output tray to accommodate the cut form size 9 Feed a single form onto the output tray This is done by pressing and holding the Stop button and then simultaneously pressing the Continuous button once Check that the paper stops are in the right place on the output tray and that the cuts are in the correct position 10 Ifthe horizontal cut is occurring in the wrong position this can be adjusted forwards or backwards by pressing the Fine adjust buttons The amount of displacement will be shown on the display panel in units of 1 96 Default is 00 one increment forward will show 01 and one increment back will show 01 The fine adjustment applies equally to single or strip cut 11 Press Continuous button and stationery will run through the machine delivering the cut forms onto the output tray 1206 only speed may be varied at this stage by pressing the Speed increase decrease buttons When required press Stop button to halt continuous run 12 When the last form of the run enters the machine it will be processed onto the output tray and the machine will recognise that there are no more forms to follow No further cuts will be made 13 Switch off machine and unplug mains supply when work is complete Note If the machine is switched on and remains idle for more than one minute the main drive motor will auto
6. matically be powered down ISSUE 1 June 1993 Page 1 6 1205 1206 CUTTER 1 2 2 OPERATOR PROGRAM INSTRUCTIONS The machine may be programmed with up to 30 programs 1206 or 20 programs 1205 The first 10 are factory set and the settings for each are shown below PROGRAM No FORM DEPTH STRIP CUT 4 NO 8 NO 11 NO 11 4 6 NO 12 NO 4 YES 8 YES 11 YES 11 4 6 YES 0 12 YES eSB WN The desired program is selected after switching on the machine and after the startup message has been replaced by the number of the last used program Press program Select up down buttons to the required number You may define your own program settings for num bers 11 30 1206 or 11 20 1205 as described below and overleaf Programs 1 10 can also be changed and overwritten if desired 1 2 3 USER DEFINED PROGRAM SETTING To define settings for programs 1 30 1206 or 1 20 1205 initially set the Program number to that desired by pressing the Select button after start up The number will flash if not currently programmed Refer to control panel detail below for the controls used throughout this section LED s Program Display Program Number ee 6th or 8th Selection Select up Button Form Depth al Strip Depth Me Mode Button Preselect Speed 9 1206 only Select down Button Issue 1 June 1993 Page 1 7 1205 1206 CUTTER Press S
7. mmended The program is now set for trim only and the cutter blade will not operate ISSUE 1 JUNE 1993 Page 1 9
8. so that the leading edge is just covering the sensor in the RH tractor unit see inset view on Machine Layout Diagram When satisfied lower tractor tops and lock grip levers 3 Set trimmer position To set trimmer position release trimmer grip levers and slide trimmers across until cut position indicator aligns with the horizontal position on the form where the desired cut is to be made see inset view on Machine Layout Diagram This position is normally slightly inboard of the form perforations To assist alignment it may be helpful to manually wind the form forward by turning the splined tractor shaft This will move the leading edge closer to the cut position indicator If this is done ensure that the form is moved back to its original position of just covering the sensor Note power must be OFF in order to manually turn shaft 4 Attach output tapes as shown below Remove covering on adhesive tape on underside of bracket and attach output tape Output tape View of output end of cutter ISSUE 1 June 1993 Page 1 5 1205 1206 CUTTER 5 Lower top cover and switch on machine No motors will run at this stage and the ma chine will display a start up greeting HI on the display panel This will last for about 3 sec onds and then change to indicate the last used program number Pn 6 Select desired program by pressing select up or select down buttons See section 1 2 2 for further details on Program S
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