Parts List and Operating Instructions for Bead Breaker
Contents
1. Block the wheels opposite the jack before placing the jack in position 2 Inspect all rim components for damage All badly worn cracked severely rusted components must be replaced 3 Clean and repaint as required Be careful to keep paint out of the lock ring groove in the gutter 4 Do not use a steel hammer on the rim or rim components If you have to reposition tire components before inflation use a rubber plastic or brass faced hammer 5 All side and lock rings must be in place before inflating a tire Inflate the tire to 10 PSI and check all components for the correct position Continue inflating the tire until the tire bead fully seats Let the tire fully deflate Inflate the tire again to the recommended pressure NOTE Tires must be inflated and loaded only to the manufacturer s limit Under no circumstances should a vehicle be run with only one tire of a dual assembly If a tire rim assembly does no slide over a cast spoke wheel Do NOT try to force the assembly by hammering Deflate the tire and inspect the components for distortion or incorrectly seated components or lock rings OPERATING INSTRUCTIONS DANGER To help prevent the possibility of serious personal injury or death e Do not remove a wheel or a rim component such as rim clamps or nuts without first removing the valve core and letting the tire s deflate Insert a thin piece of wire through each valve stem to be sure the passage is not blocked e Alw2. REVO709 14 4 31514 130 123 4 1 Not included with 10215 or 10216 assembly e Indicates parts in 10216 ram assembly Balance of parts not indicated with A or e are included in 10215 frame assembly REVO709 Parts List and Operating Instructions for Bead Breaker Model 10104 ITEM PART NO NO NO REQ D DESCRIPTION 1e TO 100 RA 1 Cylinder Includes trunion item 3 2e TO 100 18 1 Trunion 3 TO 100 17 4 Lock Washer 4 TO 100 16 4 Hex Nut 5 TO 100 9 1 Tie Bolt 6 TO 100 6R 1 Side Plate right 7 TO 100 15 2 Sq Hd Set Screw 8 TO 100 1R 1 Bottom Clamp Jaw right 9 TO 100 2R 1 Top Clamp Jaw right 10e TO 100 20 1 Set Screw 11A TO 100 23 6 Wedge 12 TO 100 11 1 Spring 13e TO 100 19 1 Spade 14 TO 100 11 2 Spring Pin 15 TO 100 9 1 Clamp Jaw Pin A Not included with 10215 or 10216 16 TO 100 7 2 Hinge Pin see 202825 assembly 17 TO 100 5 1 Spacer 18 TO 100 3 D Center e Indicates parts in 10216 ram assembly 19 TO 100 14 1 Hand Screw Balance of parts not indicated with A or 2 l nu 2 5 Jaw left e are included in 10215 frame assembly 22 TO 100 1L 1 Bottom Clamp Jaw left 23 TO 100 6L 1 Side Plate left 24 TO 100 12 1 Stop Screw 25 TO 100 13 1 Spacer 26e TO 100 44 1 Adapter SAFETY PRECAUTIONS Follow the tire manufacturer s instructions and the vehicle manufacturer s instructions to deflate demount mount and inflate tires If the following procedure does not apply to your specif
3. ays crib the vehicle with blocks in case the jack slips or fails e Always stand to one side of the rim when applying hydraulic pressure 1 Attach the TO 100 frame assembly to the outer rim flange by slipping the clamping jaws over the outer edge of the flange See Figure 1 Use Bead Breaker Models BB1600 or 64110 if the TO 100 Bead Breaker cannot be attached to the flange Figure 1 2 Securely tighten adjusting screws at bottom of jaws Set hand screw against lock ring and adjust until jaw assembly is in a right angle position to the plane of the flange See Figure 2 igure ESCO REVO709 Parts List and Operating Instructions 3 With spade tip down and cylinder in retracted position insert Spade and cylinder assembly between open sides of frame Place spade tip between tire bead and rim flange See Figure 3 Figure 3 4 Lift cylinder until trunion engages frame shoulder and move stop screw into support cylinder See Figure 4 TT Figure 4 5 Apply pressure to cylinder and spade by means of pump until spade has moved tire bead toward center of rim assembly far enough to permit the placing of a bead wedge between bead and flange on each side of the tool Do not stand in front of tool is under pressure See Figure 5 Figure 5 6 Release pump pressure Remove spade and cylinder assembly from frame Loosen clamping jaw bolts and remove from flange Move to spot approximately 90 from first appli
4. cation either direction and repeat entire procedure Repeat procedure until tire bead is free Four or five applications usually accomplishes this See Figure 6 Figure 6 2 ESCO bl REVO709 REPAIR PARTS FOR TO 100 HA PART NUMBER Tie Bolt TO 100 11 Repair Kit
5. ic rim contact the rim manufacturer for the correct procedure A contact the United States Department of Transportation Washington DC 20594 for the publication Multipiece Rim Wheel Matching Charts Ar DANGER To help prevent the possibility of serious personal injury or death Do NOT use the Bead Breaker without reading and understanding the following safety precautions and operating instructions Wear safety glasses at all times Only trained professional technicians who are familiar with this type of equipment and its correct usage should use the Bead Breaker Use hardwood blocks under the jack regardless of the type of surface Crib the vehicle with blocks while raising it e Stand to one side when applying hydraulic pressure The Bead Breaker creates an extremely high force at a moderate hydraulic pressure if the Bead Breaker slips off the flange it could cause serious injury or death e NEVER hammer on an inflated or partly inflated tire rim assembly e NEVER weld heat brase or rework rim components that are broken cracked or damaged Replace bad parts with new or undamaged used parts of the same size and shape If you are in doubt contact the wheel distributor or manufacturer e Do NOT weld on an inflated tire rim assembly because an explosion could occur e Always use a safety cage or safety chains when you are inflating a tire 2 ESCO bl REVO709 Parts List and Operating Instructions MOUNTING and INFLATION
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