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Operating Instructions and Technical Description Rotary Grid

1. L P a indiner En Sommerauer Instructions on Filling of the Storage Space When filling with fuel observe the following The chopped goods are strongly condensed specifically when blowing in Observe that the chopped goods are blown against a baffle wall and the material falls loosely into the storage room Proceed as follows when filling the storage room First only fill in enough material to cover the agitator by approx one meter Switch the system to manual operation open the back fire flap with the button up after approx 2 minutes the conveyor motor can be started by pressing the button Before can be driven forward for about 3 minutes This coils the spring blades around the rotor and the screw can turn easily again Now you can fill the storage room From a storage size of 3 5 m x 3 5 m onwards the height of the upper edge of the chamber discharge channel must have a bottom to prevent twisting of the spring blades Compaction of the material and driving on the chopped material in the storage room are not permitted 2 1 Ust gt ler 4 Verse Heating room D ina Chopped material storage room RW 1 and RW 2 must be operated separately RW
2. Heizkessel SL 25 T bis SL 65 T ber kreuz anschlie en Heizkessel SL 80 T bis SL 150 T an allen 4 Muffen anschlie en Niedertemperaturheizkreise z B l Kessel LAG 8 Pumpe HK 15 Raumf hler HK Fu bodenheizungen m ssen mit 2 Sicherheitseinheit 9 Pumpe HK 2 16 Raumf hler HK 2 Begrenzungsthermostaten im Vorlauf 3 Ausdehnungsgef 10 Boilerladepumpe 17 Hydraulische Weiche vor berhitzung gesch tzt werden 4 Mischer HK 1 11 GM ATI 18 R cklaufanhebeventil R cklaufanhebung bis 50 kW mit Thermoventil 5 Mischer HK 2 12 GM AT2 19 Pumpe RLAH dargestellt ber 50 kW mischergeregelte 6 Vorlauff hler HK 13 Au entemperaturf hler RLAH einbauen Der Mischer ist im 7 Vorlauff hler HK 2 14 Boilerf hler Schaltschrank oder direkt im Modul als HK1 anzuschlie en Heizungsschemen f r Hackgutanlagen SL 30T SL 150T Grundmodul 2 Heizkreise Bis 16 HK m glich BUS NETZ 230 V n as Mod l le 3 GM AT2 N Seite Iie 4 49 l lt inmana 2 KW Heizkessel SL 25 T bis SL 65 T ber kreuz anschlie en Heizkessel SL 80 T bis SL 150 T an allen 4 Muffen anschlie en Operating Instructions 117 of 123 140305 Touch display indner Sommerauer Heizungsschemen f r Hackgutanlagen SL 30T SL 150T Grundmodul 1 Heizkreis Bis 16 HK m glich BUS NETZ 230 V p I Modul 41 GM AT2 N Seite De T 2
3. E gt u ae Sommerauer Combustion In our boilers control the material infeed is predefined in seconds per minute for material infeed at rated load largest output 100 It is then calculated automatically across the entire output range Furthermore the parameters must be defined at rated partial load and ignition for suction draft V1 and subsequent combustion V2 When the boiler has reached the specified boiler target temperature it starts reducing output until it has reached the target parameter partial load The targets between rated and partial load are calculated automatically as in the chart If different fuel qualities make it impossible to reach the control parameters Lambda exhaust combustion chamber temperature vacuum with the targets the control can automatically adjust the target control range with plus minus The following parameters control the following control parameters Suction draft V1 Vacuum excluding series SL T 6R Afterburning V2 Lambda value Conveyor time Lambda value Break time Exhaust temperature or combustion chamber temperature a G ler 65 i459 ae 25 P Boiler 65 C Do 21 11 2013 Sommerauer Combustion Page 1 Boiler TARGET ACT nom load part load ignition Service Boilerl output 100 100 Material insert 30s min 30s min 30s min 9s min 9s min Current conveyor time 1 85 Current braek time 1 85 Suction draft V1 90 90 90 235 Afterburning V2 20 20 20
4. 3 Switch off the main power switch and safeguard it against switching it on again use for example a padlock 4 Clean the combustion chamber Fig 1 Open the heater door only when the heater is cold Remove the shaped bricks start with the brick at the front or with the one at the back Vacuum the light barrier tubes and check if they are clean Fig 3 Remove any ash soot and any other deposits from the combustion chamber using a hand brush Remove any ash from around the grate using a vacuum cleaner Otherwise you will not be able to place the shaped bricks back to their correct positions Operating Instructions 25 of 123 140305 Touch display See Ex Sommerauer A aga aA When placing the shaped bricks back into the heater proceed as follows Start with the brick at the back then place the two bricks at the side and finally place the brick at the front gt Remove any contamination from the light barrier s two protecting glasses Fig 4 5 Clean the heat exchanger Fig 5 Open the cover plate Loosen the butterfly nuts un Remove the guide plate Scrape the surface with the ash scraper supplied in the accessory equipment Remove any ash from the heat exchanger using a hand brush or a vacuum cleaner Operating Instructions 26 of 123 140305 Touch display See Ex Sommerauer Fig 10 Remove the cover plate Fig 11 Loosen all
5. Manual operation The current operating mode is highlighted in green If the boiler is Off the button is red For On the button is green Kettle Fig 100 Operating Instructions 38 of 123 140305 Touch display Se Ex Sommerauer wre 12 40 Boiler 65 ONG EEL Sommeraus 1 as 1 3193 2 4 G 6 m MAX 25 C m MIN 15 C 11 213 gt minfluence 0 t mode switch 0 x 4 Room device Fig 200 3 Pushing the green button e g Room MIN opens a dialogue window The selected parameter 3 is displayed in the upper dark green area In the middle below it there is the current setting 2 The setting can be changed using the keypad or the and buttons The checkmark 6 saves the entry the cross 5 deletes individual numbers and the back arrow 7 closes the window without saving The smallest 1 input value is located on the left side of the input field the largest one 4 on the right side Operating Instructions 39 of 123 140305 Touch display Se Ex Sommerauer 12 41 Di 11 6 2013 Fig 300 Pushing the green button e g Heating circuit 1 opens a dialogue window The selected parameter 2 is displayed in the upper dark green area below it there is the current designation of the parameter 1 Any name can be assigned via the keyboard The checkmark 5 saves the entry the cross 3 deletes individual numbers and the back arrow
6. Operating Instructions 94 of 123 140305 Touch display a Be a L nciner Sommerauer z Manual Operation Attention When moving the screws forward and back or when opening and closing the rotary grid their cover must not be removed and you must not reach into the rotary grid Pan 45s Boiler 65 C aa Be A Sommerauer Toe __Backburn flap closed activate Fill burner Os On Off Rotary grid Open Closed Cleaning Os Start Stop Stoker motor mA Forward Back Cleaning motor 0 mA Forward Back Suction draft V1 90 90 zen Afterburning V2 5 BE gt Fig 8000 Fill burner If the stoker channel and the combustion chamber have been emptied out you can fill the combustion chamber again with the button On If Burner filling is activated with the button On the stoker screw will start conveying and the backburn flap will start opening at the same time only when the backburn flap is opened completely will the discharge screw start supply Rotary grid Manually open or close the rotary grid Cleaning Manually clean the boiler This cleaning leaves the parameter Boiler Next cleaning in unchanged There will not be any automatic ash discharge stoker motor Forward and reverse operation of the stoker screw Cleaning motor Forward and reverse operation of the cleaning motor Suction draft V1 Activation of the suction draft V1 with display of the target and actual rotating speed in percent Afte
7. Pelletslagerraum ei Heizraum 30 lose Lagerung 130 40 j LE El 30 C Bef llleitung EL30 C 1 Sa rth i Pow a ee ee J 7719 Eh ui FBELTLITEISTEIZETITLELIST TEILE IL III LEI SEI ELLE SEE ZELETLLELETL EI IC ILL ETETE STIL EICH Yee tli ts Fe Sie EEE EEE I ET I TE IE CE ee ae z DEREN EHRE TEE HN ET FETT ERBE T FRE G g y HR eS ee DET ee es ee ee eS DET EEE ee jZ RSEIL OOOO E Seah hts Sahat meet pet ee Hea Zu Baha 4 PE eS eS TEEN 5 EHTTIERHFTER FT DER i T ta ia Ma Sas ia a hos ha Da as Da a Da Das Mo as a Tas Da a Da ia Tas ba Da Da la ba ia De Des Da ka i Da Doa a tf ia Da ka Ta Taia TEEN uia e im i io l le is a asa a aa a a Ma aa oa a d a 4 q ei EBERLE LELEEELELLETELELS ZELLE LELZEILLE EST ELETIELERS a in he Sn Be ir Da Du im hu den Fun Dis ee ee Ban Bun Din Fan Diane Be Tas Ban Kane Zinn BE hu BEL En BEL En Eu En ie Si e ie U a a Dia Ma as Bis Dia Dia Bia Ds das Dia Bia Ds Bia Daa Bas Daa Bas ossaa Dos Bae Mis Dia Das Mas Bie ia EESISTEEESTEEELETEELESTENT s CEL ETE E CEECEE he ee ie i Ce i te te EEE EIER SE TIEN TE TEN Y h ee a Hr i EEE TEILE LE ELSE a a a y y a is g Figure 8 Automatic discharge from the fuel storage room 5 1 3 loose storage Heat output lt 150 kW and storage amount lt 50m fuel according to Attention Acc to TRVB 118 fuel storage in pellet systems with gt 150kW or gt 50m is a special construction that must be separately inspected by a test office
8. The rotary grate could not be opened during cleaning phase LED is illuminated permanently Acknowledge this message and check the correct setting and function of the rotary grate switch distance 5 mm If this procedure is not successful check the cleaning mechanism Switch off the heating system cf cleaning instructions items 1 4 dismantle the black cover plate opposite the stoker channel and check the cleaning mechanism Fasten any loose parts if any mount the cover plate again and put the heating system into operation Acknowledge this message This error message is given when there is excess current at the cleaning motor Switch off the heating system cf cleaning instructions items 1 4 and check if there is any obstructive object in the rotary grate If there is one remove it and switch on the heating system lf there is none dismantle the cover plate opposite the stoker channel and check the cleaning mechanism Fasten any loose parts if any mount the cover plate again and put the heating system into operation Acknowledge this message This error occurs when the heater and flue gas temperatures are below the set return flow pump ON for more than 30 minutes Check quality and quantity of the heating material in the combustion chamber Restart the heating system Indicates that the speed monitoring at suction draught fan is not working or that the fan is faulty 104 of 123 140305 F21 Drops
9. 0 024 0 009 Exhaust temperature Rated partial load C 151 80 151 80 po 141 76 141 76 O2 concentration rated eher 7 4 11 6 7 4 11 6 po 7 4 11 6 74 116 Ash drawer front litres Electr connection 400V 16A 50Hz 2800W CCE socket Igniter W 1600 1600 1600 1600 1600 Suction draft W Current consumption Wh Current consumption WP apy 511 18 5117 718 565 18 565 18 Current consumption for rated lt 70dBA lt 70dBA lt 70dBA lt 70dBA lt 70dBA Technical changes typesetting and print errors reserved Operating Instructions 17 of 123 140305 Touch display Sa Ex Sommerauer Technical Data Chopped Material SL T 4R Boiler pL 30 T 4R SL 40 T 4R SL 49 T 4R SL 50 T AR SL 65 T 4R a es Rated output kW 30 40 Test office no BLT e er ieselburg Wieselburg Wieselburg Wieselburg Wieselburg 1050 1050 1050 1050 1050 ight mm th i kg 30 40 82 30 82 40 13 8 49 13 8 50 1 13 8 63 7 1330 1430 1430 1430 1530 Boiler class 5 5 5 5 5 0 C Water side resistance Height to flue pipe middle mm 650 650 650 650 Height to return middle mm 535 535 535 8585 Setting temperature controller g o o a Exhaust mass flow Rated load partial load kg s 0 017 011 0 021 0 011 0 026 0 010 0 026 0 010 0 033 0 017 Req conveyor pressure mbar ae rateo pamai 197 60 127 60 111 68 111 68 125 68 oad O2 conce
10. Hysteresis 36 Ignition at RB flap 48 Ignition cycle time 56 Ignition insert 56 Ignition lag 56 Ignition lead 56 Ignition temperature 56 Ignition temperature difference 56 Initiate cleaning 80 Initiate suction 80 KALT 33 Kessel 79 Lambda 54 122 of 123 140305 Sa Ex Sommerauer Language 78 Lead ACT 41 Lead MAX 41 Lead MIN 41 Lead reduction 41 Lead TARG 41 Legionella protection 50 Light barrier 46 84 Logo 78 lowered heating operation 40 Material insert 53 55 Material transport STOP at Lambda 55 MAX 33 Max boiler output 79 Max filling time 47 Maximum ignition duration 56 MIN 33 Min boiler output 79 Mixer adjustment time 57 Modem status 74 Monteur 72 Multiple boiler control 48 Network 69 73 Network mixer 61 67 86 Next cleaning in 80 Not active 58 Operating condition 28 Operating hours 48 Operation by operating unit 39 Operation by room unit 39 Outdoor temperature ACT 41 Outdoor temperature MAX 41 Outdoor temperature MIN 41 Output 10 47 83 Output specification 47 Parameter 27 28 35 37 38 39 44 Parameter archivieren 76 Password 71 Password text message 72 Password VNC 72 Power specification 0 10V 48 83 Programm 77 Programme 69 78 Raise boiler 36 Recording 65 Reduced mode 41 Release 68 Residual temperature utilisation 36 Return flow increase 66 Operating Instructions Touch display Return increase 49 57 Return mixer 58 Return pump lag 66
11. Operating Instructions Touch display Logbook Automatic Wood fuelled systems 111 of 123 140305 re a L inciner FS aa Sommerauer Excerpt from TRVB H 118 Edition 2003 Annex 2 2 Regular inspection of the automatic wood furnace during the heating period operating time 1 Weekly visual inspection The entire furnace including fuel storage must be visually inspected once per week Any defects found must be removed without delay 2 Monthly inspections The following inspections must be performed every month Function of the backburning protection device RSE specifically reliable closing Readiness for operation of the extinguishing facilities including water supply Cleanliness of the flue gas paths flue gas drafts in the boiler connection piece and smoke collection Proper operation of the control Function of the interference reporting warning device s Proper operation of the combustion air and suction draft fans Proper condition of the combustion chamber lining Readiness for use of the portable fire extinguisher s Proper ash storage Heating room free of flammable storage Roof room free of flammable deposits Fire protection closures fire protection doors self closing 3 Maintenance Depending on heating output the furnace must be regularly subjected to maintenance by the system installer Heating output Maintenance intervals lt 150kW lt 400kW gt
12. indner Sommerauer Fig 6 Clean the rectangular tube draughts and remove any ash on the upper side with an ash scraper and a brush Check the seal at the heat exchanger cover Fig 7 Afterwards close the lid and screw together Put any covers back in place 6 Remove ash from the flue gas tube x S Open the maintenance openings at the flue gas connection piece between heater and suction draught Check if any fly ash has collected in the tube and remove if necessary Then close the maintenance openings Fig 8 Operating Instructions 34 of 123 140305 Touch display L gt za naner PN Sommerauer 7 Lubricate the counter bearing of the stoker screw Remove the lids of the ash removal unit supply unit Loosen maintenance cover to lubricate the counter bearing of the stoker screw Lubricate the bearing Remount the maintenance cover Check the seals at the supply unit and replace if necessary Remove any major encrustations from the screw The maintenance procedure of ash removal from the heat exchanger is analogous to the procedure of ash removal from the heater Lubricate the bearing of the ash removal unit Fig 11 Remove side panel and lubricate the six flange bearings and the shock absorber Operating Instructions 35 of 123 140305 Touch display L 26h indiner oN Ex Sommerauer Treat the chain with a chain spray and remount the side panel Fig 13 10 Lub
13. load partial load Vol 68 86 400V 16A 50Hz 2800W CCE socket 1600 1600 1600 2 x 180 2 x 180 2 x 180 Current consumption Wh BA de g Rated load partial load standby 118 118 099 18 Current consumption for rated 042 038 lt 70dBA lt 70dBA lt 70dBA Technical changes typesetting and print errors reserved Operating Instructions 20 of 123 140305 Touch display Sa Ex Sommerauer Technical Data Pellets SL P Boiler BEE HE HE Rated output KW Output range 9 3 30 8 9 5 40 0 11 0 45 9 14 0 50 0 Efficiency rated output onono d wo S Efficiency smallest output 929 TUV S d TUV S d BLT TUV S d Test office no LGA LGA Wieselbur LGA Austria Austria 9 Austria Width mm Depth mm Height mm Weight with installed burner kg Boiler class Water content litres Water side resistance 10K 20K mbar 1 40 0 35 1 40 0 35 1 40 0 35 1 40 0 35 Flue tube connection mm Height to flue pipe middle mm Lead return inch Height to lead middle mm Height to return middle mm Setting temperature controller 7 7 Rated load partial load kg s 0 016 0 008 0 021 0 010 0 023 0 013 0 023 0 013 ei ee 133 73 goes capan 7625 eeni 400V 16A 50Hz 2800W CCE socket 1600 1600 1600 1600 Current consumption Wh wa g fa 59 18 18 167 18 18 load SL P 65 65 14 0 65 0 TUV S d LGA
14. 4 closes the window without saving Operating Instructions 40 of 123 140305 Touch display a N a m l Se a E ru ae Sommerauer Overview After the main switch is first activated the display looks like figure 400 L oe Boiler 65 C 13 10 A ineiner a u Mo 27 5 2013 Sommerauer System Permanent operation Time Time operation p Boiler Boiler operation Heating circuit Time Boiler operation Parameter Manual operation Kettle Off Fig 400 Ad 1 Cleaning mode If this button is pushed the screen will turn black for 30 seconds figure 500 and the glass surface at the display can be cleaned without inadvertently changing any parameters Once the countdown has expired the display will work as before again Touch Cleaningsmodus 29S Fig 500 Operating Instructions 41 of 123 140305 Touch display S DO O re A l ae a Ex gt u oe Sommerauer Ad2 Boiler info button depending on operating mode of the boiler the number and parameter type may deviate Fig 600 Boiler temperature 50 C Exhaust temperature 150 C Lambda 520 Manual operation Off i Fig 600 Ad 3 Display of the current boiler temperature Ad 4 Displays that the boiler is heating now flame Ad 5 Date and time Ad 6 Start page When this button is pushed the boiler will jump from any programme level to the starting page Fig
15. 5 Exhaust temperature 198 C 230 C 140 C Lambda 553 550 520 Fig 3500 Boiler output Display of the target or actual boiler output The boiler adjusts the actual boiler output to the target boiler output via the parameter adjustment speed Material insert The material infeed is predefined in coordination with the rated output of the boiler Current supply time current break time the displayed value serves information purposes only it cannot be edited Is adjusted automatically at all times according to the current target boiler output Operating Instructions 67 of 123 140305 Touch display P a A L inciner Sommerauer suction draft V1 Freely definable parameters for rated partial load and ignition the current target and actual speeds are also displayed in percent Afterburning V2 Freely definable parameters for rated partial load and ignition the current target and actual speeds are also displayed in percent Exhaust temperature Freely definable parameters for rated and partial load as well as display of the current exhaust temperature Lambda Freely definable parameters for rated and partial load as well as display of the current lambda value Afterburning V2 5 5 20 5 5 Combustion chamber temp 499 C 230 C 140 C Lambda 836 550 520 Vacuum f 0 45 mBar 0 20 mBar 0 60 mBar gt Fig 3500 1 Combustion chamber temperature If a function module is activated at the system
16. Austria 710 1050 1530 740 5 116 17 2 4 3 200 650 6 4 1410 535 90 C 0 031 0 012 0 08 18 lt 70dBA lt 70dBA lt 70dBA lt 70dBA lt 70dB A Technical changes typesetting and print errors reserved Operating Instructions 21 of 123 Touch display 140305 Sa Ex Sommerauer Technical Data Pellets SL P Boiler SL P 80 SL P 99 SL P 110 SL P 150 Rated output kW Output range 24 0 80 0 24 0 99 0 24 0 110 0 39 3 146 7 Efficiency rated output oo o o ee ee Efficiency smallest output 6 TUV S d TUV S d TUV S d T V S d Test office no LGA LGA LGA Austria l LGA Austria Austria Austria Width mm 1050 Depth mm 1465 Height mm 1810 Weight with installed burner kg 1405 Boiler class 4 Water content litres 340 Water side resistance HOK 2OK mbar 1 40 0 35 1 40 0 35 1 40 0 35 34 4 8 6 Flue tube connection mm 250 Height to flue pipe middle mm 640 Lead return inch 2 Height to lead middle mm 1675 Height to return middle mm 545 Setting temperature controller 7 3 Exhaust mass flow Rated load partial load kg s 0 038 0 020 0 059 0 021 0 059 0 021 0 079 0 029 Req conveyor pressure mbar Exhaust temperature rated partial a ee ee 148 77 load C O2 concentration rated load partial load Vol 7 8 11 5 Ash drawer front litres Ash drawer rear litres 400V 16A 50Hz 2800W CCE
17. Backburn proof unit RSE R ckbrandsichere Einheit The backburn proof units delivered by Lindner amp Sommerauer have been inspected by the IBS Linz with the following test numbers Type designation Test number Discharge head standard SLH 30 150 00015201 Discharge head G50 industry G50 industry 10070830 Discharge head for riser screw SLH 12 3432 94 Rotary feeder Rotary feeder SLHZ 11125 2 Temperature monitoring device TUB Temperaturuberwachungseinrichtung Temperature sensor above the conveyor channel that will start up the warning device s when a temperature of 70 C is exceeded to be installed by the E installer Extinguishing facility to be triggered manually HLE Handisch auszulosende Loscheinrichtung Empty pipes minimum width DN 20mm It must be installed right above the conveyor duct for the best extinguishing success in case of fire to be installed by the heating installer Operating Instructions 11 of 123 140305 Touch display L gt gt a naner I Sommerauer Independently triggering extinguishing device SLE Selbstt tig ausl sende L scheinrichtung Must be installed to reliably recognise backburning and to start extinguishing without delay The extinguishing water amount must correspond to three times the supply duct but at least 201 The extinguishing water must be introduced so that the supply opening is not clogged by operation Backburn protection RZS R ckz ndsicherung
18. Return pump off 66 Return pump on 66 Return target 66 Room influence 38 Room MAX 38 Room MIN 38 Rotary grid 81 84 Runtime 58 Rust protection 50 Safety temperature limiter 84 Sensor reconciliation 64 Service 45 SMS 74 Start page 28 Start Stop 59 STB 84 Stoker motor 81 Stoker runtime 48 Storage 86 Storage increase from to 34 Storage module 60 Storage overtemperature avoidance 51 Storage regulation 48 Suction container 83 Suction draft V1 54 55 81 Suction draft V1 lag 46 Suction interval 47 Suction position 47 83 System 69 70 System restart 70 72 System status 28 29 49 83 TARGET 33 67 68 Techniker 72 Terminate release 72 Time 70 Time controlled heating mode 40 Transfer heating circle 61 Transfer mixer 61 67 86 Uhr 31 Vacuum 54 84 Vacuum monitoring 54 Waiting time before cleaning 45 Water deficit protection 84 with room unit 57 With room unit 58 123 of 123 140305
19. amp i g p z o sna NYo ee so 9 000 000 000 00960 000 009 Gursenajszjesnz Huon muogope peog nad c3 puju OPBS gt Law osre yun LA nol CS 440 Apexa ZA jo nuc9 pesds pA no 5 C3 bunienajsgomyelg Mu Kiso peog inao E53 cS nol CS 440 Js ne Guipuease NO 3 C3 440 sra nu Moy unsi ua a jemwad uo sumes anuon SOON LINOYIS LYOHS LON ADEZ NOES 04100 sapun dwa ajes U s on Vv Jax MOY umay diund Moy unyay z 92 vz yoeqpsay JayaAuo Aquanbey je fq ya e sauauuouad jane Buipusase jonuop 0 Sy teja 8B IVSLE MOEZ UONSNALIOO IS0 ZA ADEZ UE YEIP paanpui LA Jolow dey auyyoeg JAUJOJSULL JOJOUW JOHOIS Jojow Bulues n jeaoWusy jeyuassa am ennen a1q29 Jamod AOOPXE 10 VET IM iM luo sas i LM 4 yy iy9 is 19 pelly pues asn Js ne Buipusaose Adans ZIOZZISL ajib Auejoy LOL Ndl 140305 119 of 123 Operating Instructions Touch display See amp Sommerauer A eg MAIN SWITCH i Co NO EXISTING POWER SUPPLY 3x400V N PE Operating Instructions 120 of 123 Touch display IPN 98 Fuse on circuit board 6 3A ASH 1 MOTOR 2 MOTOR MOTOR EJ 346 1s CI EJ ig m jd m jg m MOTOR 2 REMOVAL MOTOR I er II INCREASE CURRENT LIMIT STANDARD UP TO4800mA o a M
20. gt lt O i z lt IF roo P7 lt n N Gi NETZ 400 V En d a KW Heizkessel SL 25 T bis SL 65 T ber kreuz anschlie en Heizkessel SL 80 T bis SL 150 T an allen 4 Muffen anschlie en Niedertemperaturheizkreise z B l Kessel e ate of 8 Pumpe HK 15 Raumf hler HK 2 Fu bodenheizungen m ssen mit 2 Sicherheitseinheit 9 Pumpe HK 2 16 Hydraulische Weiche Begrenzungsthermostaten im Vorlauf 3 Ausdehnungsgef 10 Boilerladepumpe 17 Mischer RLAH vor berhitzung gesch tzt werden 4 Mischer HK 11 GM AT2 18 Pumpe RLAH Te 5 Mischer HK 2 12 Au entemperaturf hler 19 R cklauff hler ee ta ep aaa ala 6 Vorlauff hler HK 1 13 Boilerf hler RLAH einbauen Der Mischer ist im Schaltschrank oder direkt im Modul als HK1 7 Vorlauff hler HK 2 14 Raumf hler HK 1 j anzuschlie en eizungsschemen f r Hackgutanlagen SL 30T SL 150T Grundmodul 2 Heizkreise Bis 16 HK m glich BUS 14 45 i Modul 4 GM AT2 N Seite N NETZ 400 V KW Heizkessel SL 25 T bis SL 65 T ber kreuz anschlie en Heizkessel SL 80 T bis SL 150 T an allen 4 Muffen anschlie en Operating Instructions 118 of 123 140305 Touch display caner irg Sommerauer en g 88 R im D u w 2 a 35 a D T D 3 Du04 gt vo gt gt a 0Obda sw ZL 94 o q E Eg E a T
21. 100 Ad 7 System status overview of all activated boilers and mixing circuits Ad 8 Clock Setting of the boiler runtimes in time mode Ad 9 Boiler The current boiler or buffer storage temperatures are displayed here and the different parameters can be adjusted individually Ad 10 Heating circuit This displays the current lead temperature The different parameters can be adjusted individually Ad 11 Parameter Description to follow Ad 12 Boiler Specification of the boiler basic settings Ad 13 Display of the operating condition On Off Ad 14 Display of the boiler s operating mode Operating Instructions 42 of 123 140305 Touch display ae Ex Sommerauer System Status 5 ar REO 13 11 EEE a Boiler 65 C 4 Mo 27 5 2013 Sommerauer Heating circuit Boiler M1 M2 M3 M4 N 9 w R X B1 2 3 B4 5 6 B7 8 9 B10 11 12 C C BD Fig 700 The system status displays all pumps and heating circuit mixers activated in the control This includes Heating circuit mixer M1 to M16 Boiler B1 to B24 Transfer mixer 1 to 4 Return increase The heating circuit mixers M9 to M16 and the boilers B13 to B24 can be accessed when pushing the arrow to the right lf the triangle of the pump icon is grey the pump is standing if the triangle is green the pump is running lf the circle in the 3 directional heating circuit mixing valve is grey the valve is standing If the circle is red mor
22. H118 a deflagration flap explosion flap must be installed in the connection from the boiler to the chimney At an increased conveyor pressure chimney draft it must be designed as a combination energy saving draft controller with explosion flap Setting the energy savings draft controller is sensible only at outdoor temperatures of less than 5 C the system should be in operation for at least 1 hour at this time Before measurement observe that the system runs in the rated load area Measure conveyor pressure between boiler and energy savings draft controller measuring distance from the boiler 3 x flue tube diameter if possible Then set the energy savings draft controller to the respective value Note chimney draft changes with changed output Too high conveyor pressure accelerates combustion The exhaust temperature is artificially increased Bad output adjustment and increased discharge of dust are the consequence Too low conveyor pressure leads to output problems and incomplete combustion conduct Buffer storage Operation of the Boiler with a Buffer Storage The heating system is also designed for operation with a buffer storage Observe the local and or national directives and conveyor programmes for the storage size Requirements to the Heating Storage Room Fire protection Austria The heating room and the storage room must be executed and designed acc to TRVB H118 and ON H 5170 Furthermore the building law and fire p
23. Try to move the removal screw forward If this does not help shortly move the screw back Repeat this procedure as long as the removal screw can be moved forward audibly without any big effort Care must be taken in not moving the screw back too long using there is danger of damaging gears and bearings Finally restart the heating system Check the cellular wheel gate if there is any if it is blocked by any obstructive object F113 is logged in case of over or undershooting pressure setpoints in the combustion chamber When low pressure reaches the defined tolerance values after a certain period of time there will be a low pressure safety shutdown Error no F13 is then logged Your domestic system will do a Forced cleaning and will start anew The warning F114 Close heater door will appear on the display when the heater door is open When the heater door is not closed after a certain period of time the heating system will shut down Acknowledge this message Check if the overfill protection sensors light barriers have triggered due to heating materials dust or fly ash Remove any excess heating material and restart the heating system 103 of 123 140305 F16 Clean motor error rotary grate switch F17 Clean motor error Excess current F19 Temp dropped Restart system F20 Check suction draught Operating Instructions Touch display Ex Sommerauer L a Ze ndner Pe
24. Wood fuelled systems where there is a danger of backburn from sparks or flammable gases flowing into the conveyor line must be equipped with these facilities Temperature monitoring facility in the combustion chamber TUF Temperatur berwachungseinrichtung im Feuerraum When a specific threshold temperature is undercut the fuel supply is stopped and the system switches off automatically Pressure monitoring facility in the combustion chamber DUF Druck berwachungseinrichtung im Feuerraum lf a defined pressure limit is exceeded or undercut the system is switched off automatically after a specified time Escape switch emergency off switch In Austria an escape or emergency off switch must be installed outside of the heating room in the access area In Germany the legislator does not require an emergency off switch outside of the heating room but from 50 kW onwards it can be prescribed by the authority in accordance with the rules for oil and gas boilers Fire extinguishers In Austria at least one ABC fire extinguisher must be installed as first extinguishing aid in the access area 6 kg powder 12 LE In Germany fire extinguishers for commercial and public buildings are provided for by the law For heating systems in the private area fire extinguishers are not required They are still recommended Venting and ventilation In Austria according to ONORM H 5170 2 cm per kW fuel heat output but a
25. activated e Boiler pumps e Buffer storage pumps e Heating circuit pumps right at the boiler e Storage pumps e Return pump e Transfer pump network pump not affected Buffer overtemperature avoidance When the defined temperature is reached all pumps directly supplied by the buffer are activated e Boiler pumps at the buffer storage e Heating circuit pumps right at the buffer storage e Transfer pump storage overtemperature avoidance When the defined temperature Is reached all pumps directly supplied by the storage are activated e Boiler pumps e Buffer storage pumps e Heating circuit pumps of the storage e Transfer pump network pump not affected EER HA i Boiler 65 C ia amp Sommerauer Service power unit maximum current consumption Page 5 Cleaning motor OmA 2000 mA Stoker motor OmA 2400 mA Lag Discharge 1 OmA 2400 mA Os Discharge 2 OmA 2400 mA Os Fig 3300 Operating Instructions 64 of 123 140305 Touch display BB Se A 2 amp oi ies Sommerauer The current limits can be adjusted tor the different drive motors connected to the power unit main PCB Operating Instructions 65 of 123 140305 Touch display ERS Sommerauer Mi 20 11 2013 nz Boiler 65 C 15 23 Fig 3400 The current limits can be adjusted to the different drive motors connected to the motor module Operating Instructions 66 of 123 140305 Touch display BB N a m EEE a
26. again Fig 1700 gt gt gt Heating circuit ON Heating circuit OFF Fig 1700 Operating Instructions 51 of 123 140305 Touch display L gt A naner Sommerauer Ad 9 Display of the heating circuit number Ad 10 The arrow to the right button takes you to the next heating circuit Ad 11 The Arrow down button takes you from the selected heating circuit to the next menu page Ad 12 Push the back arrow to move up one level in the menu Ad 13 The control calculates the lead temperature from the outer and room temperatures Ad 14 The required lead temperature is calculated from the values for the minimum and maximum outer temperature as well as the values for minimum and maximum room temperature u gt Boiler 65 C 24 Sommerauer Heating circuit office Boiler ZS hy Room MAX 25 C Room MIN 15 C Room influence 0 Operating mode switch e gt Room device D Fig 1800 Ad 1 Display of the room temperature Room MAX Maximum room temperature this parameter is required for calculation of the lead temperature see Fig 1600 Room MIN Minimum room temperature this parameter is required for calculation of the lead temperature see Fig 1600 Room influence This parameter defines the scope at which the room temperature is included in calculation of the lead temperature 0 no consideration of the room temperature 100 the lead temperature is o
27. burner has been closed If this action fails proceed as follows Press the plus button to open the burner grate completely switch off the heating system cf cleaning instructions items 1 4 and remove the obstructive object from the rotary grate Finally switch on the heating system and close the grate by using Check if the electrical installation or plug connection is in mint condition Watch the temperature in the heating room The sensor shall not measure in the minus C range particularly not during initial operation 101 of 123 140305 F4 Ignition error F5 Excess temp heater F6 Faulty flueg sensor F7 Water shortage protection F9 Stoker motor Excess current Operating Instructions Touch display Ex Sommerauer L gt a maner Check if there is sufficient heating material in the burner or check if the hot air fan is working Can be checked in manual operation The fill level sensor is probably not set correctly That is why there is no heating material in the stoker channel Clean the sensor und feed heating material in manual operation until it will appear in the extension pipe of the burner When smoke emission has significantly increased you must check the flue gas tube and suction draught and clean them if need be When this message is given check if there is sufficient power consumption or if the control and the module are bus connected Also check if Safet
28. consumption for rated 0 16 lt 70dBA lt 70dBA Technical changes typesetting and print errors reserved Operating Instructions 23 of 123 140305 Touch display Sa Ex Sommerauer Connection flange DN65 PN6 Bolt circle 130 mm 4x M12 Safety heat exchanger Attention A v2 cold water connection must be provided for the safety heat exchanger integrated in the boiler The heat exchanger must be connected to the cold water network before initial commissioning At the safety heat exchanger a water pressure of at least 2 bar and a water temperature of no more than 15 C according to EN 303 5 must be pending The installer must choose valves to ensure that the discharge of excess heat starts at a boiler temperature of 100 C The heat discharge must not be impaired in any manner at power failure Alternatively the safety heat exchanger may also be installed and connected on the opposite side Technical changes reserved Operating Instructions 24 of 123 140305 Touch display B ae ES Ex E _ u Sale Sommerauer Cleaning Instructions for boilers SL 25 T 2R to SL 150 T 4R SL P 30 to SL P 150 1 Go into Dauerbetrieb permanent operation switch off the heater by pressing the Aus Off button Safeguard the heater against an on signal sent byan external controller Let the heater cool down until there are no glowing embers left 2 Change to Handbetrieb manual operation
29. see Parameter Activate modules the combustion chamber temperature is monitored instead of the exhaust temperature Vacuum For safety technical reasons the vacuum in the combustion chamber of our systems with gt 150kW rated heat output is monitored The parameters with a green background are predefined and can be changed within a specific bandwidth There may be various reasons for some systems having a function module installed to monitor e g the combustion chamber temperature For this reason it is possible to remove the checkmark for vacuum The vacuum monitoring can be deactivated after input of the required password see Fig 3600 Safety deactivation Off Safety deactivation On Fig 3600 Operating Instructions 68 of 123 140305 Touch display L gt gt A naner I Sommerauer L x o 14 47 indner P il Boiler 65 C Do 21 11 2013 Sommerauer Combustion Page 2 Control range Control speed Boiler output 1i is Material infeed correction Lambda 3 s min 1s 10s Exhaust temperature 3 s min 1s 60s Suction draft V1 5 5 40s Afterburning V2 5 5 30s Exhaust temperature monitoring 100 C ol Material transport STOP at Lambda 650 Fig 3700 Boiler output Speed at which the boiler takes up heat provision again e g after glow maintenance Material insert correction To achieve the best combustion at all times the control has the option to vary the values Material infeed s
30. switch of the room unit e Heating circuit OFF 1 The heating circuit is switched off If the mode selection Switch is in this position no hot water will be provided boiler operation e Heating circuit OFF boiler charging hot water operation 2 The heating circuit is off only boiler charging takes place e Reduced heating mode 3 The heating control reduces the calculated lead temperature by the value of the lead reduction e Time controlled heating mode 4 Heating and reduced operation take place as defined in Fig 1800 e Permanent heating mode 5 Permanent heating takes place the lead temperature is not reduced L inaner se A Boiler 65 C ane ite Heating circuit office Lead TARGET 30 C Lead ACT 24 C Lead ACT 24 C Lead MAX 15 C Lead MAX 60 C Lead MIN Lead MIN 30 C Frost protection 50 C Lead reduction IE Heating circuit OFF at outdoor temp Heating circ pump ON 60 C Heating mode 15 C Heating circ pump OFF 40 C Reduced mode 5 th 6 00 9 00 12 00 12 00 15 00 21 00 24 00 4 Today E Fig 2200 Operating Instructions 54 of 123 140305 Touch display Ba L nd a rie ner z Sommerauer Lead TARG The lead target temperature is reached depending on the maximum and minimum lead temperatures the maximum and minimum outer temperatures and the maximum and minimum room temperatures Lead ACT Actual lead temperature Lead MAX The highest lead tempera
31. temperature at defined time intervals compare it to the boiler TARGET temperature and correct it according to the stored formula The control will always try to maintain the lead temperature at 2 C below the boiler target temperature lf the return increase is not controlled thermally but via a three directional mixer and an adjustment motor it must be connected to the main board directly Alternatively the 1st heating circuit may be used for this as well Push Parameter Activate modules and set heating circuit 1 to return mixer You can verify this on the start page item System status where the return pump group is displayed Operating Instructions 80 of 123 140305 Touch display L gt gt A naner FI Sommerauer Transfer Mixer Network Mixer Pushing Parameter Transfer mixer network mixer will take you from the start page to this one TEE 4A ar Boiler 65 C rier A Sommerauer Transfer 1 1 System Energy request ain ao n M1 2 Transfer 1 60 C M3 4 Off M5 6 Off M7 8 Off M9 10 Off TARGET 60 C M11 12 Off Difference 10 C M13 14 Off Boiler charge 70 C M15 16 Off D Fig 5200 TARGET The calculated target lead temperature according to specification by the heating circuit or fixed value for the boiler charge Difference To balance out possible line loss the lead can be increased by the value defined in the difference Boiler charge If a boiler must be charged this is done with a lead t
32. the intended time Fill burner Adjustable time window at which all discharge motors and the stoker screw are running when the backburn flap is open Conveyor time monitoring The last three stoker runtimes at the heating system are stopped until the chamber discharge starts If the current value exceeds the average of the last three values by a certain factor the backburn flap is closed and opened again Then a material infeed of e g 20 seconds takes place Backburn flap Display of whether the backburn flap is open or closed Measured value The three last stoker runtimes until activation of the chamber discharge are logged Optional only for SL P 30 to SL P 150 Operating Instructions 60 of 123 140305 Touch display a a amp EEE a E oi Sommerauer Suction interval After the defined stoker runtime of e g 110 min the pellet storage container is filled Max filling time If the storage container is not filled yet after this filling time switching to the next suction probe takes place Suction position Here you can choose from which suction position the storage container is filled gt ARE si i Boiler 65 C 4 en A Sommerauer Service Page 3 Output specification Energy request External start Off External start not active Output 10 Return increase Fan stop suction draft V1 at exhaust temperature 130 C Fill level sensor stoker channel Activation delay 85 8s Deactivation delay Os 8s T I
33. the storage can be defined here Storage increase from to The storage charging condition can be increased e g by 10 in two time windows here Operating Instructions 48 of 123 140305 Touch display See Ex Sommerauer Boiler Linsen u OF Boiler 65 C MM Mo 16 12 20 Sommerauer Boiler 1st floor 1 System status 65 C START Difference energy source Ike Heating 40 C circuit fan Residual temp use OFF 50 C T Hysteresis se remi TAR 60 C 35 C 0 00 3 00 6 00 2 00 12 00 15 00 15 00 1 00 2 00 2 Fig 1400 Ad 1 Display of the source temperature boiler loading pump is running green icon Ad 2 If a firing symbol is to displayed the boiler is requesting energy Ad 3 Display of the boiler starting temperature green input field at this temperature the boiler charging starts and the current boiler temperature Ad 4 Display of the boiler temperature Ad 5 Display that the boiler produces energy Ad 6 Display that you are in boiler 1 Ad 7 The arrow to the right button takes you to the next boiler Ad 8 Push the back arrow to move one level up in the menu Ad 9 Display of the boiler target temperature green input field at this temperature the boiler charging stops and the current boiler temperature Boiler 1st floor The boiler designation can be customised in Parameter Activate modules Difference energy source If the energy source is hotter than the energy requirement b
34. the value in seconds that is set here If the Lead temperature ACT is in a range of 1 C of the Lead temperature TARG the mixer does not need to be adjusted Runtime If the mixer only receives Closer signals under the time set as runtime because the Lead time ACT temperature is above the Lead time TARG temperature it can be assumed that there is no energy demand and the pump is switched off When the Lead TARG temperature is undercut it is activated again Operating Instructions 71 of 123 140305 Touch display L gt a naner I Sommerauer When the runtime is set to 500 seconds OFF the heating circuit pumps will run on permanent operation Pushing the arrow to the right will take you to the heating circuits 5 to 16 not active active with room device return mixer Fig 4000 Possible settings for the heating circuits Not active Factory setting at delivery all heating circuits are deactivated Active The heating circuit works according to the times defined in heating circuit start screen With room unit If there is a room unit the control takes place via the room unit Return mixer Only heating circuit 1 can be defined as a return mixer Operating Instructions 72 of 123 140305 Touch display Se amp Sommerauer Fi l 08 29 AEE aut a7 Boiler 65 C Mo 25 11 2013 Sommerauer Activate boiler Page 2 Boiler 1 Boiler 3 Boiler 4 Boiler 5 Boiler 6 Boi
35. three nuts and remove the lid Remove any fly ash from under the heat exchanger and in the flue gas tube using a vacuum cleaner dismantle the suction draught fan in the flue gas pipe if there is too much ash Operating Instructions 27 of 123 140305 Touch display See Ex Sommerauer A r ver eu View from below into the heat exchanger Remove any fly ash in the flue gas pipe using a vacuum cleaner Fig 13 Fig 14 Fig 15 Slightly lift the lid while dismantling Grease the lubricating nipples with hot bearing grease Care must be taken in not rubbing the lid against the cleaning bars Attention Close the lid tightly leak air Mount the cover plate again Operating Instructions 28 of 123 140305 Touch display See Ex Sommerauer 6 Lubricate with hot bearing grease Fig 17 Lubricate the lower bearing Lubricate the upper screw bearing when there is an ascending screw Lubricate the stoker screw bearing Fig 18 7 Check the backfire flap A fe i AL b e Fig 19 Fig 20 Open the cover plate Check if the motor is tightly connected to the hexagon shaft and make sure that the flap closes properly Operating Instructions 29 of 123 140305 Touch display Se E Sommerauer Fig 21 Fig 22 Fig 23 Open the cover plate Open the backfire flap using an Fix to center position using a Allen key screwdriver Remove
36. 0 7 5 5 2 5 0 2 5 exe Orlauftemperatur Aussentemperatur Tab 100 Operating Instructions 55 of 123 140305 Touch display Sa Ex Sommerauer om lar 659 13 25 ei as A Boiler 65 C Mo 27 5 2013 Sommerauer Heating circuit office Heating times f Boiler On Off On Off Copy Monday 00 00 23 59 00 00 00 00 Tuesday 00 00 23 59 00 00 00 00 Wednesday 00 00 23 59 00 00 00 00 Thursday 00 00 23 59 00 00 00 00 Friday 00 00 23 59 00 00 00 00 Saturday 00 00 23 59 00 00 00 00 Sunday 00 00 23 59 00 00 00 00 Today 12 00 15 00 18 00 21 00 24 00 gt Fig 2300 Two different heating times can be defined per weekday heating is reduced outside of these times In the factory settings the heating time is defined from 00 00 AM to 11 59 PM i e heating takes place from midnight to 11 59 AM the factory settings do not have any reduced heating operation predefined Pushing the green input fields will open a window where the heating time On and Off can be specified When the input has been made the checkmark can be used to confirm the input The value is accepted If you have made a typo you can delete the figure with the cross Push the checkmark or the back arrow to return to the Original value When the heating times are customised they can be copied to every single day with the command Copy times Operating Instructions 56 of 123 140305 Touch display En ae a Sommerauer Heati
37. 0 item 8 for each weekday Attention The boiler starts at the specified ON time and stops at the specified OFF time The boiler does not consider any energy requirements of the hot water boiler or heating circuits It will only run within the defined time In the lower area the boiler runtime for the current day is displayed with red bars Operating Instructions Touch display 45 of 123 140305 Sommerauer Monday Tuesday Wednesday Thursday Friday Saturday Sunday Fig 1100 ER lt Ex Sommerauer BB ey Mo 27 5 2013 A es i Boiler 65 C 1 000 3 00 6 00 9 00 12 00 15 00 15 00 21 00 24 00 0 00 3 00 6 00 3 00 12 00 15 00 18 00 21 00 24 00 O00 2 00 6 00 9 00 12 00 15 00 13 00 21 00 24 00 1 00 3 00 6 00 9 00 12 00 15 00 15 00 21 00 24 00 BE 0 00 3 00 6 00 9 00 12 00 15 00 18 00 21 00 24 00 O00 3 00 6 00 9700 12 00 15 00 15 00 21 00 24 00 1 00 3 00 5 00 9 00 12 00 15 00 15 00 21 00 24 00 D The second page shows a weekly overview of the respective heating times They are displayed with a read beam Operating Instructions Touch display 46 of 123 140305 ILS A re ER a E gt u Sa Sommerauer Boiler Storage optionally only with storage module 6 Boiler 65C BA L indner ARE O Sommerauer Storage 1 1 System status ACT 65 C 70 MIN 70 20 Heating circuit MAX 70 90 TARGET 70 70 g HOT 80
38. 056 0 021 0 056 0 021 0 088 0 036 Req conveyor pressure mbar Rated load partial load 0 15 0 08 Exhaust temperature rated partial load C 127 72 159 72 159 72 159 79 O2 concentration rated load partial load Vol 6 3 12 6 5 8 12 6 5 8 12 6 7 3 11 3 74 1 50 4 400V 16A 50Hz 2800W CCE socket 1600 1600 1600 1600 Current consumption Wh g g g Current consumption for rated 009 lt 70dBA lt 70dBA lt 70dBA lt 70dBA Technical changes typesetting and print errors reserved Operating Instructions 19 of 123 140305 Touch display Pe a L inciner Fs aa Sommerauer Technical Data Chopped Material SL T 6R Boiler SL 199 T 6R SL 200 T 6R SL 250 T 6R EEE ee Rated output kW Output range 70 199 70 200 70 245 Efficiency rated output Efficiency smallestoutput 953 TUV Std TUV S d TUV S d LGA Austria LGA Austria LGA Austria Test office no Width mm Depth mm Height mm Weight with installed burner kg Boiler class 5 5 5 Water content litres Water side resistance LOBOR mba Flue tube connection mm Height to flue pipe middle mm Lead return inch Setting temperature controller o 7 Exhaust mass flow Rated load partial load kg s 0 165 0 055 0 165 0 055 0 165 0 055 Req conveyor pressure mbar Rated load partial load 0 08 0 08 0 08 Exhaust temperature rated partial a ee 165 76 load C O2 concentration rated
39. 2 must only switch on when the storage room at RW 1 is empty Switch on RW 1 and RW 2 when filling Operating Instructions 14 of 123 140305 Touch display Sa Ex Sommerauer Fuel Value Depending on Water Content Chopped Material The more water is contained in the wood the lower its fuel value since the water will evaporate in the course of combustion and heat will be consumed The evaporation heat for 1 kg water is approx 0 68 kWh 2 44 MJ Since two expressions are often swapped in practical use they should be explained The water content w of wood is the mass of water referring to the total mass in percent conventionally fresh weight The wood moisture u is the mass of water in relation to the dry mass absolute dry substance pure wood mass without water in percent The Following Interrelations Apply Chopped Material RE ETETEIB ETUI ET ui Im Te 70 Moisture u i pape epe e e peronem or Yee r s ws os ae aa oo e o Example Wood fresh from the forest in which it is assumed that half its weight is made up of pure wood mass and water each thus has a water content w of 50 or a moisture u of 100 The following will only refer to water content w The influence of water content w on the fuel value Hu can be briefly characterised as follows Referring to the weight unit the difference of the individual wood types in the fuel value is negligible For calculations the
40. 300 lf a storage module is present the storage can be activated here i A fF ape 08 30 ER 245 0O Boiler 65 C Mo 25 11 2013 Sommerauer Service Buffer Assignment Transfer Page 4 Assignment M1 2 Boiler 1 Transfer 1 Boiler 1 Off Boiler 1 Off Off Off Off Off Off Off Off Off Off Off Assignment M3 4 Assignment M5 6 Assignment M7 8 Assignment M9 10 Assignment M11 12 Assignment M13 14 OOOO K KKI Assignment M15 16 Fig 4400 In the above example the heating circuits 1 to 6 are assigned to boiler 1 This means that the heating circuits distribute heat when the required minimum temperature is Operating Instructions 74 of 123 140305 Touch display See Ex Sommerauer present in the buffer boiler 1 This happens independently of the temperatures at the boiler The buffer provides the heat needed by the heating circuits and requests heat from the boiler when required It can also be defined here whether any present transfer heating circuit collects energy directly from the boiler no checkmark or from the buffer with checkmark Only the boilers 1 4 7 10 13 16 19 22 and storages 1 to 4 can be assigned heating circuits i O i i L inaner E i il Boiler 65 C ae Sommerauer Activate transfer mixer Page 5 Control cycle 300 s Transfer 2 Transfer 3 Transfer 4 Fig 4500 Activate transfer mixer The transfer and network mixers can be activated according to the heatin
41. 400kW Maintenance in the sense of TRVB H 118 edition 2003 Annex 2 2 referring to maintenance of safety relevant components e g cell wheel airlock backburn by a qualified person Operating Instructions 112 of 123 140305 Touch display Sa Ex Fe a Sommerauer A BP u 8 Excerpt from TRVB H 118 Edition 2003 Annex 2 3 Inspections of the automatic wood furnace by the operator Year PO 1A System operator Max Mustermann Responsible operator Max Mustermann inspection Day protection device i descr ea er device s Feb 2012 wem hhk TTT aa aTi L k ANN HE Warni a arning ome EB fx tf KB CO SS I a Combustion chamber WA lining MA a oa TTT fire extinguishers Been a D O E D D E O storage Storage i in the eamgnom X PLEA S y r er IT on the roof ee eT TTT DD HE closures Smoke collection X X Review Clean Signature Abbreviation Maintenance by specialist Comment performed on Signature Operating Instructions 113 of 123 140305 Touch display d ak L inciner An za Sommerauer Excerpt from TRVB H 118 Edition 2003 Annex 2 3 Inspections of the automatic wood furnace by the operator Ve ses System operator u Responsible operator u2z2u224022nnennnn nennen inspection Day 4 6 Backburn X 1 Boiler protection device cleaned sews X ee device s Feb 2012 MELLEL LL a RE ER DR RE RE ee a
42. 50kW Operating Instructions Touch display 100 of 123 Off Back Back Back Back 14 26 Mi 4 12 2013 Page 8 D 140305 Ex Sommerauer L gt a maner How to correct any error messages Warning risk of injury switch off the main power switch safeguard it against switching it on again and remove the heating system from the wall socket before any maintenance work and any manual manipulation at the heating system Great care must be taken when the heating system is in manual operation The manufacturer does not adopt any liability in this case F1 Power failure F2 Burner error not automatically acknowledged F3 Faulty water sensor Operating Instructions Touch display Only used as a log entry Power supply was interrupted for a longer period of time with heating systems which are ON The heating system restarts automatically when the flue gas temperature has dropped below the ignition temperature during switch off phase This action will be logged as F1 in the error memory Press the Quit button on the display the error message will disappear for about 20 sec Then switch to Handbetrieb manual operation Scroll to the line Clean manual oper Cleaning manual operation by using the V button Try to close the open burner grate by shortly pressing the minus button An asterisk will appear in line 2 indicating that the
43. 5900 The system must be integrated into the local network by a network technician fig 5800 and 5700 Operating Instructions 87 of 123 140305 Touch display L gt gt A naner FI Sommerauer OPEET EEEN ar Boiler 65 C Eur A Sommerauer Remote Page 3 Modem status Modem not active Call not active Text message not Phone number 1 Phone number 2 D Fig 6000 Modem status If a mobile phone network modem is connected to the system the status is displayed here active not active Call A SIM card not enclosed from a mobile phone provider permits making a call in case of interference Attention There will only be a call without a speech message Text message A SIM card not enclosed from a mobile phone provider permits sending a test message with the error text in case of interference Phone no Up to two phone numbers can be entered Process of call and or text message alarming If there is an interference in the system there will be a call to phone number 1 after 10 minutes a text message to phone number 1 after 11 minutes a call to phone number 2 after 20 minutes a text message to phone number 2 after 21 minutes a call to phone number 1 after 30 minutes a text message to phone number 1 after 31 minutes a call to phone number 2 after 40 minutes a text message to phone number 2 after 41 minutes a call to phone number 1 after 50 minutes a text message to phone number 1 after 51 minutes There
44. 75 C and 700 C at nominal load Slightly increase the feed nominal time in permanent operation or reduce Idle time MIN When chipped wood of minor quality is used increase F1 MAX speed of suction draught fan in steps of five in permanent operation When the Fluegas temp is permanently above the Fluegas NOM temperature and the heater does not achieve the desired nominal temperature at all it can be assumed that the heater cleaning has not been sufficient For further details go to chapter 2 cleaning instructions When heating is insufficient first check if the power generator heater or the power transportation and distribution facilities pumps mixers are to blame If something is unclear please contact your installation engineer Strictly adhere to any prescribed standard heating materials if you want to achieve reasonable results in terms of power energy Cf pages 2 5 and 6 You will be satisfied with a heating system from Lindner amp Sommerauer when you adhere to these general conditions Operating Instructions Touch display 110 of 123 140305 Sa Ex Sommerauer B a AS ur uies Excerpt from TRVB H 118 Edition 2003 Annex 2 1 All reviews cleanings operations and events must be entered in this log book according to the following template system operator System constructor Furnace Make Type Year of build Heating output Miscellaneous
45. At system off rotary grid Clo Light barrier closed Cleaning after 0x ET Alarm light barrier interruption 10 min Bridge light barrier Hard 4 Fig 2600 Cleaning duration When automatic cleaning is activated it will take 60 seconds Cleaning interval Automatic cleaning is performed after a stoker runtime of 150 min lf the remaining stoker time at system start up is lt 60min a cleaning is performed before the start The cleaning intervals are dynamically controlled depending on the output range rated load partial load If the system is operated at a boiler output of 30 to 52 each stoker runtime is multiplied by the factor 3 If the system is operated at a boiler output of 53 to 75 each stoker runtime is multiplied by the factor 2 If the system is operated at a boiler output of 76 to 100 each stoker runtime is multiplied by the factor 1 l e if the system is only operated with an output specification of e g 40 the cleaning interval in the example named is 40min If the system is only operated with an output specification of e g 80 the cleaning interval in the example named is 120min If the system adjusts modulating any time between 40 min and 120 min may result from the calculations in this example Waiting time before cleaning A waiting time of this length follows after cleaning release is reached to burn the heating material still in the burner as completely as possible Cleaning takes place after this The p
46. C gt gt COLD 50 C 0 00 3 00 a00 9 00 12 00 13 00 13 00 22 00 24 00 P Fig 1200 Ad 1 Display of the source temperature boiler charging pump does not run grey icon Ad 2 Display of the storage name see Parameters Activate modules Ad 3 Display of the current storage charge conditions in percent Ad 4 Display of the boiler temperature Ad 5 Display that the boiler produces energy Ad 6 Display that you are in storage 1 Ad 7 If several storages and or boilers are present this area shows the arrow buttons to switch to the next storage boiler Ad 8 Push the back arrow to move one level up in the menu MIN Minimum storage filling degree at this charge condition at the latest the boiler will run at the full output MAX Maximum storage filling degree The heat production will stop at this charge condition TARGET Intended charging condition HOT Upper limit to calculate the storage charging condition COLD Lower limit to calculate the storage charging condition Operating Instructions 47 of 123 140305 Touch display See Ex Sommerauer See PEA Fj Boiler 65 C ete a A Sommerauer Storage 1 System status 65 C Charging pump release Heating circuit from to from 00 00 to Storage increase from 00 00 from 0000 0 00 CHEE 6 00 00 12 00 13 00 18 00 21 00 24 00 Fig 1300 Charging pump release from to Two time windows in which the charging pump runs to charge
47. Instructions Touch display 91 of 123 140305 See Ex Sommerauer Programme Language Logo Push one of these buttons to open a window fig 6500 where you can choose fig 6500 item 1 whether a present software fig 6600 item 1 2 is to be activated or new software is to be uploaded from the USB drive fig 6600 item 1 1 Pushing the icon Save fig 6500 item 2 opens another window fig 6700 in which you need to select the USB drive to back up the software Fig 6500 Fig 6600 USB Stick E Fig 6700 Operating Instructions 92 of 123 140305 Touch display L a naner FI Sommerauer z Boiler on Berger 11 53 RER 45 MD Boiler 65 C Mi 4 12 2013 Sommerauer Chopped material SL 250 A Boiler TARGET 90 C Glow maintenance On 92 C Service Glow maintenance Off BAE Initiate Max boiler output 100 100 cleaning Min boiler output 30 Ash counter Reset 4 100 Cleaning time 22 00 Next cleaning in 150 min D Fig 6800 Boiler TARGET Intended boiler temperature Glow maintenance on The boiler will render its specified output to the boiler TARGET temperature After the boiler TARGET temperature is reached it starts modulating power reduction until the defined temperature of parameter glow maintenance ON is reached The boiler TARGET temperature cannot be set above the glow maint ON temperature Glow maintenance off The boiler remains in glow mainte
48. L s indner SS Sommerauer Symbol photograph Operating Instructions and Technical Description Rotary Grid System SL 25T 2R to SL 250 T6R and SL P 30 to SL P 250 Version 140305 ENG E er maner FS Ex gt u alee Sommerauer Operating Instructions 2 of 123 140305 Touch display Sa Ex Sommerauer Table of Contents TaS O CONSI earar A E EE 3 PTO ONS e ee ee 6 Maintenance and SCI VICE nee en 7 NVA AIL EEA E E A EE NE E E AE E E EE T 8 Cleaning Instructions for boilers SL 25 T 2R to SL 150 T 4R eneennnee 25 Cleaning instructions boilers SL 199 T 6R to SL 250 T 6R cece cece ee eeee eens 32 Explanation of the Operating Panel ccccccccccesesceeeseeeceeeeeeeceeeseeeeeeseeaeeeeseeeeeeesseaeeeesaaeeeees 38 NONION oaeee E ee 41 SEEE EL S E ee EN A E E os A E ee 43 A ee ei 45 POLE Tee ee ei ee ee ee ee 47 Storage optionally only with storage module 222200022200 0222 nn 002 47 BOOT ee er ee 49 Heating EICH een een 51 FAP EIER EIE EE A ereignete 58 2 e E EE nan dais genpvesy vata oeaiewestan es sceteguatnen E 59 679 9419 0121 1 3 Na ener ee ee 67 PC TIA MOOS se ee 71 Sensor Reconciliation wiccciiavacincsnscnenianeaiiranwossteemaganpgeanhieeedieanvinersisenderaveomenuiluesrsts 78 Error Storage Data Loggen a aa CaN 79 PE COMING ch cshncteaiere Monieravesctbraakdncisacedntubeneits alors ursinetninnetsmensdnesetnychesteatateatwiuanades 79 Ret rn TO
49. OTOR MODUL closure lid 140305 aner Ing Sommerauer 000 0 add ajdno gt ounay Jostas JagWeys uogsngwop 00 oo ooj o0ls 0013 tome fil 0012 o 017 ek oo oo oo oo oo cLOc LL 6L OOLNdI 001 Ld HOSNIS oot yep vonans LA ld jonuo gt paadg A ddns 1amod N SLNILNO AOE ywoos Addins Jano yug ADEO ONS Atz ep uanuans SNLYLS N dd HM N 3d WO ndino We Jo Uain 160l JINON YO Z9 19 ULL OSHS YUM LA 440 AILOVXS ZA JOYLNOD 033dS IA W4 uo zg tg utu OPBT O SLZOZLEJYYMLJO0S SONILL3S U3TIOYLNOD F1NIOWN NOILONN 4A N 140305 121 of 123 Operating Instructions Touch display 2 Bi ro a Mm AINN F Zur im Sommerauer Keyword list V1 amp gt 49 Date 70 1 PT100 59 Deactivation delay 48 2 PT100 59 Difference 67 Activate Modules 57 Activation delay 47 Active 58 Afterburning V2 54 55 81 Alarm 49 83 Alarm light barrier interruption 46 Anlagenstatus 29 Ash counter 79 Ash discharge 63 Ash motor 62 86 At system off rotary grid 46 Backburn flap 47 83 Backburn sensor 84 Bag operation 79 Betreiber 72 Blow ventilator 83 Boiler 28 29 31 33 35 36 59 Boiler info button 28 Boiler lead control 66 Boiler load 67 Boiler output 53 55 Boiler overtemperature avoidance 50 Boiler TARGET 79 Boiler temperature 28 Bridge light barrier 46 Buffer 59 61 Buffer overtemperature avoidance 50 Calibrate touch 70 Call 74 Ch
50. Sommerauer Sensor reconciliation Page 1 Zeroing Standardisation Boiler temperature OG AG BSE Exhaust temperature Aon ar 95 Comb chamber temp 100 a outer temperature jean 7300 Return temperature 1095 aog Fig 4900 lf the above temperatures are not displayed properly there is the option to correct the displayed value via zeroing or standardisation Zeroing corrects the lower limit standardisation the upper one If the adjustable value is corrected downwards the measured temperature increases If the value is corrected upwards the measured value reduces The sensor reconciliation on the following pages works according to the procedure described here as well Operating Instructions 78 of 123 140305 Touch display L gt gt A naner Fe Sommerauer Error Storage Data Logger Pushing Parameter Error storage data logger will take you from the start page to this one ER 45 ar Boiler 69 C see ana A Sommerauer Date O Zet Meldung Error Storage tt 2 Fig 5000 o Data logger The data logger logs processes performed by the system cleaning ignition controlled operation system off by xxx etc This way it can be understood how the system works Pushing the button Save exports the data logger or error storage to a USB drive Error storage This only displays error messages but no status displays Arrow Pushi
51. Touch display Sa Ex Sommerauer Archive parameters EREN in Sommerauer Parameter Parameter record 1 Parameter record 2 Parameter record 3 Parameter record 4 Parameter record 5 USB drive 1 USB drive 2 Fig 6200 BB A a 2 Boiler 65 C 5 10 MA Mo 2 12 2015 02 12 2013 08 05 06 27 09 2013 10 16 14 27 09 2013 10 16 14 01 10 2013 09 53 14 gt Ad item 1 The parameters were revised at the above date Ad item 2 The parameter records behind which there is a date save the individual settings The date shows when the saved parameter record was revised or saved Operating Instructions Touch display 90 of 123 140305 Programme RER ae a Sommerauer Programme Main programmes Basis Operating system Sub processor PCB Additional PCB Function module Region Language Fig 6400 See Ex Sommerauer Boiler 65 C Drehrost 131120 0 Drehrost 121201 0 130801 0 XC886 95 121201 0 XC886 95 130927 0 XC886 95 130106 0 XC886 95 FM 130923 0 Austria 131107 Ba A a Ze 11 16 A Di 3 12 2013 Page 1 Programm Language Logo gt The upper half and the other pages contain lots of information on the software used Region Depending on the language the respective country typical characters are stored in the parameter region Language If a valid language file is stored the display language can be changed Operating
52. W IMGT SAS a sicrcsccccatstacdscnndecacndncheaochocindestedwatsceatwonecdusegscuebecnshacvesectenest 80 Transfer Mixer Network Mixer cccecececeecececeeeececeeeeceseeeeeececeeeeaeseseeneneeeeess 81 System Network Programmes cccccceeecceceseeeceeseeseeeeeeeseeeeeseeeetseseeesaneees 83 VE TOT ae ee ee 84 PAS SW OL ee ee ee 85 DO SON ee ee ee 86 WVU ON Sauna ee ee ee ee 86 TSG IMIG A A E E O RE E 86 NEIWOIK ee E ae 87 Archive parameters nenne 90 POO I Eee T E A A 91 BOOP a E EE E E E E ee ee ee eee 93 Manual Opera UG Msreane o e E e rE EE 95 How to correct any error Messages nuuseasusennnnennnnnnnnnnennnnennnnennnnnnnnnnnnnnennnnn nennen 101 Operating Instructions 3 of 123 140305 Touch display Se amp amp Sommerauer Remedy of Performance LOSSES cccccsseecceeeeeceececceeeecsueeeesaseessageeeseeeessaeeessags 110 POV WONG E win mu A E N A tant A AA O E EES A E at 122 Operating Instructions 4 of 123 140305 Touch display BB Linemer Ai a a Sommerauer Introduction Congratulations on your decision of purchasing a chopped goods or pellet heating system by Lindner amp Sommerauer You are now the owner of a state of the art furnace operated only with local and renewable fuels Please read the following introduction and observe the listed items to warrant smooth operation e Good heating material quality e Dry storage space e Correct operating mode e Maintenance and cle
53. ange password 72 Charging pump release 36 Charging pump release from to 34 Charging pump release from to 36 Cleaning 81 Cleaning after 46 Cleaning duration 45 Cleaning interval 45 Cleaning mode 27 Cleaning motor 81 Cleaning time 79 Clock 28 31 42 Combustion chamber temperature 54 Combustion chamber temperature monitoring 55 Continuous heating operation 40 Control cycle 57 Control range 55 Control speed 55 Conveyor time monitoring 46 Current limits 51 52 Data logger 65 Operating Instructions Touch display Difference energy source 35 Discharge motor 62 82 Display saver 70 Display view 70 Drop shaft 84 Empty ash 86 Energy request 48 Error storage 65 Error storage data logger 65 Exhaust temperature 54 Exhaust temperature monitoring 55 Extern start 84 External start 47 48 External start not active 48 External stop from ext furnace 49 Factory settings 70 Fan stop suction draft V1 at exhaust temperature 47 Fillburner 46 81 82 Filllevel 84 Fill level sensor interference channel 47 Frost prot 41 Furnace door 84 Glow maintenance duration 56 Glow maintenance off 79 Glow maintenance on 79 Glow maintenance pause time 56 Heating circuit 57 85 Heating circuit off 37 Heating circuit OFF 40 Heating circuit OFF boiler charge 40 Heating circuit on 37 Heating circuit pump OFF 41 Heating circuit pump ON 41 Heating circuits 28 Heating mode 41 Heizkreis 37 Hot 33
54. aning If you need a technician contact your personal consultant under number Operating Instructions 5 of 123 140305 Touch display L gt gt a naner I Sommerauer Safety Provisions General The fully automatic chopped goods and pellet heating system complies with the state of the art and the relevant operating provisions as well as the TRVB H 118 In the rotary grid combustion system the fuel is burnt in the combustion chamber at a vacuum The system complies with the following EU directives and standards Electrical engineering 2006 95 EC CE Machinery directive 2006 42 EC Boiler inspection EN 303 5 Declaration of Conformity See Annex Danger note The system is operated with 400V rotary current Repairs must only be performed by SL service technicians SL sales partners and authorised specialists Danger e g electricians We assume no warranty in case of danger from improper repair attempts The furnace door or other maintenance Openings must not be opened during operation Intended use The heating system serves to heat residential rooms Only fuels according to EN 14961 or comparable international standards must be used We assume no liability from improper use and setup We recommend taking out a maintenance contract for environmentally compatible operation Staff and qualification The heating system should be supervised by one person This person is trained in the system s function
55. any chipped wood and dust from the flap rear area Remove any coarse dirt from the seal and check it on flexibility Replace it if need be When you open the flap further in the indicated direction of the arrow fixation is released and the flap closes Mount all the cover plates 8 Remove ash from the suction draught fan Fig 25 Loosen the nuts and remove the lid Remove any ash and mount the lid again Operating Instructions 30 of 123 140305 Touch display E er maner FS amp gt u alee Sommerauer 9 Empty the ash box Fig 27 Switch on the heater change to Handbetrieb manual operation and proceed with the manual cleaning Empty the ash box and push it back again Finally put the heater back into operation after having completed cleaning Operating Instructions 31 of 123 140305 Touch display Se Ex Sommerauer Cleaning instructions boilers SL 199 T 6R to SL 250 T 6R and SL P 199 to SL P 250 The heater should be allowed to cool prior to cleaning in order to avoid burns Attention Do not put hot ash into flammable containers Danger of fire Secure heater against automatic start Repeat the quoted works every 6 month 1 Go into Dauerbetrieb permanent operation switch off the heater by pressing the Aus Off button Safeguard the heater against an on signal sent by an external controller Let the heater cool down sufficiently in order to prevent danger
56. arameter Fan stop suction draft V1 at exhaust temperature must be undercut as well Operating Instructions 59 of 123 140305 Touch display L K A naner Sommerauer At system off rotary grid Closed or Open after the defined ignition temperature is undercut the rotary grid moves to open This prevents pulling of wrong air through the stoker duct and thus backburn at system off Light barrier Displays whether the light barrier is closed free or interrupted If the light barrier is interrupted seconds are counted up until the time of parameter Alarm light barrier interruption is reached Cleaning after If the light barrier is interrupted for at least 20 seconds the counter counts up After three interruptions factory settings cleaning is performed One entry is deleted every 60 seconds Alarm light barrier interruption If the light barrier is interrupted for longer than the defined parameter an error message is put out Bridge light barrier currently without function fF ler 65 140 PN sA P Boiler 65 C Mi 20 11 2013 Sommerauer Service Page 2 suction draft V1 lag 499 s 500s Fill burner 30s Conveyor time monitoring 20s Backburn flap closed Measured value i min 1 min i min Suction interval 110 min 110 min t Max filling time 0 min 20 min li Suction position 1 Fig 2700 suction draft V1 lag If the system is given an off command the V1 suction draft will lag for
57. ating instructions are the intellectual property of SL Technik GmbH Copying or passing on of excerpts to third parties shall only be permitted with the express consent of SL Technik GmbH Fuels Your heating system is suitable for the following standard chopped goods types and standard pellets Standard chopped goods Water content W 15 W 35 chopped goods B1 acc to EN 303 5 Size P16B P45A acc to EN 14961 4 P16B max 3 gt 45mm all less than 120mm cross section 1cm P45A max 6 gt 63mm no more than 3 5 gt 100 mm all less than 120mm cross section 5cm Dependent on the space output installed on site Only untreated wood must be used as fuel Note Observe the following when using carpentry waste such as grinding dust planing saw dust etc Fast gasification may cause fast deflagration at self ignition of the system In this case operate the system in continuous operation When heating with fuels of inferior quality there may also be a considerable performance drop of the system leading to additional consumption of chopped goods Operating Instructions 7 of 123 140305 Touch display Ba L I a indiner Zn Sommerauer Standard pellets Pellets with a diameter of 6mm according to EN 14961 2A1 are suitable Warranty claims shall only apply when using the indicated fuel We are gladly willing to name manufacturers who comply with these quality claims Warranty The system requires annual mainte
58. button release is terminated at once Release is automatically terminated after 10 minutes The key icon shows that release is active system restart Pushing this button restarts the touch operating panel Change password Any password can be entered here the change is made after the password has been entered twice Password VNC If online remote monitoring is installed the access data can be changed here Password text message If reporting via the mobile phone network is installed the access data can be changed here Operating Instructions 86 of 123 140305 Touch display h A Pe A A A b D 3 D a a D a eg u a _ X X X _ _ _ _ lt __ www nn Ex Sommerauer Network Pushing Parameter System network programme Network will take you from the start page to this one Be eer su a7 Boiler 65 C en A Network Page 1 IP address 192 168 0 206 The system must be restarted at every Subnet mask 255 255 255 0 change Disable DHCP Ping VNC Port 589 MM http VNC Port 5800 h Preferred DNS Server t Alternative DNS Server gt Fig 5800 Pe O Boiler 65 C se aan A Sommerauer Email PAGE Email address sender E Mail der Heizung mail com User name sender Email password sender Outbound mail server Port 25 Email subject E Mail yon der SL Heizung Email address recipient 1 t Email address recipient 2 4 Test mail 1 Test mail 2 Fig
59. by our technician Furthermore no additional qualification is needed Assembly and commissionin The system must only be installed and taken into operation by SL service technicians and sales partners The setup conditions must be observed Danger Standard operation The system is economically designed and insulated Nevertheless some components e g flue tube will produce radiation heat Minimum distances from other components acc to the local building Danger provisions must be complied with Operating Instructions 6 of 123 140305 Touch display re a SOEN a Ex oe i Sommerauer Maintenance and Service The system is operated with electrical current 400V Pull the mains Maintenance work at the activated system is not permitted Automatically running processes e g cleaning etc may cause danger Danger from crushing plug for all maintenance work Improper repair attempts may cause danger to life from electric shock Disclaimer The heating system has been reviewed according to EN 303 5 Heating boilers for solid fuels manually and automatically stoked nominal heat output of up to 500 kW SL Technik GmbH assumes no liability for use for any other than the intended purpose or for improper use Area of Application The following operating instructions apply to chopped goods and pellet systems of SL Technik GmbH We assume no liability for print and typesetting errors The oper
60. can be started again Indicated only when a minimum current has been measured A motor connecting cable for instance has not been plugged in or a motor is defective Indicated only when a minimum current has been measured A motor connecting cable for instance has not been plugged in or a motor is defective 105 of 123 140305 re a SOEN a Sommerauer ee F75 If the light barrier is interrupted 3 times for 20 seconds the Check light barrier or unit assumes that the heater is overfilled and switches off suction draught lf the light barrier remains free for 60 seconds one value is deleted F95 2 Appears when the connection between heater and suction Suction module missing module has been interrupted Please check the plug connections and the cables for any damages If the suction module is no longer required it has to be logged off manually in the additional parameters suction module by pressing the key combination and F96 Appears when the connection between heater and functional module functional module has been interrupted Please check the missing plug connections and the cables for any damages F97 Appears when the connection between heater and Data link to superordinate superordinate control has been interrupted Please check control missing the plug connections and the cables for any damages F98 Appears when a new or additional display for instance is Wrong configurat
61. claration of Conformity Lindner amp Sommerauer SL Technik GmbH hereby declares that the chopped goods and pellet system described below matches the provisions of the machinery safety regulations 2010 MSV 2010 BGBl no II 282 2008 as amended The following types correspond to these directives SL P 8 SL P 12 SL P 15 SL P 25 SL P 30 SL P 40 SL P 45 SL P 49 SL P 50 SL P 65 SL P 80 SL P 99 SL P 110 SL P 150 SL P 199 SL P 250 SL 25 T SL 30T SL 40 T SL 49 T SL 50 T SL 65 T SL 80 T SL 99 T SL 110T SL 150 T SL 199 T SL 200 T SL 250 T SL 25 T 2R SL 30 T 2R SL 40 T 2R SL 49 T 2R SL 50 T 2R The following EU directives were applied in the design and construction of the machine 2004 108 EC directive on electromagnetic compatibility EN 55011 EN 55022 EN 50140 02 95 EN 61000 2006 42 EC Machinery directive 2006 95 EC Low voltage directive 97 23 EC Pressure device directive The following standards were applied in the design and construction of the machine EN 303 5 DIN 4702 2 ONORM M 7550 Z LC SOc Hu HAI b St Pantaleon 02 January 2014 2 z Christian Sommerauer Technical management Operating Instructions 116 of 123 140305 Touch display indner Sommerauer Heizungsschemen f r Hackgutanlagen SL 30T SL 150T Grundmodul 1 Heizkreis Bis 16 HK m glich BUS NETZ 230 V nt De N Modul ah GM AT1 N Seite NETZ 400 V
62. cted to the output 10 of the power unit main PCB Alarm An optical or acoustic signal encoder with 230 V can be connected to output 10 of the power unit main PCB system status The System status can be requested at output 10 of the power unit main PCB system on or off V1 gt 0 At output 10 of the power unit main PCB an additional device that will only run when the suction draft fan V1 is running at a speed of gt 0 can be operated Oa H5 Fj Boiler 65 C Me A Sommerauer Service Page 4 Legionella protection Rust protection Boiler overtemperature avoidance Buffer overtemperature avoidance Storage overtemperature avoidance Fig 3200 Legionella protection To avoid germ formation a weekday on which the boiler is heated to gt 70 C once can be defined If the boiler does not need any energy on that day it also is not charged and legionella protection is not performed Operating Instructions 63 of 123 140305 Touch display L K A naner Sommerauer Rust protection If rust protection is activated on a specific day it will always start at noon on that day The charging pumps are activated for one minute and the heating circuit mixers are given an Open signal for five minutes and a Closed signal for six minutes The Runtime of the heating circuit mixer is considered Boiler overtemperature avoidance When the defined temperature is reached all pumps directly supplied by the boiler are
63. e device s al mr HH I I chamber lining froextinguishers X fo ue extinguishers swa AS ooo o ream X S oo o heating room Deposits AC a owes xX x ft ff pf closures Smoke collection X X Review Clean Signature Abbreviation Maintenance by specialist Comment Performed on Signature Operating Instructions 114 of 123 140305 Touch display d ak L inciner An za Sommerauer Excerpt from TRVB H 118 Edition 2003 Annex 2 3 Inspections of the automatic wood furnace by the operator MOAN ses System operator samsonite Responsible operator cccccceeceeeeceeeeeeeeaes inspection Day 4 6 Backburn X 1 Boiler protection device cleaned sews X ee device s Feb 2012 MELLEL LL a RE ER DR RE RE ee ae device s al mr HH I I chamber lining froextinguishers X fo ue extinguishers swa AS ooo o ream X S oo o heating room Deposits AC a owes xX x ft ff pf closures Smoke collection X X Review Clean Signature Abbreviation Maintenance by specialist Comment Performed on Signature Operating Instructions 115 of 123 140305 Touch display A maner S T u ee oommerauer SL Technik GmbH A Trimmelkam 113 Lingner a Ba Sommerauer T Fax 43 6277 7818 Biomasse Heizanlagen ee 3 De
64. e hot water is taken from the lead If the circle is blue more cold water is taken from the return line to achieve the required temperature The fire symbol in the heating circuit or boiler indicates that the heating circuit or boiler needs energy Pushing the arrow down will take you to the transfer network mixers and the return increase Fig 800 If transfer network mixers and storage charging pump Fig 900 are not present they are not displayed either Operating Instructions 43 of 123 140305 Touch display See Ex Sommerauer Sommerauer BEE Boiler 65 C ee bes Fig 800 E iler 65 a 09 57 Enter Et FA i Boller 65 C Mi 20 11 2013 Sommerauer Fig 900 Operating Instructions 44 of 123 140305 Touch display Time EEE su Fj Sommerauer Time operation Monday Tuesday Wednesday Thursday Friday Saturday Sunday 0 00 Fig 1000 300 ON i OFF 06 00 06 00 06 00 06 00 06 00 07 30 07 30 6 00 09 00 09 00 09 00 09 00 09 00 21 00 21 00 9 00 See Ex Sommerauer Boiler 65 C ON 2 OFF 13 00 13 00 13 00 13 00 13 00 00 00 00 00 15 00 15 00 20 15 20 15 20 15 20 15 20 15 00 00 00 00 21 00 11 50 amp Mo 27 5 2013 24 00 pee If the operating mode is set to time mode two activation and deactivation points can be specified when pushing the button Clock see Fig 40
65. e is currently an ignition Ignition has been running for 60 seconds Backburn flap The backburn flap is currently closed closed Can be run into the desired direction by operation of the respective switch Alarm To test the alarm function at the output 10 or in a basic module system status To test the output signal the system status is output as system on or system off suction position Optional when a suction module is present e g switching from the suction position suction probe 1 to suction position 3 is possible Suction container Optional when a suction module is present fill level display full not full Power specification 0 10V If this function is activated the currently pending voltage is displayed in volt for the output specification Operating Instructions 97 of 123 140305 Touch display L K A naner Sommerauer z FREE art a7 Boiler 65 C Mai A Sommerauer STB lt 100 C Water deficit protection no water deficit Light barrier closed Backburn sensor lt 70 C Drop shaft closed Rotary grid closed Fill level full T External start off Vacuum 0 25 mBar Furnace door closed Fig 8300 STB Current status of whether the safety temperature limiter STB Sicherheitstemperaturbegrenzer is measuring an overtemperature If this is the case the material supply is stopped and the system stops After manual unlocking of the STB the system may start again Water deficit
66. emperature of 70 C in the above example Energy request The heating circuits 1 and 2 are assigned to the transfer mixer 1 At least one of the heating circuits requests heat at a lead temperature of 50 C To balance out any heat loss in the line the TARGET lead temperature is increased by 10 C At the moment the lead temperature is 45 C There is no energy request from the boiler since the TARGET lead temperature would otherwise have to be 70 C An energy request from the boiler will not increase the TARGET lead temperature by the difference value Operating Instructions 81 of 123 140305 Touch display Se Ex Sommerauer 1 12 41 aE ORE H45 a Boiler 65 C Di 26 11 2013 A Sommerauer Network mixer 1 i System status 65 C Pe TARGET 70 Release 50 C Fig 5300 TARGET Target temperature in the heat network Release The network pump will start from this temperature onwards and only stop when the set temperature is undercut The activation temperature refers to the top storage sensor If a temperature of e g gt 50 C is present there the pump will start if the temperature drops e g to lt 50 C the network pump will stop The pump will not switch off except if the specified temperature is undercut and will provide the heat to a local heating network around the clock Operating Instructions 82 of 123 140305 Touch display BB Sa A 2 E G aa Sommerauer System Network Programm
67. es Pushing Parameter System network programmes will take you from the start page to this one K se a Boller 65 C eee A Sommerauer Parameter System Password Network Archive parameters Programme Fig 5400 Operating Instructions 83 of 123 140305 Touch display A a A L inciner Fe Sommerauer system Pushing Parameter System network programme System will take you from the start page to this one gt res 09 48 RO a a Boiler 65 C Mi 27 11 2013 ommerauer system Calibrate touch Time 09 48 System ER a a ET tart Date Mi 27 11 2013 ee Eee Factory Display saver 60 min setting Display view P Display GTO a Fall SRE Fig 5500 Time The time can be set here Date The date can be set here Display saver After the defined time has expired the screen will be black and the screen saver will be active Pushing the surface of the touch operating panel will make the usual interface visible again Display view The display view can be turned by 180 landscape format or rotated landscape format A subsequent restart is required for the settings made to become active Display TO no function Calibrate touch If this button is pushed the buttons at the touch operating panel can be calibrated Always follow the instructions and the coordinate cross System restart This restarts the touch operating panel Factory settings After entering the password the touch operatin
68. g circuits fig 4500 Activated network mixer Pushing the arrow to the right can activate the network mixers if required Difference between transfer mixer and network mixer Transfer mixer The transfer mixer s pump only distributes heat energy when an assigned heating circuit or boiler buffer requires energy fig 5200 Network mixer The network mixer pump permanently provides the heat energy in the local heating network The release parameter must be met fig 5300 Operating Instructions 75 of 123 140305 Touch display Pa m nn amp Emm en u EA Ta Lod ai en ag _ _ _ _ __ _ _ _ _ wO ww m gt Las Pr gt ee gt a nn Ex lt om er Sommerauer Sommerauer wa O Boiler 65 C i De a Mo 25 11 2013 Activate motor module Page 6 Ash motor 1 Ash motor 2 Ash motor 3 Ash motor 4 Discharge motor 3 Discharge motor 4 Discharge motor 5 Discharge motor 6 Fig 4600 not active not active not active not active not active not active not active not active Ash motor or discharge motor As already described the motors can be activated or deactivated Any name may be assigned in the first green field Lwindnear Sommerauer Power stage Chopped material Function module not active Fig 4700 IM 2 A Boiler 65 C ne a ny Page 7 SL 30 40 Drop shaft 400V D Severa
69. g panel will be reset to the factory condition ATTENTION All settings are lost Operating Instructions 84 of 123 140305 Touch display L gt gt A naner Sommerauer Password Pushing Parameter System network programme Password will take you from the start page to this one EEE zit a Boiler 65 C a A Sommerauer Password Operator Installer Technician Fig 5600 On the password page you can choose the password to be changed There are three password levels 1 level Operator 2 4 level Installer 3 level Technician If you are on the 1 password level operator you can only change this one On the 24 password level installer you can change the password for operator and installer On the 3 password level you can change all 3 passwords Operating Instructions 85 of 123 140305 Touch display See amp amp Sommerauer Operator Installer Technician E lar ARO 09 52 N Pree a a Boller 65 C T Mi 27 11 2013 A Sommerauer metalei Release password 10 min End release Reset password operator System restart Reset password installer Change password Password VNC Password SMS Fig 5700 This screen shows the 2 password level where you can change the installer password The operator and installer passwords can be reset to the factory setting The technician password is greyed out and thus not available Terminate release When pushing this
70. gition at RB flap closed Operating hours 4h 8 min Stoker runtime 1h 23 min gt Fig 2800 Output specification Five different specifications permit definition of when and how the boiler will start see specifications of output Fig 2900 External start Two different specifications permit defining whether the boiler starts or stops see external start Output 10 A programmable output see output 10 Fan stop suction draft V1 at exhaust temperature Before planned cleaning the fan V1 must undercut the specified value so that fan V1 switches off and cleaning is performed Fill level sensor interference channel Activation delay If the fill level sensor at the stoker channel continually reports empty for e 9 8 seconds chamber discharge commences Deactivation delay If the fill level sensor at the stoker channel continually reports full for e 9 8 seconds chamber discharge stops Ignition at RB flap Currently without function Operating hours Display of the current operating hours Stoker runtime Display of the current stoker runtime is needed e g for multiple boiler control Operating Instructions 61 of 123 140305 Touch display Ba 2 a m ERS a amp amp gt u oe Sommerauer De Energy request Power specification 0 10V Storage control Multi boiler control External start Fig 2900 Energy request The boiler checks whether a heating circuit or buffer boiler requests energy If thi
71. haft open F26 Please check pellet storage F27 Flap for emptying jams F28 Flap for emptying open F30 Intermediate container Sensor gt 70 C F57 Phase misses Stoker motor F60 Phase misses Removal motor Operating Instructions Touch display Ex Sommerauer Ba Tate a5 ner ES lf the dropshaft cover is opened the warning message Dropshaft open appears and the entry F121 is made in the error memory also all removal motors are stopped also in manual operation lf the cover remains open for two more minutes the unit switches off automatically on the display the error message Dropshaft open appears and in the error memory F21 is recorded lf the maximum fill time has run out and the container is still empty on the bottom this error message appears Please check if there is enough material in the bunker or if any lines are possibly blocked lf the flap for emptying does not open after the shutdown of the suction turbine this error message appears Please check why the flap does not open lf the flap does not close after ten seconds by the low pressure during suction this error message appears Please check why the flap does not close Check if the backfire thermostat on the intermediate container has responded or if it is faulty In the case of uncertainty please contact our agent or the factory service If the backfire thermostat is less than70 C the unit continues working and
72. heating value for all wood types can be assumed to have an average of 5 2 KWh kg 19 MJ kg dry substance AT The fuel value Hu will change according to water content Operating Instructions 15 of 123 140305 Touch display Se Sommerauer Condition of the Wood Water content w Fuel value Hu fresh from the forest 50 60 2 0 kWh kg 7 1 MJ kg stored over summer 25 35 3 4 kWh kg 12 2 MJ kg stored over several years 15 25 4 0 kWh kg 14 MJ kg The graph below shows the fuel value Hu in dependence on the water content The useful energy content drops very clearly with increasing water content Example At a water content of 35 the fuel value is at 3 15 kWh per kg wood Fuel value kKWh kg 0 O 10 20 30 40 50 60 70 80 90 Operating Instructions 16 of 123 140305 Touch display A ro a Mm AINN F aa Sommerauer Technical Data Chopped Material SL T 2R Boiler SL25T 2R SL 30 T 2R SL 40 T 2R SL 49 T 2R SL 50 T 2R Efficiency rated output 907 907 927 927 909 909 Test office no TUV Std TUV S d TUV Std TUV S d TUV S d l LGA Austria LGA Austria LGA Austria LGA Austria LGA Austria Boiler class 5 5 5 5 5 Water side resistance HOK 20K mbar 1 40 0 35 1 40 0 35 1 40 0 35 1 40 0 35 1 40 0 35 Setting temperature controller 5 A a o ST Exhaust mass flow Rated load partial load kg s 0 013 0 006 0 015 0 007 0 024 0 012 0 024 0 009
73. ion plugged in at the heater Adjust the correct configuration in Control type the system F99 Appears when there is no connection to any of the No power element mentioned parts Check all plug connections and cables on damages F00 Check if the backfire thermostat mounted on the stoker Sensor gt 70 channel has triggered or is faulty Contact your personal customer service representative or one of our sales partners when something is unclear When the backfire thermostat has dropped below 70 again the heating system will normally continue running automatically or as the case may be can be restarted Operating Instructions 106 of 123 140305 Touch display Pe a SOEN a Ex CAS wee Sommerauer F105 Most frequently indicated when the heating system is in Light barrier or suct ignition program and the overfill protection sensors have draught check shortly triggered due to excessive smoke formation Check if there is too much heating material or any heating material which is too wet in the burner during ignition F109 Logs a reverse stoker motor move Stoker motor Reverse move F110 Onily occurs when an ash removal has been installed Itis Ash motor Excess current only a message the heating system will not be switched off F111 Indicates that the additional metering only works with Dosage motor excess difficulty foreign object current Please check for the reason F112 Logs a reverse move of
74. l settings can be made after the password is entered Operating Instructions Touch display 76 of 123 140305 L gt gt A naner Sommerauer Heating material Selection of the heating material between chopped material and pellets Rated output Selection of the rated heat output in several output stages Material supply Selection of whether the fuel transport takes place via the drop shaft or a suction system Voltage Selection of the operating voltage 400V or 230V Function module If a function module is present it can be activated here usually for systems with a rated heat output 2 199kW The settings described above are already pre set mB 1 lar GEO 14 03 oc 45 vv Boiler 65 C Mo 25 11 2013 Sommerauer Ash motor multi boiler control Page 8 Ash motor 1 not active Ash motor 2 not active Ash motor 3 not active Ash motor 4 not active Ash motor 5 not active Ash motor 6 not active Ash motor 7 not active Ash motor 8 not active Fig 4800 Optional If a multiple boiler control with automatic ash discharge is installed here it can be defined which motors will start working when cleaning starts at the boiler Operating Instructions 77 of 123 140305 Touch display L gt A naner I Sommerauer Sensor Reconciliation Pushing Parameter Sensor reconciliation will take you from the start page to this one se li 14 04 ree 45 a Boiler 65 C Mo 25 11 2013 A
75. ler 7 Boiler 8 Boiler 9 Fig 4100 The boiler 1 is activated as buffer 1 with two temperature sensors 2 PT100 The temperature sensor of boiler 2 is used as a second PT 100 for boiler 1 and therefore invisible Boiler 3 Is defined as boiler with a temperature sensor Pushing the arrow to the right will take you to the boiler overview 10 to 18 or 19 to 24 Only for boilers 1 4 7 10 13 16 19 22 can the parameters described in figure 4100 be defined re 1 TE Ml 1 PT100 1 Fig 4200 1 PT100 For standard settings see Start Page Boiler 2 P1100 The boiler can be switched to two sensor operation here is usually used in buffer operation to achieve precise layering The sensor B1 is installed as upper activation sensor sensor B2 as bottom deactivation sensor Sensor B3 is used for an additionally installed process water boiler Start Stop The boiler charge starts when the starting temperature is undercut and stops when the TARGET temperature is reached independent of operating mode and hysteresis Operating Instructions 73 of 123 140305 Touch display oe JS nn m i a Tr lt Ey m i a en way a a NN xs gt Las PE pu u En Ex ug Sommerauer j eN E 03 29 AS su q Boller 65 C Mo 25 11 2013 Sommerauer Activate storage Page 3 Storage 1 active Storage 2 not active Storage 3 not active Storage 4 not active Fig 4
76. m This error message is also given when a temperature sensor Is defective Manufacturing setting lt 0 C Empty the ash box and delete the message with the and buttons The unit changes the suction position Logs a shutdown by the room unit 108 of 123 140305 211 Logs a shutdown by circulation pump lock times or when Shutdown by Cir pmp lock times or Unit OFF by outs tmp 220 This message appears on the display when the control s Error clock 230 The unit has been switched off manually at the reservoir L gt gt a naner Fe Sommerauer unit is Off by outside temperature clock module is defective External Stop by reservoir module module Operating Instructions Touch display 109 of 123 140305 Ex Sommerauer Ba N a A l SORN Ci AEG ae Remedy of Performance Losses Performance losses can be due to various different reasons Cause Heater nominal temperature has been set too low Combustion chamber temp has been set too low Stoker screw feeds too little heating material into the combustion chamber Heater and flue gas paths are not cleaned Check of installation hydraulics Chipped wood of minor quality Remedy Increase the Heater NOM temperature to a minimum of 80 C in permanent operation Set Comb cham tmpPL combustion chamber temperature partial load in permanent operation between approx 3
77. nance to warrant secure environmentally compatible and thus energy saving operation Commissioning and annual maintenance by the service partner or the Lindner amp Sommerauer customer service are conditions for the warranty Boiler temperature The boiler should reach a temperature of at least 70 C in operation By raising the return temperature to 60 C the boiler is flushed evenly and corrosion of the boiler inner walls from flue gas condensation is prevented Any boiler warranty claims shall lapse in case of defective function of the return temperature increase return temperature in controlled operation below 55 C Chimney A chimney according to provisions reviewed by the chimney sweep and adjusted to the boiler output is the prerequisite for proper operation of the system If the chimney is subject to too high a conveyor pressure the boiler cannot be operated properly in the weak load area anymore The exhaust routing smoke collection must be performed so that it is suitable for an exhaust temperature room temperature difference of lt 160 K corrosion resilient design The connection piece connection between boiler and chimney and the chimney must have at least the same diameter as the flue tube connection at the boiler Also observe that the connection piece is placed rising Operating Instructions 8 of 123 140305 Touch display L gt A naner I Sommerauer Connection to the chimney According to TRVB
78. nance until the Glow maintenance off temperature is undercut It will then return to performance mode Max boiler output This parameter limits the maximum boiler output Min boiler output This parameter limits the minimum boiler output Ash counter The number of cleaning cycles is counted When the limit in the field with the green background is reached the display asks the operator to empty the ash box The Reset button zeroes the counter Bag operation Only for pellets systems with a suction module If this parameter is On the storage container is not filled automatically Filling must be performed manually Cleaning time This is the last cleaning of the respective day This avoids disturbing night rest with the sounds arising during cleaning Next cleaning in This parameter displays the remaining runtime of the stoker screw When zero is reached automatic cleaning is performed When starting cleaning takes place when the residual runtime of the stoker screw is s60min Combustion See Parameter Combustion service See Parameter Service Operating Instructions 93 of 123 140305 Touch display BB A Sa Ex Sommerauer Initiate cleaning Initiation of manual cleaning the parameter Next cleaning in is set to the starting value see Service Cleaning interval Initiate suction Only for pellets systems with a suction module Initiation of automatic filling of the supply container
79. ng circuit office Monday Tuesday 0 00 Wednesday 0 00 Thursday THENE Friday 0 00 Saturday 0 00 Sunday 0 00 Fig 2400 Operating Instructions Touch display 3 00 3 00 lt 00 200 3 00 a200 5 00 6 00 6 00 6 00 6 00 6 00 6 00 9 00 EHER 900 700 9 00 9 00 9 00 12 00 12 00 12 00 12 00 12 00 12 00 12 00 57 of 123 See Ex Sommerauer Boiler 65 C Heating times 15 00 13 00 12 00 12 00 15 00 15 00 15 00 18 00 18 00 15 00 15 00 15 00 15 00 15 00 21 00 21 00 21 00 2100 21 00 21 00 21 00 13 26 Mo 27 5 2013 24 00 24 00 24 00 24 00 24 00 24 00 24 00 a ze Sa Ex Sommerauer Parameter z 7 i _ oO 1032 EEE s q Boiler 65 C Mi 19 6 2013 Sommerauer Activate Service Combustion modules Error storage Sensor g reconciliation Recording Data logger Return flow Transfer mixer System increase network Network mixer Programme D Fig 2500 Pushing Parameter will take you from the start page to this one Operating Instructions 58 of 123 140305 Touch display Sa Ex Sommerauer Service gt gt ler 65 14 39 amp ER i Boiler 65 C Mi 20 11 2013 Sommerauer Service Page 1 Cleaning duration 605 Cleaning interval 89 min 150 min Waiting time before cleaning Os 420s
80. ng this button takes you one line up or down Double arrow Pushing this button takes you one page up or down Recording Pushing Parameter Recording will take you from the start page to this one Currently without function Operating Instructions 79 of 123 140305 Touch display L gt gt A naner Eu Sommerauer Return flow increase Pushing Parameter Return increase will take you from the start page to this one a lar BE o 08 55 amp FORE 45 P Boiler 65 C Di 26 11 2013 Sommerauer Return flow increase System status 65 C 58 C Return pump On 50 C Return TARGET 60 C 60 C Return pump Off 130 C Boiler lead control 15 min Return pump Lag 5 min Fig 5100 Return pump on The pump will start at this boiler temperature Return pump off The return increase pump will stop at this boiler temperature After deactivation of the return increase pump the heat reduction must be warranted by the heating circuit pumps Return pump lag If the boiler undercuts the temperature for return pump on the pump will lag for a defined time until it switches off or the temperature rises again Return target Intended return temperature green field and calculated return temperature Boiler lead control If the lead control is active in which case a value is displayed in minutes the return target temperature is calculated according to a formula The control will review the actual return
81. nly according to the room temperature Operating Instructions 52 of 123 140305 Touch display L gt gt A naner I Sommerauer Operating mode switch Operation by room unit The heating circuit is prepared only via the operating selection switch at the room unit The functions differ depending on the position of the operating selection switch Operation by operating unit The present room unit is not considered The same operating modes as at the room unit can be selected at the operating unit Fig 1900 1800 z Operating unit Room device O Fig 1900 lf the parameter Operation by operating unit is chosen the wheel of the operating selection switch disappears at the illustration of the room unit A green field with the same setting options as in the operating selection switch appears Touch the field to make the desired settings Pe 25 FA Boiler 65 C y ee A Sommerauer Heating Mops ole circuit Bu Heating circuit OFF Heat circ OFF Boiler charge 3 O C reduced heating mode _ time controlled heating mode m MAX res m MIN 15 C 1 Room influence 0 NA Operating mode switch Operating unit permanent heating mode D Fig 2000 Operating Instructions 53 of 123 140305 Touch display Sa Ex Sommerauer O dh x S Ex lt all NN C AC 38 va A Je Fig 2100 The following settings are possible at the mode selection
82. ntration rated load partial load Vol 6 6 14 0 6 4 12 6 5 6 10 3 5 6 10 3 5 0 10 3 Ash drawer rear litres Electr connection 400V 16A 50Hz 2800W CCE socket Igniter W 1600 1600 1600 1600 1600 Suction draft W Current consumption Wh i i Rated load nartialload standby 167 18 167 18 167 18 167 18 267 18 Current consumption for rated lt 70dBA lt 70dBA lt 70dBA lt 70dBA lt 70dBA Technical changes typesetting and print errors reserved Operating Instructions 18 of 123 140305 Touch display Pe a L inciner Fs aa Sommerauer Technical Data Chopped Material SL T 4R Boiler SL 80 T 4R SL 99 T 4R SL 110 T 4R SL 150 T 4R EEE ee ee Rated output kW 800 150 99 Guparae 23 7 76 3 ns 23 7 104 9 43 6 154 1 Efficiency rated output 92 8 90 4 Efficiency smallest output 92 2 Test office no Br a selt m Wieselburg Wieselburg Wieselburg Wieselburg Width mm 1050 Depth mm 1465 Height mm 1810 Weight with installed burner kg 1405 Boiler class 5 Water content litres 340 Water side resistance 10K 20K mbar 1 40 0 35 1 40 0 35 1 40 0 35 34 4 8 6 Flue tube connection mm 250 Height to flue pipe middle mm 640 Lead retum inch Height to lead middle mm 1675 Height to return middle mm 545 Setting temperature controller P 5 Exhaust mass flow Rated load partial load kg s 0 039 0 021 0
83. of burning 2 Change into Handbetrieb manual operation 3 Switch off the main power switch and safeguard it against switching it on again for instance use a padlock 4 Clean the combustion chamber Fig 1 l Fig 2 Open the heater door only when the Open the maintenance openings below the heater door heater is cold and then remove the ash from above remove ash from the front area then remove the shaped bricks and vacuum any ash After removing the shaped bricks take out the grate and check for any damages Operating Instructions 32 of 123 140305 Touch display Sa Ex Sommerauer On the bottom side of the left and the right post combustion device there is a drilled hole for monitoring the fill level in the combustion chamber Check that both drilled holes are clean or clean them if necessary Remove any encrustations with a scraper or a brush and remove these from combustion chamber Fig 3 Note Remove the shaped brick on the left front area Fig 2 first and reinsert this shaped brick at the end 5 Clean the heat exchanger e gt a l a 2 2 a a ae e sl e Gi 4 l 4 e Remove the two cover plates at the upper back area loosen fittings at the lid of the heat exchanger and fold up Lift up any cleaning turbulators check for damages and afterwards let them fall back into the oven draughts NL be L Fig 4 Operating Instructions 33 of 123 140305 Touch display
84. oiler buffer and or storage by e g at least 5 C charging takes place Operating Instructions 49 of 123 140305 Touch display L gt gt A maner FI Sommerauer Residual temperature utilisation When the boiler has reached its target temperature the charging pump switches off If the boiler still holds any energy the residual energy can be charged into the boiler until the corresponding temperature source difference is reached The lower of two boiler sensors is observed here Hysteresis If the boiler buffer and or storage has reached its target temperature the charging pump Is stopped If the temperature drops by the value defined in the hysteresis the charging pump is started again The hysteresis works in any operating mode RS H Fj Boiler 65 C u ate See A Sommerauer Boiler 1st floor 1 System status Charging pump release 55 C Heating Pe ne Tu circuit from 00 00 to 23 59 from 00 00 00 00 Boiler increase 10 C from 00 00 00 00 from 00 00 00 00 THEE 300 6 00 giid 12 00 15 00 18 00 21 00 24 00 Fig 1500 Charging pump release When the energy source boiler storage or buffer has reached this temperature the charging pump starts up Charging pump release from to two time windows can be defined here in which the charging pump runs If the deactivation time of the parameter Charging pump release to is reached during charging of the buffer storage or boiler charging is discon
85. protection Optional if a pressure switch is installed in the hydraulic system If the system pressure drops below a specific value the system stops Light barrier Status of the light barrier closed free or interrupted Backburn sensor Current status of whether the backburn sensor measures an overtemperature lf this is the case an automatic ignition is initiated with the backburn flap closed The system runs until the temperature is undercut again Drop shaft Optional status of the drop shaft lid open or closed Rotary grid Status of the rotary grid open or closed Fill level Fill level in the drop shaft full or empty External start Displays whether external starting command is pending Vacuum Optional in case of vacuum monitoring the measured value is displayed Furnace door Optional if there is a safety switch the status is displayed Operating Instructions 98 of 123 140305 Touch display ae Ex Sommerauer Si jane 14 24 PEE 25 q Boiler 65 C Mi 4 12 2013 ommerauer Manual Page 5 M2 M4 A om A Open Closed B2 gt Fig 8400 Heating circuit 1 M1 Is defined as return increase is not illustrated for this reason Heating circuit 2 16 M2 M16 To check if the wiring is correct any heating circuit pump and any heating circuit mixer can be switched on and opened or closed separately If the heating circuit pump is switched on the triangle in the pump symbol turns green in the resting condi
86. rburning V2 Activation of the afterburning fan V2 with display of the target speed in percent Operating Instructions 95 of 123 140305 Touch display Sa Ex Sommerauer F i PT lg 23 EEE PA Ww Boiler 65 C Mi 4 12 2012 Sommerauer Manua O O Discharge motor 1 Forward Discharge motor 2 Forward Discharge motor 3 Forward Discharge motor 4 Forward Discharge motor 5 Forward Discharge motor 6 Forward Fig 8100 Fill burner If the stoker channel and the combustion chamber have been emptied out you can fill the combustion chamber again with the button On If Burner filling is activated with the button On the stoker screw will start conveying and the backburn flap will start opening at the same time only when the backburn flap is opened completely will the discharge screw start supply Discharge motor The present discharge motors can be run forward or backwards here For safety technical reasons reverse operation is limited in time Operating Instructions 96 of 123 140305 Touch display gt Ba A ERROR Sommerauer s an lar _ RRO 14 23 A i SE ESN a Boiler 65 C Mi 4 12 2013 Sommerauer Manual Backburn flap closed D Blow ventilator 60 s Fan Heating Backburn flap closed Open Closed Alarm On System status On Suction position 1 T Suction container not full 4 Power specification 0 10V 0 0 Fig 8200 Blow ventilator Fan and heater are active i e ther
87. ricate the bearing of the discharge screw Lubricate the bearing of the discharge screw Fig 14 11 Lubricate the bearing of the stoker screw Lubricate the bearing of the stoker screw Fig 15 Operating Instructions 36 of 123 140305 Touch display See Ex Sommerauer a 12 Backfire flap Open the side lid of the discharge device and check if there are any foreign objects in the back area of the fire damper wood chips wood pellets etc which prevent the complete opening of the flap If so remove foreign objects After the check remount the side lid Fig 16 Open the upper lid of the discharge device and check whether the seal is in good condition If not replace the seal After the check close the discharge device and screw together a RT Check if all protective devices are mounted and mount if necessary Switch on the heater change to Dauerbetrieb permanent operation and go to Reinigen cleaning and carry out the cleaning After having completed the cleaning you can put the heater back into operation Operating Instructions 37 of 123 140305 Touch display L gt A naner Pe Sommerauer Explanation of the Operating Panel F T ar ARo 15 14 A MER s5 WM Boiler 65 C Mo 10 6 2013 Sommerauer System el Permanent operation Time Time controlled operation Boiler Boiler operation Heating circuit Time boiler operation Parameter
88. rotection technical local provisions must be observed In many cases fire resilient walls REI 90 F90 and usually also fire protection doors El290 C T90 for the heating room are prescribed Fire protection Germany The heating room and the storage room must be executed acc to MFeuVO From 50 kW upwards special fire protection provisions apply to the heating room Furthermore the building law and fire protection technical local provisions must be observed Operating Instructions 9 of 123 140305 Touch display Ba A A indner Sommerauer 2 The most frequent installation version of chopped goods system corresponds to figure 3 acc to TRVB H118 F90 REI 90 Heating Heiz kessel Figure 3 Automatic discharge from the fuel storage room 5 1 3 heating output lt 400 kW Storage quantity gt 50m lt 200m fuel pursuant to item 3 1 chopped material The HLE may be dispensed with at a storage amount of lt 50m Source pr TRVB H 118 Ausgabe 2003 Heating RZS SLE FUF od TUF Figure 6 Automatic discharge from the silo above heating output gt 400kKW or stored amount gt 200m fuel pursuant to item 3 1 chopped material and 3 3 other wood residue Source pr TRVB H 118 Edition 2003 Operating Instructions 10 of 123 140305 Touch display 26 L inciner A aa Sommerauer An installation version of pellet systems corresponds to figure 8 acc to TRVB H118
89. s is the case start takes place automatically Power specification 0 10V If heat distribution takes place by external control the boiler s heat output can be specified by this external control via a 0 10V voltage 10V 100 heat output 3V 30 heat output lt 3V boiler off Storage regulation The required heating output is specified via the storage only possible with a storage module Multiple boiler control The boiler sequence circuit and output specification are provided by multiple boiler control of SL Technik GmbH External start If the contact at the power unit main PCB slot 16 is closed by an external control the boiler will start External start not active External stop from external furnace Fig 3000 External start not active If the contact at the power unit main PCB slot 16 is closed by an external control the boiler will stop External stop from ext furnace If this version is active a thermostat will recognise whether the second furnace is heating If the second furnace is in operation our furnace will switch off and only assume the heat distribution OFF Secondary furnace cold our boiler starts ON 7 Secondary furnace hot our boiler stops Operating Instructions 62 of 123 140305 Touch display Ba d 4 EEE A Ex gt u oe Sommerauer BE EEE Return increase Alarm System status Vi gt 0 Fig 3100 Return increase A return increase pump can be conne
90. socket 1600 1600 1600 1600 Rated load partial load standby 118 7118 me ze load lt 70dBA lt 70dBA lt 70dBA lt 70dBA Technical changes typesetting and print errors reserved Operating Instructions 22 of 123 140305 Touch display Pe a L inciner f gt G aa Sommerauer Technical Data Pellets SL P Boiler SL P 199 SL P 250 Pellets Pellets Rated output kW 245 Output range kW 70 199 70 245 Efficiency rated output 91 8 Efficiency of smallest output 95 3 Der Dre Test office no TUV S d TUV S d l LGA Austria LGA Austria Width mm 1175 Depth mm 2630 Height mm 1800 Weight with installed Burner kg 2100 Boiler class 5 Water content litres 390 Water side resistance 10K 20K mbar 44 11 Flue tube connection mm 250 Height flue tube mm 1370 Lead return inch 2 5 Height to lead middle mm 1630 Height to return middle mm 830 Setting temperature controller 90 C Exhaust mass flow rated load partial load kg s 0 150 0 049 0 150 0 049 Req conveyor pressure 160 C mbar 0 25 0 18 0 25 0 18 Rated load partial load Exhaust temperature rated partial load C 154167 O2 concentration rated load partial load Vol 6 9 8 9 automatic automatic 400V 16A 50Hz 2800W CCE socket Igniter W 1600 1600 Suction draft W 2 x 180 2 x 180 Electr connection Current consumption Wh 398 132 Rated load partial load standby ae
91. t least 200 cm open cross section are required for the supply air rated heat output efficiency fuel heat output e g 30 KW 93 3 32 2 kW Up to 100 kW rated heat output the exhaust requires a free cross section of at least 180 cm and another 1 cm for every additional kW For wire grids there isa surcharge of 20 of the minimum area If the air is supplied through ducts that are longer than one meter mathematical proof must be rendered by a specialist Operating Instructions 12 of 123 140305 Touch display L gt gt a naner Sommerauer In Germany according to the fuel regulation combustion sites with a rated output of up to 35 kW require a combustion air opening leading directly outside with at least 150 cm or 2x 75 cm or a door window leading outside anda volume of at least 4 m per kW rated heat output is required If the site of setup does not border on an outer wall a combustion air compound is possible instead For this the combustion air is supplied to an adjacent room of sufficient size at the outer wall From 35 50 kW at least 150 cm free ventilation cross section as of 50 kW ventilation and venting each at least 150 cm free cross section 2 cm per kW across 50 KW are required For grids at least 20 surcharge At air guidance through ducts much larger cross sections about 50 150 larger must be calculated Operating Instructions 13 of 123 140305 Touch display A
92. tart the material infeed cycles and add the runtime of the stoker screw When the specified value is reached the material supply will stop Maximum ignition duration When the maximum ignition time is exceeded an error message is output Ignition temperature If the exhaust or combustion chamber temperature is above the ignition temperature the control assumes that there are still embers in the combustion chamber There is no ignition The system will return to controlled operation Ignition temperature difference If the exhaust temperature is lt the ignition temperature the control will assume that there are no embers in the combustion chamber Ignition will take place and the value of the ignition difference must be exceeded Ignition lead To permit fast ignition the combustion chamber can be preheated before the first material infeed Ignition lag For the material to not go out briefly after ignition the ignition will lag Glow maintenance pause time Value for the break time in glow maintenance Glow maintenance duration When the maximum time for glow maintenance is reached the boiler will switch off Operating Instructions 70 of 123 140305 Touch display Ba a amp STONN a E gt u So Sommerauer Activate Modules Pushing Parameter Activate modules will take you from the start page to this one 5 ler 650 08 28 se Ww Boller 65 C Mo 25 11 2013 Sommerauer Heating circuit ac
93. the removal motor Removal Reverse move F113 See F13 F114 See F13 F115 When a superordinate control also controls the ash removal Ash motor for the ash motors altogether this error indicates that the SL superord control ash motors of the superordinate control have a general problem Currently no differentiation F116 Check the temperature sensors at the reservoir and Reservoir sensor faulty replace if necessary F121 See F21 F180 Appears when the connection between heater and No connection to heater 1 superordinate control has been interrupted Please check the plug connections and the cables for any damages Operating Instructions 107 of 123 140305 Touch display F181 No connection to heater 2 F182 No connection to heater 3 F183 No connection to heater 4 F184 No connection to heater 5 F185 No connection to heater 6 F190 Alarm Boiler monitoring F200 Empty ash box Delete F201 Suction position Switching phase F210 Shutdown by Room unit Operating Instructions Touch display Ex Sommerauer Ba IND a ner ES see F180 see F180 see F180 see F180 see F180 Error message F190 is given when a defined boiler temperature has been over or undershot over a defined period of time manufacturing setting 45 min The alarm boiler monitoring sends a call and or a message to the alarm output lf there are several boilers the same time window applies to all of the
94. tinued This happens even if you have defined a boiler with two sensors buffer storage The charging pump switches off This enables the boiler to shut down controlledly as well Raise boiler The boiler ouffer temperature can be increased e g by 10 C in two time windows here Operating Instructions 50 of 123 140305 Touch display Pe a ETIEN a Ex gt u oe Sommerauer Heating circuit e PHI As ER ad i Boiler 65 C 8 eee f A Sommerauer Heating circuit Heating circuit On 2 Ne Boiler EL TARGET 45 C 60 C za ee 30 C e es 65 C AT MIN 0 C AT MAX 15 C sf Room MIN 15 C Room MAX 25 C 4 0 00 2 00 12 00 15 00 15100 21 00 24 00 Fig 1600 Ad 1 Display of the current source temperature d 2 The heating circuit is currently requesting energy d 3 At the moment the inlet has a temperature of 45 C d 4 The room unit displays the room temperature and optionally the switch position if present Ad 5 The heating circuit can be designated individually see Parameter Activate modules Ad 6 Display of the current boiler temperature Ad 7 Display that the boiler is producing energy Ad 8 The heating circuit is activated Push the green button to open a window the heating circuit can be switched off manually here If the heating circuit is set to Heating circuit off it is no longer considered by the control until it is manually switched back to Heating circuit on
95. tion the triangle has a grey background If the heating circuit mixer is has stopped the circle is grey Opening turns the circle red closing it turns it blue In the above example the heating circuits M1 to M3 and boilers B1 to B4 are activated The M3 and B4 have no boiler or heating circuit pump and heating circuit mixer connected This is why the texts have a grey background Operating Instructions 99 of 123 140305 Touch display See Ex Sommerauer A a a ze eae AR r A er eA 1A l Manual Transfer 1 Transfer 2 A On zi Open Closed On Open Closed Fig 8500 Boiler 65 C Transfer 3 Page 6 Transfer4 gt _ Ol 14 25 Boiler 65 C MI 4 12 2013 NR en nen s 0 Manual Storage 1 Storage 2 O On Fig 8600 Storage 3 Page 7 Storage4 The transfer mixer network mixer and storage functions are according to the procedure as described in figure 8400 SS 45 i Sommerauer Manual Empty ash Ash motor 1 Ash motor 2 Ash motor 3 Ash motor 4 0 mA 0 mA 0 mA 0 mA Fig 8700 Boiler 65 C On Forward Forward Forward Forward Empty ash All ash motors start and empty the boiler Ash motor The present ash motors can be run forward or backwards here For safety technical reasons reverse operation is limited in time Ash flap Status of the ash flap open or closed for systems with a rated heat output gt 1
96. tivate Page 1 Heating circuit 1 Return mixer Heating Floor heating active Controlcycle 25s Control cycle 5s Runtime 300s ig Heating Radiator with room device 3 Control cycle 25s Control cycle 5s Runtime 300s Heating not active Control cycle 25s Control cycle 5s Runtime 300s Fig 3900 Heating circuit 1 The return increase with the associated pump mixer and temperature sensor can be connected to the heating circuit 1 Alternatively the return increase can also be connected directly to the main PCB If necessary heating circuit 1 can be set to the return mixer exclusively This is done by pushing the green button Heating circuit 2 Pushing the first green field permits assigning a name Pushing the second green field will activate the heating circuit see Fig 4000 If the option With room unit is activated a third green field will appear There you can specify e g that the heating circuit 3 refers to the room unit of heating circuit 2 Control cycle At the distance of the control cycle the Lead ACT and Lead TARG temperatures are compared and all mixers adjust accordingly If your mixer continually switches from one extreme to the other increase the time This gives the inert temperature sensor more time to adjust Mixer adjustment time If the Lead temperature ACT is more than 15 C above or below the Lead temperature TARG the mixer adjustment time is tripled If the Lead time ACT is within 15 C the control cycle has
97. ture is specified for the control here Lead MIN The lowest lead temperature is specified for the control here Lead reduction If the control is outside of the heating times Fig 2200 the lead target temperature is reduced by the lead reduction value Heating circuit pump ON When the corresponding energy source temperature is reached the heating circuit pump switches on Heating circuit pump OFF When the corresponding energy source temperature is reached the heating circuit pump switches off Outer temperature ACT Displays the actual outer temperature Outer temperature MAX The control requires a maximum outer temperature to calculate the lead target temperature Outer temperature MIN The control requires a minimum outer temperature to calculate the lead target temperature Frost prot If the temperature defined in the control is undercut all heating circuit and boiler pumps start running to prevent possible frost damage Heating circuit off at outdoor temperature Heating mode If the defined temperature is reached or exceeded the heating circuit pump switches off heating is interrupted until the temperature is undercut Reduced mode During the time of heating at reduced lead target temperature a temperature can be defined according to heating Today The red and blue bars illustrate when heating or reduced heating take place today Er Vorlauftemperatur 5 eb Q E 45 2 5 O gt 25 17 5 15 12 5 1
98. uction V1 and afterburning V2 ina specific bandwidth control range and at a specified speed Control speed The control range can be added to or subtracted from the calculated target value Exhaust temperature monitoring Variable specification for the tolerance range of the exhaust temperature rated load The exhaust temperature can exceed the defined value by 50 and undercut it by 100 If the boiler does not reach the tolerance threshold cleaning is performed Instead of the exhaust temperature the combustion chamber monitoring is displayed in operation with a functional module the function is according to the exhaust temperature monitoring Material transport STOP at Lambda Variable specification if the value is exceeded the fuel supply will stop until the value is undercut again Operating Instructions 69 of 123 140305 Touch display L gt gt A naner FI Sommerauer f o i447 indner s a7 i Boiler 65 C Do 21 11 2013 Sommerauer Combustion Page 3 Ignition insert 15 8 Ignition cycle time 80 s Maximum ignition duration 15 min Ignition temperature 100 C Ignition temperature difference 10 C Igniter lead 30s Igniter lag 60s Glow maintenance break time 8 min Glow maintenance duration 600 min Fig 3800 Ignition insert After the time of any ignition lead has expired infeed is performed for the specified time Ignition cycle time After the first ignition infeed the control will s
99. will not be any more alarms after this process is completed Operating Instructions 88 of 123 140305 Touch display L K A naner Sommerauer Function of the text message communication between the heating system and mobile phone Factory setting password 0000 Phone number entered correctly fig 5800 Status request of the heating system from the mobile phone Send password 0000 to heating system 0000 Answer heating system System ON or system OFF lf the password is not correct the heating system sends the following text Password incorrect Enter phone number by text message Password 0000 phone number 1 or 2 OOOORUFNA7 the heating system assumes the number as phone number 1 from the text message Reduce or heat heating circuits Password 0000 select desired action reduce or heat select heating circuit M1 to M16 0000senkenM1 or 0000heizenM2 several heating circuits at once can be changed as well 0000heizenM1 senkenM2 senkenM5 heizenM12 Answer heating system Night red M2 R5 the heating system lists all heating circuits that are currently reduced e g M2 by text message command and M5 by room device 5 R5 gt lor _ 03 09 D SALE Fi A Boiler 65 C Mo 2 12 2013 A Sommerauer Modbus Page 4 Er Modbus server not active Table not present Number of clients 0 Modbus active Port l Fig 6100 For instructions see enclosure Operating Instructions 89 of 123 140305
100. y Temperature Limiter has been set correctly Check plug connections and correct the setting of the additional parameters sensor adjusting otherwise contact your personal customer service representative or one of our sales partners When your heating circuit system is equipped with pressure monitoring this error message is given after undershooting of a defined minimal pressure Contact closed system pressure alright There is probably a piece of wood which is too large or any other obstructive object in the stoker channel First press Quit Then switch off the heating system cf cleaning instructions items 1 4 remove the dropshaft cover plate cf cleaning instructions item 7 Fig 21 and remove the obstructive object After that mount the cover plate again and switch on your domestic system Finally move the stoker screw in manual operation by using the buttons Care must be taken in not moving back too long using there is danger of damaging gears and bearings Repeat 102 of 123 140305 F12 Removal Excess current F13 Low pressure Safety shutdown F14 Close heater door F15 Burner full no autom ignition Operating Instructions Touch display Ex Sommerauer L gt a maner this procedure if the stoker screw is still stuck First of all acknowledge this message Then switch the heating system to manual operation and press to open the backfire flap

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