Fitting and operating instructions
Contents
1. Figures 5 1 5 7 Depending on the fitting method place the door behind the opening fig 5 1 or between the walls fig 5 2 Align the door and wedge with wooden wedges c Us ome Provisionally fix the door frame in place with bracket b fig 5 4 5 7 Figure 7 Equal distances must be maintained between the door leaf e and the door frame f and the door opening check from the outside Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 9 ENGLISH Figures 8 1 8 5 For installations between openings The 6 bracket screws i see fig 8 2 must be re set and screwed into the inside face of the frame A Always fix brackets b to the frame f first B The brackets b are best fixed using plugs and screws Secure the door frame f with brackets b see fig 8 3 The door leat e and door frame f must be in absolute alignment When tightening the screws take care not to twist the frame Fix the top bracket b to the wall first with suitable plug and screw see fig 8 4 Fix the lower and centre brackets b to the wall with plug and screw see fig 8 5 Figures 9 1 9 4 For installations behind the openings The 6 bracket screws G see fig 9 1 must remain in their factory set position A Always fix brackets b to the frame f first B The brackets b are best fixed using plugs and screws Secure the door frame G with brackets b see fi2. Goalpost type with a minimum nominal size of 70mm x 70mm 2 2 3 x 2 2 3 once erected it should provide an inside frame dimension as detailed 12 66 x66 66 x66 1981 x 1981 6 6 H X 70 61 0 X 64 H X To 6 0 X 64 1981 x 2134 2083 x 1931 TO X 64 170 X 64 2134 x 1931 70 X 66 als X 66 2134 x 1981 TO x 70 13 xX 64 13x50 ox 1 6 x 64 1 6 x6 6 TO X rO 13 x 604 7 5 x 6 0 TS XTO 1 6 x 604 TO x00 2134 x 2134 2210 x 1931 2261 x 1981 2261 x 2134 2286 x 1931 2286 x 1981 16 X TO 16 X O 2286 x 2134 7 8 X 64 7 8 X 64 2337 x 1931 80 X 64 80 X 66 8 0 x 70 8 0 x 70 2438 x 2134 9 0 X 66 9 0 X 70 80 X 64 80 X 66 Cues X 66 9 0 X as 2438 x 1931 2438 x 1981 2743 x 1981 2743 x 2134 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 13 ENGLISH Figures 4 1 4 2 Fix 10 mm hex head screws g into the top holes in the track bracket h l Figure 1 Metre rule Spirit level Socket spanner 10 mm Socket spanner 13mm Screwdriver slotted head Screwdriver phillips head 4 5 mm twist drill for pilot holes Hammer Eye and finger protection Fitting instruction for handle see fig 2 1 3 3 in retractable door in steel frame instructions Figures 2 1 2 3 Position the
3. If the building structure is uneven release screw nut z Slide latch in the direction of the arrow and re tighten the Figures 14 1 14 3 screw nut Align tracks d with door leaf e the rubber buffers m must be in contact with the cross Figure 17 brickwork involved fig 13 1 3 bar on both sides fig 14 1 14 2 Oil all pivot points The cross bar must be absolutely level For wall fixing secure universal support k Figure 18 with self tapping screw n to cross bar Carefully close the door in order to check the Figures 13 2 1 13 2 3 fig 14 3 door action If the door opens too sluggishly Fixing to the ceiling or to fiercly open the door leaf and secure it Attach angle A to universal support k Figures 15 1 15 3 Increase or decrease the spring tension by with saucer head screw M8 x 16 and self Unhook spring assemblies 0 from the inserting a strong screwdriver or 6 8mm locking nut 0 fig 13 2 1 13 2 2 slotted strap p and reconnect at the round steel bar into the bent fishplate of Fix angle A to the wall or ceiling using bottom of the frame with the double hook the tension spring 0 to raise or lower the plugs and screws suitable for the type of q fig 15 1 Insert safety clip u into position of the tension spring in the slotted brickwork involved fig 13 2 3 spring holder v fig 15 2 Insert a strong Strap screwdriver or 6 8 mm dia steel bar into A one hole difference in the position o
4. Fitting and operating instructions Retractable Door 2 F ne Whe ae A ZUBE peirera s N O 00 co Z lt O N y D ze 09 D N Oo Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 2 L E Copyright No reproduction even in part is allowed without our permission All details subject to change Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 3 L E This part of the fitting instruction must be General Information 4 7 used in combination with the illustrated part Fitting to steel frame 8 11 Fitting to timber frame 12 15 3 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 4 ENGLISH 1 IMPORTANT INSTRUCTIONS Keep these instructions safe for later reference The garage door is designed and intended for domestic use only If you wish to use the door in the commercial sector check be forehand as to whether the relevant national and international regulations permit such use e 4 Ensure adequate water drainage to prevent the risk of Corrosion Ensure adequate ventilation drying of the weather bar and side frames Protect the door from caustic aggressive substances e g nitrous reactions from stones or mortar acids alkali solutions de icing salt aggressive paints varnishes or sealants Door prepare
5. closer angle a and secure with 4 No 3 mm wood screws b Ensure that the edge of the closer is flush with the inside face of the timber head fig 2 2 2 3 Figures 3 1 3 2 Stand the door centerally in the timber opening on wooden wedges c and ensure that the door leaf e and timber frame f are in line Figures 5 1 5 4 Remove the 10 mm hex head screw holding the top transit bracket Ci and slacken the drive screw in the roller bracket remove the transit bracket G and then re tighten the drive screw Figure 7 Fit the remaining hex head screw Q into the track bracket h Figure 8 Insert 2 x 10 mm hex head screws g into the lower part of the arm bracket plate s The screws in the top part of the plate can only be fitted when the door is in the open position Figure 9 Secure the bottom spring plate p with 10 mm hex head screws Figure 10 Remove 2 No 10 mm hex head transit screws i from bottom weather strip door on each side Figures 11 1 11 3 Position the top of the bottom weather strip against the timber frame Secure using 1 No round head nail Fit the two bottom plastic guides k using 2 No Philips head screws b and washers These are handed and must be fitted correctly 13 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 14 ENGLISH Figures 12 1 12 2 Remove transport safety system k by unscrewing the self tapping screws Gi from th
6. d for on site infill max 17mm Infill within the Door leat frame overlapping the frame Max permissible infill weight for on site infill 6 10 Kg m2 Liability Non compliance with these instructions and the following information will exempt the manufacturer from all liability Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 5 ENGLISH 2 DESIGNATED USE e The retractable garage door is suitable for outdoor applications and opens with an up and over action e The door is designed and intended for domestic use only e The door can be operated manually or be fitted with an electric operator e Only use an electric operator which is precisely matched to the retractable garage door Observe the separate instructions for fitting operating checking and maintaining the operator e In order to ensure the high performance standard of quality safety reliability and durability use only original parts on the door e Functional parts in particular safety related components should be replaced only by a specialist 3 INITIAL OPERATION Before initial operation carry out a trial run and test the door in accordance with chapter 7 Checks and Maintenance When correctly fitted and checked the retractable garage door produces a smooth action is safe to use and easy to operate Opening and closing 4 OPERATION When operating the door ensure that there are no persons in pa
7. door cycles per day every 15 years up to 10 door cycles per day every 8 years up 20 door cycles per day every 4 years up to 40 door cycles per day every 2 years 40 door cycles or more per day every year After adjusting the tension of the springs secure the spring holders with spring clips fig 19 steel frame or fig 22 timber frame Pivots Apply oil to pivots as shown in fig 17 steel frame or fig 20 timber frame Locks and latches Check the function of the lock and latches Do not apply oil to the profile cylinder If sluggish improve the action by applying a small amount of graphite dust The latches only function if the door is operated manually If power driven both latches must be put out of operation 8 SURFACE PROTECTION Door with steel infill The door leaf is made of galvanised steel and has been pre finished with a polyester powder coating Scratches or minor damage do not constitute a warranty or grounds for complaint Should a further coating be required e Slightly sand down the surface using fine emery paper at least 180 grain e Clean with water and dry e Treat further with a solvent based 2K epoxy wash primer and a proprietary synthetic resin paint for outdoor applications Both coats must be compatible Follow the manufacturer s Directions for Use Renew the final coat at appropriate intervals In accordance with local climatic conditions Door with timber or GRP infill See
8. e door leaf and lifting arm Retain strap and screws for later use fig 13 1 13 2 Figures 13 1 13 2 Track d can either be fixed to the ceiling fig 13 1 or to the wall fig 13 2 Figure 14 C Fitting the track to the wall For spacing up to the 25 mm between the outer edge of the frame f and the wall use angle D only For spacings of 26 mm to 450 mm use the universal support k and angle D D Fitting the track to the ceiling For spacing up to 455 mm between the top of the door frame f and the ceiling use universal support k removed in fig 12 and angle 1 if necessary shorten the universal Support k 14 Figures 15 1 15 3 Fixing to the wall Attach angle C1 to universal support k with saucer head screw M8 x 16 and self locking nut 0 fig 15 1 15 2 Fix angle C1 to the wall using plugs and screws suitable for the type of brickwork involved fig 15 3 Figures 16 1 16 3 Fixing to the ceiling Attach angle O to universal support k with saucer head screw M8 x 16 and self locking nut 0 fig 16 1 16 2 Fix angle 1 to the ceiling using plugs and screws suitable for the type of brickwork involved fig 16 3 Figures 17 1 17 2 Align tracks d with door leaf e the rubber buffers m must be in contact with the cross bar on both sides fig 17 1 The cross bar must be absolutely level For wall fixing secure universal support k with self tappi
9. f the the bent fishplate at the top of the spring spring assembly between the LH and RH unit 0 springs is permissible Pull the spring up and connect to No 6 hole of the slotted strap p fig 15 3 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 11 ENGLISH Figure 19 Making the multiple spring system fail safe After setting the spring tension half open the door and secure the spring holders v with supplied clips u as a safeguard to prevent a spring from suddenly flying out of its holder in the event of a spring failure Figures 20 1 20 6 Fitting the lifting arm cover profiles The 2 distance bushes and 4 screws shown in figure 20 1 are included in the handle zur pack Insert the two distance bushes into the top three holes in the RH and LH spring adjuster straps fig 20 2 and 20 3 Fasten the lifting arm cover profiles using 2 screws on each side into the spring adjuste straps fig 20 4 to 20 6 11 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 12 ENGLISH Door size Inside frame dimension Inside frame dimension Fitting instructions for retractable door to timber frame in Imperial in Metric Before fitting the door check carefully the Opening size and squareness of the timber frame the door is manufactured slightly smaller to give the correct clearance between door leaf and timber frame The timber frame should be of the
10. g 9 3 The door leaf e and door frame f must be in absolute alignment When tightening the screws take care not to twist the frame Secure the brackets to the wall using plugs and screws fig 9 4 Make sure the plugs you use are suitable for the type of brickwork involved Figures 10 1 10 2 Track d can either be fixed to the ceiling fig 10 1 or to the wall fig 10 2 Any spacings between the wall ceiling can be bridged using the universal supports k which were removed in fig 4 Figure 11 C Fitting the track to the wall For spacing up to the 25 mm between the outer edge of the frame f and the wall use angle A only For spacings of 26 mm to 450 mm use the universal support k and angle C1 D Fitting the track to the ceiling For spacing up to 455 mm between the top of the door frame f and the ceiling use universal Support k and angle C1 if necessary shorten the universal support k Figures 12 1 12 2 Attach universal support k to the crossbar G Figures 13 1 1 13 1 3 Fixing to the wall Attach angle A to universal support k with saucer head screw M8 x 16 and self locking nut 0 fig 13 1 1 13 1 2 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 10 ENGLISH Fix angle 1 to the wall or ceiling using plugs and screws suitable for the type of Figure 16 Adjustable latches The latches y are already preset for normal conditions
11. g from suddenly flying out of its holder in the event of a spring failure Figures 23 1 23 6 Fitting the lifting arm cover profiles The 2 distance bushes and 4 screws shown in figure 23 1 are included in the handle pack Insert the two distance bushes into the top three holes in the RH and LH spring adjuster straps fig 23 2 and 23 3 Fasten the lifting arm cover profiles using 2 screws on each side into the spring adjuster straps fig 23 4 to 23 6 15 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 16 F
12. me dirt use a mild acrylic friendly plastic cleaner making sure to follow the manufacturer s Directions for Use Do not use any abrasive cleaning agents sharp tools or glass cleaners containing alcohol They can cause stress cracking and damage the door 7 CHECKS AND MAINTENANCE Condition of the door e Make sure that no objects are located within the door s arc of travel e Check the general condition of the door and if necessary rectify any damage Fixing points Check that all fixing points are firmly seated and if necessary tighten Rollers and tracks e Check rollers for wear and if necessary replace e Keep the tracks clean and free of dirt Do not apply grease e Check the working parts of the door and ensure a smooth action Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 7 ENGLISH Tension spring assembly Check the setting of the tension springs half open the door the door should hold this position If necessary have the springs adjusted by a specialist see Fitting Instructions fig 18 19 e fthe door clearly travels back down increase the tension of the springs e fthe door clearly pulls upwards reduce the tension of the springs Before carrying out any adjustment secure the door leaf to prevent it crashing down After approx 25 000 door cycles have the tension springs replaced by a specialist This is necessary as follows up to 5
13. ng screw n to cross bar fig 17 2 Figures 18 1 18 3 Unhook spring assemblies 0 from the slotted strap p and reconnect at the bottom of the frame with the double hook q fig 18 1 Insert safety clip u into spring holder v fig 18 2 Insert a strong screwdriver or 6 8 mm dia steel bar into the bent fishplate at the top of the spring unit 0 Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr ENGLISH Pull the spring up and connect to No 6 hole of the slotted strap p fig 18 3 Figure 19 Adjustable latches The latches y are already preset for normal conditions If the building structure is uneven release screw nut z Slide latch in the direction of the arrow and re tighten the screw nut Figure 20 Oil all pivot points Figure 21 Carefully close the door in order to check the door action If the door opens too sluggishly or to fiercly increase or decrease the spring tension by inserting a strong srewadriver or 6 8 mm round steel bar into the bent fishplate of the tension spring 0 to raise or lower the position of the tension spring in the slotted strap p A one hole difference in the position of the spring assembly between the LH and RH springs is permissible Seite 15 Figure 22 Making the multiple spring system fail safe After setting the spring tension half open the door and secure the spring holders v with supplied clips u as a safeguard to prevent a sprin
14. rticular playing children or objects within the door s arc of travel Allow a safety clearance of at least 1250 mm in front of the garage door Failure to do so could result in injury to persons and damage to property On closing the door ensure that the latching devices engage fully and securely at either side Locking and unlocking Use the key on the outside or the locking pin on the inside Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 6 ENGLISH e Opening and closing the door with a key Turn key around 360 clockwise or locking pin anti clockwise e Locking the door Turn key around 360 anti clockwise or locking pin clockwise e Automatic locking of the door on closing Rotate key 1 4 turn clockwise slightly open the door turn the key back to the home position and withdraw it On closing the door automatically relocks On using an electric operator Follow the operating instructions supplied with the operator 5 WHAT TO DOIN THE EVENT OF MALFUNCTIONS If the door is sluggish or shows other signs of malfunctioning check the functional parts Follow the instructions in Chapter 7 Checks and Maintenance If any points are unclear contact a specialist 6 6 CLEANING AND CARE Steel door surfaces Clean with clear water and a soft sponge or use proprietary paint cleaners Acrylic panes Clean with a soft cloth or sponge and plenty of water In cases of extre
15. seperate instruction label on inside face of door panel Textbuch Retractable 01 2003 31 01 2003 14 55 Uhr Seite 8 ENGLISH 9 FITTING INSTRUCTIONS Fitting instructions for retractable door to steel frame Figure 1 For fitting you will need Metre rule Spirit level Open jawed or socket spanner 10 mm Open jawed or socket spanner 13 mm Screwdriver slotted head Eye and finger protection To seat the plugs Masonary drill 10 mm dia Wall plugs 10 mm dia Hex head screws 8x 50 mm Plain washers 8 4 mm dia Figures 2 1 2 4 Fitting instructions for the adjustable handle Timber amp GRP doors only Shaft 2 and handle 1 are already assembled check dimension A and adjust via pin 3 if required If measurement A is less than 36mm spigot will also need to be shortened Position adjuster nut 4 in such a way that when the inside handle 5 is fitted the operation is not impaired Figures 3 1 3 3 Introduce round handle 1 from the outside From the inside fit inside handle to the shaft 2 using screw 6 For designs with a central profile and for horizontal style use spacer ring 9 included in the accessories pack as shown in figure 3 1 2 and 3 1 3 Figure 4 Remove lifting arm cover profile and retain for later use fig 20 1 20 6 Remove the 2 No universal supports affixed to the rear distance rail and retain for later use fig 10 1 10 2
Download Pdf Manuals
Related Search