SETUP & INSTALLATION MANUAL FOR
Contents
1. List of Abbreviations HDI Pump 24Vdc HDI Pump PB SPLO6K Primary Valve Valve 1 SPLI2 Secondary Valve 1 Valve 2 SPLI2 Secondary Valve 2 Valve 3 SPLO6 Secondary Valve Output To Secondarv Divider Valves Output Grease Flow Line 1 Vehicle Bearing Point CAT 980G Wheel Loader o 2N oc PE ye o a2. SETUP amp INSTALLATION MANUAL FOR CAT980G WHEEL LOADER BY TERLUBE ATIMKEN Brand TABLE OF CONTENTS Title Page Ports Bearings Fitting and Lubrication Charts HDI Svstem Installation Lavout List of Abbreviations CAT980G Wheel Loader Lavout Ports Bearings Fitting and Lubrication Charts Primarv Divider Valve Section Output Port No Feeds Valve No SPLO6K Primary Divider Valve Port 1 3 To SPLO6 Divider Valve Port 2 1 To SPL12 Divider Valve Port 3 2 To SPL12 Divider Valve Bucket Section Output Port No Feeds Bearing No SPL12 Secondary Valve Valve 1 Port 1 1 Bucket Pin R H Side Port 2 2 Bucket Pin L H Side Port 3 3 Bucket Linkage R H Side Port 4 4 Bucket Linkage L H Side Port 5 5 Bell Crack Pivot R H Side Port 6 6 Bell Crack Pivot R H Side Port 7 7 Push Ram R H Side Port 8 8 Push Ram L H Side Port 9 9 Bucket Pin R H Side Port 10 10 Bucket Pin L H Side Steering Section Output Port No Feeds Bearing No SPLO6 Secondary Valve Valve 3 Port 1 11 Front Axle Pivot Port 2 12 Rear Axle Pivot Port 3 13 Bottom Pivot Port 4 14 Steering Ram R H Side Port 6 15 Steering Ram L H Side Lift Section Output Port No Feeds Bearing No SPL12 Secondary Valve Valve 2 Port 1 16 Steering Ram R H Side Port 2 17 Steering Ram L H
3. Side Port 3 18 Lift Ram R H Side Port 4 19 Lift Ram L H Side Port 5 20 Lift Arm Pivot Ram R H side Port 6 21 Lift Arm Pivot Ram L H side Port 7 22 Push Ram R H Side Port 8 23 Push Ram L H Side Port 9 24 Lift Ram R H Side Port 10 25 Top Pivot Port 11 26 Lift Ram L H Side Note 1 Caution Switch off the vehicle engine and remove the ignition kev before starting work on the machine installation This will prevent accidents occurring on site Before commencing installation of this lubrication svstem it is important that the owner operator ensures that all the bearings are pre filled with the correct lubricant It is important to use recommended grease for the vehicle DO NOT mix different types of grease together in Pump System Keep them separate Acknowledge Grade 2 grease is recommended for use in HDI Pump SPL12 Secondary Valve 1 Bucket Section HDI System Installation Layout me Note That e X Symbol indicates as that the output has been doubled to meet the lubricant requirements of the particular bearing point All the other bearing points receive the gt standard output volume from a single port SPLO6K Primary e SPLOBK Primary Divider Valve completed with Valve 5 Visual Indicator Pin C E ii 2 J 6 SPL12 H SOT alve 5 alve uil mi 9 o X X X 15 E s 26 9 14 D 13 25 5 o N 12 2 m N
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