InstallatIon · Manual 4.0271 · 4.0272 · 4.0273 · 4.0274 · 4.0275 1/4
Contents
1. 44 et de eth d boomed edd ema wad OS a RY 9 0274 00 10 Special underwater cable per metre 2X2 5qMM eee ee ees 9 0274 00 01 Nut M6 for fastening bracket 2 eens 9 0274 00 02 Compressed threaded joint for built in pot complete 0000 e 9 0274 00 21 11 Ancillary parts to 4 0271 4 0272 4 0274 Safety transformer IP65 12V AC IOOVA 21 cc cee ee ees 5 0100 00 00 Safety transformer IP65 12V AC 200VA 2 ee eee 5 0311 00 00 Safety transformer IP65 12V AC 350VA 21 eee ee ees 5 0103 00 00 Safety transformer IP65 30 V DC 200 VA 21 eee ene 5 0410 00 01 Safety transformer IP65 30 V AC 400 VA 2 eee eens 5 0420 00 01 Stainless steel pressure flange V4A with flat seals for foil lined and thin walled pools 2 1 eee eee ees 4 0274 00 25 Gummed flange V4A for pools lined with gummed foil or a liquefied coating 625409 ew odd bad PSs Gee Ge eee wie Red 4 0274 55 55 Conduit box IP67 castaluminium 0 eee eee eee eee 4 0069 00 00 Conduit box IP67 cast ferrite 6 eee eee 4 0069 01 00 Conduit box IP67 stainless steel 2 ee ee eee ens 4 0069 02 00 Conduit box IP68 stainless steel 2 ee ee ee eee ee 4 0690 00 00 Plexiglas coloured pane yellow 0 cece eee cece eee eens 4 0265 04 00 Plexiglas coloured pane red 2 ee eee eens 4 0265 05 00 Plexiglas coloured pane blue cee ee eens 4 0265 06 00 Plexiglas coloured pane green 1 eee ee eens 4 0275 07 00 Tool kit for replac2. 9 0268 00 20 2x 2 5 14 Pressure washer 9 0268 00 22 15 Pressure screw 9 0268 00 24 16 Clamp for cable protection tube 6 1 7 2 Double spotlight connection f e 5 0420 00 01 connection sek 2 x 200 W 30 V 7 Transformer Please observe the special installation instructions for WIBRE transformers The transformers supplied fulfil the requirements of the WIBRE swimming pool spotlights and installation stipulations They will grant you a flawless service and an optimum lifespan The transformers are designed for permanent installation at a location Attention For safety reasons only original WIBRE transformers are to be used These are designed as isola ting transformers They have no galvanised connection to the primary side 5 0100 00 00 Transformer 100VA ta40 C E IP65 T 1 0A prim 230 V 50 60 Hz sec 12 V AC 2 x 50 W 5 0311 00 00 Transformer 200VA ta40 C E IP65 T 1 6A prim 230 V 50 60 Hz sec 12 V AC 2 x 100 W 5 0410 00 01 Transformer 200VA ta40 C E IP65 T 2 0A prim 230 V 50 60 Hz sec 30 V DC 1 x 200 W 5 0420 00 01 Transformer 400VA ta40 C E IP65 T 3 15A prim 230 V 50 60 Hz sec 30 V DC 2 x 200 W 1 2 4 3 6 5 l 8 Light bulbs and replacement of light bulbs Only the special WIBRE low voltage halogen bulbs are to be used for underwater applications QT12 100 W 12 V 7 0325 00 00 QT16 175 W 12V 7 2217 00 00 QT16 200 W 30V 7 0217 00 00 QT16 400 W 30V 7 0417 00 00 foe T
3. INSTALLATION MANUAL 4 0271 4 0272 4 0273 gt 4 0274 4 0275 Swimmingpool Lights and built in pot 4 0272 _ ee eee i le SA Re et a a oe 7 lI cable protection tube over j Water level recommended T smallest bow 30 cm ji l a lI 11 Install depth 50 60 cm branch box optional m 182 oa Yo i _ 230V 95 1 Application Wall mounted swimming pool spotlights for lighting public and private swimming pools Suitable to be installed into concrete pools with tiles metal and plastic lined pools concrete built pools lined with foil concrete built pools lined with gummed foil Special constructions on request 2 Operating and safety instructions These lights are only to be used under water They are especially suitable for use in sea water and saline pools The water should have a ph value of between 7 and 8 and be free from metal corroding oxidants The lights are only to be connected up to WIBRE transformers Don t cover the glass panes with unsuitable items This leads to overheating of the glass surface thereby damaging the seal Touching the glass for a long time can cause burns 3 Construction The lamp consists of Stainless steel marine grade material no 316L 1 4539 Safety glass ESG silicone seal temperature resistant reflector made of anodized pure aluminium WIBRE Elektroger te Edmund Breuninger GmbH amp Co KG Liebigstrasse 9 74211 Leingarte
4. ach the cable protective hose to the built in pot and lay out the hose If possible lay the hose out above the surface of the water in a broad radius so that the power supply lead can be easily shoved in it After removing the formwork place back the tile right up to the inside rim of the built in pot Now remove the protective foil from the built in pot The plastic fastening ring 4 then fix to the fastening bracket 8 with the V4A M6x80 3 screws It is horizontally aligned and tightened up until it lies firmly on the wall tile It maybe necessary at a later stage to tighten up the nut on the fastening bracket Don t tighten the plastic fastening ring to strong use existing socket key 5 2 Installation in a concrete pool lined with foil In this case the installation of the built in pot is the same as into a concrete pool Remove the foil off the built in pot before fixing the pool liner foil After the pool liner foil has been fixed cut out the required size of opening for the spotlight 182 mm as well as the holes for the 7 mm V4A M6x30 screws The stainless steel pressure flange 4 0274 00 25 can be used as a template here The M6x30 screws are now fitted with the plastic shaped washers then screwed through the holes in the stainless steel pressure flange through the flat seal pool liner foil and flat seal Make sure you screw them in this order Finally they are firmly tightened up in the insert nuts in the built in pot Atten
5. at seal Make sure you screw them in this order Finally they are firmly tightened up in the insert nuts in the built in pot Attention Fit the flat seals and plastic shaped washers as shown in the illustration The pool liner foil must lie between the flat seals of the stainless steel pressure flange 4 0274 00 25 The plastic fastening ring and the fastening bracket are not required for installation in thin walled metal and plastic pools The spotlights are fitted directly with two screws M6 x 20 V4A 5 to the stainless steel pressure flange 5 4 Installation in stainless steel pools Remove the protective foil off the built in pot Measure the size for the required opening 182 mm for the built in pot Make sure you get the correct vertical position for the threaded joint clip Then cut out the hole in the pool wall Fix the built in pot to the stainless steel pool wall from backside and weld the built in pot to the wall in IP68 The plastic fastening ring 4 then fix to the fastening bracket 8 with the V4A M6x80 3 screws It is horizontally aligned and tightened up until it lies firmly on the wall tile It maybe necessary at a later stage to tighten up the nut on the fastening bracket 5 5 Installation in a concrete pool with gummed foil In this case the installation of the built in pot is the same as into a concrete pool Remove the protective foil off the built in pot and tightly screw the stainless steel flange 4 0274 55 55 to the b
6. ed cable gland Insert the cable silicone seal making sure that it fits absolutely tightly Screw on the union nut and tighten up Now roll up the spotlight cable without any snarling to avoid any pinch points or damage occurring Roll it into the built in pot and insert the spotlight after it Screw in the two V4A M6x20 screws with plastic plain washers and tighten up 9 General maintenance information Do not let the spotlight come into contact with metal corroding cleaning agents or acids when the swim ming pool is being cleaned The use of acidic cleaning agents on or near spotlights constructed out of stainless steel should be avoided at all times Regularly clean spotlights and their casings to avoid the build up of extraneous rust deposits Evaporation of swimming pool water can lead to the build up of a deposit of dirt particles and to an in crease of chloride If sufficient cleaning is not carried out it punctuated corrosion will occur Attention Do not use steam jets when cleaning Protect the spotlight from freezing Lost screws may only be replaced with V4A screws Depending on how often the pool is used number of active days and the quality of the water there should be a replacement of the glass pane seals and threads every 5 to 7 years 10 Spare parts to WIBRE 4 0271 4 0272 4 0273 4 0274 4 0275 WIBRE halogen special bulbs OT OW 2 Y restorn tT ENEE ane EEEE EEEREN EA ENERE 7 0325 00 00 OOTO WEN er
7. ee nce aren ke a Bk a E E A ae 7 2217 00 00 ONG 200 WOON espress 2 e045 64 iEn eE dee Shae ee 7 0217 00 00 OOA WON rerea ec aneeeaeas aber em entuee cares eee eeed 7 0417 00 00 Light bulb holder steatite sy aed Qa wwe Ese we wee eek Re Saree ee ee 9 0271 00 13 Rippled glass tempered clear nnn ee ee ee eens 9 0271 00 04 Rippled glass tempered frosted ee eens 9 0272 00 04 Mould seal glass pane silicone 2 1 ee eens 9 0271 00 05 Cap nut M5 V4A 1 4571 2 oss 6655 sabew ees esadesrde wa beds oSe d4m ox 9 0271 00 10 Plain washer PP for cap nut M5 3 45 444044408448 d455s eeu ee aE 9 0271 00 11 Screws M6 x 20 V4A occ eae bec eee a eww abe eebae even teduasedb wees 9 0271 00 01 Plastic fastening ning POM 44 44 4 5 294 460 060 0644444 9960408 4 9 0271 00 15 Screwed cable gland seal insert silicone eee eee eee eee 9 0271 00 06 O ring for screwed cable gland ccc ee eens 9 0271 00 07 4 1 Light bulbs 2 Steatite connection 3 Silicone cable seal 4 1 5 inside hexagon head cap screw 5 Union nut 6 Special underwater cable 7 Pressure disk Screwed cable gland V4A complete with seal insert O ring 00000 9 0271 00 16 Special underwater cable per metre 2X2 5qMM cee ee ees 9 6150 02 25 Special underwater cable per metre 2x4 0 qmm cee es 9 6150 02 40 Special underwater cable per metre 2X6 0QMM eee ee ees 9 6150 02 60 Fastening bracket POM lt lt 50 i0
8. he light bulbs can be changed in a water filled swimming pool provided the spotlight installation had pre viously been appropriately carried out This will facilitate a cost effective and economical maintenance Switch off the WIBRE swimming pool spotlight and make sure it cannot be accidentally switched on again Unscrew both the hexagon head cap screws above and below the glass pane with the respective plastic plain washers Remove the spotlight from the built in casing and lay it with the glass pane face down on a soft base to avoid any scratches occurring Carefully check over the cable and don t pull on it as this can cause damage and cause leakiness of the spotlight Cables that are damaged in any manner must be replaced Now loosen the union nut 5 of the screwed cable gland using the WIBRE special wrench or an SW30 fork wrench Carefully remove the cable silicone seal 3 together with the light bulb holder 2 Inspect the cable seal 3 for any damage If there is any kind of damage the cable must be replaced Used tools must be clean and proper Loosen the two upper screws 4 of the holder 2 with the 1 5 sized inside hexagon sokket head wrench Remove the bulb 1 and replace it with a new one Make sure you don t touch the bulb with your fingers and take care that the bulb sits properly Now lightly screw up the bulb to fit snugly Put the holder back into the spotlight and fit it with the two clips accurately in the two conduits of the screw
9. ing light bulbs 1 special wrench for screwed cable gland 1 x 1 5 inside hexagon socket head wrench for changinglightbulbs 1 0 0 0 cece eee eee 4 0271 00 20 12 Warranty conditions The following warranty times and conditions are valid from the day of delivery 24 months on WIBRE underwater spotlights Light bulbs are not included in the warranty Proven faults appertaining to material construction or processing fall under the warranty of the manu facturer We accept no liability for damages arising through negligence of the operating instructions or improper repair work No liability is accepted for installation carried out contrary to the instructions or for the use of inappro priate light bulbs We reserve the right to instigate any technical improvements without prior notice We cannot accept liability for the condition of tightness arising from unauthorized screwing of the 8 cap nuts of the spotlight Any dismantling of the spotlight is not authorized prior to permission having first been obtained from WIBRE Basically any spotlight that is defect should be sent back to WIBRE WIBRE Elektroger te Edmund Breuninger GmbH amp Co KG Liebigstrasse 9 74211 Leingarten Germany Telefon 49 0 7131 9053 0 Telefax 49 0 7131 9053 19 E Mail info wibre de W045 Stand 02 12 Technische nderungen vorbehalten F r Druckfehler bernehmen wir keine Haftung
10. n Germany Telefon 49 0 7131 9053 0 Telefax 49 0 7131 9053 19 E Mail info wibre de oe pag MA CE mef y 4 0275 4 0274 98 169 49 2B 226 180 WIBRE special light bulbs QT12 100 W 12 V Art 7 0325 00 00 QT16 175 W 12 V Art 7 2217 00 00 QT16 200 W 30 V Art 7 0217 00 00 QT16 400 W 30 V Art 7 0417 00 00 POW LED with 18 x 2 Watt 700 mA white or RGB color change 24 x 1 W 350 mA cable gland PG16 stainless steel material no 1 4571 1 4539 3 m special water resistant connected cable 2 x 2 5 qmm 2 x 4 qmm 8 x 0 5 qmm Protection IP68 up to 3 m Protection class III Weight without connection lead is 3 kg 4 Light technology The optimum built in depth as measured from the water surface to the middle of the spotlight is 50 60 cm The rolled up length of flex must be long enough in order for the spotlight to be unscrewed under water and then placed on the edge of the pool when a light bulb needs to be replaced Standards for efficient underwater lighting WIBRE recommends DIN67526 for public areas e g sport sta dium illumination with a lighting current of 1000lm sq m of water surface For private swimming pools WIBRE recommends 500Im sq m Lamp lighting currents of the light bulbs available QT12 100 W 12V 2200 Im QT16 175 W 12V 5100 Im QT16 200 W 30 V 5800 Im QT16 400 W 30 V 11600 Im POW LED 18 x 3 W 700 mA white 24 V DC POW LED 24 x 1 W 350 mA RGB 24 V DC POW LED 27
11. ning ring fastening ring 7 0 Spotlight connection Spotlight connection f e 5 0420 00 01 connection sek 1 x 400 W 30 V f e 5 0410 00 01 connection sek 1 x 200 W 30 V 6 Installation of spotlight If any screws get lost then only replace them with screws made out of V4A or respectively order spare screws from WIBRE who use special materials Lay the spotlight on the edge of the pool Pull the special cable through the threaded joint and the cable protection tube and screw it to the pressure tight screwed cable gland On installation of the spotlight fold the special cable without snarling it inside the built in pot Place the spotlight in the built in pot and fix it with the supplied V4A M6x20 screws and plastic plain washers on the plastic flange ring or respectively directly on the stainless steel pressure flange 4 0274 00 25 Don t tighten the plastic fastening ring to strong use existing socket key The length of the rolled up cable must be measured long enough for the spotlight to be unscrewed under water placed on the edge of the pool for the bulb to be replaced when required WIBRE Elektroger te Edmund Breuninger GmbH amp Co KG Liebigstrasse 9 74211 Leingarten Germany Telefon 49 0 7131 9053 0 Telefax 49 0 7131 9053 19 E Mail info wibre de 1 Built in pot 4 0274 8 Cable 9 Cable protection tube 10 Connection piece DK68 11 Nut 12 O Ring 13 Rubber gasket ring
12. tion Fit the flat seals and plastic shaped washers as shown in the illustration The pool liner foil must lie between the flat seals of the stainless steel pressure flange 4 0274 00 25 The plastic fastening ring and the fastening bracket are not required for installation in the foil lined pool The spotlights are fitted directly with two screws M6 x 20 V4A 5 to the stainless steel pressure flange 5 3 Installation in thin walled metal and plastic lined pools Remove the protective foil off the built in pot Measure the size for the required opening 182 mm for the spotlight and the respective holes 7 mm for the V4A M6x30 screws with the help of the stainless steel pressure flange 4 0274 00 25 Make sure you get the correct vertical position for the 2 Flat seal pool liner foil Mortar filling concrete wall Flat seal 7 L tile Stainless steel pressure flange V4A screw M6x30 plastiv shaped washer Spotlight 5 2 Spotlight 5 1 aah adhesive flange mortar rr adhesive foil Flat seal AN N N seal plastic adapter ring Spotlight V4A screw M6x10 Spotlight plastic fastening ring V4A screw M6x20 5 5 5 6 Tile mortar optimum 14mm threaded joint clip Then cut out the hole in the pool wall The M6x30 screws are now fitted with the plastic shaped washers then screwed through the holes in the stainless steel pressure flange through the flat seal pool wall and fl
13. uilt in pot with the respective flat seal and the V4A screws Avoid any hollow spaces developing behind the flange Now the foil is laid out throughout the pool Afterwards the plastic fastening ring is screwed to the fastening bracket with the V4A M6x80 screws It is horizontally aligned and tightened up so tightly that that it lies firmly on the gummed layer Tighten up the nut on the fastening bracket whenever required Don t tighten the plastic fastening ring to strong use existing socket key 5 6 Flush mounting installation in concrete pools with tiles for 4 0275 In this case the installation of the built in pot is the same as into a concrete pool but the plastic adapter ring is necessary to be mounted after moulding concrete the plastic adapterring has to be screwed to the build in pot the tiles should be the same level than the adapter ring see 5 6 Afterwards the plastic fastening ring is screwed to the fastening bracket with the V4A M6x80 screws It is horizontally aligned and tightened up so tightly that that it lies firmly on the plastic adapter ring Tighten up the nut on the fastening bracket whenever required Don t tighten the plastic fastening ring to strong use existing socket key In case of other construction please contact us WIBRE Elektroger te Edmund Breuninger GmbH amp Co KG Liebigstrasse 9 74211 Leingarten Germany Telefon 49 0 7131 9053 0 Telefax 49 0 7131 9053 19 E Mail info wibre de faste
14. x 3 W 700 mA white 12 V DC POW LED 27 x 3 W 700 mA RGB 12 V DC The beam angle is horizontal symmetrical with 80 and vertical asymmetrical with 45 These values appertain to the medium air 1 Spotlight 4 0271 4 0272 4 0273 4 0275 2 Built in pot 4 0274 3 2 x screws M6x80 V4A 4 Plastic fastening ring 9 0271 00 15 5 2 x screws M6x20 V4A 6 2 x plastic plain washers 7 Screwed cable gland with a PG16 cap nut16 9 0271 00 16 8 Mounting bracket 9 0274 00 10 9 Special underwater cable 5 L 6 ca 9437 1 5 0 pool wall V4A wall Flat seal N stainless steel pressure flange l Spotlight V4A screw M6x30 welded h plastiv shaped IP68 washer Spotlight 5 3 5 4 5 Installation of the built in pot 4 0274 as well as mounting the fasteners Flat seal The safety precautions should be adhered to during installation 5 1 Installation in concrete lined pool set in the concrete Do not damage the protective foil on the built in pot Remove this foil after installation of the interior parts has been completed Avoid any contact with the reinforcing construction steel in the concrete Measure the recommended depth for built in pot circle 204 mm Then attach it to the formwork with the M6x60 screws so that the lead thread joint is set at an angle of 45 to the side The inset nuts are to be aligned horizontally and vertically see 5 1 Now att
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