Photovoltaic Module Installation Manual (IEC)
Contents
1. conditions f Do NOT install or handle module in wet or strong windv Do NOT wear metal ornaments while handling the module or during the installation DO NOT drill holes in the frame DO NOT use mo equipment or in ammable gases generated or coll dule near places where mav be ected nsulated gloves must be worn while handling the module and during the installation Stability Reliability Creativity IMPORTANT SAFETY GUIDE This manual contains information regarding product identification and the safe installation and maintenance of photovoltaic modules hereafter referred to as module supplied by PHONO SOLAR TECHNOLOGY CO LTD hereafter referred to as PHONO SOLAR The term module can be interpreted as a single module or multiple modules depending on the context Installers must already be familiar with the mechanical and electrical requirements for a photovoltaic system Installers must also read this manual carefully prior to installation We recommend that you keep this manual in a safe place for future reference and in case of future sale or disposal of the module 11 General Safety e The installation of a photovoltaic system requires specialized skills and knowledge and must only be carried out by licensed qualified persons e Installers should assume all risks of injury and do e2. e Do not place the modules near a location where flammable gases are either generated or collected 3 2 Select suitable mounting rails e Please observe the safety regulations and installation instructions included with the mounting rail If necessary please contact the supplier directly for further information e The modules must be safely set onto the mounting rail The whole rail supporting the photovoltaic system must be strong enough to resist potential mechanical pressures caused either by wind or snow in accordance with local regional and state safety and other associated standards e Make sure that the mounting rail will not deform or affect the modules when it expands as a result of thermal expansion e The mounting rail must be made of durable anti corrosive and UV resistant materials 3 3 Select suitable mounting methods PHONO SOLAR modules can be mounted using two methods Screw Fitting Use corrosion proof screws in the existing installing holes in the module frame Each module has 8 mounting holes for securing the module on the mounting rail The module frame must be attached to a mounting rail using M8 corrosion proof screws together with spring washers and flat washers in symmetrical locations on the module The applied torque should be approximately 8Nm Please find detailed mounting information in the below illustration Module Frame Mounting Rail Mg Bolt Module Frame Split
3. 05 Phono solar SHARE THE SUN POWER THE FUTURE Phono Solar F Type module Phono Solar U Type module Stability Reliability Creativity 2400 Pa Load 3800 Pa Load Mounting system 5400 Pa Load lt lt Use eight mounting holes 103mm 103mm 1 v 1 E E w hi EP A i Lo E E l a E 1 AU fii fi I nc 2o 1 4 Length 50mm 2 F 3 5 1 a a Qa c A Eu SE Y U H s gH g i Hel x lt IL A F Use four clamps Use four clamps Use four clamps Use six clamps z M Z Clamping Range VI ong Frame Centret 150mm amp E 3 Clamping system Attachment to the short frame Insertion system Insertion system Insertion Use insertion system on short frame 06 Clamping Range Tong Frame Centre 150mm EJ Use four clamps on the short frame and two clampsat the center of each long frame um system Cl ii g Insertion system 5 a 6 a Ei 3 3 A 7 3 Use insertion system on a short frame and two clamps at the center of each long frame Use an insertion system on along frame Mounting system Clamping system Attachment to the long frame Clamping system Attachment to the short frame Insertion System 2400 Pa Load 3800 Pa Load Use four mounting holes 5 9
4. Lengtht50mm Use four clamps Use four clamps on short frame um system Insertion system Use insertion system on short frame Use four clamps 07 5 9 Lengthi50mm 5400 Pa Load y Use eight mounting holes l EEA Clamping 1001 k eI Clamping Range Long Frame Centre 150mm Width Clamping Range Long Frame Centret 150mm el Use four clamps on the short frame and two clamps at the center of each long frame Insertion system Clamping Range 100mm Insertion system b 2 6 3 3 lt a 5 Use insertion system on a short frame and two clamps at the center of each long frame Use an insertion system on along frame Phono solar SHARE THE SUN POWER THE FUTURE Phono Solar T Type module 2400 Pa Load 3800 Pa Load 5400 Pa Load Mounting system Use four mounting holes Use eight mounting holes v E fo a s 4 O Su ae i IE 2 o 1 4 Length5i eu E SE Ve eS U G E LY lt Use four clamps Use four clamps Ez Clamping Range Long Frame Centre 150mm Clamping Rani Module Edge Width 50r Width fu Clamping Range T Long Frame Centre 150mm Clamping system Attachment to the short frame el Use f
5. mechanical connections periodically and make sure they are clean safe complete and secure 5 3 In the event of a problem consult with a licensed qualified person DISCLAIMER OF LIABILITY Since it is impossible for PHONO SOLAR to control installation operation application and maintenance of the photovoltaic system according to this instruction PHONO SOLAR does not accept responsibility and expressly disclaims liability for any loss damage or expense arising out of or in any way connected with such installation operation use or maintenance PHONO SOLAR will not take any responsibilities for any possible violation of patent rights and third party rights that are related to application of the solar energy system No permission of patents is given through implication The information of this instruction is from knowledge and experiences of PHONO SOLAR and so it is reliable However the instructions and suggestions of this instruction do not make an external or internal of guarantee PHONO SOLAR reserves the right to revise this instruction products and all the information about products without prior notification to customers 10
6. the modules are exposed to sunlight e Children should be kept away from the photovoltaic system e In order to prevent current and voltage generation during installation an opaque board can be used to cover the modules e Only use licensed qualified insulated tools e The frame of the modules must be grounded according to local regional and state safety and electrical standards A recommended connector or equivalent must be used for the grounding cable The grounding cable must be appropriately fastened to the module frame e Only Balance of System BOS in conformity to local regional state safety electricity standards and photovoltaic system such as connectors cables and frames can be used avoiding affect on the module performance and or damage it 02 Stability Reliability Creativity 14 Fire Safety e Consult your local authority for guidelines and requirements for building or structural fire safety e Roof constructions and installations may affect the fire safety of a building an improper installation may create a hazard in the event of a fire e Use components such as ground fault circuit breakers and fuses as required by the local authorities e Do not use the modules near a location where flammable gases are either generated or collected e The modules have been rated Fire Class C and are suitable for mounting onto a Class A roof PRODUCT IDENTIFICATION On the back of each module there are 2 labels that prov
7. Phono Solar SHARE THE SUN POWER THE FUTURE Phono Solar Technology Co Ltd PHONO SOLAR TECHNOLOGY CO LTD Photovoltaic Module Tel 86 25 5863 8000 Fax 86 25 5863 8009 Installation Manual IEC E mail support phonosolar com Website www phonosolar com Add No 1 Xinghuo Rd Nanjing Hi tech Zone Nanjing China Version IEC 2013V1 Copyright PHONO SOLAR 2012 Phono Solar SHARE THE SUN POWER THE FUTURE CONTENTS 1 IMPORTANT SAFETY GUIDE PRODUCT IDENTIFICATION MECHANICAL INSTALLATION 2 3 4 ELECTRICAL INSTALLATION 5 MAINTENANCE 6 DISCLAIMER OF LIABILITV Phono solar SHARE THE SUN POWER THE FUTURE H DO NOT use mirrors or magnifiers to concentrate sunlight onto the module he back of the DO NOT paint the module or attach anything on to module DO NOT attempt to disassemble he modules and do not remove any attached nameplates or components from the module NM DO NOT lift or move the module by holding the junction box or cable module surface DO NOT place anything on he module or press on the DO NOT drop the module or allow objects to fall on the module Ne J a QUOT MOTA DO NOT expose the back of the module to direct sunlight
8. Washer Mounting Rail M8 Screw Flat Washer Module installed using Screw Fitting method 04 Stability Reliability Creativity Clamp fitting Using suitable module clamps on the LONG side of the module frame to mount the modules is portrait orientation mode while on the SHORT side of the module frame is landscape orientation mode The module clamps should not come into contact with the front glass and must not deform the module frame Avoid any shadowing effects from the module clamps The module frame can not be modified under any circumstances Regardless of the orientation chosen at least 4 clamps must be used on each module For portrait orientation 2 clamps should be attached to the long sides of the module and for landscape orientation 2 clamps should be attached to the short sides of the module Depending on the local wind and snow loads additional clamps may be required The applied torque should be about 8Nm Please find detailed mounting information in the below illustration Y C Clamp Module Frame AL Rail M8 Screw P Module installed using Clamp Fitting method Select the appropriate installation method depending on the load see below for more detailed information 1580mm x 808mm x 35mm DIAMOND Series ONYX Series 1640mm x 992mm x 40mm DIAMOND Series ONYX Series 1956mm x 992mm x 40mm DIAMOND Series ONYX Series
9. ide the following information Nameplate Describes the product type rated power rated current rated voltage open circuit voltage short circuit current all as measured under STC weight dimensions etc the maximum system voltage of 1000V DC Warning The value of Voc times the number of modules in series should not be bigger than the maximum system voltage marked in the nameplate Barcode This is used to identify each module Each module has a unique and traceable serial number in the form of barcode The barcode of each PHONO SOLAR module has 15 letter digits Warning Do not remove the nameplate or barcode The PHONO SOLAR product A warranty will be void if either the module nameplate or barcode is removed MECHANICAL INSTALLATION Note All instructions hereafter are for reference only A licensed qualified person or installer must be responsible for the design installation mechanical load calculation and security of the photovoltaic system 3 1 Select suitable locations for installation e Select a suitable location for installing the modules e PHONO SOLAR recommends that to achieve the best performance the modules should face south in northern latitudes and north in southern latitudes The exact tilt angle and orientation of mounted modules should be recommended by a licensed qualified installer 03 Phono Solar SHARE THE SUN POWER THE FUTURE e The modules should be completely free of shade at all times
10. l load calculation and security of the photovoltaic system 41 Any hardware used must be compatible with the mounting material to avoid galvanic corrosion 4 22 Only use connectors that are designed for photovoltaic systems and that match PHONO SOLAR modules 4 3 When working with the connectors only use tools as recommended by the connector manufacturer 4 4 PHONO SOLAR recommends that the same type of modules are connected together in order to avoid any system power loss 45 The maximum number of series connected modules depends on system design the type of inverter used and environmental conditions 4 6 Select insulated cables that are able to resist to ultraviolet radiation and extreme weather conditions 47 The rated voltage of the cable chosen must be appropriate to the overall maximum voltage of the system 09 Phono Solar SHARE THE SUN POWER THE FUTURE 4 8 The module frame must be grounded according to local regional and state safety and electrical standards Ensure that a recommended connector or equivalent is used for the grounding cable The grounding cable must be properly fastened to the module frame MAINTENANCE In order to ensure optimum module performance PHONO SOLAR recommends the following 5 1 If necessary the glass front of the module can be cleaned with water and a soft sponge or cloth A mild non abrasive detergent can be used to remove more stubborn stains 5 2 Check the electrical and
11. ny necessary licenses must be obtained prior to the installation commencing Regulations around vehicles and ships must also be observed during the installation e Observe all safety rules for the other system components including the cables connectors charging controllers inverter and storage battery etc e Do not place the modules near a location where flammable gases are either generated or collected e Insulated gloves must be worn during the installation e Do not wear metal ornaments during the installation e Do not drill holes in the frame e Under normal conditions a module is likely to produce more current and or voltage than reported under Standard Test Conditions STC Accordingly the values of Isc and Voc marked on the module nameplate should be multiplied by a factor when determining the component voltage ratings conductor current ratings fuse sizes and the size of controllers connected to the photovoltaic system The exact factor value should be suggested by a licensed qualified person e The connecting ends with electricity may cause fire spark or lethal shocks even when the modules are not connected e Electricity can be generated when the modules are exposed to sunlight even if they are not connected It is dangerous to touch 30V DC or higher so never open the electrical connectors or unplug the electrical connectors while the circuit is under load and do not touch the end with electricity during installations when
12. our clamps on the short frame and two clamps at the center of each long frame Insertion system Gina lamping Rang 100mm 7 Jy Insertion system i E 5 8 PA 8 3 wajsAs uonesu Insertion System Ep Use insertion system on a short frame and two clamps at the center of each long frame Use an insertion system on a long frame 08 Stability Reliability Creativity Warning Do not attempt to drill holes in the module frame or in the glass surface of the module Any such modifications will void the PHONO SOLAR product warranty 3 4 When installing a module on a pole ensure that the pole and mounting rail can withstand anticipated local winds The pole must be installed on a hard base 3 5 Ensure that the installation height is such that the lowest modules will not be covered by accumulated snow or shaded by the surroundings 3 6 Ensure that there is adequate ventilation under the modules conforming to local regional and state standards and regulations 3 7 A minimum distance of 10cm between the roof plane and the frame of the module is generally recommended 3 8 Observe the linear thermal expansion of the module frames A minimum distance of 1cm between two modules is generally recommended ELECTRICAL INSTALLATION Note All instructions hereafter are for reference only A licensed qualified person or installer must be responsible for the design installation mechanica
13. verything to avoid potential damages and risks that might occur during installation including but not limited to the risks of electric shock e PHONO SOLAR modules do not need special cables for connection All of the modules have permanent junction boxes cables and connectors e Do not use mirrors or magnifiers to concentrate sunlight onto the modules e The modules generate DC electrical energy from sunlight They are designed for outdoor use and can be mounted onto frames on rooftops or in the ground etc e Do not paint the module or attach anything on to the back of the module e Do not attempt to disassemble the modules and do not remove any attached nameplates or components from the modules 12 Handling safety e When handling the module insulated gloves must be worn e Inappropriate transportation and installation may break the module e Do not lift or move the module by holding the junction box or cable e Do not place anything on the module or press on the module surface e Do not drop the module or allow objects to fall on the module Do not expose the back of the module to direct sunlight Do not wear metal ornaments while handling the module e Do not install or handle modules in wet or strong windy conditions 01 Phono Solar SHARE THE SUN POWER THE FUTURE 13 Installation safety e Local regional and state laws and regulations must be adhered to while installing a photovoltaic system For example a
Download Pdf Manuals
Related Search