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170101UK Radiant Services Installation Manual.book

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1. Strap Stainless Steel Tube and Reflector Hanger Reflector Mesh Guard Part Number Nut Spire C1088B Screw 8 x 3 8 3 9 x 9 5mm C1089B Step 10 5 3 Mesh Guard Connection L Screw 8 x 3 8 Nut Spire 38 SECTION 10 OPTIONAL HEATER ACCESSORIES 10 6 Undershield Installation 10 6 1 Hanger Installation Reflector Description Part Number Undershield Reflector Package 101 cm S7399K Assembly Hanging Bracket C0318B Stud M6 x 90 C0693B Nut M6 C0090B 10 6 2 Undershield Installation gt Description Part Number S Undershield Reflector Package 101 cm 57399 ai LS Undershield Reflector 101 cm C0521B Shield Support Bracket Nut M6 C0090B Hex Nut Shield Support Bracket 02751700 t1 Undershield Reflector 10 6 3 Adjust Undershield Height p p gt 7 p p 1010 mm 39 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 10 7 Wall Mounting mounting brackets to adequately carry the weight of the Install wall mounting brackets at the hei
2. Manometer 4164 4 6 H L5 HLS 114 113 3 112 2 1 1 7 7 Governor orifice pressure Gas Supply pressure while burner is running See while burner is running See 0 1 62 Section 18 9 1 or 0 Page 62 Section 18 9 1 or 4 Page 63 Section 18 9 2 1 See Page 63 Section 18 9 2 2 t 2 3 3 4 5 5 6 6 58 SECTION 17 REPLACEMENT PARTS SECTION 17 REPLACEMENT PARTS Use only genuine RADIANT SERVICES replacement parts Use of parts not specified by Radiant Services voids warranty Failure to follow these instructions can result in property damage Item Description Part Number Item Description Part Number A Automatic Control Unit 90438701 Electrode Assembly 90427403 B Fuse 2 amp 5 mm x 20 mm 91319900 N S Electrode Gasket 02558501 C Line Adapter 91220700 O Dust Arrest Baffle Plate 07230000 Pressure Switch for BH25 BH55 BH50EF 0 23 w c 90439801 BH15 and BH20 0 32 w c 90439802 D BH30EF and BH35EF 0 41 w c 90439803 P den dias 2 BH45EF 0 47 w c 90439804 BH40EF 0 79 w c 90439808 BH25EF 0 59 w c 90439809 E Amber Neon Lamp 91320602 Mains in socket with EMC F
3. S9A Aessa9au se d 5950 u 1u6n ON oda ns di nis uu 0 papaau se M woud 10 2 1 Ipeday 19581 njo1e2 pue ON ON 594 L 2 949 1540 Jeuinq Epabewep 618195 3y ye xJeds S ON painbaJ se jasay 20 2 Y92949 uononijsqo SOA Jo J9 UI aui S34 ON aM uoniu6i pue lt ON 10 edid any y i deb s pue njdun afund ald puodas 02 1944Y sa ao c 5 dui J8 jedui dund ay aq 5 uononsqo 39A ue eeu sj 7 03 Aew 10 0UJ ue m ON c 5 3y ut 19591 OIJEUO NE 25991 uan 1030W 5599 pue ay uo ON 10 Sejnuiu OL Sah ay 5900 010 Ji e2ejdaJ pue z ay 01 19J94 21900104 HEM UMS 0 19 0 901 0 Jamod 12911025101 1e150u118U 49949 D3193uu09 JOJOW 9U S 1030 N i iL ON S9A
4. 6 Figure 16 Critical Hanger Placement 8 Figure 17 RADIANT SERVICES Linear General Assembly Overview 10 Figure 18 RADIANT SERVICES Linear Layout Overviews 22 11 Figure 19 RADIANT SERVICES Double Linear General Assembly Overview 13 Figure 20 RADIANT SERVICES Double Linear Layout Overviews 14 Figure 21 RADIANT SERVICES U Tube Assembly Overview ai 21 Figure 22 RADIANT SERVICES U Tube Layout Overviews 22 Figure 23 Multiburner Damper Flange Installation 29 Figure 24 Typical Manifold Layout Linear and U Tube Configuration 29 Figure 25 U Tube Horizontal 40 Figure 26 U Tube Angle Mounted 40 Figure 27 40 Figure 28 Individual Flue Connection Detail 41 Figure 29 Flue Connection Dimensions 42 Figure 30 Fresh Air Intake Spigot 42 Figure 31 Air Supply with Flue Configurations 43 Figure 32 Gas Connection with Stainless Steel Flex Connector sr a aaa yaq 44 Figure 33 Sequence of Operation Chart 49 Figure 34 Burner Cup 51 Figure 35 RADIANT SERVICES
5. 3 All measurements are in millimeters 4 Add 6 cm clearance to uncovered U tube FIGURE 9 U TUBE HORIZONTAL MOUNT LL LL LL LL LL LL LLJ LLJ Lu Lu LLJ Lu E E E A B gt Y s N N E ea ea ea ea ea ea ea ea TM o gt EB 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1270 1380 C 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1000 1090 1150 1200 1300 FIGURE 10 U TUBE ONE SIDE REFLECTOR LL LL LL LL LL LL Lu LLJ LLJ Lu LLJ LLJ A E 5 5 5 5 D 5 5 5 Y LO e Lo LO e 2 2 i ea ea ea ea ea ea ea ea a o gt A 150 150 150 150 150 150 200 200 230 230 230 230 230 230 230 230 C 1580 1760 1760 1930 2090 2130 2160 2240 D 1200 1380 1380 1500 1660 1710 1760 1860 FIGURE 11 U TUBE TWO SIDE REFLECTORS LL LL LL LL LL LL Lu Lu rz gt rz ip D Y N N e zm ea ea ea ea EN l n A 150 150 150 150 150 150 200 200 B 590 640 640 690 820 860 890 1020 C 1660 1810 1810 1960 2110 2160 2210 2320 D 590 640 640 690 820 860 890 1020 FIGURE 12 U TUBE FULL 45 MOUNT rz gt rz e D D n N N e m 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 C C 1500 1650 1650 1860 1960 2040 2110 2160 D 1070 1170 11
6. 45 Angle SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION The figures in this section provide a general overview of component placement in a RADIANT SERVICES Linear and Double Linear system The location of some components such as supports and couplings is crucial for proper installation Assemble the heater components as shown on Page 10 Figure 17 444 0 121 556 4495 6 1 Linear Standard Parts List SECTION 6 LiNEAR amp DOUBLE LINEAR HEATER INSTALLATION For optional reflector configurations for linear heaters see Page 3 Figure 1 through Page 4 Figure 8 Install appropriate suspension hardware beam clamps chain or rod at predetermined locations Adjustments of chain length will provide uniform pitch If any step is unclear please contact Radiant Services at Part No Description BH25ST BH25ST EF BH30ST BH30ST EF BH35ST BH35ST EF BH40ST BH40ST EF BH45ST BH45ST EF 505 505 RADIANT SERVICES Burner Assembly Input and Fuel Varies BH15ST BH20ST BH55ST 07260001 Fan Package XP 1 07260002 Fan Package XP 2 07260003 Fan Package XP 3 03051100 Burner Tube 100 mm x 3048 mm 91409408 Tube 100 mm x 3048 mm S5127W Fan Tube 100 mm x 3048 mm with 3048 mm Swirler 5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swir
7. 19 14 3 Commissioning Multiburner 49 SECTION 7 U Tube Heater Installation 20 14 4 System Checks 50 71 U Tube Standard Parts List 20 14 5 User INStrUctions ii 50 7 2 U Tube Hanger Placement 23 SECTION 15 Servicing Instructions 51 7 3 Burner Tube and Fan Tube Installation 23 15 1 Annual Procedure uu inn 51 7 4 U Tube Support Bracket Assembly Installation 24 15 2 Component 51 7 5 Coupling and Tube Assembly 25 15 3 Maintenance Checklist en 52 7 6 Tube Installation 26 SECTION 16 Troubleshooting 54 7 7 U Tube Installation esses 26 16 1 Troubleshooting Flow Chart 7 8 Reflector Installation 27 Linear Double Linear and U Tube 54 SECTION 8 Multiburner Configuration amp 16 2 Troubleshooting Flow Chart Multiburner 56 Installation 29 16 3 Manifold Gas Pressure Setting 58 8 1 Initial Assembly uuu uk aa 29 SECTION 17 Replacement Parts 59 SECTION 9 Burner amp Fan Insta
8. 3U 590 3 ON 15 Lun Seid Jauing 34 YOUMS 91055910 ay Speal JaMod 91911 S SIUM 9 peg SrO Ulat 4 SI sa la S9A 594 lnpo Y oniu i A Ue4 89e day uo O uid ON no 19 00 9191 5 S FA S9 5 Lf uo uej au 5900 sjeuiuJe 1ejsouueuy eui ON dium Ss0J2e Jeduin e 99B q 9 54 TROUBLESHOOTING SECTION 16 Troubleshooting Flow Chart Linear Double Linear and U Tube A 1291107 99B d94 USI QB S9 94 fuejod as19n94 ON ON S34 y0 pa 2 uu03 spea 1 594 ajnpow ON Gana TE SACL oll ait y uo uonejnsul eui S eui je eui SI i S34 ajnpow payley 10 440 few uoniub 29e day MO SI 1991109 99e dau ON aeui Dunoeuuoo y ON 1109 uolub awy ON Duunp S9A A 0 2 saul S sjeunug piouajos 81158910 1900 526 3194 SI UO ainseayy S34
9. SIM 1994105 82e d8H sU0 99UU09 51 08159 9 iip od asuanay inulluoo 51 08159 oN ON Lf SOQ E ON Lf 30 a D89199uuoo 209519 91 59 aim yes uo eis SIT UO UOTIS PULS 88A SATO ON BANN pU ay 88A 94110 Ajnumnuoo y S ON 519014 al oq UL S9A 594 pun 0102 eat dag palle PS Aew 5 Lr Auedwo9 sef 291002 2 1991109 a0R day on MO HUN 0002 1 1 ye Ajddns sef 9 i 94 2 ay 009 dojs seb 297 5 L P ON ON E JN CNET TNAM ON 941 DULINP S A A OES 9194 S SJEUIWUI I 5 Ban 6 prouajos 9155910 j9jno seb 3134 SI FBA uo se 109191315 eeu SI gt S9A S9A LL L 791155910 lenuew siu Jo 241291102 Jo 106 je o 10 19 00 au 1sn py oN uonaas su01 291 199dS saul ON saui seb y ON 99UPDJ022 B 81155910 seb y s e S9A o 9 a 57 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 16 3 Manifold Gas Pressure Setting Governor Adjustment Screw behind cover
10. 8 6 7 9 77 7 0 7 3 72 6 8 7 4 7 3 Butane wg Governor Pressure 26 1 26 1 26 1 74 261 28 6 286 261 26 1 Governor Pressure 10 5 10 5 10 5 11 0 10 5 11 5 11 5 10 5 10 5 Propane in wg Only available in Multiburner Based on Gross Caloric Value Natural G20 8 7 mbar 3 5 in wg Natural G25 11 1 mbar 4 5 in wg Natural G25 BH 55 9 5 mbar 3 8 in wg 62 SECTION 18 SPECIFICATIONS 18 9 2 EF Burner Specifications BH25 EF BH35 EF BH40 EF 5 BH50 EF Burner Airplate ID Number 14 5 6 5 6 10 Jet Numbers Natural G20 20 16 9 5 2 B Gas Consumption Natural G20 m h 2 38 2 86 3 36 3 81 4 29 4 86 Based on Gross Caloric Value 63 Attach this information to a wall near the RADIANT SERVICES heater CLIMATE RADIANT Services Read the Installation Operation and Service Manual thoroughly before installation operation or service Know your model number and installed configuration Model number and installed configuration are found on the burner and in the Installation Operation and Service Manual Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces below OPERATING INSTRUCTIONS 1 STOP Read all safety instructions on this information sheet 2 Open the manual gas valve in the heater supply line 3 Turn on electric power to the heater
11. SECTION 6 LiNEAR amp DOUBLE LINEAR HEATER INSTALLATION Figure 18 RADIANT SERVICES Linear Layout Overviews LEGEND _ BH15ST Reflector me Tube Reflector Hanger Coupling BH20ST m Assembly BH25ST EF 3 Fan Assembly Damper Assembly BH30ST EF BH35ST EF BH40ST EF _ BH45ST EF BH50ST EF BHSSST reflector width not shown 365 mm e distance typical between hangers 3050 mm end cap to burner fan 50 mm f burner height 366 mm end cap to hanger 50 mm g burner length 291 mm distance first hanger 2290 mm Model BH15ST BH20ST BH25ST EF BH30ST EF BH35ST EF BHAOST EF BH45ST EF 505 BH55ST Reflector Overlap 700 250 mm 250mm 530 530 530 330 330 200 11 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 6 2 Double Linear Standard Parts List e 8888 88 Part No Description RADIANT SERVICES Burner Assembly Input and Fuel Varies 2 2 2 2 2 07260002 Fan Package XP 2 1 1 07260003 Fan Package 3 1 1 1 03051100 Burner Tube 100 mm x 3048 mm 2 2 2 2 2 91409408 Tube 100 mm x 3048 mm 2 2 4 4 5127W Tube 100 mm x 3048 mm with 3048 mm Swirler 2 2 2 2 5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swir
12. 1000 mm Long 45 Minimum Bend Radius 140 mm Gas Supply Pipe Flex Line Connector 545 minimum Burner 44 SECTION 13 WiRING SECTION 13 WIRING A WARNING Electrical Shock Hazard Disconnect electrical power and gas supply before servicing This appliance must be connected to a properly earthed electrical source Failure to follow these instructions can result in death or electrical shock Connect to the electrical supply using a pin plug viaa Section 13 4 for the external wiring details for the single locally mounted double pole fused switch having a burner double linear and multiburner heater systems minimum disconnection of 3 mm on each pole This switch should be fused to amps The burner is fused at wiring must comply with current wiring regulations and 2 amps There are no control connections in the standard local regulations which may apply Always switch off burner Control is affected by interruption of the main the supply to the burner and disconnect by removing the power inlet See Page 45 Section 13 1 through Page 47 plug before removing the burner side panel 13 1 RADIANT SERVICES Typical External Wiring Diagram Linear or U Tube L Controller L 230V Thermostat 1ph 50Hz Earth Burner 1 Burner 2 45 RADIANT SERVICES INST
13. Support Bracket CY RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 5 GENERAL SUSPENSION DETAILS A WARNING Crush Hazard Hang heater with materials with a minimum working load of 33 kg 75 Ibs Failure of the supports can result in death injury or property damage The gas or the electrical supply lines must not be used to support the heater Do not locate the gas or electric supply lines directly over the path of the flue products from the heater The heater must be installed in a location that it is readily accessible for servicing The heaters must be installed with clearances to combustibles as indicated on the rating plate and in this manual The minimum and maximum gas inlet pressures must be maintained as indicated on the rating plate Typical installation configurations are shown in Figure 16 To ensure your safety and comply with the terms of the warranty all units must be installed in accordance with these instructions Figure 16 Critical Hanger Placement Typical Suspension Details Concrete Beam Beam Clamp m Screw Hook min 10 mm Washer Locknut minimum Turnbuckle not included Bow Shackle Washer Wood Beam Side View Front View 100 mm Max Description Part Number Burner Tube 03051100 Bow Shackle E0007576 Tube Reflector Hanger 03090100
14. 4 Set the thermostat to desired setting TO TURN OFF THE HEATER 1 Setthe thermostat to off or the lowest setting Fire Hazard IF THE HEATER WILL NOT OPERATE TO ENSURE YOUR SAFETY Some objects can catch fire or explode when placed close FOLLOW THESE INSTRUCTIONS TO SHUT DOWN YOUR HEATER to heater Keep all flammable objects liquids and vapors the required Setthe thermostat to off or the lowest setting clearances to combustibles away from heater Turn off electric power to the heater Failure to follow these instructions can result in death Turn off the manual gas valve in the heater supply line es Call your registered installer contractor qualified in the installation injury or property damage and service of gas fired heating equipment Maintain clearance to the side and clearance below the heater from vehicles and combustible materials Radiant Services Limited Unit A Kings Hill Business Park Darlaston Road Wednesbury West Midlands WS10 7SH UK Telephone 44 0 121 556 4495 Fax 44 0 121 556 8142 Installation Code and Annual Inspections All installations and service of RADIANT SERVICES equipment must be performed by a contractor qualified in the installation and service of equipments sold and supplied by Radiant Services and conform to all requirements set forth in the RADIANT SERVICES manuals and all applicable governmental authorities pertaining to the installation service and operation of
15. BH 15 30 Torin DSF 133 42 C2374B BH 35 45 Torin DSA 524 202 C2324B BH 50 Magnetek JF1G 90710000 11 4 Outside Combustion Air Supply 11 4 1 Air Supply Requirements Where necessary clean air may be ducted into the burner When fresh air duct is used follow one of these rules box through an added spigot on the back of the burner The flue must penetrate the roof while fresh air can box replacing the existing dust arrest baffle plate See Page 41 Section 11 1 for recommendations on duct penetrate any Walls ape length Air duct should be as straight as possible Do not The flue and fresh air supply must penetrate the use bends in excess of 45 Consult the manufacturer if same roof at a minimum of 1 m apart See Figure more than 2 x 45 offset bends are necessary The fresh 31 B air duct must be self supporting The flue must penetrate 1 m higher than the fresh air inlet on the same wall See Figure 31 C Figure 30 Fresh Air Intake Spigot Burner Sheetmetal Dust Arrest Baffle Plate 100 mm Diameter Fresh Air Intake Spigot Description Part Number Dust Arrest Baffle 07230000 Fresh Air Intake Spigot 07260000 42 Figure 31 Air Supply with Flue Configurations Min 1 000 mm SECTION 11 VENTING in 1 000 mm gt L Flue 11 5 Common Duct When using a common air inlet duct always ensure that the area of the common air inlet duct represe
16. 00000000 GAS VALVE Volt Free Connector Optional Fan Connection SECTION 14 OPERATION Figure 33 Sequence of Operation Chart KEY TO SYMBOLS Fai Thermostat Fan Pressure Switch Neon Ignition Gas Valve Flame Sensing Lockout Alarm optional 45 sec approx 14 1 Heater Lockout Indication Optional In case of flame loss during operation of the heater a volt free contact relay is closed which enables the RADIANT SERVICES Controller BMS systems etc to receive a signal and indicate precisely which heater has failed If your heater is equipped with Heater Lockout indication volt free an additional wire has to be installed from the heater s volt free connector to the monitoring computer See Page 49 Figure 33 for alarm sequence NOTE the 45 second pre purge signal must be suppressed 14 2 Testing Establish that a satisfactory purged gas supply and an electrical supply is available to the heater Ensure that all time clocks and thermostats are set to call for heat With the gas supply cut off at the appliance isolating cock and the electrical supply isolated by switching off at the local switch and removing the appliance inlet plug open the control chamber secured by the centre screw Loosen the sealing screw from the pressure test point and remove the cover cap from the govern
17. Linear and U Tube Specifications sss 62 SECTION 1 HEATER SAFETY Your Safety is Important to Us This symbol is used throughout the manual to notify you of possible fire electrical or burn hazards Please pay special attention when reading and following the warnings in these sections Installation service and annual inspection of heater must be done by a registered installer contractor qualified in the installation and service of gas fired heating equipment Read this manual carefully before installation operation or service of this equipment This heater is designed for heating nonresidential indoor spaces Do not install in residential spaces These instructions the layout drawing local codes and ordinances and applicable standards that apply to gas piping electrical wiring venting etc must be thoroughly understood before proceeding with the installation Thin sheet metal parts such as the reflector portion of the heater and the various venting components have sharp edges To prevent injury the use of work gloves is recommended The use of gloves will also prevent the transfer of body oils from the hands to the surface of the reflector Before installation check that the local distribution conditions nature of gas and pressure and adjustment of the appliance are compatible 1 1 Manpower Requirements To prevent personal injury and damage to the heater two persons will be required for i
18. Radiant tubes 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 500 500 500 SECTION 4 MAJOR COMPONENT DESCRIPTIONS SECTION 4 MAJOR COMPONENT DESCRIPTIONS Burner shown with Tube Gasket Reflector Must be installed with the Aluminium or flame observation window Stainless Steel facing down Alternate overlap as shown on overview Minimum overlap is 16 cm Burner Tube Tube Fan Tube with Internal Swirler Supplied in 3 m lengths Burner Heat treated aluminised tube Supplied in 3 m lengths Fan tube is tube is always the first tube after supplied in 3 m lengths always the last tube on the heater the burner where the fan is attached The swirler is welded to the inside of the tube end Tube and Reflector Hanger with Clamp Package Position this hanger no more Ss Coupling Assembly than 10 cm away from the gt With Lock burner assembly Reflector End Cap Punch out center section to Tube and Reflector Hanger accommodate heat exchanger Suspend system from these tube hangers Fan Assembly Includes Flange Fan Assembly is attached to the last Reflector Support Strap Wire section of heat exchanger tubing Form amp 8 x 3 4 3 9 x 19mm Fan Tube Screw Damper Flange Assembly For use on Multiburner Systems Flex Gas Line Fan Flange Assembly and Screws Tee Assembly Height Adjuster U Tube I 4 b Assembly U Tube
19. Tube Clamp Package including Nut Washer amp Bolt 1 1 1 1 1 1 1 1 91908004 Wire Form 2 4 4 4 4 4 6 6 03050000 Reflector Support Strap 2 4 4 4 4 4 6 6 03020501 U Bend Support Bracket 1 1 1 1 1 1 1 1 E0007576 Bow Shackle 4 6 6 6 6 6 8 8 91107720 U Clip Package 20 Pieces 2 2 2 2 2 2 2 2 91912501 U Bolt M6 2 2 2 2 2 2 2 2 000908 Nut M6 6 6 6 6 6 6 6 6 96411500 Lockwasher 6mm 6 6 6 6 6 6 6 6 94320812 Screw 8 x 3 4 3 9mm x 19mm goes with 03050000 4 8 8 8 8 8 12 12 57199 Damper Flange Assembly For use on Multiburner Systems 1 Per Heater PVC coating must be removed prior to installation 20 SECTION 7 U TUBE HEATER INSTALLATION Tube Assembly Overview U Figure 21 RADIANT SERVICES 19 U92 eqni f 081 sdeo JojoopeH sdil2 n E qnl ugy eu4eju uoddns 1O 29 J H Buijdno9 egnj Jeuing yeyoeig uoddng egni f WNWIXEIN oz eqnj Jung 40 Aiquassy Jodweq 5 104 Aquassy ueJj RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 22 RADIANT SERVICES U Tube Layout Overviews LEGEND BH15UT 9 n Burner Reflector LL Tube f Tube Reflector Hanger Coupling Assembly U Tube BH30UT EF BH35UT EF g BH40UT EF BH45UT EF BHSOUT EF overall
20. 100459141041 on jue aun 01 al n jjeued 01009 4 uo uej 3y 5900 10 Jenuew 01 U0 0 195 9019 S 9 jaued 0 19J9H indino Jemod 3134 51 Sterne qupd S yesoueyy dn c me o 9 a 3 9 E N 56 TROUBLESHOOTING SECTION 16 4n 09 S921AJ8S UEIDE L MMM 12 10 2718 966 121 0 prt 10 999 21 0 Prt 181 12 5991 4195 JUBIPEH f NA apisui pue L 91 190014 ay 10 42845 1081002 1515190 519001 100 531800 1 594 Lr eued 01 uo9 45008 1890 10 180 y 42949 N JO SI UANG al pe J uen cunpeooud i l 14 40 5001 yoaya 4 995 pue uuaa 115002 1904010 10 uie1s s 5 pasn aq pinoys Juejeas i i id Ep _BUOIIIS YBIH 41291102 10 0W ul MO 001 2191071 5 5 ay s pajjeysut eq fe 9 dund ay jo ay si S ON peap Aue aay S y si 510129002 01 01 PIOHUEIN A Al l 59 Z
21. 75 1 Coupling and Tube Assembly Continued Tighten slide bar as shown below Drive slide bar until tight End of slide bar should be within tolerance listed below Correct Slide Bar Incorrect Slide Bar dimensions CN position Repeat Step 75 A D until all tubes are assembled RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 7 6 Tube Installation Coupling Step 7 7 U Tube Installation U tube Support Bracket Assembly Description Part Number Coupling 01329600 Slide Bar Coupling Lock 01329700 U Tube 01335901 U tube sereno e Treno Step 7 8 Reflector Installation Reflector Description Part Number Reflector 02750303 g h SECTION 7 U TUBE HEATER INSTALLATION 27 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 7 8 1 Reflector U Clip and Reflector Support Installation The pictorial drawings of the heater construction in supports are used The positioning of reflector supports Section 6 are schematic only and provide a general and U clips depend on the individual installation Use guideline of where hangers reflector supports and either pop rivets or sheet metal screws instead of U clips U clips are to be installed when installing end caps and joint pieces in areas where To ensure proper expansion and contraction movement of impact and high wind may be a factor The following r
22. LL LL LL LL E NA NA aa naa naa n e N n A S 253 as AB SE 2 E e XI XII XI XI XII 150 150 150 150 150 150 200 200 6 ss ko gt B 230 230 230 230 230 230 230 230 1580 1760 1760 1930 2090 2130 2160 2240 1200 1380 1380 1500 1660 1710 1760 1860 FIGURE 3 LINEAR amp DOUBLE LINEAR TWO SIDE REFLECTORS LL LL LL LL LL LL LL LL 15 E 88 22 8 gt eo mn N CN LO c MN lt lt LO XI XI XI XI XII 150 150 150 150 150 150 200 200 B 590 640 640 690 820 860 890 1020 C 1660 1810 1810 1960 2110 2160 2210 2320 D 590 640 640 690 820 860 890 1020 FIGURE 4 LINEAR amp DOUBLE LINEAR 45 MOUNT LL LL LL LL LL LL LL LL i E E NA naa aa naa eoo o 1 n e wu cc wo cc c e Lo e T cN CN LO c MN lt lt LO ca XI XI XI XI XI 200 200 200 250 250 275 300 300 B 200 200 200 200 200 200 200 200 Y 1500 1660 1660 1860 1960 2030 2110 2160 1370 1520 1520 1630 1750 1820 1880 2000 BH55ST only available in
23. SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 6 6 1 Reflector U Clip and Reflector Support Installation The pictorial drawings of the heater construction in supports are used The positioning of reflector supports Section 6 are schematic only and provide a general and U clips depend on the individual installation Use guideline of where hangers reflector supports and either pop rivets or sheet metal screws instead of U clips U clips are to be installed when installing end caps and joint pieces in areas where To ensure proper expansion and contraction movement of impact and high wind may be a factor The following rules the reflectors a combination of U clips and reflector must be observed 1 The first reflector after the burner must be affixed in Tight the middle of the reflector with a reflector support and Sheet Metal tight screws Screw Reflector Reflector Support Strap Reflector SN Overlap must i be a minimum Option B of 160 mm Slip Overlap Reflector J Reflector Support 2 The overlap at the first and second reflector is a slip n Loose screws overlap Thereafter every third reflector joint is a SN loosened 2 mm slip overlap A slip overlap is achieved by either SS to allow slippage a both reflectors lay inside a hanger 1 gt no reflector support needed b using a reflector support with loose screws at the reflector p overlap Slip Overlap 3 The remaining reflector overlaps require a non
24. can result in death injury or property damage 3 1 Required Clearances to Combustibles Clearances are the required distances that combustible objects must be away from the heater to prevent fire hazards Caution should be used when running the system near combustibles Combustibles are materials which may catch on fire and include common items such as wood paper rubber fabric etc Maintain clearances to combustibles at all times for safety Clearances for all heater models are located on Page 3 Figure 1 through Page 6 Figure 15 in this manual Check the clearances on each burner for the model heater being installed to make sure the product is suitable for your application and the clearances are maintained Read and follow the safety guidelines below Keep petrol or other combustible materials including flammable objects liquids dust or vapours away from this heater or any other appliance Maintain clearances from heat sensitive material equipment and workstations Maintain clearances from vehicles parked below the heater Maintain clearances from swinging and overhead doors overhead cranes vehicle lifts partitions stor age racks hoists building construction etc In locations used for the storage of combustible mate rials signs must be posted to specify the maximum permissible stacking height to maintain required clearances from the heater to the combusti bles Signs must be posted adjacent to the heater th
25. or distortion Gas Line Check for gas leaks See Page 44 Section 12 52 SECTION 15 SERVICING INSTRUCTIONS Burner Observation Window Make sure it is clean and free of cracks or holes Clean and replace as required Blower Scroll Wheel and Motor Compressed air or a vacuum cleaner may be used to clean dust and dirt Burner Cup and Orifice Clear of obstructions even spider webs will cause problems Carefully remove any dust and debris from the burner Electrode Replace if there are cracked ceramics excessive carbon residue or erosion of the electrode The electrode gap should be 3 mm Thermostat There should be no exposed wire or damage to the thermostat See Page 45 Section 13 Suspension Points Make sure the heater is hanging securely Look for signs of wear on the chain or ceiling See Page 8 Section 5 Sports Hall Guard Decorative and Protective Grilles optional The grille must be securely attached If the grille is loose or off contact a contractor qualified in the installation and service of gas fired heating equip ment for repair Check that side reflector extensions are installed correctly and secured in place if necessary decorative grille only See Page 34 Section 10 1 and Page 37 Section 10 4 Make sure shield is installed correctly and secured in place if necessary Decorative grille only See Page 36 Section 10 3 2 53 RADIANT SERVICES INSTALLAT
26. slip overlap connection To affix the Option A ds together in a non slip overlap Non Slip Overlap a use reflector support and tight screws N b if both reflectors lay inside a hanger u clips or sheet metal screws may be used This section of three reflectors joined together must be affixed to the tube with at least one reflector support with tight Option B gt Screws Non Slip Overlap S Description Part Number Reflector Support Package 03050010 non slip overlap Wire Form 91908004 inside a hanger Reflector Support Strap 03050000 Screw 8 x 3 4 3 9 x 19mm 94320812 U Clip Package 91107720 Reflector End Cap 027508XX SECTION 6 LiNEAR amp DOUBLE LINEAR HEATER INSTALLATION Step 6 7 Double Linear Tee Installation for double linear heaters only 157 78 EN Fan Tube Weld Spot Coupling Coupling Description Part Number Tee E0009170 Fan Tube S51XXW Coupling 01329600 Slide Bar Coupling Lock 01329700 Tube Reflector Hanger 03090100 DI Weld Spot Fan Tube 19 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 7 U TUBE HEATER INSTALLATION The figures in this section provide a general overview of component placement in a RADIANT SERVICES U tube system The location of some components such as supports and couplings is crucial for proper installation Assemble the heater components as
27. the equipment To help facilitate optimum performance and safety Radiant Services recommends that a qualified contractor annually inspect your RADIANT SERVICES equipment and perform service where necessary using only replacement parts sold and supplied by Radiant Services Further Information Applications engineering and detailed guidance on systems design installation and equipment performance is available through RADIANT SERVICES representatives Please contact us for any further information you may require including the Installation Operation and Service Manual This product is not for residential use 2007 Radiant Services Limited All rights reserved No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without written permission of Radiant Services Limited www radiantservices co uk Printed in U S A P N 91037926 Orig
28. your serviceman with necessary information contractor qualified in the installation and service of gas fired heating equipment or your gas supplier Radiant Services Limited Unit A Kings Hill Business Park Darlaston Road Wednesbury West Midlands WS10 7SH UK Telephone 44 0 121 556 4495 Fax 44 0 121 556 8142 www radiantservices co uk Copyright 2007 Radiant Services Limited RS170101UK Orig 09 07 TABLE OF CONTENTS SECTION 1 Heater 1 SECTION 11 Venting 41 1 1 Manpower Requirements 1 11 1 Flue Installation 41 SECTION 2 Installer Responsibility 1 11 2 Flueless 41 2 1 Low Level User Instructions 1 11 3 Ventilation Requirements 41 2 2 Corrosive Chemicals 1 11 4 Outside Combustion Air Supply 42 2 3 National Standards and Applicable Codes 1 11 5 Common 43 SECTION 3 Critical Considerations 2 SECTION 12 Gas Piping 44 3 1 Required Clearances to Combustibles 2 SECTION 13 Wiring 45 3 2 Clea
29. 0 1220 1280 1330 M C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 7 UNDERSHIELD LL LL LL LL LL LL LL LL LL 5 A E 2 na na na na na io A LO ccc LO c LO e LO N IO or lt lt 1D 25 150 150 150 150 150 150 pes 990 1020 1270 1270 1370 1400 Y C 840 965 1120 1120 1220 1270 D 990 1020 1270 1270 1370 1400 When installed in the first 3 m Not for use on EF models FIGURE 8 LINEAR amp DOUBLE LINEAR VENTING LL LL LL t5 E E E 6 ee m ie RE S rm IO e lt D 25 Radiant tubes ca ca ca ca ca ca ca 1000 1000 1000 1000 1000 1000 1000 1000 F 500 500 500 500 500 500 500 500 BH55ST only available in multiburner 3 3 Clearance Data U Tube All dimensions are from the surfaces of all tubes couplings tees elbows and crosses NOTE 1 2 Clearances B C and D can be reduced by 50 after 7 5 m of tubing downstream from the burner SECTION 3 CRITICAL CONSIDERATIONS
30. 40 15240 18288 Overall Heater Length mm 6661 9709 9709 12757 12767 12767 15815 15850 18579 Weight kg 41 55 55 68 68 68 81 81 95 Heated Area m 20 160 30 210 40 265 50 315 55 370 65 420 70 475 80 525 90 620 Minimum Installation 35 35 35 35 46 50 5 0 5 0 6 0 Height m Recommended Installation 45 3 6 3 9 4 2 4 8 5 5 6 7 76 8 0 Height m Only available in Multiburner i i i i A SQL ca ca eae 3 28 18 7 Double Linear Heater ES 25 Input Gross kW 30 40 50 60 70 Input Net kW 21 5 36 45 54 63 Tube Length mm 12802 18898 18898 24994 24994 Overall Heater Length mm 13462 19558 19558 25654 25654 Weight kg 82 110 110 136 136 Heated Area m 50 315 65 420 80 525 100 630 110 740 Minimum Installation Height m 3 5 3 5 3 5 3 5 4 6 Recommended Installation Height m 3 5 3 6 3 9 4 2 4 8 EE EE EE EE EE gt 2 22 2 2 22 DI DI DI LO LO LO LO LO LO LO N NN co co sot sot LO LO 18 8 U Tube Heater a 55 55 4565 ss 55 ma Input Gross kW 15 20 25 30 35 40 45 50 Input Net KW 13 5 18 22 5 27 31 5 36 40 5 45 Tube Length mm 3531 5055 5055 6579 6579 6579 8103 8103 Overall Heater Length mm 3822 5346 5346 6870 6870 6870 8394 8394 Weight kg 39 54 54 65 65 66 96 96 Heated Area m 20 160 30 210 40 265 50 315 55 370 65 420 70 475 80 525 Minimum Installa
31. 70 1320 1550 1620 1680 1780 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7 5 m of tubing downstream from the burner 3 All measurements are in millimeters 4 Add 6 cm clearance to uncovered U tube FIGURE 13 U TUBE OPPOSITE 45 TILT LL LL LL LL LL LL N 5 5 5 5 5 5 5 5 A in e in e in e in e N N co co lt LO ca ca ca ca ca 25 n os A 200 200 200 250 250 275 300 300 B 1370 1530 1530 1630 1780 1830 1880 1930 C 1500 1650 1650 1860 1960 2040 2110 2160 D 560 560 560 560 560 560 560 560 FIGURE 14 U TUBE PROTECTIVE GRILLE LL LL LL LL LL LL d i s 5 5 5 5 5 5 5 A LO LO LO LO N N co co lt t er Lo e ka 5 lt B gt 4 Do A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1270 1380 C 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1000 1090 1150 1200 1300 FIGURE 15 U TUBE VENTING LL LL LL LL LL LL E 2 gt 2 2 gt gt gt i e ID e e ID e N N co co lt LO
32. 91156910 siy Jo 10u18A0D y 1sn py oN 10112095 2 0905 seul aand UM 91055910 19110 sef y S 594 y ajejd pue yal 190010 94110 2845 yn 02 S921AJ89S UEI DE J MMM ye 10 2718 999 121 0 prt 10 999 121 0 prt 2181 S 9IA18S JULIPEY 1091009 1515190 suie qoJd J 100HS218n0UL 594 aJim punoJ6 ay Jo Ajinunuoo ay 9949 pue e sow1ay 34 42942 spue 188U 104 e9 34 U UM 6 ON Jjo uim Jauing 5900 UL S9A Ainunuo9 51 0159 ON L peusi qejse aim YLI B uo ejs A y JO 941 S N Jauing aui 5900 594 ueduioo seb 102007 Jaya Ajddns seb 9949 009 0015 se 29 7 ON Lr 01299 sa UONE 10905 985 91155910 se 19 Ui 9121415 91911 S ms 59 Lr 51291102 Jo in Men ON 41461 eui 5900 UL 594 55 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL U21IS 9JnssaJd 29e day 89A Meds 8194 SI spea 1eduinf e 01009 YOUMS 91155910 ay speaj ON soejday pue POWAY
33. ALLATION OPERATION AND SERVICE MANUAL 13 2 RADIANT SERVICES Typical External Wiring Diagram Double Linear Option 1 17 Controller or 230V 1ph 50Hz Thermostat Earth Burner 1 Burner 2 13 3 RADIANT SERVICES Typical External Wiring Diagram Double Linear Option 2 Controller or L Thermostat Earth Burner 1 Burner 2 46 SECTION 13 WiRING 13 4 RADIANT SERVICES Typical External Wiring Diagram Multiburner Controller Burner 1 Burner 2 Burner 3 83 90 BTLW Fan Burner 5 Burner 6 Burner 4 47 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 13 5 RADIANT SERVICES Internal Wiring Diagram AUTOMATIC CONTROL UNIT ELECTRODE 10 98UU0D PRESSURE 230 V 50 Hz MAINS IN SOCKET SWITCH EMC FILTER N ADE pt uodo ue 2 OF 2 O OH Ke ou FANS SOCKET green yellow ev BURNER NEON brown green yellow EARTH STUD D000
34. CLIMATE S LUTIONS FOR YOUR SAFETY If you smell gas Open windows DO NOT try to light any appliance DO NOT use electrical switches DO NOT use any telephone in services your building Leave the building R e e TM Immediately call your local gas a ld nt e VI ces supplier after leaving the building Follow the gas supplier s instructions Va C u u m Ass iste d If you cannot reach your gas OLET ER Linear Double Linear U Tube and Multi Burner Gas Fired Heating Systems Installation Operation amp Fire Hazard Service Manual Do not store or use petrol or other flammable vapours and liquids in the BH15UT BH15ST BH30DL vicinity of this or any other appliance BH20UT BH20ST BHAODL di BH25UT EF BH25ST EF BH50DL EF Failure to follow these instructions can BH30 UT EF 05 BH60DL EF BH35UT EF BH35ST EF BH70DL EF BHAOUT EF BHAOST EF BH45UT EF BH45ST EF BH50UT EF BH50ST EF BH55ST A WARNING Installer Improper installation adjustment alteration service or maintenance can result in death injury or property damage Read the installation operation and service manual thoroughly before installing or servicing this equipment Please take the time to read and understand these instructions prior to any installation Installer must give a copy of this manual to the owner Owner Keep this manual in a safe place in order to provide Installation must be done by a registered installer
35. DSF 133 42 BH 25 EF 30 EF 35 EF Model Torin DSF 133 42 BH 35 40 45 Model Torin DSA 524 202 BH 40 EF 45 EF 50 EF Model Torin DSA 524 202 BH 50 uoenidenei Model Magnetek JF1G BH30DL 40DL Model Torin DSA 524 202 BH50DL EF 60DL EF 7TODL EF Model Magnetek JF1G Multiburner Model Airflow 83 BTLW vi tavi saa Model Airflow 90 BTLW Consult the manufacturer for availability of alternate fans 18 3 2 Flue When fitted the flue must be 100 mm or greater in diameter and must conform to National Codes The flue must be self supporting Inlet must be 100 mm diameter Multiburner Flue will be 150 mm diameter Flue material must conform to National Codes The flue must be self supporting 18 4 Suspension Specifications Hang heater with materials with a minimum working load of 33 kg 18 5 Controls Specifications Time switches thermostats etc can be wired into the electrical supply External controls supplied as an optional extra SECTION 18 SPECIFICATIONS m m m m m NN HE HE HE HE HE HE 92 Ww Ww wm Ww Ww Ww N LO e LC LO LC LC LC wo LO aaa CN NN os ToS LC LC LO 18 6 Linear Heater 5 5 255 ere il zi a 5 Input Gross KW 15 20 25 30 35 40 45 50 51 55 Input Net KW 135 18 225 27 315 36 405 45 46 495 Tube Length mm 6096 _ 9144 9144 12192 12192 12192 152
36. ION OPERATION AND SERVICE MANUAL SECTION 16 TROUBLESHOOTING 16 1 Troubleshooting Flow Chart Linear Double Linear and U Tube U91IAS 91155910 29e day 594 Meds e 9190 SI se uou pue 129 9 92 09 S9A ipabewep vy aim uoniufi pue 129 9 yoayo pue Jauing bnjdun Lf ON 4a 1U6 y 12 reds 91941 S UL AJessa99u JI 10150 1911 92ejdaJ pue esou 42949 594 u wq q Jeduinf e sejd 04009 YOUMS 91155910 gu Spea 92 49 MO I A pue xoe g m SBA 211 2994 189 pue 911995 yoyms Uu 0 Ate lee 91055910 ay 01 5950 y deb 19591 Ajjnjaiey 10 e2ejdaJ eda UL ON ON Lf 0910 1540 3e 195 UOI ONIISGO S9A y 10 19 U1 9U 5904 ON 10 edid ay S deb sayub 51 29e day payley aney sDuiieaq UR ON 0912121590 uel au S S9A 1012 1500 9A0ul9u ON JeuJnq aui 01 UX3AS 91055910 o2e da pue i BULIIM ALa 2949 S9A ON 210
37. Number Coupling 01329600 Slide Bar Coupling Lock 01329700 Tube 91409408 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 6 4 1 Coupling and Tube Assembly Continued Tighten slide bar as shown below Drive slide bar until tight End of slide bar should be Bu within tolerance listed below Correct Slide Bar Incorrect Slide Bar dimensions 4 position Repeat Step 6 4 A D until all tubes are assembled See Page 16 Section 6 4 2 shown below Step 6 4 2 Coupling and Tube Assembly Continued Number Model Overall Tube Length m ot T bas BH15ST 2 BH20ST BH25ST EF BH30ST EF BH35ST EF BH40ST EF BH45ST EF BH50ST EF BH55ST aj On Go 2290 mm 250 mm 3050 mm Typ 250 mm Weld spot at end of Total Overall heat exchanger Tube Length SECTION 6 LiNEAR amp DOUBLE LINEAR HEATER INSTALLATION ion 5 Tube Clamp Package Installat Step 6 120 in b E O w 3 E Part Number 01318901 01396801 97113940 95211600 92113900 Description Tube Clamp Package Tube Clamp Flat Washer Ion 6 Reflector Installat Step 6 Burner Tube o g o 2 tc Part Number 03090100 03051100 02750303 Description Tube Reflector Hanger Burner Tube Reflector RADIANT
38. Recommended Vent Adapter Screw Torque 2Nm 18 in Ib Install vent adapter with clamp in the up position Description Part Number Fan Assembly See Parts List Vent Adapter 9071060X Screw C0061B SECTION 9 BURNER amp FAN INSTALLATION 9 3 Linear amp U Tube Fan Installation Tighten securely until tube cannot be removed Lc Fan Assembly Step 9 4 Double Linear Fan Installation Tighten securely until tube cannot be removed z Fan Assembly 31 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 9 4 1 Double Linear Fan Installation Continued Suspension Chain i Bow Shackle Height Adjuster Fan Assembly XX SOS Step 9 5 Multiburner 83 90 BWLG Fan Assembly Horizontal and Vertical Outlets Horizontal Exhaust Louver 83 90 BWLG Fan 241 A Inlet Cone AL Horizontal ID ID Sleeve Exhaust Sleeve Horizontal Exhaust Bend gt 4 4 J 2 gt Za Condensation Tee runs to low level Condensate ni Aluminum ET Vertical Exhaust Tee gt 1 BSP threaded hole a Description Part Number Use 1 x 34 reducer 3 4 CPVC pipe Vertical Exhaust Tee C1324B not supplied Horizontal Exhaust Bend C1325B Horizontal Exhaust Sleeve C1326B Non Return Valve Horizontal Exhaust Louver S5055F Must be connected Condensat
39. Washer Tube Clamp Description Part Number Tube Clamp Package Tube Clamp 01318901 01396801 Bolt 97113940 Flat Washer 95211600 Nut 92113900 Step 7 4 U Tube Support Bracket Assembly Installation U bolt Tight to T Bracket B e gt fe Fan Tube 7 Pi 11 Burner Tube U tube Standard Loose U bolt 100 mm u bolt 100 mm u bolt secured to burner tube secured to bracket with M6 lockwashers with M6 lockwashers and M6 nuts and M6 nuts on top and TIGHT bottom to allow for tube expansion and contraction 8 H 8 U tube Opposite 45 Tight U bolt 100 mm u bolt 100 mm u bolt secured to burner tube secured to bracket with M6 lockwashers with M6 lockwashers and M6 nuts and M6 nuts on top and TIGHT bottom to allow for tube expansion and contraction U bolt Nut Torque 90 in Ib 10 2 Nm Lock Washer Lock Washer Nut Torque 90 in Ib 10 2 Nm SECTION 7 U TUBE HEATER INSTALLATION Step 75 Coupling and Tube Assembly A Close coupling B Start slide bar coupling lock with tab onto coupling Slide Bar N Wide End lt Coupling 76 mm to _ 101 mm Orient coupling so that the impact block is in the 2 00 or 10 00 o clock positions Description Part Number Coupling 01329600 Slide Bar Coupling Lock 01329700 Tube 91409408 Step
40. an Assembly b b 9 e Fog Repeated Tee Assembly Opposite BH40DL Side Em BH50DL EF b b 9 BH60DL EF f Repeated BH70DL EF I I Opposite Side 7 reflector width shown 365 e end cap to burner fan 50 mm end cap to hanger 50 mm distance first hanger 2290 mm Model BH30DL BH40DL BH50DL EF BH60DL EF BH7ODL EF Reflector Overlap 700 mm 250 mm 250 mm 530 mm 530 mm approx distance typical between hangers 3050 mm burner height 366 mm burner length 291 mm H H dl SECTION 6 LiNEAR amp DOUBLE LINEAR HEATER INSTALLATION Step 6 3 Burner Tube Installation Note Tubing requires a downward Offset mounting slope of 13 mm per 6000 mm__ 7 hole must be away from burner 7 to the top Bow Shackle Hanger Burner Tube Weld must be to the Description Part Number Burner Tube 03051100 Bow Shackle E0007576 Tube Reflector Hanger 03090100 Step 6 4 Coupling and Tube Assembly A Close coupling B Start slide bar coupling lock with tab onto coupling Vai Slide Bar 7 Wide End lt Coupling 76 mm tow lt 101 mm 5 i Slide Bar Coupling Orient coupling so that the impact block is in the N 2 00 or 10 00 o clock B gt gt Tube positions Description Part
41. death injury or property damage The Vicinity of the Heater Do not store or use flammable objects liquids or vapours near the heater Immediately remove these items if they are present See Page 2 Section 3 Vehicles and Other Objects Maintain the clearances to combustibles Do not hang anything from or place anything on the heater Make sure nothing is lodged underneath the reflector in between the tubes or in the decorative or protective grilles included with select models Immediately remove objects in violation of the clearances to combustibles See Page 2 Section 3 Reflector Make sure there is no dirt sagging cracking or distortion Do not operate if there is sagging cracking or distortion Make sure reflectors are correctly overlapped Clean outside surface with a damp cloth Vent Pipe Venting must be intact Using a flashlight look for obstructions cracks on the pipe gaps in the sealed areas or corrosion The area must be free of dirt and dust Remove any carbon deposits or scale using a wire brush See Page 41 Section 11 Outside Air Inlet Inlet must be intact Look for obstructions cracks on the pipe gaps in the sealed areas or corrosion The area must be free of dirt and dust Clean and reinstall as required Tubes Make sure there are no cracks Make sure tubes are connected and suspended securely See Page 8 Section 5 Make sure there is no sagging bending
42. e 02718851 to a drain system Condensate Cap 6 02718852 in accordance with Non Return Valve 90201200 local codes Step 9 6 Condensate Drain Assembly gt Condensate Cap 1 BSP threaded hole Use 1 x 34 reducer not supplied 3 4 CPVC Pipe 3 4 Female Non Return Valve gt 3 4 CPVC Pipe SECTION 9 BURNER amp FAN INSTALLATION Must be connected to a drain system in accordance with local codes 33 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 10 OPTIONAL HEATER ACCESSORIES 10 1 Reflector Side Extension Installation Step 10 1 1 Bracket Installation z Tube and Reflector Hanger Reflector Support Reflector Side Extension Bracket 2 per reflector Use additional supports in high air movement applications Description Part Number Reflector Side Extension Package S7377K Reflector Side Extension 01368000 Retainer Clips 02751200 Reflector Side Extension 01329910 Step 10 1 2 Side Reflector Installation Cut relief notches for supports and hangers Retainer Clip 2 per side Reflector Side Extension 34 SECTION 10 OPTIONAL HEATER ACCESSORIES 10 2 U Tube Cover Installation The package contains two reflector joint pieces P N 02750901 one 8 reflector and 18 x 48 sheet metal screws Install the U tube cover using the followi
43. edure See Page 49 Section 14 2 15 2 Component Removal First isolate the heater from the gas and electricity supply Entry to the burner assembly is gained by removing the two 2 door screws and opening the hinged side cover Entry to the combustion chamber is gained by removing the combustion chamber cover 7 screws SECTION 15 SERVICING INSTRUCTIONS 15 2 1 Electrode Figure 34 Burner Cup Position Burner Cup center horizontally Electrode Assembly Jet Air Plate 15 2 2 Burner Head Injector Jet When the cover is removed completely the burner assembly is exposed Unscrew the burner cup Remove brass injector jet orifice Replace in reverse sequence 15 2 3 Solenoid Valve Governor Remove burner head Unscrew two 2 screws securing the solenoid governor body bracket Withdraw the four 4 wires between the solenoids The solenoid governor and fittings can now be withdrawn from the compartment The solenoid s can be removed from the body by unscrewing central screw Replace in reverse sequence Note Earth is green yellow 15 2 4 Automatic Flame Control Unit Remove black ignition lead Withdraw the 10 point edge connector Unscrew two 2 screws from the cover Replace if faulty Refit in reverse sequence 15 2 5 Pressure Switch Disconnect the two 2 silicone tubes Remove wires from the three 3 blades Remove two 2 screws which secure the pressure switch to the burner Remove pressure swi
44. ee on the pressure switch inlet side in the burner Adjust the damper so that the suction is 1 9 mbar Repeat for each burner 14 3 7 Starting at the end burner furthest from the exhaust fan with the inclined pressure gauge connected as described above Turn on the gas supply and connect appliance electrical plug reset the pressure switch by removing suction from the inlet side of the pressure switch waiting several seconds and reconnecting The start up sequence described on Page 49 Section 14 should take place If not refer to detailed fault finding sequence When flame is established check the gas pressure reading and adjust if necessary See data label 49 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Check the gas pressure at the outlet of the gas valve See Page 62 Section 18 9 1 or See Page 63 Section 18 9 2 for pressure settings or refer to the data plate Switch off the electrical supply shutting down the heater remove pressure gauge refit pressure testpoint screw ensuring a tight gas seal Replace governor cover cap Repeat this procedure for each burner in the system Close the control chamber and secure with two sheet metal screws 14 3 8 Balancing Hot Suction Reconnect all the burners on the system and allow them to reach full operating temperature approximately 20 minutes Return to each burner and recheck the hot suctions at the tee on the inlet to the pressure switch Readjust the damper
45. erable air movement it is recommended that one 8 x 3 8 sheet metal screw be installed per reflector extension to prevent it ie from blowing over s Distance A Description Part Number Decorative Grille Package 2 x 4 7331K Aluminium Grille 2 x 4 91407000 Shield Deco Grille 01365900 Reflector Side Extension 01370412 Cut relief notches for tube and reflector hangers Insert screw Reflector Side Extension Extension Minimum Maximum Part No 4cm 15cm 01370408 15cm 26 cm 01370412 26 cm 37 cm 01370416 36 SECTION 10 OPTIONAL HEATER ACCESSORIES 10 4 Protective Grille Installation Step 10 4 1 Silicone Cap Installation 2 m Part Number 91915951 6P Bend up 90 Description Silicone Cap D Pull outward Step 10 4 3 Grille Installation o g o tc Final Grille Section 37 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 10 5 Sports Hall Guard Installation Step 10 5 1 Grille Installation Strap Stainless Steel Tube and Reflector Hanger Reflector Description Part Number Mesh Guard 2438 mm E0009855 Mesh Guard 1524 mm C2329B Strap Stainless Steel S5218W Step 10 5 2 Fastener Installation Description
46. ermostat In the absence of a thermostat signs must be posted in a conspicuous location Consult local Building Inspector Fire Insurance Carrier or other authorities for approval of proposed installation when there is a possibility of exposure to combustible airborne materials or vapours Hang heater in accordance to the minimum suspen sion requirements on Page 61 Section 18 6 through Section 18 8 SECTION 3 CRITICAL CONSIDERATIONS 3 2 Clearance Data Linear and Double Linear NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7 5 m of tubing downstream from the burner 3 All measurements are in millimeters FIGURE 1 LINEAR amp DOUBLE LINEAR HORIZONTAL MOUNTS LL LL LL LL LL LL LL i E N naa a n n N n A e wu cc wu cc wo c e Lo e cN CN LO co MN lt lt LO ca II XII II XII II gum A 150 150 150 150 150 150 200 200 By 22d B 890 970 970 1020 1170 1220 1280 1330 Y 1570 1650 1650 1780 1930 1970 2010 2080 890 970 970 1020 1170 1220 1280 1330 FIGURE 2 LINEAR amp DOUBLE LINEAR ONE SIDE REFLECTOR LL LL LL LL LL
47. ght shown in the heater it must be installed with best building practice layout drawing provided by the estimator Space wall mounting brackets and hangers as indicated by Model Quantity of Wall Modei Quantity of Wall dimensions d e and f u tube in the relevant layout Mounting Brackets Mounting Brackets overview drawing for your heater For linear heaters see BHISUT 2 155 3 Page 11 Figure 18 for double linear heaters see Page BH20UT 3 BH20ST 3 14 Figure 20 and for U tube heaters see Page 22 Figure 25 3 BH2SST EF 4 22 BH30UT EF 3 BH30ST EF 5 2 BH35UT EF 3 BH35ST EF 5 10 7 1 Hardware Installation BHA0UT EF 3 BHAOST EF 5 The wall mounting brackets must be attached to a BH45UT EF 4 BH45ST EF 6 suitable wall through all mounting holes Screw sizes less BH50UT7EF 4 505 6 than 8 5 16 may not used In order for the wall Figure 25 U Tube Horizontal Figure 26 U Tube Angle Mounted Figure 27 Linear Burner must be below fan SECTION 11 VENTING Carbon Monoxide Hazard Heaters installed unvented must be interlocked with sufficient building exhaust Heaters must be installed according to the installation manual Failure to follow these instructions can result in death or injury 11 1 Flue Installation The fan outlet may discharge vertical
48. his is entirely the responsibility of the installer It is essential that the contractor the sub contractor or the owner identifies the presence of combustible materials corrosive chemicals or halogenated hydrocarbons anywhere in the premises Halogenated Hydrocarbons are a family of chemical com pounds characterized by the presence of halogen elements fluorine chlorine bromine etc These compounds are frequently used in refrigerants cleaning agents solvents etc If these compounds enter the air supply of the burner the lifespan of the heater components will be greatly reduced An outside air supply must be provided to the burners whenever the presence of these compounds is suspected Warranty will be invalid if the heater is exposed to halogenated hydrocar bons 2 3 National Standards and Applicable Codes All appliances must be installed in accordance with the latest revision of the applicable standards and national codes This refers also to the electric gas and venting installation Note Additional standards for installations in public garages aircraft hangars etc may be applicable RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 3 CRITICAL CONSIDERATIONS Fire Hazard Some objects will catch fire or explode when placed close to heater Keep all flammable objects liquids and vapours the required distance away from the heater Failure to follow these instructions
49. ilter 90438902 F Gas Valve 90033101 G Governor Screw N A N S Ignition Wire 90427704 H Outlet Pressure Tap N A N S Outside Air Kit 07260000 Flex Manifold 03090702T Flue Collar 100 mm 91911700 J Star Washer 96212100 N S Outside Air Mounting Plate 07261000 Jet Orifice 8 x 3 8 3 9mm x 9 5mm K See Section 18 9 1 Washer Head Screw Burner Cup Assembly 03020100 N S Burner Tube Gasket 02568200 M Mica Window Assembly 02552303 N S Wiring Harness 072050002 Notes 59 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 18 SPECIFICATIONS 18 1 Material Specifications 18 1 1 Combustion and Tubes 100 mm dia 16 gauge heat treated aluminised mild steel 18 1 2 Reflectors NS3 H14 aluminium or 1 4016 2R stainless steel option 18 2 Heater Specifications 18 2 1 Sequence Controller Fully automatic single try direct spark 10096 shut off ignition flame rectification module 18 2 2 Electrical Rating 230V 50 Hz single phase 1 amp Connection 3 pin moulded plug 18 2 3 Gas Supply Connection Rc1 2 1 2 BSP int Natural G20 Minimum Inlet 15 mbar 6 in wg Maximum Inlet 50 mbar 20 in wg Natural G25 Minimum Inlet 17 5 mbar 7 in wg Maximum Inlet 50 mbar 20 in wg LP Gas Propane or Butane Minimum Inlet 32 5 mbar 13 in wg Maximum Inlet 50 mbar 20 in wg 60 18 3 Venting Specifications 18 3 1 Fans BH 15 20 25 30 Model Torin
50. ler 01329600 Standard Coupling Assembly 01329700 Coupling Lock 02750303 Reflector Aluminium 2439 mm 02750355 Reflector Stainless Steel 2439 mm Optional 02750800 Reflector End Cap Aluminium 027508SH Reflector End Cap Stainless Optional PO N wy N S Po N gt PO PO gt PO PO gt PO PO gt PO N N N N 03090100 Tube and Reflector Hanger 01318901 Tube Clamp Package including Nut Washer amp Bolt 91908004 Wire Form 94320812 Screw 8 x 3 4 3 9mm x 19mm goes with 03050000 03050000 Reflector Support Strap E0007576 Bow Shackle 91107720 U Clip Package 20 Pieces 57199 Damper Flange Assembly For use on Multiburner Systems 1 Per Heater PVC coating must be removed prior to installation RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 17 RADIANT SERVICES 40 Aquessy ejeoH 104 4 Aquassy ue q 1ods 22 4 Linear General Assembly Overview i yoddns 102 v i X b pue eqny Al CP gt eqn N dwejo eqni X OX EPUM aT 44 ut deo pu3
51. ler 2 E0009170 Tee 100 mm x 100 mm x 100 mm 1 1 1 1 1 01329600 Standard Coupling Assembly 4 6 6 8 8 01329700 Coupling Lock 4 6 6 8 8 02750303 Reflector Aluminium 2439 mm 6 8 8 12 12 02750355 Reflector Stainless Steel 2439 mm Optional 6 8 8 12 12 02750800 Reflector End Cap Aluminium 4 4 4 4 4 027508SH Reflector End Cap Stainless Optional 4 4 4 4 4 03090100 Tube and Reflector Hanger 6 8 8 10 10 01318901 Tube Clamp Package including Nut Washer amp Bolt 2 2 2 2 2 91908004 Wire Form 4 6 6 10 10 03050000 Reflector Support Strap 4 6 6 10 10 E0007576 Bow Shackle 6 8 8 10 10 91107720 U Clip Package 20 Pieces 2 2 2 2 2 E0007582 Height Adjuster 6 8 8 10 10 94320812 Screw 8 x 3 4 3 9mm x 19mm goes with 03050000 8 12 12 20 20 PVC coating must be removed prior to installation SECTION 6 LiNEAR amp DOUBLE LINEAR HEATER INSTALLATION Double Linear General Assembly Overview Figure 19 RADIANT SERVICES duie 2 eqni Buidno2 eqn K quiessy ue Jojoejeu ywoddns 1042 eqn 1euing oBexoeg agni deo pu3 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 20 RADIANT SERVICES Double Linear Layout Overviews LEGEND poner sibi rr Repeated Reflector c Opposite M Side us Tube Reflector Hanger Coupling Assembly F
52. llation 30 SECTION 18 Specifications 60 9 1 Burner 30 18 1 Material Specifications 60 9 2 Fan Assembly si ka Sn FAN 30 18 2 Heater SpecificatioNS ea 60 9 3 Linear amp U Tube Fan Installation 31 18 3 Venting Specifications 60 9 4 Double Linear Fan Installation 31 18 4 Suspension Specifications 60 9 5 Multiburner 83 90 BWLG Fan Assembly 18 5 Controls Specifications 60 Horizontal and Vertical Outlets 32 18 6 Linear 61 9 6 Condensate Drain Assembly 33 18 7 Double Linear 61 SECTION 10 Optional Heater Accessories 34 18 8 U Tube Heater rett 61 10 1 Reflector Side Extension Installation 34 18 9 Burner Specifications 62 10 2 U Tube Cover Installation 35 10 3 Decorative Grille Installation 36 10 4 Protective Grille 37 10 5 Sports Hall Guard Installation 38 10 6 U
53. ly or horizontally Connection should be made using 100 mm minimum diameter aluminium or stainless steel flue material to National Standard and must be adapted to insert into the 100 mm flue adapter Both fresh air supply and flue duct shall not exceed 10 m BH15 and BH20 flue must be insulated if longer than 5 m BH25 flue must be insulated if longer than 8 m Contact the manufacturer if more than 2 x 45 offset bends are necessary The flue must be self supporting Fans Horizontal Vertical 83 BWLG 190 x 75 hole 150 mm dia 90 BWLG 190 x 75 hole 150 mm dia 11 2 Flueless Installation If the heater is being installed in an area where combustion products can be dissipated within the building ensure that the fan outlet is horizontal and away from the burner Where installation is close to a wall Figure 28 Individual Flue Connection Detail Fan Tube Nut SECTION 11 VENTING perimeter system or other obstruction close to the fan outlet or wall angle mounted install the heater so that the fan tube is the furthest away from the wall or obstruction i e the fan will always blow into the building or away from the obstruction 11 3 Ventilation Requirements Detailed recommendations for air supply are given in the relevant National Standards There must be an adequate supply of air for both combustion and general ventilation Air vents should have negligible resistance Do not locate air vents where they can be easily bl
54. multiburner RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7 5 m of tubing downstream from the burner 3 All measurements are in millimeters FIGURE 5 LINEAR amp DOUBLE LINEAR 1 FOOT AND 2 FOOT DECO GRILLE LL LL LL LL LL LL LL LL LL 5 E EB _ na na na na na io A LO LO ccc LO c e LO rm IO e or ID 25 2 150 150 150 150 150 150 200 200 C B 890 970 970 1020 1170 1220 1280 1330 B lt _D gt Y C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 6 LINEAR amp DOUBLE LINEAR PROTECTIVE GRILLE LL LL LL LL LL LL LL LL LL t5 21 2 E na na ea na na c io A LO ccc LO co ccc LO c e LO rm N IO e or 1D 25 ca ca 150 150 150 150 150 150 200 200 co DS B 890 970 970 1020 117
55. ndershield Installation 39 10 7 Wall Mounting eee 40 2007 Radiant Services Limited All rights reserved No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of Radiant Services Limited Printed in U K TABLE OF FIGURES Figure 1 Linear amp Double Linear Horizontal Mounts 3 Figure 2 Linear amp Double Linear One Side Reflector 3 Figure 3 Linear amp Double Linear Two Side Reflectors 3 Figure 4 Linear amp Double Linear 45 Mount 3 Figure 5 Linear amp Double Linear 1 Foot and 2 Foot Deco 4 Figure 6 Linear amp Double Linear Protective Grille 4 Figure 7 Undershield 2020 404040222 4 Figure 8 Linear amp Double Linear Venting 4 Figure 9 U Tube Horizontal Mount 5 Figure 10 U Tube One Side Reflector 5 Figure 11 U Tube Two Side Reflectors 5 Figure 12 U Tube Full 45 Mount 5 Figure 13 U Tube Opposite 45 Tilt 6 Figure 14 U Tube Protective Grille 6 Figure 15 U Tube Venting
56. ng procedure Step 10 2 1 Cut the 8 reflector in half to be used on both sides to cover the U tube Step 10 2 2 2 Step 10 2 3 Flatten 4 reflector edge where joint piece matches Put a A mark on the 4 reflector directly over the tube center Cut away the reflector to clear the tube leaving about 1 Center the accessory joint piece on the mark and scribe of material inside the scribed contour to attach the its contour on the reflector Scribe the location of the accessory joint Drill or punch six 6 3 mm diameter mounting holes holes in reflector in the positions shown below Cut away contour Contour with tin snips Punch Drill six 3 mm holes maximum Step 10 2 4 Use six 6 8 sheet metal screws to attach the joint piece Attach Reflector Reflector Joint with six 48 Do Not Remove sheet metal screws cut out Repeat Step 10 2 1 through Step 10 2 4 to attach the reflector joint piece on the other reflector Step 10 2 5 The overlap of both reflector joint pieces is attached with six 6 8 sheet metal screws Secure overlap with six 8 sheet metal screws eo 4 Reflector Sections 35 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 10 3 Decorative Grille Installation Step 10 3 1 Grille Installation 610 mm x 1220 mm Aluminium Grille Step 10 3 2 Frame Shield Installation NOTE If the decorative grille system is to be installed in an area with consid
57. nstallation SECTION 2 INSTALLER RESPONSIBILITY To install the heater as well as the gas and electrical supplies in accordance with applicable specifications and codes Radiant Services recommends the installer contact a local Building Inspector or Fire Marshal for guidance To use the information given in a layout drawing and in the manual together with the cited codes and regulations to perform the installation To install the heater in accordance with the clear ances to combustibles To furnish all needed materials not furnished as standard equipment To plan location of supports To provide access to burners for servicing on all sides for burner removal To provide the owner with a copy of this installation operation and service manual To never use heater as support for a ladder or other access equipment and never hang or suspend any thing from heater To ensure there is adequate air circulation around the heater and to supply air for combustion ventilation and distribution in accordance with local codes 2 1 Low Level User Instructions In all situations clearances to combustibles must be maintained Signs should be posted in storage areas to specify the maximum stacking height of items placed below heater to maintain required clearances to combustibles Minimum clearances must be maintained from vehicles parked below the heater Caution should be used when running the system near combustible materials s
58. nts the area of all air ducts 43 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 12 GAS PIPING A WARN NG Installation pipes must be fitted in accordance with National Standards Pipe work from the meter to the heater s must be of adequate size Pipes of smaller size than the heater inlet gas connection should not be used Connect the heater to the gas supply using an approved flexible gas hose of 1 m length and a shut off valve See Page 44 Figure 32 IMPORTANT the complete installation must be tested Tighten gas line fittings to connect gas supply for gas soundness and be purged in accordance with according to Figure 32 National Standards Flex gas line can crack when twisted Gas line moves during normal operation Failure to follow these instructions can result in death injury or property damage It is important that the gas supply pipe and the electrical connections do not support any of the heater s weight A gas meter is connected to the service pipe by the Gas Supply Company An existing meter should be checked preferably by the Company to ensure that the meter is adequate to deal with the rate of gas supply required Figure 32 Gas Connection with Stainless Steel Flex Connector Hold gas nipple securely with pipe wrench when attaching the flex gas connector 57 Shut Off Valve Stainless Steel Flexible Hose DI
59. ocked or flooded or adjacent to any flues or extraction systems carrying flammable vapour 11 3 1 Flue Installation Where the heater s is flued the space containing it must have a permanent outside air vent with a minimum effective area of 4 5 cm per kW of heat input If mechanical ventilation is employed the minimum proven airflow rate shall be 2 35 m h per kW of heat input If the flue is to be horizontally vented through a wall a wind proof terminal must be fitted to outdoor vent pipe to prevent a back draught 11 3 2 Flueless Installation EN 13410 The installation room must have a volume of at least 10m KW of installed nominal heat input A minimum of 10 of exhaust air per kW of operating heat input must be ventilated out of the installation room by either thermal or mechanical evacuation Appropriate exhaust and fresh air openings must be provided and exhaust fans interlocked with the operation of the heating equipment Further no exhaust system is necessary if the building air change rate is greater than 1 5 per hour or the density of operating heat input is not greater than 5 W m Fan Assembly Lockwasher Screw Torque 2 Nm 18 in Ib Flue Adapter X Flue Pipe 41 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Figure 29 Flue Connection Dimensions End of Tube Fan Tube Heater Model Fan Model Part Number
60. or Turn on the gas supply and connect appliance electrical plug Ensure that the timer or thermostat if fitted are set to call for full gas rate Switch on at the local switch The sequence as described should take place If not refer to detailed fault finding sequence When flame is established check the gas pressure reading and adjust if necessary Refer to burner data label Check the gas pressure at the outlet of the gas valve See Page 62 Section 18 9 1 or See Page 63 Section 18 9 2 for pressure settings or refer to the data plate Switch off the electrical supply shutting down the heater remove pressure gauge tighten pressure test point Screw ensuring a tight gas seal Replace governor cover cap Close burner side cover SECTION 14 OPERATION Interruption of main flame sensing 14 3 Commissioning Multiburner 14 3 1 Establish that a satisfactory purged gas supply and an electrical supply is available to the heater 14 3 2 ENSURE that all the dampers are in the fully open position 14 3 3 With the gas supply off at each of the burners and the electrical supply isolated open the control chamber secured by two self tapping screws 14 3 4 Ensure that all time clocks and thermostats are set to call for heat 14 3 5 Switch on the electrical supply at the main isolator This will start the exhaust fan 14 3 6 Balancing cold suction Check each burner vacuum by connecting an inclined pressure gauge to the t
61. out the following procedure annually The preferred time would be immediately before the winter heating period If very dirty conditions arise it may be necessary to carry out this procedure more often If the unit takes in air through an air duct or filter assembly more frequent service may be necessary 15 1 1 Isolate the heater from the gas and electricity supply Remove the fan plug from the burner Unscrew the securing screws on the burner flange The burner can now be removed Unscrew the securing screw on the fan flange spigot The fan can now be removed 15 1 2 Remove the fan and burner independently to floor level and clean both items internally using a soft brush and compressed air if available Take care not to damage the internal parts of the burner Check fan impeller for cleanliness and free rotation When removing burner take care not to disturb the gasket on the flanged burner tube 15 1 3 The electrodes are an integral part of the burner To check spark gap remove the securing screws on the electrode and withdraw it ensuring the gasket is not damaged Spark gap on electrode should be approximately 3 mm With burner and fan removed clean the outer surfaces of the tubes using a brush and wipe the inner surface of the reflector with a soft damp cloth use a household detergent if necessary Never use abrasive cleaners on the reflectors Reassemble the burner and fan in reverse order Carry out the Testing Proc
62. rance Data Linear and Double Linear 3 13 1 RADIANT SERVICES Typical External Wiring 3 3 Clearance Data U Tube 5 Diagram Linear or U Tube 45 SECTION 4 Major Component Descriptions 7 13 2 RADIANT SERVICES Typical External Wiring SECTION 5 General Suspension Details 8 Diagram Double Linear Option 1 46 SECTION 6 Linear amp Double Linear Heater 13 3 RADIANT SERVICES Typical External Wiring Installation 9 Diagram Double Linear Option 2 46 6 1 Linear Standard Parts List 9 13 4 RADIANT SERVICES Typical External Wiring 6 2 Double Linear Standard Parts List 12 Diagram Multiburner 47 6 3 Burner Tube Installation 15 13 5 RADIANT SERVICES Internal Wiring 6 4 Coupling and Tube Assembly 15 BITTo rz oo E 48 6 5 Tube Clamp Package Installation 17 SECTION 14 49 6 6 Reflector 17 14 1 Heater Lockout Indication Optional 49 6 7 Double Linear Tee Installation 14 2 e 49 for double linear heaters only
63. shown on Page 21 Figure 21 For optional reflector configurations for U tube heaters See Page 5 Figure 9 through Page 6 Figure 15 Install 7 1 U Tube Standard Parts List appropriate suspension hardware beam clamps chain or rod at predetermined locations Adjustments of chain length will provide uniform pitch If any step is unclear please contact Radiant Services at 44 0 121 556 4495 5 5 333333333332 Part No Description RADIANT SERVICES Burner Assembly Input and Fuel Varies 1 1 1 1 1 1 1 1 07260001 Fan Package XP1 1 1 1 1 07260002 Fan Package XP2 1 1 1 07260003 Fan Package XP3 1 03051100 Burner Tube 100 mm x 3048 mm 1 1 1 1 1 1 1 1 91409408 Tube 100 mm x 3048 mm 2 2 2 2 2 91409423 Tube 100 mm x 1524 mm 2 2 2 2 5127W Tube 100 mm x 3048 mm with 3048 mm Swirler 1 1 1 1 1 1 1 5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swirler 1 01335901 U Bend 1 1 1 1 1 1 1 1 01329600 Standard Coupling Assembly 2 4 4 4 4 4 6 6 01329700 Coupling Lock 2 4 4 4 4 4 6 6 02750303 Reflector Aluminium 2439 mm 4 4 4 6 6 6 8 8 02750355 Reflector Stainless Steel 2439 mm Optional 4 4 4 6 6 6 8 8 02750800 Reflector End Cap Aluminium 4 4 4 4 4 4 4 4 027508SH Reflector End Cap Stainless Optional 4 4 4 4 4 4 4 4 03090100 Tube and Reflector Hanger 4 6 6 6 6 6 8 8 01318901
64. so that the hot suction of 1 5 mbar is achieved and lock the damper in position 14 4 System Checks Switch on again at the local switch to ensure smooth ignition Carry out the following system checks When running turn off the gas supply at the appliance The heater will immediately shut down followed by one attempt at restoration followed by lockout Linear and Double Linear only When running disconnect the fan plug from the burner The unit should shut down within three seconds proving operation of the pressure switch 14 5 User Instructions After satisfactory testing ensure that the client is fully aware of the operation of the system Bring this manual to the attention of the user or purchaser instruct them in the safe operation of the heater s Advise the user that if the system is unflued any reduction in the natural ventilation of the building may require a flue to be fitted or additional ventilation grilles will be required 50 SECTION 15 SERVICING INSTRUCTIONS IMPORTANT Never use the heater as a support for ladders or other access equipment Always test for gas soundness with a suitable detection fluid after completing any servicing or exchange of gas carrying component On completion of any service fault finding tasks which require the breaking and remaking of electrical connections the checks A Earth Continuity B Polarity and C Resistance to Earth must then be repeated 15 1 Annual Procedure Carry
65. tch Replace pressure switch if faulty and refit in reverse sequence ensuring that the rubber tubes are reconnected to the switch correctly Note Wires fitted as follows NO Yellow NC White Common Black 15 2 6 Neons Remove the two push on connectors and remove the neons by pushing downwards Replace in reverse sequence 51 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 15 3 Maintenance Checklist WARNING Installation Code and Annual Inspections All installations and service of RADIANT SERVICES equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Radiant Services and conform to all requirements set forth in the RADIANT SERVICES manuals and all applicable governmental authorities pertaining to the installation service and operation of the Explosion Hazard equipment Service and annual inspection must be done by a To help facilitate optimum performance and safety contractor qualified in the installation and service of Radiant Services recommends that a qualified contractor gas fired heating equipment or your gas supplier annually inspect your RADIANT SERVICES equipment and perform service where necessary using only Turn off gas and electrical supplies before performing replacement parts sold and supplied by Radiant service or maintenance Services Failure to follow these instructions can result in
66. tion Height m 3 5 3 5 4 0 4 7 5 0 5 0 5 0 5 0 Recommended Installation Height m 3 5 3 6 4 0 4 7 5 0 5 5 6 7 7 6 61 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL 18 9 Burner Specifications Figure 35 RADIANT SERVICES Linear and U Tube Specifications End View Plan View Reflector Burner Tube Tube Length Weld Spot 100 mm Swirler pacer SSS Plan View Tube Length 100 mm in eu Burner Tube 457 mm 7 m gt Internal Swirler Fan Tube U Tube 6 TL Weld Spot Swirler must always be located in Fan Tube 18 9 1 Burner Specifications Burner Airplate BH15 BH20 BH25 BH30 BH35 BH40 BH45 BH50 BH55 ID Number 20 15 12 6 7 9 10 11 19 Jet Numbers E a 430 38mm 9 47mm 9 3 2 B AS 46 23mm 437 33 31mm 33mm 429 26 24 Propane Butane Jet Numbers 1 95 mm 2 25mm 25mm 2 7mm 29mm 3 2mm 3 25 3 4mm Pressure Couple Gas Consumption Natural G20 m h Gas Consumption Natural G25 m h Gas Consumption 0 56 0 75 0 94 1 13 1 32 1 51 1 69 1 88 Propane m h kg h 1 07 1 43 1 79 2 15 2 50 2 86 3 22 3 58 Gas Consumption Butane m h 1 43 1 91 2 38 2 86 3 36 3 81 4 29 4 77 5 25 1 66 2 22 2 77 3 32 3 88 4 43 4 99 5 54 6 09 2 07 8 94 0 43 0 57 0 72 0 86 1 00 1 15 1 29 1 43 1 57 Governor Pressun 214 197 192 174 182 179 169 184 183 Butane mbar
67. tor End Cap 027508XX 28 SECTION 8 MULTIBURNER CONFIGURATION amp INSTALLATION SECTION 8 MULTIBURNER CONFIGURATION amp INSTALLATION 8 1 Initial Assembly Check layout drawings for location of manifold pipe See Page 9 Section 6 for linear heater assembly installation instructions See Page 20 Section 7 for U tube heater assembly instructions Figure 23 Multiburner Damper Flange Installation Damper Flange en Assembly Note Install in the fully open position Figure 24 Typical Manifold Layout Linear and U Tube Configuration BH25UT Typical Fan Arrangement 100 mm Manifold 150 mm Hanger 150 mm Manifold RS Max 4 100 100 100 Damper Typical ID ID Sleeve Cross Cross 100 x 150 x 100 x 150 100 x 150 x 100 x 150 100 mm Hanger educer 100 x 150 NOTE Be sure to silicone seal all manifold joints BH25ST BH25ST 29 RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL SECTION 9 BURNER amp FAN INSTALLATION Step 9 1 Burner Installation NOTE Tube clamp package not shown for clarity For details see Page 17 Step 6 5 Lock Washer Bolt Torque 13 5 Nm 120 in Ib Burner Description Part Number Bolt 94273914 Lock Washer 96411600 Gasket 02568200 Burner RS720XXXX Step 9 2 Fan Assembly Fan Assembly Note Apply Silicone
68. uch as wood paper rubber etc SECTION 1 HEATER SAFETY Consideration should be given to partitions storage racks hoists building construction etc A laminated wall tag is available for the heater as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles Please contact Radiant Services or your RADIANT SERVICES independent distributor to obtain the wall tag Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater e g thermostat orRADIANT SERVICES Controller A copy of the wall tag P N 91037926 is illustrated on the back cover This copy of the wall tag can be affixed on the wall near the heater Know your model number and installed configuration Model number and installed configuration are found on the burner and in the Installation Operation and Service Manual Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces on the tag 2 2 Corrosive Chemicals A CAUTION Do not use heater in an area containing corrosive chemicals Avoid the use of corrosive chemicals to ensure a longer life of the burner tubing and other parts Failure to follow these instructions can result in property damage Radiant Services cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation t
69. ules the reflectors a combination of U clips and reflector must be observed 1 The first reflector after the burner must be affixed in Tight the middle of the reflector with a reflector support and Sheet Metal tight screws Screw Reflector Reflector Support Strap Overlap must be a minimum Option B of 160 mm Slip Overlap Reflector Reflector Support 2 The overlap at the first and second reflector is a slip u Loose screws overlap Thereafter every third reflector joint is a N loosened 2 mm slip overlap A slip overlap is achieved by either N 5 to allow slippage a both reflectors lay inside a hanger no reflector support needed OS b using a reflector support with y loose screws at the reflector Option 77 overlap Slip Overlap 3 The remaining reflector overlaps require a non slip overlap connection To affix the reflectors together in a non slip overlap either a use reflector support and tight screws b if both reflectors lay inside a hanger u clips or sheet metal screws may be used Option A Non Slip Overlap N This section of three reflectors joined together must be affixed to the tube with at least one reflector support with tight screws Description Part Number U Clip Reflector Support Package 03050010 2 clips per Wire Form 91908004 non slip overlap Reflector Support Strap 03050000 inside a hanger Screw 8 x 3 4 3 9 x 19mm 94320812 U Clip Package 91107720 Reflec
70. width not shown 850 mm distance typical between hangers 3050 mm end cap to burner fan 50 mm distance between last full tube end cap to hanger 50 mm hanger and half tube hanger 1900 mm distance first hanger 2290 mm burner height 366 mm burner length 291 mm Model BH15UT BH20UT 25 BH30UT EF BH35UT EF BH40UT EF BH45UT EF BH50UT EF Reflector Overlap 1780 mm 250mm 250 mm 580 mm 580 mm 580 mm 690 mm 690 mm approx 22 Step 7 2 U Tube Hanger Placement fo Suspension Chain Washers Bolt Torque 13 5 Nm 129 in Ib Optional Hanging Configuration Reflector Hanger 2290 mm x 250 mm Description Part Number Bow Shackle E0007576 Tube Reflector Hanger 03090100 Spreader Bar 07260010 Step 73 Burner Tube and Fan Tube Installation Burner Tube Description Part Number Burner Tube 03051100 Fan Tube S5127W SECTION 7 U TUBE HEATER INSTALLATION NOTE Spreader bar must be used on single suspension point installations Do not hang heater from spreader bar Bow Shackle Suspension Tube and Reflector Hanger See Assembly Drawing Offset mounting hole must be N Weld seam must be to the bottom of the tube RADIANT SERVICES INSTALLATION OPERATION AND SERVICE MANUAL Step 7 3 1 Tube Clamp Package Installation Nut Torque 13 56 Nm 120 in Ib Lock

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