FH380 Manual File: pdf / Size
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1. 3 susod y samad aloy S3813AITIIW NI SNOISNIWIG TY v8Sv co ASSY HV39 1OMINOO 3QllvH V13N MOOZ PP ape zt munt nium LHS ON 980 0N LUGU NOlLdIM2S3Q HSINI3 IYIYILYIN OLLO 908 OSI SD 60v JING l NMVEO 133HS NO LNOO ZY 600z 9 PHE 18 NOLIOH GAYO NOINA Q3LIWIT SIHONHOYY3S SIONVYS 9I SINSIT18S9Y3S 3 ATA q 2 SIOUE cE 08 O SON xoW cz oN sJewoo 40339 sabpa paulyoow jno jo undag 30ILIYYd OSYONVLS 3 4 L 4309 INI 8 Z YIHSYM NIVId SW Ll S 4 M 9NIMdS 9 S SW 9 Ro y YIHSYM NIV1d 8W 666909 Gl El y ONIS 9 S 9W 55010 vl 3 NINOS QH Nd Z X SN 902019 si y MIYOS GH KIH ZL x 9N SEL019 ZL e 490 YOLOYAYI sezozo LL L VOL ISNI ZSSyCO OL L NIIYYYO ISNI 208710 6 a q ol SYINYYN IVNINH3L 8 L 4309 INI L L IVNINS3L HL 9 G IVNINY3L 005719 S L SITIYA 967920 y 9 z ANYTO OCH ssion 9 Iya TYNINYIL mego L ASSY ONITING JYNSOTONI S8SPZO essrzo F ALO NOILdI40530 ON 980 ON Lava WIL Q3AON33 ON H JIA 1015 SIHL 39NIH a JYNSOTINI JHL HLIM O3NGSNS 38V ILYId ONVI9 3iV d SISSVHO JHL MOI SONIXIH TV L 310N 195193 SYOLIOWEWD Z Ma 1S8l3 SY e on oN zT 5 A a n aa SIN RON e NOLLOJPOYA 319NY OSIHL INIMYYO JIVOS LON OQ UL ol 6 8 9 S D e 10 Spare Parts List The following spare parts can be ordered directly from the manufacturer Part Number Description D15746 1200w Metal Halide Lamp C09868 00 Lampholder G38 C08919 00 Front glass C02. COSE LAS ex 98072N Lawa aY DEIEIESCE 01419 2908 OSI o Gunso9 puos Somme OOT xvc OTL Nwvsa 33HS NO LNOO LY o002 Q PHE cla NOLIOH QvO8 NOINN QHLIMI SAMO 7 lou avo vos 91 x 9n NINOS v 3 Sr 5wY Ue E EUM Se 2 SUE l INvHOYnO 98ZX D o INNON Masa Becik c 201 8 p Gg PS AS c QO d Ov L Y NO Q39VdS INO3 T ASSY nguug 850129 F ALO NOL dIMOS3G ON ONG on Lava WALI O l6 SIIOH E A i i n NC TE ES Pa S N O O N H 4 d p 7 SAY ran w pi acy i UOD t UD SUVLAG ONIXIW 3SVa DN 2 M SS AN CA CA e 3 D an 8 ls zi PA Oo NI D o es El M piss d LO 8 af XX N LJ 9 9 I G Lo O J T H 9 9 o NE 9 o D a m BTT un Y kool m resi Gm E 109 or A 3 Zi 00 v86 00178 Ho sun D No quen NS NOILOJ OYd 319NV QHIHL ONIMVHO ZIVOS LON OG Isali ER El zi m a 6 El n 3 E Y z I T L L ol 6 8 n 9 7 5i Z C Es D I m chem GAR susod x saujuad loH vom6uy S3HIJATTIN NI SNOISNIWIO TV L8CV YO ANH 908S H4 AAA e oso euer Twos 03990310 LHS ON O9MG ON L8Vd NOLLdI49IS3G HSINI4 IYIYILYIN C ol Suen S S3ONV33101 aiva o TL 133HS NO LNOO CV
3. Metal Halide light source G38 lampholder Lamp Wattage 1200 Watts Supply voltage 220 240V Peak Beam Candlepower 28 500 000 lux Range 5343 metres Divergence 3 5 Temperature range 50 C with heaters fitted In order that the searchlight operates correctly it is imperative that competent personnel are responsible for the installation operation and servicing of this eguipment Failure to adhere to this advice may cause premature failure or incorrect operation of the searchlight which may damage the eguipment or cause personal injury Back To Top 4 Unpacking and Installation Instructions The following instructions should be read and fully understood prior to installing the equipment to ensure that the correct procedures are followed and all safety precautions are observed Note If the equipment has been in storage for a considerable amount of time it is advisable to conduct a routine maintenance check on all parts before installation Safety Precautions This equipment should not be connected to an electrical supply before being installed Installation procedures should be adhered to in order to ensure a safe working environment and reduce the risk of damage or personal injury Preparing the Mounting Position Mark out and drill the fixing holes through the deck If anti vibration mounts are to be fitted the fixing holes for the mounts should also be marked out and drilled Prior to manoeuvring the se
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5. it was designed Any modifications to the product should not be undertaken without consulting the manufacturer Setting to Work Safe service in use necessitates the strict observance of the following precautions Any article fabricated from guartz or glass is inherently fragile and care should therefore be taken at all times when handling lamps Eye protection must be worn when handling lamps that have been removed from their packaging materials The protective sleeve should not be removed from the lamp for safety reasons as there is a remote possibility of the lamp shattering violently especially if it is subjected to mechanical shock or vibration Ensure that the power rating of the lamp to be fitted is suitable for the lamphouse and power supply equipment Always isolate the equipment from the supply before inserting a lamp Before inserting the lamp ensure that all contacts are clean Contacts must be renewed at the slightest sign of corrosion Sanding or filing down corroded areas is not recommended as this will only make the conducting surface between the pin and lampholder smaller thus causing the lamp to overheat Do not twist or bend the fused quartz bulb when fitting the lamp as mechanical stresses MUST be avoided When inserting or removing a lamp always hold it securely by its base in order to prevent breakage between base and bulb The lampholder must not exercise mechanical tensions on the lamp neither during inserti
6. 8920 00 Front glass gasket C08885 00 Reflector C16880 00 Ignitor C20224 00 Fan C23496 00 Ballast C24552 00 Fuse 10amp C20235 00 Capacitor 50UF C14143 00 Switch On Off Heater C14142 00 Push Button Focus C16488 00 Transformer C16854 00 Diode C16410 00 Motor Remote Focus In order to prolong the life and performance of your product we recommend that you only specify Francis Searchlights spare parts This will ensure that any warranties on your equipment will not be invalidated When ordering spare parts please contact the Sales Department at Francis Searchlights Limited Please quote searchlight model and serial number at all times This will enable a fast response to your spares requirements Back To Top
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10. archlight into its fixing position the AV mounts should be fitted to the base When in the desired position bolt the searchlight firmly down Back To Top 5 Electrical Installation For safety purposes only competent personnel should perform the electrical installation All equipment should be installed to current Electrical Regulations and Standards In order to obtain the maximum light output from the searchlight it is essential that the full operating voltage of the lamp fitted be applied to the lampholder contacts Method of Electrical Connection 1 Disconnect the supply before working on the electrical system 2 The searchlight must be connected to a fused electrical supply using suitably sized cable 3 If the searchlight is located a considerable distance from the supply provision must be made in the cable size in order to overcome the voltage drop The Control Gear should NOT be positioned know more then 5 meters away from the Searchlight The following table below indicates the maximum length of cable to be used for the AC supply cable from the control panel to the searchlight Searchlight 240v 1 2Kw Cable Size mm Distance Max 1 5 62 MTRS 101 MTRS 160 MTRS 60 249 MTRS 417 MTRS 4 Whenever possible cable terminations should be made below deck and with approved terminal devices 5 Ifa spare auxiliary fuse or circuit breaker is not available one of the correct type and rating should be fitte
11. aulty connections 3 Failed motor transformer Remedy 1 Check voltage at supply If no supply present fault is at customer supply If power is present see remedy 2 2 Check all wiring connections on motor transformer and terminal rail in accordance with the wiring diagram If found to be correct see remedy 3 3 Remove focus motor and apply 24v DC directly across terminals If motor does not rotate the unit has failed A new focus motor should be fitted to the lampholder assembly If the motor is working correctly check output of transformer mounted to the remote focus control panel If the output is incorrect fit new transformer Back To Top 8 Maintenance and Servicing In order to prolong the service life and performance of your searchlight the following maintenance guidelines are recommended Maintenance checks should be conducted before every voyage or at least every three months Before checking disconnect the equipment from the supply Visually inspect the condition of the equipment Any major or minor structural damage should be rectified immediately in order to reduce sympathetic wear After inspection it may be necessary to clean the inside of the searchlight The following procedure should be adhered to B Remove the front bezel m Clean the front glass inside and out using a proprietary glass cleaner or metal polish m Clean the reflector if required gm Check the reflector mounting gaskets If signs of corr
12. d and connected to a positive supply It is advisable to locate a bus bar or main connection and avoid any direct connection to the supply 6 For 110 220v AC products the following colour coding system should be used for the customer supply cable Brown Live Blue Negative Green Yellow Earth Note This equipment must be earthed Installation Guideline A typical installation and connection routine for the searchlight is as follows Standard Models Referring to wiring diagram C21164 a supply is fed into the Control Gear which in turn provides the relevant supply to the searchlight head Cables to be connected by the customer Mains cable into the Control Gear Enclosure customer to supply 4 core 1 5mm from Control Gear Enclosure into Searchlight Head 3 metres supplied the customer must provide a suitable junction box if these cables are to be extended Remote Focus Option Models Referring to wiring diagram C21872 a supply is fed into the Control Gear Enclosure which provides a common feed to the RF Control Unit the control gear and the searchlight head Cables to be connected by the customer Mains cable into the Control Gear Enclosure customer to supply 5 core 1 5mm from the Control Gear enclosure to the RF Unit 1 5 metres supplied the customer must provide a suitable junction box to extend these cables 5 core 1 5mm from the Control Gear Enclosure to the searchlight head 3 metres supplied the custo
13. light off Never place anything on or cover the searchlight when in use Ensure the lamp has cooled sufficiently before removal If undue force appears necessary to remove the lamp the equipment should be inspected by a competent person or contact the manufacturer When disposing of lamps return the lamp via the supplier to the lamp manufacturer in its complete packaging Due to the vast range of lamps available it may appear possible that more powerful lamps can be used in the equipment than for which it was designed Even when the unit will physically accept a higher wattage or voltage lamp this substitution is not recommended and is dangerous This action will also void any warranties on the equipment Always refer to the lamp manufacturers technical data when dealing with lamps Back To Top 3 Technical Information This product has been designed to operate in accordance with the product specification The FH380 1200 watt searchlight has the following features All marine grade materials and fixings Parabolic glass reflector Stove enamel painted Full 360 horizontal rotation Vertical movement 45 to 45 Internal self regulating heater Optional Instant lamp re strike No cooling down time required Economical 750 hour lamp life Toughened front glass Luminous flux 110000 Colour temperature 6000K G R P control gear protected to IP66 The searchlight also performs to the following optical data
14. mer must provide a suitable junction box to extend these cables All internal wiring in the Control Gear Enclosure and the Searchlight head and the RF unit if chosen is supplied pre wired When operational the output from the control gear should be approximately 100 volts at 13 8 amps Back To Top 6 Operating Instructions This equipment is designed for use out of doors in free air Never place anything on or cover the searchlight when in use as this may present a hazard All control gear should be housed below deck indoors Never leave the control gear exposed to weather conditions The beam of the searchlight can be adjusted to give a variety of beam types Using the lampholder focus wheel the desired beam can be achieved for any particular application If using a remote focus option the beam can be adjusted by pressing the yellow push button on the RF Unit The beam will move continuously through spot to flood In order to fix the beam type simply release the button at the desired position Using the template provided mark out and drill the fixing holes through the deck or cabin roof In case of cabin control models a centre hole is also required to allow the mechanism to pass through When bolting down the searchlight on an uneven surface it is necessary to use a suitable sealant such as silicone in order to ensure weather proofed joint This product should not be used for any purpose other than for which
15. nd performance of your product we recommend that you only specify Francis Searchlights spare parts This will also ensure that any warranties on your equipment will not be invalidated Information on spares ordering and parts is provided in this manual Should you ever need to contact Francis Searchlights Ltd regarding your equipment please quote the Product Serial Number at all times Back To Top 2 Safety Precautions The following instructions must be adhered to in order to ensure a safe working environment and the safety of the user Note When unpacking or manoeuvring the searchlight into its fixing position suitable lifting points must be used in order to prevent damage to the equipment or personal injury Because of the high internal pressure within the lamp there is a risk of explosion in either a hot or cold state During operation this lamp emits intense UV radiation which is harmful to the eyes and skin Suitable protection should be worn The high luminance of the arc can cause severe damage to the eye if viewed directly ALWAYS wear suitable protective goggles when viewing the lamp Always use protective sleeves supplied with the lamp Should it be necessary to examine the lamp with the front bezel removed always use a protective shield and wear goggles to ensure a safe working environment Searchlights get hot Never touch the unit when lit and always allow 15 to 20 minutes for cooling down after turning the search
16. o Francis S ELA R C H EI G y ss User Instruction amp Installation Manual FH380 1200 Watt Metal Halide Searchlight Product Reference Number A2872 240v DECK A2873 240v CABIN A2874 240v DECK PEDESTAL A2875 240v CABIN PEDESTAL Manufacturers details Distributor details Francis Searchlights Ltd Union Road Bolton Lancashire BL2 2HJ UK Tel 44 0 1204 558960 Fax 44 0 1204 558979 http www francis co uk E mail sales francis co uk Manual Part Number C17058 Issue 8 CONTENTS 1 Introduction 2 Safety Precautions 3 Technical Information 4 Unpacking and Installation Instructions 5 Electrical Installation 6 Operating Instructions 7 Fault Finding 8 Maintenance and Servicing 9 Wiring Diagram General Assembly 10 Spare Parts List 1 Introduction It is imperative that this manual is read carefully and understood before installing your equipment For your future reference please keep this manual in a safe place Thank you for specifying a product from the Francis Searchlights range All Francis products are designed to give complete customer satisfaction and are manufactured to the highest engineering standards in order to ensure optimum performance and service life The Francis Metal Halide range combines features proven over many years service in the most hazardous conditions in both marine and land installations In order to prolong the life a
17. on or operation Contacts must not discolour during use For safety reasons the lamp should be replaced once it has reached its average life and not later than 1 25 times the stated life With continuing use the risk of the lamp exploding increases due to alterations within the quartz Before the protective sleeve is removed suitable protection must be worn e face mask and gloves with wrist protection Never touch the quartz bulb with bare hands as fingerprints will make the glass cloudy and cause a severe loss of light This may also cause recrystallisation and thus weaken the bulb material Should the bulb be inadvertently touched remove fingerprints with methylated spirit and a clean soft paper towel The bulb should then be wiped with distilled water NOTE ALWAYS WEAR MASK AND GLOVES DURING CLEANING All packaging and the protective sleeve must be retained for re use Whenever removing a lamp the protective sleeve must always be used for safety reasons In all circumstances the lamp manufacturers data should be referred to when dealing with lamps Back To Top 7 Fault Finding All fault finding must be conducted by a competent person or gualified Electrical Engineer Failure of Lamp to ignite In the event of the lamp failing to light the following steps should be taken 1 Check that the mains supply is connected to the input of the ballast gear and check all connections as per the wiring diagram On operation if the lam
18. osion or damage are evident replace as necessary m Ensure that the lampholder is free from corrosion or other damage m Check earthing point for conductivity It is advisable to check all seals and gaskets for signs of degradation Renew if necessary Upon completing all maintenance requirements the searchlight should be tested for full working order approximately 20 minutes Every six months the external movement mechanisms i e lockwheels elevation and pan mechanisms should be lightly lubricated If in any doubt as to the correct servicing procedures to adopt please contact your distributor agent or the manufacturer who will be able to advise the best course of action for your product Back To Top 9 Wiring Diagram and General Assembly Drawing Number Description C21164 Wiring diagram Standard C21872 Wiring diagram Remote Focus Option A2872 FH380 Deck A2873 FH380 Cabin A2874 FH380 Deck Pedestal A2875 FH380 Cabin Pedestal C24584 Control Gear Assembly Back To Top ee SAMLINITIIN NI SNOISNSAIG TIv A ANYOS 03M93HI Poe AYTO VIO ONISIM et T z aval op Nuvu Nm ce ON 93Q ON Lige NOILdI49S3G HSIN 7 viu3lviN OO C THC 18 NOLIO8 QvOs NOINA CALAT SLHOTIHOSV3S SIONVYS Co 133HS NO 1NO9 Y 0002 H k DS CH e teg O 9 v aorz ozz N LAO THOUS ATddAS SNIVM NENG xov 18 NMO
19. p does not light switch off mains supply and check all fuses 2 Check the searchlight head On your command get an operator to switch on the light for approximately 2 seconds During this time listen for any noise cracking or hissing coming from within the barrel If this arcing is heard switch off the supply at the mains Remove the Rear Access Panel to expose the two supply leads from the ignitor to the lamp Using a dry cloth wipe these leads to remove any dust moisture or condensation that may have formed around the inside of the barrel Replace rear access panel and perform the check again listening for the cracking If the lamp still fails to ignite switch off at the mains and replace the lamp in accordance with the safety procedures within the manual and the manufacturers information Any further tests to be carried out with regards to lamp failure must be conducted by a competent electrical engineer and should not be carried out in an explosive atmosphere 3 Before a metal halide lamp will ignite the electrically insulated gas between the electrodes must be ionised This is done by the ignitor which produces a high frequency voltage up to 30 000 volts or higher Switching the lamp on activates the ignitor A cracking or hissing noise should be heard The ignitor is housed on the rear access panel of the searchlight If found to be faulty a new ignitor must be fitted Failure of Remote Focus Causes 1 Power not supplied 2 F
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