SP200 Series 6-10kVA User Manual
Contents
1. Status menu items These menu items provide UPS system information only There are five sub menu items as shown below Status Status State Rate POWER Alarm amp Fault Code Rated POWER Version State information Status Status Status State State State CurState Mains Inverter ON Battery Charging SWMB OFF Battery Charging Battery Boost Alarm and Fault info Rate Power information Status Status Alarm amp Fault Rate POWER MachInfo 0101 Rate 6KVA 2 amp SECURE POWER User Manual Code information Secure Power Ltd Status Code Status 01 0x00 02 0x000000 Status Code AAlarm 03 0x0000 0x0000 Status Code BAlarm 04 0x0000 0x0000 Status Code CAlarm 05 0x0000 0x0000 Version information Status Version LCD 00008001 DSP 00008001 Setting menu items These menu items allow you to change the UPS settings Note We strongly recommend that you don t alter any of these settings However you may wish to alter the display backlight timeout and brightness using the User set sub menu If you suspect someone has accidently made some changes compare the values in each of the sub menus with the Equipment Setup Sheet provided with your UPS There are five sub menu items as shown below Setting User set System set Parallel set Setting Battery2. M 18 Status meN NEMS ETE TOUT OTT 18 Setting er ODE 19 Command Menu items ore eer e robes ed EENT 20 ECD display iti ssages hr EPIRI FEE HAE ee 21 Mainteriance aa Aaaa AA a AAE RR RE SERERREERR FERREA 22 22 a EE TE E T T EE 22 External battery 22 Visul CHECK cC a a e aaae a aE 22 UPS Status CM Ck oe Em 22 FUR CUOMO CK 22 Secure Power Ltd mmu User Manual Troubleshooting s 23 Appendix 1 Signals options eun nho rises tano Enna cana acansansead REN py ERR e raain ia 24 55232 cR 24 Contact closure basic monitoring and 24 SNMP card advanced monitoring and control eene 25 Relay card advanced monitoring and 25 Appendix 2 Parallel board 28 LBS Load Bus Synchronisation tcp xad d eode HER Rede A Re E ERR ER de eR ea deis 28 Dry contact relay sigrials s ccce eiie aed dee
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4. In this state your unit is working correctly and delivering power to the load There is no need to alter any settings Secure Power Ltd Qum Switching off the UPS Caution All power to the load will be removed when you follow this procedure To switch off the UPS 1 On front panel see Figure 4 on page 17 press OFF to place the unit in bypass mode 2 When prompted by the LCD press Ent to confirm your action The Bypass LED turns on and the Inverter LED turns off On the rear panel turn off the unit main breaker After a few seconds the unit shuts down the fan stops and LCD and LEDs turn off Swapping out a UPS on live system SP200 series units are fitted with a bypass box that allows you to swap a UPS without the need to do any wiring Note Always use a PH2 Phillips screwdriver and not a pozidrive PZ screwdriver To exchange a UPS while maintaining the load 1 On front panel press OFF to switch the unit to bypass mode 2 When prompted by the LCD press Ent to confirm your action The Bypass LED turns on and the Inverter LED turns off 3 Access the rear panel and remove the screw that holds the maintenance breaker cover in place It is located just above the input breaker Turn on the maintenance breaker Turn off the UPS main breaker At this point power flows into and out of the bypass box only 4 5 6 Remove the four screws that hold the bypass box in place and extract the b
5. Secure Power Ltd SECURE POWER User Manual SP200 Series UPS SP206 SP2010 Secure Power Ltd Secure Power Ltd Unit 3 Bessemer Park Bessemer Way Rotherham South Yorkshire S60 Email sales secure power co uk Website www secure power co uk Secure Power Ltd Gs User Manual Secure Power Ltd own the copyright to this document which may not be copied reproduced or disclosed to a third party without written permission Secure Power Ltd reserves the right to make changes in specification without notice or liability All information is subject to Secure Power Ltd own data and is considered accurate at time of publishing rmm Secure Power Ltd User Manual LII 5 Warning symbols a 5 Product description REM ERR RE ER RENS 6 6 Prod ct range 6 System Block digra M ai neeaae a 7 7 stallati ar a 8 SRNO 8 Wiring Lm 8 Operation froma generator osier ea de Luv e E
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7. E Le eee 28 Appendix 3 Specifications rone nein caveunnedssusibscdnnsenebectanncedipsnesnswaeeneceewens 29 29 Mechanical 31 Appendix 4 Optional equipment orent reor eun ntn lar uu YR RR Ry SERRE RE PEE RRRRRRERR 31 Appendix 5 UPS alarm tables tite rente ssseesaatenctenessensvaccensdbscucecccestecessaeceseeascssceaeesse 32 rmm Secure Power Ltd User Manual Safety WARNING A THIS EQUIPMENT MUST BE INSTALLED COMMISSIONED AND MAINTAINED BY A QUALIFIED ELECTRICIAN There are dangerous voltages and high temperatures inside the UPS During installation operation and maintenance please abide by local safety instructions regulations and laws Failure to do so may result in injury to personnel or damage to equipment Safety instructions in this manual are supplementary to local safety instructions Secure Power Ltd does not accept any liability caused as a result of failure to follow safety instructions Please note the following not use the UPS for any other purpose than the one for which it was designed not exceed the rated load of the UPS Under no circumstances open the UPS There are high capacity batteries inside and other electronics that can cause electric shoc
8. batteries together Note In addition to the normal tools required for electrical installation you will need a PH2 Phillips screwdriver to remove the UPS gland box and panels Do not use a pozidrive PZ screwdriver To connect the UPS to your system 1 If your system uses external batteries a Check that the number of 12 V blocks in each string positive and negative is equal and matches the number specified in your order b Measure the battery voltage The voltage should be approximately 192 Vd c for 16 batteries 216 Vd c for 18 batteries and 240 Vd c for 20 batteries On the rear of the unit remove the bypass box 4 screws Remove the gland box cover Remove the terminal cover On suffix E units there are four screws two of which are located inside the gland box 5 Feed all the cables through the gland box cover A Caution Ring crimps are required on all wires to ensure the connections are secure Note Complete steps 6 and 7 in the order shown or you won t be able to access the earth terminals 6 Wire the input and output earth cables to the UPS bypass box terminals Ensure that both connections are made 7 Wire the input output and battery cables to the UPS bypass box terminals Lo BATN BAT tH TR hodi T Bru e e External battery E suffix units only WARNING CHECK THAT ALL CABLES ARE WIRED TO THE CORRECT TERMINALS DO NOT REVERSE THE INPUT LIVE AND NE
9. 200 series Models with an E suffix are designed for operation with an external battery Capacity 6 kVA 10 kVA SP206 SP206E SP2010 SP2010E rmm Secure Power Ltd User Manual System block diagram The UPS can be installed and operated as a single unit or it can be operated with other units of the same type in parallel N 1 redundant mode for additional reliability or in a parallel capacity mode for increased output rating To operate in parallel units must be specified and purchased with a factory fitted parallel kit Figure 1 is a functional block diagram representing a single UPS In cases where it is not possible to meet the hold up time with an internal battery an E suffix unit with an external battery in place of the internal battery can be used Maintenance switch Bypass Rectifier un Inverter Static switch AC input AC output Input switch Figure 1 Single unit block diagram Features 5 200 series units have an intelligent online sine wave output with power factor correction High frequency double conversion and a wide input voltage range ensure continuous output for areas with poor power supply regulation DSP technology for digital control ensures high reliability circuit protection and self diagnostics in the unlikely event of a fault Intelligent digital battery management extends battery life and ensures optimum performance An LCD panel and LED indicators cle
10. N bus labelled Parallel 1 and Parallel 2 in a ring arrangement using the supplied RS232 cables as shown below Make sure you wire all CAN bus connectors and secure them in place using their captive screw locks leieed Bleed UPS 1 UPS2 UPS 3 parallel board parallel board parallel board rmm Secure Power Ltd User Manual 4 Locate a locking plate over each pair of connectors and secure in place This provides extra protection against accidental removal of a CAN bus cable 5 Optional connection You can control and monitor all units using the RS232 port on one UPS To do this connect the pink RS485 socket of one unit to the green RS485 socket of the next unit and so on until all units are connected in a daisy chain Do not connect the units in a loop Note Do not confuse the RS485 sockets with the LBS sockets on the parallel cards RS485 3 5 mm 7 d m 0 0 5 0 ol 8 oj ol 0 UPS 1 UPS2 UPS3 Secure Power Ltd Qum User Manual Operation Working modes The UPS has four distinct modes of operation m On line mode Bypass mode Battery mode mode Each operating mode is described below On Line mode This is the default mode of operation in which the load is supplied via the inverter when the a c input
11. Pin no Description Contact status Additional fault information INL TUI TON en af p y Internal failure closed on Rectifier fault inverter fault and shutdown over temperature and shutdown short circuit and shutdown System alarm closed on Rectifier fault inverter fault and shutdown over temperature and shutdown short circuit and shutdown Relay common Remote shutdown V see opto specification below Pe Secure Power Ltd Gru User Manual Remote shutdown not the same as relay common LL ar rmm Secure Power Ltd User Manual Relay contact specifications Value Maximum switched voltage 277 Va c or 30 Vd c Typical switched voltage 5 to 12 Vd c Pin ie Maximum switched current NO 10 S NC 3A Maximum switched power NO 1400 VA 150 NC 850 VA 90 W Pin 10 O Opto coupler input specifications used for remote shutdown y Malle Figure 8 Relay card connector Forward input voltage 30 Vd c max 5 to 12 Vd c typical Pulse forward current Irp 1A 100 us pulse 100 pps To connect to the relay card 1 rear of the UPS unscrew the card and slide it out completely or sufficient to access the terminal block Using the information in the tables above wire your signal cables to the terminal block Figure 8 Refit the card and secure it in place with the cover plate a
12. Secure Power Ltd Gs User Manual Appendix 2 Parallel board signals The parallel board has three sets of signals m CAN bus DB9 connectors These must be connected as described in Wiring units in parallel on page 12 amp LBS Load Bus Synchronisation connectors These may be used for a particular system configuration as described below m Optional dry contact relay signals described below LBS Load Bus Synchronisation It is possible to synchronise the output of two separate paralleled systems where each system can consist of up to 4 paralleled units It is only necessary to connect UPS number 1 of each system To do this connect the LBS1 pink connector of system A to the LBS2 green connector of system B The LBS connectors are 3 5 mm 3 pole jack sockets Dry contact relay signals To wire to the signals you will need Molex connector part no 39 01 2120 94V 2 or 39 01 2125 94 0 Crimps part no 39 00 0039 As an option you may want to fit a strain relief part no 15 04 0345 94V 2 Connections Pin no Signal name Description Provides a 12 V 100 mA isolated supply 2 GND Common return 0 V for the 12 V supply and relays This is not connected to the chassis Remote ON Connect to 12V to turn on the UPS pulse contact Remote OFF Connect to 12 to turn off the UPS pulse contact 5 Emergency power off connect to 12V for complete power off pulse contact BAT_T4 Over temperature swi
13. UTRAL CONNECTIONS OR THE POLARITY OF ANY OF THE BATTERY WIRES 8 Refit all the covers and ensure all cable glands are fully tightened 9 Refit the bypass box to the UPS Secure Power Ltd Gum User Manual 10 If your unit has an SNMP or relay contact card fitted or you plan to use the RS232 port or other standard signals see Appendix 1 Signals options on page 24 Wiring units in parallel You can operate 2 3 or 4 units in parallel Each unit must be ordered with a factory fitted parallel board option Caution If you are using units with external batteries each unit requires its own battery bank A You cannot use a common battery bank for more than one unit working in parallel mode When operating units in parallel you must not use the built in bypass as it is rated for one unit only If you need a bypass for the parallel system it must be wired as an external item WARNING BEFORE ATTEMPTING TO WIRE THE UNITS ENSURE ALL BREAKERS ARE IN THE OFF POSITION To connect two or more units in parallel 1 Wire the power cables and optional signals as described above 2 Ifa system bypass is required wire in a separate MCB capable of carrying the total system load current as shown below This is not required if you have only two units working in N 1 mode where the load never exceed the rating of a single unit AC input Wrap around bypass switch AC output 3 On the parallel board of each UPS connect the CA
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15. and load are within their normal ranges The battery is trickle charged in this mode During fault conditions the UPS automatically switches to either bypass mode or battery mode without interruption to the load Bypass mode In bypass mode the load is supplied directly from the a c mains input and the battery is charged The UPS switches to bypass mode when any of the following conditions occur An output overload the unit beeps twice every second indicating that the load must be reduced to within its normal range as soon as possible Once the overload is removed the inverter re starts after a 5 minute delay If the UPS is overloaded too many times in any one hour it will eventually remain in bypass mode The UPS is too hot the UPS reverts to on line mode as soon as the unit temperature returns to normal The UPS fails a serious fault has occurred within the UPS that must be repaired The UPS is turned off In bypass mode the Inverter LED is off and the Bypass LED is on Battery mode In battery mode the load is supplied from the battery via the inverter the UPS beeps every 3 s and the rectifier and charger are turned off The UPS switches to battery mode when there is no a c input or the a c input is outside its normal range On the front panel the Mains LED if off and the Battery LED is on When the battery reaches a preset low limit the system gives a low battery voltage alarm signal the LCD provides a low bat
16. and the local electrical code of the area or country in which you are installing the equipment m Ifthe UPS is to be supplied from a local transformer ensure the transformer kVA rating is at least 5096 greater than the UPS output kVA rating Use circuit breakers and cables with the correct rating see the next section Always fit an MCB between the mains supply live line only and the UPS input see Figure 2 A Caution Do not fit an MCB in the neutral line m Because ofthe high leakage current permanently hard wire all the a c cables or use industrial connectors not domestic connectors m Use ring terminal crimps on the end of all cable conductors to ensure the connections are secure m f using external batteries always fit pole MCCB with a suitable d c voltage rating and breaking capacity between the battery and the UPS see Figure 2 A Caution The UPS is designed to work with a centre tap battery only Although it may not be absolutely necessary we recommend you fit an MCB between the UPS and the load to protect the output load and cables in the event of a fault see Figure 2 You may also wish to connect the UPS output to your load via a distribution unit PDU Suffix E units only Figure 2 Power cable wiring configuration for a single UPS rmm Secure Power Ltd User Manual Operation from a generator As a guide we recommend that the load capacity should be less than 3096 of the
17. any damage is found do not switch the UPS and contact the dealer 6 Check the packing list Contact your distributor if any of the accessories are missing Secure Power Ltd Qum User Manual Rear panel layout Bypass box Input ouput RS485 cable glands RS232 Intelligent slot Bypass Contact breaker closure Parallel slot Input breaker Figure 3 Rear panel layout rmm Secure Power Ltd Wiring the UPS Before connecting the UPS read the siting considerations above and check you have selected breakers and cables with the correct ratings WARNING BEFORE ATTEMPTING TO WIRE THE UPS ENSURE ALL BREAKERS ARE IN THE OFF POSITION Caution If your system uses external batteries DO NOT mix batteries from different manufacturers or mix different types of batteries DO NOT use old and new
18. arly display the system status and system parameters such as input output voltage frequency load and unit temperature Network power management can be achieved by using UPS monitoring software A hot plug input output and maintenance bypass switch assembly ensures power to the load is maintained if you need to service or repair a single unit Where units are used in parallel an external maintenance bypass switch must be used as the built in bypass switch is only rated for the current of a single UPS Secure Power Ltd Gs User Manual Installation Siting considerations Before unpacking and installing the unit consider the following m DO NOT expose the UPS to high temperatures water ingress flammable or corrosive gas dust direct sunlight or explosives Locate the UPS indoors on a level surface as close as possible to the equipment it will be powering to minimise cable voltage drops Allow enough spare cable to move the UPS and access the rear and side panels during servicing Maintain a gap of at least 20 cm from walls or other equipment and ensure the ventilation holes slots at the front and rear of the units are not obstructed amp Formaximum battery life and improved product reliability ensure cool air is available at the front of the unit As an approximation battery life is halved for every 10K 10 rise in temperature Wiring considerations To ensure a safe installation please follow these instructions
19. cribes the button functions Button Definition ON Press and olor s 1o tim onthe merer wnen in batery mode orbypass mod _ 4 Presto select ater menu tem or ohera a parame OOO gt Press to select another menu item or change a parameter r Secure Power Ltd Gs User Manual Navigating the system menu To access a menu item 1 Press 4 or gt until the following list is displayed Figure Status Setting Command N Press Ent An arrow 6 appears next to Figure The arrow must be next to the menu item you wish to enter 3 Press 4 or gt to move the arrow up or down the list to the menu item you wish to enter gt Press Ent You can then use the 4 gt and Ent buttons in a similar way to navigate to the various sub menus and make changes if necessary To return to the previous menu level press ESC The following sections show the full menu structure for each of the four main menu items listed above Note The values shown below are examples only The values in your system are likely to be different Figure menu items These menu items provide UPS operating information only Figure Figure Figure Figure Mains Output Output Invert 230 0V 0 0A 230 0V 0 0A OKW PAK 0 230 0V 50 0Hz 50 0Hz 02 50 0Hz Figure Figure Figure Figure PBatt Charge NBatt Charge Bus Temperature 111 1V 0 4A 111 1V 0 4A 390V 390V Inner 20 REC 20 INV 20
20. een computer and UPS 232 ports Computer UPS 6789 ROX 2 2338 Figure 5 RS232 serial port pin outs ONES ia GNE looking at the socket on the UPS RS232 communication data format Parameter Value Fewsek ma _ Contact closure basic monitoring and control SP200 series units are fitted with a standard DB9 socket on the rear panel labelled Contact Closure The connector provides access to a set of dry contacts giving you basic monitoring and control functionality The signal connections are as follows Pin number Function 6789 battery low signal 1 2 3 1 signal common 0 V olg si the socket ar he UF a c signa looking at the socket on the UPS 9 turn off signal apply 5 V to 12 Vd c for 2 s rmm Secure Power Ltd User Manual SNMP card advanced monitoring and control If your unit is fitted with the optional SNMP card located in the Intelligent Slot on the rear panel connect it to your computer with a network cable see Figure 7 For instruction on how to operate the SNMP card refer to the documentation on the supplied CD Figure 7 Typical network connections Relay card advanced monitoring and control If your unit has been specified and fitted with the optional relay card located in the Intelligent Slot on the rear panel you have access to more advanced monitoring and control functionality via a set of dry contacts and a single opto coupled input Connections
21. generator capacity and the generator rating should be 1 5 to 2 times the rating of the UPS depending on the type of generator used Caution Ensure that the neutral line from the generator is permanently connected to the mains neutral line Do not use an MCB or any other type of switch in this line Circuit breaker and cable sizes Use the following sizes of circuit breakers and cables to connect the UPS between mains power and the load Battery breaker Battery Input and output Breaker Input output and A breaker breakers A battery cable sizes type mm C40 C63 MCB 6 10 AWG C63 C80 MCB 10 8 AWG SP2010E type of breaker is not rated for the d c battery voltage Instead use an MCCB breaker that is Caution When installing suffix E units do not use an MCB breaker in the battery line as this rated for the d c battery voltage and the battery short circuit current breaking capacity Unpacking the UPS To unpack the UPS 1 Cutthe two straps securing the packing box to the pallet and remove the packing box by lifting it up and over the UPS Remove and retain the documentation CD and leads from the top of the UPS Dispose of packets of desiccant correctly Move the UPS off the pallet P WARNING AN UNITS CAN WEIGH UP TO 80 KG TO PREVENT THE UPS FROM FALLING DO NOT LEAN IT WHEN MOVING IT OFF THE PALLET 5 Check the appearance of the UPS to see if it is damaged If
22. ified autonomy hold up time Charge the battery for at least 12 hours every 3 months if it has not been used If the ambient temperature is higher than 25 charge the battery every 2 months Maintain external batteries at least once a year If the backup time has significantly reduced or a battery fault is displayed on the LCD screen contact your distributor to find out if the batteries need replacing WARNING DON T SHORT CIRCUIT THE BATTERY AS IT CAN CAUSE A FIRE DON T OPEN THE BATTERY AS THE ELECTROLYTE INSIDE IS HARMFUL TO SKIN AND EYES gt External battery change Caution We strongly recommend you switch off the whole UPS when you need to change an external battery group Visual check Ensure there is adequate ventilation to maintain the UPS at the correct temperature UPS status check Check the following Ensure there are no faults or alarms indicated m If the UPS is working in bypass mode investigate the cause m If the UPS is working in battery mode make sure it is normal if not investigate Function check Perform the following function checking every 6 months 1 Press the OFF button to ensure the buzzer indicators and LCD are operating normally 2 2 rmm Secure Power Ltd User Manual 2 Press the ON button Check the indicators LCD and UPS inverter and ensure they are working normally 3 When the UPS is working in on line mode perform a battery test see Command menu items o
23. k If the UPS requires internal maintenance or battery replacement contact Secure Power Ltd m Keep the UPS in a dry well ventilated location away from any area or situation in which there is a risk of fire such as direct sunlight or other sources of heat m Ifthe UPS emits smoke turn off immediately the input circuit breaker and if used the external battery circuit breaker and contact Secure Power Ltd WARNING THIS IS A PRODUCT FOR COMMERCIAL AND INDUSTRIAL APPLICATION IN THE SECOND ENVIRONMENT INSTALLATION RESTRICTIONS OR ADDITIONAL MEASURES MAY BE NEEDED TO PREVENT DISTURBANCES AS STATED IN EN62040 2 2006 Warning symbols The safety symbols used in this manual are shown in table below They alert you to important safety information that you need to be aware of when installing operating and maintaining the UPS Safety Symbol Indication Static discharge sensitive A Electric shock Caution A caution describes a situation in which there is a risk of damage to equipment WARNING A WARNING DESCRIBES A SITUATION IN WHICH THERE IS A RISK OF INJURY OR DEATH TO PERSONNEL Secure Power Ltd Qum Product description Applications This UPS series provides reliable AC backup power to various types of equipment for example computer centres network management centres auto control systems and telecommunication systems Product range The following table lists the models available in the SP
24. mand toggles between Turn On Delay and Turn Off Delay and so you may see either command displayed Battery test menu items Command Command For 1 sec STOP Testing Ent sure Ent sure Esc cancel Esc cancel Turn on turn off delay menu item Command After 1 sec Ent sure Esc cancel An rmm Secure Power Ltd User Manual LCD display messages Display Meaning CurState Fault Invter ON Invter OFF SWMB ON SWMB OFF Maintenance switch close or open Secure Power Ltd mmm User Manual Maintenance Fan At normal room ambient temperature the fans will operate continuously for 20 000 to 40 000 hours Increased ambient temperatures will shorten this lifetime Periodically ensure that there is air is blowing out of the rear of the unit Battery For units with external batteries we recommend the use of sealed lead acid maintenance free batteries Units with internal batteries are fitted with this same type of battery Battery life depends on the ambient temperature and the number of discharge charge cycles Battery life is shortened with high ambient temperature and deep discharges To maximise the life of your batteries maintain them as follows Maintain the ambient temperature in the range 15 to 25 C Avoid discharge currents of less than 10 of full load current not operate the UPS in battery mode continuously for more than the spec
25. n page 20 Troubleshooting Before contacting your distributor try to solve your problem using the information in the following table If you need to contact your distributor make sure you have the model number and serial number of your UPS Problem description Probable causes Solution E off and no self diagnosis a Input power absent E a multimeter to check whether b Low input the input voltage is normal AC normal but AC indicator off a Input circuit breaker off a Switch on input breaker UPS is in battery mode b Input power connection b Check the connection and redo problem 3 No alarm but no output alarm but no No alarm but no output Output connection problem connection problem Output connection problem Check the connection and redo the Check the connection and redo and redo doesn t start after pressing a ON button press too short a Press and hold ON button for 1s ON button b Overload b Disconnect all loads and restart AC indicator flashing Input AC is beyond normal range Monitor the backup time if the UPS is in battery mode Buzzer beeps twice every UPS overload Reduce the load on the UPS second LCD displays output overload Fault indicator on LCD displays a Battery circuit breaker off or Switch on the breaker check the battery fault poor connection battery connections b Reverse battery connection b Check the battery polarity c Battery defective c Contact distributor
26. ngle phase L N and E lt 2 with 100 linear load 3 596 with 100 non linear load AN Secure Power Ltd amp SECURE POWER User Manual Output Overload 10596 to 11096 1 h 11096 to 12596 10 min 125 to 150 1 min 215096 200 ms Efficiency in normal mode Efficiency in battery mode 6 kVA 285 10 kVA 281 Switch time Between normal mode and battery mode Between inverter and bypass 0 ms unlock 15 ms 50 Hz 13 33 ms 60 Hz Parallel operation Parallel equal current 1 1 lt 8 1 lt 10 Safety and EMC Isolation resistance Harmonic IEC 62040 2 EMS IEC 62040 2 IEC60664 1 1 2 50 us 8 20 us 6 kV 3 kA Reliability MTBF 250 000 h 1 1 400 000 h nA rmm Secure Power Ltd User Manual Height mm Width mm Depth mm Net weight SP206 70 SP206E 30 kg SP2010 80 kg SP2010E 40 kg Display Appendix 4 Optional equipment The following items are available as options for the UPS Extended battery box Dry contact card SNMP card Parallel card factory fitted only Battery MCCB box Bypass panel Secure Power Ltd mmm User Manual Appendix 5 UPS alarm tables 01 Running m oe _ ro 02 Status ole sis Pr Refewokno _ 7 fe s 7 gt noma 6
27. o nau e xen d Gnd 9 Circuit breaker and cable siZes ee Ra raa ded ET dO GE VE Lea 9 Unpacking 1 5 9 Rear panel JAVOUt Sede doe dau E 10 Wiring OR 11 Wiring Units im perallel Pc 12 OPC atl m 14 Working css UEM 14 14 e niae LE 14 zruchup re T 14 ECO itm is suis teed cash 14 Before SWITCH ONE ea a aa n a a e aae a e aaaea 15 UPS 15 Switching of the UPS 16 Swapping out a UPS on a live 16 Front panel controls and 17 Navigating the system menu tenen nennen tenerent nnne nens 18 M
28. ox from the UPS 7 Replace the UPS 8 Slide the bypass box into the new UPS 9 Turn on the new UPS s main breaker 10 Ensure that the Mains and Bypass LEDs are illuminated This indicates that the UPS is working correctly 11 Turn off the maintenance breaker and fasten its protective cover in place After a few seconds the UPS automatically switches to on line mode rmm Secure Power Ltd User Manual Front panel controls and indicators The front panel controls and indicators are shown in Figure 4 Using the buttons LEDs and the menu structure displayed on the LCD panel you can Check the status of the UPS Check and make changes to the settings Note Your UPS is setup to your requirements by the distributor prior to delivery There is normally no reason to change any of the settings aso J amp Fault gt c x Mains Inverter Output e Figure 4 Front panel The following table describes the operation of the LED indicators LED Description Output On when the load is being supplied On when the UPS is supplying power The LED flashes when the inverter is overloaded Battery On when the power is supplied from the battery The LED flashes if the battery is low or disconnected Mains On when mains in present and within limits The LED flashes if the mains is outside its normal range On when there is any type of fault The following table des
29. set Revise set User set menu items Setting User set gt BL ON Backlight 5 System set menu items Setting Setting Setting Setting System set System set System set System set V Level 220V gt Enable V Upper 1596 V Fine 0 F Level 50Hz F Range 5 V Lower 45 SwTimes 9 Setting Setting System set System set Mode On Line Output Enable Power Enable Buzzer Enable Parallel set menu items Setting Setting Parallel set Parallel set ID 1 P Redund 0 P Amount 1 LBS No LBS 4n Secure Power Ltd Gs User Manual Battery set menu items Setting Setting Setting Setting Battery set Battery set Battery set Battery set EOD 1 60 Batt G 1 Boost 2 30 gt Boost Enable Batt Num 16 Batt C 7 Float 2 20 Revise set menu items A Caution Do not adjust these menu items as they change the calibration of the UPS Setting Setting Setting Setting Revise set Revise set Revise set Revise set VRevise 4096 VoutRevise 4096 BusRevise 4096 NBatRevise 4096 InvRevise 4096 BusRevise 4096 PBatRevise 4096 Command menu items These menu items allow you to perform a battery test for a user defined period and to set the Turn on Turn off delay time In the Command menu there are two sub menu items as shown below Command gt Test Turn On Delay The second com
30. tch on battery 4 Feed 12 V via the switch when the battery temperature is exceeded 7 BAT_T1 Over temperature switch on battery 1 Feed 12 V via the switch when the battery temperature is exceeded BAT_T2 Over temperature switch on battery 2 Feed 12 V via the switch when the battery temperature is exceeded 9 Anti backfeed relay common 10 BP O Anti backfeed relay normally closed To prevent the input being energised by backfeeding in the event of an internal failure connect this signal to an external circuit breaker trip 11 BP S Anti backfeed relay normally open To prevent the input being energised by backfeeding in the event of an internal failure connect this signal to an external circuit breaker trip 12 BAT T3 Over temperature switch on battery 3 Feed 12 V via the switch when the battery temperature is exceeded n rmm Secure Power Ltd User Manual Appendix 3 Specifications Electrical O Fw SP2OTOE Capacity Int battery or 20 cell external battery 6 kVA 4 8 kW 0 8 pf 10 kVA 8 kW 0 8 pf Capacity 16 or 18 cell external battery 6 kVA 4 2 kW 0 7 pf 10 kVA 7 kW 0 7 pf Input max 5 10 or 1596 default 5 min 20 30 or 45 default 45 1 5296 4 5 10 5 100 linear load input THDV lt 1 5 100 non linear load input THDV lt 1 Battery Charge current A 6 kVA 1A 5 6 10 kVA S 6 A Output Output type Si
31. tery alarm and the UPS beeps every second Eventually the UPS shuts down to prevent damage to the batteries When the a c mains is restored the inverter starts automatically and the UPS reverts to on line mode If you turn off the UPS in battery mode it restarts in bypass mode and you must press the ON button to start the inverter ECO mode If specified your UPS may be set to operate in ECO mode instead of on line mode In ECO mode the load is supplied via the bypass circuit and not the inverter allowing the UPS to work at higher efficiency The battery is trickle charged in this mode If the a c input is lost or goes beyond its normal range the UPS automatically switches to battery mode however the transfer speed is slower than on line mode and may not be suitable for all applications rmm Secure Power Ltd User Manual Before switch on Before turning on the unit for the first time or after any wiring or battery changes 1 Read the section above on working modes 2 Check all the wiring 3 Check that the rated load does not exceed the rated output of the UPS Note If your installation uses a 16 or 18 block external battery string the UPS power output KW rating is limited to 7096 of the rating instead of the normal 8096 see Appendix 3 Specifications on page 29 4 Ifthe UPS is supplied by a generator check that the generator is correctly rated and wired see Operation from a generator on page 9 5 Appl
32. to replace battery Fault indicator on LCD displays Charger defective Contact distributor charger fault Abnormal backup time a Battery not fully charged a Charge battery for 8 hours when b Battery defective AC is normal then re test the backup time Contact distributor to replace battery Long beeps fault indicator on and UPS is too hot In the status menu check for an UPS switches to bypass mode over temperature warning Check that there is airflow from the fans Ensure there are no airflow blockages Wait until the UPS has cooled down and try to restart it Long beep fault indicator on Output short circuit Remove the short circuit and restart LCD displays output short circuit the UPS Long beeps fault indicator on Fault inside UPS Contact distributor LCD displays rectifier fault inverter fault auxiliary power fault output fault 13 Abnormal sound or smell Fault inside UPS Shut down UPS immediately and contact distributor an Secure Power Ltd mmm User Manual Appendix 1 Signals options RS232 serial port SP200 series units are fitted with a standard RS232 serial port which can be used to Monitor the UPS power status Monitor the UPS alarm information Monitor the UPS running parameters m Perform a battery test To enable RS232 control 1 Connect the UPS to your computer using the supplied RS232 cable 2 Load the supplied software onto your computer Connections betw
33. y the wheel locks to prevent the UPS from moving Switching on the UPS Note It is important to switch on your UPS as described below as damage may occur when supplying certain load types Caution When using the UPS for the first time charge the batteries for at least 8 hours as they may have lost charge during the time between production and installation To switch on your UPS 1 If your installation has an external bypass breaker ensure it is open 2 If your installation has an external battery switch on the battery breaker 3 Switch on the input breaker 4 On the rear panel switch on the unit main breaker Note If switching on into a transformer load ensure the UPS is initially working in bypass mode before switching to on line mode 5 Switch on the output breaker Ideally it is best to apply the load gradually if this is possible Caution If the UPS input power is provided by a generator it is important to apply the load A gradually You should immediately hear the fan start up The model number and rating is initially displayed on the front panel LCD After a few seconds this changes to system information SP206 Mode On Line Battery 7AH 6KVA Vin 230V 50Hz Vout 230V 50Hz At the same time that the fan starts the Bypass and Output LEDs are illuminated After a few seconds the Mains and Inverter LEDs are illuminated and the Bypass LED goes out see Figure 4 on page 17
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