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MACH 1000 Installation Guide

1. MACH 1000 123 4 5 6 A A A la 4 2 6 9 10 13 14 17 18 21 22 15 D TA dl 1 2 Figure 4 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See below table 1 column 1 5 See below table 1 column 2 6 See below table 2 Gigabit ETHERNET Fast ETHERNET Up to 4 GE ports FE ports 1 to 4 Power over Ethernet 1000 Mbit s TT 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots RR 2 twisted pair TX M12 10 100 Mbit s And or 10 100 1000 Mbit s Paus over Twisted pair RJ45 connections ETHERNET Table 1 Gigabit ETHERNET Fast ETHERNET FE ports 1 to 4 Fast ETHERNET FE ports 5 to 24 free choice of connections 99 Module position empty TT 2 twisted pair TX RJ45 10 100 Mbit s MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s NN 2 Multimode FX ST 100 Mbit s VV 2 Singlemode FX DSC 100 Mbit s UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s Table 2 Fast ETHERNET FE ports 5 to 24 MACH 1000 16 Release 02 10 10 Views of the MACH 1000 ports in the back 1 2 MACH 1000 Figure 5 Front panel 1 LED display elements 2 Diagnosis port MACH 1000
2. Figure 6 Rear panel 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 Gigabit ETHERNET Fast ETHERNET Up to 4 GE ports FE ports 1 to 20 free choice of connections 99 Module position empty 1000 Mbit s TT 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s And or NN 2 Multimode FX ST 100 Mbit s 10 100 1000 Mbit s VV 2 Singlemode FX DSC 100 Mbit s Twisted pair RJ45 connections UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s The device variants of the MACH 1000 with ports on the rear panel have the following characteristics The display LEDs are on the front of the device There are up to 4 LEDs for displaying the status of the Gigabit Ethernet ports and up to 21 LEDs for displaying the status of the Fast Ethernet ports as well as 6 LEDs for displaying the device status The supply voltage connection and the ports on the back of the device The device allows you to connect a maximum of 20 Fast Ethernet ports as well as an additional Fast Ethernet port on the front of the device that you can use for diagnosis purposes MAC
3. MACH 1000 10 Release 02 10 10 1 Device description The Ruggedized Switch for Substations and Transportation MACH 1000 Family provides you with a wide range of Switch variants You set up your own Switch according to your requirements regarding the number of ports transmission speed media type connector type temperature range voltage range and software variant The MACH 1000 devices are designed for the special requirements of industrial automation They meet the relevant industry standards provide very high operational reliability even under extreme conditions and also long term reliability and flexibility The devices work without a fan If required the devices are PoE capable For devices without PoE the voltage supply can be redundant if required The Switches are mounted in the switch cabinet by means of brackets or vertically on the wall The HIPER Ring redundancy concept enables you to quickly carry out a reconfiguration and also a simple configuration with only one additional connection Diagnosis displays and the display of the operating parameters provide a quick overview It can be easily managed via a Web browser via Telnet with a management software product such as HiVision or locally on the switch V 24 interface The device allows you to set up switched industrial ETHERNET networks that conform to the IEEE 802 3 and 802 3u standards using copper wires or optical fibers in a line or ring structure You can c
4. MACH 1000 Release 02 10 10 33 Grounding the device The device is grounded as follows for MACH 1000 devices with terminal connection voltage supply via a separate spring loaded terminal This is located at the 1 or 2 power supply modules on the back of the device at pin 1 see fig 11 and fig 12 for MACH 1000 devices with plugged connection voltage supply via a ground connection on the front panel of the device see fig 13 L Connect the protective conductor before you set up the other connections When removing the connections you remove the protective conductor last L Connect both protective conductors if your device is equipped with two power supply units 2 1 5 Startup procedure When you connect the supply voltage you start up the device 2 1 6 Connecting the data lines You can connect terminal devices and other segments at the ports of the device via twisted pair cables or F O cables Install the data lines according to your requirements Note To optimize the data flow connect the main data traffic to ports 1 and 4 10 100 Mbit s twisted pair connection 10 100 Mbit s ports RJ45 socket enable the connection of terminal devices or independent network segments according to the IEEE 802 3 100BASE TX and 10BASE T standard These ports support Autonegotiation Autopolarity Autocrossing if autonegotiation is activated 100 Mbit s half duplex mode 100 Mbit s full duplex mode 10 Mbit s half duplex mode
5. MACH 1000 Release 02 10 10 13 Front view of the MACH 1000 with 2 Gigabit ports 1 2 3 4 1000 Figure 1 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 Gigabit ETHERNET Fast ETHERNET GE ports 1 and 2 combo ports FE ports 1 to 24 free choice of connections 99 Module position empty 100 1000 Mbit s 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode MTRJ 100 Mbit s Alternative connections NN 2 Multimode FX ST 100 Mbit s 10 100 1000 Mbit s VV 2 Singlemode FX DSC 100 Mbit s Twisted pair 5 connections UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s Front view of the MACH 1000 with 4 Gigabit ports SFP MACH 1000 B 2 is 74 3 71 2 5 6 9 10 13 44 17 18 21 22 IN x 3 Figure 2 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 MACH 1000 14 Release 02 10 10 Gigabit ETHERNET Fast ETHERNET GE ports 1 to 4 FE ports 1 to 24 free choice of connections 99 Module position empty 1000 Mbi
6. Recycling note After usage this product must be disposed of properly as electronic waste in accordance with the current disposal regulations of your county state and country MACH 1000 Release 02 10 10 9 About this Manual The Installation user manual contains a device description safety instructions a description of the display and the other information that you need to install the device The following manuals are available as PDF files on the CD ROM supplied Installation user manual Basic Configuration user manual Redundancy Configuration user manual Web based Interface reference guide Command Line Interface user manual The HiVision Network Management Software provides you with additional options for smooth configuration and monitoring Event log Configuration of System Location and System Name Configuration of the network address range and the SNMP parameters Saving the configuration on the device Simultaneous configuration of multiple devices Configuration of the port display color red for a connection error With the Industrial HiVision Network Management software you increase your network security in industrial application areas ETHERNET Early Warning System Easy monitoring of industrial networks Fast display Interface with diagnostic and configuration programs Low deployment cost Legend The symbols used in this manual have the following meanings Listing O Work step Subheading
7. Connection cables M12 4 on RJ45 1 to 1 5 M12 MDI 6 Shield 7 M12 MDI 8 M12 MDI X via autocrossing port 9 RJ45 MDI terminal device 10 RJ45 MDI X Switch MACH 1000 Release 02 10 10 37 10 Mbit s F O connection 10 MBit s F O ports ST connectors enable the connection of terminal devices or independent network segments in compliance with the IEEE 802 3 10BASE FL standard Full or half duplex mode State on delivery full duplex FDX 100 Mbit s F O connection 100 MBit s F O ports ST DSC MTRJ or SFP slot enable the connection of terminal devices or independent network segments in compliance with the IEEE 802 3 100BASE FX standard These ports support Full or half duplex mode State on delivery full duplex FDX Note Make sure that the LH ports are only connected with LH ports SM ports are only connected with SM ports and MM ports only with MM ports 1 Gbit s F O connection 1 GBit s F O ports SFP slot enable the connection of terminal devices or independent network segments in compliance with the IEEE 802 3 2000 ISO IEC 8802 3 2000 1000BASE SX or 1000BASE LX standards These ports support Autonegotiation State on delivery autonegotiation activated Note Make sure that the LH ports are only connected with LH ports SX ports are only connected with SX ports and LX ports only with LX ports Note With the MACH 1030 with two Gbit s F O ports these ports are combo ports SFP RJ45 You ca
8. Installing the device and grounding Warning Only install the device in rooms plants that only AN accessible to trained maintenance personnel LI If installed in a living area or office environment the device must be operated exclusively in switch cabinets with fire protection characteristics in accordance with EN 60950 1 etc into the field connection terminals for the supply voltage and do not touch the terminals There is the risk of an electric shock I Warning Never insert sharp objects small screwdrivers wires Environment The device may only be operated at the specified surrounding air temperature temperature of the surrounding air at a distance of up to 5 cm 1 97 in from the device and relative air humidity specified in the technical data Install the device in a location where the climatic threshold values specified in the technical data will be observed L Use the device only in an environment within the contamination level specified in the technical data Qualification requirements for personnel Qualified personnel as understood in this manual and the warning signs are persons who are familiar with the setup assembly startup and operation of this product and are appropriately qualified for their job This includes for example those persons who have been MACH 1000 Release 02 10 10 trained or directed or authorized to switch on and off to ground and to label power circuits
9. L Pull the terminal block s off the switch and connect the voltage supply lines as follows First connect the protective conductor to the protective conductor terminal L Connect the supply voltage via the 3 pin terminal block Pay attention to the L and N connections If the neutral conductor the minus terminal of the supply voltage is not grounded install a suitable fuse in the input line Figure 14 Back of MACH 1000 device with power unit L DC voltage 18 60 VDC Connecting 1 Supply voltage 2 Signal contact MACH 1000 28 Release 02 10 10 Figure 15 Back of MACH 1000 device with power unit M AC voltage 90 265 VAC right image or DC voltage 77 300 VDC left image Connecting 1 Supply voltage 2 Signal contact 3 External fuse for supply voltages gt 125 VDC Connection Type L Type M VDC Type M VAC pin1 Protective conductor Protective conductor Protective conductor N pin 2 Minus terminal of the Minus terminal of the Neutral conductor supply voltage supply voltage L Plus terminal of the Plus terminal ofthe Phase supply supply voltage supply voltage voltage Table 6 Pin assignment of spring loaded terminal for voltage supply For type M power units you can choose between connecting DC or AC voltage L For supply voltages gt 125 VDC Install a suitable external fuse in the supply voltage input line of the plus terminal see fig
10. 12 Note The terminal blocks for devices with power unit type M type L are coded to prevent them from being accidently connected to devices with power unit type L type Connecting the PoE supply voltage optional The devices connected are supplied with PoE voltage 48 V DC safety low voltage via an internal power supply unit The twisted pair cables at Fast Ethernet ports 1 to 4 of the device are supplied with PoE voltage via the wire pairs transmitting the signal phantom voltage for both RJ45 and M12 FAULT signal contact Depending on the MACH 1000 device variant equipped with one or two power units you have either one or two signal contacts MACH 1000 Release 02 10 10 29 The signal contact monitors proper functioning of the device thus enabling remote diagnostics You can specify the type of function monitoring in the Management Pin assignment for MACH 1000 devices with terminal voltage supply see fig 11 see fig 12 with plugged voltage supply see fig 14 see fig 15 You can also use the Management to switch the signal contact manually and thus control external devices A break in contact is used to report the following conditions via the potential free signal contact relay contact closed circuit The failure of at least one supply voltage A continuous malfunction in the device The loss of connection at at least one port The report of the link status can be masked by
11. M SFP BIDI Type A LH LC EEC 50 40 C to 70 C 40 C to 70 C 40 C to 70 C Order number 943 271 001 943 301 001 943 845 008 943 845 011 943 943 001 943 936 001 943 942 001 943 471 100 943 055 001 943 014 001 943 896 001 942 035 001 943 015 001 943 897 001 942 023 001 942 024 001 943 042 001 943 898 001 943 049 001 943 865 001 943 945 001 943 866 001 943 946 001 943 867 001 943 947 001 943 868 001 943 948 001 943 974 001 943 974 002 943 975 001 MACH 1000 Release 02 10 10 Operating Order number temperature chassis M SFP BIDI Type B LH LC EEC 40 C to 70 C 943 975 002 M SFP BIDI Bundle LX LC EEC Type A B 40 C to 70 943 974 101 M SFP BIDI Bundle LH LC EEC Type A B 40 C to 70 C 943 975 101 Underlying norms and standards Name EN 61000 6 2 2005 EN 55022 2006 A1 2007 IEC EN 60950 1 2006 EN 61131 2 2007 EN 50121 4 2006 EN 50155 2007 FCC 47 CFR Part 15 2009 Germanischer Lloyd cUL 508 1998 EN 61850 3 IEEE 1613 Generic norm immunity in industrial environments IT equipment radio interference characteristics Safety for the installation of IT equipment Programmable logic controllers Railway applications EMC emitted interference and interference immunity for signal and telecommunication systems Railway applications electronic systems in railway vehicles Code of Federal Regulations Ship Applications Classification an
12. Note Please note that products recommended as accessories may have characteristics that do not fully correspond to those of the corresponding product This may limit their possible usage in the overall system Name AutoConfiguration Adapter ACA 21 USB Terminal cable 3 pin terminal block high voltage interlock 50 pieces 3 pin terminal block low voltage interlock 50 pieces Bracket for fastening the housing Dust protection cap for RJ 45 sockets 50 pcs Dust protection cap for SFP slots 25 pcs HiVision Network Management software OPC Server software HiOPC Gigabit ETHERNET SFP Transceiver M SFP SX LC SFP SX LC M SFP MX LC M SFP LX LC M SFP LX LC EEC M SFP LX LC M SFP LX LC EEC M SFP LH LC M SFP LH LC EEC M SFP LH LC Fast ETHERNET SFP Transceiver M FAST SFP MM LC M FAST SFP MM LC EEC M FAST SFP SM LC M FAST SFP SM LC EEC M FAST SFP SM LC M FAST SFP SM LC EEC M FAST SFP LH LC M FAST SFP LH LC EEC Operating temperature chassis 0 C to 60 C 40 C to 70 C 0 C to 60 C 0 C to 60 C 40 C to 70 C 0 C to 60 C 40 C to 70 C 0 C to 60 C 40 C to 70 C 0 C to 60 C 0 C to 60 C 40 C to 70 C 0 C to 60 C 40 C to 70 C 0 C to 60 C 40 C to 70 C 0 C to 60 C 40 C to 70 C Bidirectional Gigabit ETHERNET SFP Transceiver M SFP BIDI Type A LX LC EEC M SFP BIDI Type B LX LC EEC
13. and devices or systems in accordance with current safety engineering standards trained or directed in the care and use of appropriate safety equipment in accordance with the current standards of safety engineering trained in providing first aid General safety instructions Electricity is used to operate this equipment Comply with every detail of the safety requirements specified in the operating instructions regarding the voltages to apply see page 4 Non observance of these safety instructions can therefore cause material damage and or serious injuries L Only appropriately qualified personnel should work on this device or in its vicinity These personnel must be thoroughly familiar with all the warnings and maintenance procedures in accordance with this operating manual L The proper and safe operation of this device depends on proper handling during transport proper storage and assembly and conscientious operation and maintenance procedures Never start operation with damaged components Only use the devices in accordance with this manual In particular Observe all warnings and safety related information L Any work that may be required on the electrical installation may only be carried out by personnel trained for this purpose OO L Please note that products recommended as accessories have characteristics that do not fully correspond to those of the corresponding product This may limit their possible usage
14. cabinet without sliding mounting rails increased vibration can cause damage to the device and or its modules For more information on sliding mounting rails and how to install them please contact your switch cabinet manufacturer Install the sliding mounting rails in the 19 switch cabinet as instructed by the manufacturer and make sure the device is resting on both rails On delivery two brackets are attached to the sides of the device see figure below Fasten the device by screwing the brackets to the switch cabinet bm J T 1 elle ite fie T n3 dBy i 1000 Figure 16 Mounting the switch cabinet Warning When installing the device make sure the ventilation slots remain unobstructed as otherwise the device can overheat and be damaged Note Fasten the device with two additional brackets at the back of the switch cabinet when operating it in environments with strong vibrations see on page 50 Accessories not included in the delivery E Vertical mounting on the wall Usethe pre mounted brackets included in the delivery as shown in the following figure see fig 17 Attach two additional brackets to the device see on page 50 Accessories not included in the delivery as shown in the following figure see fig 17 Fasten the device by screwing the brackets to the wall Warning N When installing the device
15. dB km typical 19 ps nm km Table 13 Fiber port 1000 SFP fiber Gigabit ETHERNET Transceiver a Distances up to 3 km reachable 1000 MHz km 1300 nm b With F O adapter compliant with IEEE 802 3 2002 Hause 38 single mode fiber offset launch mode conditioning patch cord Product code Wave Wave Fiber System Expansio Fiber data M SFP BIDI length length attenuat n TX RX ion ALX LC EEC SM 1310 1550 nm 9 125 um 0 11 dB 0 20 0 4 dB km 3 5 ps nm km Type BLX LC EEC SM 1550 nm 1310 nm 9 125 um 0 11 dB 0 20km 0 25 dB km 19 ps nm km Type ALH LC EEC LH 1490 nm 1590 nm 9 125 um 5 24 23 80 km 0 25 dB km 19 ps nm km Type B EEC LH 1590 nm 1490 nm 9 125 um 5 24 23 80 km 0 25 dB km 19 ps nm km Table 14 F O port bidirectional Gigabit ETHERNET SFP Transceiver MACH 1000 48 Release 02 10 10 MM Multimode SM Singlemode LH Singlemode Longhaul Power consumption power output Name Basic devices MAR1020 basic device without Fast Ethernet modules MAR1030 basic device incl 2 Gigabit Ethernet module combo ports without Fast Ethernet modules MAR 1 3 40 basic device x 0 or 1 y 0 or 2 MAR 1 3 4 basic device x 0 or 1 y 0 or 2 MAR 1x3y OT basic device x 0 or 1 y 0 or 2 Fast Ethernet modules additionally for each Fast Ethernet FX module additionally for each Fast Ethernet TX module additionally for each PoE mo
16. the Management for each port In the delivery state link status monitoring is deactivated The loss of ring redundancy reserve A detected error during the self test Incorrect configuration of the HIPER Ring or ring coupling Permitted temperature range exceeded not reached The following condition is also reported in RM mode Ring redundancy reserve is available On delivery there is no ring redundancy monitoring Note You can use the signal contact functions when the voltage supply is connected If there is redundant voltage supply but this is turned off there is a contact interruption at the corresponding signal contact 2 1 4 Installing the device and grounding Note The shielding ground of the connectable industrial twisted pair lines is connected to the front panel as a conductor Mounting in 19 rack The devices are designed to be mounted in a 19 rack O Make sure there is sufficient ventilation If necessary provide a fan for the 19 rack This will prevent the basic devices from overheating LI Measure the depth of the 19 rack so as to allow the main cable any power supply cables to be fitted from the back and the data cables to be fitted from the front If you are operating the device in a 19 switch cabinet you must install sliding mounting rails not included in the delivery to hold the weight of the device MACH 1000 30 Release 02 10 10 Warning A If the device is installed in a 19 switch
17. to 60 VDC plugged connection M 77 VDC to 300 VDC or 90 VAC to 265 VAC plugged connection 38 Certifications H CE UL 508 GL IEC 61850 IEEE 1613 Substation EN 50121 4 Railway along T track CE UL 508 EN 50121 4 Railway along track EN 50155 Railway train 39 Software variant P Professional Table 3 Combination options for the device variants of the MACH 1000 a In device variants with PoE Power over Ethernet the first four ports can be twisted pair TX RJ45 10 100 Mbit s short TT or twisted pair TX M12 10 100 Mbit s short designation RR as desired The remaining ports can be selected freely from the table Power supply unit 2 is a PoE power supply unit deomn voltage range item 37 G You can choose the connections to power su ply unit 1 b Devices with PoE or with FL ports No T certification EN 50155 Railway rain available Pamina voltage on power supply type G and M 110 VDC on power supply type C and L MACH 1000 Release 02 10 10 19 Example of MACH 1000 product designation MACH Ruggedized Switch with Gigabit ports 0 0 2 combo port SFP slot 100 1000 Mbit s alternatively twisted pair RJ45 socket 10 100 1000 Mbit s a LS 10 100 Mbit s ports 1 2 2 twisted pair TX RJ45 10 100 Mbit s 10 100 Mbit s ports 3 4 2 Multimode FX DSC 100 Mbit s c 10 100 Mbit s ports 5 6 2 Multimode FX 100 Mbit s 10 100
18. 0 Mbit s full duplex mode 10 Mbit s half duplex mode 10 Mbit s full duplex mode Power over ETHERNET PoE State on delivery autonegotiation activated The socket housing is electrically connected to the front panel The PoE voltage is input via the wire pairs transmitting the signal phantom voltage WOON Figure 21 Pin assignment of a TP TX interface in MDI X mode RJ45 socket Figure Pin Function PoE PSE 4 1 TX Transmit Data 2 RX Receive Data 3 TX Transmit Data 4 RX Receive Data Chassis Shield Table 7 Pin assignment of the TP TX interface for PoE M12 socket Use a shielded CAT5 cable L Use a shielded 4 M12 plug MACH 1000 Release 02 10 10 L Connect the cable shield to the connector housing The patch cables for operating the device are shown in the following figure 5 1 7 Q di U TX 1 1 TX RX 2 gt 2 RX TX 3 3 TX RX 4 gt 4 RX 6 6 5 2 8 TX 1 RX RX 2 2 TX TX 3 3 RX RX 4 4 TX 6 6 5 3 9 TX 1 TX RX 2 2 TX TX 3 3 RX RX 4 6 RX 6 6 S 4 10 TX 1 RX RX 2 2 RX TX 3 gt 3 TX RX 4 6 TX 6 6 Figure 22 Patch cables for operating the device 1 Connection cables M12 4 on M12 4 crossed 2 Connection cables M12 4 on M12 4 1 to 1 3 Connection cables M12 4 on RJ45 crossed 4
19. 039687002021010000 HIRSCHMANN A BELDEN BRAND User Manual Installation Industrial ETHERNET Ruggedized Switch MACH 1000 Family no Kats 95 mdy 1 3 5 7 9 11 13 15 17 19 21 23 000000000000 2 4 6 8 10 12 M 16 18 20 22 24 1132 1000 Technical Support Release 02 10 10 HAC Support Belden com The naming of copyrighted trademarks in this manual even when not specially indicated should not be taken to mean that these names may be considered as free in the sense of the trademark and tradename protection law and hence that they may be freely used by anyone 2010 Hirschmann Automation and Control GmbH Manuals and software are protected by copyright All rights reserved The copying reproduction translation conversion into any electronic medium or machine scannable form is not permitted either in whole or in part An exception is the preparation of a backup copy of the software for your own use For devices with embedded software the end user license agreement on the enclosed CD applies The performance features described here are binding only if they have been expressly agreed when the contract was made This document was produced by Hirschmann Automation and Control GmbH according to the best of the company s knowledge Hirschmann reserves the right to change the contents of this document without prior notice Hirschmann can give no guarantee in respect of th
20. 10 Mbit s full duplex mode State on delivery autonegotiation activated The socket housing is electrically connected to the front panel Pin assignment of the RJ45 socket One line pair pin 3 and pin 6 One line pair pin 1 and pin 2 L Remaining pins not used MACH 1000 34 Release 02 10 10 TD TD RD RD MN O Figure 19 Pin assignment of a TP TX interface in MDI X mode RJ45 socket Note In substation applications the RJ45 ports are used to connect to additional communication devices such as routers or telecommunication multiplexers that are installed in close proximity to the device i e less than 3 meters away It is not recommended to use these ports for connection to field devices across longer distances which could cause a significant increase in the ground potential Ground Potential Rise GPR i e more than 2500 V 10 100 1000 Mbit s twisted pair connection 1000 Mbit s twisted pair ports RJ45 sockets facilitate the connection of terminal devices or independent network segments according to the IEEE 802 3 2000 ISO IEC 8802 3 2000 1000BASE TX standard These ports support Autonegotiation Autopolarity Autocrossing if autonegotiation is activated 1000 Mbit s full duplex 100 Mbit s half duplex 100 Mbit s full duplex 10 Mbit s half duplex 10 Mbit s full duplex Default settings autonegotiation The socket housing is electrical
21. C emitted interference EN 55022 Class A FCC 47 CFR Part Class 15 German Lloyd Classification Construction Guidelines VI 7 3 Part 1 2001 Environment type Description Test level tests test in comp with IEC 60068 2 1 Cold 40 C 16 hours IEC 60068 2 2 Dry heat 85 C 16 hours IEC 60068 2 30 Relative humidity 95 non condensing 55 C 4 cycles IEC 60068 2 6 Vibration test Fc 2 9 Hz with 3 mm amplitude 1 4 at 9 150 Hz 1 5 g at 200 500 Hz IEC 60068 2 27 Shock test Ea 15gat 11 ms Network range TP port Length of a twisted pair segment max 100 m 328 ft cat5e cable with 1000BASE T Table 9 TP port 10BASE T 100BASE TX 1000BASE T Product Wave Fiber System Expansion Fiber data code length attenuati on FF MM 820 50 125 0 9 5dB 0 2 1 3 0 dB km 400 MHz km FF MM 820nm 62 5 125 um 0 12 5 dB 0 3 0km 3 2 dB km 200 MHz km Table 10 F O port 10BASE FL Product Wave Fiber System Expansion Fiber data code length attenuati on MM 1300 50 125 0 8 0 5 1 0 dB km 800 MHz km MM 1300 62 5 125 um 0 11 4 0 4 1 0 dB km 500 MHz km VV UU SM 1300 9 125 um 0 16dB 0 30 km 0 4 dB km 3 5 ps nm km LL LH 1550nm 9 125 um 7 29 dB 24 86 km 0 3 dB km 19 ps nm km GG LH 1550nm 9 125 um 14 47 dB 67 176 km 0 25 dB km 19 ps nm km Table 11 F O port 100BASE FX MACH 1000 Release 02 10 10 47 Product Wave Fiber System Expa
22. E terminal devices PD Powered Device for all IEEE802 3af classes up to a maximum power output of 15 4 W The current is supplied on wire pairs transmitting the signal the individual ports are not electrically insulated from each other The following conditions are met in accordance with IEEE 802 3af Endpoint PSE Alternative A MACH 1000 device variants without PoE Power over Ethernet are equipped with two power units Power unit 2 is a PoE power unit see product code item 37 in table 3 You can choose the connections to power unit 1 see product code item 36 in table 3 MACH 1000 devices with terminal connection voltage supply MACH 1000 devices with product code C and have a terminal connection for the supply voltage see product code items 36 and 37 in table 3 etc into the field connection terminals for the supply voltage and do not touch the terminals There is the risk of an electric shock I Warning Never insert sharp objects small screwdrivers wires MACH 1000 Release 02 10 10 type T certifications EN 50155 Railway train see product code item 38 in table 3 Power supply type G and M nominal voltage 110 VDC Power supply type C and L nominal voltage 36 VDC I Note Observe the permitted voltage ranges for devices with To insert the cable you open the terminal lock by positioning the screwdriver as illustrated below and pressing on the lever Figure 10 Connecting the supply v
23. H 1000 Release 02 10 10 17 1 2 Combination options The product designation of your device is made from combining the desired product characteristics in accordance with the following table The corresponding short designation is in column 3 Item Characteristic Ident Property 1to7 Product MAR1020 MACH Ruggedized Fast Ethernet Switch MAR1030 MACH Ruggedized Gigabit Ethernet Switch MAR1022 MACH Ruggedized Fast Ethernet Switch with PoE MAR1032 MACH Ruggedized Gigabit Ethernet Switch with PoE MAR1120 MACH Ruggedized Fast Ethernet Switch ports on the back MAR1130 MACH Ruggedized Gigabit Ethernet Switch ports on the back MAR1122 MACH Ruggedized Fast Ethernet Switch ports on the back and with PoE MAR1132 MACH Ruggedized Gigabit Ethernet Switch ports on the back and with PoE 8 hyphen 9to 10 10 100 1000 Mbit s ports 99 Not present in MAR1020 1 2 or 1 to 4 2 combo port SFP slot 100 1000 Mbit s alternatively twisted pair RJ45 socket 10 100 1000 Mbit s 40 2 2 ports Gigabit Ethernet SFP 1000 Mbit s 4T 2 2 ports Gigabit Ethernet RJ45 10 100 1000 Mbit s OT 2 ports Gigabit Ethernet SFP 1000 Mbit s plus 2 ports Gigabit Ethernet RJ45 10 100 1000 Mbit s 11to 12 10 100 Mbit s ports 1 2 a 99 Module position empty TT 2 twisted pair TX RJ45 10 100 Mbit s MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s NN 2 Multimode FX ST 100 Mbit s VV 2 Singlemode FX DSC 100 Mbit s UU 2 Singl
24. Lights up The signal contact is closed in manual operation None The signal contact is open in manual operation R2 Signal contact 2 Yellow Lights up The signal contact is closed in manual operation None The signal contact is open in manual operation Applies to software release 06 0 00 and higher LED Display Color Activity Meaning R1 Signal contact 1 Yellow Lights up The signal contact is open None The signal contact is closed R2 Signal contact 2 Yellow Lights up The signal contact is open None The signal contact is closed If the manual adjustment is active on the signal contact then the error display is independent of the setting of the signal contact Port state The green and yellow LEDs at the individual port display port related information During the boot phase these LEDs are used to display the status of the boot procedure MACH 1000 40 Release 02 10 10 LS data link status one green yellow LED or one green and one yellow LED Not glowing No valid connection Glowing green Valid connection Flashing green 1 time a period Port is switched to stand by Flashing green 3 times a Port is switched off period Flashing yellow Data reception 2 3 Basic set up The IP parameters must be entered when the device is installed for the first time The device provides 6 options for configuring IP addresses Entry via V 24 connection Entry using the HiDiscovery protocol Configuration via BOOTP Configuratio
25. Mbit s ports 7 8 2 Multimode FX ST 100 Mbit s 2 10 100 Mbit s ports 9 10 2 Singlemode FX DSC 100 Mbit s 10 100 Mbit s ports 11 12 2 Singlemode FX ST 100 Mbit s 10 100 Mbit s ports 13 14 2 Singlemode Long Haul FX DSC 100 Mbit s 10 100 Mbit s ports 15 16 2 Singlemode Long Haul DSC 200 km 100 Mbit s Reo 47 140 UD R CNE SI STOA RAL N 10 100 Mbit s ports 17 18 2 SFP slot 100 Mbit s 4 10 100 Mbit s ports 19 20 2 twisted pair TX RJ45 10 100 Mbit s 10 100 Mbit s ports 21 22 Module position empty 10 100 Mbit s ports 23 24 Module position empty T Temperature range extended 40 C to 85 C conformal coating Voltage range power supply 18 VDC to 60 VDC unit 1 o Voltage range power supply 77 VDC to 300 VDC or 90 VAC to 265 VAC unit 2 Certifications CE UL 508 GL IEC 61850 IEEE 1613 Substation EN 50121 4 Railway along track 9 Software variant Professional Table 4 Example of the product designation of a MACH 1000 with 2 Gigabit ports MACH 1030 MM JJ NN VV UU LL GG ZZ TT 9999 FC GHP MACH 1000 20 Release 02 10 10 2 Assembly and start up The devices have been developed for practical application in a harsh industrial environment The installation process is correspondingly simple On delivery the device is ready for operation The following procedure has been proven to be successful for the assembly of the device Unpa
26. cking and checking Installing the SFP modules optional Connecting the power unit connections for supply voltage and signal contact Installing the device and grounding Startup Connecting the data lines 2 1 Installing the device 2 1 1 Unpacking and checking L Check that the contents of the package are complete see page 49 Scope of delivery L Check the individual parts for transport damage 2 1 2 Installing the SFP modules optional Figure 7 1 Fast EHTERNET fiber optic SFP module 2 Gigabit ETHERNET fiber optic SFP module L Before attaching SFP module first remove the protective cap over the socket Push the SFP module with the lock closed into the socket until it latches audibly in place Note Only use Hirschmann SFP modules see page 50 MACH 1000 Release 02 10 10 21 2 1 3 Connecting the power unit connections for supply voltage and signal contact L Connect the power supply and signal lines and only connect a supply voltage that corresponds to the type plate of your device Make sure that the contact load capability of the signal contact is not exceeded see on page 44 Technical data I Note Note the safety instructions see on page 4 Supply voltage E Connecting the supply voltage Connecting the supply voltage gt For device types with power units of the type C or G voltage supply terminal connection via a 3 pin spri
27. d Construction Guidelines 7 3 Part 1 Ed 2003 Safety for Industrial Control Equipment Communications networks and systems in stations Standard Environment and Testing Requirements for Communication Networking Devices in Electric Power Substations Table 15 List of norms and standards IEEE 802 1 D Switching GARP GMRP Spanning Tree IEEE 802 1 D 1998 Media access control MAC bridges includes IEEE 802 1p Priority and Dynamic Multicast Filtering GARP GMRP IEEE 802 1 Q Tagging IEEE 802 1 Q 1998 Virtual Bridged Local Area Networks VLAN Tagging GVRP IEEE 802 1 w 2001 Rapid Reconfiguration IEEE 802 3 2002 Ethernet Table 16 List of IEEE standards The device has a certification based on a specific standard only if the certification indicator appears on the housing However with the exception of Germanischer Lloyd ship certifications as well as RINA certifications are only included in the product information under www beldensolutions com MACH 1000 Release 02 10 10 51 52 1000 Release 02 10 10 A Further Support Technical Questions and Training Courses In the event of technical queries please contact your local Hirschmann distributor or Hirschmann office You can find the addresses of our distributors on the Internet www beldensolutions com Our support line is also at your disposal Tel 49 1805 14 1538 Fax 49 7127 14 1551 Answers to Frequently Asked Questions can be found on the Hirsc
28. dule Examples MAR1020 99TTTTTTTTTTTTTTTTTTTTTTTTUG9HPHHXX X MAR1020 99TTTTTTTTTTTTMMMMMMMMMMMMUG9HPHHXX X MAR1020 99MMMMMMMMMMMMMMMMMMMMMMMMUG9HPHHXX X MAR1030 CCTTTTTTTTTTTTTTTTTTTTTTTTUG9HPHHXX X MAR1030 CCTTTTTTTTTTTTMMMMMMMMMMMMUG9HPHHXX X MAR1030 CCMMMMMMMMMMMMMMMMMMMMMMMMUGO9HPHHXX X MAR1030 4TMMMMMMMMMMMMMMMMMMMMMMMMU G9HPHHXX X MAR1032 4TTTRRMMMMMMMMMM MMMMMMMMMMUGGHPHHXX X non PD powered device MAR1132 40TTRRMMMMMMMMMM MMMMMM9999UGGHPHHXX X non PD powered device MAR1032 4TTTRRMMMMMMMMMMMM MMMMMMMMUGGHPHHXX X 4 x Class0 PD powered device MAR1132 40TTRRMMMMMMMMMMMM MMMM9999UGGHPHHXX X 4 x Class0 PD powered device Scope of delivery Device MAR MACH 1000 Release 02 10 10 Scope of delivery MAR device Installation user manual Power consumpti on 7 5 W 10 5 W 11 5 W 14 5 W 13 0 W 2 0 W 0 4 W 38 0 W 12 3 W 21 9 W 31 5 W 15 3 W 24 9 W 34 5 W 38 5 W 35 3 W 28 3 W 111 3 W 104 3 W Power output 25 6 Btu 35 9 Btu IT h 39 2 Btu IT h 49 5 Btu IT h 44 4 Btu 6 9 Btu IT h 1 4 Btu IT h 130 0 Btu IT h 42 0 Btu IT h 74 8 Btu IT h 107 5 Btu IT h 52 2 Btu IT h 85 0 Btu IT h 117 8 Btu IT h 131 4 Btu IT h 120 5 Btu IT h 96 6 Btu IT h 380 5 Btu IT h 356 6 Btu IT h 49 Order numbers product description Combination options and device names see table 3 Accessories
29. e correctness or accuracy of the information in this document Hirschmann can accept no responsibility for damages resulting from the use of the network components or the associated operating software In addition we refer to the conditions of use specified in the license contract You can get the latest version of this manual on the Internet at the Hirschmann product site www beldensolutions com Printed in Germany Hirschmann Automation and Control GmbH Stuttgarter Str 45 51 72654 Neckartenzlingen Germany Tel 49 1805 141538 MACH 1000 039 687 002 02 1010 14 10 10 Contents Safety instructions About this Manual Legend 1 Device description 1 4 Description of the device variants 1 2 Combination options 2 Assembly and start up 2 1 Installing the device 2 1 1 Unpacking and checking 2 1 2 Installing the SFP modules optional 2 1 3 Connecting the power unit connections for supply voltage and signal contact 2 1 4 Installing the device and grounding 2 1 5 Startup procedure 2 1 6 Connecting the data lines 22 Display elements 2 3 Basic set up 2 4 Disassembling the device 3 Technical data A Further Support MACH 1000 Release 02 10 10 10 10 11 12 18 21 21 21 22 34 34 38 41 43 44 53 Safety instructions This documentation contains instructions which must be observed to ensure your own personal safety and to avoid damage to devices and machinery Certified usage The devic
30. e may only be employed for the purposes described in the catalog and technical description and only in conjunction with external devices and components recommended or approved by the manufacturer The product can only be operated cor rectly and safely if it is transported stored installed and assembled pro perly and correctly Furthermore it must be operated and serviced carefully Supply voltage The supply voltage is electrically isolated from the housing L Use undamaged parts L The device does not contain any service components Internal fuses are only triggered if there is a fault in the device If the device is not functioning correctly or if it is damaged switch off the voltage supply and return the device to the plant for inspection Only switch on the device when the housing is closed Connect the protective conductor before you set up the other connections When removing the connections you remove the protective conductor last L Connect both protective conductors if your device is equipped with two power supply units Make sure that the cross section of the protective conductor cable is the same size as or bigger than the cross section of the voltage supply cables Only use connection cables that are permitted for the specified temperature range O etc into the field connection terminals for the supply voltage and do not touch the terminals There is the risk of an electric shock I Warning Nev
31. emode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s 77 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s 2 Multimode FL ST 10 Mbit s 13 to 14 10 100 Mbit s ports 3 4 See 11 to 12 15to 16 10 100 Mbit s ports 5 6 See 11 to 12 17 to 18 10 100 Mbit s ports 7 8 See 11 to 12 19 to 20 10 100 Mbit s ports 9 10 See 11 to 12 21 to 22 10 100 Mbit s ports 11 12 See 11 to 12 Table 3 Combination options for the device variants of the MACH 1000 18 MACH 1000 Release 02 10 10 Item Characteristic Ident Property 23 to 24 10 100 Mbit s ports 13 14 See 11 to 12 25 to 26 10 100 Mbit s ports 15 16 See 11 to 12 27 to 28 10 100 Mbit s ports 17 18 See 11 to 12 29 to 30 10 100 Mbit s ports 19 20 See 11 to 12 31 to 32 10 100 Mbit s ports 21 22 See 11 to 12 33to 34 10 100 Mbit s ports 23 24 See 11 to 12 35 Temperature range S Standard 0 C to 60 C U Extended 40 C to 85 C F Extended 40 C to 85 C conformal coating 36 Voltage range 18 VDC to 60 VDC terminal connection power supply unit 1 G 77 VDC to 300 VDC or 90 VAC to 265 VAC terminal connection L 18 VDC to 60 VDC plugged connection M 77 VDC to 300 VDC or 90 VAC to 265 VAC plugged connection 37 Voltage range 9 Not present power supply unit 2 C 18 VDC to 60 VDC terminal connection or PoE power supplyunit G 77 VDC to 300 VDC or 90 VAC to 265 VAC terminal connection L 18 VDC
32. er insert sharp objects small screwdrivers wires MACH 1000 4 Release 02 10 10 Warning A If the neutral conductor or the negative terminal of the supply voltage is not grounded f you are using DC voltage greater than 125 VDC for the supply voltage install a suitable input fuse For power supply units with product code G or M use a slow blow fuse with a nominal rating of 2 5 A for the voltage supply input For power supply units with product code C or L use a slow blow fuse with a nominal rating of 6 3 A With AC power supply use a cable cross section of at least 0 75 mm North America AWG 18 for the current conductor at the voltage input With DC power supply use a cable cross section of at least 1 0 mm North America AWG 16 for the current conductor at the voltage input LI Relevant for North America For use in Class 2 circuits Only use copper wire conductors of class 1 60 75 C or 75 C Warning Only connect a supply voltage that corresponds to N the type plate of your device Power unit type C and L 18 to 60 V DC Power unit type and 77 to 300 V DC or 90 to 265 V AC Shielding ground The shielding ground of the connectable twisted pairs lines is connected to the front panel as a conductor L Beware of possible short circuits when connecting a cable section with conductive shielding braiding Housing Only technicians authorized by the manufactu
33. hmann internet site www beldensolutions com at the end of the product sites in the FAQ category The current training courses to technology and products can be found under http www hicomcenter com Hirschmann Competence Center In the long term excellent products alone do not guarantee a successful customer relationship Only comprehensive service makes a difference worldwide In the current global competition scenario the Hirschmann Competence Center is ahead of its competitors on three counts with its complete range of innovative services Consulting incorporates comprehensive technical advice from system evaluation through network planning to project planing Training offers you an introduction to the basics product briefing and user training with certification Support ranges from the first installation through the standby service to maintenance concepts With the Hirschmann Competence Center you have decided against making any compromises Our client customized package leaves you free to choose the service components you want to use Internet http www hicomcenter com MACH 1000 Release 02 10 10 53 HIRSCHMANN A BELDEN BRAND
34. in the overall system Note LED or LASER components in compliance with IEC 60825 1 2001 CLASS 1 LASER PRODUCT CLASS 1 LED PRODUCT MACH 1000 Release 02 10 10 7 Warning Laser light Do not look into the beam or view it directly with optical instruments e g magnifying glass microscope Failure to observe this warning within a distance of 100 mm can endanger your sight Light is emitted from the optical connections or from the ends of the optical fibers that are connected to them Light Emitting Diode CLASS 2M wave length 650 nm power lt 2 mW according to DIN EN 60825 1 2003 10 National and international safety regulations L Make sure that the electrical installation meets local or nationally applicable safety regulations CE marking The devices comply with the regulations contained in the following European directive s 2004 108 EG Directive of the European Parliament and the council for standardizing the regulations of member states with regard to electromagnetic compatibility 2006 95 EG Directive of the European Parliament and the council for standardizing the regulations of member states with regard to electrical equipment to be used within specific voltage ranges In accordance with the above named EU directive s the EU conformity declaration will be at the disposal of the relevant authorities at the following address Hirschmann Automation and Control GmbH Stuttgarter Str 45 51 72654 Neckar
35. itches without Gigabit ports and depending on the requirements a selectable number up to 24 of Fast Ethernet ports 10 100 Mbit s You can choose the media for the Fast Ethernet ports 1 to 24 in pairs The MAR1120 and MAR1122 devices have an additional Fast Ethernet port on the front of the device that you can use for diagnosis purposes The MAR1022 devices support PoE in accordance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 In the MAR1120 devices all the cable outlets are at the back i e the ports are on the back of the device The MAR1122 devices support PoE in accordance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 All the cable outlets are at the back i e the ports are on the back of the device The MAR1030 MAR1032 MAR1130 and MAR1132 device variants are MACH 1000 Ruggedized Switches with 2 or 4 Gigabit ports 10 100 1000 Mbit s and depending on the requirements a selectable number up to 24 of Fast Ethernet ports 10 100 Mbit s You can choose the media for the Fast Ethernet ports 1 to 24 in pairs In device variants with 2 Gigabit Ethernet ports these ports are combo ports 2 x SFP slot 100 1000 Mbit s alternatively 2 x twisted pair RJ45 socket 10 100 1000 Mbit s In device variants with 4 Gigabit Ethernet ports these can be optionally SFP slots 2 x 2 slots MACH 1000 12 Release 02 10 10 twisted pair RJ45 soc
36. kets 2 x 2 sockets 2 SFP slots plus 2 x twisted pair RJ45 sockets The MAR1130 and MAR1132 devices have an additional Fast Ethernet port on the front of the device that you can use for diagnosis purposes The MAR1032 devices support PoE Power over Ethernet in accordance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 In the MAR1130 devices all the cable outlets are at the back i e the ports are on the back of the device The MAR1132 devices support PoE Power over Ethernet in accordance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 In these devices all the cable outlets are at the back i e the ports are on the back of the device The devices also provide you with the following options for selecting the variant you desire Temperature range Standard 0 C to 60 C Extended 40 C to 85 C Extended 40 C to 85 C conformal coating Voltage range for power supply unit 1 and the optional power supply unit 2 18 VDC to 60 VDC 77 VDC to 300 VDC or 90 VAC to 265 VAC The voltage supply connection can be a terminal or plugged connection as desired In devices with PoE power supply unit 2 is the PoE power supply unit You can choose the connections to power supply unit 1 Software variant Professional The devices comply with the specifications of the ISO IEC standards 8802 3u 100BASE TX 1000BASE T 8802 3 100BASE FX and 8802 3 1000BASE SX LX
37. ly connected to the front panel The pin assignment corresponds to MDI X BI DC DC DA BI DD DD DA DB DB N Q RO O 0 Figure 20 Pin assignment of the 1000 Mbit s twisted pair interface Note In general you should adhere to the following recommendations for data cable connections using copper in environments with high electrical interference levels MACH 1000 Release 02 10 10 35 TD TD RD 2 RD 1 Keep the length of the data cables as short as possible ideally max 3m long You should not use any copper data cables for the data transmission between buildings Power supply and data cables should not run parallel over longer distances and ideally they should be installed in separate cable channels If the inductive coupling has to be reduced the power supply and data cables should cross at a 90 angle You may also choose to use shielded cables Ground the cable shielding at one point in order to avoid causing a ground loop 10 100 Mbit s twisted pair connection PoE 10 100 Mbit s ports RJ45 or M12 sockets enable the connection of terminal devices or independent network segments according to the IEEE 802 3 100BASE TX 10BASE T and IEEE 802 3af Power over ETHERNET on data lines standards These ports support Autonegotiation Autopolarity Autocrossing if autonegotiation is activated 100 Mbit s half duplex mode 10
38. make sure the ventilation slots remain unobstructed as otherwise the device can overheat and be damaged Note The shielding ground of the connectable industrial twisted pair lines is connected to the front panel as a conductor MACH 1000 Release 02 10 10 31 LIII 7 HTML 74 LEIS ES LLY FOLIC Or OY MACH 1000 Release 02 10 10 Figure 17 Vertical mounting on the wall 32 amm ra gra E 1 482 6 Soy d d te e N co CN tS im e e 1 Wi Wa 5 J 444 442 465 9 1 482 6 _ 465 9 x T E oe eee aP 5065 os ALB i i rm Trm e 6 9 o N T 9 e 9 e 6 ol e 6 Wel eae TP Figure 18 MACH 1000 dimensions of device variants
39. n use either the SFP slot or the RJ45 socket to connect data lines If both are used the assigned SFP slot switches off the related RJ45 port 2 2 Display elements After the operating voltage is set up the software starts and initializes itself Afterwards the device performs a self test During this process various LEDs light up The process takes around 60 seconds MACH 1000 38 Release 02 10 10 HIRSCHMANN eee 22 Eg lm mp m MACH 1000 6 Figure 23 Display elements of MACH 1000 device variants with ports on the front 1 Device status display elements 2 Port status display elements s P RM StandBy 1 3 5 7 9 11 13 15 17 19 21 23 eee 000000000000 L e LU R1 R2 FAULT 2 4 6 8 10 12 14 16 18 20 22 24 ETHERNET Service Port Figure 24 Display elements of MACH 1000 device variants with ports on the back 1 Device status display elements 2 Port status display elements for up to 4 Gigabit Ethernet ports and up to 20 Fast Ethernet ports 3 Diagnosis port with display element Device state These LEDs provide information about conditions which affect the operation of the whole device P Power green yellow LED Glowing green Device variants with 2 power supply units Both supply voltages are on Device variants with 1 power supply unit Supply voltage is on Glowing yellow Device variants with 2 power supply units There is only one supply voltage P1 o
40. n via DHCP Configuration via DHCP Option 82 Auto Configuration Adapter Further information on the basic settings of the device can be found in the Basic Configuration user manual on the CD ROM Default settings IP address The device looks for the IP address using DHCP Password for management Login user password public read only Login admin password private read and write Parameters that can be set via the management are set to pre defined values in accordance with the MIB V 24 data rate 9 600 Baud Ring redundancy disabled Ethernet ports link status is not evaluated signal contact Optical 100 Mbit s ports 100 Mbit s full duplex All other ports autonegotiation Ring manager disabled Stand by coupling disabled Port 4 control port port 3 coupling port for red Ring coupling USB interface The USB socket has an interface for the local connection of an AutoConfiguration Adapter part number ACA 21 USB see on page 50 Accessories It is used for saving loading the configuration and for loading the software MACH 1000 Release 02 10 10 41 Figure Pin Function 1 VCC VBus 2 Data 3 Data 4 Ground GND Table 8 Pin assignment of the USB interface V 24 interface external management The V 24 interface is an RJ11 socket The V 24 interface is a serial interface which allows you to connect the following devices locally An external management station VT100 terminal or PC with app
41. ng loaded terminal the signal contact is connected via a 2 pin spring loaded terminal to the power units power unit 1 and or power unit 2 depending on the device variant on the back of the MACH1000 device gt For device types with power units of the type L or M voltage supply plugged connection via a 3 pin terminal block with screw locking the signal contact is connected via a 2 pin terminal block 1 or 2 blocks depending on the device variant on the back of the MACH1000 device 1 2 3 1 4 3 Qut 5 Figure 8 MACH 1000 back of device terminal voltage connection 1 Supply voltage 2 Power unit 2 optional 3 Signal contact 4 Power unit 1 MACH 1000 22 Release 02 10 10 Figure 9 MACH 1000 device variants back of device plugged voltage connection 1 Power unit 1 2 Power unit 2 optional 3 2 Terminal blocks for signal contact 4 2 Terminal blocks for supply voltage 5 1 Terminal block for supply voltage 6 1 Terminal block for signal contact For device variants without PoE The supply voltage in MACH 1000 device types can be connected redundantly with two power units Both inputs are uncoupled The supply voltage is electrically isolated from the housing MACH 1000 devices without PoE MACH 1000 device varia
42. nsion Fiber data code length attenuatio M FAST n SFP MM 1310 50 125um 0 8dB 0 5 1 0 dB km 800 MHz km MM 1310 62 5 125 um 0 11dB 0 4 1 0 dB km 500 MHz km SMILC SM 1310nm 9 125 0 13dB 0 25 0 4 dB km 3 5 ps nm km 5 SM 1310 9 125 10 2948 25 65 0 4 dB km 3 5 ps nm km es LHILC SM 1550nm 9 125 10 29 48 40 104 km 0 25 dB km 19 ps nm km Table 12 Fiber port 100BASE FX SFP fiber optic Fast ETHERNET Transceiver Product Wave Fiber System Expansion Fiber data code length attenuatio M SFP n SX LC MM 850 50 125 0 7 54 0 550 3 0 dB km 400 MHz km SX LC MM 850nm 62 5 125 um 0 7 5dB 0 275 3 2 dB km 200 MHz km MX LC MM 1310nm 50 125 0 8 dB 2 km 1 0 dB km 500 MHz km MX LC MM 1310nm 62 5 125 um 0 8 dB 1 km 1 0 dB km 500 MHz km IXIC MM Mm OEENm 10dBhm 200 LX LC MM 1310 50 125 0 11 dB 0 550 1 0 dB km 800 MHz km LX LC 1310 nm P 62 5 125 0 11 0 550 1 0 dB km 500 MHz km LX LC SM 1310 9 125 0 11 0 20 km 0 4 dB km 3 5 ps nm km LX LC SM 1310 9 125 5 20 dB 14 42 km 0 4 dB km 3 5 ps nm km LH LC 1550 9 125 um 6 22dB 24 72 0 25 dB km 19 ps nm km LH LC 1550 9 125 um 15 30 dB 71 108 0 25 dB km 19 ps nm km LH LC LH 1550 9 125 15 30 dB 71 128 km 0 21
43. nts without PoE Power over Ethernet are depending on the device type equipped with one or two power units of the following type Type 18 VDC to 60 VDC see product code items 36 and 37 in table 3 and or Type G 77 VDC to 300 VDC or 90 VAC to 265 VAC see product code items 36 and 37 in table 3 or Type 4 18 VDC to 60 VDC see product code items 36 37 table 3 and or 77 VDC to 300 VDC or 90 VAC to 265 VAC see product code items 36 and 37 in table 3 MACH 1000 Release 02 10 10 23 24 Note For device variants without PoE For device variants with two power units if there is non redundant voltage supply the device reports the failure of one supply voltage You can prevent this message by applying the supply voltage via both inputs or by changing the configuration in the Management MACH 1000 devices with PoE The MACH 1000 device variants MAR1022 MAR1032 MAR1132 and MAR 1132 support Power over Ethernet PoE in accordance with IEEE 802 3af They allow the connection and remote supply of for example IP telephones Voice over IP webcams sensors printer servers and WLAN access points via 10BASE T 100BASE TX With PoE these terminal devices are powered by the twisted pair cable The MACH 1000 devices with PoE have 2 2 twisted pair ports TX 10 100 Mbit s depending on the device variant as RJ45 or M12 sockets for connecting network segments or Po
44. oltage via the 3 pin spring loaded terminal 1 Field connection terminal for supply voltage 2 Terminal lock First connect the protective conductor to the protective conductor terminal Connect the supply voltage via the 3 pin spring loaded terminal Pay attention to the L and N connections If the neutral conductor or the minus terminal of the supply voltage is not grounded install a suitable fuse in the input line MACH 1000 Release 02 10 10 25 3 o o Q Figure 11 Back of MACH 1000 device with power unit C DC voltage 18 60 VDC Connecting 1 Supply voltage 2 Signal contact Figure 12 Back of MACH 1000 device with power unit G AC voltage 90 265 VAC top image or DC voltage 77 300 VDC bottom image Connecting 1 Supply voltage 2 Signal contact 3 External fuse for supply voltages gt 125 VDC MACH 1000 26 Release 02 10 10 Connection Type C pin 1 Protective conductor N pin 2 Minus terminal of the supply voltage L pin 3 Plus terminal of the supply voltage Type G VDC Type G VAC Protective conductor Protective conductor Minus terminal of the Neutral conductor supply voltage Plus terminal of the Phase supply supply voltage voltage Table 5 Pin assignment of spring loaded terminal for voltage supply For type G power units you can choose between connecting DC or AC voltage L For supply voltages gt 125 VDC Install a sui
45. onnect terminal devices and other infrastructure components via twisted pair cables multi mode F O and single mode F O The twisted pair ports support autocrossing autonegotiation and autopolarity Depending on the software you choose the devices provide you with a large range of functions Redundancy functions Rapid Spanning Tree Redundant Ring Structure HIPER Ring Redundant Coupling Link Aggregation for devices without PoE Redundant Power Supply Protection from unauthorized access Synchronized system time in the network Network load control Operation diagnosis Diagnostics hardware self testing Reset Priority VLAN Topology Discovery Web based Interface Command Line Interface CLI MACH 1000 Release 02 10 10 11 SNMP 802 1x port authentication Real Time Clock Professional software variant The addition to the MACH 1000 Ruggedized Switch series of the switches of the Open Rail range the MICE range the backbone switches of the MACH 3000 and MACH 4000 ranges the BAT wireless transmission system the EAGLE security system and products for the LION control room provides continuous communication across all levels of the company 1 1 Description of the device variants The devices differ with regard to the range of software functions the number of interfaces and the media type for connecting segments The MAR1020 MAR1022 MAR1120 and MAR1122 device variants are MACH 1000 Ruggedized Sw
46. ording to EN 60825 1 2001 IP 30 a For devices with an extended temperature range equipped with more than 14 F O ports the maximum operating temperature is reduced by 1K for each additional F O port Example MACH 1000 device with extended temperature range and 20 F O ports Operating o temperature 40 C to 79 C b MACH 1000 device equi DSC 200 km 0 C to 60 C 40 C to 70 C for devices with PoE devices with FL ports and devices with 4 Gigabit Ethernet ports pped with GG Fast Ethernet modules Singlemode Long Haul FX d Relevant for North America max surrounding air temperature 70 C EMC and immunity EMC interference Description Test level immunity IEC EN 61850 3 2002 EMI TYPE tests test in comp with IEC EN 61000 4 2 Electrostatic discharge Contact discharge 8 kV Air discharge 15 kV IEC EN 61000 4 3 Electromagnetic field 80 2 700 MHz 20 V m IEC EN 61000 4 4 Fast transients burst DC power line 4 kV 2 5 kHz AC power line 4 kV 2 5 kHz Data line 4 kV 2 5 kHz MACH 1000 Release 02 10 10 45 EMC interference immunity IEC EN 61850 3 2002 EMI TYPE tests test in comp with IEC EN 61000 4 5 IEC EN 61000 4 6 IEC EN 61000 4 12 IEC 60255 5 EMC interference immunity IEEE 1613 2009 EMI TYPE tests test in comp with IEEE C37 90 3 IEEE C37 90 2 IEEE 37 90 1 IEEE C37 90 1 IEEE C37 90 IEEE C37 90 46 Description Voltage s
47. r P2 on Not glowing Supply voltage is too low RM Ring Manager green yellow LED Glowing green RM function active redundant port disabled Glowing yellow RM function active redundant port enabled Not glowing RM function not active Flashing green Incorrect configuration of the HIPER Ring e g the ring is not connected to the ring port Sb StandBy stand by mode green LED Glowing green Stand by mode enabled Not glowing No stand by mode MACH 1000 Release 02 10 10 39 RM and Stand by display saving processes of the AutoConfiguration Adapter ACA Flashing alternately Error during saving process LEDs flash synchronously two Loading configuration from the ACA times a second LEDs flash synchronously Saving the configuration in the ACA once a second Applies to software releases previous to 06 0 00 LED Display Color Activity Meaning FAULT Signal contact 1 Red Lights up The signal contact is open it is reporting an error None Signal contact is closed it is not reporting an error Applies to software release 06 0 00 and higher LED Display Color Activity Meaning FAULT Signal contact 1 Red Lights up The signal contact is open it is reporting an error None Signal contact is closed it is not reporting an error Duplicate IP Red Flashing 4 times Reports an conflict detection period Applies to software releases previous to 06 0 00 LED Display Color Activity Meaning R1 Signal contact 1 Yellow
48. r chassis structure MAR1020 fully equipped MAR1030 fully equipped MAR1120 fully equipped incl redundant power unit MAR1130 fully equipped incl redundant power unit MAR1122 fully equipped MAR1132 fully equipped MAR1022 fully equipped MAR1032 fully equipped MAR1020 basic device MAR1030 basic device MAR1120 basic device MAR1130 basic device MAR1122 basic device MAR1132 basic device MAR1022 basic device MAR1032 basic device Optional PoE power unit Optional second power unit Per 6 ports 3 modules Per M12 module Nominal voltage AC Power unit type G Voltage range AC and Power unit type and P 44 Nominal voltage DC Voltage range DC Connection type G Connection type M Power failure bypass Fuse Nominal voltage DC Voltage range DC Connection type C Connection type L Power failure bypass Fuse 448 x 310 x 44 mm without brackets 448 x 345 x 44 mm without brackets max 4 6 kg max 4 7 kg max 5 4 kg max 5 5 kg max 5 5 kg max 5 6 kg max 4 7 kg max 4 8 kg approx 3 9 kg approx 4 0 kg approx 4 7 kg approx 4 8 kg approx 5 1 kg approx 5 2 kg approx 4 3 kg approx 4 4 kg approx 0 39 kg additional approx 0 3 kg additional approx 0 1 kg additional approx 0 09 kg 100 240 V 50 60 Hz 90 265 V 47 63 Hz 110 250 V devices wi
49. rer are permitted to open the housing Depending on the device variant it is grounded via a separate spring loaded terminal This is located at the 1 or 2 power supply module s on the back of the device via a ground connection on the front panel of the device Make sure that the electrical installation meets local or nationally applicable safety regulations The ventilation slots must not be covered so as to ensure free air circulation The clearance to the ventilation slots of the housing must be at least 10 cm 3 94 in Do not touch the housing during operation or shortly after switching off the device Hot surfaces can cause injury 1000 Release 02 10 10 5 Warning A Never insert sharp objects small screwdrivers wires etc into the inside of the product There is the risk of an electric shock L The device mustbe installed in the horizontal or upright position either in the switch cabinet or on the wall see on page 30 Installing the device and grounding The device is not intended for operation as a table unit L Operating the device in the maximum surrounding air temperature and stacking devices When installing the device make sure there is at least one free rack space approx 5 cm above the device because heat is discharged via the housing of the device If you are operating the device in a 19 switch cabinet install sliding mounting rails for holding the device see on page 30
50. ropriate terminal emulation This enables you to set up a connection to the Command Line Interface CLI and to the system monitor An AutoConfiguration Adapter ACA 11 VT 100 terminal settings Speed 9 600 Baud Data 8 bit Stopbit 1 bit Handshake off Parity none The socket housing is electrically connected to the front panel of the device The V 24 interface is not electrically isolated from the supply voltage RJ11 DB9 RJ11 DB9 es ey qm PEE E d 5 CTS 1 6 o 8 n c 2 _ os TX 3 o9j 1 RX 5 6 Figure 25 Pin assignment of the V 24 interface and the DB9 connector Wh Note You will find the order number for the terminal cable which is ordered separately in the Technical Data chapter see on page 44 Technical data You will find a description of the V 24 interface in the Basic Configuration User Manual on the CD ROM MACH 1000 42 Release 02 10 10 2 4 Disassembling the device To detach the device from the switch cabinet or the wall remove the screws from the brackets on the device Is DA is DAs DA r Y n 4 1 8 12 15 16 19 2 EE eee cen e is m DA mmi M 5 5 s 10 13 0 17 18 E 1000 Release 02 10 10 43 Technical data General technical data Dimensions WxDxH Weight incl redundant power unit or PoE power unit Weight Power supply MAR10 MAR11 deepe
51. t s TT 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s NN 2 Multimode FX ST 100 Mbit s VV 2 Singlemode FX DSC 100 Mbit s UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s Front view of the MACH 1000 with 4 Gigabit ports 2 x SFP and 2 x RJ45 5 MACH 1000 Figure 3 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 Gigabit ETHERNET Fast ETHERNET GE ports 1 to 4 FE ports 1 to 24 free choice of connections 99 Module position empty 1000 Mbit s TT 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX 100 Mbit s And or NN 2 Multimode FX ST 100 Mbit s 10 100 1000 Mbit s VV 2 Singlemode FX DSC 100 Mbit s Twisted pair RJ45 connections UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s MACH 1000 Release 02 10 10 15 E Front view of the MACH 1000 with PoE
52. table external fuse in the supply voltage input line of the plus terminal see fig 12 MACH 1000 devices with plugged connection voltage supply MACH 1000 devices with product code L and M have a plugged connection for the supply voltage table 3 2 i Nel 5 o9 7 see product code items 36 and 37 see Figure 13 Location of the supply voltage plugged connection 1 Supply voltage 2 Signal contact 3 Voltage range L 18 60 VDC 4 Voltage range M 77 300 VDC or 90 265 VAC A MACH 1000 Release 02 10 10 Warning Neverinsert sharp objects small screwdrivers wires etc into the terminal block for the supply voltage and do not touch the terminals There is the risk of an electric shock 27 voltage and only connect a supply voltage that corresponds to the type plate of your device Make sure that the contact load capability of the signal contact is not exceeded see on page 44 Technical data I Note Note the safety instructions see on page 4 Supply type certifications EN 50155 Railway train see product code item 38 in table 3 Power supply type G and M nominal voltage 110 VDC Power supply type C and L nominal voltage 36 VDC I Note Observe the permitted voltage ranges for devices with Note Relevant for North America The tightening torque of the terminal block screws is 3 Ib in 0 34 Nm
53. tenzlingen Tel 49 1805 141538 The product can be used in the industrial sector Interference immunity EN 61000 6 2 2005 Emitted interference EN 55022 2006 A1 2007 Class A Safety EN 60950 1 2006 MACH 1000 Release 02 10 10 Warning AN This is a class A device This device can cause interference in living areas and in this case the operator may be required to take appropriate measures Warning AN The assembly guidelines provided in these instructions must be strictly adhered to in order to observe the EMC threshold values FCC note This device complies with part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 this device must accept any interference received including interference that may cause undesired operation Appropriate testing has established that this device fulfills the requirements of a class A digital device in line with part 15 of the FCC regulations These requirements are designed to provide sufficient protection against interference when the device is being used in a business environment The device creates and uses high frequencies and can radiate same and if it is not installed and used in accordance with this operating manual it can cause radio transmission interference The use of this device ina living area can also cause interference and in this case the user is obliged to cover the costs of removing the interference
54. th type certification 110 V 77 300 V Spring loaded terminal for copper wire with cross section AWG 20 12 0 5 to 3 0 mm2 and stripping length 12 mm 3 pin terminal block gt 20 ms at 230 V AC Built into the power unit 24 48 V devices with type T certification 36 V 18 60 V Spring loaded terminal for copper wire with cross section AWG 20 12 0 5 to 3 0 mm2 and stripping length 12 mm 3 pin terminal block gt 10 ms at 20 4 V DC Built into the power unit MACH 1000 Release 02 10 10 Power supply for device variants Input voltage DC 300 V 110 V 250 V 30 25 with PoE Input voltage AC 90 V 265 V 110 230 V 20 15 Output voltage 48 V DC 5 FAULT Nominal value for AC 2 A at 230 V AC 500 VA signal contact Environment Nominal value for DC Connection type Storage temperature ambient air Humidity Air pressure 2 A at 30 V DC 0 2 A at 125 V DC 0 1 A at 250 V DC Spring loaded terminal for copper wire with cross section AWG 20 12 0 5 to 3 0 2 and stripping length 12mm Standard 40 C to 70 C Extended 40 C to 85 C 5 to 95 non condensing Up to 2000 m 795 hPa higher altitudes on request Operating Default Surrounding air 0 to 60 C temperature Extended surrounding air 40 C to 85 2000 Contamination 2 level Protection classes Laser protection Protection class Class 1 acc
55. urges DC power line AC power line Data line Line conducted interference voltages 150 kHz 80 MHz Damped vibration DC power line AC power line Data line Dielectric strength Test level 2 kV line earth 1 kV line line 4 kV line earth 2 kV line line 4 kV line earth 10V 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line DC power line power unit type C L 500 VAC AC power line power unit type G 2000 VAC M DC power line power unit type G 2000 VAC M Signal contact type C L and G M 2000 VAC Description Electrostatic discharge Contact discharge Air discharge Electromagnetic field 80 1 000 2 Fast transients burst DC power line AC power line Data line Damped vibration DC power line AC power line Data line H V impulse DC power line AC power line Dielectric strength Test level 8 kV 15 kV 35 V m peak 4 kV 2 5 kHz 4 kV 2 5 kHz 4 kV 2 5 kHz 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line 5 kV line earth 5 kV line earth DC power line power unit type C L 500 VAC AC power line power unit type G 2000 VAC M DC power line power unit type G 2000 VAC M Signal contact type C L and G M 2000 VAC MACH 1000 Release 02 10 10 EM

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