User Manual EasyLine system User Manual EasyLine system
Contents
1. ccce nnn nnn 15 Reading Timer for working pressure cese 16 How control adjustITIOTiEs erccecesuasnastenstazerekbadezsten on End EE aaa 17 Programming DIOISeriS Gssssivevsasesesuet au ss Ress FOREEDRPRERSESEEPiR e IFPYEE 18 Maintenance Service EasyLine system eese 19 Maintenance Service Atomisers eeeeeeeee enn 20 eic le Reiize d c ET TI T TI m 21 Flow diagram out NOUSE ccc eee eee nnn 22 Disinfection of the SVSEOlTI usse sve seis vePsE LED d pad Ed eX Ra REOR 23 Installation System overview eem 24 d renisi eene TT m m 25 OS DEP oe aaa enu mma I EM LEM LIMEEUPEEEEEEUS 26 Spare parts recommended xaxa ya uu k ERE KEEXEXEE PO EE Ra i a 27 Datasheet EASY EMG i ius sidvusno o gala krECEUESEDPNDPUFPKERDDDPPSA EP P VIT UNE 28 Datasheet HydroJet atomiser eee nnn 31 Datasheet HydroTrio atomiser eee 32 Datasheet HydroOne atomiser eeeeeeee nnn 33 Datasheet SlipLock with nozzle eere 34 Datasheet for Watts consumption Electric Motor 35 Datasheet high pressure hose ern nnn nnn 36 Datasheet DigiSens 1000 sensor een 37 Datasheet HMH Sensor eee eee nennen nn 38 aue m 39 General CONCGIMONS is eceeecencus iun icta ran ox Ud au SEU CC COT NEEE 40 Be og cielal CRT m A 41 Electrical diagram enclosed T2. lt dd I s Ed Zz Q QO mal T Ojo Jm e D 2 C IL Li L 3 3 a a Pe vN Ee ne 1 5 Sic o p iy 3 Q06 f Lc od i 0 b D zy E 3 Q Is 4 nny _ ng Aa M OVO Bia yi el Vro l V GIA LO 2iSisi6aiQ QlteISisicisaIi amp iats iailaleilale amp ilalelaieiaielz vlg e e E olol9glol8 amp iolSisosi9 s61 913 olc amp is amp isicisicisis tisisisivo alsisISIis S S SISsISI SISIS e o IS 5 lt lt lt lt zio eisxgIS zi9 zi9eilzi2izisic a amp lilgzia3igs a3 ieia3izi3 g s o o o Gig Iig CD 3 w 8 9 x 8 oi9ia2io9gi2io9oi23igmi2ipia3i o 5 2 35 5 v 51 235 9 965 x 1o eio ni qoicio imnio iao clo AB Co MN C I pex o 94 Kore L A i Pod D A j 4 Pump tested Nozzles Cramiyiem Be C WaeWe Ol O Fiternousing Motor tested f jme Waerevawe ess At the Service tighten all connections in the controller At subsequent Services tighten only main electricity The drain hose should not be below the water line in the drain and must remain above it at all times The oil has to be changed at every 2000 hours But the first time at 300 hours The Oil has to be changed min once a year If condensed water ap
3. Soaking Function Hold Arrow up key for 3 seconds Display shows Soaking ON Deactivate by holding Arrow down key for 3 seconds Display shows Soaking OFF Page 18 of 41 __ Maintenance Service EasyLine 4 Airtec EasyLine is made of components that in general require very little maintenance Airtec The following texture will explain the required maintenance of the EasyLine system to maintain long term reliability of the system At any defect in the system look at the Troubleshooting schedule page 25 or contact Airtec Weekly EasyLine v Check that the ventilator in the EasyLine is running and that the filters for this ventilator are clean Pump Check that water supply pressure is min 2 bar up to max 4 bar when system is running Check that the working pressure is 50 55 bar See display at frequency inverter If the working pressure is not 50 55 bar the bypass must be adjusted See page 13 Check the oil level on pump the oil level must max reach the maximum mark at the oil stick If oil is filled below this level it can cause waste of oil checking To stop pump set each zone one of the time at 0 RH Check for oil or water leaks Be aware that the connection between motor and pump has from factory been oiled and that can cause small droplets of oil below the pump There can also obtain small water droplets below the pump because of condensation Clean belo
4. Normally the goods will arrive wrapped and packed in protective materials Please do not remove this protective material before installation Should there be any cause to complain you must inform Airtec immediately We refer to the general conditions for Airtec A S which you will find on the Order Confirmation Transportation During transportation the EasyLine must be kept upright This is to avoid oil leaking from the pump Page 3 of 41 Airtec humidification systems consists of the required number of atomisers nozzles for appropriate Description of the system output together with a control unit and a high pressure pump The system is designed for direct air humidification in industrial applications being installed by authorised technical personnel All systems are tested at Airtec before delivery All systems use water under high pressure to produce finely atomised sprays which rapidly evaporate to raise the humidity to the desired level Pressure and flow control is via the control panel which also incorporates the fail safe devices Operation is fully automatic and regulated by the humidity sensor with optional temperature sensor The system s intended use Airtec humidification systems are intended for adiabatic cooling and air humidification Airtec develop and manufacture air humidification systems to improve the total outcome of the productions facilities and gives people a more comfortable working environment
5. The kit is assembled and tightened with a wrench And is now ready for use SEE y I T The high pressure hose is cut with a sharp scissor And the SlipLock fitting is clicked on gt ee 9 p Cl The Sliplock is now ready for use Fittings are produced in brass sealed with a nickel plated surface to ensure optimised corrosion resistance e The hoses is produced in Polyamide 12 PA 12 HL Black in colour stabilised against heat ageing as well as being light stabilised Page 9 of 41 Installation of Low Flow kit for high pressure Pump Type A 600 A 700 Artec Low Flow kit consist of Hose Special adapter without nozzle Special adapter with nozzle internal Terminate power and water supply Remove both blind cork s one at the low pressure water inlet and one at the high pressure water outlet in the cylinder head Installation of the Low Flow kit The special adapter without the nozzle to be installed in the thread hole at the high pressure side at the top The special adapter with nozzle internal to be installed in the thread hole at the low pressure side bottom Connect the 2 special adapters with the enclosed delivered hose Note At service the function of the Low Flow kit must be checked Eventually replacing the special 21 l h nozzle Page 10 of 41 Running the EasyLine system with DigiSens sensorg Artec The following text explains the
6. Max flow l h O 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Length of hose m Page 36 of 41 Datasheet DigiSens 1000 DryCool logic Connection Supply 230VAC E Integra Temp Humidity Dewpoint M sensor os _ XC C Relay aut for E d 1 Extemal Temp isum Y Sensor NTG Lge oer ae LOW Contra Panel Lala H Process RS 485 MEI with supply Technical data 207 253 VAC 50Hz supply 2 Relay output 2A 230VAC 1 NTC input 30 70 C 0 1 C Integrated Temp sensor 40 60 C 0 1 C Integrated Hum sensor 5 95 RH 0 1 RH Integrated dewpoint sensor 40 60 C Real time clock with Lit Bat Backup Surrounding temperature 5 459C Air humidity 5 95 RH Control from RS485 OPUS 75 panel RS485 supply to panel Max 500 meter pair twisted cable to panel Un necessary with protected cable Density level IP 54 for Main Controller PG sockets No connection to screw terminal at print CE approved EMC 89 336 EEC LVD 73 23 EEC Measure 130x80x60 mm for Main Controller Measure 75x75x30 mm for Panel OPUS 75 Humidity output Range 0 100 RF Resolution 0 1 RF Accuracy 3 5 in 20 80 RF Accuracy 5 0 in 0 100 RF Repeatability 0 1 RF Response time 10 sec Nonlinearity lt 1 RF Hysteresis 1 RF Long term stability lt 1 RF year
7. start up procedure and the basic adjustments of the system Before the system starts running please check all connections again to ensure that the installation instructions have been followed Transportation During transportation the EasyLine must be kept upright This to avoid oil leaking from the pump Check the nozzles Check that nozzles are fitted in all nozzle holders atomisers and that these are tightened by hand Start up EasyLine Connect power and water supply Set all sensors to 0 RH See page 18 Activate fuse F1 for control circuit See inside EasyLine Set the sensor for zone room 1 to 100 RH and Temp at 0 C Working pressure of 50 55 bar will be reached in 30 60 seconds See display at frequency inverter If the working pressure is not 50 55 bar the bypass must be adjusted See page 13 S S KS pa l Working pressure 50 55 bar will be reached in 30 60 seconds see display at frequency inverter See page 16 EasyLine e Off On 2 Red Alarm Reset button Check the system for leaks Set the sensor to 0 RH Repeat the steps above for all zones rooms When all zones are tested insert the set point in the sensor on the required RH and Temp value NNN WN The system is now running Frequency inverter Fuses for control circuit After installation service or repair of the humidification system unusual running conditions may be observed due to ai
8. Electrostatic discharge dust moisture shrinkage and temperature variables are the challenges to find customised solutions to solve Airtec s application experience includes wood textile and paper industry producers of electronic equipment tobacco plastic automotive aerospace malting hatchery and food industry EU WEEE Directive Buyers of systems from Airtec take over the producers obligations in relation to the Environment protection law 9 regarding waste electrical and electronic equipment WEEE directive Airtec refer to the current law by referring the Environment protection law Environment protection law 9 j Producers and importers must be responsible for the disposal and management of all waste including waste of electrical and electronic equipment which is manufactured by the producer or importer amp amp lx Permeate Waste water Raw water Symbols This sign is for electrical waste and is put on the components This sign represents a mandatory instruction This sign refers to important supplementary information This sign indicates specific detailed actions required at installation and start up This sign indicates an incorrect action Explanation Permeate is the processed unsalted water which the RO system produces and carries further to the water tank Waste water is the water which will be carried to the drain This water contains the salts and minerals which are remove
9. Page 12 of 41 By pass overpressure adjustment A irtec To secure the system against overpressure when running by pass is adjusted to open at 65 bar This will avoid short overpressure at the system Follow the instructions below Adjust bypass valve so that working pressure is max 40 bar Read timer at the frequency inverter The pump will now run at full speed Set the set point at pressure to 70 bar at frequency inverter See instruction page 14 Adjust bypass valve so that working pressure is 65 bar Set the set point at pressure to 50 bar at frequency inverter See instruction page 14 Working pressure will now drop to approx 50 55 bar XNA R Lock the by pass at the closure nut Frequency inverter is inside the EasyLine Adjust by pass Thermal switch at the pump For reset remove the protective hood Press the red button to reset Hygiejnic Rinse system Hygienic Rinse system is activated at delivery and the system will run for 20 sec every 6 hours N and thereby the water in the system will be exchanged The Hygienic Rinse can be adjusted to suit the specific customer requirements contact Airtec A S Page 13 of 41 By pass is adjusted at the frequency inverter M Press ESC 4 times until it says PX XX in the display press Enter Airtec It says 50 00 in the display with arrow up arrow down and arrow to the right adjust the value to Iv 70 00 press
10. press Enter v Press ESC 4 times until it says PX XX in the display to return to front page Page 17 of 41 Programming DigiSens 1000 Sensor Display when ON OFF pressed Normal Process data display toggles between Normal and this Data from Data from integrated integrated LI Real Time Clock and humidity and external temp sensor temp sensor A Alarm indicator Communication Failure Serious error on CEU communication between Paned and Main Controller Alarm signalling Low hum or dew High hum or dew Press SET to reset or come again on repeated time intervals as set MAINE vija fl J Check wires Hold SET key for 5 seconds to get to all settings 1 Change values with arrows up and down keys 2 Proceed to next level with SET key 3 Will circle all menus when SET is pressed 4 Menus displayed depends on DIP switch setting in panel RH or DEW 5 ON OFF key will toggle between normal process display and special display at any time 6 Ifin settings ON OFF key will always return to normal process display General Advanced Settings Hold SET key for 10 seconds Deactivate Sensor Hold ON OFF key for 3 seconds Sensor is now deactivated Humidity Settings Temp Settings Activate Sensor Hold ON OFF key for 3 seconds Sensor is now activated
11. i Customer 4 2 Limi i System pressure Measured RA ystem pressure Showing lt gt 2 Bar Min 40 Bar lt 0 5 Bar Water inlet Alarm Pressure water inlet Measured UE System running 7 System running Pressure water inlet Showing s IBjpmeene e eosse M Motor current Measure HS Motor current Written on the rating Iplate Fi Motorcurent Oitereneay _ ioe AS Wie eoe fafs eter Lo Measure the water pressure at the nozzle furthest away from the pump point 9x100 x Current with inverter See in the display on the inverter point 10 point 19x100 x Current point 20 point 36x100 x Drain i Af We i Date T T FN Is Hardness water inlet NUN ee i 2 LLLA point 35 Hardness waterot Fi Water filter O ae NN ls N pe Bresse SOO efelefae V jGemmecfonpumpimoor M HE E l i m Nozzle filter take out at 1st Service Unit tested Leaks in general Relief Hoses ump seal r EE gt PX Ss a iu w hx Controller Alarms tested ensor tested ressure transmitter tested o Customer sign Date Y RO tested Tank inspection Scheduled Service Sheet Order no
12. used to take out future water samples The water inlet to the parts which is wanted disinfected is to be connected to a mixer tank or dosage equipment which will supply the system with 1 to max 2 disinfection fluid Afterwards measure the pH value of the fluid and note the value to be able to compare Where pump station and atomisers nozzle will be a part of the disinfection the part of the water which consist of disinfection fluid must be connected to drain when there are no people in the room The rooms must be ventilated wither mechanical or by creating a ventilation by opening doors windows Alternative must all atomisers nozzles in each zone be bleed with hoses directly at the nozzle and collected in containers The collected water can be led to drain NK K NAW Switch on the humidification system and in the zone zones which are activated measure the pH value of the water to ensure that the disinfection fluid is completely distributed to the whole system Meaning that the pH value is the same as measured at mixing the fluid Afterwards switch off the humidification system The fluid is to be contained in the system for 30 min to max 1 hour after which the system must Mvi be rinsed with clean water Then measure the pH value to ensure that the value is the same as before the disinfection started Then it is ensured that the system is empty for disinfection fluid The disinfection fluid used is approved by the Danish Ministry o
13. ENMMKMKHEAEREKFZ NNNNME Min distance O m V we Sra Min distance 3 m pos a A Min distance 2 5 m its HydroOne 5 125 mm 125 mm Page 33 of 41 y Datasheet SlipLock with nozzle Airtec The unique SlipLock system is specially designed by Airtec for supplying water under high pressure The system contains of SlipLock fittings and polyamide hoses that with simple means is fitted without special tools or extensive experience gt xe The SlipLock system is supplied as an assembly kit All components have o ring seals this eliminates the need for special tools and guarantees it seals every time The kit is supplied with a special nozzle that ensure a very good atomisation at 50 bars pressure The nozzle is shielded with ceramics inside ensuring a prolonged lifetime compared with traditional nozzles With a simple blind cork the system can be assembled as an elbow and used for the installation of the hoses as well The kit is assembled and tightened with a wrench aM ee EM And is now ready for use i The high pressure hose is cut with a sharp scissor And the SlipLock fitting is clicked on The nozzle is now installed and ready for use Please notice that the no
14. Enter Read the working pressure see page 16 Adjust by pass to 65 bar see page 13 the inverter will now run full speed Iv Adjust value to 50 00 press Enter The inverter will regulate M Page 14 of 41 Reading Timer for running hours Airtec Read timer for running hours at the frequency inverter Press arrow down until is says MON in display press Enter v Press the arrow until is says U4 01 in the display press Enter 2 times read the hours Press ESC 4 times until it says PX XX in the display to return to front page Page 15 of 41 Reading Timer for Working pressure Artec Reading Timer for working pressure at the frequency inverter The system shall be operating Press ESC 4 times gg Press arrow down until it says MON in the display press Enter v Press the arrow until is says U1 13 in the display press Enter 2 times read the working pressure Press ESC 4 times until it says PX XX in the display to return to front page Page 16 of 41 Flowcontrol adjustment Airtec Adjust Flowcontrol at the frequency inverter All zones shall be running Press ESC 4 times Read the value S K Press arrow down until it says PAR in the display press Enter v Press the arrow until it says Q1 01 in the display press Enter 2 times adjust the value approx 5 over reading value see the top of this page
15. Page 37 of 41 4 Artec Datasheet HMH sensor Technical data 2 Relay output 10A 250VAC Setting Setpoint 10 100 RH Hysteresis 3 RH 45 RH Ambient temperature sensor 20 709C Ambient temperature housing 20 609C Density level IP 54 PG11 sockets CE approved European LVD standards IEC669 1 IEC669 2 1 Measures 318x104x70 mm Weight 0 6 kg Page 38 of 41 24 Certification Airtec A S is ISO 9001 14001 and ISO 22000 accredited by Det Norske Veritas Danmark A S i DANAK Reg nr 5001 amp 6001 ISO 9001 Airtec A S has committed itself to live up Quality amp to a number of standards of quality which guarantees Migros the customer quality DS EN ISO 9001 DS EN D 14001 IRA Det Nos Veritas ISO 14001 Environmental system gives the customer Danmark A S an assurance that a product is produced within environ Certification Dept mentally correct conditions ISO 22000 HACCP certification gives the customer a guarantee that the products are produced according to the international approved HACCP principals as regards hygienic security NORWEGIAN DIN Y ACCREDITATION QUAL 002 ISO 22000 CERTIFIED COMPANY Environment Quality and Hygiene Standards Airtec A S quality standards are dependable environmentally aware and are a hygiene conscious company We develop produce and market water based humidification systems which will live up to the customers d
16. ae nt Y D Humidification solutions More production advantages Better material utilization Satisfied employees Airtec A S Hvedemarken 21 DK 7620 Lemvig Phone 45 99631300 www airtecsolutions com Contents BUD CClAG aL OM teas T aaceenesancinees ee aamacen 2 Tne ront eCNOICE serrin rrera T DT 3 D S ee AA 3 Description of the SystelTiaasasterkpves VEA CEus set cetera xCI vM SEE IEEE 4 The system s intended use ccessen nnne nnn 4 EU WEEE dil eclIVGisiisi2i225 090900 dion Dodeca d int Ex EXER JUS URDIEERR UE 4 Symbols and Explanations cesse meme 4 Conditions for installation ccceeeeennn mmn 5 Water supply requirements ssssssssseee nnne 6 Water quality and Power supply requirements 7 Installation of the EasyLine system eeenn 8 Installation of SIDLOCK sso Rho EuE x IA EUSCHZ rbrEs bru quid A SED e a ads 9 Installation of Low Flow kit eeeeeeennn HH 10 Start up the EasyLine system with DigiSens sensor 11 Start up the EasyLine system with HMH sensor 12 By pass overpressure ACjUStMENL cccceeee cece eeeeesseeeeeeeeeees 13 Reset Thermal SWItCH ccccccessesseseeeeeeeueeeeeeeeeeeeereeerererrnrsnegs 13 AYGIENIC RINSE SVSEOITI ioo 05929295 abren ge a AEE 13 Set the Dy PASS ecra Be rp kaux US Mad EE INNO NNNM dr rd 14 Reading Timer for running hours
17. ast equivalent to a Danish drinking water standard Reverse Osmosis water treatment Frequency inverted pump system Hygienic rinse system Hoses sized in a way where you have the least standing water possible System build in a hygienic design using material that ensures minimum level of bacteria growth Service of the system twice a year by authorised Airtec personnel If customer wish UV lighting of the water Page 22 of 41 Disinfection of Airtec humidification system Sample must be taken at the atomiser nozzle which is furthest away form the pump station Measuring instruments and measuring points must be cleaned with alcohol before testing When testing avoid any skin contact with the water The water sample must be send to a internationally recognized laboratory to get the analyses wanted If 2 consecutive tests show that the water excess the authorized limit of Cfu figures the system must be disinfected in accordance with Airtec procedure as described below In order to establish the system s bacteriological condition should a water test be taken The water Procedure for disinfection Plan the progress in this task Read and understand this procedure for disinfection and the supplier user manual Measure the waters pH value of the atomiser nozzle furthest away from the pump station The sample is taken by collecting atomised water from a nozzle Note the test to be able to compare The same point is then later to be
18. d from the mains water Raw water is the water required to supply the system often delivered from waterworks or a private mains supply The raw water must meet all local and national regulations and requirements See page 7 Softened water Softened water is the raw water which is produced after treatment in the softening system Psge 4 of 41 Conditions for Installation Installation place EasyLine must only be installed in a room where there is a drain N EasyLine measurements H 1020 mm B 530 mm D 360 mm Weight 50 kg EasyLine must be installed in a non freezing room with surrounding room temperature at max 350C Overview of typical system Black Water supply Red Connection to drain Purple Softened water Green RO water Blue Water under 50 55 bar pressure to the atomiser Yellow Cable A drain in the floor must be available around EasyLine v Non freezing installation room v Surrounding room temperature for EasyLine at max 350C Page 5 of 41 d Supply requirements Airtec Water connection Water supply to the EasyLine system must be constructed according to local regulations N The system must only be connected to the cold mains water supply max 15 C without the prior risk for growing up conditions for bacteria The water pressure must be delivered to the EasyLine pump at a minimum of 2 bar pressure and a maximum of 4 bar pressure when the Airtec EasyLine system is ru
19. em if installed v At weekly intervals a test must be taken of the water to check if the system still delivers softened water use the Airtec test kit delivered Use the test valve at the water softening system If the system is used as preparation to a Reverse Osmosis system it s recommended to make a daily check See separate User Manual Reverse Osmosis system if installed Check the RO water conductivity dry solid with supplied measurement device Water conductivity will vary depending of raw water quality but Airtec recommend it to be between 10 30 uS cm If it is under 10 uS cm it may cause problem for humidification functionality if it is more than 30uS cm it can be a sign that the membrane is defect contact Airtec See separate User Manual Measuring instruments and measuring points must be cleaned with alcohol before testing When testing avoid any skin contact with the water If any deviations Airtec must be informed Page 19 of 41 Maintenance Service Atomisers At any defect in the system look at the Troubleshooting schedule page 25 or contact Airtec Weekly Iv Check that ventilator is running and that it s clean and quiet v Check that the nozzles are atomising correct as in a cone shape Monthly v Clean the atomisers ventilator and grills Page 20 of 41 1 HACCP Systems 2 Standard Systems 3 Difference 1 2 Pressure at the unit f Es pn a 2 B iil 1 DL
20. emands for operation environment hygiene and delivery where disruption to the customer will be kept to a minimum The reason for the Airtec standards for hygiene is to document that we at Airtec can control the physical chemical and bacteriologic aspects around our humidification systems Setting the Standard Based on our environment quality and hygiene standards Airtec wish to set the highest safety levels possible using and producing our systems Treating our customers and products to the highest possible level will give us pride and satisfaction in setting the standard for the industry NOTICE To live up to the HACCP standards there are some restrictive demands that must be fulfilled To consider these as fulfilled you must reach a HACCP agreement with Airtec This will emerges clearly from Your Order confirmation As supplier of the humidification system Airtec is responsible for procedures concerning production installation and start up The user is responsible for operating in accordance with their Own Control Procedure this will ensure that your system always operates safely and efficiently Page 39 of 41 General Conditions for d Airtec Danmark A S Airtec The following General Conditions shall be valid for all sales made by Airtec Danmark A S Hvedemarken 21 DK 7620 Lemvig Denmark the seller unless otherwise specifically agreed and stated in the order confirmation or in any agreement between the
21. ement with the seller the guarantee will renounce 6 Insurance It is the buyers responsibility to keep machinery and plants which Airtec Danmark A S shall install insured while these are to be found at the buyers ground against fire theft water damage and vandalism for an amount minimum equivalent to the agreed purchase price 7 Reservation of title The products shall remain the property of the seller until paid for in full to extent that such retention of property is valid under the applicable law The buyer shall at the request of the seller assist him in taking any measures necessary to protect the seller s title to the products in the territory The retention of title shall not affect the passing of risk 8 Product liability The seller s liability for personal injury according to rules in existing law yet so that the seller is never liable for loss of profits or other indirect losses 9 Ground for relief Force Majeure The following circumstances shall be considered as grounds for relief if they impede the performance of the contract or makes performance unreasonable onerous Industrial disputes and any other circumstances beyond the control of the parties such as fire war mobilization or military call up of a comparable scope requisition seizure currency restrictions insurrection and civil commotion shortage of transport general shortage of materials restrictions in the use of power and defects of delays in deliveries by sub sup
22. erwise it will cause problems to the spraying efficiency Handle hoses and other parts of the system in a way that prevents dust and other Hose ends must be sealed during installation and leading It is very important to use the right tools especially for cutting hoses When cutting AN hoses it is important to create straight clean ends before connectors are fitted X A Wrong tools for cutting hoses The Nozzles are to be tightened by hand only and must be tightened until the two metal surfaces meet each other Do not use tools x 4 N Do not use tools Installation of hose in SlipLock fitting N The high pressure hose must be cut with a sharp tool scissor to produce straight clean ends Push the hose into the SlipLock fitting give a small pull backwards and to ensure the hose is locked in gr Page 8 of 41 Installation of SlipLock Artec The unique SlipLock system is specially designed by Airtec for supplying water under high pressure The system contains of SlipLock fittings and polyamide hoses that with simple means is fitted without special tools or extensive experience I m IT The SlipLock system is supplied as an assembly kit All components have o ring seals this eliminates the need for special tools and guarantees it t seals every time u Sa ce amp With a simple blind cork the system can be assembled as an elbow and used for the installation of the hoses as well
23. f Veterinary amp Food Information and supplier user manual can be supplied by contacting Airtec A S Page 23 of 41 Installation System Overview a p5 5A on F 5 230V PE 13A eS Se ee H H Sensor eee eee RO RO RO RO RO RO RO RO RO RO RO o o RR Drain e e oo e e e e e e e e e e e e e y e e e e m m Hydrophor Permeate Tank Atomiser Atomiser Atomiser Page 24 of 41 Troubleshooting Error Error message Pump does not start Relay is switch off Motor or pump are blocked External stop is activated No zones need humidity No light in On off button No power supply Light bulb is defect System is off Pump is running but is not Defect Solenoid valve bringing water into the zones rooms Check fuses and power supply Check the external unit Check fuses and power supply Replace light bulb Replace Solenoid valve Nozzle is dripping when Nozzle is blocked Replace nozzle system is running Alarm light is on Missing water pressure After repairing or reset of errors always press the Alarm Reset button Water pressure is too low Filter is blocked Error on Frequency inverter Motor or pump are blocked Pressure is too high Normally 50 55 bar Temp on pump is too high Filter
24. in ventilator at EasyLine is blocked Defect Solenoid valve Defect pump Water leak Break on hose Or other leak Page 25 of 41 Check the water supply Check the water filter Call Airtec Adjust Bypass to 50 55 bar Call Airtec personnel Reset the Thermal switch at the pump See picture at page 13 Replace filter in Ventilator Replace Solenoid valve Replace pump Replace hose Call Airtec personnel System does not run Press the Reset Start button Airtec Spare parts Besnpie aim OO Page 26 of 41 Spare parts Recommended SS E Solenoid valve complete 211110 Water filter 10 60 191010 Oil for Pump A 600 201450 Page 27 of 41 Datasheet EasyLine Page 28 of 41 Datasheet EasyLine incl DigiSens sensor This datasheet contains the overview for EasyLine and shows the opportunity for facilities EasyLine standard incl DigiSens sensor DNI mEEEEEE HA Measures O O h1020 w530 d360 mm Weight KG Emor LiORW AO00rpgm UL UL UL EasyLine e s 1020 mm Page 29 of 41 Datasheet EasyLine incl HMH sensor This datasheet contains the overview for EasyLine and shows the opportunity for facilities EasyLine standard incl HMH sensor DNI UE Measues O hi020 w530 d360 mm _ Weight 50
25. ith the existing order of drinking water but at least equivalent to a Danish drinking water standard Max water temperature 15 C Airtec recommend Reverse Osmosis water RO water for the best results If the hardness of the water is more than 39 dH Airtec recommends the installation of a Softening System If no water treatment is installed Airtec recommends that water hardness is no higher than 39dh If there is any doubt or uncertainty about the content or the quality of the mains water or the drinking water we recommend a water analyse is carried out Power supply N IN Kl All installations connections must be carried out according to the existing law and regulations Airtec8 is following the existing laws and regulations for installation connection according to the EU regulations Before any work on the system starts the system must be disconnected from the power supply and secured against re connecting Note the Airtec system include a frequency inverter For further details see separate manual EasyLine system Power supply 230V PE Fuse 13A The electric installation has to be 230V PE 13A and is terminated close to the EasyLine in an approved supply separator Check that the power supply has correct voltage 230V PE The installation is protected by a 13 A fuse Page 7 of 41 4 Installation of the EasyLine system Artec Hose Nozzle and Fitting partials entering the system oth
26. kg UL UL A P EasyLine a a 1020 mm Page 30 of 41 Datasheet HydroJet atomiser Rpm 940 rpm Max input 80 Watt Max current 0 39 A ee Measures Dimm 430 H490mm Weight gt w EE UU Min distance 0 5 m rd Sis T Ce f gt X aue e a bu lt 4 Min distance 3 m M 9 4 Min distance 3 m Min afstand 4 m HydroJet Page 31 of 41 Datasheet HydroTrio atomiser Rem o Maxinpt 65Wat Max current 029A ee vee ee limited space Measures H 300 W 500 D 240mm Weight X 5kg Min dista lt Min distance 5 m oe B Min distance 3 m HydroTrio Page 32 of 41 Datasheet HydroOne atomiser Rem T2850 rpm Max input 22Wat OOOO O Max current 014A se wee UU eue limited space Measues H 125 W 125 L 150mm Weight 2kg O T ey E
27. nning at maximum output If a water softening system is installed to the system the delivered water pressure to the water softening system must be at minimum of 3 bar and maximum of 7 bar yet must the water pressure to the EasyLine pump not exceed 2 4 bar as previously stated When connecting a reverse osmosis system please see separate User Manual Drain for the pressure release venting has to be 40 mm in diameter and terminated 20 cm above floor drain The water supply must be protected against pollution by 2 off connected 1um filter which are included within the delivery High pressure connection Water inlet pressure which can be seen in the display at the frequency inverter Water outlet drain for 4 pressure release Water inlet The water pressure must when the system is running at maximum output give a pressure at min pressure of 2 bar up to max of 4 bar and must be terminated in a Ball valve with a 3 4 external thread Ensure that the water pressure is kept constantly at min pressure of 2 bar up to max of 4 bar when the Airtec EasyLine system is running at max output Drain for the pressure release venting has to be 40 mm in diameter and terminated 20 cm above floor drain IN The water supply must be protected against pollution by 2 off connected 1um filter which Mi are included within the delivery Page 6 of 41 Supply requirements Water quality AN Water quality must comply w
28. of any lack of conformity Our products are including a 24 Months guarantee valid from the day of the invoice against material and defects of the production referring to Orgalime S 2000 and Orgalime SE 01 In case of justified lack of conformity the seller shall at his own choice be allowed to replace the goods or to remedy the lack of conformity by repair Any repair must be carried out by the seller unless otherwise agreed Possible transportable costs including driving time and mileage in connection with the remedy of lack of conformity must be paid by the buyer Further claims can not be raised against the seller The seller is only responsible for damages caused by the sold goods if it is proved that the damage is due to a fault by the seller or his employees The seller is never liable for loss of profits or other indirect losses The seller s liability for damaged goods can only meet the agreed price of the goods The right to repair or replace does not apply if the goods have been used for other purposes then intended or the goods have been treated in a wrong way or if the goods have been changed without the consent of the seller The right to repair or replace implies that the buyer gives written notice immediately upon ascertaining the lack of conformity The seller takes reserve for that the instructions in the delivered User guide are followed and that only parts approved by the seller are used If there has been performed an operation without agre
29. parties In case of any discrepancy between these General Conditions and the buyer s general conditions the following conditions shall be valid 1 Orders Any offer quotation etc is given subject to final order confirmation No order is accepted before written order confirmation has been sent to the buyer No change or cancelling of an order is accepted without written confirmation of the seller 2 Agreement For all orders and deliveries it will be according to Orgalime S 2000 or if installation is incl in the delivery Orgalime SE 01 in the condition these are not different in the following or through other written agreement between the parties Buyers shall draw attention to that Orgalime S 2000 and Orgalime SE 01 among other things includes rules about delivery time delay ground for relief responsibility of lack product liability and force majeure Orgalime s 2000 Orgalime SE 01 can be ordered by contacting Airtec Danmark A S or can be downloaded at www airtecsolutions com 3 Terms of delivery The term of delivery is ex works according to Orgalime S 2000 and Orgalime SE 01 to the address of the buyer as stated in the order confirmation and based on the cheapest way of transportation In case of any reasonable doubt concerning the buyer s ability to pay the seller is allowed to demand security or prepayment and shall be allowed to retain or stop the goods until the security has been established or prepayment made The time of delive
30. pear in the oil the oil has to be changed The seal in the pump must be changed if needed Tank sensor Jp5 pump tested Softener tested p Service 1 1 year 1 Time 1 2 year Installation i UT er A Ji 2 dik EI ater inlet Alarm s ee ame h aC F mw HIS eo H ore son HIS CHS Drain amount Min 25 H S Watertemp Waterin mc fafs WaetmpTak c fafs Conductivity membranes xw _ A S lt plate lt 105 o Lond o O o gt Difference Pressure water inlet Measured System running de Co eo E a sl ds pepe e we m e ajaja Co e p Fitter sign Page 21 of 41 Flowdiagram out house Concerning ISO 22000 HACCP running of Airtec humidification system Log book where all tests analysis and changes concerning the system are registered In general the customer should follow the supplied user manual Weekly conductivity test at the RO tank O Sample is taken at designated place O Normal conductivity range 10 30 uS cm although max 50 Water analysis Water analysis by start up of system Water analysis every 6 months Water sample is taken at the nozzle furthest away in each zone Bacteria count Cfu accordingly to the drinking water standard 200 Cfu ml Bacteria count Cfu for atomised water for humidification purpose accordingly
31. pliers The above described circumstances shall constitute grounds for relief only if their effect on the performance of the agreement could not be foreseen at the time of the formation of the agreement 10 Industrial rights All industrial rights to the products trademarks symbols patterns designs etc remain at any time the property of the seller 11 Law applicable Any order contract or agreement between the parties shall be governed by the laws of Denmark 12 Dispute settlement Any dispute or claim arising out of or in connection with the trade between the parties shall be settled by arbitration in accordance with the Rules of Procedure of Danish Institute of Arbitration Copenhagen Arbitration The place of arbitration shall be Lemvig Denmark 13 Modifications and amendments All modifications and amendments to these General Conditions must be made in writing September 2008 Page 40 of 41 Log Book When checking the system this schedule must be fulfilled for use to the following service check Water Oil Waterfilter Supply Working quality changed changed pressure pressure Page 41 of 41 Log Book When checking the system this schedule must be fulfilled for use to the following service check Water Oil Waterfilter Supply Working EN ET po pressure Airtec Log Book When checking the system this schedule must be fulfilled for use to the following service check Water Oil Waterfilter Su
32. pply Working quality changed changed pressure pressure Remember Make a copy of this page before filling in the journal
33. r in the system this can show as small drips from the nozzles when you start and stop the system Under normal conditions this will end within 2 4 days of running Your Airtec humidification system must always be connected to the power supply and running This because of considerations If there are any periods where you do not require humidification the system must not be shut down instead you must set the system to 0 RH Page 11 of 41 The following text explains the start up procedure and the basic adjustments of the system Before the system starts running please check all connections again so that the installation Running the EasyLine system with HMH sensor 4 Artec instructions are followed Transportation gt During transportation the EasyLine must be kept upright This to avoid oil leaking from the pump Check the nozzles E Check that nozzles are fitted in all nozzle holders atomisers and that these are tightened by hand Start up EasyLine IN ISl KLISL IL ISLIL IS IL IL IS IL IS In the following use the controls on the front of the EasyLine and the HMH sensor Connect power and water supply Set all sensors to 0 RH oo a 4 Adjustment of the HMH HMH sensor sensor Activate fuse F1 for control circuit See inside the EasyLine Turn the Off On button on the front of the EasyLine to On position Set the sensor for zone room 1 to 100 RH Pre
34. ranslation of the original User Manual Factory EU Declaration EU agreement declaration Airtec A S Hvedemarken 21 7620 Lemvig Denmark Phone 45 99631300 Fax 45 97811101 E mail airtec airtec dk Web www airtecsolutions com Declares hereby that Machine High Pressure humidification system Mark Airtec Type EasyLine Machine no 946 Is fabricated in conformity to the technical directive 98 37 EF 2006 42 EF 2004 108 EF 2006 95 EF under special reference to the health and safety demands in connection with the construction and manufacturing of machines Title Name Company Lemvig the Managing Director Bo Rahbek Airtec A S 2 2 2012 ZA Managing Director Page 2 of 41 The right choice Congratulations on choosing an Airtec high pressure humidification system By purchasing an Airtec EasyLine System we guarantee that the product is produced according to the Quality Environment and Hygiene certificates ISO 9001 ISO 14001 and ISO 22000 HACCP This manual is written to ensure the correct use performance and long life of the system and is prepared for the use of engineers and properly trained technical personnel Read this manual carefully before installation and before using your Airtec humidification system Airtec reserves the right to update their systems without giving prior notification Correct Mounting and Maintenance is Important Follow the Airtec Guidelines a
35. ry is to be counted from the date of the order confirmation unless otherwise indicated herein The buyer is obliged to take care that the conditions at the place for delivery e a access to the area water electricity and outflow make it possible to execute the necessary work and delivery Otherwise the buyer is committed to bear all extra costs including transport costs in consequence hereof 4 Terms of payment The terms of payment are unless otherwise agreed 14 days net from the date of the invoice against agreed security or COD cash or delivery less 296 discount For machinery and plants as agreed in the order confirmation In case of delayed payment interest will be charged with 2 per commenced month The prices are fixed according to the prices indicated in the order confirmation However until the delivery has taken place the prices can be regulated due to circumstances beyond the control of the seller such as changes in currency exchange rates taxes duties etc All prices and payments are in Euro unless otherwise stated in the order confirmation The prices do not include V A T Payment shall be made directly to the seller in Denmark The buyer is not allowed to hold back any part of payments due to the seller with reference to circumstances objections etc that are not recognized by the seller 85 Conformity of the goods Not later than 8 days after receipt of the goods the buyer must give written notice to the seller
36. s written in this manual and your humidification system will work to your satisfaction Before any work on the system starts the system must be disconnected from the power supply and secured against re connecting Installation maintenance repair and dismantling should only be carried out by qualified technical personnel In order to ensure against stagnant water and the risk of bacteria the humidifier must be left switched on continuously If the system is shut down for any extended period of time then the system must be disinfected as described in the procedure within this manual Should there be any problems or any doubt about the installation or operation of the humidification system please do not hesitate to contact us for help and guidance With maintenance on a regular basis and by following the guidelines you can be confident of a perfect working system for years to come To guarantee that the system always works correctly we recommend you take out a service contract with using Airtec authorised personnel Our fully qualified personnel will then take care of the maintenance and servicing of the system at the correct intervals Delivery When unloading and handling the products make sure you use lifting equipment and methods that will not cause damage to the products When you receive the goods please make sure that they are as agreed and that there is no damage transportation damage or anything missing from the shipment
37. ss and hold the red Alarm Reset for minimum 5 seconds System starts Working pressure of 50 55 bar will be reached in 30 60 seconds See display at frequency inverter If the working pressure is not 50 55 bar the bypass must be adjusted See page 13 Check the ventilator in the atomisers and see that these are running properly If start stop of ventilator is installed zone need to be working in order to check function of ventilator Check the system for leaks Set the sensor to 0 RH Repeat the steps above for all zones rooms When all zones are tested adjust the setpoint on the required RH value The system is now running Red Alarm Reset button Freqency inverter Fuses for control circuit Calibration of HMH sensor gt HB HMH sensors must be calibrated once a year to get optimal accuracy Special approved reference tool must be used Contact Airtec After installation service or repair of the humidification system unusual running conditions may be observed due to air in the system this can show as small drips from the nozzles when you start and stop the system Under normal conditions this will end within 2 4 days of running Your Airtec humidification system must always be connected to the power supply and running This because of considerations If there are any periods where you do not require humidification the system must not be shut down instead you must set the system to 0 RH
38. to VDI 6022 max 1000 Cfu ml If the system fails a test another test is done to check O Hereafter authorised Airtec personnel should be contacted to find the reason and to disinfect the system O When the system has been opened a water test should be performed UV light O Check functionally weekly O Change the light bulb every 12 months or when needed Condensation of water or water on the floor should taken care of momentarily To obtain the optimal function of the system Airtec recommend that at normal operation a professional service is done twice a year When the system comes to a stand still of a longer lasting period the system should be serviced by authorised Airtec personnel to disinfect and make the system ready for start up The system should be audited by the customer continuously Deviations from the above mentioned should be reported to Airtec for review The system should not be serviced opened without authorised supervision O O O O OQ Critical control points O Installation Running the system Training Regular service check of the equipment Regular water analysis Regular monitoring of operation Service interval Use of User Manual Inappropriate operation Current audit and own control Disinfection procedure Traceability Authorised handling Logbook O O O O O O O O O O O OO ISO 22000 HACCP system should contain the following Water supply should live up to drinking water standards but at le
39. w the pump when needed v Check that colour of oil is light brown and no foam is created stop pump for 1 minute before Monthly i Switch off water supply System must go into alarm within 60 seconds and alarm light is flashing This function will protect the pump e g in case of leak of water and or no water pressure Half yearly Yearly Depending on the supplied water quality and the amount of use of the system the service interval for a professional service will vary To obtain the optimal function of the system Airtec recommend that at normal operation a professional service is done twice a year Check the hygrostats with a calibrated humidity sensor Contact Airtec Oil in the pump must be changed min once a year or every 2000 hours The oil level must max reach the maximum mark at the oil stick Oil type GEARTEX EP C SAE 80 W 90 WN W Generally Water filter from water supply must be changed when needed depending on water quality Oil change at the pump First oil change is due after 300 hours then for every 2000 hours yet min once per year If there appear condensed water in the oil it must be changed The oil must be refilled to the maximum mark at the oil stick Oil type GEARTEX EP C SAE 80 W 90 ERI v Seals in the water part of the pump must be changed when needed Here you fill up the oil Drawing off oil drain plug for draining of pump the drain plug is underneath the pump Water Softening syst
40. zzle can be adjusted and is able to rotate 360 degrees even after being installed e 3 gt em P al The nozzle should be installed where there is some circulation of air to ensure the best evaporation possible Fittings are produced in brass sealed with a nickel plated surface to ensure optimised corrosion resistance e The hoses is produced in Polyamide 12 PA 12 HL Black in colour stabilised heat ageing as well as being light stabilised Page 34 of 41 Datasheet for Watts consumption Electric Motor Measurement of watt consumption of 1 1 kW electric motor Watt Page 35 of 41 Datasheet high pressure hose Dimensions and Pressures Tube OD Max Part wall working number thickness pressure at mm 23 C Bar psi Mechanical Material Properties Material NR4X1 5 88 1285 Polyamide 12 PA 12 HL black colour heat ageing stabilised light stabilised Airtec high pressure hoses are designed for a max pressure of 3 times the given working pressure at 23 C _Temperature Effect On Working Pressure Temperature effect on working pressure Nylon As the working temperature of a hose increases the working pressure will reduce The table gives guidance on how the working pressures reduce The table is only a guide Flow Diagram for 10 mm High pressure Hose 750 4 700 650 600 550 500 450 400 4 350 300 250 4 200 150 100 50
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