BinBoy User Manual
Contents
1. mobile telephones and other personal communication devices Attention Some mobile telephones and similar devices transmit signals while they are ON even when not being used 2 Medium range mobile transceivers such as those used in police cars fire trucks ambulances and taxis 3 Long range transmitters and transceivers such as commercial broadcast transmitters radio and TV broadcast antenna towers and amateur HAM radios Attention Other types of hand held devices such as cordless phones laptop computers AMIFM radios TV sets CD players and cassette players and small appliances such as electric shavers and hair dryers so far as we know are not likely to cause EMI problems to your machine Powered Machine Electromagnetic Interference Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna source the EM fields from hand held radio wave sources transceivers are of special concern It is possible to unintentionally bring high levels of EM energy very close to the control system of the machine while using these devices This can affect powered machine movement Therefore the warnings listed below are recommended to prevent possible interference with the control system of your Warnings Electromagnetic interference EMI from sources such as radio and TV stations amateur radio HAM transmitters two way radios and mobile phones can affect powered machines Following the warnin2. e Battery range is dependent on the load carried ambient temperature charge level and condition of batteries and length of journey and frequency e Take care when driving your machine in low light It has not been designed for use at night The manufacturer disclaims all responsibility for any personal injury or property damage which may occur as a result of improper use of its products 3 Using for the first time 3 1 Controls amp Operation POWER SWITCH TILLER LEVER TILLER ASSEMBLY How to operate Power Switch Use the power switch located on the tiller head to switch the machine on and off The depressed button is ON and the Battery Meter will show a corresponding number of coloured bars dependent on the battery charge level BritishBins London OFF e Wait until the lights on the battery meter are displaying solid colours e Press the speed switch to change from lo to hi speed e Gently activate the tiller lever to start moving the machine e Move the lever towards or away from the handlebar e Closing the lever moves the machine forward and opening away is reverse e The further the lever is moved the faster the machine will go e Moving the lever to full deflection either way will allow the machine to gradually accelerate to maximum speed this is over a short time e Releasing the lever will see the machine come to a gradual stop Battery Meter If the battery gauge flashes but the machine will
3. machine before using Please bear the following safety notices in mind at all times e Do not use when you are tired or after consuming drugs or alcohol e BinBoy has been primarily designed for moving the standard capacity 240 t household wheelie bin e Maximum weight for a 240ltr bin is 90kg e Maximum weight for using the sack barrow attachment is 100kg e f you exceed the permitted workload the unit may temporarily shut down to prevent internal damage if this occurs switch off and reduce the load before commencing wait for approx 1 minute before powering on again e People amp animals must NOT ride on the unit BritishBins London Limitations of use e BinBoy trolley unit is NOT designed for dropping heavy loads down steps stairs occasional steps are acceptable but a flight of steps is not Failure to comply may damage components and may invalidate your warranty eWhen laden max drop is 7 5cm 3 a gradual and controlled non impact drop is permitted e Exceeding the maximum weight limit 100kg approx 14stone may cause unit to shut down for self protection reasons e Practice operating your machine in an open area first e Before using the machine in busy or potentially dangerous areas familiarise yourself with the operation of it and practice starting stopping turning reversing and gradients e Only use the higher speed setting when you are confident that you can easily operate and control your machine
4. still drive then this indicates low battery power and the batteries should be recharged immediately If the battery gauge flashes and the machine will not drive this indicates that a fault has been detected with the machine In this case seek advice from your dealer Ensure the batteries are fully charged e Use ONLY the charger provided e The electrical system is disabled during charging for legal amp safety reasons e When you have finished using the trolley it is important for the life of the battery to recharge ASAP eThe smart charger supplied is ok to leave plugged in Once charging is complete the charger will revert to a stand by condition eSwitch on the device at the tiller handle BritishBins London 4 During use Please carry out daily inspections Refer to the section entitled Daily Checking Do not use your machine in the following environments e Surfaces that are not fit to walk safely on or which may cause adverse balance and traction performance e Places where you might get the wheels stuck e Do not drive at night or if it is raining heavily snowing misty or windy e Do not take the machine onto escalators Gradients and Drops e The ground clearance of the machine should be observed to avoid clashed to ground e Do not cross wide gutters where there is a risk of getting the wheels stuck 5 EMC This portion of the content will provide the user with basic information that describes the problems
5. BritishBins Contents 2 1 3 1 8 1 8 2 8 3 8 4 10 10 1 10 2 BinBoy User Manual Preface amp introduction Safety notices Before using Using for the first time Controls amp Operation During use EMC Parts introduction Battery charging Inspection amp maintenance Fuses Storage Moving about Maintenance Troubleshooting amp specifications Warranty Serial number Warranty conditions BritishBins London 020 8776 8957 sales britishbins co uk www britishbins co uk 1 Preface amp introduction e Please carefully read this owner s manual before using the machine also view the video at www megbeh co uk e Improper use could cause harm or injury to users or those around you e This owner s manual includes operation instructions for every aspect of the machine assembly instructions limitations and warranty details e Please keep it in a safe place e Ensure other users are aware of all available instruction media e As designs change some illustrations and pictures in the manual may not correspond to the machine that you purchased We reserve the right to make design modifications The BinBoy 100 is part of the MGB Easy Handling range and has been designed and manufactured to provide a strain relief to everyday manual materials handling in a secure yet affordable solution 2 Safety notices 2 1 Before using The user should be familiar with the use and operation of the
6. gs listed below should reduce the chance of unintended machine movement which could result in serious injury eDo not operate hand held transceivers receivers such as citizens band CB radios or turn ON personal communication devices such as mobile phones while the powered machine is turned ON eBe aware of nearby transmitters such as radio or TV stations and try to avoid coming close to them elf unintended movement occurs turn the powered machine OFF as soon as it is safe eBe aware that adding accessories or components or modifying the powered machine may make it more susceptible to EMI Note There is no easy way to evaluate their effect on the overall immunity of the powered machine eReport all incidents of unintended movement or brake release to the powered machine manufacturer and note whether there is a source of EMI nearby BritishBins London 6 Parts introduction m7 pe er i TE i ia Slee a 7 Battery charging Charging e Use only the charger provided e Plug the charger into the machine then plug into the mains and turn on remove in the opposite order e Ifthe batteries require charging the RED LED on the charger will illuminate e Ifthe batteries are fully charged the GREEN LED will illuminate 7 1 Battery Great care has been made to choose the correct batteries Use only batteries provided by the manufacturer The batteries are sealed and will not spill even if turned up
7. r component security are necessary along with periodical physical checks for abrasions on the cables the machine works on 24v this is safe for personal handling when the cabling is in good condition should any damage be apparent to cabling these should be replaced immediately to prevent shorting and component damage It is recommended that every 100 hours of use the wheels and axle fixing are checked for tightness these should be checked with a calibrated torque wrench to 23Nm 9 Troubleshooting amp specifications Troubleshooting SYMPTOM REMEDY The machine will not switch on Try recharging the battery Check the fuse in the machine The machine switches on but will not Ensure there is enough power in the move batteries If not recharge the batteries Check the battery power level and recharge The machine appears slow Check the speed switch it may be set to the lower speed BritishBins London The following table is a fault finding guide that is seen on the battery charge indicator should a fault occur These lights will flash in the following groups 2 BARS There is an open circuit connection to the motor Check all connections between the BO00000000 motor and the controller The battery needs charging or there is a bad connection to the battery Check the connections to the battery If the connections are good try charging the battery 3 BARS The motor has a short circuit to one of the battery connections Contact
8. side down 8 Inspection amp maintenance Attention e Switch the machine off and remove any charger leads prior to conducting any maintenance e Regular visual checks for component security are necessary along with periodical physical checks e Itis recommended that every 100 hours of use the wheels and axle fixing are checked for tightness these should be checked with a torque wrench to 23Nm BritishBins London Main fuse Battery Controller Serial Number Motor 8 1 Fuses Note there are 2 fuses on the machine Only these sizes and types can be found the fuses must only be replaced by the same rated fuse Battery charger fuse If the battery charger is switched on and no LEDs are lit check the fuse Suggestion Ensure water is not directly splashed into your machine as this can cause damage to the electrics Do not use petrol solvents or vaporizing solution as these may cause damage 8 2 Storage Ensure the machine is switched off Store the machine in an environment away from damp When storing for long periods of time charge the battery fully and then disconnect the main fuse 8 3 Moving About Switch the machine off at the ignition before moving Lift the machine by metal parts not by the plastics if fitted BritishBins London For your safety always ask for help if required You may need 2 or 3 people when moving or lifting the machine 8 4 Maintenance Regular visual checks fo
9. span may be dramatically reduced e The manufacturer reserves the right to modify the specification if necessary The final specification is subject to the individual machine your purchase from your dealer 10 Warranty Conditions 10 1 Serial number please add your number here this is found on the controller 10 2 e There is a return to base twelve month warranty from the date on which your new machine is delivered e The warranty covers the machine for repairs or replacement during this period For more detail please see the Warranty Conditions below Warranty Conditions 1 Any work or replacement part installation must be carried out by an authorized dealer service agent 2 To apply the warranty should your machine require attention please contact your supplier 3 Should any part of the machine require repair or full or part replacement as a result of a manufacturing or material defect within twelve months of receiving the machine replacement parts will be supplied free of charge Note This guarantee is not transferable 4 Any repaired or replaced parts will be covered by this warranty for the balance of the warranty period on the machine BritishBins London 5 Parts replaced after the original warranty has expired will be covered by a three months warranty 6 Consumable items supplied will not generally be covered during the normal warranty period unless such items require repair or replacement clearl
10. with EMI known sources of EMI protective measures either to lessen the possibility or exposure or to minimise the degree of exposure and suggested action should unexpected or erratic movement occur Attention It is very important that you read this information regarding the possible effects of electromagnetic interference on your machine Electromagnetic Interference EMI for Radio Wave Sources Powered machines may be susceptible to electromagnetic interference EMI which is interfering electromagnetic energy EM emitted from sources such as radio stations TV stations amateur radio HAM transmitters two way radios and mobile phones The interference from radio wave sources can cause the machine to move by itself or move in unintended directions It can also permanently damage the machine s control system There are a number of sources of relatively intense electromagnetic fields in the everyday environment Some of these sources are obvious and easy to avoid Others are not apparent and exposure is unavoidable However we believe that by following the warning listed below your risk to EMI will be minimised The sources of radiated EMI can be broadly classified into three types BritishBins London 1 Hand held portable transceivers transmitter receivers with the antenna mounted directly on the transmitting unit Examples include citizens band CB radios walkie talkies security fire and police transceivers
11. y as a direct result of a manufacturing or material defect Such items include among others Batteries and wheels 7 The above warranty conditions apply to brand new machine purchased at the full retail price 8 Under normal circumstances no responsibility will be accepted where the machine has failed as a direct result of a The machine part not having been maintained in accordance with the manufacturer s recommendations b Failure to use the manufacturer s specified parts the machine or part having been damaged due to neglect accident or improper use c The machine or part having been altered from the manufacturer s specifications or repairs having been attempted before the service agent is notified In the event of your machine requiring attention contact your seller and give all relevant details so they can act quickly The manufacturer reserves the right to alter without notices any weights measurements or other technical data shown in this manual BritishBins London
12. your BO00000000 supplier 4 BARS BOGGHIOOOO0 The freewheel input is active 5 BARS OOOOO Not used OOOO The controller is being inhibited from driving 7 BARS A throttle or direction switch error is indicated Ensure that the throttle and or direction switches are in the rest neutral position before turning on the vehicle WU is fully charged 9 BARS 0000000000 and its associated wiring Note colour may change from those indicated Specifications BinBoy 100 Weight total 23kg 51lb Drive system Direct drive to wheels Control system PGDT i45 Motor 24V 250W DC Batter ai al y Can be doubled Weight capacity lOOkg 15 stone 3 cwt Wheels 14 PU puncture proof BritishBins London Note e The top speed climbing angle and cruising range may be affected by a number of factors including but not exclusively user mass gradient soeed temperature and terrain e When a battery is new off the shelf it is below its optimum capabilities e During the first 3 months of use the batteries will improve to a peak point at which they will remain for their expected lifespan if maintained and charged correctly as described in this manual e At this point the batteries will begin to deteriorate until they will require replacing e t is for this reason that the batteries must be correctly charged at all times else the peak point reached may not be the batteries optimum capacity and their life
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