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T4 Diagnostic System User Manual

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1. 64 How to Interpret the Results of the T4 Integrity 5 65 ROVING PROBE TEST e wis doe er ERE ER C Rod ete o e te 66 How to Interpret the Results of the Roving Probe Test 67 LAN GONNEGTION TEST 4 ote te had at m PUT Cb RUE ERU NG Wa 68 YO ml RR RU T w 68 vii CONTENTS Page DIAGNOSTICS GENERAL GETHNGSSTAI siii ede Dm gt 69 DIAGNOSTIC CONTROL PANEL BUTTONS 71 Nc 71 ie 71 miim MEER M PPP LET PM 71 71 Soi 71 DIAGNOSTICS LAND ROVER VIN PREFA Esa S Q asna ee 73 CADLING GUIDE Must ut Se resi fe Send dt CE d cA es u 74 ae ante era a kus 80 TERROR CODES Sade ae eae GANDA 97 T4 RDS Eno COdES ssi 5 86 et ane RC a 97 velles APPETITU e he ee asta 97 HELPDESK DEALER CHECK LIST BEFORE 99 US TO MEID NOU Vos urat acento qol V 99 Vehicle Details and Reported Fault 99 Fullde tals o Test VDO uo bu
2. the plinth to the trolley cabinet using the 8 off x 6mm countersunk screws supplied with the kit Cable Storage Bracket Attachment Pull out lower cabinet drawer for access to the inner cabinet Push one of the cable brackets through the slot in the left side of the cabinet and align the bracket fixing nuts with the holes in the side of the cabinet oecure the bracket in place using 3 off x 6mm fixing screws and locking washers Repeat the above procedure to secure the remaining cable bracket to the right side of the trolley Close the lower cabinet drawer Laptop PC Case Laptop PC Attachment 14010 The laptop PC case is normally supplied with the laptop PC already fitted If the laptop PC has been supplied separately from the PC case and or the laptop PC has been removed from the PC case prior to full T4 installation the laptop PC will have to be installed into the laptop PC case as described later in this section See Laptop PC to Laptop PC case Installation on page 13 1 Unpack the laptop PC case and laptop PC from its packaging and check the contents against the components listed on the packaging label 2 Align the locating slots in the bottom of the PC case with the lugs on the trolley plinth 3 Slide the laptop PC case towards the rear of the trolley plinth NOTE If the ends of the locating lugs A are pressed down it will not be easy to locate the laptop PC case
3. 1 trolley mounting screws M5 x 6mm 4 off Cable Management Bar to TestBook 1 trolley Torx screws 2 off AC Power Supply Distribution Unit TestBook 1 trolley HARDWARE amp INSTALLATION 17 HARDWARE amp INSTALLATION TestBook 1 to Upgrade Procedure WARNING Ensure the TestBook 1 is switched off and disconnected from the main AC power supply before starting the replacement procedure Tools required The following tools are required to perform the TestBook 1 to T4 conversion operation ensure all the tools are available prior to starting 15 Torx screwdriver No 2 Pozi screwdriver 7 0 mm Metal drill bit and power drill Engineer s Square and Rule Scribe and Centre Punch Side cutting pliers Safety Goggles Mounting Bracket Fixing Accessories The following fixings are provided with the TestBook 1 to T4 conversion kit for attaching the laptop PC and case mounting bracket M4 x 12mm Pozi screws 2 off 4 x 6mm pan screws 4 off M4 Shake proof washers 6 off Cable ties 5 off NOTE A paper template will also be A supplied to help determine the location of the fixing points for the T4 Hand Held Tester Diagnostic Port 18 Al T Diagnostic Port Fixing Accessories The following fixings are provided with the TestBook 1 to T4 conversion kit for attaching the diagnostic port 5 x pan
4. DISCOVERY DRAWING SERIES II BISE MODEL ERE REFERENCE Technical Information Rave Diagnostic System ACE ATC Auto GearBox BCU amp Transmission Cruise Control Diesel Engine Gauges Heated Screens Lighting PDI Petrol Engine Power Distribution Security SLS amp ABS SRS Vehicle Configuration Warnings amp Sounders Washers amp Wipers Windows amp Sunroof Drawing Q No Cables Required Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q 77 DIAGNOSTICS LAND ROVER 4 RANGE ROVER DRAWING CLASSIC MODEL TEAR REFERENCE Technical Information Repair Manual Technical Bulletins Electrical Trouble Shooting 96 UK only Manual Diagnostic System Anti lock Braking System Drawing D Air Suspension Drawing E Airbag SRS Test Drawing M Load BOx Simulation Drawing V 3 9 amp 4 2 Engine Management 14CUX Drawing F Diesel Turbo Exhaust Gas Recirculation Drawing N 78 4 DIAGNOSTICS LAND ROVER NEW RANGE DRAWING ROVER SYSTEM MODEL YEAR REFERENCE Electrical Trouble Shooting Technical Information Repair Manual 95 Technical Bulletins 95 96 Manual Connector Library Diagnostic System Air Suspension Airbag SRS Load Box Simulation Airbag SRS ABS ABS Auto Gearbox BeCM Cruise Control GEMS Breakout Box Electronic Diese
5. 9 Printer fixing brackets and wing nuts 2 off 10 Spare printer cartridge 11 Printer power supply adapter 12 AC power supply distribution pack 5 way 13 LAN hub unit ethernet hub optional accessory 14 Laptop PC case to plinth camlatch keys 15 Trolley plinth and laptop PC case mounting platform 16 Laptop PC case lock keys 17 Laptop PC case containing Dell laptop PC 18 Plinth countersunk mounting screws 8 off 19 TIM power supply adapter and Velcro fixing optional accessory 20 TIM unit optional accessory 21 Cable Management Bar 22 Cable Management Bar fixing bolts and locking washers 2 off one per side 23 T4 Hand Held Tester Diagnostic Port mounting screws and locking washers 4 off from inside cabinet 24 T4 Hand Held Tester Diagnostic Port T4 Hand Held Tester not shown 25 Cable storage bracket 2 off one each side of cabinet 26 Cable storage bracket fixing screws 3 off per bracket 27 Printer paper output tray mounting screws 4 off 28 Trolley main column cabinet 29 Free running wheels 2 off HARDWARE amp INSTALLATION T4 Trolley base assembly 14002 1 Remove the Main Column Cabinet and accessories for the trolley from its packaging and ensure all the following components are included Pack 1 of 3 trolley base H frame 1 off Locking wheels 2 off Free running wheels 2 off 2 Fitthe two locking wheels to the front
6. Diagnostic System mus User Manual DTC 4005A Whilst every care has been taken in the preparation of the information contained in this manual details and specifications are subject to change without notice Neither the Manufacturer nor the Dealer supplying this manual will be liable for the consequences resulting from any inaccuracy of the information contained in this manual under any circumstances No part of this document may be reproduced transmitted or published in any form or by any means without the prior permission of Omitec Information Services Ltd TestBook and DeskJet are registered trademarks of Hewlett Packard Corporation Dell and Latitude are registered trademarks of Dell Computer Corporation SpeedStep and Pentium are registered trademarks of Intel Corporation Microsoft and Windows are registered trademarks of Microsoft Corporation Other trademarks and trade names may be used in this document Omitec Information Services Ltd disclaims any proprietary interest in trademarks and trade names other than its own Publication Part No DTC 4005A Published by Omitec Information Services Ltd on behalf of Land Rover Omitec Information Services Ltd 1st edition copy April 2001 ii Preface This manual is designed to assist you with the correct assembly operation and maintenance of your T4 diagnostic system Note that the diagnostic system utilises interactive technology so that much of the infor
7. NOTE The Cable Management Bar may need some lateral pressure to enable the fixing screws to be aligned to the threads in the bar ends 4 Tighten the mounting bracket screws on top of the trolley frame 23 HARDWARE amp INSTALLATION T4 Laptop PC Case Mounting 1 Ensure the Camlock on the trolley mounting bracket is in the unlock position note the camlock on the full T4 trolley mounting plinth is shown in the above illustration but is similar for the TestBook 1 mounting bracket 24 Position the laptop PC case to the top mounting bracket with the case lock at the front Locate the laptop PC case onto the four raised lugs using the four slots in the base of the laptop PC case Al T NOTE If the ends of the locating lugs pressed down it will not be easy to locate the laptop PC case correctly In this instance gently lever up the ends of the locating lugs using a flat bladed screwdriver to facilitate easier location and attachment of the PC laptop case to the mounting bracket note the gap should be between 7 5 mm amp 8 mm 3 Push back the laptop PC case approximately 20mm to fully locate the case on the mounting bracket 4 Lock the laptop PC case in position using the camlock on the front edge of the mounting bracket NOTE The keys for the camlock LAN should be removed and stored in a secure location for future use Laptop PC to Laptop PC case Installation The la
8. assistance with identifying part codes against components HARDWARE amp INSTALLATION DTC4102C JOINT CONTENTS DTC4001A DTC4008A 4 DTC4002A DTC4009A DTC4004A DTC4011A DTC4005A DTC4015A DTC4006A LD2005A DTC4006B plus DELL LAPTOP ACCESSORIES 45647 93649 071PXH A309438 Manufactured in the UK by Omitec Instrumentation Ltd DTC4001A HAND HELD TESTER CONTENTS DTC4001A 401 ce DTC4014A A309462 Manufactured in the UK by Omitec Instrumentation Ltd DTC4006B SOFTWARE PACK B LAND ROVER CONTENTS T4 SYSTEM CD ROM T4 DIAGNOSTIC CD ROM qty 3 T4 HANDHELD TESTER CD ROM A309488 Produced in the UK by Omitec Instrumentation Ltd 15 t lt 0 LU 14 lt 14 lt 1 to T4 Upgrade exploded view including trolley T4086 16 TS TestBook 1 to Upgrade Parts Key 1 2 3 10 11 12 19 14 Printer cover DeskJet 300 Series Printer TestBook 1 Skynet Power Supplies 1 or 2 off if fitted Printer Power Supply Support Bracket Cable Management Bar T4 Hand Held Tester Diagnostic Port T4 Hand Held Tester not shown T4 Mounting Bracket TestBook 1 trolley Torx screws 4 off T4 Mounting Bracket Laptop PC Case containing Dell laptop PC Laptop PC case lock keys T4 Hand Held Tester Diagnostic Port to TestBook
9. infallible guide to current specification nor does it constitute an offer for the fitment of any particular system or component T4 has been designed for ease of use with both diagnostic software and CD ROM based HAVE technical information The latest T4 provides compliance with the latest EUS and emissions standards One of the primary features of the new T4 diagnostic system is the inclusion of the T4 Hand Held Tester with Diagnostic Port The Hand Held Tester provides a convenient easy to use portable solution for many diagnostic applications encountered in an automotive technician s daily routine The T4 Hand Held Tester is powered directly from a vehicle s J1962 diagnostic connector and operates as a stand alone unit to provide generic scan tool functionality as well as fault code reading clearing live data and basic configuration functions for a wide range of systems INTRODUCTION 14016 New and revised programs can be quickly and easily down loaded to the T4 Hand Held Tester The new software code is electronically transferred from the T4 laptop PC via an ethernet connection to the VCSI on the dedicated Diagnostic Port and into the T4 Hand Held Tester via the printed circuit board which interfaces between the T4 Hand Held Tester and its Diagnostic Port A new high quality trolley provides a convenient workstation for mounting the main T4 components and housing a printer and the VOM VCSI elec
10. key in the full Vehicle Identification Number and then select CONTINUE DIAGNOSTICS GENERAL SBJC0103 Confirm Vehicle Information VIN SALLPABCDEX123456 Range Rover Model Year 1995 4 0 ow SALLPABCDEX123456 MODEL eme DERIVATIVE Model Year 1995 IS THIS INFORMATION CORRECT If you continue with a VIN that does not match the actual VIN of the vehicle proper functionality of diagnostics is not guaranteed Touch any button on the left to make a change 7 7 Check that all the information displayed on screen is correct for the vehicle and select CONTINUE again 70 p Select the Diagnostic Required Select the icon relating to the vehicle system that is to be investigated Connect T4 to the vehicle T4 will provide instructions about which connectors and cables need to be connected to the vehicle being tested For each item T4 provides references for the Hewlett Packard part number e g 29053 60006 and the manufacturer vehicle specific part number e g DTC0007A Use either of the two numbers to locate the correct item from the cable parts illustration poster supplied Plug the relevant connectors and cables into T4 and plug the diagnostic connector into the vehicle s diagnostic socket for the location of the vehicle s diagnostic connector refer to the HELP screen facility When all the connectors and cables are in place follow the diagnos
11. loosely fit 1 Torx screw to the support bracket at the rear of the trolley Refit the Printer Power supply IEC lead to the AC power supply distribution unit Refit the 5 Torx screws through the front face of the trolley to secure the rear support bracket in position Fit the top Torx screws first to ease alignment and fitting of the remaining fixing screws NOTE Fit the top Torx screws first to 10 ease alignment and fitting of the remaining fixing screws Tighten the Torx screw at the support bracket at the rear of the trolley the printer cable and printer power supply cable 2 HARDWARE amp INSTALLATION TestBook 1 to T4 Mounting Bracket Attachment 3 Refit the Cable Management Bar to the 1 Place the TestBook 1 to T4 mounting back of the trolley and secure using 2 Torx bracket attachment 40084 on the screws through the holes in the front of the top of the trolley with the bracket handle new mounting bracket and trolley frame located at the front of the trolley Hold the bar so that the cable notches are uppermost behind the trolley and slide the free ends into the grooves beneath the rear of the mounting bracket 2 Loosely fit the new mounting bracket to the top of the trolley using 4 Torx screws Holding the bar in position line up the screw holes in the free ends of the bar with the holes in the trolley body nsert and tighten the 2 fixing screws
12. Although the T4 is moisture 7X resistant it is not moisture proof Ensure the T4 is completely dry before switching it on 47 HARDWARE amp INSTALLATION Cleaning the T4 laptop PC case Wipe the laptop PC case clean using a soft cloth and mild detergent or hand soap CAUTION Avoid using petroleum based solvents such as acetone benzene or trichlorethylene these type of solvents contain chemicals that can etch and destroy plastic surfaces Cleaning the T4 Laptop PC Display Window The display window collects grime during normal use Wipe the screen with a soft clean lint free anti static cloth Use a non abrasive plastic cleaner and a soft cloth to wipe the display area Place a small amount of plastic cleaner on a soft cloth and wipe clean CAUTION Avoid using petroleum based solvents such as acetone benzene or trichlorethylene these type of solvents contain chemicals that can etch and destroy plastic surfaces Cleaning the Touch Pad To clean the touchpad use a soft cloth dampened with ethyl or isopropyl alcohol Wipe the surface gently Cleaning the T4 Hand Held Tester The display window of the T4 Hand Held Tester collects grime during normal use Wipe the screen with a soft clean lint free anti static cloth Use a non abrasive plastic cleaner and a soft cloth to wipe the display area Place a small amount of plastic cleaner on a soft cloth and wipe clean 48 Cleaning the T4 Hand He
13. DIAGNOSTICS LAND ROVER 4 DIC 4007A DTC 0060 ui 14035 DIC 4007A DTC 0061A Uli i 14036 90 4 DIAGNOSTICS LAND ROVER DIC 4007A DTC 0062B EC 14037 91 DIAGNOSTICS LAND ROVER 92 4 DIAGNOSTICS LAND ROVER DIC 4007 DTC 0064A 14039 93 DIAGNOSTICS LAND ROVER 6904 8605 6904 OVOV L 94 DIAGNOSTICS LAND ROVER DTC 0024A LJ 0035A DTC 0023B 14041 95 DIAGNOSTICS LAND ROVER V400v O1d 96 LE T4 ERROR CODES Occasionally when using T4 you may encounter a fault situation if this happens an Error Code will be displayed on the T4 screen The following tables recommend the actions to be taken in the event of T4 generating an Error Code against each error code reference number there is an associated Action Instruction key number T4 RDS Error Codes The Error code will appear in the format DTOOxxMX where represents the number of the code from 1 to 41 for example DTOO15MX shown on the table as error code 15 Against each error code number there is a matching Action instruction or instruction key number refer to the key opposite for details of the action to take Action Key 1 Restart T4 and repeat the operation If the operation fails again try the operation on another vehicle If the operation still fail
14. DTC4007B T4 VCSI Extension 024 AIRBAG Load Unit part1 optional DTC4008A T1 Fixing Bracket DTCO0025A DEC2 EGR BOB DTC4009A T4 VCSI Adapter DTCO0026A Pressure Fitting Assembly DTC4010A T4 Laptop PC Dell Power Lead Extension DTC4011A T4 Laptop PC case with Dell laptop DTC0035A AIRBAG Load Unit part 2 PC fitted optional DTC4012A T4 Hand Held Tester with Diagnostic DTCO036A Probe kit Port DTC4101A Complete 4 Kit Land Rover DTC0041A A B LOAD FREE DTC4102B T4 Replacement Kit TestBook 1 DTCO0042A A B LOAD Cell optional Exchange Land Rover 5063 3238 Roving Probe Kit 2 DTCO0057A 41962 A B Dongle 8120 6324 AC Pwer Supply Lead UK DTCO0059A Airbag Lead Dongle optional 8120 6427 AC Power Supply Lead Euro DTC0061A J1962 Blue optional Ft DTC0062B J1962 Green REN 36 T4 LAPTOP PC COMPONENTS Laptop PC Front View General The following illustrations show the location of various components that may be used on the T4 laptop PC lt ir gS ae er ay ae c Ot tp ay tp a gt c Display screen latch 1 2 TFT LCD Display Screen 3 A Air 4 Battery Bay 5 Keyboard CAUTION It is important to ensure the Air outlet is not blocked in order to prevent the laptop PC overheating 20 T4063 gt T 6 Microphone 7 Speaker Modular B
15. Desk 108 Al T EXCHANGE TIMES T4 Laptop PC s Hand Held Testers Diagnostic Ports Printers TIM Units Cables and Power supplies For callers received by the relevant Help Desk by 14 30 local time dealerships in the countries of the European Union Austria Switzerland Norway USA and Australia will receive a replacement unit within 48 hours For calls received by the relevant Help Desk by 14 30 local time dealerships in the countries of Eastern Europe will receive a replacement unit within 48 hours of the following working day For other countries we will endeavour to provide replacement units as soon as possible from the date of the original request The expected exchange time will be given at the time of authorising the exchange The only exception to the times quoted above are when delays are caused by circumstances beyond our control NOTE These exchange items are N subject to clearance through local custom control Compact Discs CDs CDs will be despatched by first class post on the next working day following receipt of request Returns When an exchange T4 has been delivered you will find the appropriate documentation attached to the T4 Within the documentation there is a contact number that you must call to arrange for a courier to collect the faulty unit Cables and power supplies need to be returned by post within the following 14 days TS DEALER RESPONSIBILITIES To ensure
16. PC forwards and upwards to fit the Kensington lock anti theft cable through the aperture provided on the left hand side of the laptop PC 6 Route the security cable to the rear of the laptop PC and underneath the LH side of the laptop PC case hinge next to the DC adapter power supply plug 7 Reposition the laptop PC on the PC case mounting platform and reconnect the DC adapter power supply connector to the port at the rear left hand side of the laptop PC NOTE Ensure the DC adapter plug is fully inserted into the socket essential for the laptop PC battery to recharge when the AC power is switched on 8 Reconnect the LAN and modem plugs to the relevant sockets on the right hand side of the laptop PC NOTE Ensure the connectors are fully inserted into their sockets 9 Refit the laptop PC to PC case clamps CAUTION Ensure the laptop PC is N correctly positioned on the PC case mounting platform the clamps must not obscure or foul connection ports and LEDs at the sides of the laptop PC CAUTION Do not over tighten the laptop PC fixing clamps CAUTION Ensure the laptop PC lid N can be closed without undue pressure from the fixing clamps 10 Attach the Kensington Lock security cable to a suitable point on the trolley frame 21 HARDWARE amp INSTALLATION T4 System Cables DTC4004A AC Power Supply Diagnostic Port T4073 WARNING Ensure that the main AC power supply lead is not connect
17. Welcome Screen See Set Printer Paper in the T4 Configuration section of the on line details 65 HARDWARE amp INSTALLATION Touch BLACK or WHITE to TEST LCD DISPLAY After the previous tests have been completed two new buttons will appear on the Control Panel The new buttons are labelled BLACK and WHITE and are used to test that the LCD screen is able to display all black or all white STIT0200 TestBook Integrity 4 0 Testing CD Drive PASS Testa LANGAN s ca ca ga ea es ga Not Present Checking for Parallel Off Line or Not Connected Test Successful Touch BLACK or WHITE to Test LCD Display Previous 2 1 When BLACK is selected a solid black screen is displayed for a short period 2 When WHITE is selected a solid white screen is displayed for a short period NOTE If it appears that T4 needs servicing after the above tests have been repeated contact the T4 Help Desk to verify the problem 66 Al T ROVING PROBE TEST The Roving Probe Testis used to help determine problems associated with the T4 hardware Perform this test whenever a problem with the Roving Probes is suspected Before beginning the Roving Probe Test ensure the Roving Probes are plugged into the back of T4 SRIT0100 Integrity Tests 4 02 1 BN TestBook Integrity Roving Probe LAN Connect
18. always use a clean soft antistatic cloth If any stubborn stains or marks remain use a non abrasive glass cleaner applied to a clean soft cloth Gently wipe the cloth across the display area until the marks have been removed HARDWARE amp INSTALLATION Safety Precautions The following guidelines are intended to ensure safety of the operator whilst preventing damage to the electrical and electronic components fitted to the vehicle Equipment prior to commencing any test procedure on the vehicle ensure that the tester its harnesses and connectors are in good condition Polarity always observe the correct polarity when connecting the tester to the vehicle battery Before carrying out testing on a vehicle the following procedure should always be observed Check that the handbrake is on Check that neutral or park is selected Keep test equipment and harnesses away from HT leads Beaware of moving engine parts Do notrun the engine in a confined space without adequate ventilation 39 HARDWARE amp INSTALLATION T4 HAND HELD TESTER OPERATION NOTE Each key of the T4 Hand Held Tester may have several functions Display screen depending on the diagnostic The T4 Hand Held Tester display screen is a procedure being implemented backlit LCD display with four rows of twenty characters Key pad The table below details the T4 Hand Held Tester key pad and its functionality with respect to the di
19. diagnostic testing for re cycling An exception to this is if a TIM unit is used 1 To lock the trolley wheels press down the with the T4 Diagnostic System in which ON side of the wheel lock on both of the case the cables should be retained for trolley s front wheels exclusive use with the TIM unit 2 Tounlock the trolley wheels to allow the NOTE The design of the new VCSI trolley to be moved press down on the zx extension cable DTC4007B for use OFF side of the trolley lock on both of the with the T4 Hand Held Tester trolley s front wheels Diagnostic Port provides for direct connection of all existing vehicle specific cables 32 TS PREPARING A SITE FOR T4 If you do not have TestBook 1 or T4 trolley If you are not using a trolley then you need to meet the following requirements in siting the T4 diagnostic system for use 1 The surface must be firm flat and reasonably level this is particularly important for satisfactory operation of the CD ROM drive and any risks of T4 falling or being knocked over should be avoided 2 The T4 AC to DC power supply transformer unit also needs to be securely positioned near to the T4 and the power cables protected from workshop traffic to prevent accidental disconnection or damage 3 Position T4 so that you have convenient access to cable ports and with sufficient room to avoid sharp bends on the connecting cables Ensure there is easy access
20. document It is possible either to print immediately in which case a suitable printer must be connected to T4 or the document can be saved for printing later HELP On line help providing information about the current screen DETAILS When active documents related to the currently displayed topic can be viewed When selected a Pop Up window showing a list of related documents appears Use the scroll up and scroll down arrow buttons to select a related document from the Pop Up Window then select the CONTINUE button to view the highlighted document Alternatively select the CANCEL button to return to the picture being viewed previously If the option button is faded grey it is in active and signifies that there are no related documents available NOTE Pop up windows disable the functionality of the rest of the display screen until a selection is made from the Pop Up list P REVIOUS PAGE Analternative to the up arrow on the side of the display screen Selection of this option will cause the document to be scrolled backwards by a single page one page is equal to the size of the View area NEXT PAGE An alternative to the down arrow on the side of the display screen Selection of this option will cause the document to be scrolled forwards by a single page one page is equal to the size of the View area In addition to the above Control Panel buttons there a number of HOT LINKS within the document which can be selected
21. of the H frame by screwing the wheel studs into the threads provided on the underside of the H frame NOTE The upper side of the rear left hand arm of the H frame has two additional holes for fitment of an accessory See in illustration T4002 above Use this as a reference to ensure the locking wheels are fitted in the correct position at the front of the H frame base 3 Fit the two free running wheels to the rear of the H frame base by screwing the wheel bolts into the threads provided at the underside of the H frame T4 Trolley cabinet assembly Remove the cabinet and accessories from its packaging and ensure all the following components are included Pack 2 of 3 amp Pack 3 of 3 rolley Main Column Cabinet 1 off rolley fixings accessory bag 1off located in top drawer of cabinet rolley 3 metre ACpower supply cable set 1 off located in top drawer of cabinet Front handles with fitted grips 2 off Rear Cable Management Bar with fitted end caps 1off Printer paper collection tray 1 off Cable storage brackets 2 off Cabinet top plinth 1 off NOTE The main column cabinet comes complete with drawers power distribution and printer cables already fitted 2 Position the cabinet on top of the base ensuring the front of cabinet is facing the two locking wheels Fix the cabinet to base using the 6 mounting bolts M8 x 20mm and 6 locking wash
22. part number of the T4 Hand Held Tester is provided on a plate attached to the back of the T4 Hand Held Tester Quote this number when calling the Helpdesk concerning problems encountered using or installing the T4 Hand Held Tester TestBook 1 to T4 upgrade trolley AG INPUT 50 60 HZ 100 125V 9A 200 240V 43A AC OUTPUT 650 100 125V 200 2407 A AC Power Supply rating information label is attached to the AC Power Supply Distribution Unit on the left hand side of the trolley Additional labels Additional labels are attached at the following locations Bottom face of T4 Hand Held Tester Diagnostic Port Serial Number amp Product No DTC4002 Rear of the laptop PC case Product No DTC4003 Underside of laptop PC Service Tag Number e Underside of TestBook 1 mounting bracket Product No 4008 HARDWARE amp INSTALLATION 35 HARDWARE amp INSTALLATION PARTS CODE LIST Use the following table to identify T4 components as they are listed on packing labels and to order additional or replacement parts DTCA4000A T4 Trolley DTCO0008A MEMS Adapter HP Printer 300 Series 1 Extension Cable Transducer TestBook 1 TestBook 2 amp T4 DTCA4002A T4 Hand Held Tester Diagnostic Port DTC4003A Laptop PC case DTC4004A T4 System Cables DTC4005A T4 Documentation Pack DTC4006B T4 Software Pack accessories Land DTC0023B AIRBAG Adapter Rover
23. particulate contamination don t let dust from grinding or resurfacing equipment get on or into the T4 components especially the laptop PC T4 Hand Held Tester and T4 Hand Held Tester Diagnostic Port Avoid chemical contamination keep T4 away from sources of chemical contamination such as paint booths electroplating or degreasing plant and avoid conditions of excessive moisture Avoid screen impacts The T4 laptop PC screen is a TFT liquid crystal display sustained pressure or heavy impacts on the screen could cause permanent damage to the display HARDWARE amp INSTALLATION CLEANING T4 is important to clean T4 s laptop PC touch pad and display screen periodically to maintain proper operation The best time for this is when the T4 laptop PC is turned off CAUTION Never spray or pour any type of cleaning fluid directly onto any part of the T4 laptop PC Use a soft clean lint free cloth to apply a small amount of cleaning fluid For particularly stubborn stains use a small amount of glass cleaner T4063 1 Shut off the power to T4 by pressing the power button and unplugging the power cord from its power source 2 Inspect the T4 cables connectors and power cord for any damage or corrosion If damaged replace them immediately 3 Inspect the display window cable assemblies and connectors for any contaminants CAUTION Do not use chlorinated N solvents to clean parts of the T4 NOTE
24. screws 4 off 5 Shake proof washers 4 off NOTE Retain all fixing screws N removed during disassembly of the TestBook 1 trolley for re use during T4 assembly TestBook 1 Disassembly 1 Disconnect all cables from the rear of the TestBook 7 trolley T4045 CF 2 Remove the TestBook 1 from the trolley 3 Disconnect the IEC power supply cable from the socket on the left hand side of the trolley 2 HARDWARE amp INSTALLATION 4 Remove the two cable retaining clips if fitted from the left hand side of the trolley and remove the IEC power supply cable 8 Remove 1 Torx screw from the Printer 5 Remove 4 Torx screws from the mounting Power Supply support bracket at the rear plinth part No 27072 remove the of the trolley this screw retains the trolley mounting plinth from the top of the trolley AC power supply distribution unit and discard a x e d iui Il br T4047 6 Remove 2 Torx screws securing the Cable Management Bar from the front of the trolley NOTE The front of the trolley can be 9 Disconnect the IEC power supply leads identified as the side having locking from the rear of the AC power supply wheels distribution unit 7 Remove the Cable Management Bar from 10 Remove 5 Torx screws from the front face the trolley of the trolley 19 HARDWARE amp INSTALLATION 11 Unclip the Printer paper tray from the bottom re
25. to move to an area providing related information Any text or graphic with a shaded box around it signifies a HOT LINK 62 TS RETURN DESTINATION MENU This screen is displayed when the Return button is selected on the Technical Information Control Panel The Return Destination Menu provides a menu for quick access to further T4 functions The buttons on this screen are described as follows Welcome Returns to the Welcome Screen Model Selection Provides a menu of models so that Technical Information for a particular model can be selected NOTE The following options are only available when using Technical Information disc Manual Selection Provides a menu of available Workshop Manuals Technical Bulletins and other documents relevant to the vehicle being worked on and available on screen Section Selection Provides a choice of sections within the Manual being referenced on screen Category Selection Provides a menu of available categories within the section of the Manual being referenced on screen Title Selection Provides a menu of titles within the category of the section of the Manual being referenced on screen HARDWARE amp INSTALLATION 63 HARDWARE amp INSTALLATION INTEGRITY TESTS If a problem is suspected with the T4 equipment the Integrity Tests provide a means for checking whether or not the equipment is functioning correctly NOTE Always perform these tes
26. 0 to 90 noncondensing Storage 5 to 95 noncondensing maximum Maximum Operating 0 9 GRMS Vibration otorage 2 41 GRMS Maximum Operating 152 4 cm s 60 0 in sec equal to half sine pulse width of 2 ms Shock Storage 203 2 cm s 80 in sec equal to a half sine pulse width of 2 ms Altitude Operating 15 2 m to 3048 m 50 to 10 000 ft Maximum Storage 15 2 m to 10 668 m 50 to 35 000 ft 46 TS PROTECTING YOUR T4 T4 needs to be protected from the following workshop hazards Avoid extremes of temperature the safe ambient temperature range is 0 to 35 C When T4 is not in use the acceptable storage temperature range is from 10 to 60 C Ensure adequate ventilation there should always be adequate ventilation around the T4 do not operate it within any kind of enclosing container other than the laptop PC case with the lid raised Do not leave T4 inside a vehicle or in a hot or humid environment e g near a radiator or oven dryer T4 is not waterproof avoid spillages keep the T4 laptop PC T4 Hand Held Tester and T4 Hand Held Tester Diagnostic Port dry and clean Avoid exposing T4 to direct sunlight sunlight may cause fading of the laptop PC and or T4 Hand Held Tester display Screen Avoid magnetic interference keep T4 away from strong magnetic fields such as heavy electrical workshop equipment e g large electric motors generators electrical welding equipment etc Avoid
27. 1 TestBook 1 Diagnostic oystem Identification T4 Diagnostic System IEC International Electrotechnical TFT Thin film transistor Commission electrical standards organisation inches International Standards Organization SAE standard for vehicle connector and diagnostic test Trademark TestBook Interface Module Volts Vehicle Identification Number Vehicle Communication Serial Interface J1962 VCSI equipment connectors Volt Ohm Module Local Area Network pounds weight E CONTENTS Page whoa Pace iii Warnings Cautions and 1 5 iii Glossary of Abbreviations and Symbols IV INTRODUCTION 1 HARDWARE amp INSTALLATION THING FALLATION GUIDE dak dede Da Er ange Ar de bos olere tds 3 Unpacking Your 4 3 WTPAC lt gt AA sata 3 TestBook 1 to T4 upgrade package 3 T4 Full Kit T4 exploded view including 4 TA Trolley Dase assembly eda 6 T4 Trolley cabinet assembly 6 Rear Cable Management Bar Attachment 7 Front Cabinet Handle Attachments 8 T4
28. C Left Hand Side 37 Laptop PC Rear NEW 0222 38 Laptop PC Bottom View 38 T4 HAND HELD TESTER COMPONENTS 39 General Care and Cleaning 39 Safety asa WA OU E Mea 39 T4 HAND HELD TESTER OPERATION 40 BISDIay S CIC Ou q i dee deb Su Ha She talea ti 40 40 25 way D Type Diagnostic Connector 41 8 way Mini DIN Connector socket 41 OWEN SOCKEL 2 2595 S da 41 NGIWOIK DOM ui atri a SS _ _ 41 EOBD 1962 16 pin Connector Harness 41 T4 Hand Held Tester Reprogramming 41 TOP GP OA MOINS tana oe ead Ba EE V ce Od dud A 42 e San pn 42 T4 Laptop dase eee LOAN PED PREG I eR 42 Volts Ohm Measurement Capabilities 43 VOM 52 ona No deb doe o ni doeet eoa deb ea 43 Veh
29. C RC 50 USING THE d yasa Pe Qiu n er Mat ds ar Se CD rec 50 COMPACT DISCST 51 Using Compact DISCS 3 and RR ee 51 Playing a Compact DISC sus awu adie ad Be a deat og d eh 51 CD Cleaning Procedure 02 BEGINNING WORK 53 ON ge coa oe adi D puak oe ui Boo a oa ot Laer a D Ee deett 53 COMMGUNETIION sess Sos ma aus 56 SCREEN FORMAL xu 60 HOW TONIEW PICTURES 45 du rem beet bd his a 60 P icIture ODIOLDS miu dede ar ae qe iss ua qa e d E 61 Panel 4359 6 EUR ac E RE 62 RETURN DESTINATION 63 WG COME tts T 63 5 PIT CT TORT mga AS bs Q 63 Manual Selection rus acd t SUE AB RS HS Brie ea EORR D bred 63 SECON SelCCHOM SASS SSE exce REUS a as 63 Calegory SClCClON 43 cates uar ax Ua M euius 63 Title eod rer ab en Rd Es 63 INMEGRITE EO S istas Zura d ded dae gt
30. Hand Held Tester Diagnostic Port Attachment 8 Power Supply Distribution 9 TIM Unit where supplied 9 LAN Hub where supplied 9 Trolley Cabinet Top Plinth Assembly 10 Cable Storage Bracket Attachment 10 Laptop PC Case Laptop PC Attachment 11 Anst llallOD orden aot s denn Se eee ed S 11 Printer Paper Collection Tray Attachment 12 Laptop PC to Laptop PC case Installation 13 Laptop PC Cable Connections 13 TestBook 1 to T4 Upgrade Kit TestBook 1 to T4 Upgrade Package 15 TestBook 1 to T4 Upgrade exploded view including trolley 16 TestBook 1 to T4 Upgrade 18 dro pp 18 Mounting Bracket Fixing Accessories 18 Diagnostic Port Fixing Accessories 18 TestBook 1 Disassembly 18 Diagnostic pred E e
31. LATION Testing LAN Card For units containing a correctly operating LAN card the message Present will be shown on the completion of the test If a LAN card is not included the message Not Present will be shown NOTE The LAN Local Area Network facility is intended for potential future developments in dealership systems and is not currently in use Checking for Parallel Device This test verifies the connection to a printer If no printer is connected a message Not Connected will be displayed If a printer is connected to T4 which is powered OFF and On line the message Connected will be displayed If a printer is connected to T4 and the message Off Line or Not Connected is displayed check the following s the printer On Line The indication light on the printer labelled On Line should be lit If not press the On Line button on the printer fthe printer does not come on line try resetting the printer by turning it OFF then back ON Select BLACK or WHITE to TEST LCD DISPLAY f an error code appears on the printer refer to the User s Manual that was supplied with the printer for an explanation of the printer error message Check the cable between T4 and the printer to make sure it is plugged in securely Check the Configuration Module to make sure T4 is set up to use the printer The Configuration Screen can be accessed by selecting the Configuration option button on the
32. T4 laptop PC internal lithium ion battery while not in use T4 is capable of operating while not connected to the vehicle for a limited time which will vary depending on the conditions under which the computer and battery are used The system clock and configuration RAM on the system board in the T4 laptop PC is battery backed up with a NICAD nickel cadmium battery 44 Al T Mechanical Design T4 T4 is composed of a laptop computer encased in a purpose built storage case The laptop PC comprises the display screen keyboard Touchpad TrackStick peripheral output input ports and speakers T4010 The T4 laptop PC is attached to the trolley by locating onto four fixed lugs on the trolley plinth and sliding into its fixed position the laptop PC case is then locked into place using the integral lock on the front of the trolley cabinet The laptop PC is secured to the inside of the laptop PC case using two adjustable brackets When the laptop PC case is closed the laptop PC case can be locked for security using the camlock in the laptop PC case lid For additional security a Kensington lock can also be fitted which will secure the laptop PC and laptop PC case to the trolley cabinet plinth PHYSICAL SPECIFICATIONS Dimensions and Weight 1 52 38 7 mm 12 58 319 5 mm 9 98 253 6 mm Laptop 4 5 115 mm 15 7 400 mm 14 6 370 mm Laptop PC Case The T4 laptop PC weighs approximate
33. X Security 96 Drawing R Exhaust Gas Recirculation 95 Drawing N ABS 99 Drawing Q Td5 99 Drawing Q 74 4 DIAGNOSTICS LAND ROVER DRAWING FREELANDER SYSTEM MODEL YEAR REFERENCE Technical Information RAVE Diagnostic System ABS Drawing Q EDC Drawing Q Front Wash Wipe Drawing Q Heated Rear Window Drawing Q Lighting Drawing Q MEMS 1 9 Drawing Q PDI Drawing Q Power Distribution Drawing Q Rear Wash Wipe Drawing Q Security Drawing Q SRS Drawing Q Tail Door Drawing Q Vehicle Configuration Drawing Q Warning Sounders Drawing Q 75 DIAGNOSTICS LAND ROVER 4 DRAWING DISCOVERY SYSTEM MODEL YEAR REFERENCE Multi Point Sensing oingle Point Sensing 300 Tdi 76 Technical Information Repair Manual Technical Bulletins Electrical Trouble Shooting Manual Connector Library Diagnostic System Airbag SRS Test Load Box Simulation Airbag SRS Test Load Box Simulation Test Load Box Simulation Anti lock Braking System Security MEMS MPi Engine Management 14CUX GEMS Break out box Exhaust Gas Recirculation Electronic EDC Expert Toolbox Market Programming Transmitter Programming 95 95 96 Drawing M Drawing V Drawing M Drawing Z Phone Helpdesk Drawing T Drawing Z Phone Helpdesk Drawing D Drawing Q Drawing R Drawing C Drawing F Drawing Q Drawing U Drawing N Drawing Y Drawing Q Drawing R Drawing R LE DIAGNOSTICS LAND ROVER
34. ad around the cable management bar and mounting bracket where applicable ensure there is sufficient access to add paper to the printer NOTE Use additional cable ties to keep the cable runs tidy if necessary 3 Connect the LAN lead to the LAN lead socket on the Diagnostic Port 29 HARDWARE amp INSTALLATION AC Power Supply 1 Plug the main AC power supply cable into the socket on the side of the trolley but do not plug into the wall power socket yet Route the main AC power supply cable from the AC power supply socket on the left hand side of the TestBook 1 trolley and down the side of the trolley Secure the cable to the trolley frame at the two pre threaded holes on the side of the trolley by re using the 2 cable clips and 2 Torx screws removed from the side of the trolley during TestBook 1 disassembly if previously fitted NOTE The cable clips protect the AC power supply plug and socket from strain or disengagement if the cable should be snagged or pulled 30 Al T TestBook 1 to T4 with TIM unit only where fitted 1 Locate the power lead hanging out of the power transformer unit at the back of the trolley where fitted Connect this power lead into the power port at the right rear of the T4 NOTE The power lead from the power transformer unit is for the TIM unit This is an optional accessory supplied for certain dealers only 2 Carefully slide the TIM unit P
35. agnostic procedure It may be possible to continue with other additional diagnostic tests such as further T4 test procedures Sub System Tests Real Time Monitor Toolbox Toolbox meters Engine System Analyser or mechanical tests For diagnostic routines requiring a Yes No answer to a screen prompt the two right hand Yes No buttons are included in the Diagnostic Control Panel In this instance the Continue button will become inactive faded grey When toolbox meters are being used one of the right hand buttons becomes a Change Range control button NOTE If T4 loses its communication link with the vehicle during a diagnostic test check the voltage of the vehicle battery T4 will not be able to reliably maintain communications if the battery voltage drops below 11 7 V Some diagnostic routines involve leaving the ignition switched on for a relatively lengthy period of time this may cause the vehicle battery to discharge to below the 11 7V threshold 71 DIAGNOSTICS GENERAL 72 4 DIAGNOSTICS LAND ROVER VIN PREFIX 73 DIAGNOSTICS LAND ROVER CABLING GUIDE DRAWING TOOLBOX FUNCTION REFERENCE Engine amp 4 Gas Analyser Bear Engine amp 4 Gas Analyser Crypton Diesel amp Smoke Meter Crypton Volt Meter Drawing J AC Volt Meter Drawing J Ohm Meter Drawing J Pressure Drawing H Vacuum Drawing G Current Drawing K DRAWING Diagnostic System MEMS Drawing C GEMS Drawing
36. ar of the trolley 12 Slide outthe Printer Power Supply support bracket from the rear of the trolley NOTE The Printer paper tray does not N use any fixings to attach it to the trolley but it may require some leverage to free the clip 13 The TestBook 1 trolley should now be fully stripped to the bare chassis 14053 14 Drill out the two 4mm holes used for the cable management bar to mm diameter and de burr the holes Note only drill out the two holes on the front face of the trolley WARNING Wear Safety Goggles when drilling 15 Clean swarf from the trolley surfaces before starting the assembly procedure 20 Diagnostic Port Attachment T4016 The Diagnostic Port DTC 40024 is to be fitted to the right hand side of the trolley with the side of the diagnostic port flush with the front face and top of the trolley frame 1 Using the dimensions supplied see illustration above mark and drill 4 x 7 0 mm holes in the side of the TestBook 1 trolley and de burr the holes NOTE A paper template is also N supplied which can be used to help determine the location of the fixing points for the T4 Hand Held Tester Diagnostic Port WARNING Wear Safety Goggles when drilling 2 Clean swarf from the trolley surfaces before continuing with the TestBook 1 to T4 trolley assembly procedures T4054 3 From the inside of the trolley secure the Diagnostic Port using four M5 x 6mm sc
37. art No 001 into the top shelf space at the rear of the TestBook 1 trolley Fasten the TIM unit to the trolley using the screws provided CAUTION DO NOT use screws longer than 6mm for mounting the TIM unit TS DeskJet 300 Series Printer where applicable 1 Place the printer in the support bracket at the rear of the trolley The power and printer interface sockets are positioned on the same side of the trolley as the AC power supply cable and switch i e the right when viewed from the back of trolley T4076 2 Connect the printer cable connector to the parallel port on the rear of the laptop PC 3 Route the printer cable behind and under the printer support tray 4 Connect the printer cable connector to the interface socket on the printer HARDWARE amp INSTALLATION WARNING Ensure that the 240 V AC power supply lead is not connected to the power supply distribution unit before connecting ancillary equipment to the distribution unit 5 Connect the printer power cable to the socket on the distribution unit inside the trolley 6 Ensure the printer power supply unit is located in the tray inside the trolley and the power supply cable does not interfere with the printer paper feeder 7 Connect the printer power connector to the printer power supply socket on the side of the printer NOTE The power supply connector should be rotated slightly on insertion to ensure it goes
38. ation on the front of 14 changes from the green LED adjacent to the plug symbol to the amber LED adjacent to the battery symbol The amber light will begin to flash when the battery power supply is low In this condition if T4 is not plugged back into an external power supply within a short period of time it will automatically switch off NOTE The internal lithium ion battery A in T4 s laptop PC recharges whenever T4 is plugged into an external power supply even when T4 is not switched on NOTE When the T4 laptop PC s N internal battery is discharged it will require a period of at least two hours connection to the AC power supply for full recharging If T4 is operating using its internal power supply and the amber LED has already started flashing this indicates that the battery is almost completely discharged If is connected to a power supply for only a short period of time after the amber light has been allowed to flash the battery will not have recharged sufficiently to power T4 for a significant period of time 90 USING THE TOUCH PAD 1 T4 has been designed for ease of use Instead of an external keyboard or mouse T4 uses a Touch Pad built into the centre of the laptop s keyboard 2 An alternative means for moving a cursor around the laptop PC s display screen include a TrackStick which is located near the centre of the laptop PC s keyboard NOTE TestBook used a touch A sensitive scree
39. ay CD ROM drive 1 44 MB 3 5 floppy disk drive 9 Display latch button 10 Touch Pad 11 Track stick 12 Keyboard status lights 13 Information key NOT used with T4 diagnostic system also known as Dell AccessDirect key 14 ON OFF Power button HARDWARE amp INSTALLATION Laptop PC Right Hand Side 17 16 15 15 S video connector not used in normal T4 diagnostics set up 16 LAN network connector 17 Modem connector 18 Audio jacks 2 off not used on T4 19 Infra red ports not used on T4 20 System status lights Laptop PC Left Hand Side T4066 21 slots 2 off not used on T4 22 Hard disk drive 23 Security cable slot for Kensington Lock 24 Speaker 37 HARDWARE amp INSTALLATION Laptop PC Rear View 25 26 2f 28 29 30 31 32 Serial port Parallel port Docking connector Cooling fan PS 2 Connector USB Connector Video connector AC power supply adapter connector 1 CAUTION is important to ensure air inlet for the cooling fan is not blocked in order to prevent the laptop PC overheating 38 Laptop PC Bottom View 33 34 35 T4067 Module release latch for CD ROM drive 1 44 MB 3 5 floppy disk drive Memory module and mini PCI cover Module release latch for battery pack TS T4 HAND HELD TESTER COMPONENTS The T4 Hand Held Tester is a diagnostic tool that provides a quick and accurate mean
40. correctly In this instance gently lever up the ends of the locating lugs using a flat bladed screwdriver to facilitate easier location and attachment of the PC laptop case to the mounting bracket note the gap should be between 7 5 mm amp 8 mm 4 Lock the laptop PC case in position and remove the keys from the lock Store the keys in a secure location NOTE The keys can only be removed N in the locked condition HARDWARE amp INSTALLATION Printer Installation 1 Unpack the printer components and check them against the parts contents listed in the printer booklet 2 Ensure the printer cartridge is correctly assembled to the printer unit refer to the printer booklet supplied with the printer 3 Open the trolley cabinet lower drawer 14011 4 Place the printer the front of the drawer with the control panel face up 5 Secure the printer in position against the front of the door by using the two brackets wing nuts and studs in the front of the drawer Finger tighten the wing nuts 6 Insert the printer power supply into the right hand side of the drawer behind the printer and connect the AC power supply 2 pin plug to the printer power supply unit NOTE The AC power supply cable for A the printer s AC to DC converter is already installed inside the trolley cabinet 11 HARDWARE amp INSTALLATION Connect the power supply unit DC lead to the printer power input socket Connect t
41. creen Reference Node ID alpha numeric data displayed top left hand corner of the screen Data CD Ref No printed on CD displayed on welcome screen RDS Release No displayed top right of screen under i button Vehicle details including model engine transmission derivative Model Year Reported fault with the vehicle Full details of test being used Error message displayed Full details of problems encountered using T4 Cabling diagram used Other Comments 4 HELPDESK LOCAL TELEPHONE NUMBERS AFTER SALES COUNTRY HELPDESK TRAINING TECHNICAL SUPPORT 01993 886199 886199 01993 886199 886199 01993 886199 886199 01993 886101 01993 886101 01993 886101 Local contact numbers are liable to change Use your normal local HelpDesk number or call the UK HelpDesk number for further information 107 HELPDESK HELP DESK In the event that you experience a problem with the performance of your T4 you should report the details to the T4 Help Desk The Help Desk Will carry out a call qualification check as per the T4 pro forma before recommending any exchange Replacement items that are covered by this support agreement are T4 Diagnostic System 4 Hand Held Tester Printer e Cables TestBook Interface Module where applicable Trolley Compact Discs Diagnostics and RDS No items will be accepted for exchange without the prior authorisation of the appropriate T4 Help
42. de buttons are TECHNICAL Provides service repair documents To activate this function INFORMATION Technical the relevant Technical Information RAVE CD for the vehicle information being repaired or tested must be installed in the T4 CD ROM drive When a diagnostic CD is loaded in the CD ROM drive this button will be faded out DIAGNOSTIC T4 provides a range of diagnostic routines to guide you to a SYSTEM Diagnostic technical solution Vehicle diagnostics CD must be loaded System into the CD drive to activate this function TOOLBOX The Toolbox provides various measurement and analysis Toolbox tools for measuring vehicle parameters e g engine analyser and volt ohm meters EXPERT Used to access the expert toolbox system for vehicle di tics TOOLBOX Expert Toolbox iagnostics 54 2 HARDWARE amp INSTALLATION Technical Diagnostic information System BSE Integrity TestBook Config Test Tutorial uration The Control Panel buttons at the bottom of the Welcome Screen are as follows Used to return to the Welcome to T4 Main Menu Integrity Test If there appears to be a problem with T4 this feature performs tests on some of T4 s hardware and software to make sure it Integrity is operating correctly Test TestBook Not currently active Tutorial TestBook Tutorial Provides Help screens to support the user with information about the various display meanings and vehic
43. ds deed Ee E Oe EE due ds 99 Full details of any difficulties you ve had using 4 99 Cabling Drawing Reference used 99 LOCAL TELEPHONE NUMBERS x g a C ob do we 101 PELRA DESK __ AN 102 EXCHANGE TIMES ast HS 102 T4 Laptop PC s Hand Held Testers Diagnostic Ports Printers TIM Units Cables and Power supplies 102 COmpachDISCS CDS Emus d dme ncs 102 i daa kde wu o eat 102 DEALER RESPONSIBILITIES 15 3 PETERS SR as 103 SERVICE LEVEL SUNET OLE a 103 ove 103 EXCIUSIOUS md E 103 SAET 103 muc crc P NAP 104 PTT 104 Trolley and Power Supplies 104 TAEXCHANGE MATRIX AS apa aha a pa Seek eR Re tci odo 105 CABLE PTT POP Met 106 viii TS INTRODUCTION This manual provides information for the following Assembly and operation instructions for a new T4 Diagnostic kit Upgrading the TestBook 1 system to the new T4 standard T4 is the latest model in a series of advanced vehicle diagnostic tools The programme has success
44. e cleaned CD to a protective case or back into the CD ROM drive Do not leave CDs exposed CAUTION Store discs in their cases keep them in a cool dry place Extreme temperatures may damage Compact Discs CAUTION Do not bend or drop a disc N or place objects on top of a CD 52 2 HARDWARE amp INSTALLATION BEGINNING WORK WITH T4 Turning ON T4 When T4 is switched ON a number of self test and set up screens will be automatically displayed on the screen Welcome to T4 Main Menu Shutdown CD DS 4 02 Diagnostic System 4 02 E Configuration The first T4 screen you can use is the Welcome to T4 Main Menu screen 1 Select the Diagnostic System key to proceed NOTE DO NOT select the Z configuration button on the Welcome to T4 Main Menu screen unless specifically instructed to do so by the HelpDesk Do not confuse this button with the configuration button on the Diagnostic System Control Panel they have entirely different functions 53 HARDWARE amp INSTALLATION SWEL0000 Diagnostic System 24 April 2001 DRG0012B oa Toolbox Expert Toolbox information System Config uration The next screen displays the four key T4 function NOTE Some function buttons may be buttons and the Control Panel at the bottom of faded out and therefore cannot be the screen containing a number of smaller selected at this stage buttons The four key function or mo
45. ed to the power supply distribution unit before connecting ancillary equipment to the distribution unit 1 28 Connect one of the AC power supply leads to one of the sockets of the AC power supply distribution unit on the left hand side of the trolley Route the AC power supply lead along the channel at the rear of the mounting bracket Connect the AC power supply lead to the AC power supply socket on the T4 Hand Held Tester Diagnostic Port AC Power Supply Laptop PC case T4074 WARNING Ensure that the main AC power supply lead is not connected to the power supply distribution unit before connecting ancillary equipment to the distribution unit 1 Connect the second power supply lead to the other AC socket of the AC power supply distribution unit on the left hand side of the trolley Route the AC power supply cable around the cable management bar and mounting bracket where applicable ensure there is sufficient access to add paper to the printer NOTE Use additional cable ties to keep the cable runs tidy if necessary Connect the AC power supply lead to the AC power supply socket at the rear of the laptop PC case oecure the AC power supply cable to the rear of the trolley mounting bracket using the remaining 3 cable ties 2 HARDWARE amp INSTALLATION LAN Cable T4075 1 Connect the LAN lead to the LAN socket at the rear of the T4 laptop PC case 2 Route the LAN le
46. electing this option button prints the portion of the picture displayed on the screen when a suitable printer is connected to T4 DETAILS When active this option allows documents related to the topic currently being viewed to be referenced If there are no related documents the button will be shaded grey to indicate it is inactive If the DETAILS button is selected when it is active a Pop Up Window will appear on the screen showing a list of related documents Use the scroll up and scroll down arrow buttons to select a related document from the Pop Up Window then select the CONTINUE button to view the highlighted document Alternatively select the CANCEL button to return to the picture being viewed previously 61 HARDWARE amp INSTALLATION Control Panel Options The eight Control Panel Buttons displayed when viewing Technical Information documents from the Technical Information CD are as follows RETURN Select this option to return to the Select Return Destination menu PREVIOUS Select this option to return to the previously displayed screen or document SCREEN CAMERA Select this button to turn pictures ON and OFF T4 navigates through the display screens much faster when the images are switched off To search for a particular image it is quicker to turn the picture viewer off until the relevant display screen is found then turn the picture viewer back on to study the image PRINT Select to print the current
47. en are described in the following table Enter Dealership Information Keyboard Language Keyboard Language Set Printer Type and Set Printer Type Paper and Paper Install RAVE Software Install RAVE Software Enter Dealership Information A facility for entering the dealership information into the T4 memory Selection of this option invokes six empty fields numbered from one to six which relate to the following boxes on the Help Desk Information Sheet Dealer Name Corporate ID Telephone Number Fax Number Contact 1 T4 Serial Model Number This information is used when T4 automatically prints a HelpDesk form Used to set the language version Do not adjust these settings unless changing a printer and or instructed to do so by HelpDesk Not currently used on T4 Note T4 will automatically detect when a RAVE CD is loaded in the CD ROM drive 59 HARDWARE amp INSTALLATION SCREEN FORMAT Most screens displayed on the T4 display screen have three main sections 2 0000 Diagnostic System 24 April 2001 4 02 DRG0012B ien S Toolbox Expert Toolbox s gt rs 1 TITLE AREA top band 2 VIEW AREA middle band 3 CONTROL PANEL bottom band TITLE AREA this is the top portion of the screen and includes the Screen Number displayed in the top left hand corner and the Screen Title di
48. ers M8 2 HARDWARE amp INSTALLATION Rear Cable Management Bar Attachment 2 Lightly grease the ends of the Cable Management Bar with petroleum jelly and 1 Remove the upper drawer from the trolley push into apertures at the rear of the cabinet cabinet Open drawer NOTE Cable Management Bar ends Raise latch on LH side drawer slider rail may require some lateral force to lower latch on RH side drawer slider rail ensure they are aligned to the mounting apertures Remove drawer from cabinet g NOTE In some cases drawer slider 3 Secure the ends of the Cable Management latches may operate in opposite bar using 2 off M6 x 25mm socket head orientation to that indicated above cap screws HARDWARE amp INSTALLATION Front Cabinet Handle Attachments CAUTION Each of the front cabinet handles are specific for the left or right hand sides ensure you attach the correct handle to the corresponding side of the cabinet otherwise the cabinet upper drawer and top door will not open 1 Ensure the cabinet s top door is in the fully closed position CAUTION If the cabinet s top door is left in the open position and the left handle is fitted in position the door cannot then be closed 2 Lightly grease the end of the left handle and insert into the aperture on the front left hand side of the trolley cabinet 3 Lock the LH handle in position using 1 off M6 x 25mm socket head cap screw 4 Lightl
49. f the Volts screen CAUTION Ensure the red probe is connected to the battery terminal and the black probe is connected to the battery terminal When the voltage being measured has provided a steady reading for 10 seconds the test will respond by displaying a PASSED message on the T4 screen If the test battery does not have a charge between 1 5 and 12 Volts or T4 is unable to read the voltage a FAILED message will be displayed on the screen Check the following The Roving Probes are still securely plugged into T4 The T4 fuses If a fuse is blown replace it with a fuse of the same rating Check the battery using another tool to verify the battery charge voltage is between 1 5 and 12 volts If it appears that T4 requires servicing contact the T4 Help Desk to verify the problem 67 HARDWARE amp INSTALLATION LAN CONNECTION TEST The Local Area Network LAN Connection Test is only available for dealerships with the appropriate LAN connection 68 xm FILE SYSTEM The File System Test checks for the presence of important RDS system files and checks they are the correct size and date Errors can sometimes be corrected by re installing the RDS software from the RDS CD If the problem persists after trying the software re installation contact the Help Desk for assistance to correct the error GETTING STARTED T4063 1 Turn on T4 and wait for the Welcome to T4 Ma
50. face The T4 user interface includes a TFT LCD display Touchpad TrackStick audio transducer keypad and LED indicators for power and self test T4 s laptop PC display is a colour TFT LCD panel with the following specifications 14 1 XGA screen with a resolution of 1024 x 768 pixels 4 2 billion colours Display modes including graphic as well as text modes Screen brightness and contrast control via the keypad The video controller is an ATI Mobility RAGE 128 with 128 bit hardware accelerated 2 x AGP and 8 MB SGRAM integrated video memory 42 T4 Laptop PC Accessories The T4 PC is supplied with a number of accessories including a 1 44 MB 3 5 removable floppy disk drive and a range of interface cables Refer to the packing labels and the parts code list earlier in this document to check the items included in the kit supplied See Parts Code List on page 36 If specific accessories are required which are not included in your kit please contact the HelpDesk for assistance with obtaining the items to meet your particular requirements TS Volts Ohm Measurement Capabilities The roving probe connects to a socket on the T4 Diagnostic Port via a high life cycle Burndy connector The vehicle connection is made with two probes All functions are measured with these probes All mode switching takes place internally The Roving probe contains an ID resistor to allow for hardware verification of the p
51. fully applied the most recent advances in Information Technology to provide easy to use diagnostic tools for the rapid analysis servicing and repair of a sophisticated range of modern day vehicles T4 is a portable computer based diagnostic tool designed to assist a service technician to perform the diagnostic analyses of electrical systems engine management systems transmission systems and a range of other electronic based control systems utilised in automotive vehicles The T4 software user interface screen prompts the service technician to enter commands for selecting equipment self tests retrieving diagnostic information running vehicle diagnostics and changing vehicle configurations TestBook has already made a major contribution to raising standards of customer satisfaction and improving the business success of dealerships and their staff T4 utilises sophisticated software to provide an enhanced user friendly solution to further this reputation As with any progressive activity successive generations of TestBook have benefited from the feedback gained from the real life experiences of end users In order for future diagnostic developments to be equally successful we always welcome your comments and suggestions on how the equipment and support services can be improved INTRODUCTION Although every effort is made to produce accurate and up to date support literature this User Manual should not be regarded as an
52. fully home and butts firmly against the printer case 8 Load paper into the printer The paper feeder on DeskJet 300 Series printers is designed to handle a stack of dry paper no more than 5mm high CAUTION If too much paper is loaded N or the paper is damp the paper feeder may jam NOTE Paper should be stored in a warm dry place Paper left in the feeder tray at the end of a working shift should be removed and put back into storage until needed If left out overnight it may absorb moisture from the atmosphere as the ambient temperature drops 9 The assembly of the T4 diagnostic system and trolley is now complete 10 Plug T4 into the main AC power supply socket to begin charging T4 laptop s internal battery 31 HARDWARE amp INSTALLATION 4 Trolley Wheels T4 VCSI Extension Lead DTC4007B The VCSI extension cable to be used with the T4 diagnostic system is entirely new and is identified by a white T4 label and a blue band indicating the part code DTC4007B NOTE The new VCSI extension cable is ONLY for use with the T4 Diagnostic System and connects to the VCSI socket 1 on the T4 Hand Held Tester Diagnostic Port T4080 NOTE The use of cables 0007 rs and DTC0006 previously used on The TestBook 1 trolley has two locking wheels TestBook 1 are no longer required at the front to prevent movement of the trolley for T4 diagnostics and should be returned during
53. h het gw E 20 Printer T4 Power Supply Support Bracket Refit 21 TestBook 1 to T4 Mounting Bracket Attachment 23 T4 Laptop PC Case Mounting 24 Laptop PC to Laptop PC case Installation 25 Laptop PC Cable Connections 25 Kensington Lock optional fitting 26 T4 System Cables DTC4004A 28 TROUNGY VVNGGIS E E ua ma he qo oca 32 T4 VCSI Extension Lead 400 32 CONTENTS Page PREPARING A SIIE FOR aueh RUE e a 33 TA LABELS eR Ed ee dq US AQ a 34 Case DTP 34 T4 Hand Held Tester Diagnostic Port 34 Tanana AGa Ies aai aaa Tu s Ooh saa ab Sos 34 TestBook 1 to T4 upgrade trolley 35 j IO dl Tels uuu dir 3 7 maqa Qasa ma 35 PARTS CODECS era ake ee ee PP ee 36 T4 LAPTOP PG COMPONENTS ede ee eee 37 Laptop PC Front View General 37 Laptop PG sight Hand Side uu du oec umapika E PU REDE ere Re 37 Laptop P
54. he instructions provided in this manual NOTE Some items shown may be AN optional extras which are supplied at extra cost if required A full exploded view of a T4 system including trolley is supplied on the following pages with components annotated to demonstrate a typical T4 set up and assist with the assembly operation See T4 exploded view including trolley on page 4 HARDWARE amp INSTALLATION TestBook 1 to T4 upgrade package Instructions for upgrading a TestBook 1 trolley for T4 use is provided later in this document The upgrade kit includes the T4 laptop PC T4 Hand Held Tester and Diagnostic Port and a kit of parts for converting the existing TestBook 1 trolley for T4 use A full exploded view of an upgraded T4 system including TestBook 1 trolley is supplied later in this section with components annotated to demonstrate a typical T4 upgrade set up and assist with the assembly operation See TestBook 1 to T4 Upgrade exploded view including trolley on page 16 t lt 0 LU 14 lt 14 lt T4 exploded view including trolley 14001 2 HARDWARE amp INSTALLATION T4 parts key Locking wheels 2 off H frame base Trolley cabinet to H frame base fixing bolts 6 off Printer output paper tray Front RH handle 6 Front handle fixing bolt and locking washer one per handle 7 Front LH handle 8 DeskJet 350 Printer
55. he printer parallel port cable to the printer A NOTE The printer cable is already installed in the trolley cabinet The printer connector may be orientated with the cable facing upwards as shown above or downwards Place the spare printer cartridge container into the compartment at the left hand side of the drawer behind the printer supplied with the printer for details 4 NOTE Refer to the printer booklet concerning loading paper replacing toner and printer settings etc 12 Al T Printer Paper Collection Tray Attachment 1 Unpack the printer paper collection tray and fixings 4 off M5 x 10mm screws Tighten the screws into the holes on the front of the trolley cabinet so that the screw heads are raised approximately 2mm from the front face of the trolley cabinet See T4 exploded view including trolley on page 4 Position the eyelets in the flange of the paper over the screw heads and lower the printer paper collection tray into position on the front of the trolley cabinet NOTE The paper tray may need removing occasionally to remove paper debris NOTE Leave the printer paper collection tray screws sufficiently loose to facilitate easy removal of the paper tray Laptop PC to Laptop PC case Installation The laptop PC comes supplied already installed in the laptop PC case If the laptop PC is removed from the laptop PC case at any time it should be ins
56. hub unit place the unit over the raised screw heads and then slide the unit towards the left hand side of the trolley cabinet so that the LAN connection sockets can be accessed through the aperture at the back of the trolley cabinet The power supply for the LAN hub is 5V DC which is supplied from an AC to DC converter which is to be located on the trolley cabinet upper shelf using the Velcro strip supplied HARDWARE amp INSTALLATION Trolley Cabinet Top Plinth Assembly 1 Replace the upper trolley cabinet drawer by aligning the slider rails on the drawer and cabinet and pushing the drawer in to its fully closed position Ensure the trolley upper cabinet door is in the closed position and latched shut 4 Attach the Camlock to the plinth by inserting the lock barrel and cam through the hole of the lock bracket on the front underside of the plinth Check the orientation of the camlock and that the lock operates correctly i e when the lock keys are turned the locking bar rotates through the slot in the top of the plinth Fit and tighten the locking nut to the back of the lock barrel removed from the lock barrel in order 4 NOTE The cam does not need to for it to pass through the hole in the plinth s lock bracket or pass the locking nut over it 4 10 Align the plinth to the top of the cabinet ensuring the lock is at the front face of the cabinet and the PC case locating tags uppermost
57. ication software T4 Hand Held Tester Reprogramming To reprogram the T4 Hand Held Tester refer to the instructions supplied with the software updates HARDWARE amp INSTALLATION 41 HARDWARE amp INSTALLATION T4 SPECIFICATIONS The T4 diagnostic system utilises a Laptop style computer The main system processor for the T4 laptop PC is a Pentium 700 MHz microprocessor with 128 MB of system RAM The processor also features Speedstep technology which enables the user the option of choosing between two processor performance modes 700 MHz when the laptop is connected to the main AC power supply to provide high performance processing 550 MHz when the laptop PC is operating using its internal battery This allows a better balance between processor performance and extended battery life Internal memory is expandible to 512 MB using 100 MHz SDRAM and 2 memory sockets on the system board The internal 10 GB hard disk supports the operating system applications and data The 24X 10X variable CD ROM drive allows the dealership technician to upgrade the software There is an external AC to DC power supply and an internal DC to DC power converter system contains an internal rechargeable Lithium Ion 8 cell battery which allows it to operate away from the main AC power supply for short periods of time The battery has ExpressCharge feature which enables battery recharge in about an hour Inter
58. icle Communication Serial Interface 51 43 POWEL xut s dec Vaio noe S DH eC Voas Sew aleae kuna OS Q 44 Mechanical Design 44 PAYSIGAL SPECIFICATIONS paaa a hoes WDR Y qu ka 45 DIMENSIONS and uu cede wed ee cedes a he ees aoe 45 Laptop PG DISDIAY s aD wa e Roa basa S OU RON ROPA oe Su o 45 LAPID PO BOE Vade Pate es det 45 Laptop PC Power Supply 45 CON OC O S ae dte putei 45 ENVIRONMENTAL SPECIFICATIONS 46 vi CONTENTS Page PROTECTING YOUR TA 22 rdiet ce eed d RERO suu Pukata kula SQ Und ROS o t AT CLEANING T a xta Vet u bD AT Cleaning the T4 laptop PC case 48 Cleaning the T4 Laptop PC Display Window 48 Cleaning ihe TOUCH P Rota d de aio doa ds avs 48 Cleaning the T4 Hand Held Tester 48 Cleaning the T4 Hand Held Tester Diagnostic Port 48 POWERING EAE c naan soiree es iet o bed ute f dad um wants E ng es 49 INTERNAL POWER T4 Laptop d Ad nee ORE HE AC
59. in Menu Screen to be displayed after T4 has automatically run through a number of set up and self test screens 2 Select the Diagnostic System key to proceed Select Disc for vehicle gt 22 0 me RA M prm ae ip ae tip d OSES Soc gt re C 3 Locate the latest version of the Compact Disc for the vehicle currently being worked on and insert it into the CD drive of the T4 laptop PC DIAGNOSTICS GENERAL Welcome Screen Welcome to T4 Main Menu CD DS 4 02 Back Shutdown Diagnostic System 4 02 Configuration 4 Select Diagnostic System from the SBJC0101 Models Discovery Series Defender Range Rover Classic Freelander Discovery Series II Other Vehicles Model Derivative Selection 4 02 Derivatives Model Year 1996 Model Year 1997 Model Year 1998 Model Year 1999 Model Year 2000 Model Year 2001 5 Abort j x Help emma 5 Select Vehicle and model year then select Continue 3BJC0102 VIN Entry 2 Est e _ a H s Previous Delete Abort Screen Help d All 6 Enter VIN
60. ion File System CSI Cable Loopback Serial Port Loopback Test v mq T BEL 1 Highlight the Roving Probe option on the RDS Integrity Tests screen 2 Select Continue The Roving Probe Test screen will be displayed and the test will begin automatically SRPT0200 Roving Probe Test Touch Roving Probes 999 0 VOLTS EN 2 HARDWARE amp INSTALLATION How to Interpret the Results of the Roving Probe Test Two tests will be run to test the Roving Probe hardware The results of the tests will be shown after each test is completed described as follows Touch Roving This test makes sure that the Roving Probes can complete a closed circuit Probes Together Hold the probes together for at least 10 seconds If either of the probes is open circuit this will be indicated during the test Touch the Roving Probes together the message PASSED should be displayed If there is no response check the following Ensure the Roving Probes are securely plugged into the back of T4 Check the cables for cracks or cuts The T4 fuses If a fuse is blown replace it with a fuse of the same rating Connect Roving This test verifies that T4 has voltage measurement capability When a Probes to a connection is made to a battery rated between 1 5 and 12 Volts the voltage Battery 1 5 to 12 measurement detected by 14 will appear in a display box in the middle o
61. it will be able to be used See CD CLEANING PROCEDURE on page 52 HARDWARE amp INSTALLATION Playing a Compact Disc 1 Press the eject button on the front of the CD ROM drive or press lt Fn gt lt F10 gt on the laptop keyboard 2 When the tray of the CD ROM is fully out place the Compact Disc into the tray with the label side of the CD uppermost CAUTION Ensure the CD is seated N correctly on the spindle of the tray by pressing down on the disc until it clicks into place If the disc is not seated correctly the CD ROM drive or the CD itself could be damaged CAUTION Never use a warped or damaged Compact Disc 3 Gently push in the tray When the CD ROM drive is active the drive access light on the PC s front panel will blink 51 HARDWARE amp INSTALLATION CD Cleaning Procedure If the bottom side of a CD should become soiled by fingerprints dirt or dust the following cleaning procedure will be necessary CAUTION Never use any type of N solvent or cleaner on a CD 1 Ifthe CD is currently in the T4 CD ROM drive press the eject button and remove the CD holding it by the edges This requires T4 to be at the Welcome Screen 2 Ifthe CD is not in the CD ROM drive remove it from its case and hold it by the edges only 3 Wipe the surface of the CD using a clean dry lint free cloth Only wipe the CD in straight lines moving from the centre to the edge of the disc 4 Return th
62. k Courier Courier Held Tester T4 Help Desk Courier Courier Diagnostic Port Help Desk Courier Courier Courier will deliver and collect at the same time TIM unit Help Desk Courier Post Dealer must return the faulty part within 14 days of the receipt of the new one Cables Help Desk Courier Post Dealer must return the faulty cable within 14 days of the receipt of the new cable Adapters Help Desk Courier Post Dealer must return the faulty adapter within 14 days of the receipt of the new adapter Trolley Help Desk Courier Post Dealer must return the faulty Power part within 14 days of the receipt Supplies of the new one Compact Help Desk Post Post Dispose of safely locally or Discs return to the T4 Help Desk Contact the HelpDesk for details when requesting spare parts e g T4 Hand Held Tester Diagnostic Port PC and TrackPoint mouse nipple etc 111 HELPDESK T4 CABLES ewm ewm 29053 60012 CC weh wen 0 a room LI emu 112 Al T NOTE FOR DEALERS WITH A TIM UNIT PROBLEM Any item with an SMD reference requiring repair should be forwarded directly to Omitec Instrumentation Ltd Hopton Industrial Estate London Road Devizes WILTS SN10 2 TEL 44 0 1380 729256 FAX 44 0 1380 729277
63. l Control EMS 5 2 1 Heating Ventilation amp Air Conditioning Horn Instrument Pack Lighting Mirrors oeats Security Transfer Gearbox Wash Wipe Windows Drawing S Drawing AB Drawing Z Phone HelpDesk Drawing AB Drawing Q Drawing Q Drawing Q Drawing Q Drawing C Drawing Q Drawing Q Drawing U Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q Drawing Q 79 DIAGNOSTICS LAND ROVER 4 T4 CABLES DIC 4007 DTC 0017A 14019 DTC 0064A DIC 4007A 14020 80 4 DIAGNOSTICS LAND ROVER DIC 4007 DTC 0057A DTC 0064A 14021 DTC 0018A DIC 4007A 14022 81 DIAGNOSTICS LAND ROVER 4 DIC 0013A T4023 DTC 0021A 14024 82 4 DIAGNOSTICS LAND ROVER DIC 4007A 14025 DIC 4007A 14026 83 DIAGNOSTICS LAND ROVER dH 00 219 4 84 4 DIAGNOSTICS LAND ROVER DIC 0013A S 2 TC 0026A 18G 1500 3 7 18G 1500 4 gt 18G 1500 3 4028 85 DIAGNOSTICS LAND ROVER 4 5063 3238 T4030 86 4 DIAGNOSTICS LAND ROVER 14031 DIC 4007A 14032 87 DIAGNOSTICS LAND ROVER Orce 2909 8605 6904 V400v O1d LL 88 DIAGNOSTICS LAND ROVER 2 HI n V400v veovl 89
64. ld Tester Diagnostic Port Debris may collect in the bottom of the T4 Hand Held Tester s Diagnostic Port over a period of time 1 TO remove the debris remove two screws from the bottom of the T4 Hand Held Tester s Diagnostic Port 2 Remove the base of the Diagnostic Port and wipe the insides with a damp cloth Wipe dry with a soft dry cloth 3 Clean the Diagnostic Port to T4 Hand Held Tester interface printed circuit board PCB with a soft dry cloth CAUTION Treat the PCB with extreme N care it is very fragile and could break or cause later malfunction if subjected to undue stress Only clean if absolutely necessary CAUTION Avoid using petroleum based solvents such as acetone benzene or trichlorethylene these type of solvents contain chemicals that can etch and destroy plastic surfaces TS POWERING T4 T4 is normally powered from a main AC power supply point T4 contains its own power supply transformer to convert the main AC power supply to the correct voltage levels When T4 is powered from the AC power supply a green indicator light emitting diode LED is illuminated on the front panel of the laptop PC and on the front of the T4 Hand Held Tester diagnostic port to indicate that T4 is operating using External Power The T4 laptop PC also contains an internal lithium ion battery that prevents the unit from shutting off for short periods of time when you need to disconnect it from the external p
65. le diagnostics Help Desk Automatically prints a copy of the Help Desk Information Help sheet with some fields already completed Desk Configuration Allows T4 to be customised with the end user s personal Config preferences and dealership information Also allows uration additional hardware and software to be installed and configured such as new versions of RDS software 55 HARDWARE amp INSTALLATION Configuration 5 0000 Diagnostic System 24 April 2001 DRG0012B Technical Toolbox Expert Toolbox information Integrity TestBook Help Test Tutorial Desk 1 Atthe Welcome to T4 Main Menu select the Configuration key to proceed Config uration 5 0000 Diagnostic System Enter Current Configuration Password 4 02 IEEE E EEE EH la HIE 2 The Enter Current Configuration 3 Select the Continue button Password Screen will be displayed enter the Current Configuration Password if applicable 56 2 HARDWARE amp INSTALLATION 4 The Configuration screen will be displayed NOTE the faded buttons are in active as shown below zx and have been reserved for future applications SWELOO10 Configuration 4 02 Enter Date and Time Enter Dealership Information Set Configuration Password Keyboard Language Set Printer Type and Paper Install RAVE Software COLUMN 1 Column 1 buttons from
66. ly 6 0 Ibs 2 7 kg with an 8 cell lithium ion battery and a CD ROM drive installed in the modular bay NOTE The actual weight of the laptop PC will be dependent on the type of modules fitted to a particular unit Laptop PC Display Dimensions Height 8 4 214 3 mm Width 11 3 285 7 mm Diagonal 14 1 357 1 mm 1024 x 768 32 bit 1400 x 1050 32 bit Maximum resolution colours Laptop PC Battery Type Standard 8 cell lithium ion Optional 4 cell lithium ion Dimensions Height 0 83 21 5 mm Width 3 48 n 5 Diagonal 5 47 139 0 mm Weight 8 cell 0 39 kg 0 87 Ib 4 cell 0 22 kg 0 49 Ib Voltage 14 8 VDC Capacity 8 cell 53 0 WH 4 cell 28 5 WH Charge PC ON 2 5 hours time PC OFF 1 hour approx Battery Life 8 cell 3 hours min 4 cell 1 2 hours min HARDWARE amp INSTALLATION Laptop PC Power Supply Adapter Input voltage 90 to 135 VAC and 164 to 254 VAC Input current 1 5 A maximum Input 47 to 63 Hz frequency Output 4 5 A maximum 4 sec pulse current 3 51A continuous Rated output 20 0 VDC voltage Connectors An Input Output connector area is provided on the T4 laptop PC and on the T4 Hand Held Tester Diagnostic Port All connectors follow industry standards 45 HARDWARE amp INSTALLATION ENVIRONMENTAL SPECIFICATIONS Temperature eer 0 35 C 0 85 C 82 95F 95 F Storage 40 65 C 40 i F Relative Operating 1
67. mation you need to operate the T4 successfully will be contained either in the system software or on the CD ROMs accompanying the T4 system It is recommended that you use this manual in conjunction with your T4 equipment Warnings Cautions and Notes N NOTE Is used to emphasise important and helpful information CAUTION Is used to emphasise important information and procedures A which must be followed to avoid damage to system components WARNING Is used to indicate potentially hazardous situations and procedures which must be followed precisely to avoid serious injury iii Glossary of Abbreviations and Symbols The following abbreviations are used throughout this manual Abbreviation Term or Description Abbreviation Term or Description Alternating Current Liquid Crystal Display CD Compact Compact Disc LED Light Emitting Diode Emitting Light Emitting Diode CD ROM Compact Disc Read Only Left Hand D EE _ 72 degrees degrees Centigrade MB_ MegaBytes NEM Direct Current a On Board Diagnostics Deutschelndustrie Normen Ohms German Industrial Standards Electronic Control Unit EOBD European On Board Diagnostics European Union 3 relates European exhaust emissions Percentage Personal Computer Random Access Memory legislation also known as EOBD 3 Right Hand FPGA Field Programmable Gate Array GigaBytes oociety of Automotive Engineers Hertz TestBook
68. n Do not attempt to select options by pressing the screen of the T4 laptop PC The T4 laptop PC uses a TFT liquid crystal display screen this could be damaged or contaminated by pressing heavily on the display screen T4065 3 If preferred a tracker ball or other standard PS 2 compatible pointing device such as a mouse can be used by connecting it to the mini DIN PS 2 connector on the back of the laptop PC NOTE Call your local HelpDesk for assistance with obtaining a suitable external pointing device TS COMPACT DISCS CDs Using Compact Discs T4 uses vehicle repair information which is supplied on Compact Discs CDs The T4 laptop PC must be resting on a flat stable surface when operational Always remove the CD from the disc drive before moving the T4 laptop PC long distances This is achieved by pressing the eject button on the CD drive when the Welcome Screen is shown on the T4 laptop PC display NOTE T4 must be displaying the Welcome Screen before the eject button on the CD drive will eject the CD The eject button will not operate at any other screen nor will it eject with T4 switched off Always store CDs not in their protective case to keep them clean CDs must be kept away from heat High temperatures can damage them NOTE Handle Compact Discs by their A edges only If the bottom side of the disc is contaminated e g with fingerprints it will require careful cleaning before
69. nnect AC power supply cable from item 19 to item 12 Connect the plug of the AC power supply cable from the power supply adapter for the LAN hub to a free socket on the AC power supply distribution unit on the inside of the trolley cabinet where applicable See T4 exploded view including trolley on page 4 i e connect AC power supply cable from item 13 to item 12 Tidy the cables at the rear of the trolley cabinet using the tie straps provided Plug the main AC power supply cable into the socket on the outside of the trolley AC distribution unit Check that all AC power supply cable connections are secure before plugging the main AC power supply cable into the local AC power supply socket TS TestBook 1 to T4 Upgrade Package NOTE If you are using a TestBook 1 Trolley this gives a convenient purpose designed location for your T4 Diagnostic System a KW s 14013 1 Remove the separate boxes from the outer packaging and check all items are present in accordance with the packing label attached to the outside of the box a Accessories b T4 Hand Held Tester c Laptop PC and case d TestBook 1 to T4 mounting bracket e Outer packaging f Diagnostic Port NOTE Labels similar to the ones 4A shown in the illustration in the next column are attached to the component packaging check the package contents off against the details shown on the labels See Parts Code List on page 36 for
70. ower supply When T4 is powered from its internal battery supply an amber LED is illuminated on the front panel of the laptop PC and on the front edge of the T4 Hand Held Tester Diagnostic Port to indicate that the T4 is operating using Internal Power T4063 1 Toswitch T4 ON press the ON OFF button on the front panel which is located beneath the display screen HARDWARE amp INSTALLATION To Turn T4 OFF Welcome to T4 Main Menu CD DS 4 02 Back Shutdown Diagnostic System 4 02 E Configuration 1 IMPORTANT To turn T4 OFF first return to the Welcome Screen then select the Shutdown button T4 will shutdown automatically after the shutdown button is pressed CAUTION To avoid the risk of N corrupting T4 data files always follow the recommended shutdown procedure If the T4 laptop PC is to be moved at any time eject the CD from the CD ROM drive before switching off T4 49 HARDWARE amp INSTALLATION INTERNAL POWER T4 Laptop PC T4 s laptop PC contains an internal Lithium ion battery to maintain a power supply for brief periods when T4 is disconnected from the AC power supply The internal battery is located in a module bay at the front left hand side of the laptop PC See Laptop PC Left Hand Side on page 37 NOTE The internal battery is only A intended to provide power for relatively short periods When using battery power the power indic
71. ptop PC is supplied already installed in the laptop PC case If the laptop PC is removed from the laptop PC case at any time it should be installed as follows 1 Use the keys to unlock the laptop PC case and twist the lock to release the latch assembly then raise the laptop PC case lid 2 Place the laptop on the bed of the laptop PC case with the CD drive drawer towards the front of the trolley cabinet T4070 3 Secure the laptop PC to the bed of the laptop PC case using the two brackets and fixing screws provided slotted to allow them to slide into place with the top of the bracket securing each side of the laptop PC below the closed display screen NOTE Ensure the laptop PC is positioned such that the power source LEDs and accessory sockets on the sides of the laptop PC are not obscured by the brackets NOTE The base of the brackets HARDWARE amp INSTALLATION Laptop PC Cable Connections NOTE The laptop PC case contains the laptop PC power supply adapter and connections for the LAN and modem units If the laptop PC is removed from the case at any time the following connections have to be made when the laptop PC is re installed in the case 45 T4071 1 Connect the DC adapter power supply connector to the socket at the rear left hand side of the laptop PC inserted into the socket otherwise the laptop PC s battery will not be recharged when the main AC power supply Is
72. r is not supplied with a fresh inkjet cartridge New cartridges should be sourced locally Printer damage caused by the use of a refilled inkjet cartridge or a cartridge of manufacture other than those that are specifically recommended e g Hewlett Packard will result in nullification of the standard terms of the exchange service Replacement units provided under these circumstances will be chargeable Cables All T4 cables are covered under this agreement Faulty cables should be reported immediately via your normal T4 Help Desk channels to initiate the replacement process Where new cables are being supplied due to the original cables being reported as missing lost or damaged through misuse then these will become a chargeable item In this event you must contact Omitec directly Trolley and Power Supplies The electrical and electronic parts of the trolley are covered under the terms of this agreement i e e 2 x power supplies e 1 x printer power supply e 1x AC power supply distribution point Replacement parts will be shipped directly to the dealer and the faulty parts should be returned by the dealer within 14 days of the receipt of the new part Mechanical parts are not covered and will only be repaired subject to an additional charge 110 HELPDESK T4 EXCHANGE MATRIX T4 Laptop Help Desk Courier Courier Courier will collect once o will collect once PC and contacted Case T4 Hand Help Des
73. re several possible options so that the T4 engineer can follow exactly the same diagnostic route For example Select Diagnostic System Select Security Select Locking N Unlocking Continue the diagnostic path until you reach the screen with the fault Full details of any difficulties you ve had using T4 It may be useful to the T4 engineers to learn of any difficulties you may have experienced whilst using T4 Cabling Drawing Reference used It is essential to use the right cables for a given test procedure By giving the details of the Cabling Drawing Reference e g A AA etc to Z or 1 to 19 that you used to assemble the T4 connecting cables you will enable the T4 engineers to check that these are correct before looking for other problems NOTE If the T4 screen on which your problem occurred is one of those that can be printed please print off a copy and fax it through to the Help Desk with your Information Sheet The more information you can give the Help Desk the faster they will be able to solve your problem 105 HELP DESK Tel 44 0 1993 886199 Fax 44 0 1993 886101 HELP US TO HELP YOU Please ensure you have the following information to hand BEFORE you contact the Help Desk Dealer Name and Address 1 Corporate ID 2 Telephone No including area code 3 Fax No including area code 4 Contact 1 5 Contact 2 T4 Serial No located on rear of laptop PC case 6 S
74. rews NOTE There are six holes in the back A of the diagnostic port casing only four of these holes are used for mounting the Diagnostic Port to the TestBook 1 trolley HARDWARE amp INSTALLATION Printer T4 Power Supply Support Bracket Refit b 3 1 LC bot N 1 Disconnect the Skynet power supply unit from the AC power supply distribution unit if not already disconnected 14051 2 Remove the TestBook 1 Skynet power supply NOTE For systems with optional N extras e g TIM unit two Skynet power supply units may be fitted in this case only remove one of the Skynet power supply units 3 Remove the existing printer cable and replace with the new printer cable NOTE The existing printer cable is not long enough to reach the T4 printer port 21 HARDWARE amp INSTALLATION 4 Usecable ties to secure the printer cable in position retain 2 cable ties for use on the new mounting bracket 5 Slide the Printer Power Supply support bracket into the rear of the trolley and clip the printer paper tray to the bottom of the trolley do not fit the 5 Torx screws at this stage CAUTION Ensure that none of the N cables are trapped between the Printer Power Supply Support Bracket and the trolley frame 22 Al T Refit the trolley AC power supply distribution unit
75. rom the Compact Disc 3 Failures caused by the RDS operating system T4 exchanges will not be covered by this agreement where the software error is found to have been caused by unauthorised attempts to modify T4 software or loading of unauthorised software Exclusions Repair work resulting from the causes detailed below are not covered by this exchange contract 1 Repairs or modifications including the removal or damaging of integrity seals that has not been undertaken by Omitec Instrumentation Ltd 2 Damage caused by the improper use of T4 including unreasonable cosmetic damage 3 Usage of the unit outside the agreed environmental conditions a copy of which can be made available on request In such cases Omitec Instrumentation Ltd will provide advice on the likely cost of repairs and the repair will only be undertaken following the customer s written approval Compact Discs CDs damaged through normal wear and tear can be replaced through a request to the Help Desk 109 HELPDESK Printer The printer is covered under the terms of the support agreement In the event of printer failure the fault should be reported through your relevant T4 Help Desk so that a replacement can be arranged The support agreement does not cover replacement of consumables such as the inkjet printer cartridge The customer is advised to remove any inkjet cartridge prior to equipment exchange because the replacement printe
76. roper cable connection T4 can operate from either 50 or 60Hz 110 240V AC power supplies The ranges of accuracy for T4 are listed in the table below VOM Specification Fanon Rango Accuracy _ DC volts 400 mV AV 196 of full and scale AC volts 400 mV AV 196 of full RMS 40V scale Resistance 800 Q 196 of reading or 2 Q whichever is greater Current 1 amp 1 of full scale HARDWARE amp INSTALLATION Vehicle Communication Serial Interface VCSI The vehicle communication serial interface VCSI allows T4 to communicate with specified electronic control units ECUs and other devices that follow the ISO 9141 standard This international standard specifies the requirements for setting up the interchange of digital information between on board ECUs of road vehicles and diagnostic testers The ISO 9141 support consists of three main functional blocks Asynchronous serial receiver transmitter Counters timers 150 9141 physical interface The asynchronous serial transmitter and counter timer logic are implemented using a field programmable gate array FPGA The physical interface is electrically isolated from T4 T4 can achieve a baud rate synchronization from 10 to 10k baud 43 HARDWARE amp INSTALLATION Power Sources The peripheral signals are not isolated T4 can also be powered from an external AC to DC power supply This mode is especially useful to recharge the
77. s repeat the operation using a different T4 2 Try operation again without rebooting T4 If this fails reboot T4 and try again If the operation fails again try another CD If the new CD also fails there is a problem with T4 continue with Action 3 3 Complete the details of the error including the relevant error code on a Help Desk Information Sheet and contact the Help Desk DIAGNOSTICS LAND ROVER RDS Error Code No RDS Error Code Action NO N N check paper cables etc CO DW CW CW GW CW CO 97 DIAGNOSTICS LAND ROVER 98 TS DEALER CHECK LIST BEFORE YOU RING Help us to Help You If you have experienced problems when using T4 and you are unable to resolve the problem by repeating the procedure or by consulting the 14 User Guide and or T4 Help screens The next stage is to complete a Help Desk Information Sheet an example of which is shown on the following page Telephone the Helpdesk using the information sheet for reference The Helpdesk may request that you fax the information sheet so it is essential that you accurately complete every section before transmission T4 has the capability to print a Help Desk information sheet with some sections automatically completed Pressing the Help Desk button on the Welcome Screen automatically enters data into six sections of the Data Sheet to make
78. s of displaying diagnostic information It is programmed with the T4 laptop PC and with software provided on CD ROMs It is recommended that a first time user reads through these instructions and becomes familiar with their layout and content prior to commencing any testing on a vehicle General Care and Cleaning In order to maintain the condition and serviceability of this diagnostic tool it is advisable to follow the cleaning procedures below CAUTION Do not use solvents such N as petroleum based cleaning agents acetone petrol trichlorethylene etc These types of harsh solvent may seriously damage the plastic casing Do not spray or pour cleaners directly on to the unit Always spray or pour the cleaner onto a cleaning cloth CAUTION The T4 Hand Held Tester is N not waterproof Always dry the unit thoroughly after cleaning or if it has been subject to accidental spillage It is recommended that you periodically inspect and clean the following parts of the T4 Hand Held Tester e The case e The display screen The key pad Adapter cables and connectors General Cleaning This should be carried out using a mild detergent solution Always apply it first to a clean soft cloth that has been suitably dampened before using it on the T4 Hand Held Tester or any of its cables or connectors Display Screen During normal everyday use the display screen may become dusty or covered in grime To clean the screen
79. splay and program operation pad Function Go forward through the program through the program Continue Yes Go back through the program Escape No Scroll through menus Text 4 Scroll down through text menus Text Scroll left amp right maa Press any key function as above 40 TS 25 way D Type Diagnostic Connector socket Connection to the vehicle is made through this connector Refer to system specific instruction to determine which vehicle harness is to be used Use the fixing screws on the harness D type connector to secure the harness to the T4 Hand Held Tester to prevent accidental disconnection of the tester during operation 8 way Mini DIN Connector socket This interface port is for connection to an optional printer Power socket The T4 Hand Held Tester normally obtains its power from the vehicle via the diagnostic interface harness but during unit reprogramming which may be done away from the vehicle the printer power supply with connector adapter is to be used through this socket Network port The large slot in the base of the unit is for connection to the T4 Hand Held Tester Diagnostic Port for down loading of applications EOBD J1962 16 pin Connector Harness The T4 Hand Held Tester only requires the 41962 connector harness for EOBD compliant vehicles If non EOBD related systems are to be tested the appropriate harness will be supplied with the appl
80. splayed in the top middle of the display screen The software version number is displayed in the bottom right corner NOTE Screen Numbers are needed to N identify screens if you have to call the Help Desk VIEW AREA is the middle portion of the screen where the technical information and other documents are displayed CONTROL PANEL is the bottom part of the display screen and contains up to eight option buttons The fifth button from the left is always the HELP button Selecting HELP at any time provides an on line description of the current screen If there is no special information available for a particular screen a standard RDS help message will appear on the display screen 60 Al T HOW TO VIEW PICTURES Some documents include pictures or illustrations sometimes on the same screen as text If the picture is too large to fit on the screen along with the text a camera icon will appear instead of the picture In this case if you select the camera icon the T4 will then display a special picture viewing screen so that the picture is displayed on its own Then select the area of the picture which you want to see close up NOTE You only zoom once 2 HARDWARE amp INSTALLATION Picture Options The option buttons available when viewing a picture are explained in the following table PREVIOUS Returns to the document being viewed before the picture was selected SCREEN PRINT S
81. switched on NOTE Ensure the connector is fully 25 HARDWARE amp INSTALLATION T4072 26 Insert the LAN cable connector in the LAN socket on the right hand side of the laptop PC Insert the modem connector in the modem socket on the right hand side of the laptop PC Al T Kensington Lock optional fitting Additional security can be provided through the use of a Kensington Lock See the fitting instructions which come with the Kensington Lock for illustration and full fitting instructions The Kensington Cable should pass behind the laptop PC and underneath the laptop PC case hinge Laptop PC Removal T4070 1 Remove the two fixing clamps securing the laptop PC to the mounting plate of the laptop PC case T4072 2 Disconnect the LAN cable from the right hand side of the laptop to do this press down on the connector release lever at the top of the connector and pull the connector out of the port CAUTION Do not pull on the N connector wires T4072 3 Disconnect the Modem cable from the right hand side of the laptop to do this press down on the connector release lever at the top of the connector and pull the connector out of the port CAUTION Do not pull on the N connector wires T4071 4 Disconnect the DC power supply plug from the rear left hand side of the laptop PC HARDWARE amp INSTALLATION Fitting the Kensington Lock T4066 5 Move the laptop
82. talled as follows 1 Use keys to unlock the laptop PC case and twist the lock to release the latch assembly then raise the laptop PC case lid 2 Place the laptop on the bed of the laptop PC case with the CD drive drawer towards the front of the trolley cabinet T4070 3 Secure the laptop PC to the bed of the laptop PC case using the two brackets and fixing screws provided slotted to allow them to slide into place with the top of the bracket securing each side of the laptop PC below the closed display screen NOTE The base of the brackets HARDWARE amp INSTALLATION Laptop PC Cable Connections NOTE The laptop PC case contains the laptop PC power supply adapter and connections for the LAN and modem units If the laptop PC is removed from the case at any time the following connections have to be made when the laptop PC is re installed in the case NOTE The following illustrations N show the T4 laptop PC installed on a TestBook 1 upgraded trolley but the laptop connections will remain identical for a full T4 unit T4071 1 Connect the DC adapter power supply connector to the socket at the rear left hand side of the laptop PC NOTE Ensure the connector is fully N inserted into the socket otherwise the laptop PC s battery will not be recharged when the main AC power supply 15 switched on 13 HARDWARE amp INSTALLATION T4072 Insert the LAN cable connector in
83. tegrity Tests A series of diagnostic tests can be performed to check the integrity of the T4 hardware The test results will be displayed after each test has been completed The different types of integrity test available are described below STIT0200 TestBook Integrity Testing CD DG ettet tete emt PASS LANGAN lt Not Present Checking for Parallel Device Off Line or Not Connected Test Successful Touch BLACK or WHITE to Test LCD Display Previous mm top Testing CD Drive This test attempts to read from the Compact Disc that is currently loaded in the CD drive If the CD can be read successfully the display screen will show a PASSED message If the test fails and the CD cannot be read the message Fail or No CD Found will be displayed A CD read failure could be caused by one of the following conditions e There is no CD in the CD drive press the eject button to make sure he CD has been inserted upside down in the CD drive Ensure the label side of the CD is face up The CD is dirty or scratched see CD Cleaning Procedure he CD is defective Try using another CD if it works replace the defective CD drive may be malfunctioning Check all the above and repeat the test for confirmation that there is a CD drive problem HARDWARE amp INSTAL
84. the Configuration screen are described in the following table Select this option to change between a conventional QWERT Y keyboard or a keyboard based on alphabetical order The keyboard will be automatically displayed whenever T4 requires an input such as a VIN code entry Not applicable on T4 Enables the sound to be switched ON or OFF a cross appears next to the speaker icon when the sound is switched OFF and a tick appears next to the speaker icon when the sound is switched ON Not used on T4 SET Use to enable the data logging feature T4 activities can LOGGING Set Logging Level be recorded at different levels of detail The pre set value LEVEL for this is minimum to prevent T4 s memory from being overloaded and consequently slowing down the operation performance times 57 HARDWARE amp INSTALLATION COLUMN 2 Column 2 buttons from the Configuration screen are described in the following table Enter Date Used to set the correct date and local time and Time Enter Dale CAUTION Do not make adjustments without and Time first consulting the Help Desk Set Provides an option to install security codes to prevent i i unauthorised re setting of T4 configurations Configuration Set Configuration Password 9 9 Password Align Touch Not used on T4 Hard Disk Used to Scan and or defrag the Hard Disk Scan s 58 COLUMN 3 HARDWARE amp INSTALLATION Column 3 buttons from the Configuration scre
85. the LAN socket on the right hand side of the laptop PC Insert the modem connector in the modem socket on the right hand side of the laptop PC Connect the IEC AC power supply plug to the Laptop PC which runs from the AC power supply distribution unit on the inside of the cabinet See T4 exploded view including trolley on page 4 i e the AC power supply cable should be connected between item 12 and item T4068 14 Connect the second IEC AC power supply plug to the AC power supply socket on the rear side of the T4 Hand Held Tester Diagnostic Port which also runs from the AC power supply distribution unit on the inside of the cabinet 10 11 12 Al T The AC power supply cables referred to in items 4 and 5 above will run through the horizontal slot at the back of the T4 trolley cabinet in order to connect to the AC Power Supply Distribution Unit inside the cabinet See T4 exploded view including trolley on page 4 i e the AC power supply cable should be connected between item 24 and item 12 Connect the printer AC power supply cable plug to a free socket on the AC power supply distribution unit if not already connected Connect the plug of the AC power supply cable from the TIM unit power supply adapter to a free socket on the AC power supply distribution unit on the inside of the trolley cabinet where applicable See T4 exploded view including trolley on page 4 i e co
86. the smooth operation of this process and the effective management of T4 stocks there are a number of responsibilities that have to be adhered to by the dealer 1 The instrument should be removed from the trolley and be made ready for the exchange 2 Ensure that any CDs are removed from the T4 prior to the receipt of the exchange unit The instrument should be in a safe and clean condition for the engineers to work on 4 When a fault is reported to the Help Desk please report the fault as accurately as possible and provide all the data required by the pro forma T4 fault report form 5 Contact the courier to retrieve the faulty unit must be actioned immediately Failure to adhere to the above conditions could result in a compensation charge to the dealer NOTE Observation and adherence of the above responsibilities will ensure that we maintain an efficient exchange rate reduce stock shortages and avoid unnecessary costs HELPDESK SERVICE LEVEL T4 and TIM units T4s units that become in operable due to hardware or software failure will be exchanged under the support agreement Hardware will be exchanged when the unit fails to meet any area of the operating specification as determined by the T4 Help Desk ooftware will be exchanged in the case of failures in the following circumstances 1 The T4 fails to reach the Welcome screen 2 The T4 persistently fails to load and execute data f
87. tic instructions displayed on the T4 screen TS DIAGNOSTIC CONTROL PANEL BUTTONS Back Vehicle 2 The Diagnostic Control Panel Buttons are displayed beneath the diagnostic screens it is inactive The two buttons at the right hand end of the panel vary according to the diagnostic routine being performed NOTE If a button is shown faded grey The functions of the Diagnostic Control Panel Buttons are described below Abort Retains the information associated with the current document gives the options of either cancelling the operation or temporarily suspending it and returning to the Welcome Screen Back Track Should NEVER be used The use of the Back Track button is no longer supported and may cause unpredictable results if used Print Prints the screen currently displayed providing a printer is connected on line Help Provides information to assist with current screen details or diagnosis Continue Selection of this option button will increment to the next screen of the diagnostic procedure or test sequence At the end of a diagnostic test procedure the Continue button will cause T4 to exit from the current procedure and move to the next logical step in the diagnostic process this may be another diagnostic area or return to the Welcome Screen DIAGNOSTICS GENERAL NOTE It is important to remember that the completion of a diagnostic test is not necessarily the end of the full di
88. to the touch pad and the CD ROM drive 4 Plug the DC adapter power lead into the power input port on the T4 laptop PC 5 Plug the AC power supply cable for the to DC adapter into a local AC power supply socket to start using T4 HARDWARE amp INSTALLATION 33 HARDWARE amp INSTALLATION T4 LABELS Various reference and warning labels are provided on the T4 diagnostic system components at the locations shown on the following illustrations Laptop PC Case E lt ING o Ke D ST The serial number of the T4 laptop PC case is provided on a plate attached to the rear left hand side of the laptop PC case Quote this number when calling the Helpdesk concerning problems encountered using or installing the laptop PC Made in the by Omitec Instrumentation Ltd An AC power supply warning fuse rating and information label is attached to the rear right hand side of the laptop PC case 34 T4 Hand Held Tester Diagnostic Port An identification and information label is attached to the rear side of the T4 Hand Held Diagnostic Port This label indicates fuse ratings and provides identification details of the AC power supply modem VOM and VCSI sockets T4 Hand Held Tester Automotive Diagnostic Tool Hand Held Tester Serial No 4001A 00054 Part No DTC4001A 12 Volt DC operation 750mA Made in the UK Omitec instrumentation Ltd The serial number and
89. tronics The laptop PC is housed in a robust lockable casing for security and protection when not in use The trolley also contains storage for CD ROMs and interface cables An upgrade kit is also available which uses the previous TestBook M 1 trolley and printer This manual contains instructions for assembling a T4 trolley and also for converting a TestBook 1 trolley for T4 use TS T4 INSTALLATION GUIDE Unpacking Your T4 Equipment Before unpacking and using your T4 remember that it is a sophisticated item of electronic equipment Although T4 has been designed to be robust for general workshop use it still needs to be handled with greater care than most other items of workshop equipment Carefully remove the equipment from its packaging and lay it out on a clean dry area such as an empty workbench or table Check off the individual items supplied with each T4 kit refer to the parts code checklist at the end of this section and the packaging labels supplied with your kit See Parts Code List on page 36 If any items are missing please contact your Help Desk See LOCAL TELEPHONE NUMBERS on page 107 NOTE Contents inspection should N only be performed using the packaging labels provided with your kit referenced against the parts code checklist provided in this section of the user guide Full T4 Package The full T4 package including trolley is supplied in a kitform which can easily be assembled using t
90. ts before calling the help line to allow T4 to determine if there is an error with the equipment The Integrity Tests can only be selected from the Welcome screen If there is a problem accessing the Welcome Screen from the current display turn T4 OFF then back ON again SWEL0000 Diagnostic System 4 0 24 April 2001 DRG0012B Technical Diagnostic d Help Config d Desk uration At the Welcome Screen the Integrity Test will appear as an option button on the Control Panel Integrity Test 2 Select the Integrity Test button to view the the following Integrity Test menu 64 SRITO100 Integrity Tests Tests TestBook Integrity Roving Probe LAN Connection CSI Cable Loopback Serial Port Loopback Test v ENDE M Use the up and down scroll arrows at the right hand side to highlight the required Test selection 4 Select Continue from the Control Panel to run the selected test A new display will be shown dependent on specific selection and the selected test will begin automatically NOTE When performing Integrity Tests it is important to remember that the results obtained can be affected by adverse transient conditions such as extremes of temperature or voltage spikes Always repeat the tests several times to confirm any test failures TS How to Interpret the Results of the T4 In
91. ution unit is attached to the inside of the upper trolley cabinet at the left hand side and is secured to the cabinet by 2 off M4 x 6mm Posidriv screws and locking washers NOTE The printer power supply cable N is already connected to the AC power supply distribution outlet and routed through the trolley cabinet TIM Unit where supplied The TIM unit is an optional accessory which is located inside the top right hand side of the trolley cabinet The TIM unit is secured to the upper cabinet shelf with two screws so that the TIM unit connector and sockets can be accessed through an aperture at the back of the trolley cabinet An AC to 18V DC power supply converter for the TIM unit is attached to the top of the TIM unit by a Velcro strip The AC power supply lead to the converter is connected to the 5 way AC power supply distribution unit and the DC connector from the converter connects to the TIM unit HARDWARE amp INSTALLATION LAN Hub where supplied The LAN hub is an optional accessory which is located inside the top left hand side of the trolley cabinet The LAN hub is secured to the upper cabinet shelf with two raised screws which locate into slots in the bottom of the LAN hub case Place 2 off M3 x 8mm screws into the 2 holes on the upper cabinet shelf where the LAN hub will locate Screw the heads of the M3 screws to within 1 5 mm of the panel shelf to leave the screw heads slightly raised To locate the LAN
92. y grease the end of the right handle and insert into the aperture on the front right hand side of the trolley cabinet 5 Lock the RH handle in position using 1 off M6 x 25mm socket head cap screw T4 Hand Held Tester Diagnostic Port Attachment DTC4002A T4 DIAGNOSTIC PORT CONTENTS DTC4002A plus FIXINGS A309484 Manufactured in the UK by Omitec Instrumentation Ltd 1 Remove the T4 Hand Held Tester components from their packaging and check the contents against the packaging label Items should include 4 Hand Held Tester Diagnostic Port DTC 40024 1 off 4 Hand Held Tester Diagnostic Port fixings 4 screws and locking washers 2 Align the Diagnostic Port to the mounting holes on the right side of the upper trolley cabinet 3 Fix the Diagnostic Port to the trolley cabinet with 4 off M5 x screws and locking washers Screws pass through from inside of cabinet at upper drawer and top door levels NOTE Locking washers are fitted directly under screw heads TS Power Supply Distribution Unit The 5 way power supply distribution unit is already installed in the trolley cabinet and will provide connection for AC power supply cables which will be routed through the cabinet to provide power supplies to the following components Lap top computer e Printer 4 Hand Held Tester Diagnostic Port TIM Unit where fitted LAN hub where fitted The power distrib
93. your task easier These six sections automatically input details taken from the Dealer information entered during the T4 configuration process Specifically these are Dealer Name Corporate ID Telephone Number Fax Number Contact 1 T4 Serial Model Number aS If an RDS error occurs the Fault Notification box has a Help Desk button on it Pressing this completes the six sections mentioned previously as well as Data CD Reference Number RDS Release Number Screen Reference Node ID e Error Message Displayed HELPDESK The following sections MUST also be completed Vehicle Details and Reported Fault This should include the exact vehicle model derivative model year and Vehicle Identification Number VIN code In addition include any component numbers or codes relevant to the system or area of the vehicle being tested When combined with details of the reported fault condition any additional details you can provide will assist the T4 engineers to quickly find a solution to your problem based on previous experience Full details of Test type This information is vital to a T4 engineer to try to reproduce and resolve the problem oome diagnostics procedures can be produced via several different routines It is vital thatthe T4 engineers follow exactly the same diagnostic procedure that you are using It is of great benefit if you make a note of each T4 screen where you make a decision when there a

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