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1000/1200 Service Manual 4h.1 - Single Online Interface Assy

1. 00 Service Manual ENVELOPE FLAP GUIDE D1037A QTY 6 REQUIRED 1 UP QTY 12 REQUIRED 2 UP M4 WASHER 4 11 SCREW M4 x 8mm STK CAP HD CUTTER INTERFACE NS E2509A J R2808A TRIM GUIDE NS SCREW M4 x 6mm SOCKET BUTTON HD B9084 E2649A MS SCREW M4 x 6mm SOCKET BUTTON HD E2649A LOCATING PLATE R2006P SPACER LATCH BAR C4419A C9374A SCREW M5 x 12mm CSK SKT HD E2536A RETAINER WASHER P2147A SCREW M4 x 10mm SKT CAP HD E2507A WHEEL P2146P SCREW M5 SOCKET SET x 12mm E2568A 8 CAUTION LABEL 63394 o MB A MAGNETIC STRIP 1 2 x 100mm BEARING 18x35 1 1mm CHASSIS SPACER BAR 2 R0038 E1001A TROLLEY ASSY LH C4224A SCREW M4 x 8mm POSI PAN HD FL E2720A B4348W SCREW M4 x 10mm SKT CAP HD E2507A RETAINER WASHER BEARING 15x35x11mm a RETAINER WASHER LOCATING BAR C9375A P2147A 12 CLIP Ma SCREW M5 x 12mm CSK SKT HD E2536A M8 WASHER E1001A SCREW M5 x 12mm CSK HD E2536A BEARING 15x35x11mm SCREW M8 x 20mm SKT CAP HD E1001A E2582A SCREW M4 x 10mm SKT CAP HD SCREW M4 x 10mm SKT CAP HD E2507A E2507A RETAINER WASHER SEE SEC 4h 9 2 6 P2147A A2837A P2146P DS BEARING 15x35x11mm TROLLEY LH E1001A LH TROLLEY A2835A IS SHOWN rt SCREW x 12mm CSK SKT HD RH TROLLEY A2836A IS SYMMETRICALLY OPPOSITE E2
2. 098A CONVEYOR DRIVE ROLLER C8130A 4h 4 A7410A Drive Shaft Assembly 12mm CIRCLIP E5019A Page 4h 9 Issue 2 Dec 2007 ENV CONV IDLER ROLLER C2778A SHAFT IDLER ROLLER 12mm CIRCLIP C3378A E5019A mee BEARING BALL 12mm E1054A WASHER PL WAVED 13mm DIA 4052 WASHER SPRING ao G6001A aT 12mm CLIP 22 755 OS SCREW M4 x 10mm CSK SKT HD ENV CONVEYOR TENSION BRACKET B6995P 4h 5 A2614A Tensioner Bracket Assembly 12mm BALL BEARING E1054A SHAFT SUPPORT ROLLER P2003A BRACKET SUPPORT ROLLER B8649P 4h 6 A2728A Support Roller Assembly Page 4h 9 1000 1200 Service Manual Page 4h 10 Issue 2 Dec 2007 4h 7 Stop Assembly A2 1046 A Page 4h 10 1000 1200 Service Manual Page 4h 11 Issue 2 Dec 2007 Item Description Part No Qty Item Description Part No Qty 1 SOLENOID W D 179 349 XH 181 131 1 2 STOP ARM R6277A 4 3 SOLENOID TOP C2956A 1 4 STOP SHAFT C4330A 1 5 SPACER POST C4352A 4 6 STOP C6326A 2 7 FLANGED BEARING F69477 E1077A 4 8 STOP SPRING G1176A 1 9 STOP POST P2086A 2 10 STOP SPACER P2087A 1 11 SOLENOID PLATE LH R2131A 1 12 SOLENOID PLATE RH R2132A 1 13 SOLENOID BRACKET R2133A 1 FIXINGS 20 M3 x 6mm POZI PAN HD E2707A A R 21 9 5mm E CLIP E5073A A R 22 M4 x 8mm GRUB SCREW E2518A A R 23 CIRCLIP 4 5 D1500 E5081A A R 24 M4 x10mm CSK HD SCREW E2537A A R 4h 7 Stop Assembly A2 1046 A Page 4h 11 Page 4h 12 Issue 2 Dec 2007 1000 12
3. 1000 1200 Service Manual y C18 A BELT ITEM58 a 5 cre es 74 78 4 SEE SEC 4h 6 13 9 ae I ai C14 MOTOR SPINDLE con e C7 C8 C9 BELT ITEM 46 DRIVE BELT LAYOUT NOTES 1 THIS ASSEMBLY IS PART 1 FOR PART 2 SEE NEXT PAGE 2 CONNECTION C ANNOTATIONS INDICATE POINT TO POINT LOCATIONS SOME MAY REFER TO LOCATIONS ON PART 2 MARKED 3 ITEM 47 BELT No F5021A IS PART OF ASSEMBLY ITEM 7 4 ITEM 58 BELT No F5012A IS PART OF COLLATE BAR CODE A4675A 4h 1 Single Online Interface Assy A7408A Part 1 FOR DETAILS OF COVERS SEE SEC 4d 18 Page 4h 1 Issue 5 Mar 2012 SENSORS Description Entry TX Hold Point 1 RX Hold Point 2 RX Exit RX Entry RX Hold Point 1 TX Hold Point 2 TX Exit TX see part 2 Part No 182 443 182 444 182 444 182 445 182 444 182 443 182 443 182 443 1000 1200 Service Manual Page 4h 2 Issue 3 Sept 2008 C6 NOTES 1 THIS ASSEMBLY VIEWED FROM THE OPERATOR IS PART 2 FOR PART 1 VIEWED FROM DRIVE SIDE SEE PREVIOUS PAGE ITEMS MARKED THUS ARE USED ON 184 1731 ITEM NO 3 2 CONNECTION C ANNOTATIONS INDICATE POINT TO POINT LOCATIONS SOME MAY REFER TO LOCATIONS ON PART 1 MARKED 3 180 691 73 4h 1 Single Online Interface Assy A7408A Part 2 Page 4h 2 1000 1200 Service Manual Page 4h 3 Issue 5 Mar 2012 Item Descripti
4. 536A 4 8 CEM 1 Up Online I F A2834A Page 4h 12 1000 1200 Service Manual Page 4h 13 Issue 2 Dec 2007 Peg f 1 SEE ALSO SEC 4h 3 4h 9 Transfer I F Assv Conv A7391A Page 4h 13 1000 1200 Service Manual Page 4h 14 Issue 2 Dec 2007 Item Description Part No Qty Item Description Part No Qty 1 SIDE GUIDE ADJUSTOR ASSY A7272A 1 36 CONVEYOR BELT 265 x 15 G5059A 2 2 ANTI STATIC BRUSH B0096A 1 37 SPACER P2007A 4 3 GUIDE SPRING B0165A 2 38 SIDE GUIDE SPACER P2088A 4 4 LATCH ARM ASSY LH B4380A 1 39 BEARING SPACER P2144A 4 5 LATCH ARM ASSY RH B4394A 1 40 CONVEYOR DRIVE ROLLER P2145A 4 6 OVERGUIDE B7620A 1 41 SIDE GUIDE LH R2000A 1 7 INFEED BRIDGE B7633A 1 42 SIDE GUIDE RH R2001A 1 8 OVERGUIDE RH B7933A 1 43 CHASSIS BRIDGE R2007P 1 9 OVERGUIDE LH B7934A 1 44 BEARING MOUNT PLATE R2136P 1 10 TOP PLATE CONV B8989A 1 45 LATCH HANDLE LH R2308P 1 11 SIDE PLATE LH B8994P 1 46 LATCH HANDLE RH R2309P 1 12 SIDE PLATE RH B8995P 1 47 M6 LOCK CAP P2521A 1 13 CONVEYOR CHASSIS B8998A 1 48 LOCK SPACER 2 8 P2523A 1 14 CONVEYOR TOP PLATE B8999A 1 49 LOCK SPACER 4 5 P2524A 1 15 TRAY SPIGOT C2022C 2 50 LOCK SPACER 65 6 C4497A 1 16 WASHER D SHAFT C2751A 2 17 CONVEYOR SHAFT C4344A 2 18 SUPPORT POST SHORT C4354A 3 FIXINGS 19 TIE BAR C9371A 1 60 M5 x 12mm SKT CAP HD SCREW E2508A A R 20 DRIVE SHAFT C9754A 1 61 M4 x 8mm SKT CAP HD SCREW E2509A A R 21 TIE BAR C9434A 1 62 M5 x 10mm SKT CAP HD SCREW E2516A A R 22 PIVOT SHAFT C9478
5. A 1 63 M4 x 10mm CSK SKT HD SCREW E2537A A R 23 BEARING BALL 12mm E1054A 2 64 M4 x 12mm CSK SKT HD SCREW E2564A A R 24 BEARING FL 8mmx22mmx7mm E1078A 4 65 M4 x 12mm SKT CAP HD SCREW E2575A A R 25 66 M4 x 8mm POZI PAN HD SCREW E2624A A R 26 DOWEL PIN 3mm DIA x 18 m6 E5098A 4 67 M4 x 8mm POZI CSK HD SCREW E2668A A R 27 PULLEY 24 XL F1273A 1 68 M4 x 10mm POZI PAN HD SCREW E2704A A R 28 PULLEY 16XL x 12 ONE FL F1337A 1 69 M4 x 8mm POZI PAN HD FL SCREW E2720A A R 29 PULLEY 16XL x 8 DIA BORE F1367A 1 70 M4 WASHER E4011A A R 30 BELT 90 XL 037 F5000A 1 71 M5 WASHER E4012A A R 31 BELT 408XL 037 F5021A 1 72 12mm CIRCLIP E5019A A R 32 LATCH SPRING LH G1204A 1 73 9 5mm CLIP E5073A A R 33 LATCH SPRING RH G1205A 1 74 12mm E CLIP E5092A A R 34 BEARING HOUSING 12mm MOD G4051A 2 75 M4 NUT E3502A A R 35 BRIDGE CLAMP G4092A 4 76 M6 x 12mm SKT CSK HD E2721A A R 4h 9 Transfer I F Assy Conv A7391A Page 4h 14
6. P2525A 1 28 N A 64 LOCK CUP P2522A 5 29 BEARING PRELOAD SPRING E0346A 3 30 SPACER M4 x 15mm E0349A 2 31 WASHER WAVED 23mm ID E0367A 3 32 BEARING BALL 12mm E1034A 2 33 BEARING BALL 12mm E1054A 8 34 N A 6 35 BEARING FL 8x22x7mm E1078A 3 36 N A 4h 1 Single Online Interface Assy A7408A Page 4h 3 1000 1200 Service Manual Page 4h 4 Issue 2 Dec 2007 Item Description Part No Qty Item Description Part No Qty FIXINGS 70 M3 WASHER E4009A A R 71 M3 x 10mm PAN HD SCREW E2559A A R 72 M3 LOCKNUT E3557A A R 73 M4 x 6mm SKT CAP HD SCREW E2512A A R 74 M4 x 8mm SKT CAP HD SCREW E2509A A R 75 M4 x 10mm SKT CAP HD SCREW E2507A A R 76 M4 x 12mm SKT CAP HD SCREW E2575A A R 17 M4 x 12mm CSK SKT HD SCREW E2564A A R 78 M4 WASHER E4011A A R 79 N A 80 M5 WASHER E4012A A R 81 M5 x 10mm SKT CAP HD SCREW E2516A A R 82 N A 83 M5 x 12mm SKT CAP HD LP SCREW E2718A A R 84 M5 x 30mm SKT CAP HD SCREW E2634A A R 85 9 5mm E CLIP E5073A A R 86 12mm CIRCLIP E5019A A R 87 12mm E CLIP E5092A A R 88 N A 89 M5 NUT E3501A A R 90 M6 x 12mm SKT CSK HD E2721A A R 91 M5 x 10mm SKT CSK HD E2565A A R 92 M4 x 40mm SKT CAP HD E2775A A R 4h 1 Single Online Interface Assy A7408A Page 4h 4 1000 1200 Service Manual Page 4h 5 Issue 3 Jan 2011 1 180 691 SPLITTER 1 x b GUIDE TAPE ASSEMBLY A2906A 4h 2 Upper Assembly A2817A Page 4h 5 1000 1200 Service Manual Page 4h 6 Issue 3 Jan 2011 Item Description Part No Qt
7. Y AM5 Mk2 A7410A 1 4 STOP ASSY A2 1046 A 2 5 CONVEYOR CHASSIS B8865P 1 6 CONVEYOR BED B8867A 1 7 SIDE GUIDE LH B8874A 1 8 SIDE GUIDE RH B8875A 1 9 EJECT BRIDGE LOWER B8877A 1 10 TENSION BRKT SLIDE WASHER C2776A 4 11 SPACER M4 x 10mm E0333A 2 12 SPRING CONVEYOR G1162A 2 13 CONVEYOR BELT 911x14 G5052A 2 14 SIDE GUIDE SPACER P2088A 4 15 SIDE GUIDE ADJUST ASSY A2 1045 A x1 16 WIDE GUIDE BUSH RH P2530A 2 17 WIDE GUIDE BUSH LH P2531A 2 18 SIDE GUIDE EXTRUSION C4285A 2 19 SHAFT GUIDE ADJUSTOR C9320A 1 20 BEARING FLANGED 12x21x5mm E1087A 2 21 ADJUSTOR KNOB P2085E 1 22 ANTI ROTATION PLATE R6241A 2 23 SPRING DISC 17mm E0013A 2 FIXINGS 30 M4 x 6mm GRUB SCREW E2505A A R 31 M4 x 10mm SKT HEAD SCREW E2507A A R 32 M4 x 8mm SKT HEAD SCREW E2509A A R 33 M4 x 12mm CSK HEAD SCREW E2564A A R 34 M4 x 10mm CSK POZI HEAD SCREW E2711A A R 35 M4 NYLOC E3505A A R 36 M4 WASHER E4011A A R 37 12mm E CLIP E5092A A R 38 M4 x 6mm POZI CSK HD SCREW E2563A A R 39 M4 x 8mm SKT SET SCREW E2520A A R 4h 3 Lower Conveyor Assembly A7409A Page 4h 8 1000 1200 Service Manual CONVEYOR DRIVE ROLLER C8130A DOWEL PIN 3 DIA x 18mm m6 E5098A LOCK SPACER 2 8 12mm BEARING HOUSING MOD G4051A 12mm BALL 7 BEARING SPACER TUBE C4501A 12 BALL O BEARING E1054A CONVEVOR DRIVE SHAFT 12mm BEARING HOUSING MOD gt G4051A LOCK SPACER 2 8 P2523A k DOWEL PIN 3 DIA x 18mm m6 E5
8. on Part No Qty Item Description Part No Qty 1 WIRED REED SWITCH SW 4WXH 2 4 182 494 1 37 PIN DOWEL 4 DIA x 20mm m6 E5096A 7 2 MTR W D 179 093 HYBRID 181 049 1 38 PIN DOWEL 3 DIA x 18mm m6 7 3 PANEL ASSY A5 ONLINE I F 184 1731 1 39 PULLEY 24 XL F1273A 2 4 SUPPORT ROLLER ASSY A2728A 6 40 PULLEY XL16 x 12 BORE F1283A 1 5 LOWER CONVEYOR ASSY A7409A 1 41 PULLEY 30T XL 12mm BORE F1292A 1 6 UPPER ASSEMBLY A2817A 1 42 PULLEY LOCKING 12T XL F1293P 1 f CEM 1UP ONLINE I F A2834A 1 43 PULLEY ASSEMBLY FO 0074 A 8 8 44 PULLEY 16XL x 12 ONE FL F1337A 4 9 MOTOR MOUNT PLATE B8144A 1 45 BELT 120 XL 037 F5011A 1 10 N A 46 BELT 100 XL 037 F5014A 1 11 N A 47 BELT 408 XL 037 F5021A 1 12 MAIN SIDE PLATE LH B2 1162 P 1 48 BELT 200 DXL 037 D SIDED F5029A 1 13 MAIN SIDE PLATE RH B2 1163 P 1 49 N A 14 EJECT BRIDGE UPPER B8876A 1 50 BEARING HOUSING 12mm MOD G4051A 2 15 12mm BRG HOUSING TAPPED C2769A f 51 N A 16 N A 52 N A 17 BELT TENSIONER POST C3460A 1 53 SPACER P2007A 4 18 PULLEY IDLER POST C3461A 4 54 MOTOR STANDOFF P2075A 9 19 STUB SHAFT C4499A 1 55 BEARING MOUNT PLATE LH R2134P 1 20 IDLER SHAFT C4498A 1 56 BEARING MOUNT PLATE RH R2135P 1 21 LOCATION BLOCK C6314P 2 57 OUTER DRIVE PLATE R2311A 1 22 N A 58 BELT 190 XL 037 F5012A 1 23 N A 59 LOCK SPACER 2 8 P2523A 5 24 N A 60 LOCK SPACER 4 5 P2524A 4 25 DRIVE SHAFT C9757A 1 61 LOCK SPACER 19 7 P2526A 2 26 SUPPORT POST LONG C9423A 3 62 M6 LOCK CAP P2521A 5 27 TIE BAR C9434A 4 63 LOCK SPACER
9. y Item Description Part No Qty 1 PCB SPLITTER 3 SENS 4 SOL 180 691 1 2 GUIDE TAPE ASSEMBLY A2906A 10 3 TAPE POST C3549A 10 4 SENSOR MOUNT C6336A 2 5 STRUT SHAFT C9321A 1 6 TIE BAR C9434A 1 7 SPACER M4 x 15mm E0349A 2 8 BEARING FLANGED 12x21x5mm E1087A 2 9 OVERGUIDE R2140A 1 GUIDE TAPE ASSEMBLY A2906A x10 10 COLLATE GUIDE TAPE B0156A 1 11 SPRING VANE G1172A 1 12 DISC HUB C2923P 1 13 M4 x 45mm CAP HD SCREW E2765A 1 14 M4 x 8mm SOCKET SET SCREW E2520A 1 15 TIF GUIDE TAPE HOLDER B8469A 1 16 M8 x 8mm SOCKET SET SCREW E2766A 1 17 M4 x 6mm SKT BUTTON HD SCREW E2649A 2 FIXINGS 18 M4 x 10mm SKT CAP HEAD SCREW E2507A A R 19 M4 x 10mm SKT CSK HEAD SCREW E2537A A R 20 M4 WASHER E4011A A R 21 12mm TYPE CIRCLIP E5092A A R 22 15mm CIRCLIP E5002A A R 23 M4x 8mm SKT CAP HD SCREW E2509A A R 24 M4 x 8mm POSI PAN HD SCREW E2720A A R 25 M4 FULL NUT E3502A A R 31 SPRING BRACKET B2 1936 A 2 32 SPRING G1 0283 A 2 4 2 Upper Assembly A2817A Page 4h 6 1000 1200 Service Manual Page 4h 7 Issue 2 Dec 2007 38 4 L 2 1 gt LE 36 32 af 1 1 180 691 SPLITTER 2 4 SEE SEC 4h 7 SIDE GUIDE ADJUST ASSEMBLY A2 1045 A 4h 3 Lower Conveyor Assy A7409A Page 4h 7 1000 1200 Service Manual Page 4h 8 Issue 2 Dec 2007 Item Description Part No Qty Item Description Part No Qty 1 PCB SPLITTER 3 SENS 4 SOL 180 691 1 2 TENSIONER BRKT ASSY A2614A 2 3 DRIVE SHAFT ASS

1000/1200 Service Manual 4h.1 - Single Online Interface Assy

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