Operating Instructions - Process pressure transmitter IPT
Contents
1. 2 7 2 23 32 Ve NPT 19mm 23mm t 3mm 9 6mm 15 4 GD ND Fig 19 IPT 1 Vers 2 0 GD G A manometer connection EN 837 ND NPT 50 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 51 10 Supplement wikal 52 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 53 10 Supplement wikal 54 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 55 Printing date wiKAI WIKA Alexander Wiegand GmbH amp Co KG Alexander Wiegand StraBe 30 63911 Klingenberg Germany Phone 49 9372 132295 Fax 449 9372 132706 e mail support tronic wika de www wika de CE All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing2. scale in 0 scale in 100 Sensor value scale in 0 scale in 100 Fig 17 Adjustment IPT 1 Vers 2 0 Parameter list The following list contains the most important parameters and their meaning primary value Process Value after min max adjustment and linearization Selected as input to AIFB by setting Channel 1 Unit derives from Primary value unit primary value unit Unit code of Primary value secondary value 1 Process pressure Selected as input to AIFB by setting Channel 2 Unit derives from Secondary value 1 unit secondary value 1 unit Unit code of Secondary value 1 bar PSI m ft in case of length type engineering unit and access to parameters the corresponding values will be converted by density factor secondary value 2 Value after min max adjustment Selected as input to AIFB by setting Channel 3 Unit derives from Secondary value 2 unit secondary value 2 unit Selected unit code for secondary value 2 sensor value Raw sensor value i e the uncalibrated measurement value from the sensor Unit derives from Sensor range unit Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 47 10 Supplement wikal sensor range Sensor range unit refers to Sensor value Max Min peak sensor value Cal point hi lo includes sensor unit bar PSI only unit part of DS 68 is writable e simulate
3. Fig 6 Material versions single chamber housing 1 Plastic 2 Aluminium 3 Stainless steel Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 15 5 Connecting to power supply wi KAI Electronics and connec tion compartment t Display IF 1808 0 567 8 JQ Fig 7 Electronics and connection compartment single chamber housing 1 Plug connector for service 2 Spring loaded terminals for connection of the external indicating and adjustment module Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply WO Wiring plan Ford I g G o D lt Pad D S E sx 8 Fig 8 Wiring plan single chamber housing 1 Voltage supply Signal output 5 4 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version 16 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 5 Connecting to power supply Housing overview Electronics compart ment 0 ONO N o OAO 2 Fig 1 9 Double chamber housing Housing cover connection compartment 2 Blind stopper or plug M12 x 1 for the external i
4. Subject to change without prior notice 31542 EN 081211
5. The specifications to the pressure stage and the product temperature are used as an overview The specifications of the type label are applicable Pressure stage process fitting Thread 316L Hastelloy PN 160 Small flange DN 10 316L PN 1 5 Product temperature depending on the measuring cell seal FKM A P 70 16 06 40 120 C 40 248 F FFKM Kalrez 6375 20 120 C 4 248 F FFKM Chemraz 535 30 120 C 22 248 F EPDM A P 75 5 KW75F 40 120 C 40 248 F Vibration capacitance mechanical vibrations with 4 g and 5 150 Hz Electromechanical data version IP 66 IP 67 Cable entry plug Single chamber housing e 1xcable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 or e 1 x closing cap NPT 1 x blind plug NPT or e 1 x plug depending on the version 1 x blind stopper M20 x 1 5 Double chamber housing e 1xcable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 plug M12 x 1 for the external indicating and adjustment module optional or e 1 x closing cap NPT 1 x blind stopper Ve NPT plug M12 x 1 for the external indicating and adjustment module optional or e 1 x plug depending on the version 1 x blind stopper M20 x 1 5 plug M12 x 1 for the external indicating and adjustment module optional Spring loaded terminals for wire cross sec 2 5 mm AWG 14 tion up
6. Carry out position correction Carrying out zero adjustment 5 Carrying out span adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi PD OND The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values In the menu items zero and span you determine the span of the sensor the span corresponds to the end value 26 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 6 Setup with the indicating and adjustment module wikal Select application Process pressure measurement Select unit bale Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the zero span adjustment The indicating and adjustment module enables the adjustmetn without filling or pressure Thanks to this you can carry out your settings already in the factory without the instrument having to be installed The actual measured value is displayed in addition to the menu items for zero span adjustment IPT 1 Vers 2 0 is preset to application Level measurement Proceed as follows when switching over to application Process
7. Sensor value after the trim processing Unit derives from Sensor range unit sensor sn Sensor serial number e temperature Process temperature Selected as input to AIFB by setting Channel 4 Unit derives from Temperature unit e temperature unit Unit code of Temperature Max Min peak temperature value C F K R e max peak temperature value Holds the maximum process temperature Write access resets to current value Unit derives from Temperature unit Write access resets to current value e min peak temperature value Holds the minimum process temperature Write access resets to current value Unit derives from Temperature unit Write access resets to current value Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 49 10 Supplement wikal 10 3 Dimensions Housing 69 mm 87mm 3 27 64 2 23 32 69 mm 84mm 3 5 16 B 3 GET 2 S 8 I R z x x E E E ie E E E p E E S z Oo S M20x1 5 M20x1 5 M20x1 5 A Y2 NPT Y2 NPT Ya NPT D Q wr 4 Fig 18 Housing versions with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing KON IPT 1 Vers 2 0 vers 2 0
8. min pressure Gauge pressure 0 1 bar O 10 kPa 15 bar 1500 kPa 0 2 bar 20 kPa 0 2 bar O 20 kPa 20 bar 2000 kPa 0 4 bar 40 kPa 0 4 bar O 40 kPa 30 bar 3000 kPa 0 8 bar 80 kPa 1 bar O 100 kPa 35 bar 3500 kPa 1 bar 100 kPa 50 bar 5000 kPa 1 bar 100 kPa 5 bar O 500 kPa 65 bar 6500 kPa 1 bar 100 kPa 10 bar O 1000 kPa 25 bar O 2500 kPa 90 bar 9000 kPa 130 bar 13000 kPa 1 bar 100 kPa 1 bar 100 kPa 0 0 0 0 0 2 5 bar O 250 kPa 0 0 0 0 60 bar O 6000 kPa 200 bar 20000 kPa 1 bar 100 kPa 1 0 bar 100 0 kPa 35 bar 3500 kPa 1 bar 100 kPa 1 1 5 bar 100 150 kPa 50 bar 5000 kPa 1 bar 100 kPa 1 5 bar 100 500 kPa 65 bar 6500 kPa 1 bar 100 kPa 1 10 bar 100 1000 kPa 90 bar 9000 kPa 1 bar 100 kPa 1 25 bar 100 2500 kPa 130 bar 13000 kPa 1 bar 100 kPa 1 60 bar 100 6000 kPa 0 05 0 05 bar 5 5 kPa 0 1 0 1 bar 10 10 kPa 200 bar 20000 kPa 15 bar 1500 kPa 20 bar 2000 kPa 1 bar 100 kPa 0 2 bar 20 kPa 0 4 bar 40 kPa 0 2 0 2 bar 20 20 kPa 30 bar 3000 kPa 0 8 bar 80 kPa 0 5 0 5 bar 50 50 kPa 35 bar 3500 kPa 1 bar 100 kPa Absolute pressure 0 0 1 bar O 10 kPa 15
9. 0 psig 0 70 psig 900 psig 0 psig 0 150 psig 1300 psig 0 psig 0 350 psig 1900 psig 0 psig 0 900 psig 2900 psig 0 psig Reference conditions and actuating variables similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 15 25 C 59 77 F Temperature Relative humidity Air pressure Determination of characteristics Characteristics Reference installation position 45 75 860 1060 mbar 86 106 kPa 12 5 15 4 psig Limit point adjustment according to IEC 61298 2 linear upright diaphragm points downward 42 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement Influence of the installation position lt 0 2 mbar 20 Pa 0 003 psig Deviation determined according to the limit point method according to IEC 6077012 Applies to digital interfaces HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA Specifications refer to the set span Turn down TD is the relation nominal measuring range set span Deviation Turndown1 1upto5 1 lt 0 075 Turn down gt 5 1 lt 0 015 x TD Deviation with absolute pressure measuring range 0 1 bar Turndown1 1upto5 1 lt 0 25 x TD Turn down gt 5 1 lt 0 05 x TD Influence of the product or ambient temperature Applies also to instrumen
10. 10s 100 47 90 10 4 Fig 15 Sudden change of the process variable dead time tr rise time t4 and step response time ts 1 Process variable 2 Output signal Dead time s 150 ms Rise time lt 100 ms 10 90 Step response time lt 250 ms ti O s 10 90 Damping 63 of the input variable 0 999 s adjustable Additional output parameter temperature Processing is made via output signal HART multidrop Profibus PA and Foundation Fieldbus Range 50 150 C 58 302 F Resolution 1 C 1 8 F Accuracy inthe range of O 100 C 3 K 32 212 F inthe range of 50 0 C 58 32 F typ 4 K and 100 150 C 212 302 F Input variable Adjustment Adjustment range of the min max adjustment relating to the nominal measuring range percentage value 10 110 pressure value 20 120 40 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal Adjustment range of the zero span adjustment relating to the nominal measuring range zero 20 495 Span 120 120 11 Difference between zero and span 10 Supplement max 120 of the nominal range Recommended max turn down 10 1 no limitation Nominal measuring ranges and overload resistance Nominal range Overload max pressure Overload
11. 2 Insert indicating and adjustment module 20 6 3 Adjustment system lll llle 22 6 4 Setup procedure ee ee ee 23 6 5 Menu schematiC ii EE EE EE ee ke 32 6 6 Saving the parameter adjustment data 34 7 Setup with the adjustment program AMSTM 7 1 Parameter adjustment with AMS M LLL 35 8 Maintenance and fault rectification 81 Maintenance cleaning EE EE Ek ei 36 8 2 Remove interferences 0 04 36 8 3 Instrument repair llle 37 2 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LLGE8O Na arst 31542 EN 081211 wi KAI Contents 9 Dismounting 9 1 Dismounting steps l l 38 9 2 Disposal 5s e eR LER GE NE DE ar ia 38 10 Supplement 10 1 Technicaldata ESE SE SE eee 39 10 2 Information on Foundation Fieldbus 46 10 3 Dimensions 0 0 00 cece ee eee 50 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description pue Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your IPT 1 Vers 2 0 we offer accessories and replacement parts The associated documents are pae Operating instructions manual External indicating and adjustment unit Process pressure transmitter IPT 10
12. WiKA LE Part of your business Operating Instructions Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus T VAN l Contents WIKA Contents 1 About this document 1 1 Function EE ab Ape he be iat RE EE 4 12 Target group seos si ses ee Ee SG ee ee 4 13 Symbolismused ie ee ee 4 2 For your safety 2 4 Authorised personnel llle 5 2 2 Appropriate use llle 5 2 3 Warning about misuse 04 5 2 4 General safety instructions 5 2 5 Safety approval markings and safety tips 6 2 6 CEconformity llle 6 2 7 Fulfillment of NAMUR recommendations 6 2 8 Safety instructions for Ex areas 6 3 Product description 3 4 Configuration ee ee ee 7 3 2 Principle of operation EE ee ee 8 33 Operation EE 000 cece ee ee 9 3 4 Packaging transport and storage 9 4 Mounting 4 1 General instructions llle 10 4 2 Mounting instructions llle 11 43 Mountingsteps llle 12 5 Connecting to power supply 5 1 Preparing the connection EE EE EE Ee 13 5 2 Connection procedure EE EE EE EE ee ee 14 5 3 Wiring plan single chamber housing 15 5 4 Wiring plan double chamber housing 16 5 5 Switchonphase l l 18 6 Setup with the indicating and adjustment module 6 1 Shortdescription llle 20 6
13. as well as the sensor TAGs sensor designation e Status byte goes briefly to fault value 18 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 cYSLE 31542 EN 081211 wi KAI 5 Connecting to power supply Then the current measured value will be displayed and the corre sponding digital output signal will be outputted to the cable 9 3 The values correspond to the actual measured level as well as to the set tings already carried out e g default setting Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 19 6 Set up with the indicating and adjustment module wi KAI Function Configuration T Mount Dismount indicat ing and adjustment module 6 Set up with the indicating and adjustment module 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the IPT 1 instrument family in the single as well as double chamber housing optionally in the electronics or connec tion compartment e External indicating and adjustment unit Note You can find detailed information on adjustment in the operating instructions manual ndicating and adjustment module 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted and removed at any time
14. out min adjustment 4 Carrying out max adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the min max adjustment The indicating and adjustment module enables the adjustmetn without filling or pressure Thanks to this you can carry out your settings already in the factory without the instrument having to be installed The actual measured value is also displayed in the menu items for min max adjustment In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar you have to proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed 4 Selection options mbar bar psi Pa kPa MPa inHg mmHg inH2O mmHSO Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 23 6 Set up with the indicating and adjustment module wi KAI gt Basic adjustment
15. pressure measurement 1 Push the OK button in the measured value display the menu overview is displayed 2 Select the menu Service with gt and confirm with OK Basic adjustment Display Diagnostics gt Service Info 3 Select the menu item Application with gt and edit with OK Warning Note the warning Output can change 4 Select with gt OK and confirm with OK 5 Select Process pressure from the list and confirm with OK In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar you have to proceed as follows 9 1 Push the OK button in the measured value display the menu overview is displayed gt Basic adjustment Display Diagnostics Service Info 9 Selection options mbar bar psi Pa kPa MPa inHg mmHg inH2O mmHSO Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 27 6 Set up with the indicating and adjustment module wi KAI 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit CY 3 Activate the selection with OK and select Units of measure ment with 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and m
16. primary value e simulate secondary value 1 e simulate secondary value 2 e device status 0 OK 13 non specific error 17 Cal span too small 34 EEPROM memory fault 36 ROM memory fault 37 RAM memory fault 40 non specific hardware fault 41 Sensor element not found 42 No leaking pulse 43 No trigger signal 44 EMI error 113 Communication hardware fault e linearization type Possible types of linearization are linear user defined cylindrical lying container spherical container 0 Linear 1 User def 20 Cylindrical lying container 21 Spherical container curve points 1 10 Xand Y values for the user defined linearization curve curve points 11 20 Xand Y values for the user defined linearization curve curve points 21 30 Xand Y values for the user defined linearization curve curve points 31 33 Xand Y values for the user defined linearization curve curve status Result of table plausibility check 0 Uninitialized 1 Good 2 Not monotonous increasing 3 Not monotonous decreasing 4 Not enough values transmitted 5 Too many values transmitted 6 Gradient of edge too high 7 Values not excepted 8 Table currently loaded 9 Sorting and checking table e SUB DEVICE NUMBER e SENSOR ELEMENT TYPE 0 non specific display source selector Selects the type of value that is displayed on the indication adjustement m
17. supply Note safety instructions Take note of safety instruc tions for Ex ap plications 9 Select power supply Selecting connection cable Cable screening and grounding 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed according to Fieldbus specifications In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units IPT 1 Vers 2 0 requires a supply voltage of 9 24 V DC Power and the digital bus signal are carried on the same two wire connection cable Power is supplied via the H1 power supply IPT 1 Vers 2 0 is connected with screened cable according to Fieldbus specification Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland Make sure that the entire installation is carried out according to the Fieldbus specification In particular make sure that the termination of the bus is done with appropriate terminating resistors In systems with potential equalisation connect the cable screen directly to ground pote
18. CE80 N3 CYSLE 31542 EN 081211 wikal 6 Set up with the indicating and adjustment module Carry out position cor rection Carrying out min ad justment T The adjustment unit is hence switched over from bar to m Proceed as follows to select the temperature unit 5 gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with OK Position correction Offset K cA AP 0000 mbar 53 mbar 2 Select with gt J e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with 5 Proceed as follows 1 Edit the value in the menu item Min adjustment with OK Min adjustment 000 0 0 0000 0 mbar 0000 0 mbar Set the requested percentage value with and 5 Edit the requested mbar value with OK Set the requested mbar value with and 5 Confirm with and move to max adjustment with 5 The min adjustment is finished a RO ND Information For an adjustment with filling you simply enter the displayed actual measured value If the adjustment ranges are exceeded
19. Display 5 Diagnostics Service Info Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit cv Activate the selection with OK and select Units of measure ment with gt Activate the selection with OK and select the requested unit with gt in the example mbar Confirm with OK and move to position correction with gt The adjustment unit is hence switched over from bar to mbar pue Information When switching over to adjustment in a height unit in the example from bar to m the density also has to be entered Proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed Confirm the menu Basic adjustment with OK the menu item Units of measurement will be displayed Activate the selection with OK and select the requested unit with gt in the example m Confirm with OK the submenu Density unit appears Unit of measurement Density unit gt kgldm 6 pef Select the requested unit e g kg dm with and confirm with OK the submenu Density appears Unit of measurement Density 0001000 kg dm Enter the requested density value with gt and confirm with OK and move to position correction with gt 24 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LE
20. Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature 3 3 Operation IPT 1 Vers 2 0 can be adjusted with different adjustment media e with indicating and adjustment module e aconfiguration tool The entered parameters are generally saved in IPT 1 Vers 2 0 optionally also in the indicating adjustment module 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the ope
21. It is not necessary to interrupt the voltage supply For mounting proceed as follows Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary 20 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wi KAI 6 Set up with the indicating and adjustment module Fig 13 Mounting the indicating and adjustment module Note If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required pue Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 21 6 Set up with the indicating and adjustment module wi KAI 6 3 Adjustment system Fig 14 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys Key functions e OK key Move to the menu overview Confirm se
22. Lighting 24 Al Out Switched off V Diagnostics Basic adjustment 3 Display gt Diagnostics Service Info EE EE Pointer 3 1 Sensor status 32 Trend curve 3 8 1 p min 5 8 mbar p max 167 5 mbar OK Start trend curve T min 12 5 C T max 85 5 C 32 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 cYSLE 31542 EN 081211 6 Setup with the indicating and adjustment module wikal Service Display Diagnostics gt Service Info Basic adjustment 4 Start simulation V Simulation 4 2 Reset 4 3 Select reset V Language 4 3 Copy sensor data 44 Deutsch Copy sensor data FI Enable PIN 45 Application 46 Level Info Display Diagnostics Service gt Info Basic adjustment 5 Device ID 5 1 Sensor TAG Sensor type 5 2 Serial number 12345678 Date of manufacture 5 2 e g 16 May 2008 Software version e g 3 50 Last change using PC 5 3 e g 16 May 2008 Display now id Sensor characteristics 5 4 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 33 6 Set up with the indicating and adjustment module wi KAI 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They
23. Vers 2 0 ceramic sensor Foundation Fieldbus 3 1 About this document wikal 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wik
24. al 2 For your safety 2 For your safety 2 1 Authorised personnel Mount and set up the pressure transmitter only if you know the applicable national regulations and have the appropriate qualification You must be aquainted with the regulations and instructions for hazardous areas measurement and control technology as well as electrical circuits because the pressure transmitter is electrical equipment according to EN 50178 Depending on the application conditions it is necessary that you have appropriate knowledge e g concerning corrosive products or high pressure 2 2 Appropriate use IPT 1 Vers 2 0 is a pressure transmitter for measurement of gauge pressure absolute pressure and vacuum You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting o
25. are hence available for multiple use or service purposes If IPT 1 Vers 2 0 is equipped with an indicating and adjustment module the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual Indicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If itis necessary to exchange the sensor the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data 34 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wi KAI 7 Setup with the adjustment program AMSTM 7 Setup with the adjustment program AMSTM 7 1 Parameter adjustment with AMSTM For WIKA sensors instrument descriptions for the adjustment program AMS are available as DD The instrument descriptions are already implemented in the current version of AMSTM For older versions of AMSTM a free of charge download is available via Internet Go via www WIKA com and Downloads to the item Software Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 35 8 Maintenance and fault rectification wi KAI Reaction when malfunc tions occur Causes of malfunction Fault rectification Ch
26. asuring cell is also equipped with a temperature sensor The temperature value can be displayed via the indicating and adjustment module or processed via the signal output Power is supplied via the H1 Fieldbus A two wire cable according to Fieldbus specification serves as carrier of both power and digital data for multiple sensors This cable can be operated in two versions e via an H1 interface card in the control system and additional power supply via a Linking device with HSE High speed Ethernet and additio nal power supply ac cording to IEC 61158 2 The DD Device Descriptions and CFF capability files necessary for planning and configuration of your FF Foundation Fieldbus commu nication network are available in the download area of the WIKA homepage www wika com under Services The appropriate certifi cates are also available there A CD with the appropriate files and certificates can be ordered via e mail under infogde wika com or by phone from one of the WIKA agencies The backlight of the indicating and adjustment module is powered by the sensor Prerequisite is a certain level of operating voltage The data for power supply are specified in chapter Technical data This function is available at a later date for instruments with StEx WHG or ship approval as well as country specific approvals such as those according to FM or CSA 8 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation
27. bar 1500 kPa 0 bar abs 0 1 bar O 100 kPa 35 bar 3500 kPa 0 bar abs 0 2 5 bar O 250 kPa 50 bar 5000 kPa 0 bar abs 0 5 bar O 500 kPa 65 bar 6500 kPa 0 bar abs 0 10 bar O 1000 kPa 90 bar 9000 kPa 0 bar abs 0 25 bar O 2500 kPa 130 bar 13000 kPa 0 bar abs 0 60 bar O 6000 kPa 200 bar 20000 kPa 0 bar abs Nominal measuring ranges and overload capability in psig 11 Values less than 1 bar cannot be set Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 41 10 Supplement wikal Nominal range Overload max pressure Overload min pressure Gauge pressure 0 1 5 psig 200 psig 3 psig 0 3 psig 290 psig 6 psig 0 6 psig 430 psig 12 psig 0 15 psig 500 psig 15 psig 0 35 psig 700 psig 15 psig 0 70 psig 950 psig 15 psig 0 150 psig 1300 psig 15 psig 0 350 psig 1900 psig 15 psig 0 900 psig 2900 psig 15 psig 15 0 psig 500 psig 15 psig 15 25 psig 700 psig 15 psig 15 70 psig 950 psig 15 psig 15 150 psig 1300 psig 15 psig 15 350 psig 1900 psig 15 psig 15 900 psig 2900 psig 15 psig 0 7 0 7 psig 200 psig 3 psig 1 5 1 5 psig 290 psig 6 psig 3 3 psig 430 psig 12 psig 7 7 psig 500 psig 15 psig Absolute pressure 0 1 5 psig 200 psig 0 psig 0 15 psig 500 psig 0 psig 0 35 psig 700 psig
28. ecking Foundation Fieldbus 8 Maintenance and fault rectification 8 1 Maintenance cleaning When used in the correct way no special maintenance is required in normal operation In some applications product buildup on the sensor diaphragm can influence the measuring result Depending on the sensor and application take precautions to ensure that heavy buildup and especially a hardening thereof is avoided If necessary the transmitter has to be cleaned In this case make sure that the materials are resistant against the cleaning detergents 8 2 Remove interferences The operator of the system is responsible for taken suitable measures to remove interferences A maximum of reliability is ensured Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Power supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined in this way and faults can be rectified When an additional instrument is connected the H1 segment fails e Max supply current of the segment coupler exceeded Measure the current consumption reduce size of segment Measured value on the indicating and adj
29. ectronics housing and connection cable specified in chapter Technical data are not exceeded 4 2 Mounting instructions IPT 1 Vers 2 0 functions in any installation position It is mounted according to the same directives as a manometer DIN EN 839 2 2 2 Probable position correction see chapter Setup steps Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 11 4 Mounting pe Welding the socket Sealing Screwing in wi KA l Information We recommend using lock fittings measuring instrument holders and siphons from the line of WIKA accessories 4 3 Mounting steps For mounting IPT 1 Vers 2 0 a welded socket is necessary gt Note the applicable welding standards segment welding proce dure when welding the socket Use the seal corresponding to the instrument e Process fitting GD Tesnit seal in front of the thread or Seal the thread with teflon hemp or a similar resistant seal material e Process fitting ND gt Screw IPT 1 Vers 2 0 into the welded socket Tighten the hexagon on the process fitting with a suitable wrench Wrench size see chapter Dimensions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing 12 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 5 Connecting to power
30. equalisation 5 2 Connection procedure Proceed as follows Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in insulation from the ends of the individual wires 5 Insert the cable through the cable gland into the sensor 6 Lift the opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wiring plan Fig 5 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 14 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 cYSLE 31542 EN 081211 wi KAI 5 Connecting to power supply 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer ground terminal with potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version Housing overview
31. et Factory setting Like basic adjustment furthermore special parameters are reset to default values Pointer The min and max distance values are reset to the actual value Optional settings Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Indicating and adjustment module 9 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 31 6 Set up with the indicating and adjustment module wi KAI 6 5 Menu schematic Information Depending on the version and application the highlighted menu windows are not always available T Basic adjustment gt Basic adjustment 1 Display Diagnostics Service Info N Unit 1 1 Position correction 1 Min adjustment 1 3 Max adjustment 1 4 Unit of measurement Offset 3 000 0 ai 100 00 1 bar Y Temperature unit 0 2 mbar 0 0 mbar 100 00 mbar KAA 0000 mbar 0 0 mbar 0 0 mbar c Damping 1 5 Linearisation curve 1 6 Sensor TAG 1 7 Zi 0s linear V Sensor Display MERE EE EE Y Basic adjustment 2 gt Display Diagnostics Service Info Displayed value 24
32. g instructions manual Indicating and adjustment module 6 Set up with the indicating and adjustment module Copy sensor data The following data are read out or written with this function Measured value presentation Reset Adjustment Damping Linearisation curve Sensor TAG Displayed value Language Unit of measurement The following safety relevant data are not read out or written e PIN e Application Copy sensor data Copy sensor data Basic adjustment If the Reset is carried out the sensor resets the values of the following menu items to the reset values see chart 9 Menu section Function Reset value Basic settings Unit of measurement bar Temperature unit C Zero Min adjustment Span Max adjustment Measuring range begin Measuring range end The values of the following menu items are not reset with Reset Density 1 kg l Density unit kg l Damping 0s Linearisation linear Sensor TAG Sensor Displayed value Al Out Menu section Function Reset value Basic settings Position correction no reset Display Lighting no reset Service Language no reset 9 Sensor specific basic adjustment 30 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wi KAI 6 Set up with the indicating and adjustment module Menu section Function Reset value Application no res
33. lected menu Edit parameter Save value e gt key to select menu change list entry Select editing position e key Change value of the parameter e ESC key interrupt input jump to the next higher menu Adjustment system The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 22 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 6 Setup with the indicating and adjustment module wikal Level or process pres sure measurement Parameter ad justment Level measurement pue Select unit 6 4 Setup procedure IPT 1 Vers 2 0 can be used for level as well as for process pressure measurement Default setting is level measurement The mode can be changed in the adjustment menu Depending on the application only the respective subchapter Level or process pressure measurement is of importance There you find the individual adjustment steps Level measurement Set up IPT 1 Vers 2 0 in the following sequence 1 Selecting adjustment unit density unit 2 Carry out position correction 3 Carrying
34. n Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 9 4 Mounting Suitability for process conditions Mounting position Moisture Ventilation and pressure compensation WIKA 4 Mounting 4 1 General instructions Make sure that all parts of the instrument in contact with the measured product especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data in the or on the type label Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in fro
35. ndicating and adjustment module optional 3 Housing cover electronics compartment 4 Filter element for air pressure compensation 5 Cable entry or plug Display 11810150 Fig 10 Electronics compartment double chamber housing 1 Plug connector for service 2 Internal connection cable to the connection compartment 3 Terminals for the external indicating and adjustment module Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 17 5 Connecting to power supply wi KAI Connection compart ment Wiring plan Switch on phase Fig 11 Connection compartment double chamber housing 1 Plug connector for service 2 Ground terminal for connection of the cable screen 3 Spring loaded terminals for voltage supply x 7 z Em i FOB OR 1 2 cal 8 Fig 12 Wiring plan double chamber housing 1 Voltage supply Signal output 5 5 Switch on phase After IPT 1 Vers 2 0 is connected to voltage supply or after voltage recurrence the instrument carries out a self check for approx 30 seconds The following steps are carried out e Internal check of the electronics e Indication of the instrument type the firmware
36. nload a return form 24 KB in the Internet from our homepage www wika com under the item Service If a repair is necessary please proceed as follows Print and fill out one form per instrument If necessary state a contamination Clean the instrument and pack it damage proof Attach the completed form and probably a safety data sheet to the instrument Please contact the agency serving you for the address of the return shipment By doing this you help us carry out the repair quickly and without having to call back for needed information 10 Fault message can also appear if the pressure is higher than the nominal range Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 37 9 Dismounting wikal pue 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 9 2 Disposal Note When disposing of old instruments take note of the valid legal and municipal regulations The appropriate parts must be recycled 38 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement 10 Supplement 10 1 Technical data General data Parameter p
37. nt of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels 9 OnO 4 Fig 2 Measures against moisture penetration The ventilation of the measuring cell is realised by a filter element in the socket of the electronics housing The ventilation of the electronics housing is realised via an additional filter element around the cable glands With previous instrument versions ventilation and pressure compensation were carried out together via a filter element 10 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 4 Mounting Temperature limits Mounting position pue Fig 3 Position of the filter elements 1 Filter element for ventilation of the measuring cell 2 Filter element for ventilation of the electronics housing Information Make sure that the filter elements are always free of buildup during operation A pressure washer must not be used for cleaning Higher process temperatures mean often also higher ambient temperatures Fig 4 Temperature ranges 1 Process temperature 2 Ambient temperature Make sure that the upper temperature limits for the environment of el
38. ntial at the power supply unit in the connection box and at the sensor The screen in the sensor must be connected directly to the internal ground terminal The ground terminal outside on the housing must be connected to the potential equalisation low impedance In systems without potential equalisation connect the cable screen directly to ground potential at the power supply unit and at the sensor In the connection box or T distributor the screen of the short stub to the sensor must not be connected to ground potential or to another cable screen The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interference signals remains The total capacitance of the cable and of all capacitors must not exceed 10 nF in Ex applications Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 13 5 Connecting to power supply wi KAI Select connec 9 Take note of the corresponding installation regulations for Ex tion cable for Ex applications In particular make sure that no potential equalisation applications currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential
39. odule 0 Physical value 1 Percent value 2 Lin percent value 6 Out Al1 7 Level 8 OUt AI2 9 OUt AI3 e max peak sensor value Holds the maximum sensor value Write access resets to current value Unit derives from Sensor range unit Write access resets to current value e min peak sensor value Holds the minimum sensor value Write access resets to current value Unit derives from Sensor range unit Write access resets to current value CAL POINT HI 48 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement Highest calibrated value For calibration of the high limit point you give the high measurement value pressure to the sensor and transfer this point as HIGH to the transmitter Unit derives from Sensor range unit e CAL POINT LO Lowest calibrated value For calibration of the low limit point you give the low measurement value pressure to the sensor and transfer this point as LOW to the transmitter Unit derives from Sensor range unit CAL MIN SPAN Minimum calibration span value allowed Necessary to ensure that when calibration is done the two calibrated points high and low are not too close together Unit derives from Sensor range unit e SCALE IN Min max adjustment Upper and lower calibrated points of the sensor Unit derives from Sensor range unit e trimmed value
40. ove to position correction with gt The adjustment unit is hence switched over from bar to mbar Proceed as follows to select the temperature unit gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Carry out position cor Proceed as follows rection 1 Activate in the menu item Position correction the selection with OK Position correction Offset 0000 mbar 53 mbar 2 Select with gt J e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with 5 Carrying out zero ad Proceed as follows justment i 1 Edit the mbar value in the menu item zero with OK 7 Selection options C F 28 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 6 Set up with the indicating and adjustment module pae T Carrying out span ad justment pue pue Zero adjustment 000 0 0000 0 mbar 0000 0 mbar 2 Set the requested mbar value with and 5 3 Confirm with and move to span adjustment with 5 The zero adjustment is finished Information The zero adjustment shift
41. r adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 5 2 For your safety wikal 2 5 Safety approval markings and safety tips The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark we provide confirmation of successful testing 2 7 Fulfillment of NAMUR recommendations With respect to interference resistance and emitted interference the NAMUR recommendation NE 21 is fulfilled With respect to compatibility the NAMUR recommendation NE 53 is fulfilled This applies also to the corresponding indicating and adjustment componen
42. ressure Measuring principle Service interface Materials and weights 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting Diaphragm Joining material diaphragm Basic ele ment measuring cell Measuring cell seal Seal process fitting Materials non wetted parts Electronics housing Seal housing cover Inspection window in housing cover for indicating and adjustment module Ground terminal Weight approx Output variable Gauge pressure absolute pressure vacuum Ceramic capacitive dry measuring cell FC bus 316L Hastelloy C276 C4 Titanium Grade 2 PVDF sapphire ceramic 99 9 96 oxide ceramic Glass solder FKM A P 70 16 06 FFKM Kalrez 6375 EPDM A P 75 5KW 75F silicone FFKM Chemraz 535 Klingersil C 4400 Tesnit Plastic PBT polyester Alu die casting powder coated 316L Silicone Polycarbonate UL 746 C listed 316Ti 316L 0 8 kg 1 764 Ibs Output Signal Physical layer Channel Numbers digital output signal Foundation Fieldbus protocol according to IEC 61158 2 Channel 1 Primary Value Channel 2 Secondary Value 1 Channel 3 Secondary Value 2 Channel 4 Temperature Value Transmission rate 31 25 Kbit s Current value 10 mA 40 5 mA Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 39 10 Supplement wikal Dynamic behaviour output Run up time approx
43. s the value of the span adjustment The span i e the difference between these values however remains unchan ged Information For an adjustment with pressure you simply enter the displayed actual measured value If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Edit the mbar value in the menu item span with OK Span adjustment 100 0 1000 0 mbar 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal measuring range of the sensor in the above example 1 bar 1000 mbar 2 Set the requested mbar value with gt and OK 3 Confirm with OK and move to the menu overview with ESC The span adjustment is finished Information For an adjustment with pressure you simply enter the displayed actual measured value If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 29 wikal This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operatin
44. the message Outside parameter limits appears The editing procedure can be 5 Selection options C F Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 25 6 Set up with the indicating and adjustment module wi KAI Carrying out max ad justment Parameter ad justment Proc ess pressure measurement pae be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Edit the value in the menu item Max adjustment with OK Max adjustment 100 0 1 1000 0 mbar 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal measuring range of the sensor in the above example 1 bar 1000 mbar Set the requested percentage value with gt and OK Edit the requested mbar value with OK Set the requested mbar value with and 5 Confirm with OK and move to the menu overview with ESC The max adjustment is finished OO BEYOND Information For an adjustment with filling you simply enter the displayed actual measured value If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Process pressure measurement Set up IPT 1 Vers 2 0 in the following sequence Select application Process pressure measurement Select the unit of measurement
45. to 8 According to IEC 60098 2 6 14 Depending on the version M12 x 1 according to DIN 43650 Harting 7 8 FF 44 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement Indicating and adjustment module Voltage supply and data transmission Indication Adjustment elements Protection unassembled mounted into the sensor without cover Materials Housing Inspection window through the sensor LC display in dot matrix 4 keys IP 20 IP 40 ABS Polyester foil Power supply Operating voltage Non Ex instrument EExia instrument Operating voltage with lighted indicating and adjustment module Non Ex instrument EExia instrument Power supply by max number of sensors H1 power supply 9 32V DC 9 24 V DC 12 32V DC 12 24 V DC max 32 max 10 with Ex Electrical protective measures Protection Housing standard Overvoltage category Protection class IP 66 IP 67 9 IH I Approvals Depending on the version instruments with approvals can have different technical data For these instruments please note the corresponding approval documents They are included in the scope of delivery 15 Instruments with gauge pressure measuring ranges cannot detect the am bient pressure when submerged e g in water This can lead to falsification of the meas
46. ts WIKA instruments are generally upward and downward compatible e Sensor software for DTM IPT 1 Vers 2 0 HART PA or FF e DTM IPT 1 Vers 2 0 for adjustment software PACTware e Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is indepen dent of the software version The range of available functions depends on the respective software version of the individual components The software version of IPT 1 Vers 2 0 can be determined as follows e via PACTware e onthe type label of the electronics e viathe indicating and adjustment module 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 3 Product description Scope of delivery Components Type label 3 Product description 3 1 Configuration The scope of delivery encompasses e IPT 1 Vers 2 0 process pressure transmitter e Documentation this operating instructions manual Operating instructions manual Indicating and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Exspecific Safety instr
47. ts with analogue 4 20 mA current output and refers to the set span Thermal change zero signal and output span reference temperature 20 C 68 F n the compensated temperature range lt 0 05 0 1 x TD O 100 C 32 212 F Outside the compensated temperature lt 0 05 0 15 x TD range Thermal change zero signal and output span with absolute pressure measuring range 0 1 bar reference temperature 20 C 68 F n the compensated temperature range lt 0 1 0 1 x TD 0 100 C 32 212 F Outside the compensated temperature 0 15 0 15 x TD range Applies also to instruments with analogue 4 20 mA current output and refers to the set span Thermal change current output 0 15 at 40 80 C 40 176 F Long term stability similar to DIN 16086 DINV 19259 1 and IEC 60770 1 Applies to digital interfaces HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA Specifications refer to the set span Turn down TD nominal measuring range set span Long term drift of the zero signal 0 1 x TD year Ambient conditions Ambient storage and transport temperature 40 80 C 40 176 F 12 Incl non linearity hysteresis and non repeatability Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus 43 10 Supplement wikal Process conditions
48. uctions with Ex versions if necessary further certificates IPT 1 Vers 2 0 consists of the following components e Process fitting with measuring cell e Housing with electronics optionally available with plug connector e Housing cover optionally available with indicating and adjustment module The components are available in different versions Fig 1 Example of a IPT 1 Vers 2 0 with manometer connection G A according to EN 837 and Alu housing 1 Housing cover with integrated indicating and adjustment module optional 2 Housing with electronics S Process fitting with measuring cell The type label contains the most important data for identification and use of the instrument Article number e Serial number e Technical data Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 7 3 Product description wiKAI Application area Functional principle Power supply and bus communication DD CFF 3 2 Principle of operation IPT 1 Vers 2 0 is a pressure transmitter for measurement of gauge pressure absolute pressure or vacuum Measured products are gases vapours and liquids Sensor element is the ceramic measuring cell with rugged ceramic diaphragm The process pressure causes a capacitance change in the measuring cell via the diaphragm This change is converted into an appropriate output signal and outputted as measured value The me
49. ured value Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus 45 10 Supplement wikal 10 2 Information on Foundation Fieldbus Block diagram measured value processing The following illustration shows the Transducer Block and Function block in simplified form r 1 Sensor mounting adjustment Linearization I correction Sensor_Value 1 Temperature TB Secondary Secondary Primary Value 1 Value 2 Value l ul 4 a TE 3 3 9 e E Q S 3 2 1 gt wo z os z TEE a DIRECT O o x rd o tr zzz u o X nde gt o a EIN a lt l INDIRECT l 5 E L L s INDIRECT SQRT N oO PV Out I l FIELD VALUE A TEL Al Channel 1 Primary Value T Channel 2 Secondary Value 1 t Channel 3 Secondary Value 2 H A3 Channel 4 Temperature 4 Fig 16 Transducer Block IPT 1 Vers 2 0 TB Transducer Block AI Function Block Al Analogue Input Diagram adjustment The following illustration shows the function of the adjustment 46 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 10 Supplement Secondary_value_2 A 100 096
50. ustment module does not correspond to the value in the PLC e The menu item Display Display value is not set to Al Out gt Check values and correct if necessary Instrument does not appear during connection setup e Incorrect termination gt Check termination at the beginning and end points of the bus and terminate if necessary according to the specification e Instrument not connected to the segment Check and correct 36 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor e Foundation Fieldbus LECE80 N3 CYSLE 31542 EN 081211 wikal 8 Maintenance and fault rectification Fault messages via the indicating adjustment module Reaction after fault rec tification In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed E013 e no measured value available 2 Exchange instrument or return instrument for repair E017 e Adjustment span too small gt repeat with modified values E036 no operable sensor software gt Carry out a software update or send the instrument for repair E041 e Hardware error electronics defective 2 Exchange instrument or return instrument for repair E113 e Communication conflict 2 Exchange instrument or return instrument for repair Depending on the failure reason and measures taken the steps described in chapter Set up must be carried out again if necessary 8 3 Instrument repair You can dow
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