USER MANUAL
Contents
1. Figure2 Online RT 10K UPS Online RT UPS as Tower installation manninn TT RTI hey Ts em 18 i H HHRH HH hinh H H Qo ee UNY U ES NEN ee Fa D i2 ue J 2 e AN N Noma N2. p Figure 21 Tower setup 3 7 Installation of UPS with AC inputs CAUTION Online 6K 10K series support that the UPS can have separate AC inputs So before connecting wires of seperate AC inputs you should confirm that their earthing systems are identical Otherwise a transformer is necessary UPS with common Normal and Bypass AC inputs Main low Bypass AC voltage switchboard MLVS gt Load Normal AC UPS with separate Normal and Bypass AC inputs 19 gm VATA MLL gt Earthing systems are identical Bypass AC MLVS1 MLVS2 D Load Normal AC Earthing systems are separate Three different installations can be choosen 1 Transformer in the Normal AC input Bypass AC MLVS1 x P Om Hd MLVS2 g Oo O Load Normal AC Transformer 2 Transformer in the Bypass AC input Transformer Bypass AC MLVS1 0 9 m MLVS2 C gt Load Normal AC 3 Both of them have transformer Transformer Bypass AC MLVS1 Q D m MLVS2 KT Normal AC Transformer Load 20 P LLL Frequency converter without Bypass AC input Main low voltage switchboard tt MLVS Load Normal AC 21
3. LCD Panel Ber OE n I I 1 I 5 E O0 E a O I IT J TF z 7 3j L sS u m T OH o I C J 3 On Off button ey p Select button Scroll Button Up or Back Scroll Button Down or Forward Figure 11 The Online RT UPS Front Panel 13 9 MAI La 3 5 Rackmount Setup CAUTION The cabinet is heavy so 1 Remove the battery tray from the UPS before lifting 2 Lifting the cabinets into the rack requires a minimum of two people CAUTION Removing the batteries should be performed or supervised by personnel with knowledge of batteries and the requieres precautions Keep unauthorized personnel away from batteries CAUTION If installing an EBM install the EBM directly below the UPS 3 5 4 To install the UPS and EBM in a rack 1 Open the sfront panel and put it above the UPS Figure 12 Open the front panel left 6K Model right 10K Model 2 Remove the battery protection plate see Figure13 Figure 13 Removing the Battery Protection Plate 14 3m OQ Powertialker 3 Pull the battery tray out using the plastic tabs and remove the battery tray see Figure 4 Figure 14 Removing the Battery Tray 4 Install the PDU s ears to the UPS Figure 15 Install the PDU s ears to the UPS 15 m Kerner
4. ssssssssses 24 4 4 Frequency converter connection sseeneeen 25 4 5 UPS Initial Startup eiie reete trt ee REL 25 4 6 Parallel operation iicet ere Rt te eis 26 POV AUI ON Mm EP 29 5 1 Display Panel eee ruang ada aaa nawi A 29 5 2 Operating Mode a a certae cee a a aa abala naba a nan Da un code sa ade 31 5 3 Turning on and Turning off UPS sse 34 5 4 LCD operation sasa asawang aa aa aaa aga aia naak baga naa Na gua Kia aaa 36 6 UPS Maintenance ssaaesanesane sanesa nawan wa anan seen nennen nn nn anna sinn nnn tn tuna 45 6 1 UPS and Battery Care sss 45 6 2 Transporting the UPS sssssssssssssseeen eee 45 6 3 Storing the UPS and Batteries 46 6 4 Testing Batteries ssssseseeeeeenen menn 46 6 5 Recycling the Used Battery or UPS ssssssssssssss 47 T SpecificallOns eret retinet Rt yaa eel ad aeaaea ana eaa eee ste 48 8 Troubleshooting 1 eeeeeeeeeeeeeeeeeeee enne nnne nnn nnne nnn nnn 50 3 PonerHetker 8 1 Typical Alarms and Conditions ssssseeeees 50 9 C mmMU NnICatiO Mee aana naa aning ingin 54 9 1 RS 232 and USB Communication Ports s s s eneee 54 9 2 Network Management Card Optional sss 55 9 3 UPS Management Software sse 56 94 REPOTUNGTIGON it notet een iem aaa 56
5. P LLL BUS Over Voltage Alarm Code 21 Indicates that the UPS get BUS over voltage fault because of BUS The UPS transfers to Bypass mode if supporting the load BUS Under Voltage Alarm Code 22 Indicates that the UPS get BUS under voltage fault The UPS transfers to Bypass mode if supporting the load BUS Voltage Unbalance Alarm Code 23 Indicates that the positive BUS voltage and negative BUS voltage are too lopsided to fault The UPS transfers to Bypass mode if supporting the load BUS Short Alarm Code 24 Indicates that the BUS voltage decrease very fast Contact your service representative BUS Softstart Fail Alarm Code 25 Indicates that the BUS could not soft start successfully Contact your service representative Inv Over Voltage Alarm Code 32 Indicates that the UPS get invert over voltage fault The UPS transfers to Bypass mode if supporting the load Inv Under Volatge Alarm Code 33 Indicates that the UPS get inverter under voltage fault The UPS transfers to Bypass mode if supporting the load Inv Softstart Fail Alarm Code 34 Indicates that the inverter could not soft start successfully Contact your service representative Charger Fail Alarm Code 15 Indicates that the UPS has confirmed the charger has failed The UPS turns off the charger until the next power recycle Contact your service representative Over Charge Alarm Cod
6. 5 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 3U space allocated for the each UPS and EBM 6 Install the sliding rails in the rack then install the UPS in the sliding rail cool i 5 HEC salaf ajala ja alal TETEH HEH EH Xe Die Ble Be Eis Be De Bie Die E Die Clo Ee Cie Eis Ge Bo ET hs NENNEN se NE De De C E Tto LT De fle Ma Be De Ne Ge Oe De Co D Oe Oe Figure 16 Install the sliding rails 7 Install the battery pack and battery protection plate then replace the front panel jo BI bp M B B B jo e lo B ri Oo 4 Ll Jo e l D inj 9 a BL F o n 2 s D oO U je qu D fu m m E 5 D ju m n H E jm u Hig Lu 4 n LI ia o E Te De De De De te He De Me Be De oso des 9 Figure 17 Installing the Cabinet 8 Replace the battery tray and connect the internal battery connector then replace the protection plate and the front pannel 16 EE LLL 9 If installing additional UPSs repeat Step 1 through Step 8 for each cabinet 3 5 2 Installing the EBMs Note A little of arcing may occur when connecting an EBM to the UPS This is normal and not harm
7. 8 VATA ML 1 Introduction This Online RT Rack Tower Series is an uninterruptible power supply incorporating double conversion technology It provides perfect protection specifically for computer equipment communication systems to computerized instruments It protects your sensitive electronic equipment from basic power problems such as power failures power sags power surges brownout and line noise Power outages can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the Online RT UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The UPS s flexibility to handle an array of network devices makes it the perfect choice to protect your LANs servers workstations and other electrical equipment Online RT UPS as Rack installation MAD fr S eR pet f L J Figure1 Online RT 6K UPS 9 VATA MLL
8. gm P LLL 4 Power cables connection amp Startup This section explains Access to terminal block Common input sources connection Separate input sources connection Frequency converter connection e UPS initial startup Use cable cross section and protective device specification Model OK o OE Protective earthing conductor aps 10AWG bmm 8AWG Min cross section 4mm 10AWG 6mm 8AWG Min conducts cross section Output L N 4mm 10AWG 6mm 8AWG Min conductor cross section External Battery Cabinet Positive Pole Negative 4mm 10AWG 2 5mm r2 12AWG 2 pole Neutral Pole Min conductor cross section External Battery Cabinet Fuse Poser tee A in Positive Pole Negative pole Neutral Pole The UPS does not have an automatic protection device against current backfeed It is suggested to install an external isolating device a show in the following illustration Check for hazardous voltage between all terminals before operating on this circuit 22 um LLL External distribution panel B Coil remote switch Q Magneto thermal input main switch T AC Contactor rate 208 240V 45A 6K AC Contactor rate 208 240V 68A 10K 4 1 Access to terminal block Access to terminal block remove the 2 screws of the terminal block cover Figure 22 PDU of 6K 10K 4 2 Common input sources connection AN CAUTION This type of connection must be carried out by qualif
9. 36 37 UPS status I go mme gz Event log Measurements Control Identification Settings ornate WELCOME Input AM Output 220 asoy 220 100 5400 v i Alarm 41 Output overload Alarm Roll Battery Volt 220V Battery resting Charger level 100 Status Line mode Running time 0001 03 01 00 NM Fig 5 14 Main menu tree 9 VATA ML 5 4 2 The UPS status menu By pressing on the menu of UPS status the display would enter the next UPS status menu tree The content of UPS status menu tree is same as the default UPS status summary menu By pressing lt 4 gt is the display would return the last main menu tree The detail information about UPS status please see Fig5 14 5 4 3 The event log menu By pressing lt 3 on the menu of Event log the display would enter the next event menu tree All the old event alarm and fault have been recorded here The information includes the illustration the event code and the operating time of UPS when the event happened By press lt or P lt 1s all the event could be displayed one by one The max number of record is 50 when the number is larger than 50 the oldest one would be changed to the newest information By pressing gt 1s the display would return the last main menu tree
10. 9 WENG LAN LILA USER MANUAL On Line UPS PowerWalker VFI 6000RT LCD PowerWalker VFI 10000RT LCD Uninterruptible Power Supply System 5 MA La Contents 1 Introduction 1 olei rade rese erue tree NA WANA cavae Wa a KANAN 1 2 Sally Watnings Mem 4 24 Installation cierre cre aana a Lees 4 2 2 Operation te 5 2 3 Maintenance servicing and faults ssssssssssssss 6 2 4 TRaNSPOlt soacre dan aia eels a aa eee 7 2 5 Storage iei Re Len aa eed ite i Na AAN Ara HER TERR DRE sue 7 2 6 Standards esee ded pec aise 7 3 Inistallation ecrire ccce ENG ak ENENG dagan aaa akin ag agak ki 9 3 1 Inspecting the Eguipment saaeanaaaa anaa aa anana eaaa anna nean eennn een 9 3 2 Unpacking the Cabinet saa sesek ane nean anana nenen n anana nenen n aane 9 2 3 UPS Rear Panel id eaae ed oes ch tea a akan 12 3 4 UPS Front Panel te tenere Erba RE ng gaen ai 13 3 5 Rackmount Setup essent 14 9 6 Tower Sel p oneri erbe aa aaa aaa NNI ERA nagan pang a pa gaen a 19 3 7 Installation of UPS with AC inputs 0asanenen anan en anana nean anana nana nn ane 19 4 Power cables connection amp Startup eene 22 4 1 Access to terminal block essem 23 4 2 Common input sources connection 23 4 3 Separate input sources connection
11. accompanied by an audible buzzer The control panel provides troubleshooting information from two main menus e UPS status menu Access to all active alarms Event Log menu Access to the most recent 50 events which may include active and closed alarms 8 1 Typical Alarms and Conditions Alarm or Condition Possible cause Action ON Maintenance Bypass Alarm Code 72 UPS was manually commanded to switch to bypass and will remain in bypass until commanded out of bypass Check the maintain bypass Switch status In Battery Mode Alarm Code 62 A utility failure has occurred and the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown In Eco Mode Alarm Code 63 The UPS is on bypass while operating on the High Efficiency setting The equipment transferred to bypass utility power as a normal function of High Efficiency operation Battery mode is available and your equipment is protected Epo Active Alarm Code 71 The external contacts in the rear of the UPS are configured for REPO operation and they have been activated Check the EPO connector status 50 8 MI La Site Wiring Fault Alarm Code 04 Site Fault detection is supported on all models anytime there is a Grounding Neutral connection Alarm triggers when the difference between ground and neutral voltage is 15v Site Fault
12. 38 gm MI La UPS status By press4 71s 0001 05 01 00 Event log r Alarm 41 p Output overload By press J 1s Y 0001 05 01 00 Event 02 Measurements Utility soe 2 3 0000 00 00 00 Alarm 14 Over Charger 3 3 tooo Fig 5 15 Event menu tree 5 4 4 The measurement menu By pressing on the menu of Measurement the display would enter the next measurement menu tree A lot of detailed useful information could be checked here Ex the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing is the display would return the last main menu tree 39 m Q PowerWatker UPS status DC Bus Battery 226 3v 225 9v lt gt 2282v 100 Event log Temperature Bypass input aC 220 4v 60 04 By press 4 1s Output Line input eme fuu 850w 11300 220 4 60 01 f press 4 orb 1s Output Output Control 24 9 75 220 4v 60 0m Fig 5 16 Measurement menu tree 5 4 5 The control menu By pressing on the menu of Control the display would enter the next control menu tree 1 Start Battery Test is one command to control the UPS to do the battery test 2 Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to normal status firs
13. load O uua THD lt 2 kransfers to Bypass 50 60Hz 10 Full load mode after 2 minutes in Line mode Linear 130 load t f AC mode Load gt a sie 3 1 i196 0 9 lag 40 1 of lt 5 for to Bypass mode after maximu T ETE 30 second and norma Rope shutdown the output frequency in after 1 minute Battery mode load Table7 Environment and safety Humidity Altitude Storage temperature 0 C 40 C lt 1000m 0 C 40 C Note if the UPS is installed or used in a place where the altitude is above than 1000m the output power must be derated in use please refer to the following Altitude M 1000 1500 2000 2500 3000 3500 4000 4500 5000 Derating 100 95 91 86 82 78 74 70 67 Power Safety IEC EN 62040 1 1 Conducted Emission IEC EN 62040 2 Radiated Emission IEC EN 62040 2 ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 CS IEC EN 61000 4 6 Level 3 Power frequency Magnetic field IEC EN 61000 4 8 Level 3 Low Frequency Signals IEC EN 61000 2 2 49 8 Troubleshooting B VATA ML The online series UPS is designed for durable automatic operation and issues alarms to alert you whenever potential operating problems occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Active alarms are
14. or shutdown if the load increases The alarm resets when the condition becomes inactive Inv Overload Fault Alarm Code 42 UPS has transferred to bypass or fault mode because of overload in inverter mode The UPS transfers to Battery mode if supporting the load Remove some of the equipment from the UPS Byp Overload Fault Alarm Code 43 UPS has cut off the output and transferred to fault mode because of overload in bypass mode or HE mode Remove some of the equipment from the UPS Output Short Circuit Alarm Code 31 Indicates that the UPS has detected abnormally low impedance placed on its output and considers it a short circuit Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is removed before turning on again Fan Lock Alarm Code 85 Indicates that the fan could not work normally Check fans of UPS Heatsink Over Temperature Alarm Code 86 Indicates that the temperature of heatsink is too high UPS will get over temperature fault soon If the UPS transferred to Bypass mode If the condition persists shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted Restart the UPS Ambient Over Temperature Alarm Code 82 Indicates that the ambient temperature is higher than the operation temperature on specification 52
15. system shut down functions it can also send warning messages via pager e mail etc e Use the bundled CD and follow the on screen instructions to install the software WinPower e Enter the following serial No to install software 511C1 01220 0100 478DF2A e After the software is successfully installed the communication with UPS has been established and an green icon will appear in the system tray ZA one am e Double click the icon to use the monitor software as above e You can schedule UPS shutdown start up and monitor UPS status through PC e Detail instructions please refer to the e manual in the software A Check www powerwalker com winpower html from time to time to get the latest version of monitoring software 614 03768 03 58
16. A MLL 6 UPS Maintenance This chapter explains how to Care for the UPS and batteries e Transport the UPS e Store the UPS and batteries e Test the batteries Recycle the used Battery or UPS 6 1 UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 25 C 77 F Note The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency 6 2 Transporting the UPS NOTE The internal UPS batteries MUST be disconnected before transport CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries and the required prec aution Keep unauthorized personnel away from batteries If the UPS requires any type of transportation the batteries must be disconnected but not removed before the unit is transported 1 Verify that the UPS is off and disconnected from utility power 2 Place the UPS on a flat stable surface with the front of the cabinet facing you 3 Remove the UPS front cover 45 958 VATA ML 4 Disconnect
17. In 54 9 MID LI 5 GND Signal common 6 DSR To external device Out 7 RTS No connection In 8 CTS On Battery signal Out 9 RI Vdc Power Out GND E RS 232 Communication Port 9 2 Network Management Card Optional Network Management Card allow the UPS to communicate in a variety of networking environments and with different types of devices The Online series has one available communication bay for the following connectivity cards Connect UPS MS Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network In addition This series UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector in AS400 card Ping Description vo PIN Description vo 8 Bypass Output 55 99 VATA ML Eo E NK UNE Common Input ee UPS FAIL Ai co BYPASS I SUMMARY ALARM n a BATTERY LOW GND 5 741 03 REMOTE SHUTDOWN d SEA LL NN LINEFAIL COMMON DB 9 Interface of AS400 communication protocol 9 3 REPO FUNCTION The Remote Emergence Power Off interface provides an emergence power off function When the REPO function is enabled once the EPO port is pulled out the UPS woul
18. age in order to avoid fire hazards Do not dismantle the UPS except the qualified maintenance personnel 2 4 Transport O Please transport the UPS only in the original packaging to protect against shock and impact 2 5 Storage O The UPS must be stockpiled in the room where is ventilated and dry 2 6 Standards Safety IEC EN 62040 1 1 EMI Conducted Emission IEC EN 62040 2 Category C2 Radiated Emission IEC EN 62040 2 Category C2 EMS ESD ill EC EN 61000 4 2 Level 4 RS IEO EN 61000 4 3 Level 3 ERI E IEC EN 61000 4 4 Level 4 SURGE e IEC EN 61000 4 5 Level 4 v IEC EN 61000 4 6 Level 3 Power frequency Magnetic field IEC EN 61000 4 8 Level 3 33m OQ PowerWialker Low Frequency Signals IEC EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 8 VATA MLL 3 Installation This chapter explains Equipment inspection Unpacking the cabinet Checking the Accessory UPS setup and installation Connecting the internal battery Connecting the EBM s Installation requirements 3 1 Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping cartons an
19. arance battery lt 50Hz gt lt disabled gt doce S autosensing enabled disabled o2 A 50Hz 60Hz Y Bypass voltage low P s Set running time ower strategy limit lt normal gt lt 215V gt normal high 120 215V 1 efficiency converter Bypass voltage high DC start limit LCD contrast enabled lt 264V gt eo cnablcd disabled t 245 276V t Seny Site wiring fault Bypass frequency dam Low limit disabled 1096 45 0Hz gt T Setrunning time enabled disabled 1 i Day 0001 le v Time 00 00 00 Bypass frequency Ambient temperature High limit Day 0000 warning 9999 lt disabled gt lt 10 55 0Hz gt Hour 00 23 Minute 00 59 Second 00 59 enabled disabled erus 1 Automatic battery HE voltage low Tests period limit lt 7days gt lt 5 210V gt 0 31days ERN 196 1096 T Fig 5 19 Setting menu tree 43 xm P PowerWalker Example set rated output voltage value Setting menu tree By press or e 1s Output voltage By press lt 1s Output voltage The option would flash lt 230V gt lt 230V gt e or e 1s to select the wanted option Output voltage 220v By press gt 1s to confirm the setting The option would stop flashing Output voltage A d St after being confirmed lt 220V gt Fig 5 22 Set rated output voltage value 44 VAT
20. ashing 6 Check the UPS display for active alarms or notices Resolve any active alarms before continuing See Troubleshooting 25 9 VATA ML 7 Verify that the UPS is operating normally and any loads are powered 8 If optional EBMs are installed see Configuring the UPS for EBMs to set the number of installed EBMs 9 To change any other factory set defaults see Operation Online series recommends setting the date and time At initial startup the UPS sets system frequency according to input line frequency input frequency auto sensing is enabled by default After initial startup auto sensing is disabled until manually re enabled by output frequency setting At initial startup inut voltage auto sensing is disbaled by default When manually enabled by output voltage setting at the next AC startup the UPS sets output voltage according to input line voltage After the subsequent startup auto sensing is disabled until manually re enabled by output voltage setting 10 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change on the UPS display Deactivate the external REPO switch and restart the UPS 4 6 Parallel operation 4 6 1 Brief introduction of the redundancy The parallel structure is 1 1 As long as the UPS is equipped with parallel cables up to 2 UPSs can be connected in parallel to configure a sharing and redundant output power 4 6 2 Para
21. d packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage Note Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 3 2 Unpacking the Cabinet CAUTION Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock CAUTION The cabinet is heavy Use caution to unpack and move the cabinet Be careful when moving and opening the carton Leave the components packaged until ready to install To unpack the system P MLL Step 1 Open the outer carton and remove the accessories packaged with the cabinet see Figure 5 amp 6 Online RT 6KUPS Optional MA gt 6 Ue Figure5 Unpacking the Cabinet of 6K UPS Online RT 10K UPS Optional SAA gt z U Manual gt FFI Figure6 Unpacking the Cabinet of 10K UPS 10 9 MI UN CAUTION The cabinet is heavy Lifting the cabinets into the rack requires a minimum of two people Step 2 With one person on each side carefully lift the cabinet out of the outer carton using the handles on the cardboard and set it on a flat stable sur
22. d shut off the output and enter into EPO mode and the UPS would not respond anything command unless the port is plugged back 56 gm P LLL 9 4 UPS Management Software WinPower is UPS monitoring software featuring user friendly interface to monitor and control your UPS This unique software provides complete power protection for computer system while power failure With the software users can monitor any UPS status on the same LAN Furthermore a UPS can provide security protection for more than one computer on the same LAN at the same time such as shutting down system in security saving application data and shutting down the UPS when power fails Winpower Manager er1 0 agent Read 2 5 xl System Logs UPS Tools Monitor Preference Language Help Ai cine e UPS Status UPS Normal Voltage Frequency Max Volt Min Volt Model Com Port Temp 2004 10 28 13 53 35 Agent Start 57 g99 VATA Me Installation procedure Connected by USB to a PC or notebook the Software enables communication between the UPS and the computer The UPS software monitors the status of the UPS shuts down the system before the UPS is exhausted and can remotely observe the UPS via the Network enabling users to manage their system more effectively Upon AC failure or UPS battery low UPS takes all necessary actions without intervention from the system administrator In addition to automatic file saving and
23. detection should be enabled by default It can still be enabled disabled from the LCD settings menu Reconnect all input wires Utility Abnormal Alarm Code 02 Utility is out of the tolerance of input Check input mains condition Back feed Alarm Code 93 UPS has a unexpected bypass current on battery mode Transfer to maintenance bypass and call service Battery Disconnect Alarm Code 11 Battery voltage is lower than the batteries disconnected level defined for this UPS This may be due to a blown fuse intermittent battery connection or battery cable being disconnected Verify that all batteries are properly connected If the condition persists contact your service representative Battery low Alarm Code 12 The UPS is in Battery mode and the battery is running low This warning is approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity Service Battery Alarm Code 13 A faulted battery string has been detected and as a result the battery charger has been disabled until it is replaced Contact your service representative 51 8 VALE Output Overload Alarm Code 41 Output is overload Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode
24. e 14 Indicates that the battery voltage is too high The UPS will turn off the charger until the battery voltage is normal Fatal eeprom Fault Alarm Code A3 Indicates that the UPS could not read eeprom successfully Contact your service representative m VATA MLL 9 Communication This chapter describes Communication ports RS 232 and USB Network Management Card Optional UPS Management Software REPO 9 1 RS 232 and USB Communication Ports To establish communication between the UPS and a computer connect your computer to one of the UPS communication ports using an appropriate communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in figure 26 and the pin functions are described in Table 3 60000 0000 Figure 28 RS 232 Communication Port DB 9 Connector Table 3 RS 232 Communication Port Pin Assignment Pin Signal Function Direction from Number Name the UPS 1 DCD Battery Low signal Out 2 RxD Transmit to external device Out 3 TxD Receive from external device In 4 DTR PnP from external device
25. ed Plug the EBM cable into the UPS battery connector quickliy and firmly To install EBMs 6K Model 1 Plug the EBM cable into the UPS battery connctor o mMm ed ET VS op o mj o Figure 18 Plug the EBM cable into the UPS battery connctor 17 9 P LLL 2 Replace UPS s front pannel and EBM s front pannel Figure 19 Replace UPS s front pannel and EBM s front pannel AN CAUTION Please connect the EBM to protective ground with 8 AWG wire for EBM model firstly 10K Model 4 ECH Olos o o o o Jaa ea iral ita a A l Figure 20 Plug the EBM cable into the UPS battery conector 18 99 VATA MLL 3 6 Tower Setup Tower setup as below gt J
26. face see Figure 7 amp 8 Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Lifting the Cabinet Figure7 Lifting the Cabinet of 6K UPS 11 9 Kerner Figure8 Lifting the Cabinet of 10K UPS Step 3 Discard or recycle the packaging in a responsible manner or store it for future use 3 3 UPS Rear Panel This section shows the rear panel of the Online RT models 6K model Ground REPO Parallel Output Output Circuit Maintenance Screw Port Connector Breaker Bypass Switch AS 9 y S 8 9 f 9 Vl 1 1 o o EO gt LI UPS Communication Slot iE USB Port RS 232 Port Input Output Terminal Block Figure 9 Online RT 6K Rear Panel 12 9 MI La 10K model NC Parallel USB RS 232 External Battery UPS Communication Slot Connector Port Port Connector Output Circuit Output REPO Port Maintenance Breaker Bypass Switch Figure 10 Online RT 10K Rear Panel 3 4 UPS Front Panel This section shows the front panel of the Online RT UPS The Online series have the same LCD panel and the same control button
27. ff the inverter of UPS by pressing D button continuously for more than 3 seconds and the buzzer will beep 3s The UPS will turn into Bypass mode at once 2 When completing the above action UPS output voltage is still present In order to cut off the UPS output simply cut off the utility power supply A few seconds later LCD display shuts down and no output voltage is available from the UPS output terminal 5 3 4 Turning off UPS without utility 1 To power off the UPS by pressing D button continuously for more than 3 second and the buzzer will beep 3s The UPS will cut off the output at once 35 9 VATA ML 2 Afew seconds later LCD shuts down and no voltage is available from the UPS output 5 4 LCD operation Except the default UPS status summary screen the user could get more useful information about UPS current status detailed various measurements old events which ever occurred UPS own identification and could change the settings to fit the user own requirements optimize the function of UPS 5 4 1 The main menu In the default UPS status summary screen when pressing or P lt 1s the detailed information about alarm the system status battery would be shown In the default UPS status summary screen when pressing gt is the display would enter main menu tree The main menu tree includes six branches UPS status menu event log menu measurement menu control menu identification menu setting menu
28. g with the utility at the first time Attention Please switch off the connected loads first before turning on the UPS and switch on the loads one by one after the UPS is turned on Switch off all of the connected loads before turning off the UPS 5 3 1 Turning on UPS with utility 1 Check all the connection is correct 2 Power on the UPS the fan begins to rotate LCD will show the WELCOME logo Then LCD will show the default UPS status summary screen after UPS finishing self test 3 By pressing D button continuously for more than 1 34 m VAL ML second the buzzer will beep 1s UPS starts to turn on 4 A few seconds later the UPS turns into Line mode If the utility power is abnormal the UPS will transfer to Battery mode without output interruption of the UPS 5 3 2 Turning on UPS without utility 1 Check all the connection is correct 2 By pressing button continuously for more than 100ms the UPS would be powered on At this time the fan begins to rotate LCD will show the WELCOME logo Then LCD will show the default UPS status summary screen after UPS finishing self test 3 By pressing D button continuously for more than 1 second the buzzer will beep 1s UPS starts to turn on 4 Afew seconds later the UPS turns into Battery mode If the utility power comes back the UPS will transfer to Line mode without output interruption of the UPS 5 3 3 Turning off UPS with utility 1 To turn o
29. ied electrical personnel AN CAUTION Always connect the earthing wire first 23 9 PowerWalker ooo olo oo O O 6 0 0 020 60 eneneeseseeseise m DAS z zs T E Um Figure 23 Common input sources conection SSE JOC 4 3 Separate input sources connection AN CAUTION This type of connection must be carried out by qualified electrical personnel AN CAUTION Always connect the earthing wire first eleleleleleisiciele eneneneneneeese BYPASS INPUT OUTPUT JP LN GLEN GL N G Figure 24 Separate input sources connection 24 xm P Power Wanker 4 4 Freguency converter connection eilelelelelelelelele eeneee eeese BYPASS INPUT OUTPUT J LN GLEN GL N G Figure 25 Frequency converter connection 101 c 4 5 UPS Initial Startup To start up the UPS Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 1 Verify that the internal batterties are connected 2 If optional EBMs are installed verify that the EBMs are connected to the UPS 3 Setthe upstream circuit breaker not included to the I position ON The UPS display panel illuminates and shows a status of Welcome Verify that the UPS transfers to Bypass mode Press the 9 button on the UPS front panel for at least three seconds The UPS display with fl
30. llel installation 1 Users need to use a specialty 15 pin communication cable for this series which should have 15 cores corresponding stitches and shield as the UPS parallel cable The length of the parallel cable is appropriate to be less than 3 m 2 Strictly follow the stand alone wiring requirement to perform the input wiring of each UPS 26 9 VATA ML 3 Connect the output wires of each UPS to an output breaker panel 4 Connect each output breaker to a main output breaker and then to the loads 5 Each UPS need an independent battery bank 6 Please refer to the wiring diagram in the next page and select suitable breaker m The output wiring requirement is as follows e When the distance among the UPSs in parallel and the breaker panel is less than 10 meters the length difference between input and output cable of the UPSs is required to be less than 20 e When the distance among the UPSs in parallel and the breaker panel is farther than 20 meters the length difference between input and output cable of the UPSs is required to be less than 5 4 6 3 Operation and maintenance 1 For normal operating follow the single operating requirement 2 Startup The units transfer to INV mode simultaneously as they start up sequentially in Line mode 3 Shutdown the units are shut down on INV mode in a sequent way When the last one completes the shutdown action each unit will turn off the inverter simultaneously and tra
31. n N I nn HIM SUA JURE ELIS TI TAM Figure3 Online RT 6K UPS Figure4 Online RT 10K UPS gm MA La Providing outstanding performance and reliability the UPS s unique benefits include e Online UPS design with pure sine wave output True online double conversion technology with high power density utility frequency independence and generator compatibility Intelligent Battery Management technology that uses advanced battery management to increase battery service life optimize recharge time Selectable High Efficiency mode of operation Start on battery capability for powering up the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Extended runtime with up to four Extended Battery Modules EBMs per UPS Optional installation method Rack amp Tower Firmware is easily upgraded without a service call e Remote shutdown control through the Remote Emergent Power off REPO port e Maintenances are simplified by allowing the safe replacement of batteries without powering down the UPS Parallel with another Online RT UPS max amount is 2 Optional Rack Slider PDU is standard configuration with maintenance bypass switch B VATA ML 2 Safety Warnings CAUTION Before performing the procedures in this document read a
32. n the LCD will display Welcome logo for several seconds and then enter to the default page which shows the UPS status summary The display automatically returns to the default UPS status summary screen when no button has been pressed within 15 minutes On the UPS status summary screen it provides the following information Status summary including mode and load Alarm status if any are present Notes alarm including fault and warning information Battery and charger status including battery voltage charge level and charger status e Running information and running time UPS operating status Battery information UPS output information Utility input Load information information Fig 5 2 The default LCD display The more detailed operation of LCD is illustrated in the chapter of 5 4 5 2 Operating mode The different graphic symbol could be displayed corresponding to current operating mode or status 31 38 MIT La Table 5 3 Status Summary Screens Status Summary Screen Description Normal mode The UPS is operating in Normal mode 220 V 480v 220 Y from utility power 60 z EEEEEENE 602 100 5400 w Line Output OHz G QHZ 100 5400 w Line Output Battery mode When the UPS is running in battery mode the buzzer beeps once every 4 seconds Bypass with output Output The UPS does not have the backup Line PL 220 V 180v 220 V function when it is in bypa
33. nd follow the safety instructions and important regulatory information in your Safety Environmental and Regulatory Information document IMPORTANT SAFETY INSTRUCTIONS FOR EACH STEP SAVE THESE INSTRRUCTIONS 2 1 Installation Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least two hours Do not install the UPS near water or in damp environment Do not install the UPS where it would be exposed to direct sunlight or near heat Do not block ventilation openings in the UPS s housing Place cables in such a way that no one can step on or trip over them UPS has provided earthed terminal in the final installed system configuration equipotent earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any operation mode should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation For three phase equipment connection to an IT power system a four pole device which disconnect all phase conductors and the 4 93 MAT La neutral conductor should be provided in the building wiring installation This is permanently connected equipment it must be installed by q
34. nsfer to Bypass mode 27 9 P LLL O le O 9 Output Ground N Output Neutral o s o o Jaf o Output Line o elo UPS2 OuputBreaker A olg o 3 O ls Ok o alo o so o afo i UPS2 Input Breaker UT o s o oe o NIUPS1 Ouput Breaker o f o Parallel system wiring diagram of 6K 10K PM o jaf o oJe o Input Ground o z o o f o o jelo PE nin o s o m Input Neutral Input Line 1 UPS Input Breaker IN U il Figure 26 Parallel systerm wiring diagram of 6K 10K 28 98 VATA ML 5 Operation 5 1 Display Panel The UPS has a four button graphical LCD with dual color backlight Standard back light is used to light up the display with white text and a blue background When the UPS has a critical alarm the backlight changes the text to dark amber and the background to red See Figure below Figure5 1 Innova 6 10K Rack On line UPS Control Panel Table 5 1 Control Button Functions The Button Funtion Illustration When the unit is no power and has Power on connected with battery press this button for gt 100ms amp lt 1s to power on When the unit is powered on and in Turn on Bypass mode press this button for gt 1s to turn on When the unit has been turned on Tu
35. only by qualified maintenance personnel Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which are potentially dangerous O Before carrying out any kind of service and or maintenance please disconnect the batteries Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals D Batteries must be replaced only by qualified personnel 1 Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Verify that no voltage is present before servicing O Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any other measures necessary when working with batteries remove all jewellery wristwatches rings and other metal objects use only tools with insulated grips and handles DI When changing batteries replace with the same quantity and the same type of batteries 1 Do not attempt to dispose of batteries by burning them It could cause explosion O Do not open or destroy batteries Effluent electrolyte can cause injury to the skin and eyes It may be toxic 9 MA La Please replace the fuse only with the same type and of the same amper
36. r etc 2 The load should be derating to 7096 in converter mode ENS w Output aoe warnin it i 220 V 220 V g occurs it illustrates GHz 150v gonzi that there are some abnormal 100 ml 5400 W problems during the operation of UPS nail Normally the problems are not fatal Fig 5 9 and the UPS continues working but they should be paid attention to or the UPS may fail Fault eine AN dodge When the fault occurs it illustrates that 220 Y 480v Jv coz mmm Quz some fatal problems happened the 096 ow UPS would directly cut off the output or Fig 5 10 transfer to bypass and keep alarming The backlight of LCD would also turn to red 33 m P PowerWalker Line e Output Overload When the UPS is overload the alarm 220 V 480v 220 V co MENEN GQHZ will beep twice every second Some 12094 6480 w Unnecessary loads should be get rid of naii one by one to decrease the loads Fig 5 11 connected to the UPS Battery Test Line Output v P UPS is executing a battery test 220 V sss 220 6042 EE 602 100 5400 w Fig 5 12 A Battery fail i Output Md N a 2 if the battery status detected is bad SURE m 80V 60Hz battery detected or battery 100 5400 W disconnected the symbol of battery nuil failure would be shown and UPS would alarm 5 3 Turning on and Turning off UPS Attention The UPS could only be turning on while connectin
37. rial number model type would be shown here By press gt is the display would return the last main menu tree e e e Control By press 4 1s i i p Type Model Identification yp Bypressed is Innova Rack UPS 6000W online HV press 4 or 9 1s Serial Number Settings 123456789 x e UPS Firmware XXXXX XXXX j Fig 5 18 Identification menu tree 5 4 7 The setting menu Please contact your local distributor for further information before using the settings Some settings would change the specification and some settings would enable or disable some functions The unsuitable option set by user may 42 P MLL result in potential failures or protecting function loss even directly damage the load battery or UPS The most of settings could only be done while UPS is in Bypass mode Password AAAA User password Auto Restart oe high lt gt E gt m limit lt disabled gt lt enabled gt lt 5 230V gt enabled disabled ya 1 10 ij HE frequency Audio Alarm Automatic overload Low Limit enabled restart lt 5 47 5Hz gt lt enabled gt enabled disabled t enabled disabled 196 1096 D HE frequency Output voltage AutoBypass High Limit lt 230v gt lt enabled gt lt 5 52 5Hz gt 208V 220V 230V 240V t enabled disabled 1 156 1095 Output frequency Short circuit cle
38. rn off 4 press this button for gt 3s to turn off 29 38 MIT C When displaying default UPS status Enter main 1 MS summary screen press this button for gt 1s to enter the main menu tree Press this button for gt 1s to exit the lt q Exit main present menu to default system status menu display menu without executing a command or changing a setting Press this button for gt 100ms amp lt 1s to Scroll up scroll up the menu option Press this button for 100ms amp 1s to Scroll down f scroll down the menu option Press this button for gt 100ms amp lt 1s to Enter next select the present menu option or enter menu tree next menu but do not change any setting Press this button for gt 100ms amp lt 1s to Select one i ei select the present menu option or enter next menu but do not change any option setting Confirm the in Press this button for gt 1s to confirm the edited options and change the setting setting Table 5 2 Buzzer definition UPS condition Buzzer status Fault active Continuous Warning active Battery output Beep every second Beep every 4 seconds if battery low buzzer Beep every second Beep every 2 minutes Bypass output The UPS provides useful information about UPS itself load status events measurements identification and settings through the front panel display 30 8 VATA Me After powering o
39. ss mode Exp 60 60 2 The power used by the load is supplied 100 m 5400 WI from the utility power via internal filter sul The UPS will beep once every 2 Fig 5 5 minutes in bypass mode Bypass without output Line t OutPut The UPS in bypass mode without 220 V 180V 0 v output 60 z bam QHZ 0 ow Fig 5 6 High Efficiency Mode After the UPS is turned on the power 220 180v 220 Y used by the load is supplied from the Do meme pp utility power via internal filter while the 5400 utility power is in normal range so the high efficiency could be gained in the HE mode Once the mains is loss or abnormal the UPS would transfer to Line mode or Battery mode and the load is supplied continuously 1 The function could be enabled Line Output 32 m P LLL Line 220 V 60 QHZ Output 180V 220 V E 500 100 w cET 3780 through the LCD setting or the software Winpower etc 2 Itis attention that the transfer time of UPS output from HE mode to battery mode is about 10ms But it is still too long for some sensitive load Fig 5 8 Converter mode In converter mode the UPS would free run with fixed output frequency 50Hz or 60Hz Once the mains is loss or abnormal the UPS would transfer to battery mode and the load is supplied continuously 1 The function could be enabled through the LCD setting or the software Winpowe
40. t EPO connector should be closed and enter this menu to clear EPO status then UPS would stop alarm and recover to Bypass model And UPS needs be turned on by manual operation 3 Reset Fault status when fault occurs UPS would keep in Fault mode and alarm To recover to normal status 40 m MA La enter this menu to reset error status then UPS would stop alarm and recover to Bypass mode And the reason of fault should be checked and deleted before UPS is turned on again by manual operation 4 Restore factory settings all the settings would be recover to default factory settings It could only be done in Bypass mode Bypass 4 gt 1s trol 1 gt L 4 p Buzzer Mute no Contro ngan Buzzer Mute Identification Start Battery Test ES Settings Clen EPO Stats lat p Status EPO active Clear no e e Reset fault status lt p Status Fault active Reset fault no Total events 50 Clear event log lt q Clear event log no Status Battery test OK Schedule battery test no Restore factory 4S Reset no settings Fig 5 17 Control menu tree 41 9 VATA ML 5 4 6 The identification menu By press on the menu of Identification the display would enter the next identification menu tree The identification information includes UPS serial number firmware se
41. the internal battery connectors 5 Replace the UPS front cover 6 3 Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteries charge to 90 capacity in approximately 4 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative When to Replace Batteries When the status summary screen displays the UPS fault icon with the Service Battery alarm and the audible alarm sounds continuously the batteries may need replacing Contact your service representative to order new batteries 6 4 Testing Batteries For a battery test please check The batteries must be fully charged The UPS must be in Normal mode with no active alarms 6 The load must be higher than 10 To test batteries 1 Connect the UPS to utility power for at least 48 hours to charge the batteries 2 Press the J button for one second to go to the main menu selection and scroll down to the Control menu using the G button 3 Press the 75 button to enter the Control menu 4 Use the button to scroll to the Battery Test option 5 Press the button to start the battery test 46 98 MAIL C During the battery test the UPS transfers to Ba
42. ttery mode and discharges the batteries for 2596 of the original expected runtime The status screen displays Battery test running and the percentage of the test completed The results display on the UPS status screen as completing 6 5 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS 47 9m VATA MLL 7 Specifications This chapter provides the following specifications e Model list General Specification Electrical Performance Environmental and Safety Table4 Model list UPS Model 6K model 10K model EBM Model 180V EBM Table5 General specification Model eK 240V EBM 10K Power Rating 6KVA 5 4KW 10KVA 9KW Frequency Hz 50 60 50 60 Input Voltage 120 276 VAC 120 276 VAC Current 32A max 55A max Battery Voltage 180VDC 240VDC Current 38A max 52A max Voltage 208VAC 220VAC 230VAC 240VAC 208VAC 220VAC 230VAC 240VAC Current 28A 46A Dimension WxDxH mm 438 x 698 x 129 438 x 704 x 215 5 Weight kg 46 kg Table6 Electrical performance 82 5Kg 6K 10K Single phase 50 60 Hz 10 gt 0 99 Full load 48 9 VATA MLL Vol P F SIUS Mind Ld Distortion Overload capacity Regulation Factor tolerance crest ratio 10296 13095
43. ualified maintenance personnel For permanently connected equipment make sure that a readily accessible disconnect device is incorporated in the building installation wiring To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection with an ampere rating in accordance with the IEC EN 60934 standard or your local electrical code and have a contact air gap of at least 3 mm Uninterruptible power supply output power 240V 6K 40 amp 2 pole circuit breaker 10K E mE 2 pole circuit breaker You can connect four extended battery module to the uninterruptible power supply Earth connection is essential before connecting to the building wiring terminal 2 2 Operation Do not disconnect the earth conductor cable from the UPS or the building wiring terminals in any time since this would cancel the protective earthing of the UPS system and all connected loads The UPS output terminal block may be electrically active even if the UPS system is not connected to the building wiring terminal In order to completely disconnect the UPS firstly press the OFF button then disconnect the mains lead Ensure that no liquid or other foreign objects can enter the UPS 9 MID The UPS can be operated by any individuals without previous experience 2 3 Maintenance servicing and faults The UPS operates with hazardous voltages Maintenance should be carried out
Download Pdf Manuals
Related Search