EP1000 PLC Quick User Manual
Contents
1. FET UN RELAY EP1252 Unit millimeter _ 27 8 20 9 _ 84 5 i EEE as 105 7 ENG EST EP ES E ET EE L 26 ESTUN MOS EP1213 POWER EP1002 Unit millimeter 278 _ B Unit millimeter 105 7 27 8 105 7 EP1000 PLC Quick User Manual2. Wil 24 ESTUN AUTOMATION CO LTD E Add 155 Jiangjun Road Jiangning Development Zona Nanjing 211106 P R China TEL 025 52785866 FAX 025 52785992 WEB www estun com Email infogpestun com WOOD Un Ja VES GS MMA
3. sempus annia aa 18 3 2 2 Starting 19 3 3 Create a Sample 20 GS NB SERRE T UTE 20 3 3 2 aires 9 sa Ne 21 3 4 Download the Sample Program 22 S S RUN NE FOG AM MR TU m m UE 23 SAR TN 23 Appendix A Modules Dimension 25 ER000PLG Quick User Manual _ Chapter 1 Product Overview 1 1 Overview The EP1000 series is a line of networking micro programmable logic controllers Networking Micro PLCs that can control a variety of automation applications The user program can be composed many instructions including Bit Logic Counter Timer Math complicated data processing and communication which make the PLC can be monitored the input status and changed the output status for the controlling Modular design and a powerful instruction set make the EP1000 a perfect solution for controlling small applications especially the position and speed controlling system based on CANopen and the data acquisition system based on Ethernet The wide variety of EP1000 models and the Windows based programming tool give you the flexibility you need to solve your automation problems 1 2 Module Diagram CPU EP1900 POWER EP1002 COMM EP1800 COMM EP1810 JESU FROOPG Quick User Manual INPUT EP
4. INFO The EP1000 PLC only allows you to force any or all of the I O points and Q bits EP1000 PLC Quick User Manual Appendix Modules Dimension CPU EP1900 Unit millimeter 29 9 25 75 5 E 105 7 m C I E JE oz ESTUN HEHE COMM EP18x0 Unit millimeter li 105 7 25 ESTUN EP1000 PLC Quick User Manual INPUT EP1161 Unit millimeter _ 27 8 _ 20 9 _ 84 5 EP i Co PEPE 105 7
5. As a general rule for laying out the devices of your system always separates the devices that generate high voltage and high electrical noise from the low voltage logic type devices such as the EP 1000 PLCs and keep them a minimum distance of 400mm as shown in Figure 2 1 External Interferences Figure 2 1 Away from the external interferences EP1000 PLC Quick User Manual Installation space EP1000 PLCs are designed for natural convection cooling For proper cooling you must provide a clearance of at least 150 mm above and below the devices Also allow at least 150 mm of depth When planning your layout for the EP1000 system allow enough clearance for the wiring and communications cable connections For additional flexibility in configuring the layout of the EP1000 system use the I O expansion cable Front of the enclosure Mounting surface 4 Figure 2 2 Optimal position for the installation 2 2 Assemblage Aim at the interfaces ig s 4 Pull up the locker N Push fit 2 1 Pull up the locker of the right module 2 Assemble the modules There are some expansion interfaces at the side of the modules which can combine with another expansion module Please aim at the interfaces and push fit EP1000 PLC Quick User Manual There is a toggle switch S1 on the left of EP1002 module which is used for identifying the term
6. Ta EP1000 PLC Quick User Manual x Version V1 00 ESTUN AUTOMATION CO LTD Total Solution Supplier Version History No Date Version Description 2015 03 20 V1 00 Initial release ESN EP1000 PLC Quick User Manual _ Contents Chapter 1 Product Overview 1 poer 1 BENENE e NETT 1 1 3 EPX Programmet 3 Chapter 2 Installatig uuu uuu uuu uuu eee ee 4 2 1 Matters Need Attention 4 22 FASS SIUM u EEE EE a a Ed cd 5 EO S aan s 7 2 3 1 Wiring of CPU M dul a i 7 2 3 2 Wiring Communication Module 8 2 3 9 Wiring of Input Module aai kr iai 9 2 3 4 Wiring of 11 2 3 5 Wiring of Analog Module 16 2 3 6 Wiring of Power Supply Module 2 17 Chapter 3 Basic Operation u 18 TONENE va endre 18 3 2 Install Use 18 3 2 1 Installing
7. The output signal ports ESUN EP1213 x Dam _ Pn Sign Description The output signal port EP1000 PLC Quick User Manual 2 3 5 Wiring of Analog Module Diam in sign Description Short RO and 0 then combine with 0 Channel 0 is used for current sampling Combine 0 with 0 Channel 0 is used for voltage sampling INL Ground Terminal Short R1 and 1 then combine with 1 Channel 0 is used for current sampling Combine 1 with 1 Channel 1 is used for voltage sampling NC Reseved _ i Ground Terminal instrumentation 0 20 Combine 10 with MO Channel Shield 0 is used for current inputting Combine V0 with M0 Channel instrumentation 12 M0 10V 10V 0 is used for Voltage inputting mem _ ESL Ground Terminal 10V 10V Combine I1 with M1 Channel 1 is used for current inputting Combine V1 with M1 Channel 17 MI 0 is used for Voltage inputting Ground Terminal 16 ESN FRO00PLG Quick User Manual 2 3 6 Wiring of Power Supply Module Digam 5 _ EP1000 PLC Quick User Manual Chapter 3 Basic Operation 3 1 Connect to PC To carry out your programming you need connect the PLC to a PC We suggest you using the standard cable of RS232 for the connecting as shown in Figure 3 1 Use the DB Plug female to connect t
8. 1121 INPUT EP1161 RELAY EP1213 MOS EP1231 d EP1000 PLC Quick User Manual 1 3 EPX Programmer EPX Programmer Editor makes it easy for you to study and design a micro PLC program and you can carry out the following task e Setup PLC CPU type e Create a PLC program a a e Setup communication e Setup System Block e Design the program by using LAD or STL m MAIN INTO ASSR 0 5980 Status Chart e Set up Variable Symbol 2 t Data Value Forced M e View the Function Symbol i Status Chart Information Output Debug Information e Compile Download Run and Monitor the program ESU FRO00PLG Quick User Manual Chapter 2 Installation 2 1 Matters Need Attention Installation mode You can install the EP1000 PLCs either on a panel or on a standard rail and you can orient the EP100 PLCs either horizontally or vertically The EP1000 PLCs are Open Type Controllers It is required that you install the EP1000 in a housing cabinet or electric control room Entry to A the housing cabinet or electric control room should be limited to Warning authorized personnel Failure to follow these installation requirements could result in death or serious injury to personnel and or damage to equipment Away from interferences
9. 4 Status Chart ot 0 E o 1 Cross Reference instructions Program Editor 28 Bt Loge LAD amp STL Status Cart Address Data Type Value Forced Address Data Type Value Program Control ShiftRotate D SCHT O 1 7 n Fn an Status Chart Information Output Debug Information seai Figure 3 2 New EPX Programmer Project 2 Verifying the communication parameters for EPX Programmer Click on the Communication icon in Operation Bar and use the Communication dialog box to connect with your PLC as shown You need set the parameters on the dialog box according to your actual using port Communication Serial Fort Modbus TCP IP Station j Port PIPE EPX ProgrammerSim Baud 38400 bps Parity EVEN Figure 3 3 Communication Dialog Box 3 Establishing Communications with the PLC After the communication setting is done click the Debug gt Connect menu fthe communication is normal the status bar will show Online fthe communication is abnormal it will pop up an Error dialog box END 19 EP1000 PLC Quick User Manual 3 3 Create a Sample Program 3 3 1 Description Entering this example of a control program will help you understand how easy it is to use EPX Programmer This program uses six instruc
10. inal When the modules have been assembled the EP1002 module on the very right must turn the toggle switch to ON while the other EP1002 modules must turn the toggle switch to OFF There are two toggle switches S1 and S2 on the left of EP1810 module EP 1800 only has one toggle switch S1 which also are used for identifying the terminal Caution respectively If EP1810 or EP1800 is in the terminal of whole network the corresponding toggle switch must be turned to ON or else it must be OFF Install the other modules in proper sequence mn Push back the locker Left 3 Push back the locker of the right module Right 4 Install the other modules in proper sequence The module on the left of CPU module only can be a communication module please install other modules on the right of CPU module A If there is no communication module in the PLSs you must add a head shield on the left interface of CPU module The layout of IO modules can be free However we suggest you install the same Caution kind modules together And the very right of PLCs must be an EP1002 module DIN Rail Choose a proper Gravity Nut must be position for the grounded mounting Embed DIN Rail in the modules AAAAAA Push up the clasp one by one 5 5 Install the modules on the DIN Rail ESN FRO000PLG Quick User Manual 6 Choose a proper position for the mounting Make sure the clas
11. lick on the above the contact and enter the following address 0 a RAD Press the Return key to enter the address for the contact To enter the timer instruction for T33 Double click the Timers icon to display the timer instructions Select the TON On Delay Timer Hold down the left mouse button and drag the timer onto the first network Click on the above the timer box and enter the following timer number T33 IRAN Press the Return key to enter the timer number and to move the focus to the preset time PT parameter Enter the following value for the preset time 100 7 Pressthe Return key to enter the value Step3 Entering Network 2 Turning the Output On When the timer value for T33 is greater than or equal to 40 40 times 10 milliseconds or 0 4seconds the contact provides power flow to turn on output Q0 0 of the EP1000 To enter the Compare instruction 1 Double click the Compare icon to display the compare instructions Select the gt instruction Greater Than Or Equal To Integer 2 Hold down the left mouse button and drag the compare instruction onto the second network 3 Click on the above the contact and enter the address for the timer value T33 Press the Return key to enter the timer number and to move the focus to the other value to be compared with the timer value 5 Enter the following value to be compared with the timer value 40 6 Press the Return key to enter the value To en
12. me oT Beam We INFO Since the Ethernet port of EP1000 has a capability of self adaption it is not necessary to consider whether the twisted pair is crossed or directed Ground wire of RS485 EP1000 PLC Quick User Manual 2 3 3 Wiring of Input Module EP1161 eee Common port for the ports of IO to I8 s a The input signal ports _ 5 Common port for the prots of I9 to The input signal ports INFO The common port for the input signals is ambipolar ESTN 1121 Common port for the ports of IO to I3 The input signal ports Common port for the ports of I4 to I7 The input signal ports INFO The common port for the input signals is ambipolar ESN FR000PLG Quick User Manual _ 2 3 4 Wiring of Output Module EP1222 COM COM Common port for the ports of QO to Q3 The output signal ports Common port for the ports of Q4 to Q7 The output signal ports Pm Sign NN C NH NN NO ESN HRO0DPLG Quick User Manual EP1252 Diagam Pm sign Deseripien gt ESTUN EP1000 PLC Quick User Manual EP1234 Diagram Pin Sign Description ow ew gt SE The output signal ports qw 12 ERES The output signal ports ESTUN EP1000 PLC Quick User Manual EP1231 Diagram Pin sign Description o qw fe 2 The output signal ports EMEN MEN 12 Bo
13. ntering the three networks of instructions you have finished entering the program When you save the program you create a project that includes the 57 200 CPU type and other parameters To save the project 1 Select the File gt Save As menu command from the menu bar 2 Enter a name for the project in the Save As dialog box 3 Click OK to save the project After saving the project you can download the program to the EP1000 PLC END 3 4 Download the Sample Program 1 Open the sample program Select the File gt Download menu command from the menu bar 3 Click OK on the pop up dialog box to download the elements of the program to the EP1000 PLC 22 EGTINT FRO000PLG Quick User Manual _ 3 5 Run the Program When success in downloading follow the above steps to run the program 1 Select the PLC gt RUN menu command from the menu bar 2 Click OK on the pop up dialog box When the EP1000 PLC goes to RUN mode the output LED for Q0 0 turns on and off as the EP1000 PLC executes the program Congratulations You have just completed your first EP1000 program EPX Programmer displays the values for the instructions To stop the program place the EP1000 PLC in STOP mode by clicking the STOP icon or by selecting the PLC STOP menu command 3 6 Status Chart A status chart allows you to monitor or modify the values of the process variables as your PLC runs the control program You can track the status of program inputs out
14. o the COM port of your PC p ooo o RS232 Connect to the terminal of RS232 For details about wiring see the section 2 3 Wiring Prager Figure 3 1 Connect to a PC If the EP1800 module is in your PLCs you can also use a standard Ethernet cross twisted pair for connecting the Ethernet interface of the EP1800 module 3 2 Install and Use EPX Programmer 3 2 1 Installing EPX Programmer Computer requirements EPX Programmer editor runs on a personal computer and your computer should meet the following minimum requirements e Operating System Windows XP e ROM At least 150M bytes of free hard disk space e Auxiliary Device Mouse recommended Keyboard Installation steps 1 Get EPX Programmer installation package 2 Copythe installation package to your PC and double click to run it 3 Follow the information of the page to install EPX Programmer END EP1000 PLC Quick User Manual 3 2 2 Starting EPX Programmer 1 Open the EPX Programmer editor When success in installing there is a shortcut icon EPX Programmer exe created on your desk Double click icon to open a new project as shown in Figure 3 2 G Be Edt yew PLC Debug Hep uae Project Manager 9 Data Comment BS Project 1000 XC Dots Block var o paro 600 System Block Operation Bar E recon ore variable Symbol URO usno UR 10541 0
15. p is jointed the DIN Rail correctly and the DIN Rail Caution must be grounded 2 3 Wiring Make sure the power supply is cut off before your wiring Always follow appropriate safety precautions Attempts to install or wire A the EP 1000 PLCs or related equipment with power applied could cause electric shock or faulty operation of equipment Warning Since the type of the terminal block is the spring crimp please use the split conductor for the wiring which the width is under 1 5 mm and it is not necessary to add a chuck nut on the stripped wire 2 3 1 Wiring of CPU Module Two input channels for the analog signal A G Ground wire of the analog AGND signal EN 1 lO TX RX ND Ground wire of RS232 2 Q Use the DB Plug female to connect to the COM port of the PC 3 FRO000PLG Quick User Manual 2 3 2 Wiring of Communication Module Digam P sim Description CAN Connection 372 CAN L Connect to the 3 core Shell of DB Cable Twisted pair Shielding CAN H Twisted pair CAN GND Ground wire of CAN CAN E EN Others Null 485A RS485 Connection 2 538 Connect to the 3 core Shielding Twisted pair Ground wire of RS485 x pair 9 5 Green and White Orange Rx and White Green Orange Orange and White Green 3 Rx Tx White os os Je 2 5 6 er
16. puts or variables by displaying the current values The status chart also allows you to force or change the values of the process variables You can create multiple status charts in order to view elements from different portions of your program In general a Status Chart is automatically displayed below the program editor area You can check or not check the View Frame Status Chart menu command to turns on or off the Status Chart When you create a status chart you enter addresses of process variables for monitoring You cannot view the status of constants accumulators or local variables You can display a timer or counter value either as a bit or as a word Displaying the value as a bit shows the status of the timer or counter bit displaying the value as a word shows the timer or counter value You can use the Status Chart to force values As shown in 21112 5 to force a new value select Forced option in the Forced column of the Status Chart then enter the desired value in the Value column 25 EGTINT Quick User Manual _ Status Chart Address Data Type Value Forced Address Data Type Value Forced 10 0 BOOL BOOL BOOL BOOL orced Unforced L M q h CHI CHTO 1 CHTi Status Chart Information Output Debug Information Figure 3 4 Force a value Forced m BOOL
17. ter the instruction for turning on output Q0 0 1 Double click the Bit Logic icon to display the bit logic instructions and select the output coil 21 ER000PLG Quick User Manual _ 2 Hold down the left mouse button and drag the coil onto the second network 3 Click on the above the coil and enter the following address 00 0 4 Press the Return key to enter the address for the coil Step4 Entering Network 3 Resetting the Timer Step 5 When the timer reaches the preset value 100 and turns the timer bit on the contact for T33 turns on Power flow from this contact turns on the M0 0 memory location Because the timer is enabled by a Normally Closed contact for M0 0 changing the state of MO O from off 0 to on 1 resets the timer To enter the contact for the timer bit of T33 Select the Normally Open contact from the bit logic instructions Hold down the left mouse button and drag the contact onto the third network Click on the above the contact and enter the address of the timer bit T33 gt Press the Return key to enter the address for the contact To enter the coil for turning on MO O Select the output coil from the bit logic instructions Hold down the left mouse button and drag the output coil onto the third network Double click the above the coil and enter the following address M0 0 gt Press the Return key to enter the address for the coil Saving the Sample Project After e
18. tions in three networks to create a very simple self starting timer that resets itself For this example you use the Ladder LAD editor to enter the instructions for the program The following example shows the complete program in both LAD and Statement List STL The network comments in the STL program explain the logic for each network The timing diagram shows the operation of the program NETWORK 0 10 ms timer T33 times out after 100 x 10 ms 15 0 pulse is too fast to monitor with Status view LON M 133 1 0ms 100 NETWORK 1 Comparison becomes true at a rate that is visible with Status view Turn on 00 0 after 40 x 10 ms 2 0 45 for a 40 OFF 60 ON waveform LDW gt T33 40 00 0 NETWORK 2 T33 bit pulse too fast to monitor with Status view Reset the timer through 0 0 after the 100 x 10 ms 15 period LD T33 0 0 Timing Diagram Current 100 Current 40 T33 Current T33 bit 0 0 00 0 20 EGTINT FRO00PLG Quick User Manual 3 3 2 Procedure Step 1 Open EPX Programmer editor Step2 Entering Network 1 Starting the Timer When M0 0 is off 0 this contact turns on and provides power flow to start the timer To enter the contact for MO O 1 Either double click the Bit Logic icon or click on the plus sign to display the bit logic instructions Select the Normally Closed contact Hold down the left mouse button and drag the contact onto the first network C
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