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Operating instructions B etriebsan- B etriebsan-

1. _ 4 5 113 5 Filling 3 8G ma 2 L 7 56 192 96 5 91 5 1 46 2 48 5 p 1 46 63 37 1 41 C 1 77 Inlet 36 45 Bubbler C2 DN25 A A o Y N H 1 lt a a sm ae A o n i N LO Ss O ama gt O SE N XI 3 A Mial co T ol amp io 1 Jen l gt Ka T 1 y y 3 76 95 5 8 90 226 z F 10 20 259 Intermediate port SDI 3 86 98 5 55 141 E 9 33 237 Naa mm diam holes 0 32 i 6 46 164 Draining 3 8G Pump type 1005 2005 1015 2010 2015 2021 mm 78 ese 9709 SEA Accessories 104200 hack e Separates oil droplets and particles contained in exhaust xhaus 066849 gases emitted by the pump 104199 e Separates oil droplets and particles contained in exhaust gases emitted by the pump en ing and or frequent cycles Can b or hi ressure pumping and or frequent cycles Can be 108341 gn p pumping q y Oil mist OME2SS eliminator OME 25 C H High pressure oil mist e OME 25 HP eliminator Oil draining kit ODK 1 fitted to the ODK 1 and ODK 2 kits e Connected to the OME25HP it is used to recover oil 104360 Gas ballast via the gas ballast Note the pump is not sealed when switched off e Connected to the OME25HP or OME25HP it is used to 104361 230V 50 60Hz a Gas ballast recover oil via the gas ballast Equipped with an electr
2. High voltage 380 V 50 Hz 415 V 50 Hz 480 V 60 Hz EN 27 Operation Preliminary precautions A WARNING The performance and operational safety of this product are guaranteed provided it is used normally in the operating conditions defined in this operating manual It is the customer s task to train operators to use the product if they do not speak the language the operating manual is written in ensure operators know the safe practices to apply when using the product Fire protection The roughing pump is not intented to be installed on process containing flammable materials or in hazardous atmosphere Fire hazard due to the presence of electrical components The fire hazard is low due to the use of appropriated components and the containment in the pump cover The vacuum pump is also a compressor incorrect use may be dangerous Study the operating manual before starting up the pump The products are designed to avoid subjecting users to heat hazards However specific operating conditions may exist that require extra caution from users due to the high temperatures generated outer surfaces gt 70 C Wear protective gloves and leave the pump to cool before working on the product Operation The products are factory tested to ensure they will not leak in normal operating conditions It is the user s responsibility to ensure this level of leak tightness is maintained
3. 2015 Ss ep amen 201502 EN 65 U W G G G U kad E G 2 Composants de maintenance Maintenance components Ersatzteilliste Plan de montage cuve et b ti Oil casing and central housing assembly drawing Gesamtplan Olbeh lter und Pumpentr ger ian anan ani 214 Nomenclature cuve et b ti Oil casing and central housing part list Nomenklatur Olbeh lter und Pumpentrager 3 5 Plan du bloc fonctionnel avec stator non flasqu D Pumping module drawing with no flanged stator D Gesamtplan Funktionsblock mit Stator und Flanschen D 6 8 Nomenclature du bloc Tonchonnel aaa Pumping module part list with no flanged stator D Nomenklatur Funktionsblock mit Stator und Flanschen D 719 avec stator non flasqu D Plan du bloc fonctionnel avec stator flasqu C Pumping module drawing with flanged stator C Gesamtplan Funktionsblock mit Stator Monoblock C 10 12 Nomenclature du bloc fonctionnel eaaa aaa eaaa Pumping module part list with flanged stator C Nomenklatur Funktionsblock mit Stator Monoblock C 11 13 avec stator flasqu C Plan du syst me de lubrification pompe a huile A Oil pump system drawing LA air Gesamitplan AO Oe dl AA nG 14 Nomenclature du systeme de lubrification Oil
4. general purposes common use at 50 Hz non corrosive products high viscosity Special hydro carbon double distilled synthetic oil with anti oxidant additive atmospheric cycle pumping high temperature and pressures acid and organic vapor resistivity plasma etching prohibited 64 to 40 C K 3 268 C wa 8 94 to 40 C 5 3 240 C o 58 to 40 C 5 al 223 C 56 to 40 C 5 3 243 C 0 86 3 9 to 100 C 270 C Possible without restrictions Not recommended Possible with restrictions Requires special preparation of pump see page 45 Ultimate pressure measured according to Pneurop 6602 specifications on 2015 pump These values are given as a rough guide only They may vary according to the type of pump and the pumping conditions Synthetic oil organic ester type compatible with hydro carbon vapors compatible with NH3 R134a refrigerating agent fluids oxidation resistivity polymerization resistivity low coating 0 9257 00 W Double distilled mineral oil non additivated pumping of corrosive products ionizer plasma resistivity low backstreaming o 00 O Hydro carbon based mineral oil double distilled non additivated highly resistant to chemical attacks highly ionizer plasma resistivity pumping of Lewis acids halogens low backstreaming 15 8 s 8 6 ze s 8 5 e EN 18 Recommended oils cont d However the following replacement flu
5. replacement of oil type section page 45 In all cases follow the recommendations of the pump specifier for the choice of oil to be used The pumps are delivered without an oil charge the oil is delivered in separate containers Wear a mask gloves protective glasses to fill in or drain the oil in the pumps In the same way it is recommended to drain the pump before returning the equipment EN 19 Filling with oil cont d Checking the oil level EN 20 If necessary carry out the special preparation procedure for the pump see page 44 then remove the filling cap A fill with oil until the oil reaches the highest mark on the sight glass B This operation must be performed with the pump switched off The second filling orifice is used if an external oil filtration device is connected see accessories E page 12 At the first start up to facilitate lubrication of the pump pour a few drops of oil 1 to 2 cm through the inlet orifice To use the pump in optimum conditions the oil level must be observed and checked regularly This level is checked with the pump switched off hot and on a horizontal plane Oil level sight glass for Oil level sight glass for C1 C2 series SD SDI series and 1015 SD except 1015 SD Maximum level Minimum level Maximum level Minimum level Note Optimum pump performance and service life are obtained when the oil level is between the m
6. 2 screws and its seal 48 EN 49 Disassembling the oil sight glass see page N 2 Removing Disassembling the pump cont d G Remove the sight glass cover 3 Remove the plate 1 the ring 4a the sight glass 4 and the O ring 5 6 Remove the oil case 6 and its the oil case see page N 2 O ring 11 after removing the 4 fastening screws 9 Disassembling the bubbler C2 pump see page N 20 Disconnect the nitrogen inlet Remove the nitrogen inlet and disconnect the coupling 2 and the connector 6 Disconnect the nut 16 which secures the tube on the functional block and pull the bubble 8 to release it from the frame Disassembling the exhaust valve cover see page N 6 5 Remove the screws 4 13 15 and the cover s 6 17 the exhaust valves 2 11 and their springs 3 12 Disassembling the sniffer pipe SDI model see page N 10 5 Remove the screw 41 and its washer Insert a flat screwdriver near to the stator connector and use it as lever arm to remove the sniffer pipe 38 from the stator Then pull on the other end of the pipe to remove it from the housing EN 50 Disassembling the The oil system is set in the factory SD SDI pump oil it must be reset in the event of syst em disassembly see reassembly However the rear flange 4 can be disassembled without except 1015 SD vou modifying the setting see pa
7. P Incorrect fan assembly Check the assembly gt Incorrect anti suckback device Repeat the assembly assembly Maintenance gt Vanes damaged or stuck Replace Pump too hot gt Ambient temperature too high Ventilate the pump gt Pump placed in a poorly ventilated Check the installation see page 21 place or vents blocked gt Operation at high pressure Use an oil recovery device ventilate the P gt 22 Torr 30 mbar pump D Excess pressure at exhaust Check the exhaust line gt Motor in over voltage or motor in Check the voltage replace the motor short circuit EN 41 Troubleshooting and corrective actions cont d Pump too hot cont d gt Oil contaminated Drain flush and refill with clean oll gt Pump not prepared for the oil used Check pump configuration or type of oil or oil unsuitable Considerable oil losses gt Oil level too high Drain and fill with new oil gt Operation at high pressure Use an HP type oil mist eliminator with oil recovery gt Gas ballast open 1 accidentally 1 Close 2 pumping of condensable vapours 2 Use a condensate collector gt Leak at oil case seal or at front seal Check the assembly and replace the seals if necessary when switched off gt Safety vale damaged P Incorrect anti suckback assembly Repeat the assembly gt Seals damaged Oil contaminated Drain flush and refill with clean oil Oil
8. Schraubensatz O Lot palettes Vane kit Schieberssatz Kit joint avant Front seal kit Dichtungssatz sauf C2 except C2 ausgemomen C2 Nomenclature lt Plan du bloc fonctionnel avec stator flasqu C gt Pumping module drawing with flanged stator C Gesamtplan Funktionsblock mit Stator Monoblock C 0 O 16 0 L W IN wa CAY 0 Clamping torque daN m 4 Screw CHC M6 x 30 s steel RES 115 o 12 Screw CHC M6 x 10 s steel ko 4 Screw CHC M6 x 25 s steel a Nomenklatur Funktionsblock mit Stator Monoblock C Nomenclature du bloc fonctionnel avec stator flasque C Pumping module list with flanged stator C LL N DESIGNATION Goupille D6 LG8 Soupape Ressort de soupape Vis CHC M6 x 30 Rondelle Capot de soupape HP Capot de soupape HP Joint torique c 2 7 d 12 1 Bague R9 Bouchon support capot ldem 1 Idem 2 Idem 3 Vis CHC M6 x 10 Rondelle Vis CHE Mo x25 Rondelle Capot de soupape BP Capot de soupape BP Capot de soupape BP Joint a l vre 15 25 5 E Clavette Parall le A4 x 4 x 12 Rotor BP Rotor BP Rotor BP Rotor BP Rotor BP Rotor BP Rotor BP Rotor BP Rotor BP Rotor BP Rotor BP Ressort de palette Palette BP Stator BP Stator BP Stator BP Stator BP Lot joints Minor kit Dichtungssatz OO ON UT BE W N Lech Nomenclature SPECIFICATION Centering pin D6 LG8 Valve Va
9. avec stator non flasque D DESIGNATION Goupille D6 LG8 Soupape Ressort de soupape Vis CHC M6 x 30 Rondelle Capot de soupape HP Capot de soupape HP Idem 1 Joint torique c 2 7 d 12 1 Bague R9 Bouchon support capot Idem 1 ldem 2 Idem 3 Vis CHC M6 x 10 Rondelle Vis CHC M6 x 25 Rondelle Capot de soupape BP Capot de soupape BP Capot de soupape BP Idem 1 Flasque avant assemble Flasque avant assemble Joint a levre 15 x 25 5 x 4 6 Joint torique c 2 d 90 Clavette Parall le O oO NO ON UU P W N Ressort de palette Lot joints Minor kit Dichtungssatz Nomenclature SPECIFICATION Centering pin D6 LG8 Valve Valve spring Screw CHC M6 x 30 Washer Valve cover HP Valve cover HP Idem 1 O ring c 2 7 d 12 1 Ring R9 Cover holder Idem 1 Idem 2 Idem 3 Screw CHC M6 x 10 Washer Screw CHC M6 x 25 Washer Valve cover LP Valve cover LP Valve cover LP Idem 1 Equipped front plate Equipped front plate Shaft seal 15x 25 5 x 4 6 O ring c 2 d 90 Vane spring Mi Lot maintenance Major kit Wartungssatz Pumping module list with no flanged stator D Zentrierstift Auslassventil Ventilfeder Schraube CHC M6 x 30 Unterlegscheibe Ventilgeh usedeckel HD Ventilgeh usedeckel HD Ebenso 1 Dichtung c 2 7 d 12 1 Ring R9 Geh usedeckelhalter Ebenso 1 Ebenso 2 Ebenso 3 Schraube CHC M6 x 10 Unterlegscheibe Schraube CHC M6 x 25 Unterlegscheibe Venti
10. pump system part ISt A AA Nomenklatur A Olpumpevstem a ID pompe a huile A Plan du syst me de lubrification levier moulinet B Oil system drawing Bi Gesamtplan B Fl genrad lsystem aaa 16 Nomenclature du syst me de lubrification ON system part VISE AA Nomenklatur B Fl genrad Olsystem a 17 levier moulinet B Plan ensemble motorisation M Motor assembly drawing IM een G MENI WM parana parra 18 Nomenclature ensemble motorisation MI Motor assembly part list M sen una aa Nommenkla ANA 19 Plan du systeme RTE B bbler System OKAWING nennen Gesamtplan Bubbler system u 20 Nomenclature du systeme bulleur aaa BUbDler System PATI IS nee Nomenklatur Bubbler SYSTEM uda AA u 20 Remplacement des pieces du bloc fonctionnel non flasqu Pumping module with no flanged stator spare parts Pumpenblock mit Stator und Flanschen Unterhaltung Teile 21 Nomenclature Plan de montage cuve et bati Oil casing and central housing assembly drawing Olbehalter und Pumpentrager Gesamtplan Clamping torque daN m Screw FHC M5 x 10 Screw CHC M6 x 25 oA oag EEE Screw M5 x 16 s steel oe swew cHe mexi ma screw CHE maras 12 Nomenclature cuve et b ti Oil casing and central housing part list Olbeh lter und Pumpentr ger Nomenklatur REF P N Bestell Nr DESIGNATION SPECIFICATION R 5 6 6 6 6 6 6 6 6 7 8 8 P
11. C2 series It is recommended to use the same oil during operation because the oils are not mixable refer to table page 18 and remplacement fluids page 19 e f changing the type of oil refer to the chapter concerned for the procedure and the type of lubricant required see page 45 EN 17 Table of recommended oils Recommended oils In the vane pumps we recommend to use only the adixen oils in the table below Flash point pressure ultimate self ignition at 25 C pressure temperature USD Viscosity mm2 s cst A Characteristics and applications 1 C2 Density un o C 98 to 40 C E 230 C PAR 11 1 to 100 C 260 C 100 to 40 C 3 5 212 C Ha u 90 to 40 C d E None g Additivated hydro carbon anti emulsion mineral oil oil and water separation anti emulsion drying and water vapor pumping freeze drying Hydro carbon based synthetic oil stable pumping at high temperature gas circulation in recycling oxidation sensitive frequent atmospheric cycle prohibited Perfluoropolyether PFPE synthetic oil pure Oxygen pumping highly inert to chemical highly corrosive gas pumping plasma etching compatible 00 to Y Hydro carbon mineral oil general purposes common use at 60 Hz non corrosive products low viscosity low temperature starting 54 to 40 C 5 3 213 C 120 to 40 C 5 3 260 C Hydro carbon mineral oil non additivated
12. For emergencies and breakdowns contact the manager of your local service center see addresses at back of operating instructions Operating At start up before switching on the motor check that the oil bath temperature is temperature greater than 53 F 12 C The ambient operating temperature for the pump must be between 53 F 12 C and 104 F 40 C Under these conditions the stabilized pump temperature at the front of the oil case will be between 140 F and 158 F 60 and 70 C with A120 oil depending on operating conditions Special case Synthetic oils Synthetic oils are much more viscous when cold than mineral oils Do not start up the pump at ambient temperatures below 59 F 15 C The stabilized temperature is higher than with a pump used with mineral oil For the same reason and to facilitate lubrication of the pump pour a few drops of oll 1 to 2 cm through the inlet orifice before starting EN 29 Before starting up the pump A CAUTION EN 30 Start up Cold start up Operation cont d Check that the exhaust pipes are not clogged i e oil mist eliminator and the purge is running e When using a three phase motor check the direction of rotation of the motor see page 26 e Check the oil level see page 20 e Connect the pump inlet to the vacuum container e Start up the pump power switch on I position single phase motor or swith on the customer power
13. LC MS gas analyzers leak detectors sterilizers etc Pumps suited to the pumping of corrosive gases R amp D laboratories freeze drying pumping of solvents etc Pumps with increased resistance to meet the requirements of the more aggressive processes of the semiconductor industry lon implantation sputtering etc Sealed pumps offering maximum tightness Pumping of pure or precious gases Helium 3 used by cryogenists Radioactive gases used in nuclear applications either for the recycling of CFC or refrigerated gas Nom fire mh 5 o EET See 2005 2015 Series H1 operating instructions 5 to 21 m h rotary vane pumps SD SDI C1 C2 Pascal series G rw Y o D ea pad The 5 to 21 m3 h pump models have following main characteristics A direct drive motor making them very compact An electrically insulated fold away handle is used for easy carrying An anti suckback system ensures the tightness of the pump during accidental or voluntary shutdowns The universal three phase or single phase motor can be disassembled independently of the rest of the pump without the need to drain the oil case On the oil case a vertical sight glass can be used to inspect the oil level easily when filling the tank and during the operation of the pump A gas ballast enables the pumping of condensable vapours except for C2 series 1 Oil case 7 Frame A neutral g
14. Stator und Flanschen mit Stator Monoblock Pi ce remplacer R f rence R f rence Part to be replaced P N P N Zu ersetzender Teil Bestell Nr Bestell Nr 1005 SD kaa atandang A0064655 A332166 Kahi usa Flansche VAR 1015 SD A006466S A332900 1005 SD 1034095 A006465S A332166 1015 SD Neo des eier 103882 A006466S A332900 Capot de soupape BP 1005 SD p pap 103521 40064655 4332166 Etage BP BP stage Etage BP BP stage Valve cover LP ND ND 1015 SD Ventilgehausedeckel ND 103521 A006466S A332900 Rep 6 Capot de soupape Valve cover Ventilgehausedeckel 26 Stator BP LP stator Niederdruckstator 19 Flasque avant Front plate Einrichtet vorderer Flansche A remplacer par to be replaced by zu ersetzender Teil Nomenclature gt A PASSION FOR PERFECTION PFEIFFER VACUUM gt Leading Dependable Pfeiffer Vacuum stands for innovative and custom vacuum Customer Friendly solutions worldwide For German engineering art competent advice and reliable services Even since the invention of the turbopump we ve been setting standards in our industry And this claim to leadership will continue to drive use in the future You are looking for a Pfeiffer Vacuum Products GmbH perfect vacuum solution Berliner Strasse 43 Please contact us 35614 Asslar Germany T 49 6441 802 0 F 49 6441 802 202 Info pfeiffer vacuum de www pfeiffer vacuum de adixen Vacuum Products 98 aven
15. and ovclmg aaa aaa aaaaaaaa ania 37 Maintenance Salely INSIKUCUONS TOP maintenance ns nee 39 Troubleshooting and corrective actions aa 40 Mamtenance Ee e NN 43 Maintenance of the accessories strict 43 I e ME 44 Elte 44 Change O1 SC OR akin a ang pani bika aaa Kat anaa aaa A aab kna 45 Replacement of external shaft seal nennen 46 10615 and consumable e ee e 47 Disassembling TMe DUMP CC 49 Cleaning COM PONES ee AA 54 Replacement of shaft seals un einen Len 55 Ke lei lieben Ce Te EE 56 Declaration of contamnaton nn 61 Declaration of Conformity a 63 Nomenclature Spare AA AA AA N 1toN 23 EN 3 Operation EJ Start up Introduction Maintenance Nomenclature A wide range Specific solutions adapted to EN 4 various applications SD Series l SDI Series C1 Series C2 Series H1 Series Presentation of the product range Oil seal rotary vane pumps are used in all vacuum technology applications They can be used on their own to achieve a maximum vacuum of 0 75 Torr 10 mbar or in pumping assemblies e g at the exhaust of a diffusion pump or turbomolecular pump Standard pumps for several purposes non corrosive applications Manufacture of light bulbs production of TV tubes manufacture of electronic tubes metallurgy centrifuges etc Pumps designed to meet the requirements of analytical instrumentation and R amp D Mass spectrometer electronic microscopes GC MS
16. approximately 15 4 PSIG 1 1 absolute bar see table next page and the flowrate so as to satisfy the dilution conditions Caution do not generate an overpressure gt 7 PSIG 0 5 relative bar It is possible to connect a gas line on the gas ballast on the oil case feedthrough female connection 1 8 Gas Adjust the neutral gas flow rate according to the indicative values from page 35 Note To make this connection remove parts 53 54 55 57 and 58 trom the gas ballast see page N 5 In this case the manufacturer does not guarantee the pump tightness and would not be responsible of any incurred risks It is the user s responsibility to take the appropriate measures for the operator s safety Because of the danger present if the gas ballast was to be opened to astmosphere C2 series the manual gas ballast doesn t operate Connect the dry nitrogen on the specific connector 1 8 Gaz The nitrogen flowrate should be adjusted according to the values from table page 35 Purge with bubbler C2 model Neutral gas supply connecting to the bubbler A CAUTION Flow and pressure purge setting values Operation principle Start up Stop The bubble device is composed of an air tube with several holes located at the bottom of the oil case which releases bubbles of neutral gas in the oil In this way the oil is saturated with neutral gas which reduces its capacity to dissolve pumped gases The bubbles of ne
17. at the back of the operating manual When the exhaust is connected to an extraction duct or an oil mist eliminator you must remove the exhaust safety valve mounted in the pump s exhaust orifice u Make sure the exhaust excess pressure does not exceed 0 5 bar relativ Too high a pressure can damage the product Check periodically that the pipes and accessories i e oil mist eliminator connected at exhaust are not clogged and that the purge is running Series C1 C2 After connecting the product to the pumping line check for leaks along the whole of the line to ensure proper connections have been made pump pipes valves etc Changing position Depending on the types of accessories used and the pumping conditions these orifices of inlet and exhaust can be fitted vertically on the pump or horizontally as shown on the diagram below fittings Note The pump is supplied in configuration A In y 4 Exh In Exh EST TT EN 22 Changing position of inlet and exhaust fittings cont d Disassembling the fittings Horizontal reassembly 4 Unfasten the attachment screw from the end fitting to be removed Unfasten the end fitting and remove it from its housing along with the O ring In the case of the inlet end fitting also remove the inlet filter a 4 Remove the attachment screw from the lateral cap and using a wide screwdriver remove the cap Position the end fitting in the corresponding lateral
18. d 7 2 O ring c 1 9 d 8 9 Screw CHC M5 x 8 Washer M5 Mi Lot maintenance Major kit Wartungssatz Niederdruckstator Niederdruckstator Niederdruckstator Niederdruckstator Niederdruckstator Niederdruckstator Ebenso 20 Dichtung c2 d 90 Hochdruckrotor Hochdruckrotor Hochdruckrotor Ebenso 24 Hochdruckschieber Hochdruckstator Hochdruckstator Hochdruckstator Federr ckschlagventil Ruckschlagventil Ebenso 28 Gaseinlassleitung Dichtung c 1 9 d 7 2 Dichtung c 1 9 d 8 9 Schraube CHC M5 x 8 Unterlegscheibe M5 a Lot visserie Screw kit Schraubensatz 2005 SDI 2010 SD T pes model 1015 SD 2010 C2 2015 C2 2021 C2 O Lot palettes Vane kit Schieberssatz REF P N Bestell Nr A006465S A006466S A0060375 A006038S A006039S A006040S O 065852 103417 102854 HO HO A005996S A006042S A006496S EN 065798 065627 Kit joint avant Front seal kit Dichtungssatz lt Plan du syst me de lubrification pompe huile A Oil pump system drawing A Olpumpsystem Gesamtplan A A 8 Clamping torque daN m 16 Screw CHC M6 x 16 s steel 42 i teed a 19 Nut Me tee na GL N Nomenclature du syst me de lubrification pompe a huile Oil pump system part list Olpumpsystem Nomenklatur DESIGNATION Couvercle pompe a huile Tube entr e d air Rotor pompe a huile Palette pompe a huile Joint de oldham Joint a levre 15 x 25 5 x 4 6 Flasque arr
19. for the choice of the oil to be used NOTE When the oil type is changed it is mandatory to replace the oil mist eliminator cartridge mainly on C2 models Maintenance EN 45 EN 46 Replacement of external shaft seal In the event of an external oil leak on the pump it is necessary to change the external shaft seal on the motor side see page N 4 You will need e a front seal replacement kit see page 47 e a screwdriver e a 3 4 and 5 mm Allen wrench Stop the pump and disconnect the power cord motor Disconnect the pump from the installation to which it is connected If possible position the pump vertically with the motor at the top resting on the front side of the oil case in this position it is not necessary to drain the oil case Otherwise disassemble the pump in the horizontal position resting it on its base after it has been drained see page 44 Disconnect the motor by unscrewing the 4 fastening screws simultaneously and alternately Remove the motor vertically Unscrew the fan fastening screw Remove the fan the key and the support washer With a screwdriver remove the shaft sleeve 36 and Its O ring 35 Unscrew the two seal holder fastening screws 37 38 and remove the seal holder 39 Remove the seal 40 from the seal holder as described on page 55 picture 1 and discard it Clean the metal parts Inspect the wearing side of the shaft sleeve after cleaning the Sl
20. hour if possible with the gas ballast closed When the oil bath is hot the condensation of vapours in the pump is reduced or prevented The pump capacity to eliminate condensable vapours is related to their type the pump temperature and the quantity of air introduced by the gas ballast Care should be taken to limit the inlet pressure of the pump to its maximum admissible water vapor pressure with the pumped product This is obtained by reading the pump characteristic table for water vapour see page 9 and 10 The use of cold traps or condensers are recommended when large quantities of vapours are to be extracted Caution don t forget to regenerate the traps Excessively intense or prolonged pumping may cause the products condensed in the trap to be evaporated a second time Choose an oil which facilitates the separation of pumped products which may be condensed in the oil bath anti emulsion oil for water based compounds etc see page 18 The condensation of vapours at the pump exhaust is reduced if e The pump and oil temperature are high e The pressure at the exhaust is as low as possible removal of the oil mist eliminator and connection to an evacuation duct e The condensates are collected separately from the oil bath and do not block the exhaust duct For this e Avoid using any vertical ducting which promotes the condensation of products and the return of these products to the pump Use a condensate collec
21. in plate gt Oil case and frame cleaned poorly Remove the base and clean during reassembly gt Oil case seal pinched Disassemble the oil case clean the faces and refit a new seal gt Front seal damaged or felt saturated Replace EN 42 Maintenance frequency Maintenance of the accessories A WARNING Maintenance 6 months normal 24 24h 1 year normal lt 12h day The frequency values are minimum values for normal operating conditions pressure lt 1 mbar 0 75 Torr clean gas and non corrosive gas An incorrect ultimate vacuum or a reduction in pumping speed are signs that the oil has deteriorated The periodic inspection of the state of the oil is performed by comparison with a sample of new oil in order to check the level of contamination or deterioration of the lubricant The frequency at which oil is renewed is adapted to the type of operation e f the oil is cloudy this indicates that condensables have been absorbed during pumping The oil can be regenerated using the gas ballast see page 32 e A thickening of the oil together with a blackish color and a burnt smell indicate that the oil has deteriorated Drain the pump and flush it When the lubricating oil is expensive fluorocarbon synthetic oils the use of an oil mist eliminator allows oil recovery after deposition The oil should be changed every 6 months This value is given as a guide o
22. the central plate 29 in the Remove the HP rotor and the vanes axis with no flanged stator see N 6 3 Insert two screwdrivers in the notches 4 Release the front plate 19 and release the BP stator 26 by sliding it along the BP rotor 23 Remove the BP rotor and the vanes pech a Note If one of the pumping module part with no flanged stator is damaged and must be replaced it is necessary to replace it by new parts from a flanged stator configuration refer to N 21 N 23 for spare part list Maintenance EN 53 Cleaning metal components Cleaning the oil level sight glass L SD SDI C2 series pumps EN 54 C1 series pumps Cleaning components Solvents are required to clean components Standard precautions should be taken in compliance with the manufacturer s instructions After use in mineral or synthetic oil clean the metal components with a mineral products based solvent such as AXAREL CARECLEAN PREMACLEANG NAPHTESOL Proceed as follows e Clean when cold or hot max 45 C by dipping or using a cloth e Vacuum dry in a ventilated oven e The component must be cleaned a second time with alcohol After use in perfluorinate synthetic oil clean the metal components in a solvent such as GALDEN S 901M0 and proceed as follows e Clean when cold by dipping or using a cloth e Dry the components in the air or with compressed air After use in
23. through the intermediate port Intermediate port Intermediate port Low pressure stage High pressure stage Applications They are used in applications which require in a meantime a good level of ultimate vacuum and the pumping of tracer gas In example in leak detection it is necessary to reach low pressure into the analyzer cell by pumping via the pump inlet and to pump a tracer gas as Helium through the intermediate port EN 7 Its function Choosing the right oil Lubrication and anti noise device Gas ballast A CAUTION EN 8 Oil Oil has several important functions in the pump It lubricates mechanical components bearings seals rotor vanes etc It makes moving parts relatively tight by limiting internal leakage It carries away the heat produced by the compressed gases Not all oils produce the same ultimate pressure in a given pump Ultimate pressure depends on the saturated vapour pressure of the oil its viscosity and its ability to dissolve gases Good pumping conditions are related to the type of oil used The choice depends on Expected pump performance Chemical aggression and corrosion of pumped gases Accessories used Desired maintenance intervals and total operating cost The manufacturer has selected various types of oil for its pumps see page 19 The pump is equipped with a lubrication system which regulates the oil flow rate required in the
24. to cause accidents Any accumulation of oxygen in the installation should be avoided and the oxygen or combustible mixture should be diluted with a neutral gas at the exhaust the gas flow rate should be 4 times the oxygen flow rate Certain combustible or explosive gases require a higher degree of dilution Our Support Services and Customer Services can advise you to help solve problems of this kind EN 36 For intermittent pumping For cyclical pumping or continuous pumping at high pressure Recovery of oil high pressure and cycling When the pump operates at high pressure the oil heats up becomes more fluid and is flushed out of the functional block by the gas stream Oil losses at the exhaust are increased The use of a oil mist eliminator prevents losses due to intermittent high pressure operation If the pump only operates for a very short time at high pressure the lubricating oil is replaced when the pump returns to low pressure If the pump operates at high pressure in a cyclical fashion oil consumption may reach sufficiently high levels according to the pumped volume and pumping cycle rates causing the level to drop in the oil case There is then a risk of seizure due to a lack of oil In addition the high flow of gas passing through the eliminator prevents oil trom returning to the oil case In order to pump in these conditions the pump must be equipped with an oil mist eliminator and an oil draining kit
25. vacuum pump In addition this system also ensures the gassing of the lubrication oil and therefore the low noise level of the pump When condensable vapours are being pumped gas is compressed beyond its saturated vapour pressure in the compression phase and can condense impairing pump performance air The gas ballast can be used to inject a certain quantity of air neutral or dry gas into the last stage of the pump during the compression phase so that the partial pressure of the pumped gas is less than its saturated vapour pressure at the temperature of the pump Condensation is therefore impossible if this limit is not reached The maximum admissible vapour pressure is obtained at pump inlet for this value At the end of compression the pressure in the exhaust chamber is greater than atmospheric pressure An anti suckback device valve spring prevents the gases and oil from being drawn back into the inlet The saturated vapour pressure of a body is higher when the system is hot than when it is cold therefore the pump must reach operating temperature before pumping condensable vapours Using the gas ballast increases the ultimate pressure of the pump as well as the temperature u The gas ballast control located at the front of the oil case cannot be used to set the gas injection flow rate u When the gas ballast control is open the pump is not tight when stopped To guarantee this tightness install an
26. which enables oil recovery via the gas ballast see accessories page 12 In case of oil recovery via the pump inlet port consult us Example OME 25HP oil mist eliminator with ODK oil recovery device via gas ballast OME 25 HP ODK 2 An electrovalve activated by the pump stop ensures tightness when switched off OME 25 HP ODK 1 A Device is not tight when switched off EN 37 Operation Safety instructions for maintenance General precautions For normal operation the maintenance of 5 to 21 m h series pumps only require regular oil changes see page 43 A WARNING Maintenance must be performed by a skilled maintenance operator trained in the relevant health and safety aspects EMC electrical hazards chemical pollution etc Isolate the product from all energy sources mains electricity compressed air etc before starting work Certain gases can become corrosive and toxic after decomposing when trapped in oil Always wear protective gloves when handling used and dirty pump oil drain it into a closable container and do not breathe the oil fumes Always use fully self contained breathing apparatus u During pump removal draining or maintenance operator could be in contact with process residues which could cause severe injury or death Ask your safety department for instructions according to the local regulations We recommend to To purge the pumping installation with dry
27. 0kA Check that the electrical wiring and the voltage selector position of the motor corresponds to the line voltage before starting up the pump The information below is given as a recommendation The user must comply with the electrical standards or recommendations IEC VDE UL CSA etc applicable in the country in which the pump is used The use of electrical protection for the pump motor makes it possible to protect The motor in the event of excess voltage or rotor blocking the resulting excess current may destroy the coil and possibly the start up system for a single phase motor The pump in the event of a lubrication fault contaminated oil presence of particles increased resistance will draw excessive motor current Differential thermal circuit breakers should be used in which the mechanism contains an instantaneous disconnection controlled by a bi metal blade Differential circuit breaker In case of insulation defect for personnel protection you must install on the main power supply a type B differential circuit breaker GFI or RCD of 30 mA minimum This equipment protection device is compatible with type T T electrical network For other network type T N or I T apply the right protection device Contact adixen product manufacturer for advice In all cases comply with current local regulations b single phase motor The table on the following see page 27 gives the characteristics at start u
28. 1 Flasque m dian Flasque m dian Flasque m dian Idem 21 Rotor HP Rotor HP Rotor HP Rotor HP Idem 24 Palette HP Stator HP Stator HP Ressort clapet anti retour Clapet anti retour Idem 21 Nomenclature du bloc fonctionnel avec stator non flasque D SPECIFICATION LP vane LP stator LP stator LP stator LP stator LP stator LP stator Idem 20 Idem 21 Central plate Central plate Central plate Idem 21 HP rotor HP rotor HP rotor HP rotor Idem 24 HP vane HP stator HP stator Spring of the antisuck back Antisuck back device Idem 21 Pumping module list with no flanged stator D Niederdruckschieber Niederdruckstator Niederdruckstator Niederdruckstator Niederdruckstator Niederdruckstator Niederdruckstator Ebenso 20 Ebenso 21 Zwischenflansche Zwischenflansche Zwischenflansche Ebenso 21 Hochdruckrotor Hochdruckrotor Hochdruckrotor Hochdruckrotor Ebenso 24 Hochdruckschieber Hochdruckstator Hochdruckstator Federr ckschlagventil R ckschlagventil Ebenso 21 Nomenklatur Stator und Flanschen D OD N 2021 SD Funktionsblock mit N 2005 C1 REF P N Bestell Nr HO 103507S 103512S 103510S 103393S 103409S 103882 103408S 103410S 105639 065853 0658525 1034175 1028545 HO HO 065722S 1034095 E 065798 Lot joints Minor kit Dichtungssatz Mi Lot maintenance Major kit Wartungssatz al Lot visserie Screw kit
29. 103396 Einrichtet vorderer Flansche 1034015 1034105 1034085 Flasque avant standard Front plate Einrichtet vorderer Flansche Flasque m dian C Central plate Zwischenflansche Flasque m dian standard Central plate Zwischenflansche 105639 HP stator Hochdruckstator 1034095 065 225 Stator BP LP stator Niederdruckstator 1035075 1035125 1035105 1033935 Stator HP mit Stator Monoblock R f rence P N Bestell Nr A006037S A0060385 A332176 A0060395 A332266 A006040S A332175 A006001S Ki A0059975 Ki A006042S A332166 A005996S A0064965 A0060425 n A332166 A005996S A0064965 A0060015 A0060375 A0060005 Fer A006038S 20059995 17 A0060395 3308 0059975 n A006040S Etage HP HP stage HD E A remplacer par to be replaced by zu ersetzender Teil A remplacer par to be replaced by zu ersetzender Teil Capot de soupape HP Valve cover HP Ventilgeh usedeckel HD Stator HP HP stator Hochdruckstator Flasque median Central plate Zwischenflansche Capot de soupape BP Valve cover LP Ventilgeh usedeckel ND Stator BP LP stator Niederdruckstator Flasque avant Front plate Einrichtet vorderer Flansche Dans ce cas changer galement le rotor HP 31 voir nomenclature du bloc fonctionnel avec stator flasqu C page N 13 et utiliser le lot de maintenanc
30. 11 6 15 18 1256 1547 3805 4500 1350 1547 2722 3263 4222 5063 7 5x10 1x104 1x10 3 75x10 5x102 5 1 5x103 2x103 2x10 1800 1500 1800 11 6 15 18 3 414x10 5 25 7 7x10 7 5x103 1x10 1 1x103 1x104 lt 8 10 75 100 0 50 120 0 95 0 95 0 98 35 30 35 25 20 15 12 10 7 7 35 107 3 10 35 107 25 107 20 107 15 107 12 102 110 7 10 7 102 330 53 0 120 110 125 100 110 100 1x104 10 13x104 75 100 lt 760 1013 25 107 130 3 10 120 lt 55 21 46 24 5 54 25155 26 57 DN 25 ISO KF 21 59 5 1 Partial ultimate pressure and vapor pressure measured according to Pneurop 6602 specifications with A120 oil charge for SD SDI C1 series It may vary if other oils are used see page 18 2 These values are for pumps equipped with single phase motors Note The pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure in the absence of a cold trap Measurements using a Pirani type gauge can give different pressure values Vapor pressure measured with an automatic gas ballast 4 The sound level of I C1 C2 model is under this maximum value SDI Models The SDI pump characteristics correspond to the SD model see table above when the intermediate port is at low pressure lt 1mbar Ultimate pressure gt 0 1 1 8 Gas female equipped with a plug Customer is in ch
31. 6 142 12 Pin M6 164 12 Pin M6 187 12 Pin M6 72 19 Pin M6 84 12 Shoudered nut HM6 Schraube CHC M6 x 16 Unterlegscheibe Hebel Hintererflansche Lippendichtung 15 x 25 5 x 4 6 Flugenrad Sprengring Unterlegscheibe Duse Duse Dichtung c 1 9 d 5 7 Ring R5 Ventilsitz Klammer Ebenso 2 Schraube CHC M6 x 10 Stift M6 129 19 Stift M6 142 12 Stift M6 164 12 Stift M6 187 12 Stift M6 72 19 Stift M6 84 12 Schraubenmutter HM6 Mi Lot maintenance Major kit Wartungssatz Sous ensemble B Subassembly B Gesamtplan B Nomenclature du syst me de lubrification levier moulinet Oilsystem part list Flugenrad Olsystem Nomenklatur Types model REF P N Bestell Nr N 2005 SDI 103485S 052721 052758 102910 103314 052718 052569 ga nga 102855 065806 065805 065804 065636 103524 mga Se Lot visserie Screw kit Schraubensatz Plan ensemble motorisation M Motor assembly drawing M Motor Gesamtplan M Z 00 gt SOs Clamping torque SAN AL Z yf gt W I KE nn n Hi le O co x OO O X gt o Fe a o VII z z oO i AZ U U UN UV 6L N Nomenclature ensemble motorisation M Motor assembly part list M Motor Gesamtheit Nomenklatur M MOTEUR UNIVERSEL UNIVERSAL MOTOR UNIVERSELLE MOTOR REF DESIGNATION SPECIFICATION P N Bestell Nr Moteur monophas standard avec
32. A PASSION FOR PERFECTION PFEIFFER E VACUUM T ter ll Wr Pascal series Rotary vane pumps 5 to 21mh Operating instructions Translated from original version aditen by PFEIFFER VACUUM Rotary vane pumps APPLICATIONS e RESEARCH AND DEVELOPMENT Physics and chemistry laboratories etc e INDUSTRY Foodstuffs freeze drying Pharmaceuticals Electronic tube manufacture Metallurgy Drying systems Refrigeration systems Chemical industry etc e INSTRUMENTATION Mass spectrometetry Centrifuges Electronic microscopes Leak detection systems etc e VARIOUS SEMICONDUCTOR PROCESSES This product is designed to gererate vacuum by pumping on gases but no liquids neither solids It is dedicated for running in industrial environments The pumps must not be operated in an area with risk of explosion Consult the nearest support service to study a solution Welcome Dear customer You have just bought an adixen rotary vane pump We would like to thank you and are proud to count you among our customers This product is a result of experience acquired over many years by adixen Vacuum Products in the design of rotary vane pumps We suggest that you read these operating instructions particularly the chapter on installation and operation before you start to use this pump so that you can obtain optimum levels of performance and complete satisfaction from this equipment The perf
33. Nr A332166 A332900 6 103544 A332176 A332266 A332175 065745S 065749S 065750S 0657515 1038805 1035695 1035685 0658015 0658025 0658035 0656015 HO HO A006001S A0060005 A0059995 A005997S Kit joint avant Front seal kit Dichtungssatz CL N Plan du bloc fonctionnel avec stator flasque C Pumping module drawing with flanged stator C Gesamtplan Funktionsblock mit Stator Monoblock C Clamping torque daN m NN Screw CHC M6 x 30 s steel 42 KEN Screw CHC M6 x 10 s steel ae 15 O 12 Screw CHC M6 x 25 s steel Nomenklatur Funktionsblock mit Stator Monoblock C Pumping module list with flanged stator C Nomenclature du bloc fonctionnel avec stator flasque C EL N DESIGNATION Stator BP Stator BP Stator BP Stator BP Stator BP Stator BP Idem 20 Joint torique c2 d 90 Rotor HP Rotor HP Rotor HP Idem 24 Palette HP Stator HP Stator HP Stator HP Ressort clapet anti retour Clapet anti retour Idem 28 Tube pompage Joint torique c 1 9 d 7 2 Joint torique c 1 9 d 8 9 Vis CHC M5 x 8 Rondelle M5 Lot joints Minor kit Dichtungssatz Nomenclature SPECIFICATION LP stator LP stator LP stator LP stator LP stator LP stator Idem 20 O ring c2 d 90 HP rotor HP rotor HP rotor Idem 24 HP vane HP stator HP stator HP stator Spring of the antisuck back Antisuck back device Idem 28 Sniffer pipe O ring c 1 9
34. a flat surface According to the direction of assembly the seal is fitted on the assembly mandrel Using a press or a hammer the seal is inserted in its housing Check the position of the seal it must lean Mandrel against Its bearing minimum dimension for the specific extraction tool Direction of assembly They are fitted using the assembly mandrel according to the direction of assembly of shaft seals below Maintenance Assembly of pumping module with flanged stator Assembly of pumping module with no flanged stator drawing C drawing D LP stator iP stator LP stator LP rotor 4 LP rotor seal front seal holder flange holder EN 55 Reassembling the pump Component Al surfaces in contact are coated with oil preparation e Check that the lubrication holes are not blocked e Observe the nominal clamping torques for the reassembly of the functional block see chapter Nomenclature e Rest the frame 42 on a flat surface in order to raise the pump Reassembling the 1 Place the BP stator 26 on the 2 For not damage the shaft seal use pumping module frame 42 protective sleeve on the rotor axis or e If there is no centering pin align the wrap end of shaft with adhesive tape with flanged stator top of the stator with the exhaust and oil it see page N 10 notch in the housing Sle
35. ally by the fan or by starting the pump every six months following this storage procedure e After 3 months storage without oil factors such as temperature degree of humidity salt air etc may cause the deterioration of the pump components particularly the hardening of O rings and the sticking of lip seals on shafts and the gumming of oil In this state a pump may have operational problems particularly oil leaks Before any start up new pump as well as used the pump must be disassembled see page 49 and all the seals changed Pump which has been used If the pump is not new drain and rinse it see page 44 Fill it with new oil then pump a dry inert gas through it to remove all traces of dampness in the pumping system and oil casing Pump in dry inert gas as follows 10 minutes at above 2 25 Torr 30 mbar 10 minutes at ultimate pressure with gas ballast open 10 minutes at ultimate pressure Stop the pump and seal the inlet and exhaust orifices tightly with quick connect clamps centering rings blank off flanges Note The seal kits must be stored with caution Keep them away from heat and light sunlight and ultraviolet light in order to prevent the elastomers from hardening AFNOR standard FD T 46 022 Installation and rs important to isolate the machine from the power source before any intervention on start up the equipment for maintenance purposes A CAUTION The pump must be operated in the horizon
36. arge of the connection Flow rate at ultimate pressure Connecting port The pressure at the intermediate port increases versus the pumping speed The manufacturer guarantees the maximum pumping speed and the ultimate pressure The complete product performance depends on the customer s application EN 9 Technical characteristics cont d C2 Models characteristics 2010 C2 2015 C2 2021 C2 Frequency Hz 50 60 50 60 50 60 Number of stages tr mn 1500 1800 m3 h 15 18 cfm 10 6 m3 h i 15 cfm 8 8 Max pumping speed m3 h f 15 18 Rotation speed Nominal pumping speed Pneurop pumping speed Max Gas throughput mbar l s 4222 5063 Emission sound pressure level without Gas Ballast Partial ultimate pressure 1 dB A 3 75x10 5x104 2 25x103 3x10 Torr mbar Pa Ultimate pressure with gas ballast closed Torr mbar Pa Maximum pressure at inlet in continuous operation Delo 1x10 Torr mbar Pa 10 e with oil recovery 100 e without oil recovery Maximum exhaust relative overpressure bar 0 50 Oil capacity 0 95 0 95 0 98 kg Ibs 26 57 27 59 5 28 62 DN 25 ISO KF Weight pump motor Inlet and exhaust end fittings 1 Partial ultimate pressure and vapor pressure measured according to Pneurop 6602 specifications with A113 oil charge It may vary if other oils are used see page 19 2 These values are for pumps equipped with single phase motors 4 The
37. as purge is used 2 Gas ballast control 8 Inlet end fitting to degas oil and dilute pumped 3 Base 9 Exhaust end fitting gases on C2 series models 4 Oil level sight glass 10 Fold away handle A second inlet port is 5 Filling plugs 11 Electric motor single phase or Three phase available for instrumentation 6 Draining plug under oil sight needs model SDI glass cover The inlet and exhaust end fittings are PNEUROP ISO KF standardized They are fitted vertically on the pump at delivery but can be positioned on the horizontal openings if required by operating conditions They can be used to connect many of our accessories see page 12 The main remplacement parts are interchangeable This enables easier disassembly assembly operations and replacement without changing the pump s performance Various accessories can be used to adapt the pump to meet the requirements of your application EN 5 Operating principle of the rotary vane pump Single stage This is a volumetric pump with a functional part composed of e A hollow cylindrical stator with inlet and exhaust valves rotary vane pump e A rotor mounted eccentrically inside the stator for pumping e Two vanes sliding in the rotor forced against the stator by centrifugal force and Springs The pumping cycle is given below Inlet As the vane passes in front of the inlet orifice an increasing space is formed into which the gas from the chamber to be evacuated expan
38. atz CABLE ELECTRIQUE POUR MOTEUR MONOPHASE ELECTRICAL CABLE FOR SINGLE PHASE MOTOR NETZKABEL FUR WECHSELSTROMMOTOR L 2M REF DESIGNATION SPECIFICATION P N Bestell Nr USA Basse tension USA Low voltage Netzkabel Niederspannung USA 103567 USA Haute tension USA High voltage Netzkabel Hochspannung USA 103898 EUROPE EUROPE Netzkabel EUROPA 103566 JAPON Basse tension JAPAN Basse tension Netzkabel Niederspannung JAPAN 103567 JAPON Haute tension JAPAN Haute tension Netzkabel Hochspannung JAPAN 104559 ROYAUME UNI UNITED KINGDOM Netzkabel GB 104411 SUISSE Coud SWITZERLAND elbow Netzkabel SCHWEIZ A459212 Des moteurs sp ciaux sont disponibles sur demande anti d flagrant Specific motors are available on request Explosion proof Spezialmotore z B explosionsgeschutzt sind auf Anfrage erhaltlich Nomenclature O Plan du systeme bulleur Bubbler system drawing Bubbler system Gesamtplan ee Y Z Nomenclature du syst me bulleur Bubbler system part list Bubbler system Nomenklatur DESIGNATION Bouchon 1 8 NPT Manchon Ruban teflon Bille inox 18 8 d 5 8 Ressort Raccord G 1 8 1 8 NPT Joint torique c 1 9 d 7 2 Bulleur Bulleur Attache tube n LO O9 N u Lot joints Minor kit Dichtungssatz SPECIFICATION Plug 1 8 NPT Blindstopfen 1 8 NPT Kupplung Teflon band Ball 18 8 d 5 8 Kugel 18 8 d 5 8 Spring Feder Connector G 1 8 1 8 NPT Verbind
39. automatic gas ballast The functioning in permanent regime with opened gas ballast draws away important oil losses mist by exhaust use an accessory OME 25 HP ODK see page 14 and control the oil level very often u C1 and C2 pump series Because of the danger present if the gas ballast C1 series or bubbler C2 series was to be opened to atmosphere connect the ports to a neutral gas supply line see page 34 Technical characteristics Fw W o tsa fe SD I C1 Models CT EIA A a MU Frequency Number of stages Rotation speed Nominal pumping speed Pneurop pumping speed Max pumping speed Max Gas throughput Partial ultimate pressure 1 Ultimate pressure with gas ballast closed Ultimate pressure with gas ballast open 2 Maximum pressure at inlet in continuous operation e without oil recovery e with oil recovery Maximum exhaust relative overpressure Oil capacity Maximum water vapour pumping capacity 1 Water vapour pumping capacity Emission sound pressure level without Gas Ballast Weight pump motor Y Inlet and exhaust end fittings tr mn m3 h cfm m3 h cfm m3 h mbar l s Torr mbar Pa Torr mbar Pa Torr mbar Pa Torr mbar Pa bar mbar Pa g h dB A kg Ibs 1500 5 4 1800 1500 1800 1500 1800 6 5 15 18 5 4 6 5 9 7 3 8 10 6 3 8 6 8 10 6 4 8 5 5 12 5 15 4 8 5 7 8 5 10 2 12 5 15 5 2 8 8 3 4 6 8 8 4 5 5 5 13 5 16 4 8 5 5 9 7
40. aximum level and the minimum level Mechanical connections A CAUTION For a given application pump performance vacuum characteristics temperature and reliability depend on the following e assembly conditions accessory filter and mechanical connections e used oil e maintenance frequency and quality For the assembly of the vacuum circuit provide the accessories required for maintenance isolation valves purges etc For safety reasons use accessories on the inlet and exhaust lines whose materials and sealing properties are compatible with the gases being used Several fitting accessories are available in the adixen products catalog Start up Mounting on a frame The pump can be mounted on a frame using the 4 attachment holes on the base and the special shock mounts supplied see accessories page 12 Note Special shock mounts effective against the pump s own vibrations can also be used but they do not ensure correct attachment during the transfer of equipment In this case the pump should be clamped onto its support see page 11 Ventilation The pump and the motor are each equipped with a ventilation system During pump installation the pump should be placed in ventilated place Provide a minimum gap of 25 mm around the pump The vents on the pump and the motor should be checked regularly to ensure that they are not blocked Pascal Series pumps are designed for operation at an ambient temperature betw
41. bubble device C2 pump see page N 20 Reassembling the oil casing see page N 6 Reassembling the oil level sight glass see page N 2 A CAUTION Reasembling the gas ballast see page N 2 EN 58 Reassembling the pump cont d Check that the nozzle is not blocked by sending a jet of compressed air through it Place the spinner cam system on the rear plate 4 and fix it with the clips 7 Offset the spinner cam a by pressing on the blades Turn the shaft up to the maximum displacement of the lever b The distance between the seat c and the stop valve d must be 0 9 to 1 2mm 0 035 to 0 047 inch it is set by adjusting the orientation of the lever The stop valve face must be perpendicular to the axis of the oil inlet hole when free the stop valve should rest on its seat check the parallelism of the lever in relation to the bearing face of the stop valve seat Orient the seat to obtain the correct setting In the rear plate 7 place the Oldham coupling 5 the vane 4 and the rotor 3 Screw the seat 9 equipped with its O ring 8 Place the piston 11 with its antisck back device 10 the spring 12 the cylinder 13 and the washer 14 Position the rotor of the oil pump so that the slot is horizontal or parallel with the pump base To turn it use the fan Pump in a horizontal position pour a small quantity of oil beforehand around the exhaust valv
42. ckel weiss Olschauglas Flachdichtung Dichtung c 1 9 d 7 2 lbeh lter lbeh lter lbeh lter lbeh lter lbeh lter lbeh lter lbeh lter lbeh lter Dichtung c 2 7 d 16 9 Ring R13 Blindstopfen G 3 8 Blindstopfen G 3 8 Schraube CHC M6 x 25 Unterlegscheibe Dichtung c 3 d 165 DEMUNG 2524335 Blindstopfen G 1 8 Schraube FHC M6 x 12 Deckel M 30 x 1 Deckel M 30 x 1 Dichtung c 3 6 d 29 3 Ansaugfilter Ansaugfilter Ansaugstutzen Ansaugstutzen Auspuffventil Griffsteg Ebenso 14 Auspuffstutzen DN 25 Auspuffstutzen DN 25 Ebenso 16 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2010 C2 2015 C2 2021 C2 2 4 2 4 2 4 106610S 106609S nga 102849 102848 119509 119508 119507 119506 119512 119511 119510 119513 E 052752 065821 065816 065787 103395 065819 065814 102930 a 065820 065815 Lot joints Minor kit Dichtungssatz Mi Lot maintenance Major kit Wartungssatz a Lot visserie Screw kit Schraubensatz O Lot palettes Vane kit Schieberssatz Kit joint avant Front seal kit Dichtungssatz Nomenclature Plan de montage cuve et bati gt Oil casing and central housing assembly drawing Olbeh lter und Pumpentr ger Gesamtplan Clamping torque daN m 2 Screw FHC M5 x 10 Screw CHC M6 x 25 14 20 Screw FHC M6 x 12 KEH ae SaewcHeMoxi2 as saewcHCM6x25 Screw M5 x 16 s steel 06 52 57 S
43. crewCHCM4x10 O04 cc Nomenclature cuve et b ti Oil casing and central housing part list Olbeh lter und Pumpentr ger Nomenklatur DESIGNATION Poign e Rondelle Vis a collerette M5 x 16 Manchon ventilateur Rondelle d appui Joint torique c 2 7 d 12 1 Bague R10 Bague paul e Idem 10 Mis CHC ME x 12 Porte joint Joint l vre 15 X 25 5 X 46 FMPS1 Feutre Joint torique c 3 6 d 34 1 B ti quip B ti quip B ti quip B ti quip Tube lest d air Tube lest d air Tube lest d air Joint torique c 1 9 d 5 7 Bague R5 Joint torique c 3 d 28 Travers e de cuve Travers e de cuve Travers e de cuve Vis M4 x 10 Manchon lest d air Ressort lest d air Bouchon de manoeuvre Bouchon de manoeuvre Idem 52 Couvercle lest d air Couvercle lest d air Couvercle lest d air Idem 8 Lot joints Minor kit Dichtungssatz Nomenclature SPECIFICATION Handle Washer Screw M5 x 16 Fan coupling Washer O ring c 2 7 d 12 1 Ring R10 Shouldered ring Idem 10 Screw CHC M6 x 12 Seal holder Shaft seal 15 x255 x46 EMPSI Felt O ring c 3 6 d 34 1 Equipped central housing Equipped central housing Equipped central housing Equipped central housing Base Shock mount Idem 10 Idem 9 Gas ballast tube Gas ballast tube Gas ballast tube O ring c 1 9 d 5 7 Ring R5 O ring c3 d 28 Oil case feedthrough Oil case feedthrough Oil case feedthrough Screw M4 x 10 Gas ballast slee
44. d Warm disassemble clean gt Oil contaminated Drain flush and start again with clean oll Oil pump inlet partially blocked Drain and clean the oil pump inlet duct gt One of the LP safety valves is Replace damaged gt Part forgotten in reassembly Repeat the reassembly EN 40 The vacuum pump does not produce Ultimate pressure obtained a few 107 Torr 102 mbar a vacuum continued gt Gas ballast adjustment button open gt O ring pinched Replace gt One of the seals is damaged Replace gt One of the HP safety valves is Replace damaged gt Lubrication holes blocked Disassemble and clean gt Incorrect anti suckback assembly Repeat the assembly and setting Part forgotten in reassembly Repeat the reassembly Accessories BP At the pump exhaust the installation Check the installation produces an exhaust pressure of 1 125 Torr 1 5 bar Oil mist eliminator cartridge clogged Replace Noisy pump Oil level too high Drain and fill with a new oil gt Oil contaminated presence of Drain flush and refill with clean particles oil Check the pump configuration or the type of oil gt Pump not prepared for the oil used gt Incorrect motor power supply Check the power supply gt Motor bearings damaged Replace the motor after inspection gt Motor coupling incorrectly set or Check the setting damaged
45. degrade oil quality Oil filter DE 2 104375 115V 50 60Hz Between base LO 082691 e Helps isolate pump vibration Shock mount and machine LAX 100 model D e Allows pump to be mounted on a frame rame e Possible without restrictions o Possible with restrictions Out of question Isolating safety valve ISV 25 Other voltages and frequencies available in the adixen catalog EN 12 Introduction A WARNING u When pumping on corrosive aggressives or flammable gases the gas can cause injury or death In these cases connect the exhaust of the pump to an exhaust stack or an evacuation duct connect a relief valve or rupture disc directly on the pump Contact your closest service center see addresses at the back of operating instructions When the exhaust is connected to an extraction duct or an oil mist eliminator you must remove the exhaust safety valve mounted in the pump s exhaust orifice At the pump exhaust the discharge circuit must be such that the resulting excess pressure in the oil case is as low as possible The maximum excess pressure recommended for correct pump operation is 0 5 bar 6 PSI A slight negative pressure in the oil case 0 1 to 0 2 bar 1 5 PSI at the exhaust will prevent gases from accumulating and reduce pump corrosion and pollution For safety reasons use accessories on the inlet and exhaust lines whose materials and sealing properties are compatible with the gases bei
46. device e Allow the pump to run for one hour with the inlet blocked at ultimate vacuum During this operation make sure that the oil circuit is operating Remove one of the oil Till plugs to listen to the pump At start up the oil enters the lubrication circuit of the vacuum pump As a result noises will be heard first irregularly then regularly which will reduce as the oil heats up These noises will no longer be heard when the fill plug has been replaced Under normal temperature conditions the oil circuit should start less than 1 minute after start up this time may vary with the type of oil and its degree of contamination It is normal for the oil level to rise as can be seen through the oil sight glass when the pump is hot due to expansion of the oil and starting or the oil circuit In the event of a malfunction refer to the Troubleshooting and corrective actions table page 40 When a pump must start cold ambient temperature lt 12 C or when it has to start cold after pumping contaminating products or condensable the current after start up may remain high until the oil in the pump is heated up These conditions are sufficient for the internal thermal protection to be activated making start up impossible For the same reasons the current after start up may remain high and incompatible with the motor external electrical safety see table page 27 We advise to increase the ambient temperature and wait for pu
47. ds When the second vane passes the space is closed xh Transfer The gas trapped in the space between the two vanss is transferred to the exhaust orifice as the rotor rotates G Compression The space communicates with the exhaust which is fitted with a valve the gas is compressed until the safety valve is opened In Exh Exhaust The gas is expelled into the oil casing when the pressure is sufficient to open the valve EN 6 Introduction Two stage To improve the backing pressure and flowrate at low pressure two stages are rotary vane pump connected in series The second is similar to the first both structurally and operationally The gases pulled in by the first low pressure stage are transferred to the second high pressure stage and discharged through the high pressure HP valve pen I 7 w Low pressure stage High pressure stage In Exh Applications These rotary vane pumps are the best choice for application requiring an ultimate vacuum as low as 1 5 x 1073 Torr 2 x 103 mbar Note when operating a two stage vane pump continously greater than half an hour above 1 0 Torr or with opened gas ballast the unit should be equipped with an oil mist eliminator with an oil return system SDI Series These pumps integrate 2 models in a single product they work as a two stage pump when the inlet port is connected they work as a single stage pump when they are pumping
48. e SDI voir page 47 In this case replace also HP rotor 31 refer to pumping module with flanged stator C page N 13 and use a SDI major kit see page 47 In diesem Fall ebenfalls den Hochdruckrotor 31 auswechseln siehe Nomenklatur des Funktionsblocks mit geflanschtem Stator Alter N 13 und SDI Wartungssatz verwenden siehe Seite 47 Nomenclature CC N Remplacement des pieces du bloc fonctionnel non flasque Pumping module with no flanged stator spare parts Pumpenblock mit Stator und Flanschen Unterhaltung Teile Modeles 2 tages 2 stage models Zweistufige Modelle Modele Bloc fonctionnel Pumping module Pumpenblock non flasque no flanged flasque flange Model non flasque no flanged flasque flanged mit Stator und Flanschen mit Stator Monoblock Modele mit Stator und Flanschen mit Stator Monoblock Piece a remplacer R f rence R f rence Part to be replaced P N P N Zu ersetzender Teil Bestell Nr Bestell Nr 2005 C1 Capot de soupape HP 2010 C1 C2 Valve cover HP 2015 C1 C2 Ventilgeh usedeckel HD 202161462 2005 SD 103521 A332166 201014 SB 20151 SD 20211 SD 2005 SDI A0064965 a 2005 1 SD SDI Capot de soupape BP A006001S 2005 C1 Valve cover LP A0060375 2010 1 SD Ventilgeh usedeckel ND A0060005 201001462 BR A0060385 alle 201517 SD 103525 A0059995 A332266 2015414 C2 A0060395 2021 1 SD A0059975 2021 CT C2 kita A0060405 OBRA Dans ce cas changer galement le rotor HP 31 voir nom
49. e holes Place the valves 2 or 11 equipped with the springs 3 or 12 Place the valve covers 6 or 17 and fix them with screws and washers Insert the bubbler 8 equipped with its o ring in the frame Position the tube fastener 9 on the pin and tighten the nut on the rear plate 7 Insert the ball 4 the spring 5 in the coupling 2 and tighten it on the connector 6 Fit the oil casing 6 equipped with its o ring 11 on the frame 42 O e 9 0 9 to 1 2mm Tighten it with screw 9 and washers 10 after making sure that the seal is positioned in its seal groove Place the o ring 5 in its groove and fit the sight glass 4 the flat ring 4a the oil sight glass cover 3 and tighten with screws 2 C1 series pump The sight glass is made of glass gradually tighten the two attachment screws in alternation to avoid placing the sight glass under stress Position the oil case feed through 49 equipped with its o ring 48 in its housing by centering it on the gas ballast tube 46 Assemble using the screws 52 Equip the adjustment knob 55 with the sleeve 53 and the spring 54 Position the assembly in the cover 58 and secure on the oil case feed through 49 with screws 57 Reassembling the seal holder see page N 2 Reassembling the fan and the motor side components see page N 2 Fill with oil Reassembling of the pumping pipe model SDI See page 46 F
50. een 53 F and 104 F 12 and 40 C with A120 oil Inlet and exhaust fittings A WARNING Do not expose any part of the human body to vacuum The product is supplied with the inlet and exhaust sealed Remove these blanking plates when you are ready to connect the product on your vacuum system As well as don t operate the product unless the inlet and exhaust are connected to a vacuum and exhaust pumping line At inlet Make sure that the parts or chambers connected to the inlet of our pumps products withstand a negative pressure of 1 bar in relation to the atmospheric pressure u The inlet pressure must be no higher than atmospheric pressure Too high pressure can damage the product SES The pump inlet and exhaust orifices are equipped with DN 25 ISO KF end fittings which can be used to fit various line components made of stainless steel plastic etc see the adixen catalog NA The intermediate port connection on SDI Exhaust model is 1 8 Gas female Intermediate port EN 21 Mechanical connections cont d Inlet and exhaust fitting cont d WARNING Atexhaust u When pumping on corrosive aggressive or flammable gases the gas can cause injury or death In these cases connect the exhaust of the pump to an exhaust stack or an evacuation duct connect a relief valve or rupture disc directly on the pump Contact your closest service center see addresses
51. eeve may show a perfectly normal trace of rubbing caused by polishing Should the sleeve show any signs of indentation or grooves it must be replaced Use new parts from the seal kit or set of seals Reassemble the lip seal 40 in its housing as described on page 55 Reinsert the new O ring 41a on the seal holder 39 Insert the shaft sleeve inside the seal holder 36 Engage the reassembled seal holder on its axis and screw onto the frame Insert the O ring 35 in the shaft sleeve Position the support washer Then install the key reassemble the fan and the motor in the reverse order of disassembly Immediately order a replacement maintenance set or kit see page 47 Special precautions Spare parts Minor kit Major kit Tools and consumable products Read the safety instructions at the beginning of the maintenance chapter Before disassembling the pump drain it see page 44 All the seals and faulty parts should be replaced provide a seal kit or a maintenance kit For fasted service specify the following when ordering Pump type Serial number on pump label Part number see list at end of operating instructions Maintenance kits containing the most frequently used parts are always available at our sales outlets Be sure to use these kits so you will have all the parts necessary This kit contains all the seals on the pump which must be replaced at each complete disassembly LI ai
52. enclature du bloc fonctionnel avec stator flasqu C page N 13 et utiliser le lot de maintenance SDI voir page 47 A remplacer par to be replaced by zu ersetzender Teil In this case replace also HP rotor 31 refer to pumping module with flanged stator C page N 13 and use a SDI major kit see page 47 A remplacer par to be replaced by zu ersetzender Teil In diesem Fall ebenfalls den Hochdruckrotor 31 auswechseln siehe Nomenklatur des Funktionsblocks mit geflanschtem Stator Alter N 13 und SDI Wartungssatz verwenden siehe Seite 47 Capot de soupape HP Valve cover HP Ventilgeh usedeckel HD Stator HP HP stator Hochdruckstator A0060425 A0059965 Etage BP Flasque m dian Central plate Zwischenflansche Capot de soupape BP Valve cover LP Ventilgehausedeckel ND Stator BP LP stator Niederdruckstator Flasque avant Front plate Einrichtet vorderer Flansche ae Remplacement des pieces bloc fonctionnel non flasque Pumping module with no flanged stator spare parts Pumpenblock mit Stator und Flanschen Unterhaltung Teile Modeles 1 tage 1 stage models Einstufige Modelle Modele Bloc fonctionnel Pumping module Pumpenblock Model S non flasque no flanged flasque flanged non flasqu no flanged flasque flanged mit Stator und Flanschen aie Man odk Modele mit
53. eve 3 Slide the BP rotor 23 equipped with 4 Place the HP stator 34 on the BP its vanes and springs rounded edges Stator 26 facing outwards in the BP stator 26 Remove the protective sleeve 5 Slide the HP rotor 31 equipped with 6 Place the rear flange 7 on the HP its vanes and springs rounded edges Stator 34 tacing outwards in the HP stator 34 EN 56 Reassembling the 1 Fit the front plate 19 on the 2 For not damage the shaft seal use protective sleeve on the rotor axis or wrap end of shaft with adhesive tape and oil it pumping module frame 42 with no flanged stator see page N 6 Sleeve 3 Place the BP Rotor 23 equipped with 4 Slide the BP stator 26 its vanes and springs rounded edges on the BP rotor 23 facing outwards on the front plate 19 Remove the protective sleeve 5 Place the central plate 29 on the BP 6 Place the HP rotor 31 equipped with its stator 26 vanes and springs rounded edges facing outwards on the central plate 29 Q W G G G 0 Pu E G 2 7 Slide the HP stator 34 on the HP 8 Place the rear plate 7 on the HP rotor 31 stator 31 Reassembling the oil system Spinner cam SD and SDI pumps except 1015 SD see page N 16 Spinner cam settings Oil pump I C1 and C2 pumps and 1015 SD see page N 14 Oil pump settings Reassembling the exhaust valve cover see page N 6 Reassembling the
54. ge N 16 Remove the spinner cam 6 by removing the circlip 7 Do not disassemble the nozzle 8 to clean it During the reassembly check that it is not blocked by sending a jet of compressed air through it Disassembling 5 Remove the cover from the oil pump 1 the pump oil system Release the cylinder 13 equipped with the l C1 C2 pumps washer 14 piston 11 and spring 12 and 1015 SD see page N 14 Release the stop valve 10 from its housing 12 In the rear flange unscrew the seat of the stop valve 9 and remove the O ring 8 Then remove the vane 4 the oil pump rotor 3 and the Oldham coupling 5 U W G G G voll ve E G 2 Disassembling the p Remove the 4 nuts Release the flange 7 in the axis rear flange see pages N 14 et N 16 EN 51 Disassembling the pump cont d Disassembling the 1 Insert two screwdrivers in the notches 2 Release the HP rotor 31 from the HP pumping module and release the set HP stator 34 and stator 34 and the vanes with flanged stator HP rotor 31 in the axis see N 10 3 Insert two screwdrivers in the notches 4 Release the BP rotor 23 from the BP and release the set BP stator 26 and stator 26 and the vanes BP rotor 23 in the axis 26 EN 52 Disassembling the 1 Remove the HP stator 34 by sliding it 2 Insert two screwdrivers in the notches pumping module along the HP rotor 31 and release
55. h repair he will be subject to service fee to cover product decontamination disassembly cleaning and evaluation costs Please contact service center for any further recommendations We wish to draw your attention to the following points Equipment must be drained of fluids and residue securely packaged and shipped prepaid Concerning the closing of the ports inlet amp outlets of the product metallic airtight blank flanges should be used if toxic or copper gases have been pumped The risk may be of the following nature Chemical Danger to health risks of explosion fire risks for the environment Please indicate the chemical formula and name of the gases or substances that have been in contact with the equipment pump detector gauge or accessory lt Biological In case of contamination such as pathogenic germs micro organisms bacteria viruses etc classes 1 to 4 and group E we are currently unable to decontaminate and recycle such material without risk to the safety of our staff Please contact us before sending the product to the service center Radioactive In case of contamination our Service Center is currently unable to decontaminate and recycle such material without risk to the safety of our staff A written evidence of decontamination will be requested prior to any service action Please contact us before sending the product to the service center Copper contamination Copper based by products formed in sput
56. i re Flasque arri re Joint torique c 1 5 d 7 5 Si ge Clapet anti retour Piston anti retour Ressort d tanch it Cylindre anti retour Rondelle lastique Rondelle Vis CHC M6 x 16 Goujon M6 106 12 Goujon M6 129 19 Goujon M6 142 12 Goujon M6 164 12 Goujon M6 187 12 Ecrou a embase HM6 Lot joints Minor kit Dichtungssatz 1 2 3 4 5 6 7 7 8 Nomenclature SPECIFICATION Oil pump cover Air admission tube Oil pump rotor Oil pump vane Oldham coupling Shaft seal 15 x 25 5 x 4 6 Rear plate Rear plate O ring c 1 5 d 7 5 Seat Antisuck back device Antisuck back piston Spring Oil pump antisuck back cylinder Spring washer Washer Screw CHC M6 x 16 Pin M6 106 12 Pin M6 129 19 Pin M6 142 12 Pin M6 164 12 Pin M6 187 12 Shoudered nut HM6 M Lot maintenance Major kit Wartungssatz Sous ensemble A Subassembly A Gesamtplan A Olpumpendeckel Lufteinlass Olpumpenrotor Olpumpenschieber Oldham Kupplung Lippendichtung 15 x 25 5 x 4 6 Hintererflansche Hintererflansche Dichtung c 1 5 d 7 5 Sitz R ckschlagventil Kolber Feder R ckschlagzylinder Scheibe Unterlegscheibe Schraube CHC M6 x 16 Stift M6 106 12 Stift M6 129 19 Stift M6 142 12 Stift M6 164 12 Stift M6 187 12 Schraubenmutter HM6 ga Lot visserie Screw kit Schraubensatz NN a a a a a DUR N ES KH KN e NN a a a a T NND m m m m m
57. ids can be used Filling with oil CAUTION Mineral oil ELF MOVIXA PV 100 TURBELF SA 100 BP CS 100 BP registered trademark SHELL VITREA 100 SHELL registered trademark TOTAL CORTIS PV 100 TOTAL registered trademark INLAND 19 INLAND 20 INLAND registered trademark MR 200 MATSUMURA registered trademark Q 7 pad Ses pad VA Mineral based synthetic oils ELF BARELF F 100 ELF BARELF C 68 ELF registered trademark INVOIL 20 INLAND registered trademark INLAND TW INLAND registered trademark ELITE Z CAMBRIGE MILL PRODUCTS INC reg trademark Ester type synthetic oils ANDEROL 555 ANDEROL BV registered trademark ANDEROL RCF 96 N ANDEROL BV registered trademark Fluorocarbon synthetic oils FOMBLIN YL VAC 25 6 MONTEDISON registered trademark KRYTOX 15 25 DU PONT DE NEMOURS registered trademark HALOVAC 100 HALOCARBON registered trademark AFLUNOX 15 25 SCM registered trademark Note In this case pump performances may be slightly different from those given in pages 9 and 10 5 to 21 m h I SD SDI C1 series pumps are tested in the factory with A120 oil or A119 for USA 5 to 21 m3 h C2 series pumps are tested in the factory with A113 oil At delivery there is some oil remaining in the functional block u Our pumps are tested in the factory with adixen s oil it is recommended to use the same oil during operation To change the type of oil refer to the Maintenance Chapter
58. ility to wire this dry contact in compliance SR Motor protection with local safety standards connect the 2 wires available in the terminal box according the following wiring diagram NC dry contact 250V max 0 5 A ja max km al ZJ A2 Motor thermal protection Check the direction of rotation of the motor direction of arrow located on the motor cover For this Remove the protective caps on the inlet and exhaust orifices Fit a pressure gauge at the pump inlet Switch on the pump for 2 to 3 seconds than stop the pump If the pressure indicated is less than 5 107 mbar the direction of rotation is correct If the pressure increases invert two phases Electrical motor is certified with major international standards UL CSA CE and offers two voltage ranges Low voltage 100 110 V at 50 Hz and 100 120 V at 60Hz High voltage 200 230 V at 50 Hz and 200 230 V at 60 Hz The single phase motor is delivered with a power cable from 2 m length It is equipped with an I O power switch I motor switched ON O motor switched OFF and a voltage selector accessible inside the motor cover see page 26 for voltage change The single phase motor protection level IP 43 TEFC type must be protected by a customer supplied starter consisting of a suitably rated see page 27 Before connecting to the mains check the position of the voltage selector High Voltage HV or Low Voltage LV corresp
59. interrupteur Single phase motor with on off switch Wechselstrommotor mit Shalter 108694 Moteur monophas sans interrupteur Single phase motor without switch Wechselstrommotor ohne Shalter 108698 Moteur triphas standard Three phase motor Drehstrommotor 108695 Moteur monophas Japon avec interrupteur Japanese single phase motor with on off switch Japan Wechselstrommotor mit Shalter 107878 Kit d adaptation pour moteur bride CEl CEI flange motor coupling kit CEI flange screw motor side CEI Klammer Motorflanschssatz Klammer Motorflanschssatz bride CEl vis 1 2 manchon intercalaire coupling plastic coupling Schraube Kupplugshalfte KUpplungsstern NEE Kit d adaptation pour moteur bride Nema Nema flange motor coupling kit Nema flange screw US motor side Nema Klammer Motorflanschssatz Klammer Motorflanschssatz 105952 bride Nema vis 1 2 manchon US intercalaire coupling plastic coupling Schraube US Kupplugshalfte KUpplungsstern Vis Hc M6 x 8 8 Screw Hc M6 x 8 8 Schraube Hc M6 x 8 8 nga 1 2 Manchon moteur Motor side coupling Kupplungsh lfte 065742 Intercalaire Plastic coupling Kupplungstern Vis CHc M6 x 40 Screw CHc M6 x 40 Schraube CHc M6 x 40 nga Moteur livr sans cable mais quip avec 2 3 4 Delivered without cable but equipped with 2 3 4 ohne Netzkabel aber mit 2 3 4 einrichtet Lot joints Minor kit Dichtungssatz M Lot maintenance Major kit Wartungssatz S Lot visserie Screw kit Schraubens
60. it the coupling fan 33 and secure it with the screw 28 and washer 26 Fit the drive key on the motor shaft Install the motor coupling 3 down to the stop on the motor shaft and secure it with the screw 2 Install the plastic coupling 4 on the motor coupling 3 Fit the motor on the frame and secure with the 4 mounting bolts 5 After reassembling fill the pump with oil see page 19 before start up the pump see page 29 Position one the end of the pipe 38 into the housing hole designed for this purpose and the other end on the stator 34 Do not forget to install o rings 39 and 40 after having checked their status no cuts EN 59 Maintenance Declaration of contamination Procedure for returning products You wish to return an adixen product for maintenance The equipment will be dismantled and possibly cleaned by a technician from our service centre Pfeiffer Vacuum requires this form to be completed to preclude the potential health risk to its service personnel that can occur when receiving disassembling or repairing potentially contaminated products Please fill in the present DECLARATION OF CONTAMINATION print it and attach it to the product before shipping to your closest service center Equipment returned without this form fully completed and secured to outside of package will be returned to customer unprocessed at his cost If following inspection and quotation customer elects to not proceed wit
61. laque de niveau Plaque de niveau Vis FHC M5 x 10 Cache de niveau gris Cache de niveau blanc Voyant Joint de niveau Joint torique c 3 53 d 63 1 Cuve quip e Cuve quip e Cuve quip e Cuve quip e Cuve quip e Cuve quip e Cuve quip e Cuve quip e Joint torique c 2 7 d 16 9 Bague R13 Bouchon G 3 8 Bouchon G 3 8 Vis CHC M6 x 25 Rondelle Joint torique c 3 d 165 Joint torique c 2 5 d 33 5 Bouchon G 1 8 Vis FHC M6 x 12 Obturateur M 30x1 Obturateur M 30x1 Joint torique c 3 6 d 29 3 Filtre d aspiration Filtre d aspiration Embout d aspiration Embout d aspiration Soupape de refoulement Entretoise poign e Idem 14 Embout refoulement DN 25 Embout refoulement DN 25 Idem 16 Level plate Level plate Screw FHC M5 x 10 Oil sight glass cover grey Oil sight glass cover white Oil level sight glass Flat ring O ring c 3 53 d 63 1 Oil casing Oil casing Oil casing Oil casing Oil casing Oil casing Oil casing Oil casing O ring 2 7 d 16 9 Ring R13 Plug G 3 8 Plug G 3 8 Screw CHC M6 x 25 Washer O ring c3 d 165 O ring c 2 5 d 33 5 Plug G 1 8 Screw FHC M6 x 12 Stopper M 30 x 1 Stopper M 30 x 1 O ring c 3 6 d 29 3 Inlet filter Inlet filter Inlet nipple Inlet nipple Exhaust valve Handle brace Idem 14 Exhaust nipple DN 25 Exhaust nippleDN 25 Idem 16 Olmesstab Olmesstab Schraube FHC M5 x 10 Olschauglassdeckel grau Olschauglassde
62. lgeh usedeckel ND Ventilgeh usedeckel ND Ventilgeh usedeckel ND Ebenso 1 Einrichtet vorderer Flansche Einrichtet vorderer Flansche Lippendichtung 15 x 25 5 x 4 6 Dichtung c 2 d 90 Nutenstein A4x4x12 Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Schieberfeder ge Lot visserie Screw kit Schraubensatz 2 4 4 6 6 8 Nomenklatur Funktionsblock mit Stator und Flanschen D Types model 2010 C2 2015 C2 2010 SD 2021 C2 Q A LA N 6 8 2 4 2 4 4 6 O Lot palettes Vane kit Schieberssatz REF P N Bestell Nr 103521 A328571 u 103544 103523 103525 103394 LI 103401S 103396S 065745S 065749S 065750S 065751S 103880S 103569S 065801S 065802S 065803S 065601S HO Kit joint avant Front seal kit Dichtungssatz 6 8 6 8 2 4 4 6 6 8 6 8 Clamping torque daN m Screw CHC M6 x 25 s steel o U oO gt gt un un 2 OIO M X ze lO o Flo U TU ak ak 2 TU 2 O L p lt OU U UN UN Plan du bloc fonctionnel avec stator non flasque D Pumping module drawing with no flanged stator D Gesamtplan Funktionsblock mit Stator und Flanschen D 00 DESIGNATION Palette BP Stator BP Stator BP Stator BP Stator BP Stator BP Stator BP Idem 20 Idem 2
63. lve spring Screw CHC M6 x 30 Washer Valve cover HP Valve cover HP O ring c 2 7 d 12 1 Ring R9 Cover holder Idem 1 Idem 2 Idem 3 Screw CHC M6 x 10 Washer Screw CHC M6 x 25 Washer Valve cover LP Valve cover LP Valve cover LP Shaft seal 15 x 25 5 x 4 6 Shaft key A4x4x 12 LP rotor LP rotor LP rotor EF rotor LP rotor LP rotor LP rotor LP rotor LP rotor LP rotor LP rotor Vane spring LP vane LP stator LP stator LP stator LP stator Mi Lot maintenance Major kit Wartungssatz Zentrierstift Auslassventil Ventilfeder Schraube CHC M6 x 30 Unterlegscheibe Ventilgehausedeckel HD Ventilgehausedeckel HD Dichtung c 2 7 d 12 1 Ring R9 Gehdusedeckelhalter Ebenso 1 Ebenso 2 Ebenso 3 Schraube CHC M6 x 10 Unterlegscheibe Schraube CHC M6 x 25 Unterlegscheibe Ventilgehausedeckel ND Ventilgeh usedeckel ND Ventilgeh usedeckel ND Lippendichtung 15 x 25 5 KAG Nutenstein AA xax 12 Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Schieberfeder Niederdruckschieber Niederdruckstator Niederdruckstator Niederdruckstator Niederdruckstator a Lot visserie Screw kit Schraubensatz 6 8 6 8 2 4 2 4 9es model O Lot palettes Vane kit Schieberssatz 2010 C2 2015 C2 2021 C2 REF P N Bestell
64. ly hazardous situation which if not avoided could result in death or severe injury A DANGER Indicates an imminently hazardous situation that if not avoided will result in death or severe injury extreme situations Before switching on the product study operating instructions and make sure you follow the safety instructions it gives You can recognise these by the Caution Warning and Danger symbols Good practice tips and manufacturer s recommendations are in a grey box EN 2 MANUAL P N 103275 EDITION 08 July 2012 Translated from original version Contents Introduction Presentation of the product range sasae eee a 4 5 to 21 m3 h rotary vane pumps I SD SDI C1 C2 Pascal series 5 Operating principle of a rotary vane pump nennen 6 3 A 8 Technical characteristics A 9 done gaj Te AA E EE 11 S A 12 Start up Safety instructions concerning the installation and operation 15 NGGONE NGISO dls zei E comal 18 Sa 19 Checking me Ol level econo leccion leida 20 le E eege ee ee EE 21 Begleet 24 Operation clic ed ee 29 OPEL ING Tempera UNG ee ee ee MA 29 Before starting UpAhe PUMP ue nee 30 SI ec debidas 30 Gelle AU ee ee ee 30 o p a en e at ky a AA EN e O NEE EHE FORCE gt Operation of gas Dallast NN 32 Purges for pumping condensable corrosive and hazardous gases 34 Jyden PUMPING A 36 Recovery of oil high pressure
65. m pes model NN a Aa a Aa a N N a a 232 a mA a a a NN a a a Aa a Aa a N N a a Aa a Aa a N N a a a Aa a Aa a DD m a a a a a NN a Aa a Aa a REF P N Bestell Nr 103416 104334 103412 MO 103413 103411S 1033985 103389 O 102962 E 102963 103524 102855 065806 065805 065804 ng U Lot palettes pompe huile Oil vane pump kit Olpumpenschieberssatz O Plan du syst me de lubrification levier moulinet B Oil system drawing B Fl genrad Olsystem Gesamtplan B Clamping torque daN m Screw CHC M6 x 16 s steel Pin s steel Nut s steel KE a 13 sceweHe mer tote az a a KI a ZL N 1 2 gt 4 5 6 7 8 8 8 D SIGNATION Vis CHE Mb x 16 Rondelle Levier oscillant Flasque arri re Joint l vre 15 x 25 5 x 4 6 Came moulinet Bague d arr t Rondelle Gicleur Gicleur Joint torique c 1 9 d 5 7 Bague R5 Si ge de clapet Bride Idem 2 Vis CHC M6 x 10 Goujon M6 129 19 Goujon M6 142 12 Goujon M6 164 12 Goujon M6 187 12 Goujon M6 72 19 Goujon M6 84 12 Ecrou a embase HM6 Lot joints Minor kit Dichtungssatz Nomenclature SPECIFICATION Screw CHC M6 x 16 Washer Equipped lever Rear plate Shaft seal 15 x 25 5 x 4 6 Impeller Clips Washer Jet Jet O ring c 1 9 d 5 7 Ring R5 Seat Flange Idem 2 Screw CHC M6 x 10 Pin M6 129 19 Pin M
66. me 105515 on OO TA 1095 Ce 1975 Keep this kit in a dry place away from heat and light sunlight and ultraviolet light in order to prevent any hardening of the elastomers see AFNOR standards storage conditions for vulcanized elastomer based products FD T 46 022 In addition to the seal kit this kit contains a set of spare parts to perform maintenance operations on the pump for a two year period under normal operating conditions Pumps 1005 1015 2005 2010 205 2001 Leen 103907 103908 103000 sb sbi 104622 104643 103902 103903 103904 103005 o aer 104619 104976 104977 104978 104979 pe rosa 100615 100616 For SDI pump with no flanged stator use a major kit P N 108308 The pumps are equipped with e a shouldered not chromed ring 36 for and SD models with serial number lt AM656245 e a shouldered chromed ring 36 for and SD models with serial number gt AM656245 e a shouldered chromed ring 36 for C1 and C2 models U U je U aed E The shouldered not chromed ring is a spare part that must be replaced with a chromed ring The shouldered chromed ring needn t systematically to be changed EN 47 Tools and consumable products cont d Spare parts cont d Vane kits for 2 stage pumps This kit contains only vanes and springs in order to maintain several pumps of the same model see table here after LP s
67. mique T f il d EECHER SET Toxic yes ER no I Has the equipment been cleaned yes no C Carcinogenic yes no I Cleaning detergent method Combustible yes L no Corrosive es no Is the equipment free from potential harmfull substances 4 p P yes LI no TI Explosive yon LI no LI Biological yes no I 4 COPPER PROCESS Radioactive yes I no Has the equipment been used on a Copper process Others yes no 1 CH The equipment will be accepted only with a written decontamination certificate If yes sealed package and specific label are required 5 2 Process and list of hazardous substances or by products which may have come into contact with the equipment nonmen name Risks and precautions associated with substances Process description or symbo SS n 6 Legally binding declaration We hereby guarantee that the information in this declaration is correct and complete undersigned am able to provide a true assessment We are aware of our liability toward the contractor for damage resulting from incomplete or inaccurate details we undertake to be responsible for any third party claims based upon claims of contamination or other nonconformity with the statements herein Name of the company organization 1 Address City State Post Code Country banie E mail address ia Signature and company seal Last Name HU First name Wo Function na 250612 EN 62
68. mp warming see troubleshooting and corrective actions page 40 To make the pump start up easier we recommend to proceed as follows e Connect the pump exhaust to an evacuation duct e Put the pump at atmospheric pressure and start it up Oil circuit starts operation it can take 2 to 3 minutes e Then close the inlet port and wait for 15 minutes that the oil circulation works correctly e Then connect the inlet port to the pumping line SDI Models Start up A CAUTION Pump stop SDI model All models As this pump will be integrated into the customer application its use will depend on the process e Connect the pump inlet to the vacuum container the exhaust to an oil mist eliminator and the intermediate inlet port to the sensor gas line Check that an electrovalve is installed on the gas line e Start up the pump power switch on I position single phase motor or swith on the customer power device e Allow the pump to run for one hour at ultimate pressure with the inlet blocked e When the inlet requested pressure is reached pump via the intermediate inlet port The pumping speed at the intermediate port depends on the inlet pressure when this last Increases the pumping speed at intermediate port decreases u When the intermediate port is used the pump is not tight when stopped To guarantee this tightness install an electrovalve in the pumping line customer supply u When the intermediate po
69. nd after the oil case has been vented to atmospheric oressure For this e Switch off the pump e Isolate the pump or disconnect from the installation e Tilt the pump e Unscrew the draining plug A on the side of the oil case and the filling plug B on the top of the oil case When all the oil has drained replace the two plugs temporarily and run the pump for about 10 seconds leaving the intake open Take care with the oil mist which may appear at the exhaust This operation removes the oil from the functional block e Drain this oil by removing the draining plug e Replace the draining plug A and Till with fresh oil to the appropriate maximum level of the oil case oil sight glass through the filling orifice B see page 20 Flushing The draining operation can be followed by a flushing operation if the oil is particularly dirty This operation requires a volume of an oil half charge After draining the oil case replace the draining plug Remove the intake filter clean it and replace it Run the pump at atmospheric pressure pour the flushing oil very slowly through the inlet orifice Take care with oil mist which may develop at the exhaust Stop the pump and drain the flushing oil via the draining plug Replace the plug and fill with fresh oil see page 19 EN 44 Change of type of oil 5 to 21 m h I SD SDI C1 pumps are tested in the factory with A120 oil or A119 for USA unless specified otherwise in the orde
70. ng used EN 13 Safety instructions concerning the installation and operation of pumping systems CAUTION Before switching on the equipment the user must read all of the start up and operation sections of this operating manual and observe the safety instructions listed in this operating manual Unpacking We took care to provide you with a clean product To keep it in this condition unpack it only in its final place of use u Make sure the equipment shows no sign of transport damage If it has been damaged take the necessary steps to record this with the carrier and inform the manufacturer In all cases we recommend keeping the packaging reusable materials for further transport of the equipment or for prolonged storage Start up A WARNING Vane roughing pumps use lubricants it is recommended to request information from the manufacturer on the safety data sheets concerning the lubricant These can be downloaded from www adixen com The pumps are delivered without an oil charge the oil is delivered in separate containers Wear gloves protective glasses to fill in or drain the oil in the pumps In the same way it is recommended to drain the pump before returning the equipment Handling For all handling of the equipment it is highly recommended to use the handle provided for this purpose In case of handling by a lifting bridge use a claw to avoid any pump lack of balance The maker can n
71. nitrogen Wear gloves protective glasses breathing mask or any appropriated safety equipment Ventilate the premises well Do not eliminate maintenance waste via standard disposal channels Have it destroyed by a qualified company if necessary Install the inlet and exhaust blanking plates thus accessories are delivered with the pump Decontamination product dismantling According to the regulations 2002 96 CE about Waste of electrical and electronical equipments and 2002 95 CE about Restriction of Hazardous substances the manufacturer provides a recycling paid service for the end of life of waste electrical and electronic equipment Any obligation of the manufacturer to take back such equipment shall apply only to complete not amended or modified equipment using adixen Vacuum Products original spare parts delivered by adixen Vacuum Products containing i e all its components and sub assemblies This obligation will not cover the shipping cost to an adixen take back facility Maintenance If you return the product to an adixen repair service center please make sure you follow the procedure for returning products and fill in the declaration of contamination found at the end of the operating manual or on the web site A WARNING Insufficient tightness after servicing could result in chemical hazards Always perform a leak test after maintenance EN 39 Troubleshooting and corrective actions g
72. nly It may be extended to 1 year if the ultimate vacuum required is sufficient for primary vacuum pumps Similarly if the pump is stopped frequently for long periods the oil should be changed at intervals of 6 months to a maximum of 1 year oil may become sticky Note Every pumping operation is different This oil must therefore be changed at intervals adapted to each specific application The use of accessories see page 12 can reduce the frequency of these maintenance operations When an adixen accessory is connected to the pump periodically it is necessary to make accessory overhaul Study the accessory operating instructions and make sure you follow the safety instructions It gives regarding protection of personnel Ask your satety department for instructions according to the local regulations see page 39 Safety instructions also apply to accessories When an oil mist eliminator is installed check periodically at the exhaust orifice that the exhaust valve can move so the exhaust is not blocked the exhaust valve can move no overpressure in the oil casing EN 43 U U je U du E 2 Maintenance cont d Draining A WARNING The draining operation places the contaminated pumping circuit in communication with the outside atmosphere Take all necessary steps to ensure personnel safety wear gloves breathing mask and protective glasses The pump must be drained when hot a
73. non perfluorinate synthetic or mineral oil clean the metal components with a solvent such as alcohol and proceed as follows e Clean when cold by dipping or using a cloth e Dry the components in the air e Industrial washing solutions can also be used The cleaning operation should be followed by vacuum drying When cleaning this plastic sight glass avoid contact with alcohol or alcohol based washing solutions Clean the component with a solvent but do not steep it and rinse it immediately The sight glass of these pumps is made of glass it can be cleaned with common used solvents 1 DUPONT DE NEMOURS registered trademark 2 CASTROL registered trademark 3 Dow registered trademark 4 Nippon Oil Corporation registered trademark 5 MONTEDISON registered trademark Replacement of shaft seals Specific tools Specific extraction tool Picture 1 e Specific assembly mandrel washer e A support plate or washer Recommended tools e A flat screwdriver of e A hammer Extracting a shaft e Flange picture 1 the seal is extracted Picture 2 seal from its housing using a screwdriver resting on the plate or washer so as not to damage the seal extraction tool gt housing or e Flanged stator picture 2 the seal is extracted with the specific extraction tool Assembling The seal housing and the seal lip are 3245401 the shaft seal lubricated with the lubricant used in the e pump The flange is resting on
74. onds to the line voltage The plug is equipped with a ground pin which must be connected The motor rotation direction is set at the factory The power cable is the electrical power switch so it must be easily accessible by an operator during product use Single phase motors have a thermal circuit switch with automatic starting device CSA Standard when the internal motor temperature reaches a value over the preset limit value the motor stops However when the motor is cooled it will start up again automatically Single phase version cont d Voltage range change The voltage range can be read beside the motor switch the dual frequency single phase motor can be configured for low voltage LV or high voltage HV To change this type of connection proceed as follows make sure that the motor is not switched on and the power cord is removed unfasten the 4 attachment screws on the motor upper cover and tip it up remove the voltage selector cover marked with the voltage press on the voltage selector position Il invert the position of the voltage selector cover in order to show the other voltage at the outside of the motor cover HV for high voltages or LV for low voltages Check to be sure that the voltage selector has fully latched the rocket switch when the voltage selector cover is replaced install the upper cover and refasten the 4 screws secure the upper cover as follows e Cente
75. orifice taking care to fit the O ring Attach the end fitting with the screw In the case of the inlet end fitting fit the filter at the bottom of the orifice Close unused orifices with plugs and fasten the screws YAA MAA Y NN Aka Add gu EN 20 Q 7 pad da G pad A A WARNING A External motor protection CAUTION EN 24 Electrical connections Ensure that the product is connected to an electrical installation in compliance with the local and national safety requirements equipped with electrical protection fuses circuit breaker which has a suitable earth ground point properly connected Our products are designed to comply with current EEC regulations Users making their own modifications to the product are liable to break its compliance with these regulations degrade its EMC electromagnetic compatibility rating and make it unsafe to use The manufacturer declines all liability for the consequences of such operations Electric shock hazard The voltages and currents in use can induce electric shock Isolate and lock out power line to the product before maintaining it or removing the cover Only skilled authorized people may carry out maintenance work If a main isolator is installed by the customer it must be in compliance with local regulations with a minimum interrupting short circuit current of 1
76. ormance and operational safety of this product are guaranteed provided it is used normally in the operating conditions defined in this operating manual It is the customer s task to train operators to use the product if they do not speak the language the operating manual is written in ensure operators know the safe practices to apply when using the product This product complies with the requirements of European Directives listed in the Declaration of Conformity contained in page 63 of this operating manual Copyright Intellectual property The use of adixen products are subject to copyright and intellectual property rights in force in any jurisdiction All rights reserved including copying this document in whole or any part without prior written authorization from adixen Vacuum Products Specifications and information are subject to change without notice by adixen Vacuum Products A GE Warning high temperature hazard Warning electrical shock hazard Danger refer to operating instructions Symbol Label Alternative current Power ON switch Power OFF switch O O femme n CAUTION Indicates a potentially hazardous situation which if not avoided could result in property damage A CAUTION Indicates a potentially hazardous situation which if not avoided could result in moderate or minor injury It may also be used to alert against unsafe practices A WARNING Indicates a potential
77. ot be held liable for the consequences of not following appropriate safety recommentations CAUTION The product is supplied with the inlet and exhaust sealed These are to prevent foreign bodies entering the pump during transport and storage C2 Series In order to prevent moisture from entering the pump before installation it has been pressurized before hand with nitrogen and sealed with blanking plates u Do not remove these blanking plates until you are ready to install the product on the vacuum line Storage New pump C2 series If the pump is new and has not been unpacked store it as received since it has been pressurized with neutral gas at factory Other series e f the pump is to be stored we guarantee the reliability of our equipment without particular storage precautions for up to 3 months ambient temperature between 41 F and 149 F or 5 and 65 C EN l Safety instructions concerning the installation and operation of pumping systems cont d Storage cont d New pump cont d For storage periods of over 3 months we recommend to fill the pump with oil during storage For this fill the pump and run it at ultimate vacuum inlet orifice blocked for approximately 1 hour in order to lubricate all the parts of the functional block see page 30 Then stop the pump and store it with the inlet and exhaust orifices sealed clamping ring centering ring plug etc The shaft must rotate manu
78. ovalve 104362 115V 60Hz which seals the pump when switched off Kia e Prevents liquids and solids contained in the pumped nlet or 104201 a gases from entering the pump or traps condensable exhaus vapors at the exhaust e Prevents dust particles larger than 6 microns from 104202 Inlet entering the pump e Provides information about oil level inside oil casing of 104376 On oil casing RVP whenever the pump is located in an unaccessible area Oil draining kit ODK 2 Condensate trap CT 25 Dust filter DFT 25 OLS4 N Liquid LNT 25S Aluminum 104197 bi ali e Protects the pump against condensable vapours nitrogen Inlet aa fap LNT 25 C St steel 066889 e Prevents oil from backstreaming into pumped chamber ST 25 S Aluminum 104107 Sorption ams li e Prevents oil backstreaming when pumping in a clean nle St steel 066845 115V Automatic gas ballast AGB 4 gt e Remote controlled version of the manual gas ballast 104086 230V 50 60Hz Bu D Gas ballast Convenient solution in case of frequent use or difficult 104087 115V 60Hz access to the manual gas ballast e In the event of power failure it isolates the vacuum 066832 220V 50Hz Inlet chamber from the pumping unit and ensures pump module venting oe 068990 220V 50 60Hz Oil filter DE 1 068991 115V 50 60Hz External e Filters and or neutralizes oil when pumping gases which 104374 220V 50 60Hz device are corrosive and could rapidly
79. p for temperatures 2 12 C and in permanent operation In this table you will find for each pump a standard fuse or motor associated value b three phase motor The table on the following see page 27 gives for each pump the electrical characteristics in permanent operation and the proposed circuit breaker Three phase version Electrical motor is in accordance with major international standards UL CSA CE and offers two voltage ranges Low voltage 200 230V at 50 Hz and 200 280V at 60 Hz High voltage 380 415V at 50 Hz and 480V at 60 Hz The three phase motor protection level IP 43 TEFC type must be protected by a customer supplied starter consisting of a suitably rated contactor see page 27 Furthermore it is equipped with a dry contact NC thermal protection which is available in the terminal box Three phase motor power Three phase motor wiring is at the customers charge supply Wire the motor according to the line voltage The connections to be made are shown on a diagram inside the terminal box or on its cover see page 25 Connect a mains cable using wire section of 1 5 mm AWG 16 to the power supply connector Ensure that the electrical supply cable is suitably protected against earth defects and that the earth wire is longer than the three conducting wires Connect the earth wire to the earth terminal marked IEC 417 5019 D D Connect the thermal protection Start up Earth terminal in the
80. r 5 to 21 m h C2 pumps are tested in the factory with A113 oil unless specified otherwise in the order When the pump is delivered a certain quantity of oil remains in the functional block Thus if you wish to use another type of oil proceed as follows Compatible oils Mineral oil can be replaced by another type of mineral oil Simply flush the pump see above using the new oil and fill the pump see page 19 Mineral oils are also compatible with mineral based synthetic oils see page 19 Incompatible oils This is the case when for example a mineral oil is replaced by a synthetic oil e g A120 by A113 Synthetic oils are considered to be incompatible with each other for practical reasons they are expensive A mixture may cause slight cloudiness of the resulting mixture which could be interpreted mistakenly as a sign of contamination or deterioration For the same reasons clear synthetic and mineral oils A300 which are also expensive are treated as synthetic oils These remarks apply to ester or fluorocarbon type synthetic oils and the oils A111 A113 and A300 see page 19 Proceed as follows e Disassemble the pump completely and clean it see page 49 e Reassemble it e Connect an oil mist eliminator to the pump exhaust e Fill the pump with the new oil see page 19 NOTE to replace a synthetic oil by a mineral oil proceed as for compatible oils In all cases follow the recommendations of the pump integrators
81. r it on the front motor flange e Close the upper cover e Install and tighten the 4 screws starting installing the screws on the pump handle Voltage selector Start up side first Other type of motor n example explosion proof motor Refer to the electrical rating label and the D manufacturer s specifications Summary tables of various types The characteristics and ratings of fuses and circuit breaker associated with standard of motors pump motors 5 to 21 M3 h single phase or three phase A CAUTION Installation protection with circuit breaker The user must supply the pump from facilities equipped with a main circuit breaker curve D IEC 60947 2 in accordance with local regulations and with a minimum interrupting short circuit current of 10 kA This protection device should be in close proximity to the pump no further than 7m 25 ft within line of sight of the pump Single phase motor Voltage Current at Start up Proposed Maximum Frequency ultimate current A fuse protection A power pressure A Standard Type aM VA 8 100 V 50 Hz 20 100 V 60 Hz 20 115 V 60 Hz 20 200 V 50 Hz 10 200 V 60 Hz 16 220 V 60 Hz 16 230 V 50 Hz 3 10 Temperature 12 C aM Motor associated type fuse Three phase motor Voltage Frequency Start up Proposed circuit Maximum power current A breaker protection A VA Low voltage 200 V 50 Hz 200 V 60 Hz 230 V 50 Hz 253 V 50 Hz 280 V 60 Hz
82. rt and the gas ballast are used simultaneously the ultimate pressure at intermediate port is damaged due to the pressure increase the pump ultimate pressure corresponds to ultimate pressure with gas ballast open Before switching off the pump stop the tracer gas pumping on the intermediate port Put the motor switch on 0 position single phase motor or press the circuit breaker of the customer installation three phase motor EN 31 Operation Regeneration of pump oil Pumping condensable vapours Choice of pump and system EN 32 Choice of oil Assembly Operation of gas ballast In a pump stored with the same oil for a long time condensed vapours may contaminate the oil bath and affect performance This is also the case after pumping vapours and when the oil appears cloudy or discolored through the sight glass e Run the pump shutting it off from the system at the inlet by a valve or a plug We advise to connect the exhaust of the pump to an evacuation duct or an oil mist eliminator Open the gas ballast and allow the pump to operate for 1 2 hour to 1 hour or longer if the oil remains cloudy This operation accelerates the temperature rise of the pump while eliminating residual vapours present in the oil bath To pump with condensable products it is necessary to operate with a hot pump For this isolate the pump from the system and allow it to operate for 1 2 hour with the gas ballast open or 1
83. sound level of C1 C2 model is under this maximum value Note The pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure in the EN 10 Materials Environmental conditions absence of a cold trap Measurements using a Pirani type gauge can give different pressure values The pumps are made in different materials to address the requirements of all major vacuum applications SD SDI Models C1 Models C2 Models Valves Optional valves Oil level sight glass O rings lip seal Rotors HP LP vanes Stators central housing plates Oil casing central housing Friction ring seal holder Friction ring functional block Use of the product Operating altitude Ambient operating temperature Model SD I SDI C1 Model C2 Storage temperature Maximum relative humidity Transient overvoltage Pollution degree Withstand a supply voltage variation FPM PAI PA FPM or NBR Carbon steel Abestosfree plastic Cast iron without Cu Zn Cad Aluminium Chrome steel Cast iron Graphite Indoor use lt 2000 m Mini 12 C 53 F Maxi 40 C 104 F Mini 15 C 59 F Maxi 40 C 104 F Mini 5 C 41 F Maxi 65 C 149 F 80 for temperature up to 31 C 87 F decreasing linearly to 50 at 40 C 104 F Category II 2 10 Pump dimensions Fw Y o tsa fe
84. t Incorrect motor power supply Check the power supply The pump is not running Oil temperature too low Reheat the pump and its oil see cold start up page 30 gt Gumming of seals after prolonged Disassemble the motor and try to turn storage the fan manually Disassemble clean the pump replace seals reassemble Oil contaminated after pumping Drain flush and refill with clean oil gt Motor coupling damaged Replace by disassembling the motor Disassemble clean hone the scratched metal parts replace them if necessary and reassemble gt Pump seized due to a stopping after pumping in difficult conditions no draining or flushing Oil cold The pump does not start Warm pump Fill up to the level gt Insufficient oil in the oil case Oil contaminated Drain flush and refill with clean oll gt Oil pump inlet partially blocked Drain and clean the oil pump inlet duct gt Lubrication holes blocked Disassemble and clean gt Vane or spinner cam SD models Replace them damaged P Incorrect anti suckback system Repeat the assembly and the setting assembly Ultimate pressure obtained a few mbar Torr The vacuum pump does not produce a vacuum gt Direction of motor rotation incorrect Rewire three phase D Insufficient motor power Check the power supply BP Insufficient oil in the oil case Add oil Oil cold oil pump inlet blocke
85. tage vane kit 108417 108396 108397 108398 Vane Spring quantity 20 22 20 42 20 62 20 62 HP stage vane kit 108417 108399 108399 108399 Vane Spring quantity 20 722 20 22 20 22 20722 except model C2 Oil vane pump kit 108407 10 vanes except model SD External shaft seal replacement This kit contains all the parts which kit parts for shaft passage must be replaced in the event of a leak tightness on motor side on the shaft on the motor side Pump models P N Screw kit This kit contains all screws and Pump models P N washers for the range of Pascal s 104919 pump Specific tools Tools kit This kit contains the usefull tools to disassemble and reassemble the shaft seals in the different flanges and tlanged stators see table bellow HP and LP no flanged HP flanged stator LP flanged stator stator plan D plan C plan C Lip seal assembly mandrel A462651 A462651 A462651 Pump models P N 112397 Protective sleeve A463545 A463545 A463545 Lip seal disassembly mandrel A462649 Recommended tools e Two 5 5 x 100 flat screwdrivers pe e Thin spanner 10 mm on face e Allen wrenches 2 5 3 4 5 12 mm BEEN e 12 mm box wrench EN 48 Disassembling the pump Removing pump from Study the general precautions listed on Maintenance chapter page 39 system The following steps are necessary to protect the pump as far as possible from the effects of corrosion e Fl
86. tal position in support on its base u Electric shock hazard Some components have capacitors charged to over 60VDC When power is switched off they keep their charge for a time Residual voltages from the filter capacitors can cause electric shocks all the way back to the mains plug Wait 5 minutes after power off before commencing any work on the product Ensure that the product is connected to an electrical installation in compliance with the local and national safety requirements equipped with electrical protection fuses circuit breaker which has a suitable earth ground point properly connected EN 16 Installation and start up cont d Do not expose any part of the human body to vacuum The product is supplied with the inlet and exhaust sealed Remove these A WARNING blanking plates when you are ready to connect the product on your vacuum system As well as don t operate the product unless the inlet and exhaust are connected to a vacuum and exhaust pumping line o 7 pad Sen pad A u The products are designed to avoid subjecting users to heat hazards However specific operating conditions may exist that require extra caution from users due to the high temperatures outer surfaces gt 70 C Wear protective gloves and leave the pump to cool before working on the product Our pumps are tested in the factory with A120 oil or A119 for the USA A113 oil for the
87. tering or etching processes are considered as a poison in some semi conductor processes A specific treatment is required which generates extra cost A AVERTISSEMENT In the event of chemical contamination please indicate the following gases or substances Reactor Pump Substances produced by reaction B Gas introduced A mwn Exhaust ALO nao e Gases or substances introduced into the reactor and which may be found at the exhaust A e Gases or substances resulting from the reaction or process B e Gases or substances that may possibly be formed inside the pump due to a thermodynamic or chemical reaction condensation deposition precipitation etc O EN 61 U U je U aed E DECLARATION OF CONTAMINATION Repair and or maintenance will be carried out on vacuum equipment or components only if a fully completed correct declaration of contamination is provided If it is not the case the corresponding repair will be delayed or omitted A separate declaration must be submitted for each device or each component This declaration can only be completed and signed by an authorised and qualified person 1 EQUIPEMENT 2 REASON FOR RETURN SERVICE REQUIRED mandatory Description Reference P N Serial N C Return N Under warranty Out of warranty 3 EQUIPMENT CONDITION Has the equipment been used yes no C 5 1 PROCESS RELATED CONTAMINATION Chi
88. terminal box Electrical connections The pumps are equipped with 9 wire terminal box motors the wiring diagram of the terminals is given as a rough guide only In the event of doubt only the plate in the terminal box should be used as a reference Terminal box 9 wires LOW VOLTAGE CONNECTION HIGH VOLTAGE CONNECTION 200 230V 50 Hz 200 280V 60 Hz 380 415V 50 Hz 480V 60 Hz Parallel coupling Serial coupling 41 13 D EES gt 0 0 0 9 2 3 8 W V U W V U A WARNING Motor rotation is defined by main power connection Uncorrect wiring may cause backwards pump rotating Check rotation sense at first start up u In the three phase electrical installation the customer must provide a circuit breaker used as main supply interrupting device for all conducting wires easily accessible by an operator and visibly marked as a electrical interrupting device of the product EN 25 Three phase version cont d Motor Thermal protection wiring Direction of rotation Single phase version Voltage selector Power switch I O A WARNING EN 26 Specific internal protection Electrical connections cont d It is necessary to protect the pump Power supply F 250 V Max 0 5A Max against increase of temperature The motors are equipped with a dry ao contact which gives motor temperature M information F KM1 To manage the motor thermal protection it is the user s responsib
89. tor We do not recommend an oil mist eliminator when pumping condensable vapors if it u rg is essential do not connect it directly to the pump exhaust but place it outside the condensation zone Remove the stop valve from the pump exhaust SD SDI series If possible connect the exhaust to a mechanical device creating a negative pressure from 0 1 to 0 2 bar Condensate traps Pumping condensable vapours cont d Operating mode Isolate the pump from the system and increase the pump temperature 30 minutes with gas ballast see page 30 e Start pumping and check the oil level The oil level drops oil is being lost add oil in the pump The oil level rises condensates have been added into the oil e After pumping let the pump running at ultimate pressure and condensates will be separate from the oil If the oil is cloudy or discoloured change the oil If the condendates are heavier than the oil drain them by the oil drain port If the condensates are lighter than the oil drain the pump flush the pump with clean oil Let the mixture to clarify than recover the oil EN 33 Operation Purge description Purge characteristics CAUTION Oil casing purges all models Purge with gas ballast I SD SDI C1 models CAUTION EN 34 Purge with gas ballast C2 model Purges for pumping condensable corrosive and hazardous gases The use of vane pumps may res
90. ue de Brogny 74009 Annecy Cedex France T 33 0 4 50 65 77 77 F 33 0 4 50 65 77 89 info adixen fr www adixen com Ed 08 Date 07 2012 P N 103275 INIA TINIAN TIN TI
91. ult in pumping gases or vapors which are flammable or that could contaminate the oil In this case these products must be diluted using purges supplied with dry gases such as nitrogen to avoid undesirable reactions These purges can be located at the pump inlet pumped gas dilution but also at the gas ballast condensable product pumping at the bubbler oil degasing or on the oil casing oil casing and exhaust pipe flushing For this purpose a filtered dry nitrogen supply or other inert gas with the same characteristics is required e condensation point lt 72 F 22 C e dust lt lum e minimum absolute pressure 2 bar e H O concentration lt 10 ppb e O concentration lt 5 ppb When two purges are used simultaneously the gas flow rates are added Take the following points into account e The use of these purges musn t create a relative overpressure above 0 5 bar at the pump exhaust e The simultaneous use must not generate oil loss e The gas flow must be sufficient to allow the right operation The purge dilutes pumped gases with a neutral gas It makes it possible to limit corrosion in the oil case condensation and accumulation of gases in dead spaces of the pump Furthermore the purge allows to flush with gas the pipes and accessories connected at the exhaust of the pump Connect the nitrogen supply to one of the unused filling plugs on the oil case BSPP 1 8 Gas connection Set the nitrogen pressure to
92. ungselement O ring c 1 9 d 7 2 Dichtung c 1 9 d 7 2 Bubbler Bubler Bubbler Bubler Tube fastener Rohrbefestigung M Lot maintenance Major kit Wartungssatz Tvpes model REF P N Bestell Nr C2 082926 065866 060975 087593 065149 065867 065836 065835 065835 Se Lot visserie Screw kit Schraubensatz gt 2010 C2 gt gt 2015 gt 2021 C2 Remplacement des pieces du bloc fonctionnel non flasque Pumping module with no flanged stator spare parts Pumpenblock mit Stator und Flanschen Unterhaltung Teile Modeles 2 tages 2 stage models Zweistufige Modelle Modele Bloc fonctionnel Pumping module Pumpenblock non flasque no flanged mit Stator und Flanschen flasque flanged flasque flanged mit Stator Monoblock Model non flasque no flanged LE N Modele 2005 C1 2010 C1 C2 2015 C1 C2 2021 C1 C2 2005 1 SD SDI 2015 1 SD 2021 1 SD 2010 C1 C2 2015 C1 C2 2021 C1 C2 2005 SD 20101 SD 2015 17 SD 2021 1 SD 2005 SDI 2005 C1 2010 1 C2 2015 C1 C2 2021 C1 C2 2005 SD 20101 SD 20151 SD 20211 SD 2005 SDI 200514 SD SDI 2005 C1 20101 SD 2010014 C2 2015 14 SD 2015 C17 CZ 20211 SD 2021 CI te mit Stator und Flanschen Piece a remplacer Reference Part to be replaced P N Zu ersetzender Teil Bestell Nr Flasque avant C Front plate
93. ush pump with a neutral gas dry nitrogen during half an hour to prevent toxic or corrosive gases accumulating in the pump e C2 Model Disconnect the nitrogen lines to the pump e Disconnect the pump from the system and seal off the inlet and exhaust ports Bring the pump to the maintenance area immediately e Drain pump see page 44 A DANGER Do not store a pump in this condition for any length of time once the neutral gas has dissipated the inside of the oil case will be in contact with the ambient air laden with water vapor this may react with the pumped gases to form acids that may corrode the pump even at room temperature The first phase of disassembly is to disassemble the motor the second is to disassemble the pumping module Follow the chronological order of disassembling instructions See the drawings and their part lists in pages N 1 to N 23 Disassembling 6 Remove the motor cover the motor block 5 Remove the motor attachment screws 5 see page N 18 If the motor is damaged replace it see page N 19 Disassembling 4 Remove the fan 33 fastening screw the fan coupling 28 and the support washer 26 see page N 2 Remove the key Maintenance Replacing see page 46 the front seal Disassembling Remove the gas ballast cover 58 the gas ballast 2 screws the adjustment button 55 except model pump C2 the spring 54 and the sleeve 53 eee Page eel feed through 49
94. utral gas released make it possible to eliminate the volatile vapours or acids condensed in the oil The bubbler flow also lowers the pumps temperature which slows corrosion Remove the plug 1 At this place connect in the coupling 2 the neutral gas supply NPT 1 8 Gas connection without unscrewing the coupling 2 and the connector 6 Neutral gas Never unscrew the coupling 2 and the connector 6 from the housing Injection Purge type on gas Self on bubbler At inlet 2 on oil casing relative from 100 to Maximal pressure 1 100 from 50 to 100 100 mbar 300 Versus flushing from from from 900 to 1000 60 to 500 50 to 300 Maximum flow 1 l h conditions Note 9 These characteristics apply for pumps operating at constant inlet pressure 1 to 5 mbar They may be adapted to the pumping conditions and the settings are customers responsibility If necessary contact us Note In case of purge installed at the inlet of the pump install a jet on the inlet piping line customer supplied Purge flow will depend on the jet diameter Never connect a neutral gas bottle directly at the pump inlet pump inlet pressure must remain the atmospheric pressure Isolate the pump from the pumping line close the isolation valve at inlet Start up the pump at ultimate vacuum When it is hot open the nitrogen purge and adjust the flow Wait for the pump stabilization Open the inlet valve and pump on corrosi
95. ve Gas ballast spring Gas ballast knob Gas ballast knob Idem 52 Gas ballast cover Gas ballast cover Gas ballast cover Idem 8 Mi Lot maintenance Major kit Wartungssatz Griff Unterlegscheibe Schraube M5 x 16 Ventilator Kupplungshalfte Unterlegscheibe Dichtung c 2 7 d 12 1 Ring R10 Abnutzungring Ebenso 10 Schraube CHC M6 x 12 Lippendichtung sockel Lippendichtung 15 x 25 5 x 4 6 FMP81 Filz Dichtung c 3 6 d 34 1 Pumpentrager einrichtet Pumpentrager einrichtet Pumpentrager einrichtet Pumpentrager einrichtet Fuss Schwingunsdampferm Ebenso 10 Ebenso 9 Gasballasttrohr Gasballasttrohr Gasballasttrohr Dichtung c 1 9 d 5 7 Ring R5 Dichtung c 3 d 28 Olbehalterdurchfuhrung Olbehalterdurchfuhrung Olbehalterdurchfuhrung Schraube M4 x 10 Gasballastmuffe Gasballastfeder Gasballastknopf Gasballastknopf Ebenso 52 Gasballastdeckel Gasballastdeckel Gasballastdeckel Ebenso 8 Sp Lot visserie Screw kit Schraubensatz Types model a 5 5 2021 SD O Lot palettes Vane kit Schieberssatz 2010 C2 2015 C2 2021 C2 REF P N Bestell Nr 103342 065107 ga 103386 065847 065823 ngo KN 065744 x 1033845 1033855 1058345 1058325 108712 065790 z nga 104631 065842 065839 O 102853 102852 100952 102846 102845 gp 107789 107790 107792 A Kit joint avant Front seal kit Dichtungssatz Nomenclature du bloc fonctionnel
96. ve gases check that the purge in running during all the pumping time Isolate the pump from the pumping line close the isolation valve When pumping stops allow the purge to operate for approximately 1 hour depending on the quantity of pumped gas at ultimate vacuum with the purge in order to degas the oil effectively and clean the pump with nitrogen to eliminate the traces of pumped gases Stop the purge but let the pump running to avoid any condensation or dampness introduction that can react with pumped gases If the pump must be stopped prepare it as described on page 16 to store a pump which has been used EN 35 Operation Oxygen pumping In certain applications mixtures containing oxygen at different concentrations or even pure oxygen are used Oils of mineral origin are combustible Exposure to pure oxygen at high temperatures may cause them to self ignite In addition they are highly oxidized during pumping and quickly lose their lubricating properties Mineral oils must not be used for oxygen levels of over 21 96 in pumped gases In this case perfluorinated synthetic oils must be used see page 19 The use of these oils requires a special pump preparation see page 45 The pump must be completely disassembled and all traces oil mineral oil removed Flushing the oil case is not adequate A DANGER It is strongly recommended not to use fluids such as tri aryl phosphate ester which are known

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