Installation manual
Contents
1. n a pt UFU XU A pr SEEN 20 21 A 1 Overview TAY DRO I 21 4 2 Overview HYDROK 32 RD HYDROK 40 22 4 3 Brief description HYDROK 2 23 4 4 Overview and brief description 24 4 5 Brief description hydraulic stationary chuck SPANNTOP 25 4 6 Designs hydraulic stationary chuck 26 28 1 ION u 26 41 6 2 DEE 20054 uns 26 eer 26 4 7 1 ee 27 2 HAINBUCH 4 7 2 Clamping head an 27 27 A7 A rese QUIT a ae asa a pluta iai aia 27 4 7 5 Tandem oylinder sss 28 4 7 6 Hydraulic base plate EROR o RR d ad S la 28 4 7 7 Multiple clamping pallet sss 29 5 Transporting packaging and storing sss 30 5 1 Safety instructions for transporting sss 30 5 2 Symbols on the packaging essent 30 5 3 Transport inspection RUM la du nV Li Su RUE 30 5 4 Unpacking and inner company fronsportlqfion nenea 31 585115 8 solo2. 34 Intended use 10 M Maintenance schedule 49 Multiple clamping pallet 29 Operating conditions 20 Overview 24 sli HYDROK 21 HYDROK 32 RD HYDROK 40 SE 22 P Packaging 32 Personal protective equipment Hard MT E 12 Protective gloves 12 Protective goggles 12 Protective work clothing 11 Safety oohwegt umana 11 Personnel requirements 9 Power specifvicotions 20 Preservotion ela s 48 R Amerika i ioni a da p Ra da 59 Europe e 56 Germony 55 Scope of 8 EIERE 8 Special dangers 12 33 Serge 21 Subsequent 41 Symbols on the 30 Tandem cylinder 28 Transport inspection 30 60 HAINBUCH Transport inner compony 31 Type 20 T
3. o Rs d as E fex 32 5 ONNO e 33 Eege 34 34 6 2 et Bien ee 34 6 2 1 Installation of the HYDROK and the hydraulic stationary chuck SPANNTOP ns aa da a tatal ai dn ta la 35 6 2 2 Installation of the HYDROK 32 RD and the HYDROK 40 SE 37 6 2 3 Installation of the clamping beod 38 2554 39 6 4 Control the stroke position 40 6 5 Activities after production is conchuded 40 7 Disassembly subsequent storage disposal sas 41 KE 41 7 2 Disassembly of the clamping device nenea 42 7 2 1 Disassembly of the clamping A2 7 2 2 Disassembly of the HVDRCOK 000 A2 7 2 3 Disassembly of the HYDROK 32 RD HYDROK 40 A3 7 2 4 Disassembly of the hydraulic stationary chuck SPANNTOP 44 7 3 Subsequent storage of the clamping deviee A5 FA DISDOSE ai aS 45 8 Mainitendnce 46 8 Edo Ire MNT 46 8 1 1 Cleaning stationary chuck and 46 8 1 2 Cleaning HYDROK 32 RD and HYDROK 40 47 8 2 Preservall lu uuu nt i 4
4. and machining centers and milling machines The clamping heads consist of hardened steel segments which are vulcanized together They guarantee parallel clamping of the workpieces as well es a fast set up and high accuracy during minimum deformation of the workpieces Due to the axial pulling components while clamping the clamping head is pulled directly into the stationary chuck This makes the clamping of the workpieces very stable Additional the entire clamping device gets stiff which affects the service live of the tools favorably 5 axis machining or rational multiple clamping wit h the HYDROK we offer a hydraulically actuated stationary chuck that provides even more implementation possibilit ies It can be used with all clamping device adaptations such as the MANDO Adapt mandrel in the clamping device or with the jaw adapter Consequently allowing for future and complete reliabil ity on the intelligent HAINBUCH modular system even for stationary clamping devices Key advantages m Excellent price performance ratio m Easy set up Repeatability lt 0 01 mm possible Ideal for automated clamping m Angular contour allows lower space requirement a Multiple clamping made possible in the smallest space Ideal for 5 side machining Typical HAINBUCH features such as user friendly set up full passage parallel clamping optimal power conversion extreme rigidity and superior holding power as well as minimal wear
5. info tmcer cz Internet www tmccr cz J rg Soles Representotive HAINBUCH GMBH Wunnensteinstra e 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E mail joerg tittelGhainbuch de Carsten Zander Technical Consultant HAINBUCH GMBH Friedrich Ebert Stra e 9 DE 31848 Bad Minder Phone 49 0 7144 907 669 Fax 49 0 5042 506751 E mail carsten zanderQhainbuch de Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone 32 89518890 Fax 32 89518899 E mail infoGbistechnics com Internet www bistechnics com Denmark Jern Herringe A S Ramsamagle Sywejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail salesQjbh tools dk Internet www jbh tools dk 56 o HAINBUCH Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 4372 6030508 E mail infoQdv tools ee France HAINBUCH France SNC Equipements de machines outils Zl Lons Perrigny 1600 Route de la Li me 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail infoGhainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Ltd 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter amp hainbuch co uk Internet www hainbuch com Greece Papadopoulos GbR Haup
6. CAUTION Damage of the seal rings when partial disassembly When partly disassembling of the stationary chuck for cleaning service the seal rings will be damaged Keep a new set of seal rings ready for reassembling 46 HAINBUCH E 1 Disassembled the clamping device see chapter Dis assembling the clamping device CAUTION Risk of injury due to spring tension While disassembling the stationary chuck for cleaning preservation the clamping device may cause severe injuries a The partly disassembly may only be done by HAINBUCH service personnel 2 Clean all the components listed below with cleaning agent and cloth remove all oil and grease B residues Fig 21 laper reception m coupling area 8 1 2 Cleaning HYDROK 32 RD and HYDROK 40 SE NOTE Material damage if cleaned with com pressed air Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device m Never clean the clamping device with com pressed air a Auxiliary material required u Ester free non polar cleaning agent u Soft lint free cloth 1 Disassembly of the HYDROK 32 RD HYDROK 40 SE from the machine table see chapter Disassembly of the HYDROK 32 RD HYDROK 40 SE HATNBUCH 47 8 2 Preservation CAUTION Risk of injury by not allowed partly dis assembly of t
7. and intervals Maintenance task Visual inspection and complete cleaning in case of heavy contamination see section Cleaning Clean the taper reception and coupling area see section Cleaning Completely disassemble and clean the clamping unit see section Cleaning HATNBUCH 49 8 4 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table Total friction coefficient 0 12 u 90 utilization of the apparent limit of elasticity Torque for Diameter mm Nm MA 7 4 5 8 7 M6 10 12 M8 25 10 17 50 M 12 19 100 M 16 24 14 220 M 20 30 17 400 24 36 19 600 The table shows the maximum permissible values and does not include any other safety factors Knowledge of the applicable guidelines and configuration criteria are the prerequisites 50 HAINBUCH 9 Trouble shooting 9 1 Safety Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction The follow
8. and tear u Prepared for work piece end stop and front end stop With the HYDROK 32 you may adjust the required pres sure by the tandem cylinder HATNBUCH 23 HYDROK Structure and function 4 4 Overview and brief description Fig 4 9 Clamping head 15 Radial positioning 10 Housing 16 Mounting screws 11 Piston 17 Safety ring 12 Connection to base plate or table 18 Mounting thread for frond connection 13 Media supply from side or through 19 Disc springs only type 2000 the base plate 20 Disc springs only type 3000 1 4 Positioning for front end stop 21 O rings 24 Order Hotline 49 0 7144 907 333 4 5 Brief description hydraulic stationary chuck SPANNTOP The HYDROK is ideal for stationary use e g in drilling and machining centers and milling machines The clamping heads consist of hardened steel segments which are vulcanized together They guarantee parallel clamping of the workpieces as well es a fast set up and high accuracy during minimum deformation of the workpieces Due to the axial pulling components while clamping the clamping head is pulled directly into the stationary chuck This makes the clamping of the workpieces very stable Additional the entire clamping device gets stiff which affects the service live of the tools favorably 5 axis machining or rational multiple clamping wit h the HYDROK we offer a hydraulically actuated stationary chuck that provides eve
9. clamping devices is only ensured when using original HAINBUCH segmented clamping bush ings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protec tion of the vulcanized segments of the segmented clamp ing bushings and increase their service life and elasticity by a significant factor 26 o HAINBUCH 4 7 1 Changing fixture Fig 7 Fig 8 4 7 2 Clamping head Fig 9 4 7 3 Grease Fig 10 4 7 4 Grease gun apa Fig 11 Manual changing fixture The pins of the changing fixture are inserted in the matching holes in the clamping head The changing fix ture is tensioned via hand force The clamping head is firmly clamped in the changing fixture and can be inser ted into the mounted clamping device with the aid of the changing fixture Pneumatic changing fixture The pins of the changing fixture are inserted in the matching holes in the clamping head The changing fix ture is tensioned via compressed air The clamping head is firmly clamped in the changing fixture and can be in serted into the mounted clamping device with the aid of the changing fixture The clamping heads are used to accommodate the work piece that will be machined They consists of hard steel and rubber segments that are connected via a vulcaniz ing process Depending on the requirements of the work piece there are c
10. danger due to not fitting hydraulic con nections With not fitting of the hydraulic connections of base plate and stationary chuck the O rings can be destroyed a When connecting the hydraulic by the base plate make sure that the connectors for the hy draulic at clamping device and pipe fit Please use preferably the HAINBUCH base plate see optional accessories HATNBUCH 35 4 5 Connect the hydraulic preferable at the hydraulic connection at the rear side alternatively at the hy draulic connection at the side When using the hydraulic connection at the side in sert an expander into the free lower hydraulic con nection 1 Clean the fitting areas at stationary chuck and f machine table before each installation Put the stationary chuck on the machine table Screw in the mounting screws through the stationary chuck into the machine table and tighten them only finger tight Check the face run 6 Adjust the dial indicator at the front side of the clamping element reception and or housing and check the face run Find the O position Tighten the mounting screws according to the manu facturers order 36 o HAINBUCH 6 2 2 Installation of the HYDROK 32 RD and the HYDROK 40 SE Two people are required for this task Special tools required Allen wrench Tool for expander The hydraulic supply of the stationary chuck is carried out via the base plate The stati
11. 65 16 4 174 174 130 105 40 80 17 5 186 x 186 x 130 115 40 100 30 9 229 229 140 150 40 40 2 7 79 8 79 8 95 85170 85 52 11 8 154 154 120 108 94 46 5 65 16 9 174 174 130 120 105 40 100 30 4 229 229 140 172 150 AO Fra max can only be reached in lubricated condition In unlubricated condition max is much lower 18 o HAINBUCH 3 2 General information stationary chuck o gt 8 _ So 58 5 2 ZE e E Bex OE 2 x c 5 e E 5 i a x z go E BE 5 ax 6315 gt o z 5 lt 32 12 3 0152x118 148 8 70 40 Stationary 42 12 3 175 120 170x8 80 AO chuck SPANNTOP 65 16 4 200 x 140 196 8 105 40 RD 80 17 5 215 140 210x8 115 40 100 30 9 02 232 x 138 228 8 150 40 32 12 3 134 134 118 148 8 70 40 Stationary A2 12 3 154 154 120 170x8 80 AO chuck SPANNTOP 65 16 4 174 x 174 x 140 196 8 105 40 5 80 17 5 186x186x140 Q210x8 115 40 100 30 9 210 210 138 228 8 150 40 max can only reached lubricated condition In unlubricated condition max is much lower HA NBUCH 19 3 3 Operating conditions Environment Specification Value Unit Temperature range 15 65 3 4 Power specifications NOTE Material damage if the power specifica tions do not agree If the
12. 8 8 3 Maintenance schedule sss 49 8 4 Bolt torque 50 HAINBUCH 3 alai 5 9 2 Trouble shooting be ua testatus tud einen 52 9 3 Start up after corrected baut 53 10 Appendix 54 10 1 Service E 54 10 2 Represenl lives ia p 54 1062 Germany TE 55 10 22 aane a 56 102 3 lie aia uta econ cee 59 60 Translation of original installation manual 4 HAINBUCH 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the safety instructions and handling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard pro cedures such as cleanin
13. Q HAINBUCH SPANNENDE TECHNIK HYDROK HYDROK 40 SE HYDROK 32 RD Hydraulic stationary chuck SPANNTOP power operated Table of contents pec 5 1 1 Information about this 2 5 1 2 Explanation of al di dilata aia 5 S Mee ig M M S 6 1 4 Limitations of liabiliby 6 sa s it 7 INV i sinea ne a at a tatele 8 1 2 Spare 8 1 8 Warranty ferms uyana sss eta Ba asc n pi ip o 8 rc 9 2 1 Responsibility of the 9 ERT 9 2 3 Intended Die oan at na and LIMEN MEM 10 2 4 Personal protective 11 2 5 Special dangers Uv S ae RE REN AA 12 15 16 221 ET 16 2 9 Environmental protection 17 SEENEN 18 3 1 General information 2 42 8 424 40 442 20 0000000 18 3 2 General information stationary chuck 19 3 3 Operating conditions 20 3 4 avea ses a a na n o i a i 20 3 5 Dimensional 20 3 6 Type designofion
14. TNBUCH 13 Wrong clamping of WARNING the work piece Missing changing parts Parts with sharp edges Danger of injury due to incorrect clamp ing of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in juries Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly Do random checks of the unmachined work pieces on dimensional accuracy WARNING Danger of injury due to missing chan ging parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device a clamping process may not be initiated without assembled segmented clamping bush ing and or work piece end stop WARNING Risk of injury When screwing of individual components such as work piece end stop threaded adapter or similar components which are equipped with an external thread or have a ridge formed by wear cuts may occur during the assembly The operation must be carried out only by qualified personnel Wearing gloves PSA is required 14 o HAINBUCH 2 6 Clamping force The achieved clamping force can v
15. Wysogotowska 9 62081 Przezmierowo Phone 48 616232041 Fax 448 616232040 E mail bim bazafirm pl Russia LLC Rosna Engineering Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 4812 4125586 E mail rosna rosna spb ru Internet www rosna spb ru Sweden HAINBUCH Svenska AB Kemistv gen 17 18379 T by Phone 46 87327550 Fax 46 87327650 E mail hainbuch hainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit B Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 490 2242436365 E mail hidkom tr net Internet www hidkom com Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Spain ATM Asistentes Tecnologicos del Mecanizado S L Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 938791689 E mail atm s atmbarcelona com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail info utilis com Internet www utilis com 58 o HAINBUCH 10 2 3 United States HAINBUCH America Corp Workholding Tec
16. ackages that extend beyond the requirements cited here Comply with these instructions accordingly Only store packages under the following conditions Do not store outdoors Store a dry and dust free location Do not expose to aggressive media u Protect from direct sunlight m Avoid mechanical vibration m Storage temperature 15 bis 35 C Relative humidity max 60 For storage periods longer than 3 months m Check the general condition of all parts and the packaging ot regular intervals m Touch up or re apply anti corrosion agents as needed Only re store the clamping device under the following conditions m Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning Thoroughly oil and grease the clamping device see section Cleaning Store the clamping device in airtight foil m The clamping device must be stored securely in posi tion If this is not guaranteed use a suitable container for the clamping device or equip the shelf with a cir cumferential securing edge HATNBUCH 33 6 Assembly 6 1 Preparations total weight of the clamping device consisting of spindle flange and clamping unit depends on the size and can be as much as 30 40 kg Depending on the weight to safely lift the clamping device out of the package and position it in the machine it must be hooked into a crane WARNING Danger of injury due to falling compo
17. ann GmbH Commercial Agency Berliner Allee 49 DE 30855 Langenhagen Phone 49 0 511 781068 Fax 449 101511 782960 E mail vertrieb bockundstrothmann de Internet www bockundstrothmann de J rg Fedtke Sales Representative HAINBUCH GMBH Kunkelsberg 2 DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E mail joerg fedtke hainbuch de 5 Uwe Fischer Soles Representotive HAINBUCH GMBH Im Apfent le 25 DE 72525 M nsingen Auingen Phone 49 0 7144 907 662 Fax 49 0 7381 183783 E mail uwe fischer hainbuch de Thomas Helfer GbR Commercial Agency GerwigstraBe 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobile 49 0 171 2032559 E mail helfer industrievertretung t online de Anika Hensen Sales Representative HAINBUCH GmbH Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 9070 Fax 49 0 7144 18826 E mail anika hensen hainbuch de Thomas Hummel Sales Representative HAINBUCH GMBH Waldstrae 22b DE 93197 Zeitlarn Phone 49 0 7144 907 674 Fax 449 0 7144 907 874 E mail thomas hummel hainbuch de Michael Kopp Sales Representative HAINBUCH CMBH G gginger Stra e 98 DE 86199 Augsburg G ggingen Phone 49 0 7144 907672 E mail michael kopp hainbuch de mn K nne Zerspanungstechnik Commercial Agency Grootkoppel 45 DE 23858 Reinfeld Phone 49 0 4533 208100 Fax 449 0 4533 208116 Mobile 49 0 170 9621139 E mail info kuenne zerspanungstechnik
18. ary due to the mainten ance condition of the clamping device state of lubrication and degree of contamination see chapter Mainten ance The clamping force must be checked ot regular intervals This requires the use of static clamping force measuring devices CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device The max draw force and compressive force may not be exceeded HAINBUCH 15 2 7 Screws Moving parts 2 8 Functionality WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the product can be accelerated out of the device and cause severe injuries a At the product radially mounted screws and stud screws which were loosened for assembly and maintenance must be re tightened with the correct tightening torque a The tightening torque is shown in the assembly drawing of the product or it is engraved on the device itself in the direct vicinity of the screw or stud screw a All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque and locked medium strength bonding in the factory and should only be unscrewed after consultation with the manufacturer If in doubt you must contact the manufacturer immediately do determine the subse
19. cally operated clamp ing devices may contain residues of liquids Un controlled leakage of fluids can lead to severe in juries Open the pressure relief screw and drain maining liquid a Discard the liquid NOTE CES Improper disposal causes environment al damage Lubricants and other auxiliary materials are sub ject to treatment as special waste and should only be disposed of by approved specialist com panies Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal 45 8 Maintenance Environmental pro Comply with the following instructions for environmental tection protection when performing maintenance work At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regu lations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 Cleaning 8 1 1 Cleaning stationary chuck and HYDROK NOTE Material damage if cleaned with com pressed air Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device a Never clean the clamping device with com pressed air a Auxiliary material required u Ester free non polar cleaning agent u Soft lint free cloth
20. d Allen wrench crane and eye bolts from weight 15 kg A2 o HAINBUCH 1 Loosen and remove the mounting screws 2 Disconnect the hydraulic connection at the stationary chuck 3 Remove the stationary chuck from the machine table Clean the mounting surfaces of the stationary chuck and the machine table after each disas sembly 7 2 3 Disassembly of the HYDROK 32 RD HYDROK 40 SE Two people are required Special tools required Allen wrench 1 Loosen and remove the mounting screws of the HY DROK 32 RD HYDROK 40 SE 2 Disconnect the hydraulic connection at the HYDROK 32 RD HYDROK 40 SE 3 Remove the HYDROK 32 RD HYDROK 40 SE to gether with the tandem cylinder optional from the base plate Clean the mounting surfaces of the HYDROK 32 RD HYDROK 40 SE the base plate the tandem cylinder optional and the machine table after each disassembly 4 Remove the ring from the base plate and clean it Move the tandem cylinder into front end position 6 Move the coupling of the H HYDROK 32 RD HY DROK 40 SE into reserve stroke downwards 7 Unscrew the tandem cylinder downwards out of the HYDROK 32 RD HYDROK 40 SE may not be damaged HATNBUCH 43 Clean the mounting surfaces of HYDROK 32 RD HYDROK 40 SE and the machine after each dis assembly il CAUTION Material damage due to missing o rings By removing the o ring
21. de Internet www kuenne zerspanungstechnik de Henry Miersch Sales Representative HAINBUCH CMBH Feldstrafe 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E mail henry mierschGhainbuch de Ulrich Remmel Commercial Agency GildestraBe 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 449 0 2392 9383 17 E mail infoGremmel de Internet www remmel de Renee Reuter Sales Representative HAINBUCH GMBH Br hlstra e 7 DE 73252 Lenningen Phone 49 0 7144 907 670 Fax 49 0 7026 371871 E mail renee reuter amp hainbuch de HAINBUCH 55 J rg Schlag Soles Representotive HAINBUCH GMBH Hopfenweg 2 DE 04420 Fronkenhoin Phone 49 0 7144 907 665 Fax 49 0 341 9456468 E mail joerg schlag hainbuch de Michael Simon Sales Representative HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 0 7144 907 667 Fax 49 0 6029 994932 E mail michael simon hainbuch de SS Klumpp Technical Consultant HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E mail thomas klumpp hainbuch de 10 2 2 Europe Austria GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggwGgruber ing at Internet www gruber ing at Czech Republic Slovakia TMC CR s r o Masn 27 9 60200 Brno Phone 420 548214572 Fax 4420 548217219 E mail
22. e can significantly damage or even destroy the machine tool and the work piece a Only install undamaged complete and precisely bal anced clamping devices u doubt contact the manvfacturer Ensure the following points prior to each installation and start up of the clamping device All allen screws of the clamping device must be present and tightened with the proper tightening torque u All rubber segments must be intact this means thot they are neither torn nor are they porous at any point u All edges and bearing surfaces are intact this means that they are neither broken nor do they show any signs of wear u The set speed of the machine tool should not exceed the maximum permissible speed of the clamping device stationary chucks 0 HATNBUCH 39 maximum drawtube force specified the perimet er of the clamping device must not be exceeded The clamping pressure of the machine must be suffi ciently high a All mounting tools must be removed from the interior of the machine a Clamping device and work piece must be compatible Check the clamping diameter regularly The work piece must be clamped into the clamping device with sufficient work piece tension 6 4 Control of the stroke position WARNING Crushing danger from moving parts Crushing danger from moving parts during con trolling the stroke position Gaps caused while controlling the stroke posi tion can cause
23. e operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual gener ally valid safety and accident protection guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations Due to his spe HAINBUCH 9 2 3 Intended use ciolized trqining and experience the hydroulic speciol ist can perform tasks on hydraulic equipment and re cognize and avoid possible dangers on h
24. g the mounting surfaces 1 2 Explanation of symbols Safety instructions Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and material damage DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not avoided HAINBUCH 5 Tips and mendations 1 3 Max RPM CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided NOTE indicates a possible dangerous situation that can result in material damage if it is not avoided indicates useful tips and recommendations as well as information for efficient and trouble free operation A CAUTION The maximum permissible RPM of the clamping device must be redetermined in every application case on the basis of the clamping forces required for machining Of all RPMs of the groups specified the lowest given RPM must always be used 1 4 Limitations of liability All information and instructions in this operating manual have been provided under due consideration of applic able standa
25. he HYDROK 32 RD HY DROK 40 SE When partly disassembling of the HYDROK 32 RD HYDROK 40 SE for cleaning service the clamping device may be damaged or even des troyed The partly disassembly may only be done by HAINBUCH service personnel 2 Clean all the components listed below with cleaning agents and a cloth remove all oil and grease residues Base plate Tandem cylinder optional Taper reception and coupling area of the HYDROK 32 RD HYDROK 40 SE Special tools required m Universal grease 2085 0003 Grease gun Oil stone u Soft lint free cloth 1 Hone all the bearing surfaces of the clamping device with an oil stone 2 Lightly grease all allen screws Remove excess grease with a cloth 3 Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth 4 Pack the clamping device airtight in foil Place it on a level impact free storage location and safeguard it from falling 48 o HAINBUCH 8 3 Maintenance schedule Interval Daily Weekly Every 6 months Maintenance tasks are described in the sections below that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks
26. hnology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 E mail sales hainbuchamerica com Internet www hainbuch com o HAINBUCH 59 11 Index EES Hydraulic base glote 28 hee 26 Bolt karoue 50 4 4Brief description 24 Hydraulic stationary chuck SPANNTOP 25 HYDROK HYDROK32 23 C Changing Fixture MONO 7 imun Sd REN 27 MEUM ae 27 Clamping 27 Cleqning HYDROK 32 RD and HYDROK 40 SE sn i 47 Stationary chuck and HYDROK 46 Control of the stroke position 40 D Dimensional sheet 20 41 Clamping 42 Hydraulic stationary chuck SPANNTOP eege 44 FIRDROR 42 HYDROK 32 RD HYDROK 40 5 43 45 Environmental 17 27 Grease BE 27 Instollofion Clamping heod 38 Hydraulic stationary chuck SPANNTOP 80 35 HYDROK 35 HYDROK 32 RD HYDROK 40 SE 37 Preporolions
27. ing always applies 1 6 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function Determine the cause of the fault correction of the fault requires work in the danger zone put the machine in set up mode Immediately inform the responsible parties at the in stallation site of the fault Depending on the type of fault either have author ized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault If there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the machine in this regard HAINBUCH 51 9 2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping head The change gap between Rework the work piece end Specialist cannot be the clamping head stop replaced coupling and work piece end stop is insufficient Clamping Fouling of the draw Remove the clamping head Specialist device does not mechanism and clean the coupling area open or the see section Disassembling release stroke is the clamping head insufficient Clamping force Work piece is under Replace with a suitable Specialist the valid level for the clamping device and the workpiece is too low dimensioned c
28. ing in the base plate 8 Put the tandem cylinder together with the assembled HYDROK 32 RD HYDROK 40 SE on the ring on the base plate 9 Screw in the mounting screws through the HYDROK 32 RD HYDROK 40 SE into the base plate and tighten them only finger tight Check the face run 10 Adjust the dial indicator at the front side of the clamping element reception and or housing and check the face run Find the O position 11 Tighten the mounting screws according to the manu facturers order 6 2 3 Installation of the clamping head The changing of the clamping head is only possible in release position of the stationary chuck Special tool required a Changing fixture 1 Clean the clamping cone in the clamping element re ception as well as the housing 38 6 3 Inspections Risk of crushing While operating the changing fixture there is crushing danger m Do not seize into moving parts 2 Put the changing fixture on the clamping head Put the pins of the changing fixture completely into the front holes in the clamping head By operating the changing fixture the clamping head is squeezed at the coupling area 3 Put the clamping head into the clamping element re ception and or the housing 4 Loosen the changing fixture by light pressure in axial direction and pull it out of the clamping head NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamping devic
29. injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use a crane a For assembly on a vertically suspended spindle always use a suitable mounting aid HATNBUCH 41 DANGER Risk of injury by released energy Risk of injury during the disassembling of the bal ance weight due to released energy Pay attention to the safety instruction during the disassembly of the stroke limit screw 7 2 Disassembly of the clamping device 7 2 1 Disassembly of the clamping head The changing of the clamping head is only possible release position of the stationary chuck n Special tool required a Changing fixture Risk of crushing While operating the changing fixture there crushing danger is m Do not seize into moving parts 1 Put the changing fixture on the clamping head Put the pins of the changing fixture completely into the front holes in the clamping head By operating the changing fixture the clamping head is squeezed at the coupling area 2 Remove the clamping head out of the clamping ele ment reception and or the housing 3 Loosen the changing fixture by light pressure in axial direction and pull it out of the clamping head 4 Clean the clamping cone in the clamping element re ception and or housing 7 2 2 Disassembly of the HYDROK Two people are required Special tools require
30. is own u Electric specialist The electric specialist has been trained for the particu lar task area in which he is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons whom it be thot they liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The clamping device is designed for installation on a machine table The clamping device should only be mounted operated maintained and cleaned by instructed specialized per sonnel Intended use also includes compliance with all the in structions in this manual Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations 10 o HAINBUCH WARNING due to misuse Misuse of the clamping device can cause donger ous situations Particularly refrain from the following uses of the clamping device a Use in machines a Use in turning machining a Use with technical data other than that specified
31. lamping head Insufficient hydraulic Check the machine side Hydraulic specialist pressure on the clamping hydraulic aggregate cylinder Defective clamping cylinder Contact the machine manufac Machine manufac or blocked drawtube turer turer Seal is worn Put in a new seal see section Specialist Cleaning Dimensional Contaminated coupling Clean the coupling area of the Specialist deviation on the area clamping unit see section work piece Cleaning Contaminated clamping Remove the clamping head Specialist taper and clean the clamping taper see section Cleaning Formal defect Elastic deformation of Use feedstock with fewer Specialist on the work feedstock that is subject to formal defects piece formal defects After Use a clamping head with machining the work piece several sharp teeth in the returns to its original form clamping surface Clamping force is too high Reduce the clamping force to Specialist 52 o HAINBUCH Fault Possible cause Fault correction Corrected by Marks on the Point or linear work piece Replace with a clamping head Specialist clamping clamping that has a smoother clamping surface surface Wrong clamping head type Replace the clamping head Specialist Excessive dimensional Replace with a clamping head Specialist difference between the that has a suitable clamping work piece diameter and the clamping bore 9 3 S
32. lamping heads in different sizes and with different profiles and bores The universal grease for chuck and mandrel lubrication is supplied in a 1000g can The order number for the universal grease is 2085 0003 it can be ordered from HAINBUCH The grease gun is filled with universal grease which is pressed into the clamping device The grease gun has a pointed mouthpiece The order number for the grease gun is 2086 0004 it can be ordered from HAINBUCH HATNBUCH 27 4 7 5 Tandem cylinder By adapting the tandem cylinder to the HYDROK 32 you can reach a clamping pressure of 70 kN by only 50 bar The tandem cylinder has the order number 10510 0001 and can be ordered from HAINBUCH 4 7 6 Hydraulic base plate m For size 43 RD speciol hydroulic bose plote hos been developed The hydraulic base plate is pressure checked at 10MPa 100bar m Connecting material is in scope of delivery m Mounting of the hydraulic base plate by clamping edge The hydraulic base plate can be ordered separotely Dimensions Order number Lx W x H Hydraulic base plate u HYDROK size 32 RD 140 x 79 8 x 30 1205 0006 HYDROK size 40 SE 28 HAINBUCH WARNING Risk of injury due to uncontrolled movement of the hydraulic connection When connecting the hydraulic with a HAIN BUCH base plate or a self constructed base plate and the use of rapid action coupling an automat ic movemen
33. n ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use a crane 6 2 Installation WARNING Danger of injury due to unintentional startup of the tool spindle Unexpected start up of the tool spindle can cause severe Injury a Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool m Unscrew all ring nuts from the clamping device and remove them from the interior of the ma chine a Only run the machine in set up mode jog mode Always remove immediately all the tools and wrenches from the clamping device after use 34 HAINBUCH 6 2 1 Installation of the HYDROK the hydraulic stationary chuck SPANNTOP Two people are required for this task Special tools required Allen wrench Tool for expander Crane and eye bolts from weight 15 kg Depending on the model of the stationary chuck the hy draulic connection is m usually by the base plate or alternatively at the side of the stationary chuck The stationary chuck can be centered by the outer fit or the inner fit N Caution Property damage due to missing seal rings By removing the seal rings the clamping device may become leaky a When remove the plug the seal ring must re main in the stationary chuck 1 Remove the plug from the rear side of the clamping device Property
34. n more implementation possibilit ies It can be used with all clamping device adaptations such as the MANDO Adapt mandrel in the clamping device or with the jaw adapter Consequently allowing for future and complete reliabil ity on the intelligent HAINBUCH modular system even for stationary clamping devices Key advantages Repeatability lt 0 01 mm possible Ideal for automated clamping m Angular contour allows lower space requirement Ideal for 5 side machining Typical HAINBUCH features such as user friendly set up full passage parallel clamping optimal power conversion extreme rigidity and superior holding power as well as minimal wear and tear Prepared for work piece end stop and front end stop a Clamping possibly by spring assemblies HATNBUCH 25 4 6 Designs hydraulic stationary chuck SPANNTOP 4 6 1 Type 100x 4 6 2 Type 200x Fig 5 Fig 6 Clamping spring assemblies Loosening Hydraulic a Hydraulic connection through the base plate The spring force of the disc springs is getting lower if the stationary chuck moves into reserve stroke Clamping By spring assemblies Loosening Hydraulic 4 7 Optional Accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH
35. ny form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to the contrary make damage compensation man datory We reserve the right to enforce additional claims HAINBUCH 7 1 6 Scope of delivery 1 All tools accessories thot included the scope of delivery are marked as optional In scope of delivery of the clamping device HYDROK Optionally the scope of delivery of the clamping device HYDROK includes 2 Koenig expander a Clamping head Multiple clamping pallet only for size 65 Optionally the scope of delivery of the clamping device HYDROK 32 includes e Clamping head Tandem cylinder a Hydraulic base plate 1 7 Spare parts WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause dam age malfunction or total failure they can also impair safety a Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 8 Warranty terms The warranty terms are included in the manufacturer s terms and conditions 8 HAINBUCH 2 This section provides an overview fall the important safety aspects for optimal protection of personnel as well es for safe and trouble fre
36. on the clamping device Claims of any type due to damage arising from non in tended use are excluded 2 4 Personal protective equipment Always wear Wearing of personal protective equipment is required to minimize health hazards when working with the device m Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates HATNBUCH 11 For special tasks Special protective equipment is required when executing wear special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below Hard hat to protect against falling and flying parts and materials Protective goggles to protect eyes from flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces 2 5 Special dangers In the following section residual risks are ci
37. onary chuck can be centered either on an outer diameter or on an inner diameter Caution Property damage due to missing seal rings By removing the seal rings the clamping device may become leaky a When remove the plug the seal ring must re main in the stationary chuck device 1 Remove the plug from the rear side of the clamping Property danger due to not fitting hydraulic con nections With not fitting of the hydraulic connections of base plate and stationary chuck the O rings can be destroyed a When connecting the hydraulic by the base plate make sure that the connectors for the hy draulic at clamping device and pipe fit Please use preferably the HAINBUCH base plate see optional accessories 2 Connect the hydraulic preferable at the lower hy draulic connection at base plate When using several base plates the can be con nected directly by pins HATNBUCH 37 Clean the fitting areas at stationary chuck and machine table before each installation 3 Move the coupling of the HYDROK 32 RD HYDROK AO SE into clamping reserve downwards 4 Move the tandem cylinder in front end position Ti Make sure that all o rings are in good condition and inserted 5 Put the tandem cylinder from the rear side on the HY DROK 32 RD HYDROK 40 SE till end stop ji Use the Index holes for positioning 6 Turn back the tandem cylinder till the Index holes fit 7 Put the r
38. power specifications of clamping device machine adapter and machine do not agree severe damage extending to total damage can occur a Only operate clamping devices and adapters in machines with the same power specifications Information on maximum clamping force and drawtube force is provided on the clamping device and the ad apter 3 5 Dimensional sheet Dimension sheets for the respective product can be re quested from HAINBUCH 3 6 Type designation 3 The type designation is on the product and includes the 2 7 7 following information ID no morked with the symbol NO Maximum speed rpm 3 Maximum clamping force kN Fig 1 20 HAINBUCH HYDROK Structure and function english 4 Structure function 4 1 Overview HYDROK 6 Fig 2 1 Clamping head optional 5 Cylinder cover 2 Housing 6 Fitting 3 Piston coupling 7 Mounting screws A Locking ring Order Hotline 49 0 7144 907 333 HA NBUCH 21 4 2 Overview HYDROK 32 RD HYDROK 40 SE Fig 3 1 Clamping head optional 5 Allen screws 4x 2 Mounting screws 4x 6 Hydraulic base plate optional 3 HYDROK 32 7 Hydraulic connection A Tandem cylinder optional 8 Hydraulic connection optional for the connection of several HYDROK 32 22 Order Hotline 49 0 7144 907 333 4 3 Brief description HYDROK HYDROK32 HYDROK is ideal for stationary use eg in drilling
39. quent procedure NOTICE With high contamination of the clamping device the functionality is no longer guaranteed a The cleaning and maintenance intervals must be observed o HAINBUCH 2 9 Environmental protection Lubricants NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses HAINBUCH 17 3 Technical data 3 1 General information HYDROK g o gt 2 c oZ P E 5 5 x 8 v gt S N 5 8 5 gt o z lt 32 27 79 8 79 8 95 70 100 42 123 154 154 120 80 40 52 12 154 154 120 94 46 RD
40. rds and regulations the current state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual gt Non intended use gt Deployment of untrained personnel gt Unauthorized conversions gt Technical changes gt Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of special versions if supplemental order op 6 o HAINBUCH 1 5 Copyright tions are desired the basis of the latest technical changes The agreed obligations in the delivery contract the gener al terms and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply CAUTION Our clamping devices are balanced with balance quality G 4 in one level n 1 The data on the rotation balance refers to rota tionally symmetrical work pieces The clamping of not rotationally symmetrical work pieces may not be clamped and or only be clamped after consultation with the manufacturer Balancing bolts and balancing weights at the clamping devices may not be removed disas sembled This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in a
41. rouble shooting 51 U Trouble shooting table 52 Unpocking a 31 61 62 63 SPANNENDE TECHNIK HAINBUCH CMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 0 Fax 49 0 7144 18826 sales hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 12 2012 Part 80001 0083 en Subject to technical modifications
42. s the clamping device may become leaky a When inserting the protection cap the o ring must remain in the HYDROK 32 RD HYDROK 40 SE 8 Put the protection cap in the lower side of the clamp ing device 7 2 4 Disassembly of the hydraulic stationary chuck SPANNTOP Two people are required Special tools required Allen wrench Crane and eye bolts from weight 15 kg WARNING Risk of injury due to leaking hydraulic oil The stationary chuck may contain spring assem blies Move the clamping device into reserve stroke N 1 Loosen and remove the mounting screws 2 Disconnect the hydraulic connection at the stationary chuck 3 Remove the stationary chuck from the machine table Clean the mounting surfaces of the stationary chuck and the machine table after each disas sembly o HAINBUCH 7 3 Subsequent storage of the clamping device 7 4 Disposal The clamping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning NOTE The storage conditions are specified in the section Transport packaging and storage If a return or disposal agreement has not been con cluded then recycle disassembled components NOTE a Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH A Risk of injury due to leaking fluids Hydraulically or pneumati
43. severe injury Only do the controlling of the stroke position with assembled changing parts a Only run the machine in set up mode jog mode 6 5 Activities after production is concluded 1 Move the clamping device into unclamped position 2 Switch off the machine tool and safeguard it from be ing switched on again 3 Open the protective door or hood 4 Clean the clamping device of chips and production residues with a soft lint free cloth 5 Close the protective door or hood AO o HAINBUCH 7 Disassembly subsequent storage disposal 7 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days or if the machine will be changed for other work pieces the clamping device must be disassembled and properly stored in accordance with the manufacturer s specifications see section Transport packaging stor age Prior to disassembling Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the en ergy supply being switched on inadvertently This poses a life threatening hazard for persons in the danger zone u Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again WARNING Danger of
44. t may occur This can result in serious injury m Connect the rapid action coupling only with ex treme vigilance 4 7 7 Multiple clamping pallet For size 65 a special multiple clamping pallet has been developed Connecting material is in scope of delivery Mounting the hydroulic plote clamping 4 edge The multiple clamping pallet is available in several mod Fig 14 els and can be ordered separately Multiple clamping pallet Dimensions Order number for HYDROK size 65 Lx W x 2 times 360 x 180 x 35 1205 0001 4 times serie 720 x 180 x 35 1205 0002 4 times square 360 x 360 x 35 1205 0003 o HAINBUCH 5 Transporting packaging and storing 5 1 Safety instructions for transporting Unbalanced pack age WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries Note the markings on the packages a Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect from moisture Keep packed goods dry and protected agains
45. t moisture 5 3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport damage Proceed as follows it there is apparent external damage Do not accept the delivery or only accept it with reser vation Note the extend of transport damage on the transport documents or on the transport company s delivery tick et a Submit a complaint 30 o HAINBUCH Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Unpacking and inner company transportation d The clamping device is packed vertically and hos threaded bores in the end face To safely lift the clamping device out of the pack age it must be hooked into a crane depending on the weight For transporting with transport trolley the clamp ing device must be positioned in standing condi tion Make sure that a non slip pad has been laid All tools and optional accessories which are not in scope of delivery are marked as optional in the installation manual Two people are required for this task Special tools required Crane from weight more than 15 kg u Lifting eye bolt 1 Screw lifting eye bolts into the thread in the end face of the clamping device 2 Hook the load handling equipment into the lifting eye bolts 3 Use a crane to carefully lift
46. tart up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone 4 Start the machine tool HATNBUCH 53 10 Appendix 10 1 Service Hotline Order Hotline Quickly ordered and delivered A call is all it takes 49 1017144 907 333 Schedule Hotline Current status of order Just call 49 0 7144 907 222 24h emergency call your Has there been a crash or other technical emergency Our experts are at your service around the clock 49 0 7144 907 444 10 2 Representatives The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes 010 049 400 479 s 710 719 868 879 060 089 480 499 DI 720 729 DJ 580 899 090 189 500 549 730 739 900 914 190 289 550 559 740 479 915 918 290 319 560 569 750 799 919 320 339 570 599 800 839 920 949 340 349 600 659 840 851 950 979 350 369 660 699 852 866 980 999 370 399 700 709 867 54 o HAINBUCH 10 2 1 Germany Werner Bock KG Commercial Agency Neue Reihe 2 DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 449 101521 92458 99 E mail bockkg gmx de Internet www werner bock kg de n Bock amp Strothm
47. ted that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer Follow the safety instructions listed here and the warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations 12 HAINBUCH Suspended loads Moving parts WARNING Life threatening danger due to suspen ded loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swinging out of control m Never step under suspended loads m Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents Only use approved hoists and sling gear with sufficient bearing capacity Do not use rope and belts that are torn frayed WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during operation Do not open covers when the device is in oper ation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill Wear tight fitting protective work clothing in the danger zone HA
48. the clamping device out of the transport packaging and put it down on a stable level substrate HATNBUCH 31 5 5 Packaging About the aging Handling pack aging materials Individual packages are packed according to the expec ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before installation The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines NOTE Improper disposal causes environment al damage Packaging materials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled a Dispose of packaging materials an environ mentally responsible manner a Comply with locally applicable disposal guidelines If necessary commission a special ized company to dispose of packaging 32 5 6 Storing Storage of pack ages Subsequent storage of the clamping device fj Under certain circumstances instructions for stor age and subsequent storage are affixed to the p
49. tstra e 75 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 449 716352265 E mail paris papet technologies de Ireland Machine Shop amp Engineering Supplies Ltd 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone 353 12847003 Fax 4353 12857955 E mail machshop indigo ie Finland Oy Maanter Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 433 450963793 E mail contact utilis com Internet www utilis com Great Britain Leader Chuck Systems Ltd 9 Century Park Birmingham B9 4 NZ Phone 44 1217714843 Fax 44 1217710966 E mail information leaderchuck com Internet www leaderchuck com Hungary GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggw gruber ing at Internet www gruber ing at Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail info hainbuchitalia it Internet www hainbuchitalia it HATNBUCH 57 Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials com Internet www bisspecials com Poland BIM Sp z o o ul
Download Pdf Manuals
Related Search