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MANDO Adapt T213

1. esses 2 P PACKAGING RD TOT 26 Personal protective equipment Hard ael los ace sas ana aana eR teta 11 Protective goes 11 Protective goggles 11 Protective work clothing 11 Safety 11 Personnel requirements 8 Power specifications sss 20 ice jo jo ARRANJO Machine for assembling the MANDO Adapt DD DD INEP RR 29 Preservation 47 R P so NM 62 AMET CG E 60 A E E 61 Eeler 62 SU 57 ul EO s 56 S Scope of 7 Spare PON iii 7 Special 12 SON 27 Se Aue 2 Subsequent storoge ei 40 Symbols on the packaging 24 T Transport 25 Transport inner company 25 Trouble shooting 5 Trouble shooting table 52 Type 20 U Unlock the MANDO Adapt manually 53 Unpocking naen nean nenen 25 W Work piece end stop 22 HA NBUCH 63 e HAINBUCH SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannh user Stra e 57 DE 71672 Marbach Phone 4
2. 7 4 Subsequent storage of the clamping device The clamping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning Ti NOTE The storage conditions are specified in the section Transport packaging and storage HA NBUCH 43 7 5 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components CAUTION Risk of injury due to leaking fluids Hydraulically or pneumatically operated clamp ing devices may contain residues of liquids Un controlled leakage of fluids can lead to severe in juries Open the pressure relief screw and drain re maining liquid a Discard the liquid NOTE Improper disposal causes environ mental damage Lubricants and other auxiliary materials are sub ject to treatment as special waste and should only be disposed of by approved specialist com panies NOTE Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal 44 HAINBUCH 8 Maintenance Environmental pro Comply with the following instructions for environmental tection protection when performing maintenance work At all lubricating points where lubricant is applied by hand remove escaping used
3. Has there been a crash or other technical emergency Our experts are at your service around the clock 449 0 7144 907 444 10 2 Representatives The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes 010 0 350 369 560 569 E 730 739 9 880 899 EJ 060 089 370 399 9 570 599 740 749 500 919 DH 090 189 400 479 600 659 750 799 920 949 190 289 DI 480 499 660 699 EB 800 819 950 969 D 20 319 3 500 549 DI 700 709 EI 820 829 E 970 978 D 320 339 0 550 559 E 710 719 859 Rl gt gt 340 349 400 479 8 720 729 ER 860 879 E 980 999 o HAINBUCH 55 10 2 1 Germany Werner Bock KG Commercial Agency Neue Reihe 2 DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 49 0 521 92458 99 E Mail bockkg gmx de Internet www werner bock kg de Bock amp Strothmann GmbH Commercial Agency Berliner Allee 49 DE 30855 Langenhagen Godshorn Phone 49 0 511 781068 Fax 49 0 511 782960 E Mail vertrieb bockundstrothmann de Internet www bockundstrothmann de Uwe Fischer Sales Representative HAINBUCH GMBH Im Apfent le 25 DE 72525 M nsingen Auingen Phone 49 0 7144 907 662 Fax 49 0 7381 183783 E Mail uwe fischer hainbuch de J rg Fedtke Sales Representative HAINBUCH GMBH Kunkelsberg 2
4. e HAINBUCH SPANNENDE TECHNIK Installation manual EN MANDO Adapt T213 Table of contents Kec MMC TP TC 4 1 1 Information about this mantel eege a a a docs 4 1 2 Explanation of smbch sse nes 4 1 3 Limitations of obt 5 1 4 Mak 6 EO Py MI AU ic ass raaa FUROR DUNEDIN SUNT S ate aS 6 EE 7 EENEG 7 1 8 Warranty sonen nee 7 E naa aaa toca Seti 8 2 1 Responsibility of the cuskomer eaaa eaaa nenen n anana 8 EE E nean nean nean ao st 8 en Eeer 9 2 4 Personal protective 11 EE 12 2 T ET citro enata ade b RYE e PURA WE A rdv UI 14 2 7 STEWS a 16 2 8 Clamping ee 17 2 9 Funchonoltw eene nre enne 17 2 10 Environmental protection sss 18 EE 19 3 1 General nomaon sten 19 3 2 Operating conditons nennen 19 3 3 Power specheotions esses eene 20 3 4 Dimensional sheek icti reir bui dA e 20 3 5 Type desicqelliohi nn Ik 20 ER E 21 4 1 Overview and brief description sss 2 4 2 Optional Accessories eene 22 4 2 1 Clamping WANE nase ee 22 4 2 2 Changing oc 22 4 2 3 Work piece end sp 22 A2 A Greg eigenes 23 4 2 3 Grease Gulli 23 5 Transporting P ckaging 3l ring u uu une 24 5 1 Safety instructions for transporting
5. 49 0 7144 907 670 Fax 49 0 7026 371871 E Mail renee reuter hainbuch de 56 HAINBUCH 1 0 2 Benjamin Schuh Sales Representative HAINBUCH GMBH Am Erlengraben 39 DE 91459 Markt Erlbach Phone 49 0 7144 907 672 Fax 49 0 7144 907 872 E Mail benjamin schuh hainbuch de Michael Simon Sales Representative HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 0 7144 907 667 Fax 49 0 6029 994932 E Mail michael simon hainbuch de J rg Schlag Sales Representative HAINBUCH GMBH Martin Drucker StraBe 21 DE 041 57 Leipzig Phone 49 0 7144 907 665 Fax 49 0 341 24689012 E Mail joerg schlagWhainbuch de Thomas Klumpp Technical Consultant HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E Mail thomas klumpp hainbuch de 2 Europe Austria GGW Gruber amp Co GmbH Koli ngasse 6 1090 Vienna Pho Fax E m ne 43 0 1 3107596 0 43 0 1 3107596 31 ail ggw gruber ing at Internet www gruber ing at E J rg Tittel Technical Consultant HAINBUCH GMBH WunnensteinstraDe 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E Mail joerg tittel hainbuch de we Werkzeug Technik Nord Commercial Agency Emmy Noether Str 1 DE 24558 Henstedt Ulzburg Phone Fax E Mail 49 0 4193 8891780 49 0 4193 88917888 win wtn gmbh de Carsten Zander Technical Consultant HAI
6. Adapt fi Before assembling the MANDO Adapt the base end stop of the clamping device has do be dis asssembled Special tools required a Allen wrench a Changing fixture HA NBUCH 29 Remove the assembled clamping head 1 by using the changing fixture 2 Loosen the three clamping screws 2 at the circumfer ence of the clamping device by using an allen wrench 1 Remove the base end stop 1 4 Loosen the three countersunk screws 3 at the sheet metal 1 by using an allen wrench 2 5 Remove the sheet metal 1 Fig 11 30 HAINBUCH 6 2 2 Preparing the clamping device SPANNTOP for reception of the MANDO Adapt The MANDO Adapt is designed for installation in a j SPANNTOP combi deadlength or SPANNTOP nova combi deadlength The achievable concentricity of the MANDO Adapt de pends primarily on the condition of the clamping cone and the flat contact surface B of the clamping element reception of the chuck NOTE Make sure that the clamping device especially the clamping cone and the flat contact surface are cleaned and in good condition a If the surfaces in the chuck are already dam aged it is recommended to replace the clamp ing element reception A possibly mounted base end stop in the chuck has to be removed 6 2 3 Preparing the add on clamping element MANDO Adapt p 1 Unscrew the draw bolt by hand thereby the locking will b
7. S L Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 93879 1689 E mail atm sl amp atmbarcelona com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail infoGutilis com Internet www utilis com Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials com Internet www bisspecials com Poland BIM Sp z o o ul Wysogotowska 9 62081 Przezmierowo Phone 48 616232041 Fax 48 616232040 E mail bim bazafirm pl Russia LLC Rosna Engineering Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 812 4125586 E mail rosna rosna spb ru Internet www rosna spb ru Slovenia Elmetool d o o Prvomajska ulica 62 5000 Nova Gorica Phone 386 53303300 Fax 386 53303304 E mail infoGelmetool si Sweden HAINBUCH Svenska AB Kemistv gen 17 18379 T by Phone 46 87327550 Fax 46 87327650 E mail hainbuch hainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit B Blok No 2 16159 Nil fer Bursa Phone 490 2242438292 Fax 490 2242436365 E mail hidkomQtr net Internet www hidkom com HA NBUCH 59 10 2 3 America Brasil Sanposs Tecnologia Suprimentos e Consultoria Internacional Ltda Rua C ndia n 65 Jardim do
8. or excess grease and dispose of it in accordance with applicable local regu lations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 General Cleanliness of the appropriate end stop as well as the guidance diameters are conditions for reaching the con centricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner CAUTION Danger of injury due to improper hand ling of cleaners Improper handling of cleaners can cause health impairments Always comply with the safety data sheets and guidelines provided by the manufacturer of the cleaning agent for handling using the cleaners A CAUTION Danger of injury due to loss of clamp ing force Fouling of the clamping device can cause the clamping device to lose considerable clamping force a Always comply with the maintenance and cleaning intervals specified in this manual m In conjunction with the maintenance intervals regularly check the maintenance status of the clamping device through clamping force meas urements HA NBUCH 45 8 2 Cleaning CES NOTE Material damage due to use of the wrong cleaning agent cleaner Seals and clamping elements can be damaged due to use of the wrong seals and clamping ele ments Do not use any solvents that contain ester or polar solvents for cleaning purposes Risk of injury Slipping while the
9. that a restart of the machine can be excluded Risk of injury Contamination of the mechanism can influence reduce the stroke thus the clamping force is reduced and thus the work piece is not properly tightened and can be thrown out Clean the product regularly see chapter Maintenance and service Risk of injury If the clamping pressure is too low clamped work piece may be thrown out If the clamping pressure is too high severe dam ages of the components of the clamping device may occur the throwing out of the work piece u Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly The dimension of the work pieces should be checked regularly clamping e Transport a For transport always use a suitable clamping means crane a Make sure that a rolling falling of the clamp ing device is not possible HA NBUCH 33 6 3 1 Assembling the MANDO Adapt Fig 15 WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly For assembly on a vertically suspended spindle always use a suitable mounting aid Two people are required for this task Special tools required a Allen wrench SW6 and SW10 1 Put the machine in set up mode 2 Remove all too
10. 24 5 2 Symbols on the Packaging nu engen ai 24 5 3 neet 25 5 4 Unpacking and inner company transport 25 5 5 Packaging una Rd wp DR RA OR ARR 26 e 27 2 Ha NeBucH SRS 28 6 1 PR COINS ICOM q PEARSON tede puta a edad 28 6 2 Preparahons as aana ak ng Ana aa aga gag Ee Waa ga Lane Ee 29 6 2 1 Preparing the machine for the assembly of the MANDO Adapt 29 6 2 2 Preparing the clamping device SPANNTOP for reception of the le et TT EEN 31 6 2 3 Preparing the add on clamping element MANDO Adoapt 31 6 3 Assembling of the clamping dewviee sisters 32 6 3 1 Assembling the MANDO Adapt sss 34 6 3 2 Assembling the changing port 36 6 4 Work E 37 SIMS DOCH ONS EE 38 6 6 Control of the stroke position 39 6 7 Activities after production is conchuded sisters 39 7 Disassembly subsequent storage dispose 40 MEO aed 40 7 2 Disassembling the changing port 41 7 3 Disassembling the MANDO Adopt anna nana nean nenee 41 7 4 Subsequent storage of the clamping 43 WA SUDI orek c M R 44 8 Malnlenafite u een 45 8 1 Generali MR RR ERR tee 45 S REAGIEREN Se denned aa a ai aaa ka aaa aa ida Na a daka a aa ak ada ae daa dd ana a nadae a 46 rate nas nen ndan dana den E maea gd ah T ETT 47 eelere 48 8 5 Maintenance schedule tht e
11. Mar CEP 09726 220 S o Bernardo do Campo S o Paulo Phone 55 11 41266711 Fax 55 11 41266710 Correo electr nico tsci sanposs com br Internet www sanposs com br Canada HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales amp hainbuchamerica com Internet www hainbuch com Mexico HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com Canada Representative for Ontario Quebec J Winkel amp Associates Inc 6516 Warbler Lane L5N 6E1 Mississauga Ontario Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com USA HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Se habla espa ol Tel 1 2143268081 Correo electr nico sales amp hainbuchamerica com Internet www hainbuch com 60 o HAINBUCH 10 2 4 Asia China HAINBUCH Shanghai Co Ltd Workholding Technology 1 F West building No 388 East Kangqiao Rd Pudong Shanghai 201319 Phone 86 2120916384 Fax 86 2120916383 E mail sales hainbuch cn Internet www hainbuch cn India A H Rao Management amp Technology Consultant Gr Fl HNO 4157 1
12. datory We reserve the right to enforce additional claims 6 o HAINBUCH 1 6 Scope of delivery fi All tools and accessories that are not included in the scope of delivery are marked as optional In scope of delivery of the clamping device 1 MANDO Adapt T213 Optionally the scope of delivery of the clamping device includes 1 Spindle flange a Clamping unit segmented clamping bushing and draw bolt Workpiece end stop a Changing tool for clamping unit 213 Eye bolts 1 7 Spare parts WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause dam age malfunction or total failure they can also impair safety a Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 8 Warranty terms The warranty terms are included in the manufacturer s terms and conditions HA NBUCH 7 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel as well as for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual gener ally valid safety and accident protection guidelines and environmental
13. do they show any signs of wear u The set speed of the machine tool should not exceed the maximum permissible speed of the clamping device The maximum draw tube force specified on the peri meter of the clamping device must not be exceeded The clamping pressure of the machine must be suffi ciently high All mounting tools must be removed from the interior of the machine Clamping device and work piece must be compatible check the clamping diameter regularly The work piece must be clamped into the clamping device with sufficient work piece tension Do a pressure loss test and a measurement of clamp ing force 38 HAINBUCH 6 6 Control of the stroke position WARNING Crushing danger from moving parts Crushing danger from moving parts during con trolling the stroke position Gaps caused while controlling the stroke posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts a Only run the machine in set up mode or jog mode 6 7 Activities after production is concluded 1 Move the clamping device into unclamped position 2 Switch off the machine tool and safeguard it from being switched on again 3 Open the protective door or hood 4 Clean the clamping device of chips and production residues with a soft lint free cloth 5 Close the protective door or hood HA NBUCH 39 7 Disassembly subsequent storage dispos
14. lubricating with a grease gun can lead to severe cuts NOTE Damage of seal rings and segmented clamping bushing Do not use ester containing solvents or polar solvents for cleaning the clamping device Seals and clamping elements could be damaged NOTE Material damage if cleaned with com pressed air Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device a Never clean the clamping device with com pressed air a Auxiliary material required u Ester free non polar cleaning agent u Soft lint free cloth 46 o HAINBUCH Disassemble the clamping device see section Disas sembling the clamping device Clean all components listed below with cleaning agent and a cloth remove all oil and grease residues Flange Clamping unit Taper of the MANDO Adapt T812 Work piece end stop m Allen screw 8 3 Preservation Special tools required Universal grease 2085 0003 m Grease gun Oil stone u Soft lint free cloth Disassemble the clamping device see section Disas sembling the clamping device Hone all the bearing surfaces of the clamping device with an oil stone lightly grease all allen screws Remove excess grease with a cloth Remount the clamping device 5 Screw all allen screws into the clamping device again and tighten them finger tight For subseque
15. not possible 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect from moisture Keep packed goods dry and protected against moisture 24 HA NBUCH 5 3 Transport inspection Check delivery immediately upon receipt to ensure thot delivery is complete and to identify any transport damage Proceed as follows it there is apparent external damage Do not accept the delivery or only accept it with reser vation Note the extend of transport damage on the transport documents or on the transport company s delivery tick et a Submit a complaint Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Unpacking and inner company transport d Usually the clamping device is packed vertically For transporting with transport trolley the clamp ing device must be positioned in standing condi tion Make sure that a non slip pad has been laid All tools and accessories which are not in scope of delivery are marked as optional in the operat ing instructions Two people are required for this task 1 Use a crane to carefully lift the clamping device out of the transport packaging and put it down on a stable level substrate 2 Prevent the clamp
16. of the work piece and the pro cessing parts can be thrown and cause severe in juries and property damage a Check the clamping diameter of the work piece Tighten only work pieces that meet the dimen sional requirements a For clamping very long work pieces use in ad dition a tailstock a steady rest for support Do not exceed the maximum clamping pres sure Make sure that the correct supply pressure neither too high nor too low is set CAUTION Risk of injury When placing the work piece Make sure that the hands fingers may not be clamped between the flange and the work piece HA NBUCH 37 6 5 Inspections NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamping device can significantly damage or even destroy the machine tool and the work piece a Only install undamaged complete and precisely bal anced clamping devices a f in doubt contact manufacturer Ensure the following points prior to each installation and start up of the clamping device a All allen screws of the clamping device must be present and tightened with the proper tightening torque The balance screws of the clamping device must all be present and undamaged u All rubber segments must be intact this means that they are neither torn nor are they porous at any point u All edges and bearing surfaces are intact this means that they are neither broken nor
17. to the product can be accelerated out of the device and cause severe injuries a At the product radially mounted screws and stud screws which were loosened for assembly and maintenance must be re tightened with the correct tightening torque a The tightening torque is shown in the assembly drawing of the product or it is engraved on the device itself in the direct vicinity of the screw or stud screw a All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque and locked medium strength bonding in the factory and should only be unscrewed after consultation with the manufacturer If in doubt you must contact the manufacturer immediately do determine the subsequent procedure 16 HAINBUCH 2 8 Clamping force 2 9 Functionality The achieved clamping force can vary due to the mainten ance condition of the clamping device state of lubrication and degree of contamination see chapter Mainten ance The clamping force must be checked at regular intervals This requires the use of static clamping force measuring devices CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device The max draw force and compressive force may not be exceeded NOTICE With high contamination of the clamping device the functionality is no longer guaranteed
18. 4th Main HAL 2nd Stage Indiranagar Bangalore 560 008 Phone 91 25279551 Fax 91 9986997959 E Mail ahr rao gmail com Israel M T M Machine Tools Marketing Ltd 31 Harbazel 69710 Tel Aviv Phone 972 36479560 Fax 972 36479578 E mail sales mtm co il Internet www mtm co il Korea HIOIL E amp T Co Ltd 160 5 Seokchon dong Songpa gu Seoul 138 844 Phone 82 24137911 Fax 82 24137910 E Mail informGhioilent com Internet www hainbuch co kr Taiwan GSTC Technology Co Ltd No 418 Youn Chun East 1st Rd Taichung City 40877 Taiwan Phone 88 6423805678 Fax 88 6423805511 E mail gsteQseed net tw Internet www gstctech com tw India M la Sales Corporation 5 Yeshwantnagar Telco Century Enka Road 411018 Pune Phone 91 20 27477405 Fax 91 20 27464249 E mail infoGmla sales com Internet www mla sales com Indonesia PT STAHL ARBEIT WTC Mangga Dua 2nd Floor A 6 JL Mangga Dua Raya No 8 Jakarta 14430 Phone 62 21 3777 6622 Fax 62 21 3001 8070 E mail infoGstahl arbeit com Internet www stahl arbeit com Japan NK Works Co LTD 2 17 17 lwamoto cho Chiyoda ku Tokyo 101 0032 Phone 81 338645411 Fax 81 338646752 E mail info nk works co jp Internet www nk works co jp Malaysia Singapore amp Vietnam Jebsen amp Jessen Technology S Pte Ltd Process Engineering Division 18 Enterprise Road Singapur 629824 Phone 65 63053692 Fax 65 63053699 E mail phillip leeQjisea com Internet
19. 9 0 7144 907 0 Fax 49 0 7144 18826 verkauf hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 07 2013 Part no 80001 0183 en Subject to technical modifications
20. DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E Mail joerg fedtke hainbuch de Winfried Gogg Sales Representative HAINBUCH GMBH Kantstr 16 DE 88471 Laupheim Phone 49 0 7144 907 673 Fax 49 0 7144 907 872 E Mail winfried goggWhainbuch de HAINBUCH GmbH Spannende Technik Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 333 Fax 49 0 7144 18826 E Mail verkauf hainbuch de Thomas Helfer Industrievertretung Commercial Agency Gerwigstra e 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobil 49 0 171 2032559 E Mail helfer industrievertretung t online de Anika Hensen Sales Representative HAINBUCH GmbH M hlenberg 15 DE 53902 M nstereifel Phone 49 0 7144 907 675 Fax 49 0 7144 18826 E Mail anika hensen hainbuch de Thomas Hummel Sales Representative HAINBUCH GMBH Pfarrer Hopp Stra e 1 DE 93142 Pirkensee Phone 49 0 7144 907 674 Fax 49 0 7144 907 874 E Mail thomas hummel hainbuch de Henry Miersch Sales Representative HAINBUCH GMBH FeldstraBe 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E Mail henry miersch hainbuch de Ulrich Remmel Commercial Agency Gildestra e 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 49 0 2392 9383 17 E Mail info remmel de Internet www remmel de Renee Reuter Sales Representative HAINBUCH GMBH Br hlstra e 7 DE 73252 Lenningen Phone
21. MANDO Adapt T213 The MANDO Adapt T213 is an adaptation clamping device especially for modification of a clamping device SPANNTOP nova combi deadlength from external to in ternal clamping Clamping takes place by a draw tube movement for ward Order 49 0 7144 907 333 21 Lied 4 2 Optional Accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bushings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protection of the vulcanized segments of the segmented clamping bushings and increase their service life and elosticity by a significant factor 4 2 1 Clamping unit me a The clamping unit consists of a draw bolt and a segmen e f ted clamping bushing The segmented clamping bushing is offered with a damping diameter manufactured according to the cus Fig um tomers needs 4 2 2 Changing tool TAN With bigger clamping diameters you can change the segmented clamping bushing by using the changing tool Fig 4 4 2 3 Work piece end stop MAN The work piece end sto
22. NBUCH GMBH Friedrich Ebert StraBe 9 DE 31848 Bad M nder Phone Fax E Mail Belgium 49 0 7144 907 669 49 0 5042 506751 carsten zander hainbuch de BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone Fax E mail Internet 32 89518890 32 89518899 info bistechnics com www bistechnics com HA NBUCH 57 Czech Republic Slovakia TMC CR s r o Masn 27 9 60200 Brno Phone 420 548214572 Fax 420 548217219 E mail infoGtmccr cz Internet www imcer cz Estonia Latvia Lithuania DN Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail infoGdv tools ee France HAINBUCH France SNC Equipements de machines outils Zl Lons Perrigny 1600 Route de la Lieme 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail info hainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Ltd Newberry Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter amp hainbuch co uk Internet www hainbuch com Hungary GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggw gruber ing at Internet www gruber ing at Denmark Jorn B Herringe A S Ramsgmagle Syvvejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www jbh tools d
23. a The cleaning and maintenance intervals must be observed HA NBUCH 17 2 10 Environmental protection Lubricants NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses 18 HA NBUCH 3 Technical data 3 1 General information The MANDO Adapt T213 device is available in different sizes and variants Information about e g dimensions weight you will find on the corresponding drawing that you can order at HAINBUCH For example some technical data Dimensions Speed Weiaht Clamping device e x length max 9 kg in mm 1 min kN kN RAIN e
24. al 7 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days the clamping device must be disassembled and properly stored in accordance with the manufacturer s specifications see section Transport packaging stor age Prior to disassembling Put the machine in set up mode Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the en ergy supply being switched on inadvertently This poses a life threatening hazard for persons in the danger zone u Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again AN WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use crane For assembly on a vertically suspended spindle always use a suitable mounting aid 40 o HAINBUCH 7 2 Disassembling the changing parts WARNING Danger of injury due to incorrect disas sembly of the changing parts Incorrect disassembly may cause severe situations by falling or thrown out parts a Only run the machine in set up mode or jog mode Special tools required u Fork spann
25. al system load Contact the manvfacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction 9 1 Safety Trouble shooting The following always applies 1 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put the machine in set up mode 4 Immediately inform the responsible parties at the installation site of the fault 5 Depending on the type of fault either have author ized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault 6 If there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the machine in this regard HA NBUCH 51 9 2 Trouble shooting table clamping surface piece clamping segmented clamping bushing that has a smoother clamping surface Fault Possible cause Fault correction Corrected by Eccentric Concentricity error of Check the concentricity at Specialist dimensional clamping device the taper of the deviation on segmented mandrel the work correct if necessary see piece section Assembly Cl
26. amping Work piece is under Replace with a suitable Specialist force is too dimensioned segmented clamping low bushing Insufficient hydraulic Check the machine side Hydraulic pressure on the hydraulic aggregate specialist clamping cylinder Defective clamping Contact the machine Machine cylinder or blocked manufacturer manufacturer drawtube Dimensional Contaminated coupling Clean the coupling area Specialist deviation on area of the clamping unit see the work section Cleaning piece Formal defect Elastic deformation of Use feedstock with fewer Specialist on the work feedstock that is subject formal defects piece to formal defects After Use a segmented machining the work clamping bushing with piece returns to its several sharp teeth in the original form clamping surface Marks on the Point or linear work Replace with a Specialist 52 o HAINBUCH Fault Possible cause Fault correction Corrected by Concentricity Contaminated surfaces Disassemble the Specialist error at the segmented clamping work piece bushing and clean the clamping taper see section Cleaning 9 3 Unlock the MANDO Adapt manually WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries m Secure components prior to overhead as sembly a For assembly on a vertically suspended spindle always
27. cting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates For special tasks Special protective equipment is required when executing wear special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below Hard hat to protect against falling and flying parts and materials Protective goggles O to protect eyes from flying parts and liquid splashes e C Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces HA NBUCH 11 2 5 Special dangers Horizontal lying parts Suspended loads In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer u Follow the safety instructions listed here and the warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations WARNING Danger of injury due to horizontal parts Before transporting the clamping device in hori zontal condition a Put the clamping device a no
28. d and to get stiffness turn in the screws evenly To avoid precision error clean the screw joint surfaces and also the mating surfaces see Maintenance The ex works wetting of the plate surfaces and the clamping element is only corrosion protection It s not functionally lubricated The insertion of lubricant is provided only on the mech anical surfaces Pay attention to the instructions for lub ricants in the chapter Maintenance Avoid too much lubricant on the bearing surface as this can cause face runout Seal rings e g o ring quad ring seal and sealing surfaces must be lubricated Note the information in the chapter Maintenance Note that the function surfaces plate surface mating surface cone surface and seal surface may not be damaged 28 HAINBUCH CAUTION Wear safety shoes during the assembly and maintenance work Make sure that the starting of the spindle is im possible 6 2 Preparations The total weight of the add on clamping elements depends on the size and can be as much as 20 kg Depending on the weight to safely lift the add on clamp ing element out of the package and position it in the ma chine it must be hooked into a crane WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage u Two people are required for this task 6 2 1 Preparing the machine for the assembly of the MANDO
29. e 48 8 6 Bolt EN 50 9 Trouble SOON E 51 EE 51 9 2 Trouble shooting 966 GS 52 9 3 Unlock the MANDO Adapt manual 53 9 4 Start up after corrected faul 54 LONE ORT 55 10 1 Service ON MN una 55 10 2 Ree entgeet 59 10 2 Germany arena 56 19 2 2 Europe anne ee 57 eerste 60 dont M REI nn ee 61 1925 Australia aaa kanga na a O SUS ritira etadi 62 1026 Africanae e E E 62 BEL O 63 Translation of original installation manual HA NBUCH 3 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the safety instructions and handling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard pro cedures such as cleaning the mounting surfaces 1 2 Explanation of symbols Safety instructions Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal word
30. e instructions accordingly Only store packages under the following conditions Do not store outdoors m Store in a dry and dust free location Do not expose to aggressive media u Protect from direct sunlight Avoid mechanical vibration Storage temperature 15 bis 35 C Relative humidity max 60 For storage periods longer than 3 months Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as neede Only re store the clamping device under the following conditions Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning Thoroughly oil and grease the clamping device see section Cleaning Store the clamping device in airtight foil The clamping device must be stored securely in posi tion If this is not guaranteed use a suitable container for the clamping device or equip the shelf with a cir cumferential securing edge HA NBUCH 27 6 Assembly WARNING During the initial installation of the clamping device severe injuries may occur a The initial installation must be done only by qualified personnel a All screws remaining in the clamping must be tightened firmly All tools and keys must be removed after install ation 6 1 Pre consideration Screws are tightened according to the size of the screw and the general torque To avoid axis parallel warpage under loa
31. e is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons from whom it can be expected that they re liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The clamping device is designed for installation in a ma chine tool according to CE compliant Within the ma chine tool the clamping device is designed exclusively as a through bore chuck for bar work and or as an end stop chuck for chuck work The clamping device should only be mounted operated maintained and cleaned by instructed specialized per sonnel HA NBUCH 9 Intended use also includes compliance with all the in structions in this manual The clamping device is to be used for the case of applic ation contractually agreed between the producer de liverer and the user as well as such cases of application described in the product description which are also in accordance with the technical values The safe function of the clamping device is as far as it can be foreseen guaranteed when it is used for the in tended pu
32. e unlocked 2 Check that the locking pin at the rear side is out After unscrewing the draw bolt the lock is re leased When the lock is fully locked the locking pin is flush 3 Clean the MANDO Adapt with a soft lint free cloth from contamination HA NBUCH 31 6 3 Assembling of the clamping device WARNING Danger of injury due to unintentional start up of the tool spindle Unexpected start up of the tool spindle can cause severe injury u Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool m Unscrew all eye bolts from the clamping device and remove them from the interior of the ma chine a Only run the machine in set up mode or jog mode WARNING Risk of injury By operating the clamping device without chan ging parts clamping head segmented clamping bushing work piece end stops there is an in creased risk of crushing injuries by the stroke of the moving components of the clamping device By uncontrolled discharge of the clamping pro cess e g by incorrect installation of the energy supply or faulty programming there is an in creased danger WARNING Risk of injury Bending in the working area of the machine can cause severe head injuries 32 HA NBUCH CAUTION Risk of injury Unexpected start up of the tool spindle can cause severe injury Make sure that the system is pressure free and
33. ecial versions if supplemental order op tions are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the gener al terms and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply HAINBUCH 5 1 4 Max RPM 1 5 Copyright CAUTION Our clamping devices are balanced with balance quality G 4 in one level n 1 The data on the rotation balance refers to rota tionally symmetrical work pieces The clamping of not rotationally symmetrical work pieces may not be clamped and or only be clamped after consultation with the manufacturer Balancing bolts and balancing weights at the clamping devices may not be removed disas sembled A CAUTION The maximum permissible RPM of the clamping device must be redetermined in every application case on the basis of the clamping forces required for machining Of all RPMs of the groups specified the lowest given RPM must always be used This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in any form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to the contrary make damage compensation man
34. ene 1000 42 10 10 size O WARNING Risk of injury Using false technical data can lead to serious personal injury and property damage a The technical data label on the product as sembly drawing must be observed and may not be modified by the operator 3 2 Operating conditions Environment Specification Value Unit Temperature range 15 165 S Mechanical actuat n each possible operating condition the maximum draw ing force and compressive force may not be exceeded HA NBUCH 19 3 3 Power specifications 1 NOTE Material damage if the power specifica tions do not agree If the power specifications of clamping device machine adapter and machine do not agree severe damage extending to total damage can occur Only operate clamping devices and adapters in machines with the same power specifications Information on maximum clamping force and draw tube force is provided on the clamping device and the ad apter 3 4 Dimensional sheet Dimension sheets for the respective product can be re quested from HAINBUCH 3 5 Type designation The type designation is on the product and includes the following information ID no marked with the symbol 2 Maximum speed rpm 3 Maximum clamping force kN 20 HAINBUCH 4 Structure and function 4 1 Overview and brief description 1 Workpiece end stop 2 Clamping unit Brief description Fig 2 3 Mounting screws 4
35. er u Allen wrench 1 Loosen the three cylindrical screws of the workpiece end stop by using an allen wrench 2 Unlock the workpiece specific workpiece end stop by turning it anti clockwise Remove the workpiece end stop 3 Loosen the draw bolt of the clamping unit by using a fork spanner 4 Unscrew the clamping unit 7 3 Disassembling the MANDO Adapt WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly For assembly on a vertically suspended spindle always use a suitable mounting aid HA NBUCH 41 Two people are required for this task Special tools required a Allen wrench a Fork spanner Put the machine in set up mode Loosen the three screws 3 at the workpiece specific base end stop 1 by using the allen wrench 2 with the size SWA Unlock the workpiece specific base end stop 1 by turning clockwise remove the end stop Loosen the draw bolt 1 by using the fork spanner 2 Unscrew the clamping unit 1 42 HAINBUCH 6 Loosen the three screws 1 by using the allen wrench with the size SWA 7 Remove the MANDO Adopt out of the clamping device Ti NOTE If the MANDO Adapt can not be removed from the clamping device it must be unlocked manually see chapter Unlock the MANDO Adapt manu ally
36. ined work pieces at random on dimensional accuracy Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly Do random checks of the unmachined work pieces on dimensional accuracy HA NBUCH 13 Missing changing WARNING parts Danger of injury due to missing chan ging parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device The clamping process may not be initiated without assembled segmented clamping bush ing and or work piece end stop Parts with sharp A WARNING edges Risk of injury When screwing in individual components such as for example work piece end stops threaded ad apters and similar devices that are equipped with an external thread or wear caused by burrs there is risk of cutting a The operation must be done only by qualified personnel a Wearing of gloves PSA is required 2 6 Further warnings WARNING Risk of injury Never start rotating the clamping device without a clamped work piece a For operation any available clamping position must be clamped with a suitable work piece 14 HAINBUCH WARNING Ri
37. ing device against rolling away HA NBUCH 25 5 5 Packaging About the pack aging Handling pack aging materials Individual packages are packed according to the expec ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before installation The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines NOTE a Improper disposal causes environ mental damage Packaging materials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled u Dispose of packaging materials in an environ mentally responsible manner a Comply with locally applicable disposal guidelines If necessary commission a special ized company to dispose of packaging HA NBUCH 26 5 6 Storing Storage of pack ages Subsequent storage of the clamping device fi Under certain circumstances instructions for stor age and subsequent storage are affixed to the packages that extend beyond the requirements cited here Comply with thes
38. k Finland Oy Maanter Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contactQutilis com Internet www utilis com Greece PAPET Papadopoulos GbR Hauptstra e 75 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail paris papet technologies de Ireland Machine Shop amp Engineering Supplies Lid 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone 353 12847003 Fax 353 12857955 E mail machshop indigo ie 58 o HAINBUCH Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail infoGhainbuchitalia it Internet www hainbuchitalia it Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Slovakia NS s r o V cka ulica 4109 10 01841 Dubnica N V Phone 421 424450873 Fax 42 424440406 E mail tns tnssro sk Internet www tnssro eu Spain Portugal ATM Asistentes Tecnologicos del Mecanizado
39. ls 48 HA NBUCH Interval Maintenance task Daily Visual inspection and complete cleaning in case of heavy contamination see section Cleaning espe cially at the clamping and end stop face to avoid dam ages at the clamping device and the clamping elements early With much contamination complete cleaning see section Cleaning Each 36 operating hour Clean the clamping device and the changing parts see section Cleaning Clean the clamping taper see section Cleaning Grease the clamping device see section Preservation Every 6 months Completely disassemble and clean the clamping unit see section Cleaning For proper operation of the coolant feed a prefil tering with duplex filter mesh size 100 pm PI 3754 is necessary The duplex filter is mounted on the coolant cleaning system By using the clamping device in the 3 shift operating it should be maintained as follows u After 22 operation hours each the clamping element is to be taken from the clamping device and cone coupling and clamping element clamping element segmented clamping bushing are to be cleaned Special attention applies for the coupling area A general visual inspection particularly at the clamp ing area and the end stop face is to be done to ascer tain early damages at the clamping device and at the rubber of the clamping element During maintenance also the seal
40. ls from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting 4 Move the draw tube of the machine tool into front stop position Put the MANDO Adapt 2 into the clamping device 1 The 3 cylindrical screws that are alreade screwd in now engage into the slots at the clamping device Turn the MANDO Adapt anti clockwise 10 to lock the bayonet locking Tighten the three screws by using the allen wrench with the correct tightening torque see Maintenance 34 HA NBUCH WARNING Risk of injury Tools and gages that are thrown out of the ma chine can cause injury a Remove all tools and gages from the working area of the machine before the machine is star ted up Risk of injury If the clamping pressure is too low clamped work piece may be thrown out the clamping pressure is too high severe dam ages of the components of the clamping device may occur the throwing out of the work piece u Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly WARNING Slipping danger due to escaping hydraulic fluid Escaping sprayed out hydraulic oil can cause serious injuries a Make sure that all o rings seals for the hydraul ic pneumatic interfaces are available and in undamaged condition Make sure that the clamping device is empty and leakage of hydraulic f
41. luid is avoided HA NBUCH 35 6 3 2 Assembling the changing parts WARNING Danger of injury due to incorrect assembly of the changing parts Incorrect assembly may cause severe situations by falling or thrown out parts u Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool Remove all unscrewed screws and tools from the interior of the machine a Only run the machine in set up mode or jog mode a Never start the machine without clamped work piece Special tools required u Fork spanner m Allen wrench 1 Push the segmented clamping bushing on The groove at the segmented clamping bushing must fit to the torsional safety of the ring 2 Screw in the draw bolt through the segmented clamp ing bushing into the mandrels cone 3 Tighten the draw bolt by using the fork spanner only finger tight 4 Put on the workpiece specific workpiece end stop and lock it by turning clockwise fi ds The workpiece specific workpiece end stop is not in scope of delivery It must be manvfactured ot the site from end stop blanks from HAINBUCH GmbH according to the requirements 5 Tighten the workpiece specific workpiece end stop by three cylindrical screws by using an allen wrench size SWA with the correct tightening torque see Main tenance 36 HA NBUCH 6 4 Work piece WARNING Risk of injury due to thrown out parts During clamping
42. n slip pad Screw in the eye bolts WARNING Life threatening danger due to suspen ded loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swinging out of control Never step under suspended loads a Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents a Only use approved hoists and sling gear with sufficient bearing capacity Do not use rope and belts that are torn or frayed 12 o HAINBUCH Moving parts Wrong clamping of the work piece WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during operation Note the gap dimensions of moving parts Do not open covers when the device is in oper ation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill Wear tight fitting protective work clothing in the danger zone WARNING Danger of injury due to incorrect clamp ing of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in juries Under dimensioned tolerance parts can lead to incorrect clamping Check the unmach
43. nt storage tightening the allen screws finger tight suffices This facilitates re com missioning and protect the allen screws 6 Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth 7 Pack the clamping device airtight in foil Place it on a level impact free storage location and safeguard it from falling HA NBUCH 47 8 4 Use of lubricant With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond pres sure stability and solubility in lubricating coolant In addition no dirt particles may be in the grease they cause run errors if they come in in between two mating surfaces We recommend for this the following lubricant HAINBUCH grease see product information Alternatives Lubricant Manvfacturer Product Universal MicroGleit GP 355 grease Kl ber QNB 50 Zeller amp Gmelin DIVINOL 5024440 Bremer amp Leguill RIVOLTA WAR Special grease Kl ber MICROLUBE GL 261 8 5 Maintenance schedule Maintenance tasks are described in the sections above that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks and interva
44. p is manufactured with a end ye y gon _ D D D g JE dimension according to the customers request In iif combination with the segmented clamping bushing and 1 n h f SCH 1 the segmented mandrel it provides a functional unit 18 Cy gegen es S AN 4 AY he Fig 5 4 2 4 Grease Fig 4 2 5 Grease gun Fig 7 The universal grease for chuck and mandrel lubrication is supplied in a 1000g can The order number for the universal grease is 2085 0003 it can be ordered from HAINBUCH The grease gun is filled with universal grease which is pressed into the clamping device The grease gun has a pointed mouthpiece The order number for the grease gun is 2086 0004 it can be ordered from HAINBUCH HA NBUCH 23 5 Transporting packaging storing 5 1 Safety instructions for transporting Unbalanced pack age LE WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries Note the markings on the packages Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment Transport u For transport always use a suitable clamping means crane Make sure that a rolling falling of the clamp ing device is
45. protection guidelines must be adhered to and complied with for the area of implementation of the device WARNING Risk of injury Defective seals or incorrect hydraulic supply can cause serious personal injury a Hydraulic lines must be secured by the machine by check valves and a permanent pressure monitoring 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas 8 HAINBUCH 2 3 Intended use Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations Due to his spe cialized training and experience the hydraulic special ist can perform tasks on hydraulic equipment and re cognize and avoid possible dangers on his own u Electric specialist The electric specialist has been trained for the particu lar task area in which h
46. rpose in accordance with the appropriate safety regulations Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations WARNING Danger due to misuse Misuse of the clamping device can cause danger ous situations Particularly refrain from the following uses of the clamping device a Use in machines other than machine tools m Use in machine tools with technical data other than that specified on the clamping device Claims of any type due to damage arising from non in tended use are excluded Unintended and improper use of the Power Chuck is for example If workpieces are not clamped properly u If safety regulations are disregarded and persons are working at the clamping device without additional pro tective devices e g for machining If the clamping device is used for machines or tools for which it is not intended 10 HA NBUCH 2 4 Personal protective equipment Wearing of personal protective equipment is required to minimize health hazards when working with the device Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area Always wear For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without proje
47. s of the segmented clamping bushing must be checked for any damage if necessary they must be replaced Depending on contamination a complete cleaning of all mobile parts should be accomplished Approx 2 times annually the clamping device is must be divided and cleaned completely HA NBUCH 49 8 6 Bolt torque Metric ISO thread With storage the clamping device must be cleaned in principle by lubricating coolant and be protected from rust with preservative at the surface Daily and additional when needed the coupling area must be cleaned The guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table u Total friction coefficient 0 12 u 90 utilization of the apparent limit of elasticity Torque for Diameter ey mm mm Nm MA 7 3 4 M5 8 A 7 M 6 10 5 12 M8 13 6 25 M 10 17 8 50 M 12 19 10 100 M 16 24 14 220 M 20 30 17 400 M 24 36 19 600 The table shows the maximum permissible values and does not include any other safety factors Knowledge of the applicable guidelines and configuration criteria are the prerequisites Q HAINBUCH 50 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actu
48. s that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and material damage DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not avoided 4 HAINBUCH CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided NOTE indicates a possible dangerous situation that can result in material damage if it is not avoided Tips and recom indicates useful tips and recommendations as mendations well as information for efficient and trouble free operation 1 3 Limitations of liability All information and instructions in this operating manual have been provided under due consideration of applic able standards and regulations the current state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel Unauthorized conversions Technical changes Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of sp
49. sk of injury Never reach for the clamping device while the spindle is rotating Before starting to work on the mandrel make sure the machine spindle cannot be put in motion AN WARNING Risk of injury Falling down of the clamping device or its parts can cause severe bruises and fractures The dead weight of the clamping device or its parts can lead to high physical stress WARNING Risk of injury By repeated reworking or wear and tear of the clamping surfaces sharp edges and burrs may appear and lead to severe cutting damages WARNING Risk of injury Missing o rings or seals may cause severe injuries Due to missing fallen out O rings and seals compressed air or hydraulic fluids which are un der high pressure may expel Make sure that all O rings seals for the hy draulic pneumatic connections are available and undamaged f necessary lubricate them before assembly and or during service AN WARNING Damage of clamping device The clamping device may be released exclusively in the standing condition HA NBUCH 15 Risk of injury Leaking sprayed out hydraulic oil can cause ser ious injury Make sure that all O rings seals for the hy draulic and or pneumatic connections are available and undamaged 2 7 Screws Moving parts A WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached
50. use a suitable mounting aid Two people are required for this task Special tools required a Allen wrench a Fork spanner Crane eye bolts from weight 15 kg of the clamping device 1 Safeguard the clamping device against falling as spe cified in the assembly manual information in section Disassembling 2 Unscrew six screws on the clamping device with Allen wrench 3 Take off and unscrew clamping device with MANDO Adapt Place it safely and turn it to see the back side of the clamping device HA NBUCH 53 Press in the locking pin 1 on the rear jj NOTE The illustrations provided here provide a general understanding of the procedure and for identific ation of the locking pin Pressing in the locking pin is executed from the rear through the clamp ing device that is still mounted on the MANDO Adapt 5 Remove MANDO Adapt from the clamping device Fig 24 l 9 4 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone 4 Start the machine tool 54 HAINBUCH 10 Appendix 10 1 Service Hotline Order Hotline Quickly ordered and delivered A call is all it takes 49 0 7144 907 333 Schedule Hotline Current status of your order Just call 49 0 7144 907 222 24h emergency call
51. www jjsea com Thailand PTT Precision Tools Co Lid HAINBUCH Workholding Solutions Eastern Seaboard Ind Est Micro Fty Ph 2 ESIE Rd 14 64 93 Moo 4 Tambon Pluak Daeng Amphur Pluak Daeng Rayong 21140 Phone 66 2362 8656 Mobile 66 818384 924 Fax 66 2362 8656 E mail anuwat hb pit com Internet www hainbuch com HA NBUCH 61 10 2 5 Australia Australia Romheld Automation Pty Ltd Unit 30 115 Woodpark Road Smithfield NSW 2164 Phone 61 297211799 Fax 61 297211766 E mail sales romheld com au Internet www romheld com au 10 2 6 Africa South Africa Retecon PTY Ltd P O Box 1472 1620 Kempton Park Phone 27 119768600 Fax 27 113942471 E mail tools retecon co za Internet www retecon co za 62 o HAINBUCH 11 Index A JACGESSOFIBB ooo cita siessandtuanigncussueseiessanies o e llo PETER ETT ETT 22 PSSA ee RS eb RODA Work o 37 B Bolten 1 E IET QR TE 50 Brief 21 C Changing 22 Clamping unn 22 Cleaning seen 46 Control of the stroke position 39 D Dimensional sheet 20 coto d aH RENS A4 E Environmental protection 18 G E EE 23 Grease po JU E 23 Intended use 9 M Maintenance schedule 48 O Operating conditions 19 Overview

MANDO Adapt T213

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