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1. Ju 6 A SPECIFICATION ss 8 5 OPERATION siss a 9 5 1 PUSHBUTTONS uuu u A A naa 9 5 2 LCD DISPLAY 1599 9 5 5 5 52019285225504949400020964848 0 00019285225 09 04 04 0000000184000 000182800285 09 E 0006 0061808 10 5 3 SCHEDULED START STOP uu sss 12 5 4 SUNRISE SUNSET MODE rs 14 5 5 AUTO SMS MODE i 16 5 6 AUTO SMS SUNRISE SUNSET MODEL IILI uuu 18 5 7 REMOTE START MODE see U U U U u u gies 20 5 8 MANUAL START STOP sm J W 22 6 PROTECTIONS u 2 DW OT 24 6 1 WARNING ALARNS DER w I _ 24 6 2 SHUTDOWN ALARMS RE VA 7 A w 26 6 3 TRIP AND STOP ALARMS 5 205 7 WW m 1 28 7 WIRING CONNECTION 288 MAA 29 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 32 8 1 CONTENTS AND SCOPES OF PARAMETERS cccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 32 8 2 ENAB
2. Aux Sensor CO 3 29 Sensor COM aom Public terminal of sensor connect to enclosure or negative of starter battery Engine temperature sensor input 0 Engine Temp 1 0 mm Engine Temp omm Externally connected to resistor sensor 31 NK A imm Oil pressure sensor input Externally connected to resistor sensor Fuel level sensor input Externally 2 Fuel level 1 0 mm connected to resistor sensor Flexible sensor input connected to resistor sensor B has already connected internal 1 0 mm 2 E 1 0 mm Digital input connect B is active 1 0 Digital input connect B is active CO 6 7 8 9 Aux input 1 Aux input 2 Aux input 3 Aux input 4 amp CO Digital input connect B is active 1 0 mm 1 light control feedback input connect B is active Co CO NO N N NO 40 1 Light Input 1 0 mm 2 light control f k input connect 41 2 Light Input 0 ul ight control feedback input co B is active 42 3 Light Input 3 light control feedback input connect ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 30 of 50 ALC700 Series Light Tower Set Controller NO Functions Cable stis Size e em 15 43 4 Light Input 1 0 mm 4 light control feedback input connect B is active 44 5 Light Input 1 0 o light control feedback input c
3. martGen DEA nartG ALC700 SERIES ALC704 ALC708 LIGHTING TOWER CONTROLLER USER MANUAL Lighting Tower Controller ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD N Chinese trademark S ma r t Ge n English trademark SmartGen make your generator smart SmartGen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 0086 371 67988888 67981888 0086 371 67991553 67992951 0086 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above Any reference to trademarked product names used within this publication is owned by their respective companies omartgen Technology reserves the right to change the contents of this document without prior notice Version history 2015 07 01 Modify light control relay output description S ideas for power ALC700 Series Light Tower Set Controller CONTENTS T OVERVIEW se 5 Z MODULES GCOMPABISON E E E 5 PERFORMANCE AND CHARACTERISITICS
4. be set via utility computer software audible alarm relay is active if configured When start time is up light tower set begin cranking and flashlight is twinkling if configured Stop delay will be displayed on the first line of the second screen Picture 4 Uu 7 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 18 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller D If generator voltage and frequency has reached on load requirements Voltage gt on load voltage and frequency gt on load frequency all the lights will illuminate in proper order and the illumination interval delay is 2s can be set as 1 300s Picture 5 6 E When Current Time is 07 25 00 controller s current time can be set via utility computer software then 1 8 lights will off in proper order and the extinguishing interval delay can be set as 15 3005 The light tower set begin stopping when all the lights off Picture 7 8 Anote The auto SMS sunrise sunset mode will be canceled automatically when select other auto start mode E 77777 7 77777 7 7 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 19 of 50 SmartGen 5 7 REMOTE START MODE A Set arbitrary input port as Remote Start Press Its indicator light on and controller ALC700 Series Light Tower Set Controller enters Auto Mode Meanwhile the panel display Auto Mode Select Pictur
5. begin cranking Picture 2 B Press the light relay will activate if configured while deactivate by pressing again C When warming up delay is over in addition generator voltage and frequency has reached on load requirements Voltagezon load voltage and frequency2on load frequency 1 8 lights will illuminate in proper order by pressing button while off in proper order by pressing button Picture 3 4 D Press 1 8 lights will off in proper order and the extinguishing interval delay can sm e O O 5 68 6 O G 6 77 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 22 of 50 oN SmartGen ALC700 Series Light Tower Set Controller be set as 15 3005 The light tower set begin stopping when all the lights off Press again during this procedure will lead to all lights off at the same time and ETS status of controller Picture 5 6 UU m 5 2 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 23 of 50 SmartGen 6 PROTECTIONS 6 1 WARNING ALARMS Warnings are not shutdown alarms and do not affect the operation of the genset Alarm ALC700 Series Light Tower Set Controller information will be displayed on the LCD Warning alarms types are as follows When controller detects the temperature is higher than the High Temp Warn set value it will send warning signal and the corresponding alarm information will be displayed on the LCD When controller detect
6. the selection lf alarm occurs pressing the button can remove this alarm and the indicator will light on press the button again will Mute reset alarm and the indicator will light off If alarm occurs again in mute status the controller will remove mute status automatically Flashlight Can control flashlight to switch on or off O Start lighting tower set in Manual mode During normal running in manual mode turn off one light Light for each pressing Press this key for a long time can turn off the light in proper sequence according to preset time During normal running in manual mode turn on one light Light On for each pressing Press this key for a long time can turn on the light in proper sequence according to preset time Press this key to enter into menu interface Menu Confirm y ap In parameter setting interface press this key to right shift cursor and confirm the setting at the last bit ALC700 Series Light Tower Set Controller 1 Screen scroll 2 Down cursor and decrease value in setting menu Down Config 1 Screen scroll 2 Up cursor and increase value in setting menu Up Config TEM ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 9 of 50 SmartGen 5 2 LCD DISPLAY ALC700 Series Light Tower Set Controller First screen display all lights status average voltage generator frequency generator running status and alarm information Ligh
7. 0A IT 500A Conclusion T 900s 15 minutes 8 8 CONDITIONS OF CRANK DINSCONNECT SELECTION oO Gen frequency It is DC voltage when fitted with DC generator Speed sensor Gen frequency Oil pressure Gen frequency 5 Oilpressure Speedsensor Oil pressure Speed sensor 6 Oil pressure Speed sensor Gen frequency 8 9 LIGHT INPUTS SETTINGS Work mode can be set as Feedback input Control input Invalid The control logic is as following Manuel Mode Feedback Input xi Valid Status Status P P PSS in ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 41 of 50 SmartGen ALC700 Series Light Tower Set Controller Light Input Light Input Status Status Invalid Invalid Belay Valid Status Feedback Input system Control Invalid Status Auto Mode Control Input System Control Invalid Status Invalid moray system Control Invalid Status Feedback Input 29 Input invalid Invalid Status Stop Mode Control Input 8 10 BATTERY LOW VOLT WORK MODE This feature is designed to protect the low battery voltage and ensure that the battery has enough power to start the unit When the battery voltage has fallen below the set value the unit cranks for a while and charge the battery after running for a while the unit will stop automatically The work mode can be set as Invalid Auto Mo
8. 6 704 6 7 8 10 11 1 4 9 30 31 32 33 29 34 35 36 3 em A wi 31 uc B s 555 5 Seals x uo 2 x Free 42 22 ooo o z g x x lt lt lt x O a oix 515 11 3555 5 2442 lt o lt lt lt lt Io MAGNETIC PICKUP note If 4 lights are all used the maximum current of each light is 2A DC Generator Typical Wiring Diagram ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 AUX INPUT3 AUX INPUT4 LIGHT INPUT 1 LIGHT INPUT 2 L1 a u L3 N NPUT4 NPUT5 9 30 31 32 33 29 3435 36 37 38 39 4041 42 43 44 45 46 47 NPUT 6 NPUT 7 NPUT LIGHT LIGHT LIGHT LIGHT LIGHT LOAD c USB LIGHT INPUT 3 LIGHT INPUT 4 Page 47 of 50 SmartGen ALC700 Series Light Tower Set Controller HALL DC SENSOR OUTPUT 4 20mA Do GENSET nore Users should select suitable Hall DC sensor according to the output power current of the light tower set 13 INSTALLATION Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutout dimensions for panel please refers to as following CUT OFF 186mm 139 mm 141mm 13 1 BATTERY VOLTAGE INPUT ALC700 controller can suit for widely range of battery voltage DC 8 35 V Negative of battery must be connected with the engine shell The diameter of wir
9. LE DEFINITION OF PROGRAMMABLE OUTPUT PORT 1 4 35 8 3 ENABLE DEFINITION OF PROGRAMMABLE INPUT PORT 1 4 37 8 4 ENABLE DEFINITION Si 38 8 5 OO SELECTION uu uu u uuu uuu su asuussssssssssisssssssissssass sssassssssaasspuwasasapusupupupussasasasssasass 38 8 6 SENSORS u u MEME EI 39 8 7 OVER CURRENT AG iiser enna 40 8 8 CONDITIONS OF CRANK DINSCONNECT SELECTION 41 8 9 LIGHT INPUTS SETTING39 uuuu uu asssawssuwsupusuawaqawaqiwsuwwsuuwpupwasuwaqaysaukiasasaquqwsussssq 41 8 10 BATTERY LOW VOLT WORK MODE 1 42 SELEG 42 S12 SMS ORHDER AND HEPL Y u u y yu 42 Slo SUNRISESET3SET zx Lu uwasssssscsaaasapapananaasasassausasaqaapaaaaspapapapusuuskisaqaauaaaasaspupupawaauapu 43 9 PARAMETERS SETTINQu u 43 10 EVENTLOQ u ee u Sans 44 ga CONMMISSIONINO us 45 12 TYPICAL WIRING DIAGRAMS uuu ulna us 46 E ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 3 of 50 ALC700 Series Light Tower Set Con
10. Light Tower Set Controller 2015 07 01 Version 1 2 Page 37 of 50 ker SmartGen ALC700 Series Light Tower Set Controller Including following functions Indication indicate only not warning or shutdown Warning warn only not shutdown shutdown alarm and shutdown immediately Trip and stop alarm generator unloads and shutdown after Users Configured See the form below for more details hi speed cooling Never input inactive Always input is active all the time From crank detecting as soon as start From safety on detecting after safety run delay 8 4 ENABLE DEFINITION CONTENTS Yescription Not Used HIGH WATER TEMP will be displayed on the panel when the input is active Users Configured Alarm types can be set by users Alarm Mute Alarm will be displayed on the panel when the inputis active 3 Inhibit Alarm Stop HIGH OIL TEMP will be displayed on the panel when the Input IS active Remote Start HIGH CANOPY TEMP will be displayed on the panel when the input is active LOW WATER LEVEL will be displayed on the panel when Lamp Test the input is active Panel Lock LOW OIL LEVEL will be displayed on the panel when the Input Is active Reserved m W 1 l Reserved O o 10 Reserved 14 Reseved O Reserved o po ee ANort The contents of input port 1 4 can be set only PC software 8 5 SENSOR SELECTION Temperature 1 Not used The range of user defined Sensor 2 Digit
11. Set Controller C If generator voltage and frequency has reached on load requirements Voltage gt on load voltage and frequency gt on load frequency all the lights will illuminate in proper order and the illumination interval delay is 2s can be set as 1 300s Picture 5 6 D When Current Time is 07 25 00 controller s current time can be set via upper computer software then 1 8 lights will off in proper order and the extinguishing interval delay can be set as 15 3005 The light tower set begin stopping when all the lights off Picture 7 8 Anote The Sunrise Sunset mode will be canceled automatically when select other auto start mode ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 15 of 50 SmartGen 5 5 AUTO SMS MODE A Press its indicator light on and controller enters Auto mode Meanwhile the panel ALC700 Series Light Tower Set Controller display Auto Mode Select Picture 1 Press Q and Q to select 02 Auto SMS Mode and press Or to confirm Picture 2 02 AUTO SMS MODE B When SMS message module receives the start command light tower set begin cranking and flashlight is twinkling if configured Stop delay will be displayed twinklingly on the first line of the second screen Picture 3 C If generator voltage and frequency has reached on load requirements Voltage gt on load voltage and frequency 2 on load frequency all the lights will i
12. When controller detects the generator current is higher than the set value it will send warning signal and the Over Current corresponding alarm information will be displayed on the LCD e ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 24 of 50 Under Frequency SmartGen ALC700 Series Light Tower Set Controller If generator output electricity after the ETS solenoid delay fail to stop delay is over it will send warning signal and the Fail to Stop corresponding alarm information will be displayed on the LCD When controller detects the fuel lever is lower than the set Low Fuel Level value it will send warning signal and the corresponding alarm information will be displayed on the LCD When controller detects the charger voltage is lower than the set value it will Send warning signal and the corresponding alarm information will be displayed on the LCD When controller detects the battery voltage is lower than the Battery Under Voltage set value it will send warning signal and the corresponding alarm information will be displayed on the LCD Charge Alt Fail When controller detects the battery voltage is higher than the set value it will send warning signal the corresponding alarm information will be displayed on the LCD When controller detects the sensor value is lower than the minimum set value it will send warning signal and the Flexible Sensor Low
13. al closed resistor sensor is UU Pr ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 38 of 50 ALC700 Series Light Tower Set Controller Contents 3 Digital open 0 999 Ohm by default 4 VDO 120 degrees C VDO 120 degrees C 5 Datcon high sensor curve is selected 6 Datcon low User defined sensor curve 7 SGX 120 degrees C can be set via PC 8 Cummins 9 SGH 120 degrees C 10 Curtis 11 SGD 120 degrees C 12 Pt100 13 User defined 1 Not used 2 Digital closed 3 Digital open 4 VDO 5 bar software 5 VDO 10 bar 6 Datcon 5 bar Oil pressure 7 Datcon 10 bar The range of user defined resistor type sensor is 0 999 Ohm by default VDO 10 bar sensor curve Sensor 8 Datcon 7 bar 9 SGX 10 bar E WS can be set 10 CMB812 via utility software 11 SGH 10 bar 12 Curtis 13 SGD 10 bar 14 User defined 1 Not used 2 Digital closed The range of user defined 3 Digital open resistor type sensor is 4 VDO Ohm range 10 180 0 999 Ohm by default Fuel Level VDO Ohm range 3 6 US Ohm range 240 33 Sensor 10 180 sensor curve is selected User defined sensor curve can be set via utility software 7 GM Ohm range 0 90 8 GM Ohm range Ohm range 0 30 9 Ford 73 10 10 NKZR12 24 1 04 Ohm range 100 0 11 User defined 8 6 SENSORS SETTING 1 When reselect sensors the sensor curve will be transferred into the standard value For example if t
14. and the corresponding alarm information will be displayed on the LCD When controller detects the oil pressure is lower than the set Low OP Shutdown value it will send shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator speed is higher than the 4 Over Speed set value it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator speed is lower than the Under Speed set value it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator speed is O it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator frequency is higher than Over Frequency the set value it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator frequency is lower than Under Frequency the set value it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator voltage is higher than Over Voltage the set value it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator voltage is lower than the set value it will send a shutdown signa
15. ay Sunday Monthly 1 31 Custom Week Null Run Duration 00 00 23 59 12 00 Run Duration HH MM SUNDAY Run Duration 00 00 23 59 12 00 Run Duration HH MM MONDAY Run Duration 00 00 23 59 12 00 Run Duration HH MM TUESDAY Run Duration 00 00 23 59 12 00 Run Duration HH MM WEDNESDAY Run Duration 00 00 23 59 12 00 Run Duration HH MM THURSDAY Run Duration 00 00 23 59 12 00 Run Duration HH MM FRIDAY Run Duration 00 00 23 59 12 00 Run Duration HH MM SATURDAY Run Duration 00 00 23 59 12 00 Run Duration HH MM 02 START DAY 11 Telephone Number 1 Please add national 12 Telephone Number 2 code before the 13 Telephone Number 3 0086 0 Simplified Chinese 14 Language 0 1 1 15 Sunset Start Delay 60 lai 60 min Time plus minus o Postponement Stop 16 Sunrise Stop Delay 60 60 min Time plus minus maximum 16 bits telephone number e g China Uu 7 77777 7 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 32 of 50 ALC700 Series Light Tower Set Controller Other parameters configuration only configured by software via PC Parameters Default Start Delay Pre heat Delay OS Cranking Time SS Crank Rest Time Safety On Delay Start Idle Time Warming Up Time Cooling Time Stop Idle Time ETS Solenoid Hold Fail to Stop Delay Over Speed Time 2s o O Light Output Interval Time S Total Number of Controlled Light Tower Audibl
16. corresponding alarm information will be displayed on the LCD If the sensor name is configured by users as xxx then low warn will be displayed on the LCD When controller detects the sensor value is higher than the maximum set value it will send warning signal and the Flexible Sensor High corresponding alarm information will be displayed on the LCD If the sensor name is configured by users as xxx then Xxx high warn will be displayed on the LCD When the controller detects auxiliary input ports 1 4 warning it will send warning alarm signal and the 16 Aux input 1 4 Warn corresponding alarm information will be displayed on the LCD If the input port name is configured by users as xxx then xxx warn will be displayed on the LCD Battery Over Voltage Aor The warning types of Aux input are active only when they are configured by users Uu ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 25 of 50 SmartGen 6 2 SHUTDOWN ALARMS When controller detects shutdown alarm it will send signal to turn off 1 8 lights and shuts ALC700 Series Light Tower Set Controller down generator Shutdown alarms as following When controller detects emergency stop signal it will send Emergency Stop shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the temperature is higher than the set value it will send a shutdown signal
17. cture below Press Q and Q to read records and to exit directly GENS SHUTDOWN RECORDS GENS SHUTDOWN RECORDS a ee 77777 7 7 7777 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 44 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller 11 COMMISSIONING Please make the under procedures checking before commissioning 1 2 Ensure the connections are correct and wires diameter is suitable Ensure that the controller DC power has fuse controller s positive and negative connected to start battery are correct Emergence stop must be connected with positive of start battery via scram button s normal close point and fuse Take proper action to prevent engine to crank disconnect e g Remove the connection wire of fuel valve If checking is OK make the start battery power on choose manual mode and controller will executive routine set controller under manual mode press start button genset will start After the cranking times as setting controller will send signal of Start Fail then press stop to reset controller _ U U m E EE ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 45 of 50 ALC700 Series Light Tower Set Controller 6 Recover the action of prevent engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle running if idle
18. dby mode lt 2W Voltage Input 3 Phase 4 Wire AC 20V 360V ph N 3 Phase 3 Wire AC 30V 600V ph ph oingle Phase 2 Wire AC 20V 360V ph N 2 Phase 3 Wire AC 20V 360V ph N DC DC OV 75V ph N 1 0 V to 24 V RMS 8A DC28V power supply output 8A AC250V free volt output total output current 8A 1 4 If 1 4 is all used the maximum current of each light is 2A Light Control Relay Output 8A AC250V free volt output total output current 8A lf 1 4 is all used the maximum current of each light is 2A CT Secondary Current Rated 5A DC Current Input Hall sensor s secondary side current 4 20mA Temperature 25 70 Humidity 20 93 96RH Storage Conditions Temperature 25 70 C Protection Level IP55 Gasket ALC700 Series Light Tower Set Controller Working Conditions Apply AC2 2kV voltage between high voltage terminal and Insulation Intensity low voltage terminal The leakage current is not more than 3mA within 1min Weight 0 71kg TEM ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 8 of 50 SmartGen 5 5 1 PUSHBUTTONS Stop running light tower set Stop Reset Reset alarm when failure occurs Lamp test in stop mode press at least 3 seconds Manual Mode Press this key and controller enters in Manual mode Press this key and controller enters into auto start mode Auto Mode select interface use select mode and press again to confirm
19. de Active Manual Mode Active Auto And Manual Mode Active 8 11 TIMER MODE SELECT Timer start mode can be set as daily weekly monthly and custom week Users can set the start time run duration scheduled start or scheduled not start function If the run duration is set as 00 00 then the unit will not be start 8 12 SMS ORDER AND REPLY No SMS Code Stop mode order set controller into stop mode Stop SMS STOP running light tower set SMS STOP OK Start order can control light tower set to start 2 sus ALARI Reply SMS START OK 3 SMS SUNRISE SET ounrise sunset mode order START Reply SMS SUNRISE SET START OK e ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 42 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller Set the time of controller Set form YY MM DD HH MM SS Reply TIME SET OK YY MM DD HH MM SS OMS TIME SET 13 01 04 20 13 14 Inquiry order inquiry the current status of controller Reply GENSET AT REST or GENSET IS RUNNING YY MM DD HH MM SS SMS ENGINE Inquiry all sensors aeration Reply all sensors information and the real time 7 SMS OPS Inquiry oll pressure sensor s information oil pressure SMS WTP Inquiry temperature sensor s information engine temperature SMS FLE Inquiry fuel level das Information Reply fuel level sensor s information A NOTE Its national and area s cods must be added e g Chi
20. e 1 Press Q and Q to select 04 REMOTE START and press Or to confirm Picture 2 4 REMOTE START B When remote start input port is active input port can be set via utility computer software remote start delay begins and audible alarm relay is active if configured When remote start delay is over and remote start signal is active light tower set begin cranking and flashlight is twinkling if configured Picture 3 4 C If generator voltage and frequency has reached on load requirements Voltage gt on load voltage and frequency 2 on load frequency all the lights will illuminate in proper order and the illumination interval delay is 2s can be set as 1 300s Picture 5 E _ ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 20 of 50 When remote start input port is inactive remote stop delay begins same as start delay ALC700 Series Light Tower Set Controller when stop delay is over 1 8 lights will off in proper order and the extinguishing interval delay can be set as 15 3005 The light tower set begin stopping when all the lights off Picture 6 7 8 UU ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 21 of 50 SmartGen 5 8 MANUAL START STOP ALC700 Series Light Tower Set Controller A o 6 its indicator light on and controller enters Manual Mode Picture 1 Press light tower set
21. e Alarm Output Delay 30s AC Generator Select O1 O OIV IO o NO o 2 Poles 4 Magnetic Pickup AC System 3 Phase 4 Wire Fast Onload NO 9 x D Start Attempts PI NW j Fuel Pump Control A Engine Temperature Sensor Oil Pressure Sensor Fuel Level Sensor Flexible Sensor Low Oil Pressure Shutdown Shutdown Low Fuel Level Warn Input Port 1 Content High Temperature Active Type Closed to active Active Action Shutdown Arming From safety on Content Low Fuel Level Active Type Closed to active Active Action Shutdown Arming From safety on Content Low Water Level Active Type Closed to active Active Action Warn Arming Always Output Port 1 Preheat during preheat timer Normally open output EFTE greece cece ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 33 of 50 2412 O o Input Port 2 Input Port 3 Input Port 4 SmartGen ideas for power ALC700 Series Light Tower Set Controller Shut Frequency Generator Over Frequency Return Generator Under Voltage 196V Warn Generator Under Voltage 185V Shut Generator Onload Voltage 207V Generator Over Voltage 26AV Warn Generator Over Voltage EEN Return Generator Over Voltage Shut Over Current Percentage 100 Delay Ratio Over Current Action Trip and stop Crank Disconnect Generator 15Hz Frequency Crank Disconnect Engine 450RPM
22. e vi 3 Emergency stop 1 5 emergency stop button fuse is recommended DC voltage is supplied by 3 point rated 2 DC voltage is supplied by 3 point rated 2 B output rated 8A 8 __ Aux output 3 1 0 mm Connected with chargers D WL Charger D terminals Ground connection is not allowed 1 5 mm Normally open voltage free outputs rated Aux 4 1 5mm 8 1 4 13 1 Light Outout Total output current 8A 2 Light Output m mm If 1 4 is all used the maximum current of h light is 2A 3 Light Output E 775 7 77777 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 29 of 50 ideas for power ALC700 Series Light Tower Set Controller NO jFuncios CabeSze Remak 16 ait Light Output 15mm Total output current 8A If 1 4 is all used the maximum current of each light is 2A 5485 communication ports 24 RS485 DRmm Communicate with PC Light tower set A phase voltage sensing input Light tower set Connected to A phase of light tower set 2A fuse is recommended 1 0 mm O1 O gt B phase voltage sensing input Light tower set C phase voltage 1 0 mm Connected to B phase of light tower set 2A fuse is recommended N sensing input Light tower set Lomm Connected to of light tower 2A fuse is recommended Connected to N wire of light tower set
23. e which from power supply to battery must be over 2 5mm If floating charger is fitted please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s positive and negative input ports in order to prevent charge disturbing the controller s normal working 13 2 SPEED SENSOR INPUT opeed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect to No 35 terminal in controller The else two signal wires are connected to No 34 and No 35 terminals in controller The output voltage of speed sensor should be within AC 1 24 V effective value during the full speed AC12V is recommended in SmartGen ideas for power ALC700 Series Light Tower Set Controller rated speed When install the speed sensor let the sensor is spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at last 13 3 OUTPUT AND EXPAND RELAYS All outputs of controller are relay contact output type If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or add resistance capacitance return circuit when coils of relay has AC current in order to prevent disturbance to controller or others equipment 13 4 AC INPUT Current i
24. ed and enjoy precise data measurement alarm protection as well as remote control remote measuring and remote communication functions ALC700 series controllers adopt micro processor technology and combine automation control function with flashlights control function into one product They have LCD display selectable Chinese English languages interface modular design compact structure and simple connections They can be widely used in all types of automatic light tower with compact structure advanced circuits and high reliability 2 MODULES COMPARISON tems ALC704 Total Number of Controlled Light Tower Yes Nes O O 12 10 j O O Y Nes O O Nes O O Auto SMS Sunrise Sunset No Mode Y Y No Nes __ High precision Clock Yes wes NOTE The user manual takes ALC708 as its template while ALC704 has relatively simple features Yes Yes 12 14 Yes Yes Yes Yes Yes Yes Yes Yes You can get all information about ALC704 just reference this document 7 7 7 7 U ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 5 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller 3 PERFORMANCE AND CHARACTERISTICS gt Based on microprocessor fitted with LCD screen with graphic icons and backlight selectable Chinese English languages interface and silicon panel and pushbuttons gt compatible with both AC and DC l
25. emperature sensor is SGX 120 resistor type its sensor curve is SGX ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 39 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller 120 C resistor type if select the SGD 120 C resistor type the temperature sensor curve is SGD curve 2 When there is difference between standard sensor curves and using sensor user can adjust it in curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 f select sensor type as None sensor curve is not working 5 corresponding sensor has alarm switch only user must set this sensor as None otherwise maybe there is shutdown or warning 6 The headmost or backmost values in the vertical coordinates can be set as same as below 32 64 96 128 160192 224 O9 Normal Pressure Unit Conversion Form 0 1 02x10 1 45x10 kgf cm 9 8x10 6 89x10 7 08x10 6 89x10 8 7 OVER CURRENT ACTION The formula of over current delay value T t IA IT 1 T Overcurrent delay second t Timing multiplier ratio ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 40 of 50 SmartGen IA Current max load current L1 L2 L3 ALC700 Series Light Tower Set Controller IT Overcurrent setting value Example t 36 IA 60
26. her than the maximum set value it will send shutdown signal and the corresponding alarm information will be displayed on the LCD If the sensor name is configured by users as xxx then xxx high will be displayed on the LCD When controller detects the sensor value is lower than the minimum set value it will send shutdown signal and the corresponding alarm information will be displayed on the LCD If the sensor name is configured by users as xxx then xxx low will be displayed on the LCD When the controller detects auxiliary input ports 1 4 shutdown alarms it will send shutdown alarm signal and the 19 Aux input 1 4 corresponding alarm information will be displayed on the LCD If the input port name is configured by users as xxx then xxx shutdown will be displayed on the LCD Pressure Sensor Open Temp Sensor Open Flexible Sensor High Flexible Sensor LOW AnotE The shutdown alarm types of Aux input are active only when they are configured by users ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 27 of 50 SmartGen 6 3 TRIP AND STOP ALARMS When the controller detects trip and stop signal it will send signal to turn off 1 8 lights and ALC700 Series Light Tower Set Controller then generator is cooling down and stopped Shutdown alarms as following When controller detects the current is higher than Over the set value it will send a trip and stop sig
27. ight tower sets gt True RMS value detection Collects and shows electrical parameters water temperature oil pressure fuel level and other parameters of diesel light tower set 3 phase Single phase Generator Voltage 3 phase Single phase Load Current Generator Frequency Active Power Reactive Power Power Factor Engine Speed Engine Temperature Engine Oil Pressure Fuel Level Flexible Sensor Starter Battery Voltage Charger D Terminal Voltage DC Voltage Current Power Detection gt Real time clock and real time calendar functions allow scheduled start stop everyday sunrise and sunset start stop light tower set moreover scheduled start time running duration time sunrise time and sunset time can be set by users as their wish gt SMS message function GSM modem must be fitted When failure occurs controller will send short messages automatically to max 5 telephone numbers Besides users can remote start stop light tower set via SMS message gt Remote start function Set arbitrary input port as Remote Start Input and controller enters into remote start mode then users can remote start stop light tower set by remote close open input port gt Manual start stop control of light tower set and manual on off control of flashlight gt Standard RS485 communication port enables remote control remote measuring and remote communication via ModBus protocol gt Standard USB communication port makes it easier to communicate with PC and fa
28. l and the corresponding alarm information will be displayed on the LCD When controller detects the current is higher than the set value it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD If genset start failure within setting of start times it will send a 12 Fail To Start shutdown signal and the corresponding alarm information will be displayed on the LCD Uu 9il lill E ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 26 of 50 High Temp Shutdown Loss of Speed Signal SmartGen ideas for power ALC700 Series Light Tower Set Controller When controller detects the oil pressure sensor 15 open circuit it will send shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the temperature sensor is open circuit it will send a shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the fuel lever is lower than the set Low Fuel Level value it will send shutdown signal and the corresponding alarm information will be displayed on the LCD When controller detects the sensor is open circuit it will send a Flexible Sensor shutdown signal and the corresponding alarm information will Open be displayed on the LCD If the sensor name is configured by users as xxx then xxx open will be displayed on the LCD When controller detects the sensor value is hig
29. larm rS Preheat during preheat Action in period of preheat delay to cranking timer Preheat until end of crank in period of preheat delay to the end of cranking Preheat until end of warm Action in period of preheat delay to the end of warming timer up delay Preheat until end of safety Action in period of preheat delay to the end of safety on on delay Reserved 75 76 Reseved e Reserved 77 78 Idle High Speed Control Action during M ce idle period and stop idle fail to stop period 79 Oil Pre supply Actions in period of cranking to safety on Raise Speed Action in warming up delay Output in start period If there is no generator frequency during hi speed running output for 2 seconds 82 Drop Speed rae between the period from stop idle to failed to Pre Lubricate Actions in period of pre heat to safety on Reseved Action when generator crank disconnect in auto mode 85 Flashlight Output Press N button control output Action when there 10s left from start time auto Audible Alarm start mode Control enset utility software or remote 87 Remote Control ge y communication 88 SMS Power Control the power supply of GSM modem ANOTE The contents of output port 1 4 can be set only PC software Excite Generator CO 8 3 ENABLE DEFINITION OF PROGRAMMABLE IN UT PORT 1 4 e ALC700 Series
30. lluminate in proper order and the illumination interval delay is 2s can be set as 1 300s Picture 4 5 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 16 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller D When SMS message module receives the stop command the 1 8 lights will off in proper order and the extinguishing interval delay be set as 1s 300s The light tower set begin stopping when all the lights off Picture 6 7 Anote The auto SMS mode will be canceled automatically when select other auto start mode E 777777 7 777 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 17 of 50 SmartGen 5 6 AUTO SMS SUNRISE SUNSET MODE A Press its indicator light on and controller enters Auto mode Meanwhile the panel ALC700 Series Light Tower Set Controller display Auto Mode Select Picture 1 Press Q and Q to select 02 Auto SMS Mode and press Or to confirm Picture 2 The status of SMS message module is normal if there is signal display on the second line 2 AUTO SMS MODE B When controller receives start order SMS SUNRISE SET START correctly Picture 3 it will reply message SMS SUNRISE SET START OK The telephone number which sends start order message should be set via test software and downloaded into controller C When there are 10s left from start time controllers current time can
31. mode will be canceled automatically when select other auto start mode cr ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 13 of 50 SmartGen 5 4 SUNRISE SUNSET MODE If the city information haven t been set when select this mode users should connect PC and ALC700 Series Light Tower Set Controller ALC700 controller using USB or RS485 communication line and set the city information first The procedures as following Open test software edit configuration set sunrise sunset select city user defined city longitude latitude and time zone download the configuration A Press 6 its indicator light and controller enters Auto mode Meanwhile the panel display Auto Mode Select Picture 1 Press Q and Q to select 03 Sunrise Sunset Mode and press Or to confirm Picture 2 Press Q and Q to select 01 Sunrise Sunset Start and press or to confirm Picture 3 03 SUNRISE SUNSET MODE B When there are 10s left from start time controllers current time can be set utility computer software audible alarm relay is active if configured When start time is up light tower set begin cranking and flashlight is twinkling if configured Stop delay will be displayed on the first line Picture 4 Fg 73500 E 77777 7 7 7777 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 14 of 50 SmartGen ideas for power ALC700 Series Light Tower
32. nal and 1 Always active Current the corresponding alarm information will be displayed on the LCD When the controller detects auxiliary input ports 1 4 trip alarms it will send a trip and stop alarm signal 2 Aux input seeded and the corresponding alarm information will be 1 4 displayed on the LCD If the input port name is configured by users as xxx then xxx trip and stop will be displayed on the LCD The trip and stop alarm types of Aux input are active only when they configured by users e m 5 5 sr ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 28 of 50 7 WIRING CONNECTION ALC700 Series Light Tower Set Controller ALC700 controller s rear as following DHHDDHEBIEDIBD lt o o eo o AUX OUTPUT4 ISOLATION 8A250VAC 6 8 USB 1 13 14 15 16 INNER DIAGRAM 0 EC EE EJEJEAJE 4 Bi 9 z U 7 V W N RS485 GENS VOLTAGE AUX OUTPUT 8A AUX OUTPUT 6A AUX OUTPUT 8A 01 8A250VAC O2 8A250VAC 03 8A250VAC O4 8A250VAC O5 BA250VAC 06 8A250VAC 1 El ERN 704 708 1 GENS CURRENT RATED 5A ZAL807 1303 IB ICOM ENGINE TEMP FUEL LEVEL NPUT 2 AUX Remark Connected with negative of starter battery Connected with positive of starter battery 2 20A fuse is recommended Connected with DC voltag
33. ndicator light on and controller enters Auto mode Meanwhile the panel ALC700 Series Light Tower Set Controller display Auto Mode Select Picture 1 Press Q and Q to select 01 Auto Timer Mode and press Or to confirm Picture 2 Press Q and Q to select 01 Timer Start and press M to confirm Picture 3 01 AUTO TIMER MODE 01 TIMER START B When there are 10s left from start time audible alarm relay is active if configured When start time is up and start remaining time is more than Os light tower set begin cranking and flashlight is twinkling if configured Stop delay time will be displayed on the first line Picture 4 C If generator voltage and frequency has reached on load requirements Voltagezon load voltage and frequencyzon load frequency all the lights will illuminate in proper order and the illumination interval delay is 2s can be set as 1 300s Picture 5 6 Uu U E 7 7 77777 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 12 of 50 SmartGen ALC700 Series Light Tower Set Controller D When stop delay time is 00 00 00 or repeat above mentioned A procedure select 02 TIMER STOP 01 TIMER START must be reselect if another time scheduled start is needed then 1 8 lights will off in proper order and the extinguishing interval delay can be set as 15 3005 The light tower set begin stopping when all the lights off Picture 7 8 Anote The auto timer
34. nese number should be set as 861 3666666666 or 008613666666666 The SMS orders are active only when GSM modem is enabled In addition the 1 3 SMS orders are active only in AUTO DIAL UP MODE The controller will send alarm information to preset telephone automatically when shutdown alarm or trip alarm occur 8 13 SUNRISE SET SET Users can select corresponding city or define city s information longitude latitude and time zone via utility software and download the information into controller then controller will run in auto sunrise set mode A NOTE The information can be configured by software via PC only 9 PARAMETERS SETTING 1 Parameters Setting After controller power on ores and v then select 1 Set Parameters then press V again to advanced parameter password confirmation interface Press Q and to increase or decrease values and input the corresponding password 0 9 press V key to right move the bit in fourth bit press V key to check password If password is correct enter into advanced parameter setting interface otherwise exit directly Factory default password is 1234 and users can modify it E 7 7 7 7 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 43 of 50 FN ALC700 Series Light Tower Set Controller Press key and key to scroll screen select parameter you want to configure and press A key the parame
35. nput of ALC700 controller must be connected to outside current transformer And the current transformers secondary side current must be 5A At the same time the phases of current transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct A ICOM port must be connected to negative pole of battery WARNING When there is load current transformers secondary side prohibit open circuit 13 5 DC CURRENT INPUT Hall DC sensor must be connected externally to the ALC700 controller and the output value is 4 20mA 13 6 WITHSTAND VOLTAGE TEST When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal connections in order to prevent high voltage into controller and damage it e m E ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 49 of 50 SmartGen 14 FAULT FINDING ALC700 Series Light Tower Set Controller Here are the common faults and troubleshooting If there is any other problem please feel free to contact SmartGen s service Check starting batteries Check controller connection wirings Check DC fuse Check the water cylinder temperature is too high or not Light tower set shutdown Check the generator AC voltage Check DC fuse Check emergence stop button is correct or not Check whether the starting battery positive be connected with the emergency stop in
36. olt Warn Action when generator low voltage warning Gen Under Volt Shut Action when generator low voltage shutdown Action when genset cranking and disconnect when genset stopped completely Action when controller has low oil level alarm fuel 4 Low Level Warn level sensor 8 49 Loss of Speed Signal Action when detected engine speed value is 0 during normal running period 50 lt Eo Action when flexible sensor low shutdown Shutdown Flexible Sensor Low Warn Action when flexible sensor low warns Flexible Sensor High Warn Action when flexible sensor high warns Sensor High Action when flexible sensor high shutdown Shutdown Flexible Sensor Open Action when flexible sensor is open circuit Action when low oil pressure warns oil pressure 55 Low OP Warn erp sensor Action when low oil pr re shutdown oil pressure 56 Low OP Shutdown oil pressure shutdown oil u 56 58 Reseed l 59 Reseved o 60 J J 0 61 Reseved 62 63 64 62 Over Current Warn Action when over current warns 47 Louver Control Over Current Trip Action when over current trip 64 Over Speed Warn Action when over speed warns E 7777777 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 36 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller Over Speed Shutdown Action when over speed shutdown a
37. onnect B is active 6 Light Input 1 0 mm 6 light control feedback input connect B is active 7 Light Inout 1 0 7 light control feedback input connect B is active A7 8 Light Inout 1 0 light control feedback input connect B is active DC Current Connect to the output port of Hall DC DC Current 4 20mA sensor DC Generator current 9 DC Voltage Connect to the voltage output port of DC 51 IDC Voltage 1 om A phase Externally connected to secondary coil of 2 5 sensing input current transformer rated 5A CT B phase Externally connected to secondary coil of 53 ae 2 5 sensing input current transformer rated 5A CT C phase 2 Externally connected to secondary of 54 SAP 2 5 mm sensing input current transformer rated 5A Er Current transformers common port 55 CT COM 2 5 Connected with negative of starter battery 56 Controller GND Controller RXD 0 5 mm Communicate with GSM MODEM Controller TXD USB USB Port 0 5 mm Communicate with communication software of PC cr 7 7 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 31 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 8 1 CONTENTS AND SCOPES OF PARAMETERS Form 1 0 Daily 1 Weekly 2 Monthly 01 TIMER MODE SELECT 3 Custom Week Daily Weekly Mond
38. opeed Crank Disconnect Oil Not Used Pressure Oil Pressure Detection No During Cranking Battery Low Volt Work Mode Battery Low Volt Set Value Battery Low Volt Run Time Light Inputs Settings Feedback input ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 34 of 50 SmartGen ideas for power ALC700 Series Light Tower Set Controller 8 2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORT 1 4 0 NotUsed o 4 0 00 000 Action when over speed shutdown and emergence stop It also can close the air inflow to stop the engine as soon as possible pean Fo delay can be set by users 3 BatteryHigh Vols Action when battery s over voltage warning alarm 4 Battery Low Volts Action when battery s under voltage warning alarm E s 23 6 Reserved 0 00000 Reserved 7 Reserved Start Rela Action when genset is cranking and disconnect when start successfully Action when genset is cranking and disconnect in fail Fuel Relay to stop delay In auto start mode action when start and disconnect 10 Auto Start Mode when stop Charge Alt Fail Action when charge failure warning alarms Reserved 18 Reseved e0 7 _ _ _ _ 14 Reseved T n 15_ Reserved 16 Over Under Freq Shut Action when generator over under frequency shutdown Over Under Freq Warn Action when generator over under frequency warn Over Under Volt Shut Action when generato
39. put Check whether the circuit is open crank disconnect crank disconnect Check related switch and its connections according to the Shutdown Alarm in running information on LCD Check programmable inputs Check fuel circuit and its connections Check starting batteries Check speed sensor and its connections Hefer to engine manual Sli no ros Y Check starter connections Check starting batteries 15 WHOLE SET OF PRODUCT Controller no response with power Controller emergency stop Start Failure The product includes the following parts ALC700 controller 1 Fixed clip 4 Certificate 1 User manual 1 E ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 50 of 50
40. r over under voltage shutdown Over Under Volt Warn Action when generator over under voltage warn Action when genset common warning common shutdown common trips alarm Common Trip Alarm Action when common trips alarm Common Shutdown Action when common shutdown alarm Common Warn Alarm Action when common warning alarm 24 High Temp Warn Action when hi temperature warning engine temperature sensor 25 Temp Shutdown Action when hi temperature shutdown alarm engine temperature sensor 87 Reserved l ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 35 of 50 20 Common Alarm SmartGen ideas for power ALC700 Series Light Tower Set Controller No Type 82 Reseved 88 Resved l 1 37 Fuel Pump Control It is controlled by fuel pump of level sensor s limited threshold Action in period of generator normal running to Generator Available g g hi speed cooling 3 Gen over frequency Action when generator over frequency warning Action when generator over frequency shutdown Fs Gen over frequency Shut 9 Sete 8 9 ing 40 4 Gen Over Volt Warn Action when generator over voltage warning 42 Gen Over Volt Shut Action when generator over voltage shutdown Gen Under Freq Warn Action when generator low frequency warning Gen Under Freq Shut Action when generator low frequency shutdown Gen Under V
41. run be set During this time please watch for engine s running situations and AC generator s voltage and frequency If abnormal stop genset running and check all wires connection according to this manual 12 TYPICAL WIRING DIAGRAMS ALC708 Typical Wiring Diagram UU E 777777 7 7 77777 7 7 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 46 of 50 SmartGen A ideas for power ALC700 Series Light Tower Set Controller GEN CURRENT VOLTAGE 48 49 50 51 28 27 26 25 22 2423 52 53 54 55 1213 14 15 16 AL 708 6 7 8 10 11 a 2 j I 9 LIGHT OUTPUT 3 LIGHT OUTPUT 4 LIGHT OUTPUT LIGHT OUTPUT 5 LIGHT OUTPUT 6 LIGHT OUTPUT 7 5 8 COM 17 18 19 20 21 A ull 1 oj 2 b 5 E 5 1 222 og a 2 al el ele o Fe 9 5 z z 2 2 5 222 Z Z Z Z Z Zia a x x x x Al 3 3 3 3l ol 5 255 5 D lt lt lt S lt lt lt lt ulo lt 3 MAGNETIC PICKUP WV and note If 8 lights are all used the maximum current of each light is 2A ALC704 Typical Wiring Diagram GEN Toe t Roe ee 2 a gaa EEEE D 25222 SSO OO O DC DC rok III CURRENT VOLTAGE J JJ 48 49 50 51 28 27 26 25 52 53 54 55 12 13 14 15 1
42. s the oil pressure is lower than the set Low OP Warn value it will send warning signal and the corresponding alarm information will be displayed on the LCD When controller detects the speed is higher than the set Over Speed value it will send warning signal and the corresponding alarm information will be displayed on the LCD When controller detects the speed is lower than the set Under Speed value it will send warning signal and the corresponding alarm information will be displayed on the LCD When controller detects the speed is O it will send warning Loss of Speed Signal signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator frequency is higher than the set value it will send warning signal and the Over Frequency Description corresponding alarm information will be displayed on the LCD When controller detects the generator frequency is lower than the set value it will send warning signal and the corresponding alarm information will be displayed on the LCD When controller detects the generator voltage is higher than the set value it will send warning signal and the Over Voltage corresponding alarm information will be displayed on LCD When controller detects the generator voltage is lower than the set value it will send warning signal and the Under Voltage corresponding alarm information will be displayed on the LCD
43. ster to be programmed gt Flashlight indicator control function EE ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 6 of 50 SmartGen gt Accumulative total run time and total electric energy functions make convenient for users ALC700 Series Light Tower Set Controller to regular maintain and survey fuel consumption Scheduled start time SMS telephone number and various delays can be set on the spot and also comes with password protection in case of laypeople disoperation gt ALC708 controller can control up to 8 flashlights and the feedback indicator were be fitted on the panel In addition the turn on interval time between two lights can be set by users gt 99 pieces of event logs can be circularly stored and inquired on the spot also can be print or be inquired via PC gt More kinds of curves of temperature oil pressure fuel level can be used directly and users can select User Configured sensor curves for unknown engine sensor Widely power supply range DC 8 35 V suitable to different starting battery voltage environment gt Modular design pluggable terminal built in mounting compact structure with easy installation TM ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 7 of 50 SmartGen 4 SPECIFICATION Parameter Details Working Voltage DC8 OV to 35 OV uninterruptible power supply Overall Consumption lt 5W Stan
44. t Light Off l Second screen display Generator running status current time alarm information Press v button The screen display generator line voltage L1 L2 L2 L3 L3 L1 phase voltage L1 L2 L3 frequency and engine speed DC light tower set without this page Press v button The screen display generator fuel level engine temperature oil pressure flexible sensor information There is no sensor information when flexible sensor select Not used or Digital closed or Digital open The screen display when sensor is open circuit Press v button The screen display battery voltage charger voltage engine speed and current time the number in the parentheses is week information c E 7 77 ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 10 of 50 ALC700 Series Light Tower Set Controller Press v button The screen display accumulated start times accumulated energy accumulated run time HH MM SS Press button The screen display load current total active power total apparent power total reactive power and power factor The screen display voltage current and power when DC current 15 fitted Anote Pressing QO can scroll screen circularly E ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 11 of 50 SmartGen 5 3 SCHEDULED START STOP A Press its i
45. ter will highlight with black press key or key to change parameter value press y key to move the bit in fourth bit press v key to confirm setting and the set value will be saved into internal FLASH picture on the right 2 Date and Time Setting After controller power on press Date and Time then select 3 Time Calibration press again to the Date and Time Setting interface The first line is Current date and time and the second line is the time information of users modification The digital which highlight with black is currently adaptable for user by pressing key and key to increase and decrease the value Press V key to confirm setting and the bit will right move automatically Number 5 the parenthesis is the week information It is set by the microprocessor based on current date so the user does not need to modify it picture on the right Pressing button during parameter setting will immediately exit the set parameter interface and set the controller into standby mode 10 EVENT LOG Maximum 99 pieces of event logs can be circularly stored into controller Shutdown alarms and real time information will be record but warning alarms If the alarm records more than 99 pieces then the latest record will replace the oldest one Press then select 2 Event Log press V again to inquiry the event log See pi
46. troller u u u u u n 48 13 1 BATTERY VOLTAGE INPUI 48 1312 SPEED SENSORINPU D 48 13 3 OUTPUT AND EXPAND RELAYS 49 194 ACINPUR 49 135 DCCURRENTINPLUI A ES wu ER Ea Ew agua riora 49 13 6 WITHSTAND VOLTAGE 49 t D MH IIIc ee 50 WHOBESET OF PHODUGCT x u uuu tr dE 50 E ALC700 Series Light Tower Set Controller 2015 07 01 Version 1 2 Page 4 of 50 SmartGen 1 OVERVIEW ALC700 Series Light Tower Set Controller AL C700 series controllers are used for automation and monitor control systems of single light tower unit to achieve scheduled start stop sunrise and sunset start stop SMS message remote start stop as well as start stop genset via remote input port ALC700 series controllers can be used for turning on and off the flashlights of the light tower in proper order and is compatible with both AC and DC light tower sets The modules are digital smart and network

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