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PL-PLUS-16V Installation

1. Wiring relays for 240 VAC Wiring relays for 120 VAC Pool Equipment Wiring GFCB for 120 VAC Pool Equipment Pool Equipment WARNING Do not use the Aqua Plus 16v to control an automatic pool cover Swim mers may become entrapped underneath the cover 13 Two speed filter pump Requires 2 relays FILTER plus one ofthe AUX relays for proper operation of both speeds IMPORTANT Be sure to follow the wiring diagram below AND to configure the control logic according to the instructions on page 26 Lo Speed Hi Speed Anana Common ite Ground Pump Lights A ground fault circuit breaker must be used to supply power for high voltage pool spa lighting Low voltage lights will require an external transformer For lighting systems that have both a light source and color wheel connect the light source to the Lights relay and then connect the color wheel to one of the AUX outputs ColorLogic networked pool spa lights require the installation of an AQL COLOR MODHV and unique wiring Refer to the AQL COLOR MODHV manual for detailed installation and wiring information Hayward Variable Speed Pump Proper installation of a Hayward Variable Speed Pump VSP includes high voltage input wiring low voltage communication wiring and menu configuration settings The Pro Logic can control up to 2 Hayward TriStar VSPs and 8 EcoStar
2. Countdown Timer and Timeclock Timer None ManuaDJ lt gt Move to next configuration menu item for group function onl Aux1 Group Options available depend on the function that is selected Filter Unaffected J lt gt Move to previous next menu item or next configuration menu for all functions except solar dimmer relay super chlorinate low speed group and pH dispense Aux1 Ext Input Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu for all functions except dimmer relay super chlorinate low speed group and ph dispense Aux1 Freeze Toggle between Enabled default and Disabled Aux1 Freeze Disable lt gt Move to previous next configuration menu if filter pump is set to variable speed and the relay type is set to standard Aux1 Pump Spd Select Settings Menu default or desired pump speed Filter Lowest to Highest Settings Menu lt gt Move to previous next configuration menu N WARNING Do not use the Pro Logic to control an automatic pool cover Swimmers may become entrapped underneath the cover NOTE If Pool and Spa Dual is selected Aux1 is dedicated to use as the spa filter Its Name is set to Spa Filter the Function is set to Timeclock and Interlock is set to Disabled These can t be changed Aux1 Name The Pro Logic allows you to assign any one of a number of names e g Cleaner Pump Waterfall Gazebo Light etc to each of the aux out
3. Freeze Protect is enabled and 2 speed Filter is selected Freeze Protect 4 Toggle between high speed default and low speed High Speed lt gt Move to next menu item if Freeze Protect is enabled m 3 a gt 2 D gt Fa o Y o Q o a ER D Q D amp ct Speed Select the desired Freeze Protection speed from Filter Lowest to Filter Highest speed 50 lt gt Move to next menu item if Freeze Protect is enabled i reeze Temp Adjust the desired freeze protection temperature 33 F 42 F 38 F lt gt Move to next menu item a E D fj s N D U o ct D External Input Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu mn Filter Name The Pro Logic allows you to assign any one of a number of names e g Filter Pump Pool Filter Spa Filter etc to the filter relay This will make the Pro Logic more user friendly to the homeowner when they want to control the filter equipment A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that appropriate pushbuttons can be labeled the same as the name that you have assigned Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding on the pump Refer to the appropriate sections in the Installation manual for specific informa
4. NESS FOR A PARTICULAR PURPOSE THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS OF EQUIPMENT LOST PROFITS OR REVENUE COSTS OF RENTING REPLACEMENTS AND OTHER ADDITIONAL EXPENSES EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSE QUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU NO WHOLESALER AGENT DEALER CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO PROVIDE SUPPLEMENT OR MODIFY ANY WARRANTY ON BEHALF OF HAYWARD GOLD LINE THESE WARRANTIES ARE VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY FOR THE ABOVE IDENTIFIED CHLORINATION PRODUCTS THESE WARRANTIES ALSO ARE VOID IF DURING THE WARRANTY PERIOD YOU USE A REPLACE MENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED NEW HAYWARD GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD GOLDLINE IF A WARRANTY BE COMES VOID YOU STILL MAY PURCHASE SERVICE AND OR TELEPHONE TECHNICAL SUPPORT AT THE THEN CURRENT TIME AND MATERIAL RATES 44 Programming Menu Flowchart HAYWARD 620 Division St Elizabeth NJ 07207 defaultmenu T7 day and time Settings menu 5 water temperature m air temperature 3 chlorinator setting salt level m reason pump is running not scheduled 31 inspect cell I reason hi speed is running not scheduled countdown time remaining heater control status
5. The Spa Filter Aux1 relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On Off and speed is controlled by commands sent to the pump Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Spa Low Speed Settings Menu Set lowest speed from 10 default to 50 Highest Speed This is the highest speed that the variable speed pump is allowed to run at It is used as the upper limit in the Spa High Speed Settings Menu Also this is the speed that the pump will run during the first 3 minutes of operation anytime the pump has been off for more than 30 seconds Set highest speed from 20 to 100 default Freeze Protection Freeze protection is used to protect the spa and plumbed equipment against freeze damage If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold selectable in Filter Configuration Menu page 26 the Pro Logic will turn on the spa filter pump to circulate the water Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is configured for 2 speed or variable speed pump operation If the pump turns on due to freeze protection only the pump will run at this speed 2 Speed pumps Select high default or low speed operation Variable Speed pumps Select the desired sp
6. WATER Lights Valve 3 Heater 2 Pool Fat Spa Filter Pump Aux 1 IB Valve 4 SOLAR QUAM I Z Aux 2 Aux 6 TEMPERATURE Ml SOLAR BOOST VY PUMP CHECK LI lH BN VALVE PP p CHECK VALVE MANUAL l VALVE SOLAR Y FLOW FILTER VALVE CELL SWITCH ri OCIO HEATER OO e T TEMPERATURE manual SENSOR MANUAL fe VALVE SPILLOVER VALVE ide Fa prevents draining VALVE of raised spas i POOL VACUUM or proper spillover 7 VALVE FILTER PA LH oak lt 27 Two wav N HEATER VALVE TEMPERATURE BYPASS WATER Eni SPA FILTER APERATU VALVE FEATURE KA PUMP manual VALVE WATER ENERGY b FEATURE FILTER C SPA PUMP HI BLOWER ISOLATED WATER 7 yz T T FEATURE e SPA JET IN FLOOR PUMP CLEANER POP UP D e SKIM OVERFLOW RETURN SPILLOVER JET VALVE WATER POOL POPUL FEATURE FEATURE b SUCTION CLEANER MAIN DRAIN ENERGY Q SAVER PRESSURE CLEANER POP UP PRESSURE NON BOOST PRESSURE POP UP CLEANER CLEANER Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool Spa systems with separate heaters Pool Spa Setup Heaters In the Pool Spa Config select Pool and Spa Dual J Htr1 Spa Htr2 Pool 1 When dual equipment is selected a The Filter pump automatically is renamed Pool Filter and can not be changed The pool filter can bea one two or variable pump b The Aux1 output is automatically renamed Spa Filter its function
7. default 2 speed and variable speed options 1 Speed lt gt Move to next menu item if Variable Speed is selected Lowest Speed Adjust the lowest speed desired for variable speed operation 1096 lt gt Move to next menu item if Variable Speed is selected Highest Speed Adjust the highest speed desired for variable speed operation 10096 lt gt Move to next menu item Freeze Protect Toggle between Enabled default and Disabled Freeze Protection Enabled lt gt Move to next menu item or previous next configuration menu if Freeze Protect is enabled and 2 speed Filter is selected Freeze Protect Toggle between high speed default and low speed High Speed lt gt Move to next menu item if Freeze Protect is enabled and Variable Speed is selected Freeze Protect Speed Select the desired Freeze Protection speed from Spa Filter Lowest to Highest speed 50 lt gt Move to next menu item External Input Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu Spa Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding on the pump Refer to the appropriate sections in the Installation manual for specific information regarding the control logic for 2 speed and variable speed pump operation For the Hayward variable speed pump
8. 5 12 0 BOITE 4 7 5 8 7 0 8 2 9 4 10 5 ales 12 9 14 0 15 2 16 4 2 18 7 19 8 21 0 22 2 23 3 pp 8 2 3 7 3 2 3 7 4 3 4 8 5 3 5 9 6 4 6 9 7 4 8 0 8 5 9 0 9 5 10 0 10 5 20 ppm 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 2 7 3 2 2 7 3 2 3 6 2 2 4 5 5 0 5 4 5 9 6 4 6 8 7 2 7 7 8 1 8 6 9 0 30 ppm eie 4 2 5 0 5 9 6 7 T9 8 4 9 2 10 0 10 8 FIRE 12 5 13 3 14 2 15 0 15 8 16 7 2 3 2 7 2 3 2 7 3 0 3 4 3 8 4 2 4 5 4 9 6 2 5 6 6 0 6 3 6 7 7 1 7 5 40 ppm 27 3 3 4 0 47 5 4 6 0 6 7 74 8 0 8 7 9 3 10 0 10 7 11 3 12 0 12 7 13 3 1 8 2 1 1 8 2 1 2 4 2 7 3 0 3 3 3 6 3 9 4 2 4 5 4 8 5 1 5 4 5 7 6 0 50 ppm 2 0 25 3 0 3 4 0 4 5 5 0 55 6 0 6 5 720 75 8 0 8 5 90 95 10 0 1 4 1 6 1 4 1 6 1 8 2 0 2 3 2 5 2 7 2 9 3 2 3 4 3 6 3 9 4 1 4 3 4 5 60 ppm 1 3 1 7 2 0 2 3 2 7 3 0 3 3 3 7 4 0 4 3 4 7 5 0 5 3 5 7 6 0 6 3 6 7 91 1 1 91 1 1 1 2 1 4 1 5 1 7 1 8 2 0 2 1 2 3 2 4 2 6 2 7 2 8 3 0 70 ppm 0 7 0 8 1 0 1 2 1 4 1S 17 1 8 2 0 22 23 215 27 2 8 3 0 92 39 45 54 45 54 64 68 77 82 91 1 0 1 1 1 2 1 2 1 3 1 3 1 4 1 5 80 ppm 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is co
9. Wizard to enter lt gt Move to previous next menu item Use this Wizard to clean the AQL CHEM s ORP and pH probes The probes must be clean and free from oil chemical deposits and contamination to function properly Slow response increased need to calibrate and inconsistent readings are indications that the probes need to be cleaned and pH sensing kit pH Calibration Push to access pH Calibration Wizard Wizard to enter_ lt gt Move to previous next menu item 40 6 System Startup and Checkout Before Startup Before starting the Aqua Plus 16v for the first time be sure that the following items have been completed Pool spa chemicals are within the recommended levels according to the chart on page 3 Pool spa salt level is between 2700 3400 PPM Properly rated circuit breakers are installed in the Aqua Plus 16v subpanel All wiring is performed according to NEC and local codes The Aqua Plus 16v is properly grounded and bonded The Aqua Plus 16v is properly configured to control all desired functions Nae cartas Program Automatic Operation Refer to the programming flow chart on the back cover ofthis manual for a listing ofthe available menus and the items included in each menu Settings Menu Heater s and or solar thermostat settings Chlorinator settings Day and Time Timers Menu Timeclock and or Countdown timer settings Heater Checkout Follow these instructions to verify that the Aqua Plus 16v is properl
10. balanced BEFORE activating the Aqua Plus 16v s optional chlorinator function NOTE Ifthe pool does not have new water add metal remover and non copper based algaecide to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Aqua Plus 16v system 3 Salt when using optional chlorinator function Salt Level Use the chart below to determine how much salt in pounds or Kgs should be added to reach the recommended levels Use the equations on the following page measurements are in feet gallons and meters liters if pool size is unknown The operating salt level is between 2700 3400 PPM parts per million with 3200 PPM being optimal Before adding any salt test the salt level This is especially important for retrofit installation to older pools where all ofthe chlorine added to the pool over time is ending up as salt If the level is low determine the number of gallons in the pool and add salt according to the chart below A low salt level will reduce the efficiency of the sanitization and result in low chlorine production A high salt level can cause the Aqua Plus 16v to stop chlorinating The salt in your pool spa is constantly recycled and the loss of salt throughout the swimming season should be minimal This loss is due primarily to the addition of water because of splashing backwashing or draining because of rain Salt is not lost due to evaporation POUNDS and Kg OF SALT NEEDED FOR 3200 P
11. commands that are pro grammed in the Configuration Menu For example instead ofthe Lights button turning on and offthe pool light only the button can be programmed to turn on the pool light turn on the bug light turn offthe pool cleaner turn on and dim the patio lights turn on the music etc all at the same time This convenient feature 1s offered on all Aux buttons both Valve buttons and the Lights button The Aqua Plus 16v can be programmed to control up to four groups Refer to this section when programming Group commands Before assigning and configuring all the desired functions and their control parameters the group itself must be configured The options for controlling groups are Manual On Off Countdown Timer and Timeclock The group will turn on and off based on this selection When setting up a Group function in the Configuration Menu the first menu allows you to select the control parameter how the group is activated and de activated and the second menu allows you to select which Aqua Plus 16v functions are to be controlled in the group A table of functions and their corresponding control parameters are listed below Fue GemwiPwamdsr Sd Unaffected Off On 100 80 60 40 or 20 Unaffected Lowest Speed to 50 22 Note that all functions in the table may not be offered The available functions are dependent on how the Aqua Plus 16v is configured For example if the Aqua Plus 16v is configured for a singl
12. heat pumps actually have be set to the lowest possible temperature 41 3 Once the heater is running you can verify the heater cooldown feature optional see Configuration Menu Heater Config is operating properly e Press the Filter button once for 2 speed pumps this may require 2 pushes of the Filter button e The heater should turn off Heater LED off and the Filter LED will flash to indicated heater cooldown is active e The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining e The pump will automatically turn off at the end of the 5 minute heater cooldown period For more detailed instructions on control and operation of the Aqua Plus 16v system refer to the Operation Manual Service Mode Service mode disables all automatic control operation and is intended to be used when servicing the pool system To enter service mode push the SERVICE button once on the main unit keypad This will initially turn all outputs off and then allow you to turn outputs on off manually at the main display only In service mode the buttons on the optional remote display keypad and the optional spa side remote will turn outputs off but will not turn any output on Heater control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104 F 40 C Pushing the SERVICE button again will enter a timed service mode Se
13. in the same section of plumbing as the Turbo Cell The flow switch is a safety device that ensures that water is flowing through the cell before the Aqua Plus 16v starts to generate chlorine Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system IMPORTANT There must be at least a 12 30cm straight pipe run before upstream the flow switch If the switch is plumbed after the cell the cell can by counted as the 12 30cm of straight pipe IN IMPORTANT To ensure proper operation verify that the arrow on the flow switch points in the irection of water flow 11 4 Electrical Wiring Remote Displa Keypad Wireless Base Receiver Connector A AQL CHEM Connector 4 Temp pi Sensor Inputs o Local Display Dres External Input Interlock 2 Heater Outputs 4 Valve Connectors 8 High Voltage Relays See ss eas s Flow Switch Connector Cell Connector EHE kel pa Control Power Input Subpanel T a le P al pH Dispense al Output Ground Bus Bar 8 8 Aqua Plus 16v Bonding Lug s Control Center The Aqua Plus 16v Control Ce
14. size and temperature rating for wiring Note that some pool equipment may be required to be connected to ground fault circuit breakers check local and NEC CEC codes SUITABLE LISTED BREAKERS Tightening Manufacturer Single Double Twin Quad GFCB FilerPlates Toraue seme for or or for 9 ps General Purpose Outlet If desired a duplex receptacle with weatherproof cover supplied by installer may be installed in the knockouts on the lower right side of the Aqua Plus 16v enclosure Per code the receptacle should be a GFCI type Alterna tively connect a standard receptacle to a GFCB 12 Aqua Plus 16v Control Power The Aqua Plus 16v requires 120VAC 2A power to operate the control logic circuits and the chlorinator This power should be connected to one ofthe circuit breakers N WARNING 120VAC only permanent damage if connected to 240V Factory y Prewired 120 2VAT l sii Neutral a High Voltage 120 240V Pool Equipment All Aqua Plus 16v relays are double pole they make break both legs of 240V circuits and are rated at 3HP 30A at 240V 1 54HP 30A at 120V Refer to the diagram below for typical relay wiring o o o o o o oo oo L2 VAC O 120 VAC Le 120 VAC Load Load Load
15. than using the Settings Menu Note that only one button can me assigned to this function Valve3 Interlock If Enabled this feature will override the function timeclock manual on off countdown timer or in floor cleaner selected above and turn the valve off whenever the filter pump is off or the pool spa suction return valves are set to spa only or spillover operation Interlock is not available with solar group or super chlorinate Valve3 Group The valve3 Group function allows the user to perform multiple tasks with a single push ofthe VALVE3 button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Valve3 External Input Interlock When Valve3 External Input Interlock is enabled the Valve3 output will be forced off when the external input is active This will have precedence over freeze protection Valve3 External Input Interlock is not available for solar group and super chlorinate Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage If Freeze Protection is enabled and
16. that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and select from Filter Lowest to Filter Highest in 5 increments NOTE The configuration parameters for all Aux outputs are the same as shown below for Auxl PS 4 Aux and Aux2 PS 8 Aux through Aux6 PS 16 Auxl through Aux14 Also note that for the PS 16 Valves7 8 9 and 10 are turned On Off with the control function selected for Aux7 8 9 and 10 respectively 33 Aux1 Config Push to access Aux options to view change lt gt Move to previous next configuration menu Aux1 Name Rotates between all available names Cleaner lt gt Move to next menu item i Rotates between Manual On Off default Countdown Timer Low Speed Filter d E b Timeclock Solar Low ona eut Filter one Super Chlorinate and pH Dispense anual On lt gt Move to next menu item for manual on off countdown timer and timeclock functions Aux1 Relay Toggle between Standard default Dimmer ColorLogic and VSP Standard lt gt Move to next menu item or previous next configuration menu for all functions except solar dimmer relay super chlorinate low speed group and pH dispense Aux1 Interlock Toggle between Enabled and Disabled default Aux1 Interlock Disable lt gt Move to next menu item for group function onl Aux1 Group Rotates between Manual On Off default
17. 1 Relay This feature allows the user to select either Standard default Dimmer ColorLogic or VSP type relay for the Aux output The optional AQL DIM dimmer kit must be installed if Dimmer is desired The AQL COLOR MODHV ColorLogic Network Module must be installed 1f ColorLogic is desired When Dimmer is selected and the Aux1 output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the aux1 output is turned from off to on If ColorLogic is selected Network Module must be detected at startup for this option to appear additional menus will prompt you for configuration information Refer to the AQL COLOR MODHV manual for details on how to configure an Aux output for use with Generation 3 or later ColorLogic lights If VSP is selected the Aux relay is used to supply power to a Hayward Variable Speed Pump VSP The relay will be on when the Aux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Note Up to 6 Lights Aux outputs can be configured as VSP relays Aux1 Interlock If Enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the aux1 off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are
18. 3 93 117 140 350 373 397 420 443 467 42 53 64 159 169 180 190 201 211 2000 80 100 300 320 340 360 380 400 36 45 145 154 163 172 181 114 121 129 437 144 152 253 267 2400 117 123 190 200 2600 86 90 2800 100 107 113 120 127 133 45 48 51 54 57 60 3000 an 40 43 50 53 S 60 63 67 17 18 20 21 23 24 26 27 29 30 3200 Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal 3600 Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Pool Sizing Formula Gallons Liters ool size in feet pool size in meters Length x Width x Length x Width x R I g g BORSE Average Depth x 7 5 Average Depth x 1000 Round Diameter x Diameter x Diameter x Diameter x Average Depth x 5 9 Average Depth x 785 Length x Width x Length x Width x Oval Average Depth x 6 7 Average Depth x 893 Type of Salt to Use It is important to use only sodium chloride NaCl salt that is greater than 99 0 pure This can be found at most pool stores in 40 80 Ib bags labeled for use in swimming pools Alternatively use common food quality or water softener salt that is at least 99 0 pure Itis also acceptable to use water conditioning salt pellets however it will take longer for them to dissolve Do n
19. Although designated as the Lights output the function of the lights relay is similar to the Aux relays If pool lights are wired to the lights relay some options including Solar function Low Speed of a 2 Speed Filter Pump Lights Interlock and Lights Freeze Protection are not applicable and should be disabled If no pool lights are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off the lights relay will alternate between turning on and off when the LIGHTS button is pressed There is no automatic control logic Countdown Timer the lights relay will turn on when the LIGHTS button is pressed The lights relay will turn off automatically after a programmed time see Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Pro Logic will turn on the lights relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation Timeclock the lights relay will turn on and turn off at the times set for the lights timeclock in the Settings Menu see Settings Menu in Operation Manual The LIGHTS button can also be used to turn the output on and off Solar the lights relay can operate a solar booster pump which will turn on when t
20. Aqua Plus 16v Automation and Chlorination Installation Manual for model PL PLUS 16V HAYWARD www haywardnet com IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL INSTRUCTIONS A WARNING Disconnect all AC power during installation N WARNING Water in excess of 100 degrees Fahrenheit may be hazardous to your health e N WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A green colored terminal marked Grounding is located inside the wiring compartment To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US 6 AWG Canada All field installed metal components such as rails ladders drains or other similar hardware within 3 meters of the pool spa or hot tub shall be bonded to the equipment grounding bus with copper cond
21. CHEM connector on the main PCB in the Aqua Plus 16v control unit Connector for AQL CHEM IDDDAICBODQODEEA IJ ODO 20 Flow Switch The flow switch cable plugs into the Aqua Plus 16v Control Center as shown in the diagram on page 12 Ensure that the connector catch snaps in order to provide a reliable connection Turbo Cell The Turbo Cell should be plugged in after the Aqua Plus 16v cover panel is put back in place Refer to page 12 for the location ofthe connector External Input Interlock The External Input Interlock provides a means to force the filter pump or an Aux output off when certain conditions exists A normally open or normally closed on off external device must be connected to the Aqua Plus 16v as shown below After properly configuring the Aqua Plus 16v see Configuration the filter pump and or desired Aux will be forced off when the device is active jJocooooceccooooo a e dem SPST External Switch either Normally Open or Normally Closed 5oo0o mum Hayward Aqua Rite Chlorinator The Aqua Plus 16v can control one or more Hayward Aqua Rite chlorinators when additional sanitizing capacity is required A4
22. External Input to Active Closed NOTE Ifan AQL COLOR MODHV ColorLogic Network Module is detected at startup only the Lights Name menu will appear under Lights Configuration Refer to the AOL COLOR MODHV manual for more information Lights Config Push to access Lights options to view change J lt gt Move to previous next configuration menu Lights Name Rotates between all available names Pool Light lt gt Move to next menu item or previous next configuration menu j j Rotates between Manual On Off default Countdown Timer Low Speed Filter prie pc Timec ock Solar Low CHAM Filter ate Super Chlorinate and pH Dispense anual On lt gt Move to next menu item for manual on off countdown timer and timeclock functions Lights Relay Toggle between Standard default Dimmer and VSP Standard lt gt Move to next menu item or previous next configuration menu for all functions except solar dimmer relay super chlorinate PH dispense low speed and group Lights Interlock Toggle between Enabled and Disabled default Lights Interlock Disable lt gt Move to next menu item for group function onl Lights Group Rotates between Manual On Off default Countdown Timer and Timeclock Timer None Manual lt gt Move to next menu item for group function onl Lights Group Options available depend on the function that is selected Filter Unaffected J lt gt Move to previous next menu item or next configur
23. FA system manual off check system error group active r1 filter vsp speed reason spa filter vsp speed reason lights aux speed reason pH ORP levels spa heater1 temperature E pool heater1 temperature F1 spa heater2 temperature F1 pool heater2 temperature spa heater2 priority F1 pool heater2 priority r1 spa solar temperature m pool solar temperature vsp speed settings superchlorinate spa chlorinator setting pool chlorinator setting aux colorlogic settings day and time backlit display light F beeper teach wireless remote M wireless channel maintenance menu L timers menu H4 pool filter 1 or hi speed 1 PS 4 only Aux1 Aux6 for PS 8 Aux1 Aux14 for PS 16 pH calibration wizard clean probe wizard pool filter 2 or lo speed 1 pool filter 3 or hi speed 2 pool filter 4 or lo speed 2 m spa filter 1 or hi speed spa filter 2 or lo speed spa H lights auxi aux valve3 valve4 superchlorinate diagnostic menu chlorinator diagnostics instant salt pH orp levels flow switch cell temperature sensor water pool sensor spa sensor air sensor solar sensor vsp speed power main software revision display software revision expansion unit software revision chemistry sense module software vsp so
24. Lights Button EcoStar only AUXO all Pro Logic models AUX3 AUX6 PS8 amp PS16 models AUXT AUX14 PS16 models Aux2 Aux14 EcoStar only use same as Pro Logic Output 18 Temperature Sensors The Aqua Plus 16v utilizes 10K ohm thermistor type sensors Three sensors water temperature air temperature and solar or dual equipment spa temperature are included If the Aqua Plus 16v is being used to control a solar heating system the solar sensor is required If dual equipment will be used the dual equipment spa sensor spa temperature for Pool and Spa Dual is required Ifboth solar and dual equipment are desired another tempera ture sensor must be purchased separately The sensors are provided with a 15 ft cable If a longer cable is required contact the Hayward service dept 908 355 7995 for information on suitable cable types and splices See Temperature Sensors on page 6 for directions on installing sensors POOL SPA SENSOR AIR SENSOR DOKI OCT eee e E 2222 DOWOLLOOK e amp SOLAR SENSOR T optional cg x X T T EBHEE EEHEE DUAL EQUIPMENT SPA SENSOR optional Wired Remote Display Keypad The Aqua Plus 16v main unit can connect to a maximum of 3 remote wired display keypads Wired display keypads must be ordered separately Use four conductor c
25. PM Current salt Gallons and Liters of Pool Spa water level 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 28 000 30 000 32 000 34 000 36 000 38 000 40 000 ppm _ 30 000 37 500 45000 52 500 60 000 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 127 500 135 000 142 500 150 000 0 213 267 320 373 427 480 533 587 640 693 747 800 854 907 960 1013 1067 97 121 145 170 194 218 242 267 291 815 339 364 388 412 436 460 484 200 200 750 800 850 900 950 1000 91 341 363 385 408 430 453 400 187 747 887 933 85 339 403 424 600 173 390 433 607 693 823 867 79 177 197 276 317 378 398 800 160 480 520 560 600 640 680 720 760 800 73 218 236 255 273 291 310 328 346 364 4000 147 183 440 477 513 550 587 623 660 697 733 67 83 200 217 233 250 267 283 300 317 333 4200 133 167 400 433 467 500 533 567 600 633 667 61 76 91 182 197 227 243 258 274 289 304 4400 120 150 180 450 480 510 540 570 600 55 68 82 205 218 232 246 259 263 4600 107 133 400 427 453 480 507 533 48 61 73 195 207 219 231 24
26. Pol rateed spas PUMP SQQ MANUAL POOL VACUUM VALVE Two way VALVE ENERGY FILTER ISOLATED FEATURE I SKIM l MAIN DRAIN enercy V2 O SUCTION SAVER CLEANER PRESSURE CLEANER SPA BLOWER HEATER BYPASS VALVE manual ji COS CLE Ci COLOR WHEEL FLOW CELL SWITCH ine MANUAL VALVE POOL SPA POOL SWEEP BOOST PUMP VALVE SPA SZ SPILLOVER POOL D POP UP OVERFLOW POP UP CHECK prevents draining of raised spas CLEANER WATER FEATURE VALVE IN FLOOR RETURN JET e POP UP NON BOOST PRESSURE POP UP CLEANER Some important notes regarding the Aqua Plus 16v control of Standard Pool Spa systems Pool 5pa Setup In Pool Spa Config select Poohebdie A er 1 2 spa chlorinated The Aqua Plus 16v can be programmed to accommodate spa spillover if desired Up to two conventional heaters gas or heat pump plus solar can be used to heat both the pool and the VALVE WATER FEATURE FEATURE PUMP WATER PRESSURE CLEANER If the chlorinator cell is plumbed prior to the pool spa return valve then both the pool and the spa can be The water sensor should be installed prior to any heater or solar and will display either the pool or the spa temperature de
27. Select the desired minimum filter pump speed for Heater 1 Filter Lowest to Highest 5096 lt gt Move to next menu item or previous next configuration menu display for Heater if Heater2 is enabled Heater is Heatpump Toggle between Enabled and Disabled default No lt gt Move to previous next configuration menu Heater1 If the heater is Enabled the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the proper temperature setting will be used Heater Name The Pro Logic allows you to assign any one of a number of names e g Gas Heater Heat Pump etc to each ofthe heater control functions This will make the Pro Logic much more user friendly to the homeowner when they want to turn various heaters on or off or set temperatures A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that appro priate pushbuttons can be labeled the same as the name that you have assigned Heater Cooldown This feature ensures that the heater cools down before water circulation 1s stopped When enabled the Pro Logic will continue to run the filter pump for 5 minutes after the heater turns off During this per
28. Solar configuration menu will NOT appear if Pool and Spa Dual has been selected in the Pool Spa setup menu If the solar control logic is Enabled several additional steps must be taken to ensure proper operation of the solar heating system If the solar is operated by a valve then a valve Valve3 or Valve4 output must be setup for solar logic page 37 Ifthe solar is operated by a pump then one of the AUX relays must be set up for solar logic page 34 Also the solar temperature sensor must be installed This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available If solar is Enabled the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water by at least 8 F The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve the proper temperature setting will be used Solar Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time if solar heat is still available When solar heat 1s no longer available both the solar valve pump and filter pump will turn off simultaneously Solar extend will NOT cause the filter pump to turn on it will only delay the turn off tim
29. VSPs Refer to the diagram below for proper input wiring to the VSP Wiring from the 220V breaker must connect through the Pro Logic s Filter Lights Aux relay Refer to VSP Address Setting on page 18 to determine which relays can be used with your pump The selected relay will supply input power to the VSP pump control and be on when the output is on When the output is off the relay will be off Note that when the relay is off power off to the VSP the Pro Logic will not display errors or diagnostics for the pump The relay must be on for diagnostic function Refer to the VSP manual s for detailed wiring information 220 VAC input power to VSC pH Dispense Output NOTE The Aqua Plus 16v can only be used with a 120VAC pH dispensing device Refer to the AQL CHEM s pH dispense wiring instructions Hayward ColorLogic Network Module Refer to the AQL COLOR MODHV manual for detailed installation and wiring information 14 Low Voltage Wiring Valve Actuators The Aqua Plus 16v can control up to four automatic valve actuators Two ofthe valve outputs are dedicated to the pool spa suction Valve2 and return Valvel valves Valve3 and Valve4 are for general purpose use solar water feature in floor cleaner etc For installations with solar heating Hayward offers the AQ SOL KIT xx solar kit that contains a valve actuator and extra temperature sensor The xx indicates the valve type fro
30. able typically phone cable to connect the wired remote display keypad with the Aqua Plus 16v Control Center as shown below The maximum wiring distance is 500ft 160m Note that the terminals on both the Aqua Plus 16v main unit and the wired remote display keypad are numbered Connect 1 to 1 2 to 2 etc Referto diagram below Connect screw terminals b kd to 4 ao to ee etc Wired Remote Display unit DOW ODCOPPDPOA 0200 I 500 ft max If multiple remote display keypads are installed Never connect more than 2 wires to any terminal block Two remotes can be wired back to the Aqua Plus 16v main unit or the second display keypad and third if applicable can be daisy chained with one display keypad wired to the next The maximum wire run from the Aqua Plus 16v main unit to the furthest remote display keypad is 500 ft 160m 19 Base Station Plug in the connector from the wireless base station into the Wireless connector on the main PCB in the Aqua Plus 16v control unit Connector for Base Station Base Station AQL2 BASE RF O Aqua Plus Main PCB Tighten nut LJ LJLJ C3ieeegjeeeeeeoococ eooco AQL CHEM ORP and pH Sensing Kit Plug in the connector from the AQL CHEM into the AQL
31. ac oa robt assez rans na 12 Aqua Plus 16v Control POWe ccccceeceeeeeeeeeseeeseeeeees 13 High Voltage Pool Equiprneil 2 22 22 cate torno 13 Low Voltage VV IME ancien Za datas naue spes 15 GIOUPDFUFPIGCUO onde aeaaeai Gute adeo dai eina 22 Configuration io e esc tensive casa cca senseenccctesl ese dauactslaneees 24 Maintenance MON iasiicccincacerenttiestinscedhsititheitthactsnatninauebabndnand 40 Before SLAM usce var trt pa cbscpel eia a eaan 41 Heater SMG CROUL Pn 41 Service MODs uid xdendeUcnddDiRocdkiubdiiiau sets qwe e Ma DEEUUE 42 Aqua Plus 16v Limited Warranty esse 44 Introduction Before You Begin What s Included Before attempting to install the Aqua Plus 16v system check thatthe following components have been included in the package Aqua Plus 16v Electronics Unit 3 Temperature sensors with 15 ft 5m cable hose clamp T CELL 15 Turbo Cell and Flow Switch with 15 ft cables PVC unions What s NOT Included Some ofthe additional items that you may need to complete an installation include Circuit breakers None are included with control see page 12 and inside of door for suitable breakers Wire 4 conductor cable electronics unit to remote display keypad Wire conduit for 100A service from main panel to Aqua Plus 16v Wire conduit for filter pump and other high voltage loads Wire for bonding Miscellaneous Utility electrical outlet and weatherproof cover for mo
32. alve 1 return will follow the Aux output and Valve 2 suction will follow the Aux2 output When disabled default the return and suction pool spa valves function normally Filter Off Valve Change This menu appears only if Pool Spa setup is set to Pool and Spa When enabled default the filter pump will shut off for 35 seconds whenever the Pool Spa valves are turning The pump will NOT shut off when the heater has Cooldown enabled and is either on or in the Heater Cooldown mode Filter Config Push to access pump options to view change lt gt Move to previous next configuration menu Filter Name Rotates between all available names Pool Filter lt gt Move to next menu item Filter Pump Rotates between 1 speed default 2 speed and variable speed options 1 Speed Move to next menu item Lowest Speed Adjust the lowest speed desired for variable speed operation 10 lt gt Move to next menu item if Variable Speed is selected Highest Speed Adjust the highest speed desired for variable speed operation 100 lt gt Move to next menu item e gt ES D o Co o e o Q c to e g S Q Flow Monitor Toggle between Enabled and Disabled default Flow Monitor Disabled lt gt Move to next menu item Freeze Protect Toggle between Enabled default and Disabled Freeze Protection Enabled lt gt Move to next menu item or previous next configuration menu if
33. ation menu for all functions except solar dimmer relay super chlorinate pH dispense low speed and group Lights Ext Input Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu for all functions except dimmer relay super chlorinate pH dispense low speed and group Lights Freeze Toggle between Enabled and Disabled default Lights Freeze Disable Mowe to previous next configuration menu if filter pump is set to variable speed and the relay type is set to standard Lights Pump Spd Select Settings Menu default or desired pump speed Filter Lowest to Highest Settings Menu lt gt Move to previous next configuration menu 31 Lights Name The Pro Logic allows you to assign any one of a number of names e g Pool Light Spa Light Deck Light etc to this control function Note that other lights may be assigned to other Aux outputs This will make the Pro Logic much more user friendly to the homeowner when they want to turn various lights on or off A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that the Lights pushbutton can be labeled the same as the name that you have assigned At this time it is also a good idea to make sure that the relay in the control box is also labeled hand written with the same name as a help to technicians who may service this system at a later date Lights Function
34. aux relay operates a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar must be enabled in the Solar Config menu for proper operation to occur Low Speed of a 2 Speed Spa Filter Pump the Pro Logic will turn on the aux relay whenever the low speed operation of the Dual Equipment Spa filter pump is required Pool and Spa Dual located in Pool Spa Setup menu and 2 Speed located in Spa Filter Config menu must be selected for proper operation Group the aux relay operates when the Group function is initiated and shuts off when the Group function is terminated See Aux1 Group section for operation information for the Group function Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function pH Dispense When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled the Pro Logic will turn on the Aux relay when there is a need to energize the pH dispensing device The pH Dispense function can be assigned to any Aux or the Lights output Once programmed for pH Dispense the Aux button will have no function Requires the use ofthe AQL CHEM sensing kit Aux
35. be sure to enable the interlock feature see Configuration Menu for details to ensure that the pumps operate only when the Pool Filter pump is on and the system is in the pool only operating mode 7 The plumbing diagram on page 10 is intended to be used as a general guideline and is not a complete plumbing schematic for the pool 8 When using the wireless spa side remote control AQL2 SS RF the POOL button will position the valves for Pool mode and the SPA button will position the valves for Spillover mode Turbo Cell The Turbo Cell used for chlorine generation should be plumbed AFTER the filter and heater Ifinstalled on a pool spa combination system the cell should be plumbed BEFORE the pool spa return valve in order to allow proper chlorination of both the pool and the spa Refer to plumbing diagram below FLOW ELECTROLYTIC ELECTROLYTIC FLOW SWITCH CELL CELL SWITCH E O j ci i 412 4 VALVE waive Flow switch before cell Flow switch after cell POOL SPA POOL SPA The cell may be mounted vertically or horizontally and water can move in either direction through the cell Install using the 2 unions provided Tighten unions BY HAND for a watertight seal For systems with 1 2 plumbing use adaptors provided by installer Flow Switch The flow switch must be plumbed
36. bling the chlorinator see page 24 Water Chemistry The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals APSP The only special requirements for the Aqua Plus 16v are the salt level and stabilizer CHEMICAL IDEAL LEVELS Salt 2700 to 3400 ppm Free Chlorine 1 0 to 3 0 ppm pH 7 2 to 7 8 Cyanuric Acid Stabilizer 60 to 80 ppm 80 ppm best Total Alkalinity 80 to 120 ppm Calcium Hardness 200 to 400 ppm Metals 0 ppm Saturation Index 2 to 2 0 best Saturation index The saturation index Si relates to the calcium and alkalinity in the water and is an indicator of the pool water balance Your water is properly balanced if the Si is 0 0 2 Ifthe Si is below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water Ifthe Si is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index Si pH Ti Ci Ai 12 1 Calcuim i Total How to use Measure pool pH temperature calcium hardness and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of pH Ti Ci and Ai into the above equation If Si equals 2 or more scaling and staining may occur If Si equals 2 or less corrosion or irritation may occur 2 0 2 CORROSIVE 3 9 SCALING OK The pool s chemistry must be
37. e heater Heater2 will not be available as an option in the Group menu Also under some circumstances functions will be displayed but can t be changed Note that the function whose menu you are in will not be displayed as an option and will automatically turn on when the group is activated For example if programming a Group function under the Lights menu the Lights function will not be offered as an option and the Lights function will automatically turn on with the group The available control parameters vary with each function All functions offer Unaffected which should be selected if you do not wish to control that particular function within the group All other parameters will depend on the particular function selected When activating Group functions be aware that the most recent Group function that you activate will override any previous Group functions Heater Setpoints in Groups The Aqua Plus 16v can be programmed to use alternate heater setpoints conventional and or solar while running group commands This allows the heater to be set to a higher or lower temperature than normal while the group is activated When the group stops the setpoint will return to its normal setting Changing the setpoint while the Group is running will make the Group release the alternate setpoint control and revert back to the normal heater setting Any changes that are made at that point will affect the normal heater setting The next time the G
38. e pool with electronic chlorine generator in your particular location and circumstances NOTE The use of dry acid sodium bisulfate to adjust pool pH is discouraged especially in arid regions where pool water is subject to excessive evaporation and is not commonly diluted with fresh water Dry acid can cause a buildup of by products that can damage your chlorinator cell Installation Steps Details on each installation step are presented on the following pages 1 Prepare the pool water page 3 General Water Chemistry Salt 2 Mounting the equipment page 5 Aqua Plus 16v main unit Temperature sensors Remote display keypad optional Valve actuators if applicable 3 Plumbing page 8 General Pool Equipment Chlorinator Turbo Cell Flow Switch 4 Electrical Wiring page 12 Main service Grounding and bonding Circuit breakers Aqua Plus 16v control power High Voltage pool equipment Low voltage wiring temperature sensors flow switch etc 5 Aqua Plus 16v control configuration program desired control operation page 22 6 System Startup and checkout page 40 1 Preparing Pool Spa Water General Water Chemistry Saltis required only if you are using the chlorinator features on the Aqua Plus 16v Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refer to the description ofthe Aqua Plus 16v configuration menu for information on enabling disa
39. e when solar is operating Solar Priority If both Solar Control and Heater Control are enabled the Solar Priority feature will keep the conventional heater off whenever solar heat is available This provides the most cost effective way of heating the pool When solar heat is not available the conventional heater will operate normally 30 Allow Low Speed This menu only appears if the pool filter is configured for 2 speed operation During default operation high speed mode is used whenever the solar heater is on If Allow Low Speed is enabled low speed pump operation will be allowed during solar heating except for the first 3 minutes after solar heat turns on only if optional ColorLogic Network Module is detected at power up ColorLogic Config Push to activate ColorLogic options to view change gt Move to previous next configuration menu ColorLogic Config This menu appears if the optional ColorLogic Network Module is installed and detected at power up Refer to the AQL COLOR MODHV manual for detailed installation and operation instructions External Input Toggle between Open and Closed default Active Closed lt gt Move to next menu item or previous next configuration menu External Input The external input device can either be normally open or normally closed In this menu select the state of the external input device when active For example if the switch is normally open and closes when active set
40. eater will keep the spa filter running and Heater2 will keep the pool filter running Allow Low Speed This menu only appears if the filter is configured for 2 speed operation During default operation high speed mode is used whenever the heater is on If Allow Low Speed is enabled low speed will be allowed even if the heater is on Minimum Speed This menu only appears if the filter is configured for variable speed operation This is the minimum speed the pump will run at when the heater is on The selection is from Filter Lowest to Filter Highest speed Heater2 is Heatpump This menu appears in the Heater2 configuration menu if Heater2 is enabled If set to Yes Heater2 will only be allowed to be on if the Air Temperature is gt 50 F Also two new menus Spa Heater2 Priority and Pool Heater2 Priority will appear in the Settings Menu Refer to the Settings Menu for more information on these new menus Push to access solar options Move to previous next configuration menu lt gt Toggle between Enabled and Disabled default Solar lt gt Move to next menu item or previous next configuration menu Toggle between Enabled and Disabled default Solar Extend lt gt Move to next menu item Toggle between Enabled and Disabled default Solar Priority lt gt Move to next menu item Toggle between Enabled and Disabled default lt gt Move to next menu item or previous next configuration menu Solar The
41. eed from Filter Lowest to Filter Highest speed External Input When enabled the filter pump will be forced off when the external input is active Note that freeze protection will have precedence over this feature 28 NOTE Heaterl and Heater2 configuration are identical If Heater2 is enabled then Valve4 will automatically be disabled due to the fact that they use the same output relay and only 1 function can be assigned to that relay Heater Config Push to access heater options to view change lt gt Move to previous next configuration menu Heater1 Toggle between Enabled and Disabled default Heater 1 Disable lt gt Move to next menu item or previous next configuration menu if Heater1 is enabled Heater Name Rotates between all available names Gas Heater lt gt Move to next menu item if Heater1 is enabled Heater1 Cooldown Toggle between Enabled and Disabled default Heater 1 Cooldown Disabled lt gt Move to next menu item if Heater1 is enabled Heater1 Extend Toggle between Enabled and Disabled default Heater 1 Extend Disabled lt gt Move to previous next configuration menu if Heater1 is enabled and 2 speed filter pump is selected Allow Low Speed Toggle between Enabled and Disabled default Disabled lt gt Move to next menu item or previous next configuration menu if Heater1 is enabled and variable speed filter pump is selected Minimum Speed
42. efault Dimmer or VSP type relay for the Lights output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Dimmer is selected and the Lights output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the lights are turned from off to on If VSP is selected the Lights relay is used to supply power to a Hayward Variable Speed Pump VSP The relay will be on when the Lights output 1s on and off when the output is off On off and 32 speed are controlled by commands sent to the VSP Note Up to 6 Lights Aux outputs can be configured as VSP relays Lights Interlock If enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the lights relay off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Lights Group The Lights Group function allows the user to perform multiple tasks with a single push of the Lights button When setting up a Group function refer to page 22 for specific programm
43. em or next configuration menu for all functions except solar group or super chlorinate Valve3 Ext Input Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu for all functions except group and super chlorinate Valve3 Freeze Toggle between Enabled and Disabled default Valve3 Freeze Disabled lt gt Move to previous next configuration menu if filter pump is set to variable speed and the relay type is set to standard Valve3 Pump Spd Select Settings Menu default or desired pump speed Filter Lowest to Highest Settings Menu lt gt Move to previous next configuration menu Valve3 Name The Pro Logic allows you to assign any one of a number of names e g Cleaner Valve Waterfall valve Solar Valve etc to each of the valve output control function This will make the Pro Logic much more user friendly to the homeowner when they want to turn various valves on or offor program the timeclocks A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that the Valve3 and Valve4 pushbutton can be labeled the same as the name that you have assigned Valve3 Function Manual On Off default the valve3 relay will alternate between turning on and off when the VALVE3 button is pressed There is no automatic control logic The VALVE3 button can also be used to turn the valve output on or off Countdown Timer the valve3 re
44. erto the diagrams and the information on the following pages for more details on the connection to several popular heaters Generic Heaters 1 Wire heater to 120 240V power source per the instructions in the heater manual The Aqua Plus 16v does NOT control the power going to the heater 2 Wire the Aqua Plus 16v dry contact heater output per the diagram below Many internal parts of the heater can get very hot see the heater manufacturer s recommendations on the minimum temperature rating for wires If no guidance is given use 105 C rated wire 3 Setany ON OFF switch on the heater to ON 4 Setthethermostat s on the heater to the maximum hottest setting S Q S Sj 8 ate Gog S S X S E E 8 a a gu m Kill Switch Thermostat A H eate f gnition Valve 15 Lars Heaters 1 Turn power off to heater 2 Remove factory jumper from terminal block 3 Wire Aqua Plus 16v to the heater as shown 4 Ensure toggle switch is in the ON position 5 Set heater thermostats to maximum position S N S S Gog to limit switches ES remove jumper S 8 i white eo AS e E S o Oo ulli n x white B i9 9 i9 9j m S e el el Fusible Link Hayward Heaters Refer to the instruction
45. eze Protection is enabled and the AIR temperature sensor falls below the selected freeze protection temperature the Pro Logic will turn on the aux relay to circulate the water IMPORTANT this only enables operation of the AUX output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze Protection is not available for low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Pump Speed This is the speed of the filter pump when the Aux output is on The default selection is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Aux 1 output is on push or and select from Lowest to Highest in 5 increments Push to access Virtual Aux options lt gt Move to previous next configuration menu Rotates between all available names lt gt Move to next menu item Toggle between Standard default and ColorLogic must be detected lt gt Move to next menu item or previous next configuration menu Rotates between Super Chlorinate Group and Manual On Off lt gt Move to next menu item Rotates between Manual On Off default Countdown Timer and Timeclock lt gt Move to next configuration menu item Options available depend on the function that is selected lt gt Move to previous next menu
46. ftware revision RF base software revision 6 button spa side software revision digital spa side software revision colorlogic module software revision colorlogic light software revision configuration menu chlorinator PS 4 only Aux1 Aux6 for PS 8 Auxl Aux14 for PS 16 chemistry config Wizard F1 pool spa m filter spa filter E heater1 F1 heater2 F1 solar E colorlogic mi external input active state mi lights auxi au valve3 valve4 Fi 6 button spa side remote digital spa side remote remote menus 7 day or weekend weekday timeclock 12 hour or 24 hour time format F or C vsp speed or rpm reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright O 2010 Hayward
47. he Aqua Plus 16v using wire rated for 105 C minimum Transformer Fireman s Switch zaza Operating Control 28000020 Terminal Board o DOO OOOWMWDQDEWPDOOOWAD illis m a 120 V STA RITE S858 LEERE Hayward Variable Speed Pump VSP Wiring and Address Setting Refer to your TriStar or EcoStar manual s for proper low voltage communication wiring between the Pro Logic and the Hayward Variable Speed Pump A pump address must be configured for each VSP used in the system This address is entered into the V SP s configuration menu Referto the table below to determine which address to use for your specific pump and Pro Logic Select the proper address based on which output will be used and the model VSP you are configuring VSP Address Pro Logic Output This is the name that should be selected This is the output used to control the VSP a under Set COMM bus address EcoStar Note that the VSP should be wired to this or H Comm ADDR TriStar within the output s corresponding relay VSP s Configuration Menu 001 Tristar FILTER all Pro Logic models Pool Filter EcoStar AUXA all Pro Logic models 002 Tristar Dual Equipment Spa Filter all models Aux1 Spa Filter EcoStar LIGHTS all Pro Logic models
48. he filter pump is running and solar heat is available and the water is less than the desired temperature setting Note that Solar must be enabled in the Solar Config menu for proper operation to occur Low Speed of a 2 Speed Spa Filter Pump the Pro Logic will turn on the lights relay whenever the low speed operation of the Dual Equipment Spa filter pump is required Pool and Spa Dual located in Pool Spa Setup menu and 2 Speed located in Spa Filter Config menu must be selected for proper operation Group the lights relay operates when the Group function is initiated and shuts off when the Group function is terminated See Lights Group section for operation information for the Group function Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function pH Dispense When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled the Pro Logic will turn on the Lights relay when there is a need to energize the pH dispensing device The pH Dispense function can be assigned to any Aux or the Lights output Once programmed for pH Dispense the Lights button will have no function Requires the use of the AQL CHEM sensing kit Lights Relay This feature allows the user to select either Standard d
49. in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Group The Aux Group function allows the user to perform multiple tasks with a single push of the Aux1 button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that 1s initiated will override any previous Group function 35 Aux7 Aux14 only Aux7 Config to view change Aux7 Name Cleaner Aux7 Relay Standard Aux7 Function Group Aux7 Group Timer None Manual Aux7 Group Filter Unaffected Aux1 External Input Interlock When Aux External Input Interlock is enabled the Aux1 output will be forced off when the external input is active This will have precedence over freeze protection Aux External Input Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Freeze Protection This function protects the pool plumbing and equipment against freeze damage If Fre
50. ing information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Lights External Input Interlock When Lights External Input Interlock is enabled the lights output will be forced off when the external input is active This will have precedence over freeze protection Lights External Input Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Lights Freeze Protection This function helps protect equipment that is wired to the lights relay against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold the Pro Logic will energize the lights relay IMPORTANT this only enables operation of the lights relay during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze Protection is not available for low speed filter pump dimmer group super chlorinate or pH dispense functions Lights Pump Speed This is the speed of the filter pump when the Lights output is on The default selection is Settings Menu This is the speed of the pump
51. iod the filter pump LED will flash and also a Heater Cooldown X XX remaining message will scroll on the display When the filter pump is running and the heater is on Pressing the Filter button once will cause the heater to turn off but the filter pump will continue to run for heater cooldown filter LED flashing and message on display Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off For a Pool Spa Setup selection of Pool Only Spa Only or Pool and Spa Std Heater and or Heater2 cooldown affect the filter pump For Pool and Spa Dual Heaterl is associated with the spa filter and Heater2 with the pool filter Heater Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time until the pool or spa is heated up to the desired temperature setting see Settings Menu Heater extend will NOT cause the filter pump to turn on it will only delay the turn off time when the heater is operating 29 Solar Config to view change Solar Disabled if Solar is enabled Solar Extend Disabled if Solar is enabled Solar Priority Disabled if Solar is enabled and 2 speed Filter is selected Allow Low Speed Disabled For a Pool Spa Setup selection of Pool Only Spa Only or Pool and Spa Std Heater and or Heater2 will keep the filter pump running For Pool and Spa Dual H
52. is set to Timeclock and the Interlock feature is forced to Disabled None of these can be changed The spa filter can be a one two or variable pump The Heater output should be connected to the spa heater the heater will only turn on when the spa filter pump is running The Heater2 output should be connected to the pool heater the heater will only operate when the pool filter is running If the system does not have a pool heater disable Heater2 in the configuration menu and then the relay can be used to operate general purpose Valve4 whenever the Pool Filter pump is running spa temperature whenever the Spa Filter pump is running The water sensor should be installed on the pool loop priorto the heater and will display the pool temperature The dual equipment spa sensor should be installed on the spa loop prior to the heater and will display the 4 The Aqua Plus 16v can be programmed to accommodate spillover if desired Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on 5 Thechlorinator cell must be installed in the pool plumbing If spillover is enabled then the Aqua Plus 16v can chlorinate both the pool and spa during spillover operation Otherwise the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will have to be handled manually 6 If any water feature or pressure side cleaner boost pumps are used be sure to enable the interl
53. is time period Spa Spillover When spa spillover is Enabled and Pool and Spa Std the homeowner will be able to rotate through Pool Only both suction and return valves switched to pool Spa Only both suction and return valves switched to spa and Spillover suction valve switched to pool and return valve switched to spa by successive presses of the Pool Spa button For Pool and Spa Dual only Pool Only and Spillover are available Filter Operation If Spa Spillover is selected the Pro Logic will automatically switch the pool spa suction and return valves to spillover at the start of the programmed pool filtering time period or when the super chlorinate function is turned on The valves will remain in this position for the remainder ofthe super chlorinate period This option is usually preferable because both the pool and spa water will be filtered and sanitized 25 If Pool Only is selected then the Pro Logic will switch the pool spa valves to the pool only position at the start of the programmed pool filtering time period or when the super chlorinate func tion is turned on This may be desirable on some systems with in floor cleaners because it allows the cleaner to operate all the time the pool 1s being filtered and or the super chlorinate is running V1 Aux1 V2 Aux2 This menu appears only if the Pool Spa Setup is Pool Only or Spa Only When enabled V
54. item or next configuration menu For more information on the Group function refer to page 22 If neither Super Chlorinate ColorLogic or a Group can be assigned to a Virtual Aux button the following will be displayed No Virtual Functions Available 36 NOTE The configuration for Valve3 and Valve4 are identical However if Heater2 was enabled then the Valve4 configuration will not appear a single relay is used to implement either the Heater2 function or the Valve4 function it can not do both For PS 16 see aux logic on page 27 for control of Valves7 8 9 and 10 Valve3 Config Push to access Valve3 options to view change j lt gt Move to previous next configuration menu Valve3 Name Rotates between all available names Waterfall lt gt Move to next menu item j Rotates between Manual On Off default Countdown Timer dae EH Timeclock Solar In floor Chaar eau and Super Chlorinate oian Move to next menu item for all functions except solar group or super chlorinate Valve3 Interlock Toggle between Enabled and Disabled default Valve3 Interlock Disabled Move to next menu item for group function onl Valve3 Group Rotates between Manual On Off default Countdown Timer and Timeclock Timer None Manual lt gt Move to next menu item for group function onl Valve3 Group Options available depend on the function that is selected Filter Unaffected lt gt Move to previous next menu it
55. lay will turn on when the VALVE3 button is pressed and then will turn off automatically after a programmed time see Timers Menu in the Operations Manual The VALVE3 button can also be used to turn the output off Timeclock the valve turns on off at the times set for the valve3 timeclock in the Timers Menu see Operations Manual The valve3 button can also be used to turn the valve output on or off Solar the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting Solar heating must be enabled in the Solar Config menu for proper operation to occur In Floor Cleaner the valve switches the water returning to the pool between the in floor cleaner and the normal return jets which facilitate efficient surface skimming The valve will operate the in floor cleaner for the first half of each clock hour and then switch to the jets skimming for the last half of the hour Group the valve operates when the Group function is initiated and shuts off when the Group function is terminated See valve3 Group section for operation information for the Group function 37 if AQL SS 6B is connected 6B Spa Config to view change Select 6B Spa A 6B A Button 1 Pool Spa lt gt Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super Chlorinate cycle rather
56. m the 2 choices below 1P 1 5 Positive Seal 2P 2 Positive Seal The Aqua Plus 16v is compatible with standard valve actuators manufactured by Hayward Pentair Compool and Jandy See diagram on page 12 for the location of valve connectors Heater Control The Aqua Plus 16v allows for independent control ofup to 2 heaters plus a solar heating system if applicable A typical use for this feature is on a pool that has both a gas heater for rapid heating ofthe spa and a heat pump for economical heating ofthe pool IMPORTANT If you chose to use the Heater2 control output then you will not be able to use the Valve4 output These 2 functions use the same internal relay and only one can be enabled In the configuration menu if Heater2 is enabled then the configuration for Valve4 will never appear The heater interface wiring as described below is identical for Heater1 and Heater2 except for the terminal connections at the Aqua Plus 16v control The Aqua Plus 16v provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits Refer to the diagram on the following page for a generic connection The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control usually identified as 2 wire remote control For millivolt or line voltage heaters contact Hayward Tech support 908 355 7995 Ref
57. n the pool spa water for easy access Optional Base Station Usethe AQL2 BASE RF for all AQL2 wireless remote controls To install the base station remove the knockout on the upper left side ofthe Aqua Plus 16v main control unit insert the base station and then tighten the nut from the inside Also refer to the Base Station manual and the diagram on page 20 Optional Valve Actuators For optional actuators supplied with the Aqua Plus 16v note that the internal cams in the actuator may also have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action RETURN SUCTION OUT lt M OUT IN IN d IN OUT Common Common 3 Plumbing Standard Pool Spa system configuration These systems use a single filter pump and filter Pool or spa operation is controlled by two 3 way valves suction and return Refer to the diagram below High Voltage Relays Valve Outputs SOLAR BOOST PUMP SOLAR TEMPERATURE CHECK VALVE HEATER HEAT PUM POOL SPA TEMPERATURE SENSOR BS Filter Pump Fw Pool Spa Suction Lights Pool Spa Return Aux 1 ENS Valve 3 Aux 2 EN Valve 4 MANUAL VALVE POOL SPA SUCTION VALVE FILTER CHECK VALVE FILTER
58. ntained in a raintight enclosure that is suitable for outdoor mounting The control must be mounted a minimum of 5 ft 2 meters horizontal distance from the pool spa or more if local codes require The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward Because the enclosure also acts as a heat sink disperses heat from inside the box it is important not to block the four sides of the control Do not mount the Aqua Plus 16v inside a panel or tightly enclosed area When selecting a location note that the standard cables supplied with the Turbo Cell flow switch temperature sensors and valve actuators if applicable are all 15 ft 5m long 5 Temperature Sensors Three sensors are included with the Aqua Plus 16v A water sensor and an air sensor must be installed at all times for proper operation An additional supplied sensor can be used for either solar or dual equipment function If both solar and dual equipment functions are desired an additional sensor will need to be purchased Water Sensor This sensor is used to measure the pool spa temperature and is installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters refer to the plumbing overview diagram 1 Drill a 3 8 10mm diameter hole in the PVC piping and remove all chips and burrs 2 Insert sensor until O ring collar sits flush on the hole 3 Position hose clamp over the
59. nter Low voltage connections will be made to actuators sensors remote keypad etc High voltage connections will be made to pumps lights etc as well as providing direct input power to the Control Center Always Ensure that Power is disconnected prior to doing any wiring Follow all local and NEC CEC if applicable codes Use copper conductors only Main Service Power to the Circuit Breaker Subpanel The Aqua Plus 16v circuit breaker subpanel is rated for 100A service Run properly rated conductors L1 L2 N and ground from the primary house electrical panel to the main power connections on the Aqua Plus 16v circuit breaker base The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum Grounding and Bonding Connect a ground wire from the primary electrical panel to the Aqua Plus 16v ground bus bar Also ground each piece of high voltage 120 or 240VAC equipment that is connected to the Aqua Plus 16v control relays or circuit breakers The Aqua Plus 16v should also be connected to the pool bonding system by an 8AWG 6AWG for Canada wire A lug for bonding 2 for Canada is provided on the outside bottom of the Aqua Plus 16v enclo sure Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer See the chart below for a list of suitable circuit breakers that can be used Follow the code and the circuit breaker manufacturer s rating requirements regarding the
60. ock feature see Configuration Menu for details to ensure that the pumps operate only when the Pool Filter pump is on and the system is in the pool only operating mode 7 The plumbing diagram on page 9 is intended to be used as a general guideline and is not a complete plumbing schematic for the pool 8 When using the wireless spa side remote control AQL2 SS RF the POOL button will position the valves for Pool mode and the SPA button will position the valves for Spillover mode Dual Equipment Shared Heaters for Pool Spa configuration These systems have 2 complete sets of equipment filter pump filter and shared heaters Refer to the diagram i HEATER HEATER below E TEMPERATURE SENSOR SOLAR BOOST PUMP CHECK VALVE CHECK j Poo VALVE TEMPERATURE In from POOL FILTER i SENSOR TER SOLAR SPA L i VALVE N FILTER POOL FILTER Z S In from SPA PUMP VALVE 1 S C SPA FILTER ELECTROLYTIC VALVE 2 CELL Gy FLOW SWITCH Out to POOL Out to SPA lt Ss gt VALVE 3 Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool Spa systems with shared heaters In the Pool Spa Config select 1 When dual equipment is selected a The filter pump automa
61. odule Using the optional AQL COLOR MODHV network module the Aqua Plus 16v can fully control the color speed motion and brightness of Hayward ColorLogic Generation 4 pool and spa lights as well as provide pro grammable light shows Refer to the AQL COLOR MODHY for detailed installation wiring and operation infor mation Optional Remote Controls Hayward offers a variety of wired and wireless remote control options for the Aqua Plus 16v Each model gives you the ability to control your pool s functions from a remote location away from the Control Center Wired Remote Controls Upto3 wired remote controls can be installed See Electrical Wiring page 19 for instructions on running the cable from the Aqua Plus 16v main unitto the remote control Also refer to the remote s installation instructions for more information AQL2 Wx PS 16 The AQL2 Wx PS 16 is a wall mounted display keypad which must be mounted indoors or in a weather pro tected area rain should never hit the unit This remote control is intended to mount on to a standard electrical utility box same box as a triple light switch ideal for new construction or can be mounted directly onto any wall surface When selecting a location note that the wire to the Aqua Plus 16v main unit must be less than 500 long AQL SS 6B x AQL SS D x x W or B for White or Black The AQL SS 6B and AQL SS D are double insulated waterproof devices which are intended for installation at the wa
62. ot use rock salt or salt with more than 1 of yellow prussiate of soda salt with anti caking additives or iodized salt How to Add Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving process do not allow salt to pile up on the bottom of the pool Run the filter pump for 24 hours with the suction coming from the main drain use pool vacuum if there is no main drain to allow the salt to evenly disperse throughout the pool The salt display may take 24 hours to respond to the change in salt concentration Always check stabilizer cyanuric acid when checking salt These levels will most likely decline together Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water eurrent 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 28 000 30 000 32 000 34 000 36 000 38 000 40 000 Level ppm 30000 37500 45000 52500 60000 67500 75000 82500 90000 97500 105000 112500 120000 127500 135000 142500 150000 0 ppm 5 3 6 7 8 0 9 4 10 7 12 0 13 4 14 7 16 0 17 3 18 7 20 0 21 3 22 7 24 0 25 3 26 7 PP 3 6 4 3 3 6 4 3 4 9 5 4 6 1 6 7 7 3 7 9 8 5 9 1 9 7 10 3 10 9 11
63. ove to next menu item Display Toggle between Display Salt default and Minerals Salt lt gt Move to previous next configuration menu Cell Type Rotates between available Cell types T CELL 15 lt gt Move to next menu item Chlorinator The Aqua Plus 16v is shipped with the chlorinator enabled The cell and flow switch must be installed and the Aqua Plus 16v will automatically chlorinate both the pool and spa according to the desired output setting see Settings Menu in the Operation manual If disabled all displays relating to the chlorinator will be suppressed When the chlorinator is enabled the Pro Logic will automatically detect and control any Aqua Rite s that is installed in the system Display Allows for the display of salt default or mineral values Cell Type Selection The Cell Type Menu appears after Display Salt Minerals in the Chlorinator Configuration Menu The options are T CELL 15 default T CELL 9 T CELL 5 or T CELL 3 Make the proper selection based on the chlorinator cell that is used in your system Refer to the information below T CELL 3 T CELL 3 GLX CELL 3 W T CELL 5 GLX CELL 5 GLX CELL 5 W T CELL 9 T CELL 9 GLX CELL 9 W T CELL 15 T CELL 15 GLX CELL 15 W Chemistry Config Press to access Chemistry Config Wizard Wizard to enter_ lt gt Move to previous next menu item Chemistry Configuration Wizard Requires use of the optional AQL CHEM Sensing Kit Following the step
64. pending on the current operation of the pool The temperature will only be displayed when the filter pump is running If any water feature or pressure side cleaner boost pumps are used be sure to enable the interlock feature see Configuration Menu for details to ensure that the pumps operate only when the filter pump is on and the system is in the pool only operating mode schematic for the pool outputs 8 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing The air sensor must be installed if the freeze protection feature is enabled for the filter valves or aux Dual Equipment Separate Heaters for Pool Spa configuration These systems have 2 complete sets of equipment filter pump filter heater 1 set for the pool and the other set for the spa Refer to the diagram below High Voltage Relays Valve Outputs Heater Outputs feed Pool Filter Pump Wl Pool Spa Spillover j Heater 1 Spa POOL SWEEP BOOST PUMP PUMP
65. perature sensor falls below the freeze threshold see below the Pro Logic will turn on the filter pump to circulate the water If Pool and Spa is selected in the Pool Spa sub menu see page 18 the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning The chlorinator will not operate if freeze protection is the only reason the pump is running Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is configured for 2 speed or variable speed pump operation If the pump turns on due to freeze protection only the pump will run at this speed 2 Speed pumps Select high default or low speed operation Variable Speed pumps Select the desired speed from Filter Lowest to Filter Highest speed Freeze Protection Temperature Select the temperature to be used for freeze protection Temperature is adjustable from 33 F 42 F 1 C 6 C 38 F 3 C is default This threshold will be used for all outputs that have freeze protection enabled External Input Interlock When enabled the filter pump will be forced off when the external input 1s active Note that freeze protection will have precedence over this feature 27 if Pool amp Spa Dual is selected Spa Filter Config Push to access Spa Filter options to view change lt gt Move to previous next configuration menu item Spa Filter Pump Rotates between 1 speed
66. puts control function This will make the Pro Logic much more user friendly to the homeowner when they want to turn various aux equipment on or off or program the timeclocks A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that the Aux pushbutton can be labeled the same as the name that you have assigned At this time it is also a good idea to make sure that the relay in the control box is also labeled hand written with the same name as a help to technicians who may service this system at a later date Aux1 Function Manual On Off default the aux relay will alternate between turning on and off when the aux button is pressed There is no automatic control logic Countdown Timer the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time see Timers Menu in the Operations Manual The AUX button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Pro Logic will operate the aux relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation 34 Timeclock the aux relay will turn on and turn off at the times set for the aux timeclock in the Timers Menu see Operations Manual The AUX button can also be used to turn the output on and off Solar the
67. roup is activated the temperature will return to the group setpoint that was originally programmed in the Configuration Menu To change the setpoint while the Group is running go to the Settings menu and press the button while Group Control is displayed The setpoint will change and be retained as the new normal heater setpoint Super Chlorinate The Aqua Plus 16v can be programmed to Super Chlorinate the pool or spa while running a group command When the Group starts the Super Chlorinate cycle will begin Super Chlorinate will continue until the preset time expires see Timers Menu Super Chlorinate Hours or until the Group turns off Changing the Super Chlorinate state using the Settings Menu the Aqua Pod Super Chlorinate button or a Super Chlorinate assigned Aux Lights Valve button will temporarily cancel the Group s control of Super Chlorinate until the next time the Group is activated Variable Speed in Groups The Aqua Plus 16v can be programmed to use alternate pump speeds while running group commands This allows the pump s to be set to a higher or lower speed than normal while the group is activated When the group stops the speed will return to its normal setting Changing the speed setting while the group is running will make the group release the alternate speed setting and revert back to the normal speed setting Any changes that are made at that point will affect the normal speed setting The next time the group is acti
68. rvice operation as described above will continue for 3 hours then automatically return to normal operation Push the SERVICE button once more to exit out of Service mode 42 43 LIMITED WARRANTY effective 04 01 09 Hayward Goldline warrants its Pro Logic and E Command pool automation products as well as its Aqua Rite Aqua Rite Pro Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship under normal use and service for a period of three 3 years Hayward Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and work manship under normal use and service for a period of one 1 year These warranties are applicable from the initial date of installation on private residential swimming pools in the US and Canada Hayward Goldline warrants all the above identified pool automation and chlorination products installed on com mercial swimming pools and on swimming pools outside of the US and Canada for a period of one 1 year Likewise Hayward Goldline warrants all accessories and replacement parts for the above identified pool auto mation and chlorination products for a period of one 1 year Each of these warranties is not transferable and applies only to the original owner Proofof purchase is required for warranty service If written proof of purchase is not provided the manufacturing date code will be the sole determinant of the date of installation ofthe prod
69. s in the heater manual for 2 wire Remote Thermostat operation under Remote Control Connections and the diagram on the below Turn off power to heater Wire Aqua Plus 16v to terminals 1 amp 2 see diagram Leave jumper attached to terminals 4 amp 5 Move BYPASS dipswitch on heater circuit board to ON position up Turn heater power back on Switch heater to either Pool or Spa it doesn t make any difference which is selected the Aqua Plus 16v will take control Heater display should be bO for bypass On 8 Heater will fire whenever Aqua Plus 16v requests when Aqua Plus 16v Heater LED is illuminated Qu pe xe pop rp BYPASS B Dipswitch located on heater E m x circuit board B PK o a w R la o i B WD E R C lo LOO Do not remove jumper Terminal block located at electrical junction box 16 Pentair Purex MiniMax 1 Turn power off to heater 2 Remove factory installed jumper from the Ext Switch connector 3 Wire the Aqua Plus 16v to the Ext Switch connector as shown below 4 The wires to the Aqua Plus 16v must be separated from any line voltage wires Failure to follow these instructions may cause erratic operation ofthe heater 5 Set the Power Thermostat Select switch to either Pool or Spa 6 Set the Pool and Spa thermos
70. s of the Chemistry Config Wizard will set up the AQL CHEM to sense ORP and pH levels and if the chlorination function is used can configure the Pro Logic to generate the correct amount of chlorine to properly sanitize the pool Refer to the AQL CHEM manual for more detailed information 24 Pool Spa Config Push to access Pool Spa options to view change jJ lt gt Move to previous next configuration menu Rotates between Pool and Spa Std default Pool and Spa Dual Pool Spa Setup Pool Only and Spa nly options E Pool and Spa Std jJ lt gt Move to next menu item if Pool and Spa Dual is selected Toggle between Htr1 Spa Htr2 Pool default and Shared Heaters Htr1 Spa Htr2 Poolj lt gt Move to next menu item if Pool and Spa Std is selected Spa CountDn t Adjust time setting Manual On Off 0 05 0 10 0 15 default is 4 00 00 30 lt gt Move to next menu item if Pool and Spa Std or Dual is selected Spa Spillover Toggle between Enabled and Disabled default Spa Spillover Enabled Move to next menu item or previous next configuration menu if Pool and Spa Std or Dual is selected and if Spa Spillover is enabled Filter Operation Toggle between Pool Only default and Spa Spillover options Spa Spillover lt gt Move to previous next configuration menu if Pool Only or Spa Only is selected V1 Aux1 V2 Aux2 Toggle between Enabled and Disabled default Disabled l
71. sensor and gently tighten until O ring makes an adequate seal Do not over n 4 o TU temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation and white paint Air Sensor Mount the air sensor outdoors AN IMPORTANT Mount the air sensor out of direct sunlight Solar Sensor For solar applications mount the sensor near the solar collector array so that it is exposed to the same sunlight as the collectors see page 9 Use additional cable 20 AWG if necessary Dual Equipment Spa Sensor For dual equipment applications separate filter pumps and heaters for both the pool and the spa mount the dual equipment spa sensor after the spa filter but before the heater see page 9 Use additional cable 20 AWG if necessary Chlorination Function The Aqua Plus 16v includes a Turbo Cell cell unions and flow switch for use with the chlorinator function Refer to pages 11 and 21 for plumbing and wiring instructions Optional AQL CHEM ORP and pH Sensing Kit The AQL CHEM is an ORP and pH sensing kit for the Aqua Plus 16v When used with the chlorination function the Aqua Plus 16v senses the pool s ORP and pH levels and generates the correct amount of chlorine to keep your pool properly sanitized Wiring and plumbing requirements for the AQL CHEM should be considered before installing the Aqua Plus 16v Refer tothe AQL CHEM manual for specific installation information Optional AQL COLOR MODHV ColorLogic Network M
72. t gt Move to previous next configuration menu This is the unit of measure for displaying the speed of the variable speed pump Select of maximum speed 3450 RPM or revolutions per minute RPM 39 if ColorLogic Network Module is detected Reset ColorLogic to Initiate reset of ColorLogic configuration parameters Default Press lt gt Move to previous next configuration menu config not reset Reset all configuration parameters to proceed lt gt Move to previous next menu config not reset ColorLogic reset C lt gt Move to previous next configuration menu Use this function to erase all ColorLogic configuration settings and reset back to the factory default values This function is NOT reversible be careful Reset Config to Initiate reset of all configuration parameters Default Press lt gt Move to previous next configuration menu config not reset Reset all configuration parameters to proceed lt gt Move to previous next menu config not reset Config reset CEDERE lt gt Move to previous next configuration menu Use this function to erase all previous system configuration settings and reset all configuration parameters back to the factory default values This function is NOT reversible be careful Use this Wizard to calibrate the AQL CHEM s pH probe This requires a manual pH test of the pool water using a dependable red phenol test kit Clean Probe Wizard Push to access Clean Probe
73. t gt Move to previous next configuration menu if Pool and Spa Std is selected Filter Off Valve Toggle between Enabled default and Disabled Change Enabled _ lt gt Move to previous next configuration menu Pool Spa Setup If Pool Only or Spa Only are selected then the pool spa valves are not needed and pushing the POOL SPA button on the display keypad will have no effect If Pool and Spa Std is selected then the pool spa suction and return valve actuators should be connected to the Pro Logic Pressing the POOL SPA button on the display keypad will allow the homeowner to alternate between pool and spa operation If Pool and Spa Dual is selected then only the Pool Spa return valve actuator should be connected to the Pro Logic Heaters This menu will only appear if Pool Spa setup is set to Pool and Spa Dual This allows the heater s to either be shared between the pool and spa Shared selected or for Heater to be dedicated to the spa and Heater2 to be dedicated to the pool Htrl Spa Htr2 Pool selected Spa CountDn This menu will appear only if Pool Spa Setup is set to Pool and Spa Std This setting is the time after you manually switch the Pool Spa valves to Spa Only until the Pro Logic automatically returns the valves to their previous positions It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during th
74. tats to their maximum settings Remove Factory Jumper looocloooooocoooo 209o0 Ext Tol eo oo oe To ofe oo Switch MINIMAX o o Raypak RP2100 Pool Spa Heater 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board IMPORTANT The heater will display OFF when itis being remotely controlled by the Aqua Plus 16v Some homeowners see the OFF display and thinking this is a mistake change the mode to POOL or SPA which then disables the remote control by the Aqua Plus 16v To prevent this Remove the heater touch pad connector P5 which will disable the touchpad Orange Black Stripe Black Orange Stripe Drawing is for digital heater If heater is a millivolt analog run red wires from Fireman s Switch to heater relay ee Light Blue S S S 8 IS IN o o S S S o S 3 2 2 RAYPAK RP2100 17 STA RITE Heater 1 Turn power off to heater 2 Remove upper jacket and open the control box 3 Remove the jumper for the fireman s switch 4 Wireto t
75. ter s edge The remote controls come with an attached 150 cable and are typically installed at the tile line ofthe spa wall or in the deck within arm s reach of a pool spa occupant Wireless Remote Controls Asingle Base Station must be installed on the Aqua Plus 16v in order to use any of the Hayward wireless remote controls There is no limit on the number of wireless remotes that can used The maximum distance between wireless remotes and the base station on the Aqua Plus 16v main control unit is 400 feet 120m line of sight or 200 feet 60m through walls etc Ifin doubt about the distance test operation before installing the remote All wireless models require the user to run the Teach Wireless routine in the Settings Menu This information can be found in the Aqua Plus 16v Operation Manual and the owner s manual of each remote AQL2 Wx RF PS 16 The AQL2 Wx RF PS 16 is a wall mounted wireless control designed to be mounted indoors This remote control comes with a wall mounted power supply AQL2 Tx RF PS 16 The AQL2 Tx RF PS 16 is a portable battery operated remote control designed to be used in a weather pro tected area rain should never hit the unit The AQL2 Tx RF PS 16 comes with a wall mounted power supply for recharging the built in batteries AQL2 SS RF AQL2 POD The AQL2 SS RF and AQL2 POD are waterproof portable remote controls that are designed to be used in and around the pool spa area These units float and can be left i
76. the AIR temperature falls sensor falls below the selected freeze protection temperature the Pro Logic will turn on the valve to allow circulation ofthe water IMPORTANT this only enables operation of the valve3 output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze protection is not available for group or super chlorinate functions Valve3 Pump Speed This is the speed ofthe pump when the Valve3 output is on The default selection is Settings Menu This 1s the speed ofthe pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Valve3 output is on push or and select from Filter Lowest to Filter Highest in 5 increments Push to access the 6 Button Spa Side Remote options lt gt Move to previous next configuration menu Rotates between all available remotes lt gt Move to next menu item 4 Rotates between System Off Pool Spa Filter Lights Heater1 Valve3 Valve4 and all available Aux outputs Move to previous next menu item or next configuration menu Select 6B Spa This menu only appears if more than one AQL SS 6B is detected at power up Select which of the available remote controls A B or C is to be configured 6B A Button 1 This menu allows the user to map each button of the AQL SS 6B to one of the standard Pro Logic functions The default selections are B
77. tically is renamed Pool Filter and can not be changed The pool filter can be a one two or variable pump b The Auxl output is automatically renamed Spa Filter its function is set to Timeclock and the Interlock feature is forced to Disabled None of these can be changed The spa filter can be a one two or variable pump c The Valve3 configuration menu is disabled d The heater s will be dedicated to the spa whenever the spa filter is on and the spa temperature setting is not off 2 The water sensor should be installed on the pool loop prior to the heater s and will display the pool temperature whenever the Pool Filter pump is running 3 The dual equipment spa sensor should be installed on the spa loop prior to the heater s and will display the spa temperature whenever the Spa Filter pump is running 10 4 TheAquaPlus 16v can be programmed to accommodate spillover if desired Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on 5 Thechlorinator cell and flow switch must be installed in the heater return path If spillover is enabled then the Aqua Plus 16v can chlorinate both the pool and spa during spillover operation Otherwise the Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater s and the spa sanitization will have to be handled manually 6 Ifany water feature or pressure side cleaner boost pumps are used
78. tion regarding the control logic for 2 speed and variable speed pump operation 26 For the Hayward variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off and speed is controlled by commands sent to the pump Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Low Speed Settings Menu Set lowest speed from 10 default to 50 Highest Speed This is the highest speed that the variable speed pump is allowed to run at It is used as the upper limit in the High Speed Settings Menu Also this is the speed that the pump will run at during the first 3 minutes of operation anytime the pump has been off for more than 30 seconds Set highest speed from 20 to 100 default Flow Monitor This feature will help protect the filter pump from damage due to no flow When used with a Hayward flow switch the Pro Logic monitors the state of water flow when the filter pump is on If no flow is detected for more than 15 minutes the Pro Logic will shut down the pool pump and the Check System LED will indicate an error The error will be cleared the next time the pump is turned on Freeze Protection Freeze protection is used to protect the pool and plumbed equipment against freeze damage If freeze protection is enabled and the AIR tem
79. uct To obtain warranty service or repair please contact the place of purchase or the nearest Hayward Goldline authorized warranty service center For more information on authorized service centers please contact the Hayward Goldline Technical Service Sup port Center 61 Whitecap Road North Kingstown RI 02852 or visit the Goldline web site at www goldlinecontrols com or the Hayward website at www haywardnet com WARRANTY EXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommen dations contained in the owners manual s 4 Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual s 5 Problems resulting from tampering accident abuse negligence unauthorized repairs or alternations fire flood lightning freezing external water degradation of natural stone used in or immediately adjacent to a pool or spa war or acts of God DISCLAIMER THE EXPRESS LIMITED WARRANTIES ABOVE CONSTITUTE THE ENTIRE WARRANTIES WITH RESPECT TO THE ABOVE IDENTIFIED HAYWARD GOLDLINE POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRAN TIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FIT
80. uctors not smaller than 8 AWG US 6AWG Canada e SAVE THESE INSTRUCTIONS Introduction 1 Preparing Pool Spa Water 2 Mounting Equipment 3 Plumbing 4 Electrical Wiring 5 Configuration 6 System Startup and Checkout 7 Warranty Table of Contents Before You GG Iii et 1 Installation SteHS soient 2 General Water Chemistry eese 3 Ane eae CNN HO oM TCU EE 4 Aqua Plus Control Center ssssssssss 5 Temperature Sensors sse 6 Optional Chlorination Function ssssesssssss 6 Optional AQL CHEM ORP and pH Sensing Kit 6 Optional AQL COLOR MODHV Network Module 6 Optional Wired Remote Display Keypad 7 Optional Wireless Remote Display Keypad T Optional Base Staton csicdaccesiccoiesnnansducmndurccdsandenctaisantanaecanatns f Optional Valve Actuators eese 7 Standard Pool Spa Configuration 8 Dual Equipment Pool Spa Separate Heaters 9 Dual Equipment Pool Spa Shared Heaters 10 TurDO Cell e 11 dies Pre MNT ee ar Ep REN 11 lur bep 12 Grounding and BONING s uaoosiaetatbecuti acu desc ta be e doas coetu eh 12 Circuit Breaker Installation and Wiring T2 General Purpose Oultlel 2 2 22 er
81. unting on side ofAqua Plus 16v Mounting hardware screws etc for mounting Aqua Plus 16v and remote display keypad Valves use standard Hayward Pentair Compool or Jandy valves Additional valve actuators Accessory Products Order Separately AQL CHEM ORP amp pH sense kit AQL CHEM2 240 pH dispense kit AQL2 Wx PS 16 Wired Remote Display AQL2 POD Handheld Wireless Remote Control AQL2 Wx RF PS 16 Wireless Wallmount Remote Control AQL2 Tx RF PS 16 x W B Wireless Table Top Remote Control specify color white or black AQL SS 6B x x W B Wired Spa Side 6 Function Remote Control 150ft cable spec color white or black AQL SS D x x W B Wired Spa Side 8 Function Remote Control 150ft cable spec color white or black AQL2 SS RF Wireless Spa Side Remote Control AQL2 BASE RF Base Station AQL DIM Light Dimmer Relay AQL COLOR MODHV Color Network Module for 120V Generation 4 ColorLogic lights GVA 24 Valve Actuator V amp A xx Valve amp Actuator xx 1P 1 5 pos seal 2P 2 pos seal GLX PC 12 KIT 10K thermistor sensor w 15 leads necessary if both solar and dual equipment is desired NOTE Before installing this product as part ofa saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios decking a qualified stone installation specialist should be consulted regarding the appropriate type installation sealant 1f any and maintenance of stone used around a salin
82. utton 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heaterl Button 5 Aux and Button 6 Aux2 38 if AQL SS D is connected Digital Spa Config to view change Select Digital Spa A Push to access the Digital Spa Side Remote options lt gt Move to previous next configuration menu Rotates between all available remotes lt gt Move to next menu item igital A Button 1 Rotates between System Off Pool Spa Filter Lights Heater1 Valve3 Pool Spa Digital A Setpoint Heater1 Remote Menus Enabled All Timeclocks 7 day Time Format 12 hour AM PM Units F and PPM Valve4 and all available Aux outputs lt gt Move to previous next menu item Rotates between heaters that are enabled lt gt Move to previous menu item or next configuration menu Select Digital Spa This menu only appears if more than one AQL SS D is detected at power up Select which of the available remote controls A B or C is to be configured Digital A Button 1 This menu allows the user to map each button of the AQL SS D to one of the standard Pro Logic functions The default selections are Button 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heaterl Button 5 Valve3 Button 6 Valve4 Button 7 Aux and Button 8 Aux2 Digital A Setpoint If more than one heater 1s installed select the spa heater you wish to control If no heaters are installed Heaters Disabled will be displa
83. vated the speed will return to the group speed setting that was originally programmed in the Configuration Menu To change the speed setting while the group is running go to the Settings menu and press the button while Group Control is displayed The speed setting will change to the normal speed setting 23 Accessing the Configuration Menus Configuring the Aqua Plus 16v requires that you navigate through the Configuration Menu and input various infor mation For more detailed information about using the Aqua Plus 16v menu system refer to the Operation Manual To access the Configuration Menus Press repeatedly until Configuration Menu is displayed Menu Locked lt gt Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock Configuration esM fi i Menu Unlocked ove to configuration menu items NOTE The configuration menu automatically locks after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a call back to fix the configuration Configuration Menus Each item needs to be programmed and may contain additional sub menu items Refer to the following pages for information on programming Chlor Config Push to access Chlorinator option to view change J lt gt Move to next configuration menu Chlorinator Toggle between Chlorinator Enabled and Disabled default Enabled lt gt M
84. wire connection is used to communicate to the Aqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Refer to the wiring diagrams below for proper wiring connection to the Aqua Rite NOTE There must be only 1 primary unit All other Aqua Rite units must be configured as secondary GREEN N D3 YELLOW E o2 BLACK Jumper Removed Jumper Installed 1 RED For Secondary s For Primary Factory Default Additional Aqua Rite s if required Aqua Plus 16v Aqua Rite Aqua Rite Primary Secondary NOTE Primary Secondary jumper is located underneath small circuit board GRN 4 LL X FS GRN YEL BS z r 3 YEL Aqua Plus gik BL 1 amp au Aqua Rite RED ktt RED 5 Configuration Setup After plumbing and wiring are complete the Aqua Plus 16v MUST BE CONFIGURED before attempting to operate Configuration information is entered at the keypad and tells the Aqua Plus 16v what equipment is connected and how each should be controlled Group Function The Aqua Plus 16v offers the ability to assign a Group function to a particular button Instead ofa button control ling one particular function the button can be programmed to initiate a sequence of
85. y controlling the heater 1 Check that the Aqua Plus 16v is calling for the heater to turn on as indicated by the Heater LED being illuminated If the Heater LED is illuminated go directly to step 2 if not then check the following e The heater is enabled Configuration Menu Heater Config e The heater temperature setting is at least 2 F greater than the water temperature Settings Menu Pool Heater amp Spa Heater e The filter pump is running e Ifthe pool has solar heat and the solar priority feature is enabled Configuration Menu Solar Config then solar must be off in order for the heater to fire The easiest way to force solar off is to go to the Settings Menu Pool Solar amp Spa Solar and temporarily lower the temperature settings below the current water temperature 2 Check that the heater is running Ifnot then check e Power is supplied to the heater TheAqua Plus 16v control output is properly connected to the heater control see Heater Control wiring page 15 Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation refer to the heater manual and also Heater Control page 15 Heater is turned on Kill Switch is in the ON position e Ifa heater bypass valve is installed check that water is flowing through the heater e The heater temperature setting is set as high as possible usually 104 F 40 C Also note that some
86. yed Toggle between Enabled default and Disabled Remote Menus lt gt Move to previous next configuration menu This feature will prevent unauthorized access to the Settings Timers and Configuration menus from any ofthe Pro Logic s remote display keypads When disabled the remote display keypads will only show the default menu and allow on off control via the pushbuttons Note that the function of the Pro Logic s built in display keypad is unchanged by this selection Once disabled the only way to enable Remote Menus is to use the local display keypad Toggle between 7 day default and Weekend Weekday time options lt gt Move to previous next configuration menu This selection affects ALL of the timeclock logic in the Pro Logic If 7 day is selected each timeclock will have one set of turn on turn off settings that operate every day ofthe week If Weekend Weekdays option is selected then the user can enter one set of turn on turn off times for the weekend fixed as Saturday Sunday and another set of turn on turn off times for weekdays Monday through Friday Toggle between 12 hour AM PM default and 24 hour time format options lt gt Move to previous next configuration menu Toggle between F and PPM default and C and g L Metric options lt gt Move to previous next configuration menu if any output is configured as a variable speed pump VSP Speed 9f Toggle between and RPM l

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