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MELSEC iQ-R I/O Module User`s Manual

1. 2 1 4 54 1 2 o000000000006060 0 900000000000 ov lo 4 oom Je a kou lz a loom 7 To ow ew pow 3 ro uw 00000000000000 00000000000009 2 1 hole for mounting the module onto a panel with the screw M4 screw included 1 Panel mounting hole product 2 Terminal block A terminal block for connecting a power supply and I O signal wire 3 40 pin connector A connector for connecting the ACOOTB Page 70 Connector equipped dedicated cables 4 Module fixing hook A hook for mounting the module onto a DIN rail APPENDIX Appendix 1 Optional Items 65 Connection diagram 6 24VDC When connecting an input module feel lt ar LELELE ISIS TE Shop ele lt 60 05 65 4
2. Cause A non connection state between the external power supply OV and the common line of the load due to interruption or disconnection causes a current to flow to the load in off state through the parasitic circuit connected to the output element in off state Transistor output module Source output _ Output T element if ON Output 4h i control circuit 4 Output element 77777 Sid OFF Output e control circuit Jo COM Switch off 9 or 24V disconnection Continuous use in this condition may cause a failure Action Correctly connect the external power supply and the load To prevent further occurrence of the situation above insert diodes to each output terminal as shown below Source output YO Load Y1 Load COM 24V ov 9 TROUBLESHOOTING 9 3 Output Circuit Troubles and Corrective Actions 63 64 APPENDICES Appendix 1 Optional Items Connector terminal block converter modules A6TBXY36 For positive common type input module 0 4kg 0 75 to 2mm 1 25 3 5 JIS For sink source type output module 1 25 YS3A standard type V1 25 M3 6 54 For positive common type input module 0 5kg 1 25 For sink source type outp
3. 70 Spring clamp terminal 4 2 gw e ERE R Rv dee 70 Appendix 2 Compatibility of iQ R Series Modules with Series 71 Appendix 3 External 72 module blank cover 14 72 ohne Bere aut edu eee disc ohm B ea bead Meee ae 75 Connector terminal block converter modules 76 Cable for connector terminal block converter 77 INDEX 78 REVISIONS eee meee se E ee 80 WARRANTY enigt EE EA ee we waded ba be be eden 81 TRADEMARKS 5 ETE Pea nae ea eA dee eee RR E ARUBA ee ales 82 10 RELEVANT MANUALS User s manuals relevant to the module Relay Terminal Module User s Manual Hardware AGTE2 16SRN Performance specifications part names external dimensions Print book IB 66833 13JL53 wiring and installation of the AGTE2 16SRN relay terminal PDF module Before Using the Product Compatible models specifications and installation procedure Print book BCN P5999 0209 of the Q6TE 18SN spring clamp
4. 22 30 Overload 22 30 R Refresh 52 RG60 blank cover module 33 RH42C4NT2P DC input transistor output combined module sink 31 RUN LED ch ee neci 14 RX10 AC input module 16 RX40C7 DC input module positive negative common shared type 18 RX41C4 DC input module positive negative common shared type 19 RX42CA DC input module positive negative common shared type 20 RY10R2 contact output module 23 RY4ONTS5P transistor output module sink type 24 RY40PT5P transistor output module source type CDU TTD 27 RY41NT2P transistor output module sink type 25 RY41PT1P transistor output module source type RY42NT2P transistor output module sink type 26 RY42PT1P transistor output module source type 79 REVISIONS The manual number is given on the bottom left of the back cover June 2014 SH NA 081247ENG A First edition Japanese manual number SH 081246 A This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2014 MITSUBISHI ELECTRIC CORPO
5. selector SW circuit latter half 4 The above diagram shows the case of 32 points in the first half F 12 24VDC The case of 32 points in the latter half L is the same as well Constant voltage Right side connectors circuit 1B01 1B02 Load 1A01 1402 2817 Load L Empty Empty COM1 Connection diagram viewed from the front of the module Connection diagram viewed from the front of the module 1 The LED indicates the first half YOO to Y1F by turning the switch to the left while the LED indicates the latter half Y20 to by turning the switch to the right L 3 SPECIFICATIONS 3 1 Performance Specifications ransistor output module source type Number of output points 16 points Rated load voltage 5 12 24 VDC allowable voltage range 10 2 to 28 8VDC RUN Maximum load current 01234567 0 5A point 89AB CDEF Maximum inrush current Current is to be limited by the overload protection function fioc Leakage current at OFF 0 1mA or lower Maximum voltage drop at ON 0 2VDC TYP 0 5A 0 3VDC MAX 0 5A Response time 0 5ms or less ON OFF 1ms or less rated load resistive load Surge suppressor Zener diode Fuse None External power Voltage 12 24 VDC ripple ratio within 5 allowable voltage ra
6. 78 5 6 amp 00000000000000 J uU ___ 124 6 i 48 155 52 Unit mm A6TBX70 Screws M3 5 2 4 5 Mounting holes M4x Jy 855000000000006000000 7 44 78 5 600060006600000000 000000000000000000 190 52 Unit mm APPENDIX 76 Appendix 3 External Dimensions Cable for connector terminal block converter module 32 5 69 48 69 48 000000000000000000 J 9 E EE eo 00000006000600000000 000000000000006000000 Unit mm APPENDIX Appendix 3 External Dimensions 77 INDEX status indicator 14 Indication selector 14 In error output mode setting 55 Input response time setting 49 53 Inter module synchronization function 34 Interrupt function setting 50 Interrupt input 54 Output ON number count function 56 Overheat
7. When an inductive load is connected the load in the off state 2 may turn on due to a sneak current from the back EMF at the shutoff 1 62 Cause Transistor 00 44 42 Transistor output module output module Sink type output 1 Back EMF 3 Source type output 1 Back 3 COM Action Take either one of the following two actions Action 1 To suppress the back EMF connect a diode in parallel with the load under the back EMF influence 3 Sink type Source type output Back EMF output gt Back EMF Load Load Action 2 Connect a diode into the path between the positive and negative terminals of the external power supply to provide a circulation path When simultaneously performing the action described earlier under A load momentarily turns on when the external power supply is powered on connect the diode in parallel with C1 and R2 as shown in the dot frame of the figure below lt Page 61 A load momentarily turns on when the external power supply is powered However action 2 is not effective for the following source output modules because of the characteristics of the external power supply circuit so that take action 1 above RY40PT5P RY41PT1P
8. all points ON Weight 0 22kg Internal circuit Signal Terminal Signal name number name YOO 00 200VAC 24VDC 1 Connection diagram viewed from the front of the module The following diagram shows the external load power supply 100 200 or 24VDC i 3 SPECIFICATIONS 2 3 1 Performance Specifications 3 nsistor output module sink type Number of output points 16 points Rated load voltage 12 24 VDC allowable voltage range 10 2 to 28 8VDC Maximum load current 0 5A point 5 Maximum inrush current Current is to be limited by the overload protection function Leakage current at OFF 0 1mA or lower Maximum voltage drop at ON 0 2VDC TYP 0 5A 0 3VDC MAX 0 5A Response time 0 5ms or less ON OFF 1ms or less rated load resistive load Surge suppressor Zener diode Fuse None External power Voltage 12 24 VDC ripple ratio within 5 allowable voltage range 10 2 to 28 8VDC supply Current at 24VDC Withstand voltage 510VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 1us RY40NT5P RUN 0123 4567 89 AB ICDE F 12 24 05 noise simulator of 25 to 60Hz noise frequency IP2X Protectio
9. 0 5ms or less ON OFF 1ms or less rated load resistive load Surge suppressor Zener diode Fuse None External power Voltage 12 24VDC ripple ratio within 5 allowable voltage range 10 2 to 28 8VDC supply Current 16mA at 24VDC common Wiring method for common 32 points common common terminal 2A01 2A02 Protection Overload Limit current with overload protection at overcurrent detection 1 to 3A point functions protection Activated in increments of 1 point Page 30 combined module Overheat Activated in increments of 1 point Page 30 combined module protection W Common specifications Withstand voltage 510VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 1us By noise simulator of 25 to 60Hz noise frequency Protection degree IP2X Number of occupied points 32 points assignment I O combined 32 points External connections 40 pin connector t Page 47 40 connector type module Internal current consumption 5VDC 220 all points ON Weight 0 13kg RH42CANT2P RUN 01234567 89ABCDEF 01234567 89ABCDEF 24VDC 40mA DISP 12 24VDC 0 2A 4 L 3 SPECIFICATIONS 3 1 Performance Specifications 31 32 points 50 C 32 32 points 55 C 1
10. 1 Power supply 9 TROUBLESHOOTING 58 9 2 Input Circuit Troubles and Corrective Actions Case 4 Even if the switch with LED indicator is turned off there is a leakage current rising above the OFF current of the input module Action Connect an appropriate resistor so that the current flowing into the input module would fall below the OFF current ee 282m ___ 2 2 0 e Input impedance R 1 20 82mA 3 3kQ HAUTE 24VDC 7 Calculation This column gives a calculation example of the resistance value of a resistor to be connected example Assuming that a switch with LED indicator where a leakage current of 2 82mA flows by applying 24VDC power supply is connected to the RX40C7 Check the following items referring to the specifications of the module OFF current 2 0mA Input resistance 3 3kQ Leakage current 1 Off current of the RX40C7 Ip Current flowing to connected resistor Ip l lz 2 82 2 0 0 82 mA To satisfy the condition that an OFF current of the RX40C7 should be lower than 2 0mA connect a resistor through which a current of more than 0 82mA will flow The resistance value R of a resistor to be connected is given by the following Ig lz Z Input impedance lt 2 Input impedance 0 x 3 3 8 05 kQ IR 2 The obtained result is Resistance value R lt 8 05kQ Checking the connected resistor by calculating
11. 1110 20 24201 30 os os 1820 Load 101 1 079 2819 2419 ox ox ox T 102 v8 2 18 P2 L 2 Photocoupler X03 4417 Y amas lang AL Toad 1 34 l 1 Toad o5 15 a Load 5 Load Internal e 1B15 1A15 circuit 2 Load 06 1814 1414 16 Load e Load Y36 Load 5 Load Load Load Load opts a ox 1 oS 1812 12 os os ox Ta v1 9 oa 5 C Ao iano PAT m ox 1509 1 9 118 Photocoupler 5 Load voc 1808 1A08 Y1c bad 56 Load Load 5 Left side connectors 12 24VDC Load yop Yip Load Y3D 1984 first half 1B014B02 1 07 1 07 Indication F IConstant voltage aos LE e e 222 7 1089 lect SW circuit Toad Toad Toad Toad selector A YOF circuit Right side connectors 1A01 1A02 1805 1405 lasthalf gt Empty 1804 1A04 Empty Empty Empty 1803 1A03 Empty Empty COM1 ov ov 5 v 1B02 1A02 M The above diagram shows the first half of 32 points F COM1 AOT e 6 15 ov The last half of 32 points L are similar 12 24VDC 12 24VDC Viewed from the front
12. 0 2 a 0 1 0 2 0 3 0 5 0 7 1 2 3 Switching current A Use environment Contact switching life Rated switching voltage current load 100 thousand times 1 5A at 200VAC 1A at 240VAC 0 7 100 thousand times 0 4 at 200VAC 0 3A at 240VAC 0 7 300 thousand times at 200VAC 0 5A at 240VAC 0 35 100 thousand times 0 3A at 200VAC 0 15A at 240VAC 0 35 300 thousand times at 24VDC at 100VDC 7ms 100 thousand times 0 3A at 24VDC 0 03A at 100VDC L R 7ms 300 thousand times 42 6 INSTALLATION AND WIRING 6 1 Before Using the Modules influence on the relay life by connected load An actual relay life can be substantially shorter than the relay life curve depending on the type of a connected load and the characteristics of its inrush current gt Page 42 Relay life contact switching life The inrush current generated by a connected load can lead to contact welding of the module To prevent shortening of the relay life and contact welding take the following measures Considering the possibility of a high inrush current select a load so that the inrush current generated by the connected load falls within the range of the rated current of the module Connect a relay capable of withstanding the inrush current outside the module The following table lists the relations between typical loads and each inrush curren
13. RY42PT1P Sink type output ai Back EMF 3 D1 is in the following status Reverse voltage VR VRM Approximately 10times higher than the rated voltage in the specifications 24VDC Approximately 200V Forward current IF More than twice as much as the maximum load current common in the specifications 2A 1 common 4A or more A load operates only by turning on the external power supply transistor output Cause The external power supply is connected with its polarity reversed Transistor output module Load YO Incorrect Correct _ External power M supply COM Output element protection diode The reversed polarity may allow current to flow via the output element protection diode into the load Action Connect the external power supply with the correct polarity 9 TROUBLESHOOTING 9 3 Output Circuit Troubles and Corrective Actions A load inputs data incorrectly due to chattering Cause A device with a high input response speed is connected to the contact output module Action Use a transistor output module At output On even loads in connection to other output simultaneously turn on The following fault example and its corrective action are for the transistor output Source type
14. 64 points module 106 110 Unit mm APPENDIX 7 3 Appendix 3 External Dimensions Y 110 1 gt Unit mm APPENDIX 74 Appendix 3 External Dimensions Connectors soldering type 40 pin connector AGCON2 crimp contact type 40 pin connector A arrow view Unit mm 69 48 Unit mm AGCONA soldering type 40 pin connector 7 9 lt 52 o o A arrow view 9 gt Unit mm A smaller cable diameter than the clamp part may cause the cable to come off the clamp part Wrap the cable with tape and others to fix it before use For the cable made of a slippery material wrap it with rubber tape and others as an anti slip measure APPENDIX Appendix 3 External Dimensions 75 Connector terminal block converter modules A6TBXY36 2 4 5 Mounting holes Screws M3 5 M4x25 N 000000000 1 300000000 000000000 1 15 89 6 5 5 48 je gt 6 120 52 44 Unit mm 6 54 2 4 5 Mounting holes Screws M4x25 000000000000900 0000000000000
15. Load Yo05 5 6 06 Load Internal Load 07 7 circuit 8 08 Load Load YOO 9 LED eun e 10 YOA Load TB16 Load Load YOB 11 1 4 12 YOC Load 12 24VDC Load YOD 13 b Phot l Constant voltage e TB17 _ 14 YOE Load circuit Load YOF 15 TB18 16 COM ov 17 18 12 24VDC Connection diagram viewed from the front of the module 3 SPECIFICATIONS 2 3 1 Performance Specifications 7 1515 output module source type Number of output points 32 points Rated load voltage 12 24 VDC allowable voltage range 10 2 to 28 8VDC Maximum load current 0 1A point 2A common Maximum inrush current Current is to be limited by the overload protection function Leakage current at OFF 0 1 or lower Maximum voltage drop at ON 0 1VDC TYP 0 1A 0 2VDC MAX 0 1A RY41PT1P RUN 01234567 89ABCDEF 01234567 89ABCDEF 12 24VDC Response time 0 5ms or less ON OFF 1ms or less rated load resistive load Surge suppressor Zener diode Fuse None External power Voltage 12 24VDC ripple ratio within 5 allowable voltage range 10 2 to 28 8VDC supply Current 19mA at 24VDC Withstand voltage 510VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 1us B
16. PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by M
17. the programmable controllers relay terminal blocks and relays For details on the relay terminal module and dedicated cable with connector refer to the following LA Relay Terminal Module User s Manual Hardware AGTE2 16SRN llSpring clamp terminal block Used by mounting it on a terminal block type I O module The man hours for wiring can be reduced considerably because the screw tightening is not required in wiring For details on the spring clamp terminal block refer to the following Before Using the Product BCN P5999 0209 5 2 Applicable Systems Compatible software version To ensure compatibility of the software version always update GX Works3 to the latest version 5 SYSTEM CONFIGURATION 5 2 Applicable Systems 6 INSTALLATION AND WIRING This chapter describes the installation and wiring of the I O modules 6 1 Before Using the I O Modules Input modules Precautions common to all input modules Number of simultaneous ON points The number of input points that can be turned on at the same time varies depending on the input voltage and ambient temperature For details refer to the derating chart of the specifications of each input module Page 16 SPECIFICATIONS Precautions when using the DC input module against back EMF When connecting an inductive load connect a diode in parallel with the load Use the diode that satisfies the following conditions A reverse brea
18. Current 16 at 24VDC common Withstand voltage 510VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 1us By noise simulator of 25 to 60Hz noise frequency Protection degree IP2X Wiring method for common 32 points common common terminal 1 01 1402 2 01 2A02 Number of occupied points 64 points I O assignment Output 64 points Limit current with overload protection at overcurrent detection 1 5 to 3A point Activated in increments of 1 point 25 Page 22 Output modules Protection Overload functions protection Overheat protection Activated in increments of 1 point lt Page 22 Output modules External connections 40 pin connector t 47 40 connector type module Internal current consumption 5VDC 250 all points ON Weight 0 13kg RY42NT2P RUN 01234567 89ABCDEF 01234567 89ABCDEF 12 24VDC DISP 02 L Photocoupler Internal circuit Photocoupler Left side connectors first half Indication Left side connector Right side connector Signal Pin Signal Signal Pin Signal 1B20 Load name number name name number name Load Load 222 yoo Yio cios 11 Load a der 15 Load 1A05 Load 17 T Car oad
19. E X06 X09 Du 08 7817 Photocoupler xn 10 100 M T XE 100 to 120VAC Connection diagram viewed from the front of the module 3 SPECIFICATIONS 4 3 1 Performance Specifications 7 18 positive negative common shared type Number of input points 16 points Rated input voltage 24VDC ripple ratio within 5 allowable voltage range 20 4 to 28 8VDC RX40C7 RUN Rated input current 7 0mA TYP at 24VDC 0123 4567 89AB CDEF ON voltage ON current 15V or higher 4mA or higher 2 70 OFF voltage OFF current 8V or lower 2mA or lower Input resistance 3 3kQ Response time Page 18 Input response time Withstand voltage 510VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 11s By noise simulator of 25 to 60Hz noise frequency Protection degree IP2X Wiring method for common 16 points common common terminal TB17 Number of occupied points 16 points I O assignment Input 16 points Interrupt function Available can be set in the parameters of the CPU module External connections 18 point screw terminal block M3x6 screw t Page 46 18 point screw terminal block type module Internal current consumption 5VDC 110mA TYP all point
20. Shed 50 Setting of error time output mode eee teen m 51 Refresh Setting tverr Peeters Seed OP eee perds ra d Algom dated gy 52 CHAPTER 8 FUNCTIONS 53 8 1 Input Response Time 0 53 8 2 Interrupt Input Function echt ew mese eee we cael 54 8 3 In Error Output Mode 55 8 4 Output ON Number Count Function 56 CHAPTER 9 TROUBLESHOOTING 57 9 1 Troubleshooting Roa abis a aaa a cap d 57 The AS Mot aoa eh acd anton ged erae pov RC God ad eer ee 57 The I O status indicator LED is 57 9 2 Input Circuit Troubles and Corrective 58 9 3 Output Circuit Troubles and Corrective Actions 61 APPENDICES 64 Appendix 1 Optional rrr RE Ree rune m nce ase e E nm eot ieee ele c ee 64 Connector terminal block converter modules 64 Relay terminal module 6 2 165 1 5 7 69 Connector equipped dedicated cables
21. X22 X32 2B18 2A18 X23 X33 2B17 2A17 X34 2 16 2 16 25 X35 2B15 2A15 X26 2 14 2 14 X27 X37 2B13 2A13 X28 2B12 2A12 229 99 2B11 2A11 X2A X3A 2B10 2A10 2B09 2A09 XB 7 X2C 2208 LEC 7 7 are Internal circuit ndication W selector circuit The above diagram shows the case of 32 points in the first half F 1 case of 32 points in the latter half L is the same as well 7 1 05 Photocoupler Left side connectors first half Right side connectors latter half 4 2807 2 07 2806 2A06 X2F X3F 2B05 2A05 Empty 2804 2 04 Empty Empty 2803 2A03 Empty 2B02 2A02 Empty 2801 2A01 Empty 124 0 124 1 p ai i 24VDC 24VDC Connection diagram viewed from the front of Connection diagram viewed from the front of the module the module 1 The LED indicates the first half X00 to X1F by turning the switch to the left while the LED indicates the latter half X20 to X3F by turning the switch to the right L response time OFF 0ON MAX 0 1ms 0 2ms 0 4ms 0 6ms 1ms 5ms 10ms 20ms 70ms ON OFF MAX 0 2ms 0 3
22. and printed circuit board In the event of an abnormal load turn off the corresponding output immediately and eliminate the cause 2 This operation limits an overcurrent to a certain current value which allows a continuous output 3 SPECIFICATIONS 3 1 Performance Specifications t output module Number of output points 16 points RY10R2 Rated switching voltage current 24VDC 2A resistive load point 8A common RUN 240VAC 2A 1 point BA common 0212213 4251647 89 BIC DEF Minimum switching load 5VDC 1mA Maximum switching load 264VAC 125VDC Response time OFFGON 10ms or less ON OFF 12ms or less Life Mechanical 20 million times or more Electrical C Page 42 Relay life contact switching life Maximum switching frequency 3600 times hour Surge suppressor None Fuse None Withstand voltage 2300VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester Noise immunity Simulator noise 1500Vp p noise width 11s By noise simulator of 25 to 60Hz noise frequency Protection degree IP1X Wiring method for common 16 points common common terminal TB17 Number of occupied points 16 points assignment Output 16 points External connections 18 point screw terminal block M3x6 screw Page 46 18 point screw terminal block type module Internal current consumption 5VDC 450
23. block converter module optional optional 00000000000000000000000000000000000000000 00606066666 b o la js la Ja lc le O o 04 05 OF 01 09 O OD OF OF p PPP ITI m pa pe Pe 8 DR Jav Ko pz 4 fe Ta 000000000 Q 000000000 Relay terminal module Connector terminal block converter module optional optional 5 SYSTEM CONFIGURATION 5 1 System Configuration 37 38 Recommended optional items To perform the module wiring easier the following products are prepared as optional items llConnector terminal block converter module and dedicated cable with connector Used for the easy wiring from a connector type I O module to an external wiring terminal block Page 64 Connector terminal block converter modules terminal module and dedicated cable with connector Used as a substitute for the relay terminal blocks and relays in a control panel which reduces the man hours for wiring among
24. current from the input switch driven by a contactless switch and others AC input Leakage 1 current Input module 7 Power supply Action Connect an appropriate resistor so that the voltage between terminals of the input module would fall below the OFF voltage AC input ALES Input module Power supply The recommended CR constant is as follows 0 1 to 0 47uF 47 to 1200 1 2W 2 Cause There is a leakage current from the input switch driven by a limit switch with neon lamp R AC input Leakage current B Input module N ITE WV Power supply Action Take any of the following actions Connect an appropriate resistor so that the voltage between terminals of the input module would fall below the OFF voltage same action as the case 1 Make the circuit independent and provide another display circuit Case 3 Cause There is a leakage current due to the line capacity of the wiring cables The line capacity C of a twisted pair cable is as follows C approx 100pF m AC input Leakage current Input module 7 Power supply Action Connect an appropriate resistor so that the voltage between terminals of the input module would fall below the OFF voltage same action as the case 1 A leakage current is not generated however where the power supply lies in the input device side like the figure below AC input Input module T
25. module A6TE2 16SRN AC10TE 1m for sink type module AC30TE 3m for sink type module 5 5m for sink type module AC100TE 10m for sink type module Spring clamp terminal block The spring clamp terminal block Q6TE 18SN for the Q series can be mounted for use For details on the Q6TE 18SN refer to the following Before Using the Product BCN P5999 0209 APPENDIX Appendix 1 Optional Items Appendix 2 Compatibility of Series Modules with Series I O Modules This section describes the compatibility of iQ R series I O modules with series I O modules p screw terminal block type module Terminal block Compatible and available The terminal layout is Not compatible and not available The shape of the the same as that of the Q series terminal block is different from the L series n connector type module Connector Compatible and available The pin layout is the Compatible and available The pin layout is the same as that of the Q series same as that of the L series APPENDIX 1 Appendix 2 Compatibility of iQ R Series I O Modules with Q L Series I O Modules 7 Appendix 3 External Dimensions I O module blank cover module i i i i i i i Unit mm APPENDIX 72 Appendix 3 External Dimensions 32 points module 98 106 110 Unit mm
26. solderless terminal with an insulation sleeve cannot be used for the terminal block To prevent a short circuit due to a loose terminal block screw coating the wire connection part with a mark tube or insulation tube is recommended For the wire to be connected to the terminal block use the following 0 3 to 0 75mni 22 to 18 AWG stranded wire Copper 75 or greater Outside diameter 2 8mm or less Use the UL listed solderless terminal R1 25 3 Tighten the terminal block screws within the following specified torque range Terminal screw M3 0 42 to 0 58 Terminal block mounting screw M3 5 0 66 to 0 89N m method installation procedure and removal procedure of the terminal block For the wiring method installation procedure and removal procedure refer to the following MELSEC iQ R Module Configuration Manual 6 INSTALLATION AND WIRING 6 2 Wiring 40 pin connector type module res Use copper wire with a temperature rating of 75 C or higher for the connector Tighten the connector screws within the following specified torque range Connector screw M2 6 0 20 to 0 29N m ole connectors 40 pin connectors to be used for an input module output module and combined module are sold separately The following table lists the applicable connectors and models and the reference products of a crimping tool and pressure displacement tool 40 co
27. the base unit and push in the module until the hook s located at the top snaps into place Incorrect interconnection may cause malfunction failure or drop of the module When using the programmable controller an environment of frequent vibrations fix the module with a screw Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Do not directly touch any conductive parts and electronic components of the module SD memory card extended SRAM cassette or connector Doing so can cause malfunction or failure of the module Wiring Precautions NWARNING Shut off the external power supply all phases used in the system before wiring Failure to do so may result in electric shock or cause the module to fail or malfunction After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiring Precautions NCAU
28. when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to manuals relevant to the network Incorrect output or malfunction due to a communication failure may result in an accident When connecting an external device with a CPU module or intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification parameter change forced output or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Improper operation may damage machines or cause accidents Do not write any data to the system area and write protect area of the buffer memory in the module Doing so may cause malfunction of the programmable controller system Especially when a remote programmable controller is controlled by an external device
29. 02 Output on En 2811 2 11 11810 1 10 XI ami xoc 1809 1409 2B20 _ MBos 1408 Load ae 1 X12 Load Photocoupler T 18067 1406 Load em Internal Bos Trans circuit 1 i Empty 1B04 1A04 Empty 2A05 Load Re 1803 1403 Empty 1802 102 Empty MEME DC12 24V 1801 1 01 Photocoupler 12 24VDC 2B01 2B02 2A01 2A02 9 Viewed from the front of the module Viewed from the front of the module 12 24VDC 1 The LED indicates the input X00 to X1F by turning the switch to the left while the LED indicates the output YOO to Y1F by turning the switch to the right L input response time OFF 0ON MAX 0 1ms 0 2ms 0 4ms 0 6ms 1ms 5ms 10ms 20ms 70ms ON OFF MAX 0 2ms 0 3ms 0 5ms 0 7ms 1ms 5ms 10ms 20ms 70ms 32 3 SPECIFICATIONS 3 1 Performance Specifications Blank cover module Gi Number of occupied I O points Default 16 points can be changed to 0 16 32 48 64 128 256 512 or 1024 points in the I O assignment setting of the system parameters RG60 blank cover module Application Used for dust prevention in the space where an I O module is not mounted especially the empty slot between modules External Height 106mm dimensions Width 27 8mm De
30. 1 Simultaneous 28 1 4 1 on input 24 1 1 4 24 points 55 C points point 201212210121 1 1 16 44 12 F LInput voltage 8 28 8VDC 4 26 4VDC 0 10 20 30 40 5055 Ambient temperature Left side connector Right side connector Signal Pin Signal Signal Pin Signal sm name number name name number name s x10 Load vog 10 teed 1B20 1 20 1820 xpi 04 oi 2B20 2 20 vi ud Photocoupler LED 1819 1A19 3 2 19 2 19 i Internal zi x02 2 7 Load 02 Load 1 5 circuit 1 18 1A18 2B18 2A18 xo B17 1417 x13 e 2 17 2 17 7X4 116 14 T 2 16 05 15 7 Load 5 Load 1a08 2 22 11815 1415 2815 2A15 5 Photocoupler X06 1514 X16 206 514 214 Left side connectors X07 1A15 x17 Load 2813 2413 Input AS Indication x08 X18 Load 18 toad S selector 1B12 1412 2812 2 12 Right side connectors circuit X09 X19 Load 1 1
31. 1 0mA or lower Input resistance 5 3kQ Response time C Page 21 Input response time Withstand voltage 510VACrms 1 minute Insulation resistance 10 or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 1us By noise simulator of 25 to 60Hz noise frequency Protection degree IP2X Wiring method for common 32 points common common terminal 1 01 1B02 2B01 2B02 Number of occupied I O points 64 points I O assignment Input 64 points Interrupt function Available can be set in the parameters of the CPU module External connections 40 pin connector Page 47 40 connector type module Internal current consumption 5VDC 180mA all points ON Weight 0 13kg RX42C4 RUN 01234567 89ABCDEF 01234557 89ABCDEF NE 64 points 25 64 points 35 64 points 45 C Simultaneous 40 on input 39 points point 24 24VDC 4 20 points common total 40 points 55 C 16 points common total 32 points 55 4 12 points common total 24 points 55 C 16 26 4VDC 8 28 8VDC 0 10 20 30 40 55 Ambient temperature C 3 SPECIFICATIONS 3 1 Performance Specifications Left side connector Right side connector Signal Pin Signal Signal Pin Signal name number name name number name X00 X10 X20 X30 2B20 2A20 X21 X31 2B19 2A19
32. 2 24VDC Connection diagram viewed from the front of the module 3 SPECIFICATIONS 3 1 Performance Specifications 24 nsistor output module sink type Number of output points 32 points Rated load voltage 12 24 VDC allowable voltage range 10 2 to 28 8VDC RY41NT2P RUN 01234567 Maximum load current 0 2A point 2A common 89ABCDEF Maximum inrush current Current is to be limited by the overload protection function 01234567 89ABCDEF Leakage current at OFF 0 1 or lower 12 24VDC 02 Maximum voltage drop at 0 2VDC TYP 0 2A 0 3VDC MAX 0 2A Response time 0 5ms or less ON OFF 1ms or less rated load resistive load Surge suppressor Zener diode Fuse None External power Voltage 12 24VDC ripple ratio within 5 allowable voltage range 10 2 to 28 8VDC supply Current 16 at 24VDC Withstand voltage 510VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 11s By noise simulator of 25 to 60Hz noise frequency Protection degree IP2X Wiring method for common 32 points common common terminal A01 A02 Number of occupied points 32 points I O assignment Output 32 points Limit current with overload protection at overcurrent detection 1 5 to 3A point Activated in increments o
33. 4 points 4 Input output type None AC input DC input positive negative common shared type NT Transistor output sink type PT Transistor output source type R Contact output 5 Current 1 0 1 specifications 2 2A 0 2A 4 4 5 0 5A 7 7 6 Extension With the protection function specifications 1 PRODUCT LISTS 4 1 2 Reading a Model Name 3 14 2 PART NAMES This section describes the part names of the I O module 18 point screw terminal block type 40 pin connector type 1 Em 3 RUN 7 3 PLN 1 p 91234557 i 91234557 8 9ABICDEF yer 2 9ABCDEF 01234567 01234567 89ABCDEF 89ABCDEF 4 1 RUN LED Indicates the operating status On In operation Off 5V power off 2 I O status indicator LED Indicates the I O status On I O signal on Off signal off 3 Module identification lamp Light gray Input Dark orange Output 4 Rate indication Indicates the rated voltage and input current or output current 5 Indication selector switch 1 For the input module or output module A switch for changing the LED indication to either the first half 32 points or the latter half 32 points of a 64 point module For the I O combined module A switch for changing the LED indication for input or output 6 Termi
34. 9 MITSUBISHI ELECTRIC Mitsubishi Programmable Controller series MELSEC iQ R I O Module User s Manual RX10 RX40C7 RX41C4 RX42C4 RY10R2 RY40NT5P RY41NT2P RY42NT2P RY40PTSP RY41PT1P RY42PT1P RH42C4NT2P RG60 SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly The precautions given in this manual are concerned with this product only For the safety precautions of the programmable controller system refer to the MELSEC iQ R Module Configuration Manual In this manual the safety precautions are classified into two levels N WARNING and N CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in WARNING death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in A CAUTION minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING Configure safety circuits external to the programmable contr
35. I O assignment Input 32 points Interrupt function Available can be set in the parameters of the CPU module External connections 40 pin connector t Page 47 40 connector type module Internal current consumption 150mA all points ON Weight 0 11kg 32 points 50 32 32 points 55 28 24 4 24 points 55 C Simultaneous on input points point Input voltage 3 26 4VDC 28 8VDC Ambient temperature C Signal Pin Signal LED name number name B20 Internal circuit A05 Photocoupler 2 a e 7 7 7 p 7 7 gt d Emo sas aos Emo Empty Empty Connection diagram viewed from the front of the module 3 SPECIFICATIONS 4 3 1 Performance Specifications 9 20 response time MAX 0 1ms 0 2ms 0 4ms 0 6ms 1ms 5ms 10ms 20ms 70ms ON OFF MAX 0 2ms 0 3ms 0 5ms 0 7ms 1ms 5ms 10ms 20ms 70ms ule positive negative common shared type Number of input points 64 points Rated input voltage 24VDC ripple ratio within 5 allowable voltage range 20 4 to 28 8VDC Rated input current 4 0mA TYP at 24VDC ON voltage ON current 19V or higher 3mA or higher OFF voltage OFF current 6V or lower
36. RATION 80 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the grati
37. S 1 1 Product Lists AC input module Terminal block 16 points 110mA 0 18kg RX10 Page 16 RX10 AC 100 to 120VAC 16 points input module DC input Positive Terminal block 16 points 110mA 0 16kg RX40C7 Page 18 RX40C7 DC module negative 24VDC 16 points input module positive common negative common shared type shared type 40 pin connector 32 points 150mA 0 11kg RX41C4 Page 19 RX41C4 DC 24VDC 32 points input module positive negative common shared type 40 pin connector x2 64 points 180mA 0 13kg 42 4 20 RX42C4 DC 24VDC 64 points input module positive negative common shared type Contact output module Terminal block 16 points 450mA 0 22kg RY10R2 Page 23 RY10R2 240VAC 24VDC 2A point 16 points contact output module Transistor Sink type Terminal block 16 points 140mA 0 16kg RY40NT5P Page 24 4 5 output module 12 to 24VDC 0 5A point 16 points transistor output module sink type 40 pin connector 32 points 180mA 0 11kg RY41NT2P 25 RY41NT2P 12 to 24VDC 0 2A point 32 points transistor output module sink type 40 pin connector x2 64 points 250 0 13kg RY42NT2P Page 26 RY42NT2P 12 to 24VDC 0 2A point 64 points transistor output module sink type Source type Terminal block 16 points 130mA 0 16kg RY40PT5P Page 27 RY40PT5P 12 to 24VDC 0 5A point 16 points transistor output module source type 40 pin connector 32
38. TION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohm or less Failure to do so may result in electric shock or malfunction Check the rated voltage and signal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Mitsubishi programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply mod
39. coupler Load 09 19 Load 12 24VDC e B11 A11 Constant vottage 1 02 Es 4 mE YOA Bi pem l circuit Load YOB Y1B Load A01 B02 09 09 2 Load YOC 1 Load e B08 A08 Load YOD Y1D Load e B07 A07 Load YOE Load 06 06 TEN YOF 05 05 Empty B04 A04 Empty Empty B03 A03 Empty COM ov 12 24VDC B02 A02 Connection diagram viewed from the front of the module 3 SPECIFICATIONS 3 1 Performance Specifications 28 1P transistor output module source type Number of output points 64 points Rated load voltage 12 24 VDC allowable voltage range 10 2 to 28 8VDC RON TP 3m Maximum load current 0 1A point 2 i E Maximum inrush current Current is to be limited by the overload protection function 01234567 Leakage current at OFF 0 1mA or lower 255 x E i Maximum voltage drop at ON 0 1VDC TYP 0 1A 0 2VDC MAX 0 1A Response time 0 5ms or less ON OFF 1ms or less rated load resistive load Surge suppressor Zener diode Fuse None External power Voltage 12 24 VDC ripple ratio within 5 allowable voltage range 10 2 to 28 8VDC supply Current 19mA at 24VDC common Withstand voltage 510VACrms 1 minute Insulation resistance 10 or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 1us By noise simulator of 25 to 60H
40. ction 3 SPECIFICATIONS 3 2 Function List 4 PROCEDURES BEFORE OPERATION This chapter describes the procedures before operation 1 Mounting a module Mount the I O module in any desired configuration Cs Page 37 SYSTEM CONFIGURATION 2 Wiring Perform wiring of external devices to the I O module Page 46 Wiring 3 Adding a module Add the I O module to a module configuration by using the engineering tool For details refer to the following LA GX Works3 Operating Manual 4 Module settings Perform various settings of the module by using the engineering tool Cs Page 49 PARAMETER SETTINGS 5 Programming Create a program LA Works3 Operating Manual 4 PROCEDURES BEFORE OPERATION 35 36 4 PROCEDURES BEFORE OPERATION D SYSTEM CONFIGURATION This chapter describes the system configuration of the module 5 1 System Configuration System configuration example when I O modules are used The following figure shows an example of the system configuration when I O modules are used Base unit eee APP Power supply module CPU module module Spring clamp terminal block Dedicated cable with connector Dedicated cable with connector Connecter relay terminal module connector terminal
41. e contact turns on or off which leads to the risk of contact welding A DC inductive load generally considered to be more difficult to open and close than a resistive load can achieve the same performance of a resistive load in an appropriate configuration of the protection circuit 44 Inductive load Capacitor Install the protection circuit near the load or contact module A long distance between them may inhibit the effect of the protection circuit As a guide install it at a distance of no more than 50cm 6 INSTALLATION AND WIRING 6 1 Before Using the Modules combined module This section describes the precautions specific to the I O combined module The precautions other than the following are the same as the input module and output module lt Page 39 Input modules Page 40 Output modules numbers of the I O combined module The I O combined module assigns the same I O number to each input and output The same number for the input number and output number saves the I O numbers in use Input X Output Y X00 YOO 32 points X1F Y1F 6 INSTALLATION AND WIRING 4 6 1 Before Using the I O Modules 5 46 6 2 Wiring 18 point screw terminal block type module When wiring the terminal block be sure to use solderless terminal with a width of 0 8mm or less In addition one terminal part allows connection of up to two solderless terminals A
42. e limit may cause malfunction Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Operating Precautions NCAUTION When changing data and operating status and modifying program of the running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modification may cause system malfunction damage to the machines or accidents Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT
43. ece ae sie a ace Sle BAe Slee dace ete whe eos ca eoe ee ROE UR e ce e BUR 34 CHAPTER 4 PROCEDURES BEFORE OPERATION 35 CHAPTER 5 SYSTEM CONFIGURATION 37 5 1 System Configuration eee eS 37 5 2 Applicable Systems er py ee eee eee eee ee bee eee ede deeded 38 Compatible software 38 CHAPTER 6 INSTALLATION AND WIRING 39 6 1 Before Using the I O Modules 39 MOGUIES ue be Rha ees Ae SEU da Rr Rex epe dad Eee AUR eee aes 39 Ouitp timodules sss 22 253 od nied diu s dag 40 combined module snas Eu SEDE RARE ien pa de d ded Sen dnas 45 6 2 lg pe er 46 18 point screw terminal block type 46 40 pin connector type module an n sasaaa anaana aaea 47 6 3 Input Wiring Examples 48 CHAPTER 7 PARAMETER SETTINGS 49 7 1 Parameter Setting Procedure eer ele RS 49 Input response time 0 2 1 0 49 Interrupt function Setting
44. ed lt lt lt lt lt lt lt lt lt lt lt When connecting an output module Sink type 24VDC Load 818 820 7 820 gt 2 o N Appendix 1 Optional Items APPENDIX 66 6 54 When connecting input module When connecting an output module Sink type Source type eT LJ adnata SD nd Ana at i Input module EE Co 815 G3 B GH AI Go 65 W CO 3 SHAN OB a oN 87 13 85 85 84 H ea 1 4 82 He 34 x LOL Output module Output module APPENDIX Appendix 1 Optional Items 67 6 70 24VDC ih yy Y y C 0 APPENDIX 68 Appendix 1 Optional Items Relay terminal module A6TE2 16SRN The A6TE2 16SRN serves as a substitute for the relay terminal blocks and relays in a control pan
45. either registered trademarks or trademarks of SD 3C LLC All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies gt SH NA 081247ENG A SH NA 081247ENG A 1406 MEE MODEL R IO U E MODEL CODE 13JX07 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
46. el which reduces the man hours for wiring among the programmable controllers relay terminal blocks and relays This module can be used only with the sink type output module 40 pin connector For details on the relay terminal module and dedicated cable with connector refer to the following Relay Terminal Module User s Manual Hardware A6TE2 16SRN 6 2 165 Number of output points 16 points Isolation method Relay Rated switching voltage current 24VDC 2A resistive load point 8A common 240VAC 2A 5 1 point Response time 10ms or less ON OFF 12ms or less Surge suppressor None Fuse None Wiring method for common 8 points common APPENDIX Appendix 1 Optional Items 69 70 Connector equipped dedicated cables ector terminal block converter module 0 5m for sink source type module 0 17kg A6TBXY36 10 1m for sink source type module 0 23kg AGTBXYSA A6TBX70 AC20TB 2m for sink source type module 0 37kg AC30TB 3m for sink source type module 0 51kg 5m for sink source type module 0 76kg ACB80TB 8m for sink source type module 1 2kg 10m for sink source type module 1 5kg 1 The cable length is so long that the voltage drop would be higher When using the AC80TB and AC100TB the common current should be 0 5A or lower rminal module ACO6TE 0 6m for sink type
47. f 1 point Page 22 Output modules Protection Overload functions protection Overheat protection Activated in increments of 1 point Page 22 Output modules External connections 40 pin connector t Page 47 40 connector type module Internal current consumption 5VDC 180mA TYP all points ON Weight 0 11kg Internal circuit Photocoupler Signal Pin Signal name number name Load Yoo Y10 Load B01 B02 Q A01 A02 12 24VDC Constant voltage circuit Empty 12 24VDC 12 24VDC Connection diagram viewed from the front of the module 3 SPECIFICATIONS 3 1 Performance Specifications 25 Y42NT2P transistor output module sink type Number of output points 64 points Rated load voltage 12 24 VDC allowable voltage range 10 2 to 28 8VDC Maximum load current 0 2A point 2A common Maximum inrush current Current is to be limited by the overload protection function Leakage current at OFF 0 1 or lower Maximum voltage drop at ON 0 2VDC 0 2A 0 3VDC MAX 0 2A Response time 0 5ms or less ON OFF 1ms or less rated load resistive load Surge suppressor Zener diode Fuse None External power Voltage 12 24VDC ripple ratio within 5 allowable voltage range 10 2 to 28 8VDC supply
48. g table lists the minimum value of each pulse width that may be taken in as input The pulse width to be ignored as noise should be less than the following minimum values Input response time setting value 0 1ms 0 2ms 0 4ms 0 6ms 1ms 5 5 10ms 20ms 70ms Minimum value of the pulse width that may 0 02ms 0 07ms 0 1ms 0 4ms 0 5ms 2ms 4ms 9ms 35ms be taken in as input maximum value of the pulse width to be ignored as noise 8 FUNCTIONS 8 1 Input Response Time Setting 53 54 8 2 Interrupt Input Function This function generates an interrupt from an input module Operation An interrupt operation depends on the condition set in module parameters In addition an interrupt condition can be set for each point When Interrupt condition setting is set to Leading edge trailing edge an interrupt factor occurred during execution of an interrupt program is held only once and the second and subsequent factors are ignored If fall gt rise occurs during execution of an interrupt program to be triggered by a rising edge the second rising edge does not trigger the interrupt program Because of this provide an interval between on and off of the interrupt input also same as fall gt rise fall In addition a continuous interrupt input of signals with a short ON width and OFF width causes frequent halts of the main routine program Adjust the ON width and OFF width for interrupt input not to interfere with
49. he RUN LED is not on Check whether power is supplied to the power supply module Check that the supply voltage to the power supply module is within the rated range Check whether the capacity of the power supply module is enough Calculate the current consumption of mounted modules such as the CPU module I O modules and intelligent function modules to check that the power capacity is enough Check whether the module is mounted properly Check the mounting state of the module Cases other than the above Reset the CPU module and check if the RUN LED turns on If the RUN LED still remains off the possible cause is a failure of the module Please consult your local Mitsubishi representative The I O status indicator LED is not on Check whether external power supply is supplied to the module Check that the supplied power meets the voltage specifications of the module used Try forced on on the device concerned by using the engineering tool Perform forced on off on the device concerned to check the correspondence between the device state and the I O indicator LED If the error of the I O indicator LED still persists the possible cause is a failure of the module Please consult your local Mitsubishi representative 9 TROUBLESHOOTING 9 1 Troubleshooting 57 9 2 Input Circuit Troubles and Corrective Actions An input signal does not turn off 1 Cause There is a leakage
50. he input response time longer Page 53 Input Response Time Setting example ims gt 5ms changing the setting of the input response time has no effect take the following two measures To prevent excessive noise avoid installing power cables together with I O cables Connect surge absorbers to noise generating devices such as relays and conductors sharing the same power supply as noise reduction measures 60 9 TROUBLESHOOTING 9 2 Input Circuit Troubles and Corrective Actions 9 3 load momentarily turns on when the external power supply is powered Output Circuit Troubles and Corrective Actions Cause An incorrect output occurs due to the stray capacitance C between collector and emitter of a photocoupler When a high sensitivity load such as solid state relay is used this incorrect output may occur Output module Photocoupler Output YO YO 100 HI Load 12 24VDC zac pe Constant voltage circuit COM SW External power supply epe 24VDC at ON 10ms or less When the voltage rise time is less than 10ms at the power on of the external power supply the stray capacitance between collector and emitter of the photocoupler allows the current Ic to flow into the gate of the transister Tr1 on the next stage As a result the output YO
51. igher 5mA or higher 50Hz 60Hz OFF voltage OFF current 30VAC or lower 1 7mA or lower 50Hz 60Hz e 0 Input impedance 12 2kQ 60Hz 14 6kQ 50Hz 1 Response time OFFGON 15 or less 100VAC 50Hz 60Hz S 3 ON OFF 20ms or less 100VAC 50Hz 60Hz Q 4 Withstand voltage 1400VACrms 1 minute Insulation resistance 10MQ or higher by insulation resistance tester 4 7 Noise immunity Simulator 1500Vp p noise dus 5 By noise simulator of 25 to 60Hz noise frequency K A Protection degree IP1X Wiring method for common 16 points common common terminal TB17 2 Number of occupied points 16 points I O assignment Input 16 points 2 Interrupt function Available can be set in the parameters of the CPU module External connections 18 point screw terminal block M3x6 screw t Page 46 18 point screw terminal block type module Internal current consumption 110mA TYP all points ON Weight 0 18kg 16 points 35 C 16 points 45 C 1 1 T 1 1 1 1 1 4 13 points 55 C 1 1 T 1 1 Simultaneous 4 10 points 55 C on input 8 points point F p Input voltage 120VAC 132VAC 0 10 20 30 40 5055 Ambient temperature C 3 SPECIFICATIONS 3 1 Performance Specifications Signal Terminal Signal name number name x 7 ee X05
52. immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure Design Precautions N CAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating Installation Precautions NWARNING Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may result in electric shock or cause the module to fail or malfunction Installation Precautions NCAUTION Use the programmable controller in an environment that meets the general specifications in the Safety Guidelines included with the base unit Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To mount a module place the concave part s located at the bottom onto the guide s of
53. is turned on for about 100 5 Action Action 1 Before turning on or off the external power supply check that the rise time of the external power supply is 10ms or more Then install a switch SW1 to the primary side of the external power supply Primary side Secondary side Output module External power supply External power supply terminal Programmable controller Action 2 If necessary to install the switch to the secondary side connect a capacitor and resistor to slow down the rise time 10ms or more However action 2 is not effective for the following source output modules because of the characteristics of the external power supply circuit so that take action 1 above e RY40PT5P RY41PT1P 42 Sink type output YO R1 Several tens of ohms Power capacity gt external power supply current 1 x resistance value x 3 to 5 C1 Several hundreds of microfarads 50V R1 40Q C1 300uF Time constant C1 x R1 300 x 10 x 40 12 x 103 s 12 ms R1 12 24 1 Check the consumption current of the external power supply for modules used 2 Select the power capacity of resistance to be 3 to 5 times lager than the actual power ee consumption 1 24VDC 9 TROUBLESHOOTING 4 9 3 Output Circuit Troubles and Corrective Actions 6 The load in the off state momentarily turns at power off transistor output
54. is delayed A capacitor has the effect of reducing a discharge at contact OFF while a resistance has the effect of limiting a current at contact ON Diode method Inductive load Use a diode that satisfies the following conditions A reverse breakdown voltage is more than ten times as high as the circuit voltage A forward current is more than twice as high as the load current The recovery time is delayed than the CR method Diode zener diode method Use a zener diode whose zener voltage is higher than the power supply voltage This method is suitable for the case where the diode method results in a substantial delay in the recovery time Varistor method Qi T Varistor Inductive load Select a varistor whose cut off voltage Vc satisfies the following conditions Vc gt power supply voltage x 1 5 V Vc gt power supply voltage 1 5 V x v2 on AC power supply Note that selecting an element of a too high Vc leads to a weaker effect The recovery time is a little delayed 1 On power supply the impedance of the CR needs to be sufficiently higher than that of the load for preventing errors due to the leakage current of the CR Point Avoid using contact protection circuits like the following Although highly effective in reducing the arc at current cutoff a charge current flows into the capacitor when th
55. ise resulting in deterioration of the output elements and discoloration of the case and printed circuit board In the event of an abnormal load turn off the corresponding output immediately and eliminate the cause 2 This operation limits an overcurrent to a certain current value which allows a continuous output 3 SPECIFICATIONS 3 1 Performance Specifications RH42C4NT2P DC input transistor output combined module sink type W Input specifications Number of input points 32 points Rated input voltage 24VDC ripple ratio within 5 allowable voltage range 20 4 to 28 8VDC Rated input current 4 0mA TYP at 24VDC ON voltage ON current 19V or higher 3mA or higher OFF voltage OFF current 6V or lower 1 0mA or lower Input resistance 5 3kQ Response time C Page 32 Input response time Wiring method for common 32 points common common terminal 1B01 1B02 Interrupt function Available can be set in the parameters of the CPU module W Output specifications Number of output points 32 points Rated load voltage 12 24 VDC allowable voltage range 10 2 to 28 8VDC Maximum load current 0 2A point 2 Maximum inrush current Current is to be limited by the overload protection function Leakage current at OFF 0 1mA or lower Maximum voltage drop at ON 0 2VDC TYP 0 2A 0 3VDC MAX 0 2A Response time
56. itsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC iQ R series programmable controllers This manual describes the procedures system configuration and troubleshooting of the relevant products listed below Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC iQ R series programmable controller to handle the product correctly Please make sure that the end users read this manual Relevant products RX10 RX40C7 41 4 RX42CA RY10R2 RY4ONTSP RYA1NT2P RY42NT2P RY40PT5P RY41PT1P RY42PT1P RH42C4NT2P RG60 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals e MELSEC Module Configuration Manual Safety Guidelines This manual is included with the base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures No additio
57. kdown voltage is more than ten times as high as the circuit voltage A forward current is more than twice as high as the load current Inductive d load Diode COM COM Positive common Negative common 6 INSTALLATION AND WIRING 6 1 Before Using the I O Modules 39 40 Output modules Precautions common to all output modules Maximum switching frequency when L load is driven The maximum switching frequency imposes a limit on the use an ON state or an OFF state must not be changed without an interval of at least one second to be connected When connecting a counter or timer utilizing a DC DC converter as a load of the output module select an output module whose maximum load current is higher than the inrush current of a load to be connected If the selection is based on the average current of a load an inrush current flows cyclically from the load while the output module is in an ON state or in operation which can cause failure of the module If necessary to select a module on the basis of the average current to alleviate the effect of the inrush current take any of the following corrective actions Connecting a resistor in series with the load Resistor Load Output module Connecting an inductor in series with the load Inductor Load Output module Precautions when using the transistor output module against reverse current In the follo
58. ms 0 5ms 0 7ms 1ms 5ms 10ms 20ms 70ms 3 SPECIFICATIONS 21 3 1 Performance Specifications 22 Output modules The following output modules are equipped with the overload protection function and overheat protection function Applicable module models RY40NT5P RY41NT2P RY42NT2P RY40PT5P RY41PT1P RY42PT1P Overload protection If an output module detects an overcurrent current limiter operation is activated to limit the output current For the overcurrent detection value and limit current check the Overload protection column of the specifications of each module If the load current falls below the overcurrent detection value the normal operation resumes Overheat protection 1 If an output module continues to output an overcurrent due to overload heat is generated inside the module If a high temperature heat is detected inside the module the output turns off The number of output points where the overheat protection function can be used simultaneously varies at each module Check the Overheat protection column of the specifications of each module If the heat drops the normal operation resumes automatically 1 This function is intended to protect the internal circuit of a module not to protect external devices Additionally an abnormal load can cause the module internal temperature to rise resulting in deterioration of the output elements and discoloration of the case
59. n degree Wiring method for common 16 points common common terminal TB18 Number of occupied points 16 points I O assignment Output 16 points Protection Overload Limit current with overload protection at overcurrent detection 1 5 to 3 5A point functions protection Activated in increments of 1 point 22 Output modules Overheat Activated in increments of 1 point Page 22 Output modules protection External connections 18 point screw terminal block M3x6 screw Page 46 18 point screw terminal block type module 140mA TYP all points ON Internal current consumption 5VDC Weight 0 16kg LED 1 Load Signal Terminal Signal name number name Y 4 2 00 Load im Load 01 1 2 4 Photocoupler Tem Y03 3 02 Load 4 LI 4 04 Load Internal Load 05 5 circuit 6 06 Load Load 07 7 LED 8 Load 16 Load Load Yo9 5 10 YOA Load lt Load YOB 11 t 12 YOC Load Photocoupler 4 Load YOD 13 14 Load Load YOF 17 5 e 16 4V 12 24VDC J COM us 18 201818 4 12 24VDC 1
60. nal block 18 point screw terminal block For the terminal layout refer to the following t Page 16 Performance Specifications 7 Terminal block cover Covers for preventing electric shock while the power is on 8 Connector for external devices 40 A connector for connecting signal wire from external devices For the signal layout refer to the following pins t Page 16 Performance Specifications 9 Production information marking Shows the production information 16 digits of the module 1 Operate the indication selector switch with a finger If the operation is difficult with a finger use a pen with a long narrow tip and others In this case be careful not to damage the module Do not use tools such as a driver because of the possibility of damaging the switch part 2 PART NAMES 2 PART NAMES 15 3 SPECIFICATIONS This chapter describes the performance specifications 3 1 Performance Specifications This section describes the performance specifications of the I O modules Input modules C input module Number of input points 16 points Rated input voltage rated frequency 100 to 120VAC 10 15 50 60Hz 3Hz 0123 4567 Input voltage distortion ratio Within 5 Rated input current 8 2 100VAC 60Hz 6 8 100VAC 50Hz NAI Inrush current 200mA maximum within 1ms ON voltage ON current 80VAC or h
61. nal measures are necessary for the compliance of this product with EMC and Low Voltage Directives CONTENTS SAFETY PRECAUTIONS TERRI beh Eh 1 CONDITIONS OF USE FOR THE 2 2 6 INTRODUCTION EP Rep Sans dee eae EE REY Dee c Qux Pee ee ee ead 6 COMPLIANCE WITH AND LOW VOLTAGE DIRECTIVES 7 RELEVANT MANUALS sc RR Phe ER PEE ed Sade RA EY eed Vds 10 TERMS ete ceed he hos et ov ae cle ee as ele 10 CHAPTER 1 PRODUCT LISTS 11 1 1 Product cs 11 1 2 Reading a AUR ARCADE RO eae 13 CHAPTER 2 PART NAMES 14 CHAPTER 3 SPECIFICATIONS 16 3 1 Performance 16 Input modules Asin due bee dak ei bx vos Penh Sache editas ad be Wading Rabe as 16 Sogni x EAT 22 VO combined de gus aad 30 Blarik cover module Ped ee aer RR eed RR 33 3 2 MUERE 34 3 3 Buffer Memory sex c
62. ng t mput response time setting FE Interrupt setting Set refresh timing Refresh Setting Refresh Timing At the Execution Time of END Instruction R Group nKn 1 64 a Item List Find Result At the Execution Time of END instruction Refresh takes place at the time of the END processing of the CPU module At the execution time of specified program Refresh takes place at the time of the execution of the program specified in Group n 52 7 PARAMETER SETTINGS 7 1 Parameter Setting Procedure 8 FUNCTIONS 8 1 Response Time Setting This function allows changing the input response times of input modules on a module by module basis The input modules take in external input for the set input response time ON OFF External input ON OFF Input module Input response time Setting method Set the input response time from input response time setting XZ Navigation window gt Parameter gt Module Information gt Module model gt Module Parameter gt input response time setting gt input response time setting llPulse width to be taken in as input Input modules may take in noise and others as input because of the setting of an input response time The pulse width to be taken in as input varies depending on the response time set in parameters Set an input response time with due consideration for the use environment The followin
63. nge 10 2 to 28 8VDC supply Current 16 at 24VDC Withstand voltage 510VACrms 1 minute Insulation resistance 10 or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 11s By noise simulator of 25 to 60Hz noise frequency Protection degree IP2X Wiring method for common YAN AN ANNAN AN 16 points common common terminal TB17 Number of occupied points 16 points I O assignment Output 16 points Overcurrent detection 1 5A or higher point Activated in increments of 1 point Page 22 Output modules Protection Overload functions protection Overheat protection Activated in increments of 1 point Page 22 Output modules External connections 18 point screw terminal block M3x6 screw t Page 46 18 point screw terminal block type module Internal current consumption 130mA all points ON Weight 0 16kg Signal Terminal Signal name number name YOO Load LED Load 01 1 2 02 Load 1 7 4 9 Load Load Y03 3 o I 9 4 04 Load Photocoupler
64. nnectors Soldering type connector straight type A6CON1 0 088 to 0 3mni 28 to 22 AWG stranded wire Crimping type connector straight type A6CON2 0 088 to 0 24mni 28 to 24 AWG stranded wire IDC type connector straight type 6 28 AWG stranded wire 30 AWG solid wire 1 27mm pitch flat cable Soldering type connector dual purpose straight oblique type 6 0 088 to 0 3mni 28 to 22 AWG stranded wire 1 Use wire with a sheath outside diameter of 1 3mm or less when using the 40 pins Select appropriate cables according to the current value used 40 connector crimping tool and pressure displacement tool Crimping tool 363 005 FUJITSU COMPONENT LIMITED Pressure FCN 367T TO12 H locator plate displacement ECN 707 001 cable cutter id 707 101 hand press For how to wire the connector and how to use the crimping tool and pressure displacement tool contact the manufacturer od installation procedure and removal procedure of the connectors For the wiring method installation procedure and removal procedure refer to the following MELSEC iQ R Module Configuration Manual 6 INSTALLATION AND WIRING 4 6 2 Wiring 7 6 3 Input Wiring Examples The following figures show examples of wiring between the DC input module and connectable DC input devices DC output type Wiring example for contact output
65. nput response time setting interrupt function setting setting of error time output mode and refresh setting Select these items from the tree window below to set them Navigation window gt Parameter gt Module Information gt Module model Module Parameter 3 Write the setting into the CPU module using the engineering tool XZ Online gt Write to PLC 4 Reset the CPU module or turn off and on the power to reflect the setting Input response time setting Set the input response time setting cannot be set for the AC input module Setting Item List Setting Item nput the Setting Item to Search Sg Ez Item Setting Value input response time setting M cores POE input response time setting f Interrupt setting 1 10 Refresh Setting x02 10 X03 1 ms 10ms X05 10ms X06 10 X07 10 x08 10 B x08 10 10ms 10 vx Explanation Item List Find Result Check Restore the Default Settings Input response time setting X00 to X3F 0 1ms Page 53 Input Response Time Setting 0 2ms 0 4ms 0 6ms 1ms 10ms 20ms 70 7 PARAMETER SETTINGS 4 7 1 Parameter Setting Procedure 9 Interrupt function setting Set the interrupt function for the input module Settine Item List Setting Item I
66. nput the Setting Item to Search its Ns sett condition settin pointer E m input response time setting TENE Refresh Setting OO Set input signal for input interrupt a Item List Find Result Input interrupt setting Input Page 54 Interrupt Input Function Interrupt Interrupt condition setting Leading edge Trailing edge Leading edge trailing edge Interrupt pointer 10 to 115 150 to 11023 1 For details on the available interrupt pointers refer to the following MELSEC iQ R CPU Module User s Manual Application 7 PARAMETER SETTINGS 50 7 1 Parameter Setting Procedure Setting of error time output mode Set the in error output setting Setting Item List Setting Item Input the Setting Item to Search d Pg Ba Setting of error time output mode Setting of error time output mode 4 Refresh Setting Item List Find Resuit Restore the Default Settines Setting of error time output mode YO to Y3F Clear Page 55 In Error Output Mode Setting Hold 7 PARAMETER SETTINGS 1 7 1 Parameter Setting Procedure 5 Refresh setting Set the refresh timing of the refresh destination specified Setting Item List Setting Item Input the Setting Item to Search Pg d mm ti tti E Refresh by the Set Tami
67. of the case of a high power factor and a low power supply impedance where the inrush current flowing into the output module can be 20 to 40 times as high as the rated current 2 When the wiring is long be careful with the cable capacity as well 6 INSTALLATION AND WIRING 4 6 1 Before Using the I O Modules 3 against back EMF Provide a contact protection circuit for an extended contact life noise prevention at contact close and reduction of the carbides and nitric acids formed by an arc discharge An incorrect circuit involves a high risk of contact welding With the contact protection circuit the recovery time may be delayed The following table shows typical examples of the contact protection circuit Circuit example Element selection criteria Remarks Capacitor resistance method CR method jr Capacitor Inductive load Resistor Inductive load Resistor Estimate the constants of a capacitor and resistance with the following as a guide Some differences however may arise from a variation in the nature and characteristics of the load Capacitor 0 5 to 1 for a load current of 1A Resistance 0 5 to 1 Q for power supply voltage of 1V Use a capacitor whose withstand voltage is higher than the rated voltage In an AC circuit use a capacitor with no polarity When a relay or solenoid is used as the load the recovery time
68. of the module Viewed from the front of the module 1 The LED indicates the first half YOO to Y1F by turning the switch to the left while the LED indicates the latter half Y20 to by turning the switch to the right L 3 SPECIFICATIONS 2 3 1 Performance Specifications 9 30 combined module The I O combined module is equipped with the overload protection function and overheat protection function Overload protection 1 If the output side detects an overcurrent current limiter operation is activated to limit the output current For the overcurrent detection value and limit current check the Overload protection column of the specifications of each module If the load current falls below the overcurrent detection value the normal operation resumes Overheat protection 1 If an output side continues to output an overcurrent due to overload heat is generated inside the module If a high temperature heat is detected inside the module the output turns off The number of output points where the overheat protection function can be used simultaneously varies at each module Check the Overheat protection column of the specifications of each module If the heat drops the normal operation resumes automatically 1 This function is intended to protect the internal circuit of a module not to protect external devices Additionally an abnormal load can cause the module internal temperature to r
69. oller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Incorrect output or malfunction due to a communication failure may result in an accident 1 Emergency stop circuits protection circuits and protective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated Held or turned off according to the parameter setting if the self diagnostic function of the CPU module detects an error such as a watchdog timer error 3 All outputs may be turned on if an error occurs a part such as control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to General Safety Requirements in the MELSEC iQ R Module Configuration Manual 4 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident an output circuit
70. ot available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 81 82 TRADEMARKS Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are either registered trademarks or trademarks of Intel Corporation in the United States and other countries Ethernet is a registered trademark of Xerox Corp The SD and SDHC logos are
71. points 190mA 0 11kg RY41PT1P Page 28 RY41PT1P 12 to 24VDC 0 1A point 32 points transistor output module source type 40 pin connector x2 64 points 290 0 13kg RY42PT1P Page 29 RY42PT1P 12 to 24VDC 0 1A point 64 points transistor output module source type 1 PRODUCT LISTS 11 1 1 Product Lists DC input Input part 40 pin connector 40 pin connector 32 points 220mA 0 13kg RH42CANT2P Page 31 transistor Positive 24VDC 32 points 12 to 24VDC RH42CANT2P DC output negative 0 2A point 32 input transistor output combined common points combined module module shared type sink type Output part Sink type Blank cover module Use this module to prevent dust at a 16 points 1 0 07kg RG60 Page 33 RG60 blank space where module is not cover module mounted 1 This number can be changed in the I O assignment setting of the system parameters 1 2 1 PRODUCT LISTS 1 1 Product Lists 1 2 Reading Model Name For the input module or output module 40 5 1 2 3 4 5 6 For the I O combined module RH42C4NT2P 1 2 3 Input type Output type 6 4 5 4 5 1 Module type x Input Y Output combined 2 Voltage 1 100 to 120VAC 24VDC 240VAC specifications 4 24VDC 12 to 24VDC 3 Number of I O 0 16 points points 1 32 points 2 6
72. power capacity If the resistance R is 6 8kQ the power capacity W of the resistance is given by the following Input voltage _ 28 8 R 6 8 kQ 0 122 Because the power capacity of a resistor needs to be 3 to 5 times as large as the actual current consumption a resistor to be connected to the terminal concerned should be 8 2kQ and 1 2W In addition when the resistance R is inserted the OFF voltage is given by the following 6 8 3 3 This value therefore satisfies the condition that an OFF voltage of the RX40C7 should be lower than 8V x 2 82 mA 6 27 V 5 There is a sneak path allowing current to flow because of the use of two power supplies Input Lamp E1 module x T E1 gt E2 Action Use one power supply To prevent the sneak path connect a diode as shown below DC input SLE Input Lamp L5 x E1 module 9 TROUBLESHOOTING 9 2 Input Circuit Troubles and Corrective Actions 59 An input signal does not turn input module Cause Around the zero cross voltage of the input signal AC there are step like deformations as shown below Zero cross voltage Action Improve the input signal waveform by using an on line type UPS and others An unintended signal is inputted Cause Noise is taken as input data Action Set t
73. pth 110mm Weight 0 07kg Mount the blank cover module with the connector cover of the base unit attached 3 SPECIFICATIONS 3 1 Performance Specifications 33 34 3 2 Function List This section lists the functions of the I O module Input response time setting Allows changing the input response times of input modules on a module by module basis The input modules take in external input for the set input response time Page 53 Input Response Time Setting Interrupt input function Generates an interrupt from an input module Page 54 Interrupt Input Function In error output mode setting Allows selection of whether the CPU module clears or holds output to the output module and intelligent function module when a stop error occurs Page 55 In Error Output Mode Setting Output ON number count function Counts the number of ON times for each output point within the range of 0 to 4294967295 The integration value is held even if the output module is powered off Page 56 Output ON Number Count Function Inter module synchronization function Synchronizes input and output with multiple modules on which the inter module synchronization function is enabled MELSEC Inter Module Synchronization Function Reference Manual 3 3 Buffer Memory The buffer memory in the I O module consists of only system areas Reading writing data from to the system areas may cause malfun
74. s ON Weight 0 16kg Internal circuit TB1 O 1 TB16 Q ke Photocoupler TB17 124VDC NES I 24VDC Terminal number Signal name Signal name X00 Connection diagram viewed from the front of the module response time gt 0 1115 0 25 0 45 0 65 1ms 5ms 10ms 20ms 70ms ON OFF MAX 0 35ms 0 4ms 0 5ms 0 7ms 1ms 5ms 10ms 20ms 70ms 3 SPECIFICATIONS 3 1 Performance Specifications positive negative common shared type Number of input points 32 points 41 4 Rated input voltage 24VDC ripple ratio within 5 allowable voltage range 20 4 to 28 8VDC RUN 01234567 Rated input current 4 0mA TYP at 24VDC 9 ON voltage ON current 19V or higher 3mA or higher 01234567 89ABCDEF OFF voltage OFF current 6V or lower 1 0mA or lower Input resistance 5 3kQ Response time C 20 Input response time Withstand voltage 510VACrms 1 minute Insulation resistance 10 or higher by insulation resistance tester Noise immunity Simulator noise 500Vp p noise width 1us By noise simulator of 25 to 60Hz noise frequency Protection degree IP2X Wiring method for common 32 points common common terminal 01 02 Number of occupied points 32 points
75. s the following To use an inductive load such as a relay a surge suppressor is required on the load side as well Take appropriate measures with the measures against back EMF as a guide lt Page 41 Measures against back EMF To prevent excessive noise avoid installing power cables together with I O cables 6 INSTALLATION AND WIRING 41 6 1 Before Using the I O Modules Precautions when using the contact output module When using the contact output module carefully consider the following points Relay life contact switching life Influence on the relay life by a connected load Measures against back EMF lRelay life contact switching life Applicable module RY10R2 The relay life varies depending on the environment where a module is used When using a module take the use environment into consideration The relay life curve below shows the actual service values not the guaranteed values Since an actual contact switching life may be shorter than the relay life curve replace the module with a sufficient margin for the life 200 100 70 50 30 20 Switching life 10 000 times 5 30VDC 0 100VDC t 7ms 100VAC 0 7 3 200VAC 0 7 L R Time constant 100VAC 0 35 coso Power factor 2 q 200VAC 0 35 24VDC 7 120VAC 0 2 240VAC
76. s warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is n
77. t Select a load so that the inrush current i and rated current io fall within the range of the rated switching current described in the module specifications In some loads the inrush current flows for a long time Inductive load Load of a solenoid i Inrush current io Rated current 0 07 to 0 1 seconds Approx 10 to 20 times Load of an electromagnetic contactor i i Inrush current io io Rated current 0 017 to 0 033 seconds 1 to 2 cycles Approx 3 to 10 times Lamp load Load of an incandescent bulb i Mimi io i Inrush current io Rated current Approx 0 33 seconds Approx 3 to 10 times Load of a mercury lamp i Inrush current oo Ree io Rated current 180 to 300 seconds 3 to 5 minutes Approx 3 times Load of a fluorescent i 2 i Inrush current io Rated current Within 10 seconds Approx 5 to 10 times Capacitive load Capacitive load i Inrush current io Rated current 0 008 to 0 33 seconds 0 5 to 2 cycles Approx 20 to 40 times 1 Atypical discharge lamp circuit is configured with a combination of discharge tubes transformers choke coils capacitors and others Because of this be especially careful
78. terminal block PDF This manual does not include detailed information on the following General specifications Applicable CPU modules and the number of mountable modules Installation For details refer to the following MELSEC iQ R Module Configuration Manual This manual does not include information on the module FB For details on the module FB refer to the Function Block Reference for the module used e Manual refers to the Mitsubishi FA electronic book manuals that can be browsed using a dedicated tool e Manual has the following features Required information can be cross searched in multiple manuals Other manuals can be accessed from the links in the manual The hardware specifications of each part can be found from the product figures Pages that users often browse can be bookmarked TERMS Unless otherwise specified this manual uses the following terms CPU module A generic term for the MELSEC iQ R series CPU module GX Works3 The product name of the software package for the MELSEC programmable controllers L series The abbreviation for the Mitsubishi programmable controller MELSEC L series Q series The abbreviation for the Mitsubishi programmable controller MELSEC Q series RCPU Another term for the MELSEC iQ R series CPU module Engineering tool Another term for GX Works3 Power supply module A generic term for the MELSEC iQ R series power supply module 1 PRODUCT LIST
79. the execution of the main routine program Setting method Set the interrupt method from Interrupt setting 722 Navigation window gt Parameter gt Module Information gt Module model name Module Parameter gt Interrupt setting 8 FUNCTIONS 8 2 Interrupt Input Function 8 3 In Error Output Mode Setting This setting allows selection of whether the CPU module clears or holds output to the output module and intelligent function module when a stop error occurs Setting method Set the output method from Setting of error time output mode 722 Navigation window gt Parameter gt Module Information gt Module model Module Parameter gt Setting of error time output mode gt Setting of error time output mode 8 FUNCTIONS 8 3 In Error Output Mode Setting 55 8 4 Output ON Number Count Function This function counts the number of ON times for each output point of the contact output module within the range of 0 to 4294967295 The count value is held even if the output module is powered off Checking the number of ON times Check the number of output ON times by using the FB that notifies the comparison result of an integration value of the number of relay ON times For details on the function block FB refer to the following LA MELSEC I O Module Function Block Reference 8 FUNCTIONS 56 8 4 Output ON Number Count Function 9 TROUBLESHOOTING 9 1 Troubleshooting T
80. type DC input module Contact output type Wiring example for DC 2 wire type DC input module DC 2 wire type m a Power supply for sensor Wiring example for transistor output type NPN open collector NPN curren DC input module output type DC input module output type ta Constant voltage circuit Output Power supply for sensor PNP current DC input module output type Wiring example for voltage output type DC input module Voltage output type When connecting to the voltage output type sensor avoid the wiring as shown below In the wiring below a current flows into the DC input module through the pull up resistor in the sensor As a result an input current may not reach the ON current of the DC input module which does not change the input signal to an ON state DC input module Voltage output type Pull up resistor 4 6 INSTALLATION AND WIRING 8 6 3 Input Wiring Examples 7 PARAMETER SETTINGS This chapter describes the parameter settings of the I O modules Setting parameters here eliminates the need to program them 7 1 Parameter Setting Procedure 1 Add the I O module to the setting in the engineering tool 722 Navigation window gt Parameter gt Module Information gt Right click gt Add New Module 2 The parameter setting consists of four items the i
81. ule must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring refer to the MELSEC iQ R Module Configuration Manual Startup and Maintenance Precautions NWARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire Shut off the external power supply all phases used the system before cleaning the module retightening the terminal screws connector screws or module fixing screws Failure to do so may result in electric shock Startup and Maintenance Precautions NCAUTION Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do not insert remove the extended SRAM cassette to from the CPU module more than 50 times IEC 61131 2 compliant respectively Exceeding th
82. ut module 2 wire type d type 6 70 For positive common type input module 0 6kg V2 YS3A 3 wire type roducts M4x25 screw A screw for mounting the connector terminal block converter module onto a panel 2 Input module 1 RX41C4 RX42C4 Output module RY41NT2P RY42NT2P 1 1 RY42PT1P l O combined module RH42C4NT2P Inputside O Output side x 1 Available only when using a positive common number of connectable I O points is 32 for all the connector terminal block converter modules An I O module with 64 points requires two sets of the connector terminal block converter module and its cable The terminal screws M3 5 of the module require a tightening torque of 0 78N m APPENDIX Appendix 1 Optional Items A6TBXY36 1 2 000000000 9000900000 3 RE 0000000006 080600066 2 1 A6TBX70 1 2 M 000000000000000000 5 od ir ls le a 28 5 ls Tu T DU ue DF ew 600000000006000000 9
83. wing connections a reverse current flows to the output element which can cause failure When wiring set up diodes as the following figures show When connecting transistor output modules in parallel Diode Load _ Diode Load OUT1 OUT1 Diode Diode OUT2 e OUT2 Load COM COM Diode Diode OUT OUT1 Diod Diod 4 OUT2 59 COM COM Sink type Source type When providing another circuit in parallel with a transistor output module Additional circuit Additional circuit 1 OUT ki OUT Pl Diode Diode COM Sink type Source type 6 INSTALLATION AND WIRING 6 1 Before Using the I O Modules against back EMF When connecting an inductive load connect a diode in parallel with the load Use the diode that satisfies the following conditions A reverse breakdown voltage is more than ten times as high as the circuit voltage A forward current is more than twice as high as the load current Sink type Source type About element protection of the output module If excessive noise affects the terminals of the output module the output may be turned on to help the protection of the output element Adjust the voltage between terminals of the output module to fall within the operating load voltage range by take measures such a
84. y noise simulator of 25 to 60Hz noise frequency IP2X Protection degree Wiring method for common 32 points common common terminal 01 02 Number of occupied I O points 32 points I O assignment Output 32 points Protection Overload Limit current with overload protection at overcurrent detection 1 to 3A point functions protection Activated in increments of 1 point Page 22 Output modules Overheat Activated in increments of 2 points L Page 22 Output modules protection External connections 40 pin connector t Page 47 40 pin connector type module 190mA TYP all points ON 0 11kg Internal current consumption 5VDC Weight Signal Pin name number LED Load Yoo gt B20 A20 Load 01 v vs B20 Load e B19 A19 Load Yo2 e B18 A18 Photocoupler Load Y03 B17 A17 Y04 Internal e B16 A16 circuit Load 05 i 9 25 4 B15 15 Load 06 16 LED I OW B14 A14 Load 07 17 Load v Aos Load B13 13 1 Load Y08 18 Load SFO e B12 A12 oto
85. z noise frequency Protection degree IP2X Wiring method for common 32 points common common terminal 1B01 1B02 2B01 2B02 Number of occupied points 64 points I O assignment Output 64 points Protection Overload Limit current with overload protection at overcurrent detection 1 to 3A point functions protection Activated in increments of 1 point Page 22 Output modules Overheat Activated in increments of 2 points 25 22 Output modules protection External connections 40 pin connector t Page 47 40 connector type module Internal current consumption 290mA all points ON Weight 0 13kg Left side connector Right side connector Signal Pin Signa Signal Pin Signal name number name name number name Load Load Load Load IN 00 1525

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