User manual Interroll GatewayControl
Contents
1. Name IR AccelToRaw Parameter Role Name Meaning In fAccel mls2 Target acceleration In fGearing RollerDrive gearing In fDiameter mm Roller diameter Out bRawData0 LSB raw data Out bRawDatal MSB raw data Return Value Meaning Data Name Meaning Error Value Meaning Effect Converts acceleration from m s2 to internal format Construction Converts the acceleration given as physical dimension m s2 to an internal format This is a value pair comprising speed increment per acceleration intervall and the acceleration intervall time Maximum possible motor speed is 6000 rpm and correspondents to a speed value of 255 39 GatewayControl 40 INTERROLL Appendix C Program Examples FUNCTION IR AccelToRaw Void TITLE Conveyor Control S7 Optimized Access AUTHOR hhenze FAMILY IR CC VERSION 0 2 VAR INPUT fAccel mls2 fGearing fDiameter mm END VAR VAR OUTPUT bRawDataO bRawDatal END VAR VAR TEMP fMaxSpeed mls fDeltaSpeed mls fAccelTime ms fIntervallTime ms iRawIncrement iRawIntervall END VAR BEGIN IR AccelToRaw FALSE Real EA Real Real Byte L4 Byte P Real 7071 Real if Real i Real Int Ef Int Check if maximum acceleration requested 0 0 IF fAccel_mls2 0 0 THEN Acceleration RollerDrive gearing Roller diamet2. Name IR_RawToAccel A Parameter Role Name Meaning In aRawData Acceleration in internal format In fGearing RollerDrive gearing Z4 Xu fDiameter mm Roller diameter ee Return Value Meaning gt 0 0 Acceleration in m s 2 Data Name Meaning blesses jf Error Value Meaning Sea Effect Converts acceleration from internal format to m s2 1 Construction Converts the acceleration given in an internal format the speed increment per acceleration interval and the acceleration intervall time to the physical dimension m s2 Maximum possible motor speed is 6000 rpm and correspondents to a speed value of 255 R FUNCTION IR RawToAccel Real TITLE Conveyor Control IR RawToAccel S7 Optimized Access FALSE AUTHOR hhenze FAMILY IR CC VERSION 0 2 VAR INPUT aRawData Array 0 1 of Byte Acceleration in internal format fGearing Real RollerDrive gearing fDiameter mm Real Roller diameter END VAR VAR TEMP fMaxSpeed mls Real Maximum possible speed flIntervalllTime ms Real Acceleration intervall time fMaxSpeed mls Real Maximum possible speed fIntervallTime ms Real Acceleration intervall time fAccelTime ms Real Acceleration time iIncrement Int Raw increment value iIntervall 2 Int Raw intervall
3. Function HeadBpe ee eeme emm entem Sees m nete ten Ro RR eee IR UHR RN RR EUR ees ERR UR RR Name IR SpeedToRaw Parameter Role Name Meaning n fSpeed mls Target conveying Speed n fGearing RollerDrive gearing n fDiameter mm Roller diameter Out bRawData0 LSB raw data Out bRawDatal MSB raw data Return Value Meaning Data Name Meaning Error Value Meaning Effect Converts conveying speed from m s to internal format Construction Converts the conveying speed given as physical dimension m s to an internal format in the range 0 255 The value 255 correspondents to a motor speed of 6000 rpm Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Version 1 0 04 2014 en Appendix C Program Examples FUNCTION IR SpeedToRaw Void TITLE Conveyor Control SpeedToRaw S7 Optimized Access FALSE AUTHOR hhenze FAMILY IR CC VERSION 0 1 VAR INPUT fSpeed mls Real Conveying Speed fGearing Real RollerDrive gearing fDiameter mm Real Roller diameter END VAR VAR OUTPUT bRawDataO0 Byte LSB raw data bRawDatal Byte MSB raw data END VAR VAR_TEMP fRawVal Real Speed as raw value fMotorSpeed rps Real Motor speed in rotations per second END VAR BEGIN Calculate motor speed in rotations per second MotorSpeed_rps fSpeed_mls fGearing 1000 0 fDiameter_mm cfPi
4. PB3 PB4 PB5 PB6 PB7 PB8 PB10 PB11 PB12 Version 1 0 04 2014 en Translation of the original instructions Appendix G Glossary of Parameters BusType A GatewayControl was selected via the Map step PB1 designates the fieldbus selected with it The parameter value cannot be changed BusBitrate Transfer speed of Profibus Profibus only Default is Autodetect BusAddress The GatewayControl is a Profibus node The Profibus node address intended for the GatewayControl Profibus must be entered here Default is 5 HostName Name of the GatewayControl in the network Profinet EtherNet IP Default is Gateway This name must match the name specified in the PLC IPAddress Internet protocol address of the GatewayControl in the network Profinet EtherNet IP Default is 0 0 0 0 SubnetMask Definition of the relevant bits for the network prefix of the Internet protocol address Profinet EtherNet IP Default is 0 0 0 0 BroadcastAddress Broadcast address of the GatewayControl in the Internet protocol subnet Profinet EtherNet IP Default is 0 0 0 0 BusErrorResponse Response of the system in case of transmission interruptions on the fieldbus or faults in the PLC Profibus Profinet EtherNet IP LED display Conveyor remains in operating state The error is indicated via fault LED The LED fault display is automatically reset once the fault has been removed System stops Conveyor is bei
5. Serial Serial number of the module Cannot be set 16 Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Planning EtherNet IP GatewayControl This tab includes the parameters for the functions of EtherNet IP GatewayControl ID Name Meaning Value range Default setting PB1 BusType Name of the bus system Cannot be set Ethernet PB4 HostName Name of GatewayControl in the gateway network PB5 IPAddress Internet protocol address of 0 0 0 0 GatewayControl in the network PB6 SubnetMask Relevant bits for the network 0 0 0 0 prefix of the Internet protocol address PB7 BroadcastAddress Broadcast address of 0 0 0 0 GatewayControl PB8 BusErrorResponse System response in case of LED display System stops faults System error System stops PB10 DomainName Domain name of GatewayControl PB11 DNS ServerAddress IP address of the responsible 0 0 0 0 primary DNS server PB12 DNS ServerAddress2 IP address of alternative DNS 0 0 0 0 server PB13 NetworkConfigMode Network settings Static DHCP BootP DHCP PB14 PortSettings Operating mode and transfer Half duplex 10 Mbps Auto speed of Ethernet port Full duplex 10 Mbps Half duplex 100 Mbps Full duplex 100 Mbps Auto PG1 ControlMode Control mode I O PLC control 1 0 PLC Complete PLC control control ProductKey Article number of the module Cannot be set Serial Serial number of the module Cannot be set MACAddress Ethernet hardwa
6. Set Attribute Single This object indicates the connection options to the adapter and configures them The following information applies to the connection manager object of EtherNet IP GatewayControl Class code 0x06 Class attributes 1 2 Instances 0 Instance attributes Class attributes of connection manager object ID Access Designation Data type Data value 1 Read Class revision UINT 1 2 Read Maximum number of UINT 1 instances Access methods Get Attribute Single Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Adapter object Version 1 0 04 2014 en Translation of the original instructions Appendix E CIP Objects for EtherNet IP This object is device specific and establishes the interface to the device functionality It serves as configuration and monitoring interface to an EtherNet IP scanner Expanded diagnostics are kept here and access to parameter data is made possible The following information applies to the application object of EtherNet IP GatewayControl Class code Class attributes Instances Instance attributes Services 0x64 1 2 3 6 7 8 9 10 200 1 200 zone number 6 7 8 9 10 11 Get Attribute Single Set Attribute Single Class attributes of adapter object ID Access Designation Data type Data value 1 Read Class revision UINT 1 2 Read Highest instance number UINT 200 3 Read Number of generated UINT
7. Version 1 0 04 2014 en For your local contacts please visit Translation of the original instructions interroll com contacts
8. 04 2014 en 7 Translation of the original instructions GatewayControl INTERROLL GatewayControl Control modes Web server Product information Product description The GatewayControl is part of the ConveyorControl system and represents an alternative to the CentralControl It allows connecting the system to Profibus Profinet or EtherNet IP The ConveyorControl system consists of the following additional components SegmentControl ComControl e Configurator Accessories Details about the additional components are located in the operating instructions of the ConveyorControl system The GatewayControl monitors the correct connection and functioning of the individual ConveyorControl modules It is connected via the bus communication with these modules and can thus recognize and assess various system fault types The GatewayControl is connected to a master control PLC via Profibus Profinet or EtherNet IP It is implemented as IO adapter slave and supports implicit cyclical and explicit acyclical data exchange Tasks of the GatewayControl at a glance Manage the ConveyorControl system with a maximum of 200 zones and control their communication Control central functions such as Empty conveyor or Reversal of direction Address and parameterize SegmentControl and ComControl Monitor the ConveyorControl system Form interface to PLC via Profibus Profinet or EtherNet IP The GatewayControl must be con
9. 3 h two cycles in acc with IEC 68 2 14 Air humidity max 93 at 40 C 104 F 14 day non condensing IEC 68 2 78 DIN EN 60068 2 78 Installation height above sea level max 3000 m max 9800 ft Mechanical stress IEC 60068 2 27 15g 6 ms 10g 11 ms EC 60068 2 6 2 500 Hz 1 6 mm 2g IEC 60068 2 64 2 500 Hz 1 6 mm 2g Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Product information Dimensions 7 4 mm 0 29 in 27 mm 1 06 in 4 5 mm 0 18 in 9 7 mm 0 38in zi m TERROLL e M wayContrd OReady e llerDrive O Fault y E E E E E By 82 mm 3 23 in i 10 mm 0 39 in L 120 mm 4 72 in e 9 mm 0 35 in 158 mm 6 22 in S E _ L 175 mm 6 89 in E 8mm 0 31 in n Version 1 0 04 2014 en 13 Translation of the original instructions GatewayControl INTERROLL 14 Transport and storage Details about the transport and storage are located in the operating instructions of the ConveyorControl system Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Version 1 0 04 2014 en Translation of the original instructions Planning The planning of a ConveyorControl system with GatewayControl is done with the ConveyorControl Configurator henceforth referred to solely as Configurator All the m
10. Convert speed to a value between 0 and 255 255 means max 6000 rpm motor Speed 100 0 is max speed in rotations per second 5 0 is minimum rotation speed 62 0 is the zero motion hold offset 95 0 is 100 0 5 0 193 0 is 255 0 62 0 fRawVal fMotorSpeed_rps 5 0 193 0 95 0 62 0 Limit speed to maximal 6000 rpm IF dfRawVal gt 255 0 THEN fRawVal 255 0 END IF Return raw value bRawData0 INT TO BYTE REAL TO INT fRawVal bRawDatal END FUNCTION 0 Translation of the original instructions 37 GatewayControl INTERROLL Appendix C Program Examples Function Header Name IR RawToSpeed Parameter Role Name Meaning In aRawData Speed as raw value In fGearing RollerDrive gearing ff Ta fDiameter mm Roller diameter Return Value Meaning 20 0 Conveying speed in m s Data Name Meaning L ses Li Error Value Meaning la as Effect Converts conveying speed from internal format to m s LZ Construction Converts the conveying speed given as internal format in the range 0 255 to the physical dimension m s The value 255 correspondents to a motor speed of 6000 rpm dd JJ A A FUNCTION IR RawToSpeed Real TITLE Conveyor Control RawToSpeed S7 Optimized Access FALSE AUTHOR hhenze FAMILY IR
11. Profinet fieldbus The diagnostics alarm must have been activated earlier during project planning An acknowledgment of the alarm by the control is not required The cause of the occurring error is specified in more detail in the data for the diagnostics alarm The useful data content of the diagnostics alarm consists of 4 bytes of manufacturer specific data identical to the expanded diagnostics that provide information about the cause of the system error Once a diagnostics alarm has been reported it is no longer reset by the GatewayControl since system errors can be reset only by a voltage reset 27 GatewayControl INTERROLL 28 Decommissioning and disposal Details about the decommissioning and disposal are located in the operating instructions of the ConveyorControl system Version 1 0 04 2014 en Translation of the original instructions GatewayControl Version 1 0 04 2014 en Translation of the original instructions Appendix A PLC Process Map Cyclical Data INTERROLL The process data pool contains one Local Status Byte LSCR per zone each as input and as output One LSCR is assigned to the GatewayControl This results in 201 bytes of IO data for local zone information One Global Status Byte GSCR was defined for the global system status or for global control commands If the data modules are aligned flush in the I O area of the control for Profibus Profinet slot assignment see Appendix D S
12. the original instructions Product information Topic Transmission technology Description RS 485 acc to ANSI TIA EIA 485 A Bit rates 9 6 kbit 12 Mbit automatic bit rate recognition is recommended Protocol Profibus DP with DPV1 expansion Node class DPV1 slave Node configuration Modular slave with 11 fixed assigned modules Transmission service MSO for cyclical data 202 byte input data 202 byte output data FAILSAFE function supported SYNC and FREEZE mode not supported MS1 MS2 for acyclical data I amp MO 65000 Device specific basic information Read fault status and conveying parameters Write conveying parameters Diagnostics alarms Topic Description Transmission technology 100BASE TX full duplex Bit rate 100 Mbit s Protocol Profinet IO PN RT CLASS 1 Node class I O device Node configuration Modular slave with 11 fixed assigned modules Transmission service IO Data CRt for cyclical data 202 byte input data 202 byte output data FAILSAFE function supported SYNC and FREEZE mode not supported Record Data CR for acyclical data I amp MO 65000 Device specific basic information Read fault status and conveying parameters Write conveying parameters Alarm CR for acyclical alarm data Diagnostics alarms The GatewayControl supports I amp M data level 0 This data will allow the identification of the device via Profibus The following information is
13. transmitted Name of manufacturer Vendor ID Order ID Serial number of device Hardware and software version Product type in form of 2 profile IDs GatewayControl INTERROLL 10 Diagnostics and alarms for Profibus Profinet Ethernet Product information The GatewayControl provides an expanded diagnostics according to the Profibus Profinet standard The manufacturer specific diagnostics data consist of 4 bytes with the following content 2 bytes global error register ERR e 2 bytes extended error register ERR EXT The content of the ERR and ERR EXT register is described in see Error status and setting values page 33 The slot assignment for the data modules is described in appendix D see page 42 Topic Description Transmission technology 100BASE TX full duplex Bit rate 10 100 Mbit s Protocol CIP Node class Communications adapter Transmission service Implicit messages for cyclical data 202 byte input data 202 byte output data Explicit messages for acyclical data Device specific basic information Read fault status and conveying parameters Write conveying parameters Additional services UCMM ACD BOOTP DHCP Data management for EtherNet IP is done via communication objects Appendix C contains the description of the objects used by the GatewayControl see page 36 The data format is specified as Little Endian i e the lowest value bytes of numeric
14. value END VAR BEGIN The raw value is split into a speed increment and an acceleration intervall time iIntervall BYTE TO INT aRawData 01 iIncrement BYTE TO INT aRawData 11 Check if maximum possible acceleration configured IF iIncrement 0 THEN Return an acceleration value of 0 0 IR_RawToAccel 0 0 ELSE Normal processing Calculate the maximum possible speed MaxSpeed_mls fDiameter_mm cfPi 0 1 f Gearing Calculate acceleration time IntervallTime_ms INT TO REAL i amp ilntervall 10 0 dfAccelTime ms 193 0 fIntervallTime_ms 8 0 INT TO REAL 4iIncrement Calculate the acceleration in m s2 IR_RawToAccel 4fMaxSpeed mls 1000 0 amp fAccelTime ms END IF END FUNCTION Version 1 0 04 2014 en 41 Translation of the original instructions GatewayControl INTERROLL 42 Appendix D Slot Assignment for Profibus Profinet The GatewayControl is logically divided into 11 modules that are firmly assigned to the slots described below Slot no Module name 1 GSCR amp Master Zone IO Data Description of functions Data length Global Status Control Register 2 bytes O data of GatewayControl 2 64 zones of IO UO data of conveying zones 1 64 64 bytes data 3 64 zones of IO UO data of conveying zones 65 64 bytes data 128 4 64 zones of IO UO data of conveying zones 129 64 bytes data
15. values are transmitted first Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Version 1 0 04 2014 en Translation of the original instructions Product information Structure INTERROLL CentralControll Field for RollerDrive Bus Mounting holes Power supply connection Label USB connection 0000 LEDs Marker changeable Bus communication connection Profibus Profinet or EtherNet IP connection Scope of supply The scope of supply of the GatewayControl contains the following components GatewayControl 2end caps to terminate the flat cable left design 2end caps to terminate the flat cable right design USB stick with ConveyorControl Configurator software Addressing magnet 11 GatewayControl INTERROLL 12 Product information Label The information on the label is used to identify the GatewayControl Manufacturer Omi 004027 000000542 4 2 L01 12 Cc T Week and year of production Serial number Interroll XXXX XXXXXXXXXXXXX XO000000 www interroll com Article number Technical data Rated voltage 24 V DC Voltage range 19 to 26 V DC Current consumption 100 mA Protection classification IP54 Weight approx 370 g 13 oz Ambient temperature in operation 28 C to 40 C 18 F to 104 F Temperature change 1 K min
16. 192 5 8 zones of IO data lO data of conveying zones 193 8 bytes 200 6 STATUS Error Reading the error register Asynchrono Register R asynchronously us 7 PARAM RD Read write conveying direction Asynchrono Direction RW us 8 PARAM RD Speed Read write conveying speed 1 Asynchrono 1 RW us 9 PARAM RD Speed Read write conveying speed 2 Asynchrono 21 RW us 10 PARAM RD Ramp Read write acceleration Asynchrono Start RW us 11 PARAM RD Ramp Read write deceleration Asynchrono Stop RW us Slots 6 to 11 are used exclusively for addressing the asynchronous data The data stored in the I O area of the control have no meaning Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Appendix E CIP Objects for EtherNet IP Identity Object This object is used for device identification The following information applies to the device description object of EtherNet IP GatewayControl Class code 0x01 Class attributes 1 2 6 7 Instances 1 Instance attributes 1 2 3 4 5 6 7 8 9 Class attributes of Identity Object ID Access Designation Datatype Data value 1 Read Class revision UINT 1 2 Read Read maximum number UINT 1 of instances 6 Read Read highest class UINT 7 attribute 7 Read Read highest instance UINT 10 attribute Access methods Get_Attribute_All Get_Attribute_Single Instance attributes of Identity Object ID Access Designation Data t
17. 200 instances Read Highest class attribute UINT 10 Read Highest instance UINT 11 attribute 8 Read Read set GSCR USINT see Description of set functions 9 Read System wide error tab UINT see Description of functions 10 Read System wide expanded UINT see Description of error tab functions Access methods Get Attribute Single Set Attribute Single Instance attributes of adapter object ID Access Designation Data type Data value 6 Read Zone error tab UINT see Description of functions 7 Read RollerDrive direction of UINT see Description of set rotation functions 8 Read RollerDrive speed UINT see Description of set functions 9 Read RollerDrive alternate UINT see Description of set speed functions 10 Read RollerDrive acceleration UINT see Description of set value functions 11 Read RollerDrive braking value UINT see Description of set functions Access methods Get Attribute Single Set Attribute Single 45 GatewayControl INTERROLL 46 TCP IP interface object Appendix E CIP Objects for EtherNet IP This object is used for configuring the TCP IP interface The following information applies to the TCP IP object of EtherNet IP GatewayControl Class code OxF5 Class attributes 1 2 Instances 1 Instance attributes 1 2 3 4 5 6 10 Class attributes of TCP IP interface object 1 Read UINT 2 2 Read UINT 1 ID Access Designation Data type Data value 1 Read Class revision UINT 2 2 Read Max
18. CC VERSION 0 1 VAR INPUT aRawData Array 0 1 of Byte Speed as raw value fGearing Real RollerDrive gearing fDiameter mm Real Roller diameter END VAR VAR TEMP fRawVal Real Raw value as float fMotorSpeed rps Real Motor speed in rotations per second END VAR BEGIN Convert raw value to float RawVal INT TO REAL BYTE TO INT aRawDatal 0 Calculate motor speed in rotations per second 255 means max 6000 rpm motor Speed 100 0 is max speed in rotations per second 5 0 is minimum rotation speed 62 0 is the zero motion hold offset 95 0 is 100 0 5 0 193 0 is 255 0 62 0 MotorSpeed_rps fRawVal 62 0 95 0 193 0 5 0 Convert raw speed to conveying speed in m s 255 raw value means 6000 rpm motor TIR RawToSpeed fMotorSpeed_rps fDiameter_mm cfPi fGearing 1000 0 END FUNCTION Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL by ip bi A Le bt KA IZ i Version 1 0 04 2014 en Translation of the original instructions Appendix C Program Examples Conversion instructions for acceleration The following code fragments explain the conversion of the acceleration deceleration analogous from physical unit m s to system internal representation and vice versa Function Header
19. INTERROLL INSPIRED BY EFFICIENCY User manual Interroll GatewayControl Profibus Profinet EtherNet IP addendum to the operating instructions of ConveyorControl Version 1 0 04 2014 en Translation of the original instructions Manufacturer s address Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full transmitted by any means utilized without permission for competitive purposes or disclosed to third parties Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Table of contents Introduction Information about the manual anaua leen 3 Warnings in this manual llle 3 Further symbols kk RU RR ELE une R eh RA e EE UE E E Rem Rm tre 4 Safety General safety instructions llle 5 Intended use llle 5 Unintended use eh 5 Qualified persons liliis 5 Dangers iia oia a iaki ee ea a a a eee 6 Interfaces to other devices aaaea 6 Operating modes aaua aaa 7 Product information Product description 0 0 0 eee 8 Structure asie aea a a aiaia a anaoa ata Ea je a a eo E eee eee 11 Scope of supply 220 00 c eee eee 11 IGT CPP 12 Tech
20. Instance attributes 1 2 3 6 10 Class attributes of EtherNet link object 1 Read UINT 3 2 Read UINT 2 3 UINT 1 2 ID Access Designation Data type Data value Read Class revision UINT 3 2 Read Maximum number of UINT 2 instances 3 Read Read number of existing UINT 1 2 instances Access methods Get_Attribute_ Single Instance attributes of EtherNet link object ID Access Designation Data type Data value 1 Read Interface speed UDINT 0x00000064 2 Read Interface flags DWORD 0x0000002F 3 Read Physical MAC address USINT 6 00 02 A2 XX XX XX 6 Read Interface control STRUCT set Control bits WORD 0x0001 Required interface speed UINT 0x0000 10 Read Interface label STRING porti Access methods Get Attribute All Get Attribute Single Set Attribute Single Version 1 0 04 2014 en 47 Translation of the original instructions GatewayControl INTERROLL Appendix F Electrical Data of Connections Connection Pin Nominal Area of Comment value Power 24 V 19 to 26 V DC Harmonic free DC voltage Current consumption permanent 3 Agr max peak current 5 5 A 500 ms repetition rate 1 Hz GND 0 Functional earthing permitted negative voltage not permitted Data Bus communication connection of non system voltages and loads not permitted USB USB 2 0 Only permitted for use as a data interface 48 Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL PB1 PB2
21. LC control and I O PLC control for the GatewayControl Bit position 7 6 5 4 3 2 1 0 Acronym ERR ER EN ee Read Write R n m T i m Description Master Error m S K zi ati Bit Low No error N s m Bit High Error un Der a pm sss Comment m p wad meg uni EX Version 1 0 04 2014 en Translation of the original instructions 31 GatewayControl Appendix A PLC Process Map Cyclical Data INTERROLL GSCR Global Status Control Register for the control mode O PLC control Bit position 7 6 5 4 3 2 1 0 Acronym TDIR SSEL ERRSIG LSTP ISTP CLRI CLR Read Write R W R W R N A R W R W R W R W Description Conveying Speed Error Indication Not used Stop Z all zones Stop D all Clear empty Clear empty direction selection zones conveyor conveyor reverse normal direction direction Bit Low normal Main speed No error de active de active de active de active Bit High inverted Alternative At least one active active active active speed error somewhere in Kp the system Comment ComControl All RollerDrives All RollerDrives modules with will stop if an stop configured object is immediately error output detected by regardless of will reflect the the the ZPA state of this bit corresponding transport logic atthe zone sensor corresponding output GSCR Global Status Control Register for the contro
22. alue according to the following table The ndex parameter is used to select the desired conveyor zone A calculation rule exists for the zone number see Appendix A PLC Process Map Cyclical Data page 29 GatewayControl is addressed with index 0 For EtherNet IP access is made with the MSG directive whereby a CIP message of service type GetAttribute Single or SetAttribute Single must be used Details see Appendix E CIP Objects for EtherNet IP page 43 Setting values that changed compared to the basic configuration are not stored in GatewayControl They will have to be recopied after a failure of the supply voltage Slotno Index Zone Access Description of functions Data length data content Function address 6 Zone address Read Reading the error register GatewayControl 16 bit see error register 000 200 Index 000 definition ERR 7 Zone address Read Reading setting the RD direction of rotation 16 bit 0 CW 1 CCW 001 200 write 8 Zone address Read Reading setting the RD speed as converted 16 bit 0 255 speed setpoint 001 200 write value 9 Zone address Read Reading setting the alternative RD speed 16 bit 0 255 speed setpoint 001 200 write as converted value 10 Zone address Read Reading setting the RD acceleration 16 bit HiByte time unit 0 255 001 200 write startup ramp as converted value 16 bit LoByte increment 0 255 11 Zone address Read Reading se
23. and system errors If errors occurred in the system status errors or system errors the control can query the current error status from zones or the GatewayControl itself zone address 0 by querying the error register ERR via acyclical accesses Status errors are non critical errors of nodes in the ConveyorControl system They can potentially limit the operation of the system but they do not cause the system to be switched out of conveying mode This includes all the errors that are not parameterized or defined as system errors for the respective node such as logic errors sensor errors or RollerDrive errors nbsp When status errors occur the error bit in the zone process data LSCR of the respective control module is set to signal the presence of an error for this zone Depending on the control variant Full PLC control or I O PLC control additional error bits are set in the zone process data LSCR of the pertinent zone that can already specify the error in more detail In addition the error bit is set in the global status register of the system GSCR This register should represent the first starting point when checking for errors since it reflects the summary status of errors in the GRC system Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL System error Version 1 0 04 2014 en Translation of the original instructions Troubleshooting An additional notification to the m
24. arning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury GatewayControl INTERROLL Introduction Structure of warnings A DANGER Nature and source of the hazard Possible consequence of non observance gt Information about how to avoid the hazard Further symbols NOTICE This symbol identifies possible material damage Information about how to avoid the damage This symbol displays safety instructions This symbol marks useful and important information a gt This symbol marks the steps that have to be carried out Italics designate a term from the software interface Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Version 1 0 04 2014 en Translation of the original instructions Safety General safety instructions The GatewayControl has been built to comply with the state of the art and is operationally safe in its delivered state Nevertheless users may encounter hazards during use Risks of physical injury to the user or bystanders Adverse effects of the GatewayControl and other material Disregarding the warning notices in this manual may lead to serious injury Always read the entire operating and safety instructions before starting to work with the GatewayControl and follow the
25. aster control does not take place That is the control must cyclically analyze the status register of the system GSCR to determine existing status errors System errors are critical errors by nodes in the ConveyorControl system including the GatewayControl itself This includes all the errors that are parameterized or defined as system error for the respective node e g voltage errors temperature errors communication errors or similar These errors cause the system to be switched out of conveying mode to ensure system safety Acyclical services are still possible if the cause was not a failure of communication to the master control When system errors occur the error bit in the zone process data LSCR of the respective control module is set to signal the presence of an error for this zone In addition the error bit is set in the global status register of the system GSCR Since system errors are potentially critical errors that could place the system integrity at risk the system is switched out of conveying mode and stopped The exchange of cyclical zone process data is no longer possible on the bus That means whenever system errors occur the cyclical process data except for error bits must be evaluated as invalid Acyclical services are still possible if the cause was not a failure of communication to the master control When system errors occur the GatewayControl transmits a diagnostics alarm to the master control for Profibus or
26. bus GatewayControl ID Name Meaning Value range Default setting PB1 BusType Name of the bus system Cannot be set Profibus PB2 BusBitrate Transfer speed of the Profibus Autodetect Autodetect 9 6 kbit 19 2 kbit 93 75 kbit 187 5 kbit 500 kbit 1 5 Mbit 12 Mbit PB3 BusAddress Profibus node address of 5 GatewayControl PB8 BusErrorResponse System response in case of LED display System stops faults System error System stops PG1 ControlMode Control operating mode of the I O PLC control I O PLC ConveyorControl system Complete PLC control control ProductKey Article number of the module Cannot be set Serial Serial number of the module Cannot be set Profinet GatewayControl This tab includes the parameters for defining the functions of the Profinet GatewayControl ID Name Meaning Value range Default setting PB1 BusType Name of the bus system Cannot be set Profinet PB4 HostName Name of GatewayControl in the gateway network PB5 IPAddress Internet protocol address of 0 0 0 0 GatewayControl in the network PB6 SubnetMask Relevant bits for the network 0 0 0 0 prefix of the Internet protocol address PB7 BroadcastAddress Broadcast address of 0 0 0 0 GatewayControl PB8 BusErrorResponse System response in case of LED display System stops faults System error System stops PG1 ControlMode Control mode I O PLC control I O PLC Complete PLC control control ProductKey Article number of the module Cannot be set
27. ction or fault ConveyorControlmodules are never to be operated with AC current as this will cause irreparable damage gt Do not use earth connections or earth wires as a protective conductor PE gt Do not apply too much tension or load to the plug The cable insulation can become damaged if the cable is bent at the plug and the ConveyorControl modules or the RollerDrive could fail Only use cables that are dimensioned sufficiently for the application Ensure that the switching power supply unit supplying the ConveyorControl system supplies a nominal DC voltage of 24 V with a maximum deviation of t8 96 Ensure that the RollerDrive and the voltage source are connected to the conveyor frame or supporting structure in such a way that they are properly earthed Incorrect earthing can result in the build up of static charge causing the RollerDrive or the ConveyorControl modules to malfunction or fail prematurely Use suitable switching equipment to ensure safe operation Only apply operating voltage when all of the cables have been connected NOTICE Damage to the flat cable following incorrect wiring Do not bend the flat cable on the narrow side When bending on the broad side ensure a minimum bending radius of 12 mm 0 5 in when in a fixed installation or 30 mm 1 2 in at moving points and during storage and transportation When laying and when in a fixed installation ensure that the flat cable is no
28. e GatewayControl 30 GSCR Global Status Control Register for the control mode I O PLC eu I 31 GSCR Global Status Control Register for the control mode Full PLC elu ean a i epea a a okan Gr E Gaiaa a a a a D 31 Appendix B Setting Values Errors Acyclical Process Data Error status and setting values llle 33 Zone error register ERR lille 34 Extended error register ERREXT 222 00000 eee eeee 35 Appendix C Program Examples Conversion instructions for speed llli lllluln 36 Conversion instructions for acceleration n saasaa aaau eaaa 39 Appendix D Slot Assignment for Profibus Profinet Appendix E CIP Objects for EtherNet IP Appendix F Electrical Data of Connections Appendix G Glossary of Parameters Appendix H Installation Declaration Installation declaration illie 51 Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Contents Other applicable documents Validity of the manual The manual is part of the product Version 1 0 04 2014 en Translation of the original instructions Introduction Information about the manual These operating instructions contain important notes and information about the following topics Connection of GatewayControl Data and error transmission Details about transport planning assembly commissioning maintenance and cleaning a
29. em is not in conveying mode System is started as soon as the 2Hz communication with the PLC has been established On Flashes 1x X System is in conveying mode The reported error is not a system error On Flashes 2x X System is in conveying mode There is no connection to the PLC or it is in error mode Version 1 0 04 2014 en Translation of the original instructions 25 GatewayControl INTERROLL LED Ready Off LED Fault LED Com Flashes 4x X Troubleshooting Meaning The GatewayControl detected a critical system error in the voltage level The system was stopped due to a critical error Off 26 Flashes 6x X Status error The system was stopped due to a critical error and is not in conveying mode Error signaling The error type can be determined by the number of flashes of the Fault LED in a 3 second interval Number Error Comment of flashes 1 Non critical error within the ConveyorControl system 2 No connection to PLC System cannot be started or is being stopped After solving the error the system can be restarted 4 Voltage error at the System is stopped due to the GatewayControl voltage error A voltage reset must be performed same as system error 6 The GatewayControl detected a System is stopped due to the system error System error A voltage reset must be performed Behavior in case of an error Occurring errors are distinguished in 2 categories Status errors
30. entry reserved for the right zone for this node ID in the process map is not being used From the node ID the zone address is being calculated e For the left zone Zone address node ID 10 2 1 e For the right zone Zone address node ID 10 2 2 The calculated zone address is sued for the zone selection for the acyclical write read accesses error status setting values of the zones As an alternative to calculating the zone address it can also be exported via the Configurator see operating instructions of the ConveyorControl system From the zone address it is also possible to calculate an index in the process map of the GatewayControl which allows reading or writing the zone status and control register The index to the process map is calculated as follows Index zone address 1 2 And consequently the I O address for a certain zone of the conveyor O address BaseAddress Index LSCR Local State Control Register for the control mode O PLC control Bit position 7 6 5 4 3 2 i 0 Acronym ERR LSTA ISTA LSTP ISTP zs RDS ZSS Read Write R R W R W R W R W R R R Description Zone Error Start Z one Start D one Stop Z one Stop D one Zone transport RollerDrive Zone sensor zone zone zone zone state state state Bit Low No error de active de active de active de active Zone free RollerDrive No object stopped detected Bit High Error active active acti
31. er LSB raw data MSB raw data Maximum possible speed Speed increment per accel intervall Acceleration time Acceleration intervall time Raw increment per intervall Raw intervall 10 ms Set speed increment and time intervall to maximum acceleration ELSE END IF iRawIncrement iRawIntervall Normal processing Calculate the maximum possible speed fMaxSpeed mls fDiameter_mm cfPi 0 1 fGearing Calculate the acceleration intervall time fIntervallTime ms fAccelTime_ms 20 0 fIntervallTime ms Calculate the acceleration time fAccelTime ms 4fMaxSpeed mls 1000 0 fAccel_mls2 20 steps to max Speed DINT TO REAL ROUND 4fIntervallTime ms 10 0 10 0 IF 4fIntervallTime ms 10 0 THEN IntervallTime_ms 10 0 Calculate raw speed increment and raw time intervall REAL TO INT 193 0 f IntervallTime_ms 8 0 IF iRawIncrement gt 255 THEN iRawIncrement iRawIncrement END IF 255 d AccelTime ms iRawIntervall REAL TO INT fIntervallTime_ms 10 0 IF iRawIntervall gt 255 THEN iRawIntervall END IF END IF Return raw value bRawDataO INT TO BYTE iRawIntervall bRawDatal INT TO BYTE iRawIncrement END_ FUNCTION 255 Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Appendix C Program Examples Function Header
32. erating instructions of the ConveyorControl system Using the USB cable connect the computer with the GatewayControl gt Map the ConveyorControl system In the process select the type of GatewayControl Profibus Profinet or EtherNet IP Prepare the addressing i The GatewayControl is set to node ID 1 at the factory It cannot be changed in the context of the addressing procedure required for the other modules or assigned to another module Address the ConveyorControl system Download the parameters De energize all ConveyorControl components insert the fieldbus cable in connector M12 and secure it with the coupling ring Switch the supply voltage on again After a maximum of 20 seconds the control connects with the GatewayControl Y Y Y Operation Details about the operation are located in the operating instructions of the ConveyorControl system Version 1 0 04 2014 en 23 Translation of the original instructions GatewayControl INTERROLL 24 Maintenance and cleaning Details about the maintenance and cleaning are located in the operating instructions of the ConveyorControl system Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Troubleshooting Meaning of the LEDs LEDs on the GatewayControl report the operating state of the ConveyorControl system The following LEDs are available Ready green Fault red Com green Statu
33. ex 10 Mbps Full duplex transmission with 10 Megabit per second HalfDuplex 100 Mbps Half duplex transmission with 100 Megabit per second FullDuplex 100 Mbps Full duplex transmission with 100 Megabit per second Auto Automatic configuration of Ethernet port Default is Auto ControlMode Control operating mode of the ConveyorControl system Profibus Profinet EtherNet IP e I O PLC control The control of the conveyor process is done decentrally in the ConveyorControl modules The PLC can monitor errors and the conveyor process and affect it by setting global or zone based control signals signals correspond to the selection under PIN4 Complete PLC control Control is done exclusively via PLC for this purpose it receives the status messages of sensors and RollerDrive The ConveyorControl modules serve only as decentral I O module Default is O PLC control If the Configurator is connected with the ConveyorControl the Interroll article number is displayed for the selected module If the Configurator is connected with the ConveyorControl the Interroll serial number is displayed for the selected module Ethernet hardware address of GatewayControl read value only The address is displayed only if a USB connection exists to the GatewayControl and the ConveyorControl modules have been addressed Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Version 1 0 04 2014 en Tra
34. heart signaled a module respond toa systemerror Controlbus transmission expected unexpected beat system error which caused transmission during during erroronthe communi restart messages during a system request on system system Conveyor cation state from the normal error the initialization initialization Control bus master system Conveyor failed operation Control bus Version 1 0 04 2014 en Translation of the original instructions For EtherNet IP the extended error register can be read via the adapter object class attribute 10 For Profibus Profinet the extended error register is transmitted with a diagnostics alarm 35 GatewayControl INTERROLL 36 dd LZ Le 77 10 du bf es Appendix C Program Examples The following code fragments explain the conversion of setting values from physical unit to system internal representation and vice versa The examples were created with TIA Portal V11 SP2 STEP 7 Professional for the controllers S7 300 and 87 1200 The supplied USB stick contains corresponding project archives as well as a project for EtherNet IP with the Allen Bradley RSLogix 5000 1769 L18ER BB 1B controller Conversion instructions for speed The following code fragments explain the conversion of conveying speed from physical unit m s to system internal representation and vice versa
35. imum number of UINT 1 instances Access methods Get Attribute Single Instance attributes of TCP IP interface object ID Access Designation Data type Data value 1 Read Status attributes DWORD See CIP Standard Vol 2 2 Read Configuration attributes DWORD 0x00000095 3 Read Configuration control DWORD 0x00000000 set attributes 4 Read Physical connection STRUCT object Path length in 16 bit UINT 0x0002 words Path EPATH 20 F6 24 01 5 Read Interface configuration STRUCT set IP address UDINT XXX XXX XXX XXX Network mask UDINT XXX XXX XXX XXX Gateway address UDINT XXX XXX XXX XXX Address of prim name UDINT XXX XXX XXX XXX server Address of sec name UDINT XXX XXX XXX XXX server Domain name STRING 6 Read Host name STRING gateway set 10 Read ACD status USINT 1 set Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Appendix E CIP Objects for EtherNet IP ID Access Designation Data type Data value 11 Read Last ACD conflict STRUCT set ACD activity USINT 0 Remote MAC USINT 6 XX XX XX XX XX XX Copy of ARP PDU USINT 2 0 8 Access methods Get_Attribute_All Get_Attribute_Single Set_Attribute_Single EtherNet link object Connection specific status and counter information The following information applies to the EtherNet link object of EtherNet IP GatewayControl Class code OxF6 Class attributes 1 2 3 Instances 1 2
36. information contained therein in full Only instructed and qualified persons may work with the GatewayControl Always keep the user manual at hand when working at the GatewayControl so you can consult it quickly if required Always comply with relevant national safety regulations f you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact information Intended use The GatewayControl may only be used for industrial applications and in an industrial environment to control the RollerDrive EC310 The GatewayControl must be integrated into a conveyor module or conveyor system Any other use is considered inappropriate Any modifications that affect the safety of the product are not permitted The GatewayControl may only be operated within the defined operating limits Unintended use Use for anything other than the intended purpose requires approval by Interroll Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only trained and qualified persons may work with the ConveyorControl system taking the following into account the relevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements f
37. l mode Full PLC control Bit position 7 6 5 4 3 2 i 0 Acronym TDIR SSEL ERRSIG ISTP CLRI CLR Read Write R W R W R N A N A R W R W R W Description Conveying Speed Error Indication Not used Not used Stop D all Clear empty Clear empty direction selection zones conveyor conveyor reverse normal direction direction Bit Low normal Main speed No error uu ae de active de active de active Bit High inverted Alternative At least one active active active speed error somewhere in UE the system Comment ComControl All RollerDrives modules with stop configured immediately error output regardless of will reflect the a the ZPA state of this bit transport logic atthe corresponding output 32 Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Appendix B Setting Values Errors Acyclical Process Data Access to the error status and the setting values of the complete system or individual conveying zones is done via acyclical read and write accesses according to DPV1 Class 1 Profibus Profinet or Explicit Messaging EtherNet IP Device identification and alarms are also transmitted acyclically Error status and setting values For Profibus Profinet access is made via the function blocks RDREC or WRREC in accordance with IEC 61131 3 The D parameter must be supplied with the I O base address of the ConveyorControl module which represents the error status or the desired setting v
38. lot Assignment for Profibus Profinet page 42 it results in the following structure of the process map Global Status Byte GSCR Local Status Byte LSCR GatewayControl Local Status Byte LSCR ID 010 LZ Local Status Byte LSCR ID 010 RZ Local Status Byte LSCR ID 011 LZ Local Status Byte LSCR ID 011 RZ Local Status Byte LSCR ID 110 LZ Local Status Byte LSCR ID 110 RZ m m m m a i am m am am am g e esl GSCR Local Control Byte LSCR GatewayControl Local Control Byte LSCR ID 010 LZ Local Control Byte LSCR ID 010 RZ Local Control Byte LSCR ID 011 LZ Local Control Byte LSCR ID 011 RZ Local Control Byte LSCR ID 110 LZ Local Control Byte LSCR ID 110 RZ UA am m i Hm o m me mm m m mg eee ee ead In the Configurator the display can be toggled between user zone designation and node ID see operating instructions of the ConveyorControl system 29 GatewayControl INTERROLL Appendix A PLC Process Map Cyclical Data SegmentControl and ComControl are addressed with a node ID which is assigned by the Configurator during the project planning of the conveyor In the previous graphic D 010 LZ refers to the left zone of a SegmentControl or the zone of a ComControl with node ID 10 D 011 RZ indicates the right zone of a SegmentControl with node ID 11 A ComControl uses only the LSCR entry for the left zone The
39. ly unit and modules is also done using a flat cable A PC is connected with a USB cable for addressing the two ComControls and for parameterizing the system The Configurator is installed on the PC with which the system can be addressed and parameterized After these two steps the PC and the USB cable can be removed Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Initial startup and operation Initial startup Checks before initial startup gt Ensure that all ConveyorControl modules have been correctly fastened to the profile and that all screws have been correctly tightened gt Ensure that there are no additional areas of danger caused by interfaces to other components gt Ensure that the wiring is in accordance with the specification and legal directives gt Check all protection devices Ensure there are no bystanders in dangerous areas around the conveyor Pre commissioning checks gt Check all ConveyorControl modules for visible damage gt Check all protection devices Ensure that no RollerDrive is blocked Clearly specify and monitor the way goods are placed on the conveyor Ensure there are no bystanders in dangerous areas around the conveyor Parameterizing the GatewayControl Below is a description of only the steps required for parameterizing the GatewayControl All other details for commissioning and operation of the complete system are located in the op
40. n the Sub D plug of the next to last node if the line between Sub D socket of the next to last node and GatewayControl is shorter than 50 cm 19 7 inch Required material M12 Profibus cable with one plug other end is open e g SAC 2P 1 0 910 M12FSB bus system cable Sub D connector with switchable terminating resistor e g SUBCON PLUS Profibus connector up to 12 Mbit s Termination at the GatewayControl if the line between Sub D socket of the last node and GatewayControl is longer than 50 cm 19 7 inch Required material M12T or Y splitter Net Profibus M12 terminating plug Two variants are available for the transition from Sub D socket to M12 Adapter from 9 pin Sub D to M12 and also an M12 line with plug socket e M12 Profibus cable with one M12 plug and Sub D connector with switchable terminating resistor Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Assembly Profibus connection The GatewayControl is a Profibus DP slave and sends or receives information only if queried by the master PLC The GatewayControl does not independently communicate with other devices The M12 connection is B coded according to IEC 61076 2 101 3 pow co O 6 o0 vo PIN Signal Function Type 1 VP 5 V supply for bus termination Mandatory 2 RxD TxD N Minus data line A line Mandatory 3 DGND Data ground Mandatory 4 RxD TxD P Pl
41. nected to one end of the bus line It features a terminating resistor which is required for the bus line A ComControl with activated terminating resistor must be connected to the other end of the bus line A GatewayControl can be operated in two different control modes I O PLC control In this control mode SegmentControls and ComControls control the conveying process The master PLC can monitor and influence the conveying process using the process map for individual zones or the entire conveyor start stop reversal of direction Full PLC control In this control mode the master PLC controls the conveying process The process map of the PLC shows the current states of the sensors and the RollerDrive and individual RollerDrives can be switched on or off In this control mode the ConveyorControl system does not offer a zero pressure accumulation control logic which must be programmed via the PLC The GatewayControl for EtherNet IP and for Profinet contains a web server which can be used to perform software updates The Internet or intranet access to the device made possible via the integrated web server also comes with the risk of abuse Access to the web server is secured with a user ID and a password Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Profibus Profinet I amp M Identification and Maintenance for Profibus Profinet Version 1 0 04 2014 en Translation of
42. ng stopped The error is indicated via fault LED The LED fault display is automatically reset and the system automatically returns to operation once the fault has been removed System error Conveyor is being stopped and changes to the System error state The error is indicated via fault LED The system error can be reset only via voltage reset Default is System stops DomainName Domain name of the GatewayControl in the Internet Domain Name System DNS EtherNet IP only Default DNS ServerAddress IP address of the primary DNS server responsible for the name resolution EtherNet IP only Default is 0 0 0 0 DNS ServerAddress2 IP address of the alternate DNS server responsible for the name resolution EtherNet IP only Default is 0 0 0 0 49 GatewayControl INTERROLL PB13 PB14 PG1 ProductKey Serial MACAddress Appendix G Glossary of Parameters NetworkConfigMode Procedure for the network settings EtherNet IP only Static Settings are made via the Configurator PB4 PB5 PB6 PB7 PB10 PB11 PB12 BOOTP Settings are made via network using a BOOTP server PB4 PB5 PB6 PB7 PB10 PB11 PB12 DHCP Settings are made via network using a DHCP server PB4 PB5 PB6 PB7 PB10 PB11 PB12 Default is DHCP Port setting Operating mode and transfer speed of the Ethernet port EtherNet IP only HalfDuplex 10 Mbps Half duplex transmission with 10 Megabit per second FullDupl
43. nical data sis Rma ews ed ahaa ater RRR 12 DIMENSIONS 5t aje i us eR EIA dy des Bees e a RRR N trod a A EOE e ees T sha oat abet E jede R 13 Transport and storage Planning Parameterizing the GatewayControl llli lll 15 Assembly Warning information for assembly eee 18 Assembly of the GatewayControl llli 18 Warning notices concerning the electrical installation 19 Electrical installation llle 20 Example of connection ee 22 Initial startup and operation Initial startup 2 RR m 3e 23 Parameterizing the GatewayControl aaea 23 Operation 2462s en nk A es oe eee RR eT eer 23 Maintenance and cleaning Troubleshooting Meaning ofthe LEDs llle 25 LED status displays osos Z aR RR nad a R R RRR RRR e 25 Error signalitig 22 2 bs sda Gen aaa be RL eae wae weed wee 26 Behavior in case of an error ee eee 26 Version 1 0 04 2014 en 1 Translation of the original instructions GatewayControl INTERROLL Table of contents Decommissioning and disposal Appendix A PLC Process Map Cyclical Data LSCR Local State Control Register for the control mode I O PL COritrol uas issue R hee ea heed dase Un e Sane TA 29 LSCR Local State Control Register for the control mode Full PLC CONMOl s osa Foes e on HRS Een eodeni AER Added mas ERER E T d inse ee us 30 LSCR Local State Control Register for the control mode Full PLC control and I O PLC control for th
44. nnection Voltage Error Temperature Error cation Error Error Error Bit Low _ No error _ No error No error No error No error No error Bit High M Error NM Error Error Error Error Error Comment Zone sensor RollerDrive Faulty No heart beat Supply voltage Brake resistor signals error signals error transmission message from out of range too hot xxi condition x condition on Conveyor master Control bus received 34 Version 1 0 04 2014 en Translation of the original instructions GatewayControl Appendix B Setting Values Errors Acyclical Process Data Extended error register ERREXT INTERROLL The extended error register resolves the system error further It is being updated for the most recent error in each case Bitposition 15 8 7 6 5 4 3 2 1 0 Acronym NodelD NETRF NETCF NETU NCE NSC NRB HBL NIE Read Write R R R R R R R R R Description ID of faulty Transmission Module Network Communi Unexpected Unexpected Heart beat Module module cycle failed check at Unavailable cation error communi module lost issued system startup failed cation state restart error Bit Low No error No error No error No error No error No error No error No error Bit High Error Error Error Error Error Error Error Error Comment Node ID of Module Module Health check Module Module is not Module did Module is Module the last didn t signaled a of Conveyor signaled a in the an missing
45. nslation of the original instructions Appendix H Installation Declaration Installation declaration in accordance with the EC Machinery Directive 2006 42 EC Appendix II B The manufacturer Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Germany hereby declares with sole responsibility that the product range GatewayControl is not a ready to use machine as defined by the EC Machinery Directive and therefore does not fully comply with the requirements of this directive The commissioning of these conveyor modules is not permitted unless conformity of the entire machine system in which they are installed has been declared in compliance with the EC Machinery Directive The health and safety requirements as stated in Appendix have been applied The special technical documents mentioned in Appendix VII B have been prepared and will be sent to the responsible authority if necessary Person authorized to prepare the technical documents Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Applicable EC directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applicable harmonized standards ENISO 12100 03 Safety of machinery Basic concepts risk assessment and reduction Wermelskirchen 31 September 2013 Armin Lindholm Managing Director This declaration can be obtained at www interroll com if needed 51 INTERROLL e ht
46. odule parameters can be set offline and then downloaded collectively to the ConveyorControl modules The following steps are required for this purpose Map Map the zones of the conveyor path and all ConveyorControl modules with the Configurator Prepare to address The assignment of a unique address for each module is being prepared Address Assign modules a unique address suing the addressing magnet Parameterize Define settings for each module Download Parameters are downloaded to the modules Details about the Configurator and planning the conveying path with all ConveyorControl modules are located in the operating instructions of the ConveyorControl system This chapter contains notes about the parameterization of the GatewayControl Parameterizing the GatewayControl In this step the settings for the GatewayControl can be defined They only take effect once they have been downloaded to the module Requirement The conveying path was completely mapped in the Configurator see operating instructions of the ConveyorControl system n the work step bar click on the Parameterize button Select GatewayControl Click on the value of the Control mode parameter and select O PLC control or Full PLC control Change the parameters according to the requirements 15 GatewayControl INTERROLL Profibus GatewayControl Planning This tab includes the parameters for defining the functions of the Profi
47. ooting as a start signal may accidentally be triggered unintentionally starting one of the connected motors Interfaces to other devices When assembling the ConveyorControl components in a conveyor further hazards may occur These hazards are not part of this manual and have to be analyzed during the design installation and startup of the conveyor gt After assembling the GatewayControl in a conveyor check the whole system for new potential dangerous spots before switching on Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Safety Operating modes Normal mode Operation following installation at the user s premises as control components in a conveyor in a complete system Special mode All operating modes which are required to guarantee and maintain safe and normal operation Special operating mode Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer s and When de energized performing the test run Cleaning External cleaning When de energized Maintenance Repairs Maintenance and inspection tasks When de energized Troubleshooting Troubleshooting in the event of a fault When de energized Fault elimination Eliminating the fault When de energized Shut down Dismantling from the conveyor When de energized Disposal Disposal of ConveyorControl system and packaging Version 1 0
48. or safety and accident prevention GatewayControl INTERROLL A Bodily injury Electricity Working environment Faults during operation Maintenance Accidental motor starts Safety Dangers The following list provides information about the various types of danger or damage that may occur while working with the GatewayControl gt gt VV VV V Y v Maintenance or repair work must only be performed by authorized and qualified persons in accordance with the applicable regulations Before using the GatewayControl ensure that no unauthorized persons are near the conveyor Only perform installation and maintenance work after you have switched off the power Ensure that the power cannot be turned on accidentally Do not use the GatewayControl in areas where there is a hazard of explosion Remove equipment or material which is not required from the workspace Regularly inspect the ConveyorControl components for visible damage If you notice smoke switch off the power immediately and ensure that it cannot be switched on again accidentally Contact qualified personnel immediately to find the source of the fault gt Because the product does not require maintenance you only need to inspect the ConveyorControl components regularly for visible damage and that all cables and screws are firmly in place Exercise caution when installing or performing maintenance on the ConveyorControl components and when troublesh
49. re address of Cannot be set Version 1 0 04 2014 en Translation of the original instructions GatewayControl For a more detailed description of the parameters see Appendix G Glossary of Parameters page 49 17 GatewayControl INTERROLL 18 Assembly Warning information for assembly NOTICE Risk of damage leading to failure or shortened life expectancy Check each GatewayControl module visually for damage before assembly Make sure that these modules are not warped during installation no bending or torsion Do not drill additional mounting holes in the casing or enlarge the holes provided Do not drop the modules to prevent internal damage Assembly of the GatewayControl For notes about the assembly see the operating instructions of the ConveyorControl system Version 1 0 04 2014 en Translation of the original instructions GatewayControl INTERROLL Assembly Warning notices concerning the electrical installation NOTICE Damage to ConveyorControl modules gt Observe the following safety information Electrical work should only be performed by qualified and authorized persons Protection rating IP54 is only achieved with correct installation Disconnect the power supply before installing removing or rewiring the ConveyorControl modules Ensure that no hazardous voltage can come into contact with the connections or the housing not even in the event of a malfun
50. re located in the operating instructions of the ConveyorControl system These operating instructions are valid only in conjunction with the following documents e ConveyorControl system operating instructions The manual describes the GatewayControl as it is delivered by Interroll In addition to this manual special contractual agreements and technical documents apply to special versions gt For trouble free safe operation and warranty claims read the manual and follow the instructions before handling the GatewayControl Keep the manual near to the GatewayControl gt Pass the manual on to any subsequent operator or occupant of the GatewayControl gt Interroll does not accept any liability for faults or defects due to non observance of this manual gt f you have any questions after reading the operation manual feel free to contact our customer service Contact persons close to you can be found on the Internet under www interroll com contacts Warnings in this manual The warnings in this document refer to risks which may arise while using the GatewayControl For relevant warnings see Safety page 5 and the warnings at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury W
51. s descriptions of the LEDs Off LED is statically off e On LED is statically on Flashes 1 Hz LED flashes at a frequency of 1 Hz pulse duty factor 1 1 Flashes 2 Hz LED flashes at a frequency of 2 Hz pulse duty factor 1 1 Flashes LED flashes 1 to 6 times depending on error within 3 seconds for 250 ms in each case The error type can be determined based on the number of flashes see Error signaling page 26 e X LED status variable depending on system status and LED function see Comments in the table In any status the Com LED signals communication on the CAN bus by flashing or flickering The status of the Ready LED signals the status of the conveyor Flashing Initializing the system or not in conveying mode On System in conveying mode LED status displays LED LED Fault LED Com Meaning Ready Generally Off Off Off No operating voltage Operating states Flashes Off X The GatewayControl initializes its own hardware the internal or external bus 2Hz Flashes Off X The GatewayControl starts and checks the network System is not in conveying 1Hz mode On Off X The GatewayControl successfully switched the system to conveying mode No error occurred Conditions after occurrence of errors Flashes Flashes 6x X An error occurred while initializing the internal hardware in the GatewayControl 2Hz or while initializing the internal or external bus Flashes Flashes 2x X Syst
52. t subject to tensile stress Avoid excessive vibrations unsupported free hanging cable bending and crushing Version 1 0 04 2014 en 19 Translation of the original instructions GatewayControl INTERROLL Overview of connections Assembly Electrical installation For general notes about the installation of GatewayControl see the operating instructions of the ConveyorControl system The GatewayControl features the following connections 20 Fieldbus termination Connection Signallcomponents Contacting Type Power Power supply Flat cable via pin IN Data Bus communication Flat cable via pin IN OUT USB USB 2 0 USB Mini B 5 pin IN OUT Field Bus Profibus M12 5 pin B coded acc to IEC61076 2 101 IN OUT Profinet or EtherNet IP M12 4 pin D coded acc to IEC61076 2 101 USB port The GatewayControl features a USB mini B port to connect it to a laptop and to transfer the data of the Configurator Pull off the protective black cap Do not tear The tab will prevent loss Connect the USB plug When the USB connection is no longer required remove the USB cable and reattach the protective cap to achieve protection rating IP54 The termination of the fieldbus is required for Profibus only If the GatewayControl should be the last node of a Profibus line two termination variants are possible depending on the line length between the next to last node and the GatewayControl Termination i
53. tting the RD deceleration 16 bit HiByte time unit 0 255 001 200 write braking ramp as converted value 16 bit LoByte increment Version 1 0 04 2014 en Translation of the original instructions 0 255 33 GatewayControl Appendix B Setting Values Errors Acyclical Process Data Zone error register ERR INTERROLL Error registers of zones map only the error state of the individual zone in each case while the error register of the GatewayControl always returns the cumulative error of the entire system Bit position 15 14 13 12 11 10 9 8 Acronym SYS IPAR SLRD GET2 GET1 Read Write R R R R R R R R Description System error Parameter Not used Slave Not used TimeOut2 Error Not used TimeOut1 Error Error RollerDrive Error Bit Low No error No error o No error Mt No error A No error Bit High Error Error ME Error AS Error p Error Comment Voltage Zone has no Slave No sensor No sensor temperature valid conveying RollerDrive signal while signal while RollerDrive or parameters signals error transporting loading the sensor error condition the loaded cargo into the Behavior of ses sse cargo towards sse zone RD and the zone exit sensor errors can be configured Bit position 7 6 5 4 3 2 1 0 Acronym SENS RD CON ML VO TMP Read Write R R R R R R R R Description Not used Sensor Error Not used RollerDrive Communi Co
54. us data line B line Mandatory 5 not occupied Thread Shield Ground connection Recommende d Profinet Ethernet IP The GatewayControl is a Profinet I O device and sends or receives information connection only if queried by the master PLC The GatewayControl does not independently communicate with other devices The M12 connection is D coded according to IEC 61076 2 101 9 3 6 9 0 PIN Signal Name 1 TD Transmission Data 2 RD Receive Data 3 TD Transmission Data 4 RD Receive Data Version 1 0 04 2014 en 21 Translation of the original instructions GatewayControl INTERROLL Assembly Example of connection o 0 m a a pus pus 2 2 nc nc GatewayControl ComControl ComControl PC Flat cable voltage supply Q Direction of travel Power supply unit Start sensor PLC Zone sensor Flat cable bus communication 22 A 2 zone conveyor is shown Each zone is driven by an Interroll RollerDrive and monitored by a zone sensor At the start of the conveyor a start sensor monitors whether conveying material reaches the conveyor The drives and sensors are connected directly to the ComControl The modules communicate with each other via the lower flat cable The power supply unit supplies the ComControl and the GatewayControl with voltage The sensors and drives are supplied with voltage via the ComControl The wiring of power supp
55. ve active Zone not free RollerDrive Object running detected Comment Not set if all RollerDrive RollerDrive RollerDrive RollerDrive error modes starts with starts stops if an stops configured to regardsto the immediately object is immediately ignore ZPA logic regardless of detected by regardless of the ZPA logic the zone the ZPA logic sensor 30 Version 1 0 04 2014 en Translation of the original instructions GatewayControl Appendix A PLC Process Map Cyclical Data INTERROLL LSCR Local State Control Register for the control mode Full PLC control Bit position 7 6 5 4 3 2 1 0 Acronym ERR 103 102 101 ZSE RDE RDS ZSS Read Write R R W R W R W R R R W R Description Zone Error Digital I O Digital I O Digital 1 0 Zone Sensor RollerDrive RollerDrive Zone sensor State State State error error state state In3 Out3 In2 AS Out2 In1 ZS Out1 Bit Low No error Not active Off Not active Off Not active Off No error 0 no error RollerDrive No object stopped detected Bit High Error Active On Active On Active On Error Error RollerDrive Object running detected Comment Not set if all Not set if ZS Not set if error modes error mode RollerDrive error configured to configured to mode configured ignore ignore to ignore LSCR Local State Control Register for the control mode Full P
56. ype Data value 1 Read Manufacturer ID UINT 0x0275 2 Read Device type UINT 0x000C 3 Read Product code UINT 0x0001 4 Read Revision ID STRUCT Main number USINT 1 Secondary number USINT 1 Read Device status WORD See CIP Standard Vol 1 Read Device serial number UDINT Device dependent Read Product name STRING GatewayControl EtherNet IP 8 Read Device status USINT See CIP Standard Vol 1 9 Read Configuration status UINT See CIP Standard Vol 1 10 Read Heartbeat interval USINT See CIP Standard Vol 1 Get Attribute All only Access methods Get Attribute All Get Attribute Single Version 1 0 04 2014 en 43 Translation of the original instructions GatewayControl INTERROLL Assembly object Connection manager object 44 Appendix E CIP Objects for EtherNet IP This object allows exchanging cyclical useful data The following information applies to the device description object of EtherNet IP GatewayControl Class code 0x04 Class attributes 1 2 Instances 1 Instance attributes 3 4 Class attributes of assembly object ID Access Designation Data type Data value 1 Read Class revision UINT 1 2 Read Maximum number of UINT X instances Access methods Get Attribute Single Instance attributes of assembly object ID Access Designation Data type Data value 3 Read Data BYTE see Appendix A PLC set Process Map Cyclical Data page 29 4 Read Data length UINT 202 Access methods Get Attribute Single
Download Pdf Manuals
Related Search