INSTALLATION MANUAL REMOTUS JUPITER 800/900 FSK12
Contents
1. P e e e e e e 8 o e el e EH os ob Mene NEE e ee EE Indicates activated pu iE BE HE ge gH J i e I c 9 main contactor T An In e Horn Ee RS422 LED28 LED27 0 SN S 5 ao SYS We Y45 ies e o eee l S REL2 e amp N YA I d NY d 2 allie o2 ks Figure 15 Indications on the MAIN board Event Indication on RX Flash rate LED 1 4 E sss ndi NNNM switches or joysticks Digital input data change LED2fases eg U umatami T Ti aaa wanani est 50 timeout LED 5 and LED 6steay Receiver intemal eror LEDOsteay _ In pairing mode LED 5 steady LED 6 fast ms Table 8 Mode event and indications on the MAIN board Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Indications 28 44 9 2 Push button trans2. G o Cable diameter j Cable diameter 10 16 mm 3 6 5 mm Figure 2 Mount 160 When drilling the hole for the cable gland make sure not to damage the printed circuit board or the transformer inside Place some protection in side the enclosure to stop the drill from damaging the interior Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Installation 6 2 Connections and switches on the MAIN board Rotary switch Rotary switch Dipswitch SW1 SW2 SW3 LED3 LED2 LED LED8 LEDS m cn m d D Sw3 N Pairing e SHEE C GND DC supply 24 V DC Horn siren EST de 200000 2525050905029 fy a zx x An In 2 RS42
3. y ve e YA 290009 e L d sl A 9 pss e e h 6 Y44 Y2 e I Al 2 v 2000000 44 ti YA3 Q E lt er lt e SS e Y42 2 9 lt L 14 G e o REL42 SS E Y DE e e X A r W y Sf ua CN ff q gt 2 gt lt Z L Z Be A 4 zh allalla le 2e e YS 50 A E Support for cabling e REL46 REL43 A P26 23 1 g 59 i HEEE K i SS c E z 48 9 1 SS Y7 E J Se 2 24 41 59 lt Y8 FUSE 250V T4 25A TYPE IEC 60127 2 V P38 YA ADAYA E T y NI h All i 2 we AN eh Nom A A IS ym N
4. Button LED ig 345518 HbLdEFS Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Layout transmitters 42 44 12 2 Joystick transmitters 12 2 1 Nordic symbols Safety STOP button REMOTUS Jupiter 150J FSK12 A aK gt REMOTUS Jupiter 100J FSK12 Batt OF JUPITER 100J JUPITER 150J e 12 2 2 DIN symbols Safety STOP button gt C Ge REMOTUS REMOTUS Jupiter 100J Jupiter 150J FSK12 FSK12 Status indicator JUPITER 100J JUPITER 150J 12 2 3 CS symbols Safety STOP button O et Lo t REMOTUS REMOTUS Jupiter 100J Jupiter 150J West FSK12 West FSK12 Status indicator JUPITER 100J JUPITER 150J Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Layout transmitters 43 44 12 2 4 Joystick transmitter with display Display REMOTUS Jupiter 150J FSK12 C20 JUPITER 150JD Batt Status indicator 12 3 Symbol explanation Micro Slow speed operation s Normal Normal speed a Extra Optional feature x Extra Optional feature Siren gg S
5. 7 11 Radio frequency setting in Receiver RX160 N Before changes of the frequency setting disconnect the power Frequency hopping Scan mode The SW3 dipswitch for adjusting frequency setting is marked in Figure 3 See Figure 10 for settings If switch 2 16 set to 2 3 1 2 3 Figure 10 Adjust the frequency OFF Frequency hopping setting switch 2 ON Scan mode automatically selected frequency The receiver RX160 normally uses frequency hopping for radio communication By watching the indications Squelch LED 4 and Message received LED 3 it is possible to diagnose the quality of the radio channel see section 9 1 on page 27 Every time a message is received the indication Squelch lit The messages are sent at a constant rate The indication Squelch shall lit at this rate If this isn t the case some of the channels can be occupied or some of the used frequencies 1 of 15 are not working Ifthe message is accepted by the receiver indication Message received will lit If the indication Message received does not lit at the same rate as the indication Squelch the messages on one or more frequencies are disturbed or distorted Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH 4 Commissioning 16 44 7 1 2 Radio Frequency Setting in the Push Button Transmitters T
6. E Trolley left high speed as Im Trolley right high speed rir Hoist down high speed oist up high speed lt I B Horn button si x x x 7 pu gr 1 Pol e 5 pu ES p x e C 1 Selection 1 eredi ALL 1 E 4 pu Eo 71 BE j o9 S E BE Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 36 44 Program Option 8 Outputs for low speed and high speed for each movement A B function Y0 Y1 Y2 Y3 Y4 Y5 Y6 YT P15 P21 Y8 27 20 18 a Bridge forward Bridge backward Trolley left Trolley right Bridge low speed Bridge high speed Trolley 1 Selection 1 je cicer ics Trolley 2 Selection 2 Trolley low speed Trolley high speed Hoist low speed Hoist high speed B Horn button Program Option 9 Low speed in first step disappears in the second step X Y function Terminal YO Y1 Y2 Y3 Y4 Y5 Y6 YT Y8 27 lt co 25 S lg Yis Installation manual Remotus Jupiter 800 900 FSK12 Version C2 lt I Pa Connector Cable part Function Bridge forward low speed Bridge backward low speed Trolley left low speed Trolley right low speed Hoist down low speed Hoist up low s
7. KERSIR AS mado remote Sege INSTALLATION MANUAL REMOTUS JUPITER 800 900 FSK12 948182 000 EN C2 REESEN Revision history version pe pem o O DEER Ai 2012 0823 Changes in pairing 7 2 Micro operation added 7 7 m orosz rs0slayoutchonges 38 4isnowARB l 2013 09 09 Changes in section 6 3 7 2 1 7 7 7 8 and 11 1 Changes of 433 434 radio section 5 7 1 7 2 Clarification in section 7 8 Only BQ radio affecting section 5 amp pairing 7 2 New PLC affecting section 7 8 amp 11 1 List of tables Table 1 Technical specifications 7 Table 2 Frequency setting in push button transmitter 16 Table 3 Receiver pairing indication 17 Table 4 Transmitter pairing indication 17 Table 5 Transmitter display pairing indication 17 Table 6 Numeric numbering of the buttons 19 Table 7 Settings for shutdown times on dipswitch SW1 20 Table 8 Mode event and indications on the MAIN board 27 3 44 Table of Contents 1 Introduction 5 2 Scope 5 3 Use of warnings and notes in this manual 6 4 Warnings regarding installation and maintenance work 6 5 Specifications 7 5 1 Design 5 2 Functional description 8 6 Installation 9 6 1 Mechanical installation 9 6 2 Connections and switches on the MAIN board 10 6 3 Cable installation 11 6 3 1 Functional diagram 12 6 3 2 Principle connection of the Main contactors 12 6 3 3 AC supply 13 6 3 4 DC supply 13 6 3 5 Digital inputs 13 6 3 6 Analogue input 13 6 3 7 RS422 485
8. e 563 2 Par a SA e e 5 gt N Common 445 230V Common 24 48V 45 230V SE AKERSTROMS BJORBO AB 444 5 Digital input O Digital input 1 Figure 3 Connections and switches on the MAIN board 10 44 Connection for radio module MC2 MC1 AC supply Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Installation 11 44 6 3 Cable installation If the receiver and or receiver terminals are connected to more than one line phase the voltage between any connector must NOT exceed 250 V If voltage of one phase is 230 V AC the corresponding three phase voltage is 380 V AC and thus NOT allowed Max loading by relay may not be over 2 A not higher rated than 6 A A protection fuse for the receiver main supply shall be rated 6 A Do not mix SELV and NON SELV signals in the same cable After the installation of the equipment the installed cables must be bound to gether in pairs e g by using a cable tie very close to the terminal blocks see Figure 4 This is important if a cable become loose The cable should not be able to end up in a unsuitable location of the receiver Aaa A VN Current loops containing relay contacts SHALL therefore have a protection fuse Torque 0 4 0 5 Nm Figure 4 Instal
9. Battery level Depending on the application this symbol can be enabled or disabled Battery empty 25 50 75 100 fully charged h 9 2 2 4 Weight Graph Overload option The weight is shown with the unit symbol kg ton or Ib depending on the receiver configuration The bar graph displays the weight load Full scale maximum load The graph is only shown if a maximum weight limit is configured in the receiver This f symbol appears if the load on the crane reaches the weight limit overload Refer to the RX160 configuration tool Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Indications 29 44 9 3 9 2 1 9 3 2 93 2 1 9 3 2 2 9 32 0 9 3 2 4 9 3 2 5 Joystick transmitter indications Status indicator If the transmitter during start up or operation detect a fault in any of the transmitters self tests the status indicator see section 12 2 will indicate continuously red light after that the transmitter will shut down If one of the joysticks has a fault during start up it indicates a continuous yellow light INDICATIONS EXPLANATIONS Green flashing Operating OK Yellow flashing Battery voltage low 6 9 V Yellow continuous Discharge battery voltage 6 1 V Red continuous Hardware fault Display indications only 150J with display These symbols appear on the display by default For
10. Display indications only 9BRS amp 10B with display 28 9 3 Joystick transmitter indications 29 9 3 1 Status indicator 29 9 2 2 Display indications only 150J with display 29 10 Trouble shooting 30 10 1 First check 30 10 2 It is impossible to activate the main contactor 30 10 3 Some output functions do not work 31 11 Program Selection 31 11 1 Program Selection list 31 12 Layout transmitters 40 12 1 Button transmitters 40 12 1 1 Nordic symbols 40 12 1 2 DIN symbols 40 121 3 CS symbols 41 12 1 4 Button transmitter with display 41 12 2 Joystick transmitters 42 12 2 1 Nordic symbols 42 12 2 2 symbols 42 1223 CS symbols 42 12 2 4 Joystick transmitter with display 43 12 3 Symbol explanation 43 List of figures Figure 1 Receiver functional safety description 8 Figure 2 Mount RX160 9 Figure 3 Connections and switches on the MAIN board 10 Figure 4 Installation of cables 11 Figure 5 Relay symbol explanation 12 Figure 6 Connection with the two main contactors in parallel category 3 12 Figure 7 Connection with the two main contactors in series category 1 12 Figure 8 Internal antenna 14 Figure 9 Recommended and wrong placement of the antenna 14 Figure 10 Adjust the frequency setting switch 2 15 Figure 11 Dipswitch for frequency settings on the joystick transmitters 16 Figure 12 Dipswitch SW1 for shutdown time adjustment 20 Figure 14 Dipswitch SW3 position in the receiver 21 Figure 13 Micro operation setting
11. During pairing During operation Transmitter 1 Receiver A SW3 1 ON SW3 3 OFF b SW3 1 ON SW3 3 OFF 7 8 2 Tandem operation 1 transmitter and 2 receivers In order to run tandem operation the receivers must be paired with the same ID 1 Pair the transmitter to receiver 1 A Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver 2 Pair the transmitter to receiver 2 B Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver During pairing During operation ReceiverA transmitter 1 Receiver B SW3 1 ON SW3 3 OFF SW3 1 ON SW3 3 ON Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 23 44 7 8 3 Tandem operator operation amp Multi operator operation 2 transmitters and 2 receivers In order to run tandem multi operator operation the receivers must be paired with two ID s 1 Pair transmitter to receiver 1 A Disconnect and reconnect the power source to the receiver 2 Pair transmitter 2 to receiver Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver 3
12. Function Bridge forward Bridge backward Trolley left Trolley right Bridge low speed Bridge high speed Trolley 2 Selection 2 Trolley low speed Trolley high speed Hoist low speed oist high speed Y Horn joystick E 6 x Ss E 6 BE x x x C Trolley 1 Selection 1 E ee 2 p keet x 1 o Sau i BE Y 15 i Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 35 44 Program Option 6 Different outputs for high speed up and down MC ON function 7 Postam oo ee p IEEE F P gt x x E x x C 2 1 Selection 1 x x pe y E E Ee Eh 52 7 x 471 ia e E E BE BE lt lt lt O B O NM lt N lt lt cO Trolley 2 Selection 2 B Horn button Program Option 7 All high speed outputs are separately A B function Connector Cable part Function Y0 Bridge forward Y1 lt e Ie M caps nN NO rir lt All Bridge backward Y2 Y3 Y4 Y5 Y6 Y7 Y8 P27 Trolley left Trolley right Bridge forward high speed Bridge backward high speed lt cO Trolley 2 Selection 2 ee Ie ICH Ec sacs
13. Function tests Before the following test is performed make sure to prevent unintended movements of the con trolled object from becoming a safety hazard Check that the transmitter can control the receiver by testing all functions and note if the output relays and the corresponding inputs on the controlled object are activated Follow the local safety regulations for the equipment and start the equipment as described in the Operator Manual Check the following Are all movements correct e Do the other functions operate correctly Does the stop function on the transmitter work properly Also test the stop function by removing the battery in the transmitter s it possible to control the equipment from the normal controllers If it 1s possible to operate the equipment from more than one controller at a time the system is incorrectly installed There should be a changeover switch between radio pendant controls to prevent control from two places at the same time Test that all the safety and stop limits switches work This list of test is for reference only and can be extended by the system integrator in the specific installations and the corresponding risk analysis Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Indications 27 44 9 Indications 9 1 Receiver indications
14. Key Id 4 5 Mount the power supply connector note that the connection cables must be placed beside the CIM card 6 Reinstall CIM card cover The screws should be tightened with 1 Nm 7 Insert battery Now the transmitter 15 ready for operation 792 Mounting CIM Card Joystick Transmitter 1 Remove the battery 2 Unscrew the bottom of the transmitter pull up the bottom of the transmitter carefully Pull out the connector for the battery and re move the bottom cover entirely Disassemble the mounting screw 1 for the card 2 3 Assemble the CIM card primarily in the original transmitter alter native spare transmitter on the card contact 3 4 Tighten the mounting screw 1 including nylon distance 5 and washer 4 with 1 Nm 5 Remount the bottom enclosure check position of rubber seal and make sure not to damage the battery cable Tighten the screws Nm 6 Insert battery Now the transmitter 1s ready for operation Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Function tests 26 44 8
15. T3 6 3 8 Connection cable 13 6 4 Antenna placement 14 6 4 1 In case of external antenna placement 14 7 Commissioning 15 7 1 Frequency setting 15 7 1 1 Radio frequency setting in Receiver RX160 15 7 1 2 Radio Frequency Setting in the Push Button Transmitters 16 7 1 3 Radio Frequency Setting in the Joystick Transmitters 16 e Pairing of transmitter and receiver 17 7 2 1 Pairing indications 17 7 2 2 Pair a second ID for tandem multi operator operation 17 74 Adjustment of the Push Buttons Remaining Momentary Functions 18 7 4 Code Configuration of the Push Button Transmitter 19 7 4 1 Enable PIN code 19 7 4 2 Disable PIN code 19 7 4 3 Entering PIN code at start up 19 5 Shutdown Time of the Push Button Transmitter 20 7 6 Shutdown Time of the Joystick Transmitter 20 7 7 Micro slow speed Operation 21 7 8 Tandem Multi operator Operation 21 7 8 1 Multi operator operation 22 159 2 Tandem operation 22 7 6 2 Tandem operator operation amp Multi operator operation 23 7 8 4 Tandem operator operation Multi operator operation Primary Secondary 24 7 9 29 7 9 1 Mounting CIM Card Push Button Transmitter 29 7 9 2 Mounting CIM Card Joystick Transmitter 25 8 Function tests 26 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH i 4 44 9 Indications 27 9 1 Receiver indications 27 9 2 Push button transmitter indications 28 221 Status indicator 28 9 2 2
16. configuration see RX160 configuration tool manual Radio signal MC Text field crane id etc Battery level Weight up to 5 digits Weight unit kg t or Ib Qo AOL Radio signal quality Depending on the application this symbol can be enabled or disabled No radio link established Weak signal Good signal flashing T T MC This symbol indicates 1f MC 15 activated or not MC OFF MC ON Text field crane id etc option This text 1s configured in the receiver 8 characters using the RX160 configuration tool Battery level Depending on the application this symbol can be enabled or disabled Battery empty 25 50 75 100 fully charged II I Weight option The weight is shown with the unit symbol kg ton or 16 depending on the receiver configuration Refer to the RX160 configuration tool Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH 4 Trouble shooting 30 44 10 Trouble shooting 10 1 First check On transmitter On push button transmitter On joystick transmitter Ensure that a charged battery is inserted in Ensure that a charged battery is inserted in the transmitter the transmitter The status indicator indicates following The status indicator indicates following Slow green flashing means that the transmitter Sl
17. pr E r5 iei E 22 eccccccccccccccce s ee t d 2 Figure 12 Dipswitch SW1 for shutdown time adjustment Dipswitch SW 1 Switch 1 Switch 2 Delay in minutes OFF OFF 2 default ON OFF 9 OFF ON 15 ON ON No shutdown Table 7 Settings for shutdown times on dipswitch SW1 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 21 44 7 7 Micro slow speed Operation The SW3 dipswitch for adjusting micro setting is marked in Figure 3 See Figure 13 for settings Non simultaneous SW3 3 OFF The buttons joysticks for movement are interlocked during this time so that only one movement can be operated at a time Simultaneous SW3 3 ON The buttons joysticks for movements are looped so that two or more movements be oper ated simultaneously Non simultaneous Simultaneous 2 3 4 1 2 3 A Figure 13 Micro operation setting switch 3 Note Selection of simultaneous micro is not available for tandem multi operator operation 7 8 Tandem Multi operator Operation Only transmitters 9B RS 9BD RS 10 10BD and 150J Tandem Operation Tandem operation means that two cranes can be operated from the same transmitter which makes it easier for example to lift two objects simultaneously or a big object using two cranes A data link 1s needed
18. switch 3 21 Figure 15 Indications on the MAIN board 27 Figure 16 LED indicators indicating active outputs 31 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Introduction 5 44 1 Introduction Remotus is kerstr ms product family for radio remote control of safety critical industrial and mobile applications Remotus Jupiter is Akerstr ms standardized industrial remote control product line The manual must be used when installing Akerstr ms Remotus system to ensure a secure and safe operation This manual only covers the installation of the Remotus radio remote control system Remotus does not include a complete system for remote control it has only a set of outputs that is controlled by the operator with the transmitter switches and joysticks How the outputs are used to control the object for example a machine s movements and brakes depend on the specific installation and 15 out of the scope of the Remotus system It is the responsibility of the Systems Integrator or Machine builder to safely incorporate the Remotus radio remote control into the complete system or machine The System Integration has to be made by qualified personnel applying the appropriate standards for the system or machine including making the necessary safety investigations and risk analysis It should be noted that the information obtained from the controlled object is not processed by the Remotus re
19. Pair transmitter 2 to receiver 2 B Disconnect and reconnect the power source to the receiver 4 Pair transmitter 1 to receiver 2 B Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver Transmitter 1 primary transmitter for receiver 1 Transmitter 2 primary transmitter for receiver 2 B During pairing During operation Transmitter 1 Receiver A Transmitter 2 E SW3 1 ON SW3 3 OFF Transmitter 2 Receiver B E Transmitter 1 SW3 1 ON SW3 3 ON SW3 1 ON SW3 3 OFF Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 24 44 7 8 4 Tandem operator operation amp Multi operator operation Primary Secondary 2 transmitters and 2 receivers one of the transmitters can only operate one crane In order to run tandem multi operator operation the receivers must be paired with two 10 1 Pair transmitter 1 to receiver 1 Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver 2 Pair transmitter 2 to receiver 2 B Disconnect and reconnect the power source to the receiver 3 Pair transmitter 1 to receiver 2 B Disconnect the power source to the rece
20. be routed as shown in 2 3 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Installation 12 44 For relay terminal and connector number see Figure 3 on page 10 NO NO je NC 0 Common Common Figure 5 Relay symbol explanation 6 3 1 Functional diagram The receiver functional diagram shows how to connect the equipment in this manual the func tional diagram 15 written as different program options see chapter 11 6 3 2 Principle connection of the Main contactors The radio remote control system 15 for the safety stop function designed for category 3 d ac cording to ISO 13849 1 2006 To achieve this safety level for the object crane both safety stop outputs and MC2 shall be used as two separate independent outputs two safety channels This means that there must be two main contactors on the machine See the connection example below Line Neutral External Main contactor control 1 fuse 6A from receiver i Main contactors 1 O I 1 I I d MC2 i O i I I d Figure 6 Connection with the two main contactors in parallel category 3 If category 3 16 not desired the two safety stop outputs and MC2 shall be used connected in series See the connection example below The maximum level of safety for the safety stop function in this case will be
21. between the two cranes This link shall fulfil at least EN ISO 13849 1 2008 Performance Level c and category 2 Multi operator Operation Multi operator operation means that two transmitters can operate the same object This can be beneficial for example when the view is blocked The control of the object can be passed be tween two transmitters Active crane selection and deselection guarantees that only one transmit ter 1s in control of the object at a time Pairing LED6 LED4 LED3 LED2 LED4 oo Dipswitch S 2 Figure 14 Dipswitch SW3 position in the receiver Follow the pairing instruction described in section 7 2 but notice the difference of SW3 when pairing the different transmitters and receivers For settings of dipswitch SW3 see respective section Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH 4 Commissioning 22 44 7 8 1 Multi operator operation 2 transmitters and 1 receiver Inordertorunmulti operatoroperationthereceivermustbepairedwithtwoID s Firstpairedtransmitter transmitter 1 1 Pair transmitter to the receiver Disconnect and reconnect the power source to the receiver 2 Pair transmitter 2 to the receiver Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver
22. category 1 Line Neutral Main contactor control from receiver External fuse 6A Main contactor l I MC1 MC2 I I O 0 0 Figure 7 Connection with the two main contactors in series category 1 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Installation 13 44 6 3 3 AC supply Carefully check the power supply voltage level 6 3 4 DC supply The connection cable for the DC supply shall be routed through its own cable gland p 24VDC Do not mix with NON SELV signals 0 6 3 5 Digital inputs A SRA LAT LAI Carefully check the signal voltage level QOO 0 0 0C These two signals appears as symbols on the transmitter display s e 5 t D 5 gt gt 0 FSS 6 O aE 6 3 6 Analogue input This signal may be used for weight information from a scale shown on the transmitter s display See section 9 2 and 9 3 Do not mix with NON SELV signals 6 3 7 RS422 485 This signal may be used for weight information from a scale shown on the transmitter s display See section 9 2 and 9 3 D
23. ceiver but 1s used for informational purposes For the reasons stated above the safety of Remotus covers mainly the status of the relay outputs regardless of the object that is controlled by the relays The interface between Remotus and the controlled object should be a special interface that 1s not included in Remotus system and therefore is not included in this installation manual The approvals for Remotus refer only to the Remotus system not the complete system The complete radio control system must be tested and approved in accordance with applicable standards It is not part of Akerstr ms Bj rbos responsibility 2 Scope The Remotus Jupiter system described in this manual consists of one receiver and one transmitter Type Model Symbols Receiver RX160 J RX160 Button transmitter TX50 J800 900 8B Nordic DIN or CS J800 900 9B RS J800 900 9B D RS J800 900 10B J800 900 10BD Joystick transmitter MC100 J800 900 100J Nordic DIN or CS J800 900 150J J800 900 150JD Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH 4 Use of warnings and notes in this manual 6 44 3 Use of warnings and notes in this manual Read all safety instructions throughout this manual and on safety signs attached to this equipment Failure to follow all safety instructions could result in death or serious injury The safety alert symbol is used to alert about pote
24. ct the equipment and wiring from over current and short circuit In detail the power supply of the receiver and all relay contacts must be fused All fuses are used as disconnecting devices The fuses shall be easily accessible must submit a contact gap of at least 3 0 mm and have to be placed in the line pole L NOTE The neutral line fuse on the PCBA is NOT sufficient as a disconnecting device After removal of the fuse parts of the equipment will remain energized and might represent a hazard during servicing 6 1 Mechanical installation Note Make sure to install any optional accessories inside and or on the receiver enclosure be fore mounting the receiver on the crane Refer to each accessory kit for assembly instructions FS Mount the receiver upright with the eamm cable glands facing down The receiver shall be mounted on a flat surface with screws suitable for the surrounding en vironment Note If the plastic spacer is GH 2 mounted the screws needs to be 20 mm longer Assembly Instruction plastic spacer optional Press the plastic spacers firmly to the bot tom enclosure Make sure to align the spac ers frame opening with the condensation filter ventilation on the bottom enclosure lower right side 4 black plastic spacer art no 947504 000 229 mm
25. ds until the status indicator indicates configuration mode glows yellow When entering this mode the two top buttons LED will be lit 2 Enter the factory setting 3333 3 If PIN OK 8B L5 9BRS 10B L3 will also light up Enter the new 4 digit PIN with the buttons 8B B3 B8 Do not use the code 3333 10B 8 Do not use the code 3333 4 Repeatthe new 4 digit PIN During this step LED L3 L4 L5 and L6 will be lit for 8B and for 9BRS 10B LED L1 L2 L3 and L4 will be lit 5 If PIN set OK L7 will be lit for 8B and L5 will be lit for 9BRS 10B Restart the transmitter to activate the new setting 7 4 2 Disable PIN code Repeat the procedure in section 7 4 1 Enter the old PIN and 3333 as the new PIN factory setting Restart the transmitter to activate the new setting 7 4 3 Entering PIN code at start up When PIN is enabled the transmitter will not start to transmit before the correct PIN code 1s entered Indications when PIN locked 8B L3 and L4 will be lit and the status indicator will be steady RED 9BRS 10B L1 and L2 will be lit and the status indicator will be steady RED Enter the 4 digit PIN with the buttons 1 8 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH 4 Commissioning 20 44 7 5 Shutdown Time of the Push Button Transmitter The transmitter shuts down automatically 1f not used for a certain amount of time This time can be adjusted usin
26. election 1 Selection 2 Selection A A Selection B B NORDIC SYMBOLS Hoist Up dt d Down T d Trolley Left Right Bridge Forward N Reverse DIN SYMBOLS Hoist Up A Down Trolley Left Right Bridge Forward zl Reverse CS SYMBOLS Hoist Up UP Down DOWN Trolley Left NORTH Right SOUTH Bridge Forward EAST Reverse WEST Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH kerstr ms Bj rbo AB Box 7 SE 785 21 Gagnef Sweden street Bjorbovagen 143 SE 785 45 Bjorbo Sweden Phone 46 241 250 00 Fax 46 241 232 99 E mail sales akerstroms com www akerstroms com kerstr ms Bj rbo AB 2013
27. g the buttons on the transmitter For the numbering of the buttons see chapter 12 1 Press button 9 step 2 and button 5 while releasing the safety stop button Hold the buttons for 3 seconds until the status indicator glows yellow shall change from green to yellow showing that the transmitter is in setup mode 2 Then select optional shutdown time by pressing button for the selected mode e 3 2 minutes e Button4 5 minutes e Button5 15 minutes e 6 no shutdown Button LED glowing green indicates which button has been selected 4 Restart the transmitter 7 6 Shutdown Time of the Joystick Transmitter The transmitter shuts down automatically 1f not used for a certain amount of time Two switches on dipswitch SW1 can adjust this time SW1 1 and SW1 2 Erin Koo 1 00 0 gon S od 9 PN Ne ie cot Si fn ptn egene d H d 000 gig gbp dd E le ch 0 en 19 5 2 Ca d b e D Kaz as 1 mm e N I Un D D e mr fin im t d i 56 3 02 E ei e 4 LC H LE SH e E m ie ON OFF is marked with qua ae 007 erger e small text on the switch n o oh H M are e E 9 BH aiio Big z ei Grey IS default positions i E d Jora T MS ad Wad SEn om H dek gogo cb ui SH ee D Es ie z1 VU se cePssstusi
28. gram Option 2 Different outputs for high speed up and down Terminal Cable part Function YO Bridge forward Y1 Bridge backward Y2 Trolley left Trolley right Y4 Y5 Y6 Bridge high speed YT Trolley high speed Y8 Trolley 1 Selection 1 Y9 Trolley 2 Selection 2 X Hoist down high speed Y 11 Hoist up high speed Y 12 Y13 J Y Horn joystick Y14 2 X115 B Horn button GENER Program Option 3 All high speed outputs are separately X Y function Terminal Connector Cable part Function YO Bridge forward Y1 Bridge backward Y2 Trolley left Y3 Trolley right Y4 Y5 Y6 Bridge forward high speed Y7 Bridge backward high speed Y8 Trolley 1 Selection 1 Y9 Trolley 2 Selection 2 ile Trolley left high speed Y11 Trolley right high speed Y 12 Ss Hoist down high speed Y 13 EN Hoist up high speed Y14 E Y Horn joystick Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 34 44 Program Option 4 3 outputs per movement MC ON function KONECRANES Connector Cable part Function Bridge forward Bridge backward Trolley left Trolley right Bridge high speed Trolley high speed Trolley 1 Selection 1 Trolley 2 Selection 2 Hoist high speed MC ON Y Horn joystick B Horn button Program Option 5 Outputs for low speed and high speed for each movement X Y function Connector Cable part
29. he bottom of the transmitter pull up the bottom of the transmitter carefully Pull out the connector for the battery and remove the bottom cover entirely 2 Setdipswitch 1 switch 4 to OFF for frequency hopping and to ON for scan mode SW1 55 np p ue m Kx E 2m d ON OFF is marked with small text on the switches Grey is default positions x 4 fod 18 00005 Mi ee D I al el otii LI sssssesesse Figure 11 Dipswitch for frequency settings on the joystick transmitters 3 Insert the connector for the battery Remount the bottom enclosure make sure not to dam age the battery cable Tighten the screws 1 Nm Insert the battery Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 17 44 7 2 Pairing of transmitter and receiver Open the lid on the receiver Indications LED 5 6 and the pairing push button see Figure 3 on the MAIN board should be used when pairing the receiver and transmitter 1 Press the pairing button on the receiver 2 Set the transmitter in pairing mode Button transmitter Hold down button B9 and B10 when starting the transmitter 9BRS hold down button B9 Continue to press the buttons for 5 seconds see pairing mode not paired Table 4 Joystick transmitter Hold one of the transmitter joysticks out of center posit
30. high degree of safety The same fault must occur undetected in both channels cpu s for a non intended movement To avoid a single fault in the relays welded contacts the current through the contacts must be limited by fuses Two separate outputs driven by two safety relays are intended for the main contactor MC The relay contact data 15 250 V AC 6A On a crane there usually is a main contactor MC feeding power to movement contactors This MC must be activated for other movements to occur So even if some output relay feeding a movement contactor is welded the movement can be stopped by deactivating the MC The receiver is equipped with six safety relays to monitor the safe function of the three moving directions of a crane If a non safety relay becomes welded the crane can begin to move unintendedly The advantage of using safety relays is that the receiver detects welded contacts trough the relays feedback sig nal and makes the decision to stop the operation This will significantly increase the safety of the crane system RADIO Channel A CPU A Supervising Channel B CPU B Power supply and voltage monitoring circuits feeding power Figure 1 Receiver functional safety description Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Installation 9 44 6 Installation The permanent installation of the receiver must include fuses to prote
31. ion and start the transmitter While still holding the joystick out of center position push the start signal button for 25 seconds see pairing mode not paired Table 4 3 Check the indication pairing see Table 3 When paired LED 5 shows steady green If this hasn t been indicated within 15 seconds restart the transmitter 4 Restart the system to activate the new ID number The receiver has now learned the transmitter ID number and will only accept commands from that transmitter 7 21 Pairing indications Mode Event LED indication Receiver Flash rate Pairing In pairing mode LED 5 steady LED 6 fast 50 50 ms Paired LED 5 steady Table 3 Receiver pairing indication Mode Event Status indicator transmitter Flash rate In pairing mode Not paired Green yellow 50 50 ms Paired Steady green Table 4 Transmitter pairing indication Pairing Pairing ready Link timeout Pairing Info Pairing Info Pairing Info Pairing Pairing ready Pairing failed Restart system Restart system Table 5 Transmitter display pairing indication 7 22 Pair a second ID for tandem multi operator operation See section 7 8 Tandem and Multi operator Operation on page 21 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 18 44 7 3 Adjustment of the Push Buttons Remaining Momentary Fu
32. itself 1s de scribed in the function column it means step 1 2 on the button transmitter Low speed step 1 and high speed step 2 Accept button 10B there step 1 is micro and step 2 is function Y For symbols on the transmitter see chapter 12 Layout transmitters on page 40 For relay see Figure 5 Relay symbol explanation on page 12 Safety relays Y0 Y 5 for movements is indicated by bold text in the function column Difference in program selection at Tandem Multi operator operation Program option 0 Not available for tandem multi operator operation Program option 1 D Y 14 indication driver and Y 15 indication driver B Program option 1 2 4 6 A B D Y13 interconnection crane A amp B Program option 3 5 7 8 9 C YO interconnection crane A Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 32 44 Program Option 0 12pc Single functions for JUPITER 800 900 Function Program Option 1 3 outputs per movement yo James TL mee oT Iran Ya P Jamie ws T 00 bs T renosa br E Y8 1 Selection 1 a p Y9 Trolley 2 Selection 2 7 Y 10 J Hoist high speed EE e CR NENNEN Ss Horn Signal Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 33 44 Pro
33. iver set the SW3 in during operation and reconnect the power source to the receiver Transmitter 1 can operate both cranes primary transmitter for receiver 1 A and secondary for receiver 2 B Transmitter 2 can operate one crane primary transmitter for receiver 2 B Receiver A Transmitter 1 THE pm Transmitter 2 Receiver B 2 Transmitter 1 SW3 1 ON SW3 3 OFF Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 25 44 7 9 CIM Card The CIM card is used for storing configuration information You can take out the CIM module from one system and place it in a spare transmitter with the same system program and it will work exactly the same Aren This exchange has to be done in a clean dry and ESD safe environment To avoid personal and or damages on property exchange CIM card ONLY when the transmitter battery has been removed 7 9 1 Mounting Card Push Button Transmitter m G Remove the battery Unscrew the CIM card cover 1 4 screws Gently remove the CIM card 3 straight up Pull out the 3 pole CIM card power supply 2 po Install the CIM card primarily in the original transmitter alternative spare transmitter Be sure to insert the CIM card in its connector the upper row of holes see labeling
34. lation of cables pen 000 Note The position of different cable glands can vary depending on combination of accessories 1 Relay digital and hole mounted siren cabling Note Relay cabling use cable ties not only as in Figure 4 but also to hold them together in the middle Hole mounted siren cabling to the left 2 DC supply cabling Note The connection from this supply shall be routed through its own cable gland 3 External siren RS 422 485 and Analogue in M12 cable gland at suitable placement Note cabling shall be routed to the left or right Pigtail for external antenna BNC chassis connector in the rightmost hole Note Cabling shall
35. ley right Bridge high speed Trolley high speed Trolley 1 Selection 1 Trolley 2 Selection 2 Hoist high speed Horn Signal ommon movement indication Program Option F 3 outputs per movement MC ON function Common movement indication output on Y12 Connector Cable part Function YO Y1 Y2 Y3 Bridge forward Bridge backward Trolley left Trolley right Bridge high speed Trolley high speed Y9 Trolley 2 Selection 2 0 Hoist high speed MC ON Common movement indication Y Horn joystick B Horn button Y4 YS Y6 YT eem 771 C P15 E o o Ss EH 21 s C o Y8 1 Selection 1 m P27 ERO 271 20 Et EE g 18 771 P Y15 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Layout transmitters 40 44 12 Layout transmitters 12 1 Button transmitters 12 1 1 Nordic symbols Safety STOP button Status indicator SS 22 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Layout transmitters 41 44 12 1 3 CS symbols Safety STOP button Status indicator 12 1 4 Button transmitter with display Safety STOP button Status indicator
36. mitter indications 9 2 1 Status indicator If the transmitter under start up 1f not PIN locked or operation detects a fault in any of the transmitters self tests the status indicator see section 12 1 will indicate a continuous red light after which the transmitter is shut down INDICATIONS EXPLANATIONS Green flashing OK normal operation Yellow quick flashing Battery voltage low 3 5 V Yellow continuous during operating Battery empty Transmitter will shut off within 30s Yellow continuous at start up Configuration mode Red continuous at start up PIN locked two top button LED Red continuously during operation Hardware fault 9 2 2 Display indications only 9BRS amp 10B with display These symbols appear on the display by default For configuration see RX160 configuration tool manual Radio signal MC Text field crane id etc Battery level Weight up to 5 digits Weight unit kg t or Ib Weight load graph full scale max load Overload warning pto qe dq 9 2 2 1 Radio signal quality Depending on the application this symbol can be enabled or disabled No radio link Very ERE Gd Weak signal Good signal Strong signal strong signal b d u ep anil MC on is indicated by a line beneath the radio signal symbol example ent 9 2 2 2 Text field crane id etc option This text 1s configured in the receiver 8 characters using the RX160 configuration tool 9 2 2 3
37. n provide one suitable DC block 944498 000 Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 15 44 7 Commissioning 7 1 Frequency setting The radio transmission used in the Jupiter systems can use either a frequency hopping transmis sion scheme or scan mode were frequency are automatically selected The default factory setting is frequency hopping which 15 recommended for most applications Note The transmitter and receiver must have the same frequency setting Frequency hopping Frequency band 800 uses LBT AFA frequency hopping transmission Frequency band 900 and 400 uses frequency hopping transmission AFA Adaptive Frequency Agility capability of an equipment to dynamically change the temporary operational channel within its available frequencies for proper operation LBT Listen Before Talk capability of an equipment to disable transmission on a specific radio channel if the channel is busy When frequency hopping 15 selected the frequency changes automatically between 15 different frequencies in the frequency band Scan mode Scan free frequency Scan free frequency scheme automatically scans between 15 different frequencies and one frequency in the frequency band will be used The transmitter changes to a free frequency every time it s started as long as the transmitter searches for a free frequency the status indicator glows yellow
38. nctions The buttons either have momentary functions which give a signal for only as long as you keep pressing or remaining functions The button LED indicates an active remaining function For the numbering of the buttons see chapter 12 N Note that this function needs support from the receiver PLC Before changing these pa rameters check the program options Only qualified personnel may make these changes 1 Press button 9 step 2 and button 7 while releasing the safety stop button Hold down the buttons in 3 seconds until the status indicator glows yellow shall change from green to yellow showing that the transmitter is in setup mode 2 Then press down the buttons for which you want to have a remaining function and the button LED will light up 3 Restart the transmitter Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Commissioning 19 44 7 4 PIN Code Configuration of the Push Button Transmitter The transmitter is equipped with a user configurable PIN lock to prevent unauthorized access to the system The PIN lock is disabled by default For numbering of the buttons see chapter 12 J 8B J 9BRS 10B B3 1 B1 1 B4 2 B2 2 B5 3 B3 3 B6 4 B4 4 B 3 B5 5 8 6 B6 6 7 8 8 Table 6 Numeric numbering of the buttons 7 41 Enable PIN code 1 Press button 9 step 2 and button 6 while releasing the safety stop button Hold the buttons for 3 secon
39. ntial personal injury hazards To avoid hazards obey all safety messages that follow this symbol Inform all personnel that are working with the product The following safety alert symbols and signal words are used in this manual to inform the user of hazards Indicates a potentially risk of high voltage which if not avoided could result in death or serious injury or property damage Y Indicates a potentially hazardous situation which if not avoided could result death or serious injury or property damage Indicates a condition which if not avoided could result in damage to or poor functionality of the product Electrostatic sensitive devices warning tells you about the risk of electrostatic discharge which cause damage to the product 4 Warnings regarding installation and maintenance work This manual must be read and understood before installing and starting the radio remote control system to ensure safe and secure operation The installation and or maintenance work must be carried out by a qualified and educated person in accordance with country installation rules and regulations Only a correct instal lation can ensure the necessary level of safety during use AN The equipment can be supplied by different energy sources e g for the relay contacts or the regular power supply of the equipment Before starting ANY maintenance work ensure by using the external separators fuses of the permanent installa
40. o change the settings do the following 1 Press button 9 step 2 and button 8 while pulling up the safety stop button Hold down the buttons in 3 seconds until the status indicator glows yellow shall change from green to yellow showing that the transmitter is in setup mode 2 Set all buttons to OFF for frequency hopping or to ON for scan mode button ON is indi cated by the button LED glowing green See Table 2 for frequency setting 3 Finish by turning the transmitter off by pushing the safety stop button down PUSH BUTTON Push button numbering J 8B 10 9 8 7 6 5 4 SE F ET ll CO OFF OFF OFF OFF OFF OFF OFF OFF Frequency hopping NW ON ON ON ON ON ON ON ON Scan mode Table 2 Frequency setting in push button transmitter SSES 7 1 3 Radio Frequency Setting in the Joystick Transmitters To change the settings do the following l Remove the battery Unscrew t
41. o not mix with NON SELV signals 6 3 8 Connection cable The cable cross sectional area shall be at least 0 75 mm and with an outer insulation diameter of 10 16 mm Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Installation 6 4 6 4 1 Antenna placement The antenna is by default placed internally in Jupiter RX160 Antenna board Antenna connector Figure 8 Internal antenna In case of external antenna placement 14 44 When mounting the antenna separately it must be placed as open in free air as possible prefer ably below the crane beam A covered antenna contributes to a considerably less effective radio reception An antenna can not be mounted in a cabinet Crane Hoist 50 ohm Antenna cable N Recommended placement Figure 9 The antenna must never come into contact with metal parts ss Wrong placement Antenna Recommended and wrong placement of the antenna If the antenna is installed outdoors there is a risk of dangerous voltages entering the antenna cable To minimize this risk a DC block shall be used DC blocks are coaxial com ponents that prevent the flow of low and direct current DC frequencies while offering minimum interference to RF signals Suitable models have capacitors in series with both the inner and outer conductors kerstr ms ca
42. ow green flashing means that the transmitter is fully is fully operational operational e Fast yellow flashing means that the battery Fast yellow flashing means that the battery needs charging needs charging Steady yellow light and shut down within 30 seconds Steady yellow light means that the transmitter means that the battery is completely discharged and that is in configuration mode the transmitter will shut itself down within 30 seconds Steady red light at start up means that the Steady yellow light at start up means that a push button or transmitter is PIN locked joystick is activated or faulty Steady red light during operating means that Steady red light means that an error in the transmitter has an error in the transmitter has been discovered been discovered and it will shut itself down and it will shut itself down In receiver Check the indications of mode Error activated and System OK see Table 8 on page 27 10 2 Itis impossible to activate the main contactor For LED position see Figure 15 Indication Squelch LED 4 is flashing or lit but the transmitter 1s off This means that some or all frequencies used Contact Akerstr ms Bj rbo AB for advice Indication Message received LED 3 does not flash and the transmitter 1s on Check the antenna on the receiver All the settings are correct on both the transmitter and the receiver the system must be checked b
43. peed Bridge forward high speed Bridge backward high speed Trolley 1 Selection 1 Trolley 2 Selection 2 rr EE EES Trolley left high speed Trolley right high speed Hoist down high speed oist up high speed Y Horn joystick Document ID 948182 000 Author SH Program Selection 37 44 Program Option A Different outputs for high speed up and down Transition from high speed to low speed dela yo f Bridge forward YA f n Bridge backward iis y2 Trolley left f Trolley right f ys f Tee E E Bridge high speec Trolley high speed Y8 1 Selection 1 7 pet MEM Y9 4l Trolley 2 Selection 2 BED pue Y10 Hoist down high speed 3711 Hoist up high speed A EN D Ey S m gt D Li La La La La La E yi X E e Y T3 FN Y Horn joystick qe IA P18 Y15 it B Horn button Program Option B 3 outputs per movement Blocked 1s with zero position transition ABUS yo f Bridge forward ee y f h Bridge backward y2 M Trolley left va Trolley right we qp ws TE Ye f Bridge high speed yo Tt Trolley high speed 7 8 Trolley 1 Selection 1 Trolley 2 Selection 2 Hoist high speed Installation manual Remotus Ju
44. perature for battery Display Table 1 5 1 Design 0 4 20 mA or 0 2 10 V 24 48 V AC DC Opto isolated or 115 230 V AC Opto isolated RS422 RS485 24 48 115 230 V AC power consumption less than 14 VA or 24 V DC 0 5 A Shall be connected to SELV circuits 271x217x115 mm Approximately 1 6 kg 25 C 55 C 40 C 85 C Maximum 550 ms ISO 13849 1 2006 Category 3 PLd ISO 13849 1 2006 Category 3 PL d possible to achieve with relevant transmitter TX50 MC100 243 77 41 49 mm incl quick stop 230x155x135 mm 4504 1 2 kg 20 C 55 C 25 C 55 C 20 C 35 C 20 C 35 C 10 C 45 C 10 C 40 C NOTE For charging see charger documentation Graphical transflective LCD 10264 pixels Character display 2x16 characters Technical specifications The RX160 receiver consists of a MAIN board antenna board and a radio module The radio module is located on top of the MAIN board The MAIN board holds all logic components relays power supply and the connectors The enclosure is made of fire resistant UL 94 5V plastic Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Specifications 8 44 5 2 Functional description The RX160 receiver has been designed to be a compact unit Jupiter 800 900 is available in some standard versions to suit different crane manufacturers The dual channel approach gives a
45. piter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 38 44 Program Option C Low speed in first step disappears in the second step A B function We T erage towardlow speed f meytiwsped OO vs Tf right ow speed H noist down tows _ vs Tf speed ve nage toward nonse O Cf nage vecera nion speed E Y8 4 LJ Trolley 1 Selection 1 Weg 5221 Y9 7 1 Trolley 2 Selection 2 p Y10 Trolley left high speed x yu J Trolley right high speed Y 12 Ue e Hoist down high speed O Y13 r up high speed gen Ss Program Option D Hoist low speed ve T erage toward Cf _ Ya F D men Ya IL noist down tows _ vs TL inostuplwsea renonse wr L mewymnspeed oOo Trolley 1 Selection 1 BE Trolley 2 Selection 2 Y10 ee Hoist down high speed Yu J inosus e EL PEE Y13 ER Y Horn joystick S _ MEM d e rom baton p Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 39 44 Program Option E 3 outputs per movement with common movement indication output on Y12 Connector Cable Function YO Y1 Y2 Y3 Y4 Y5 Y6 YT Y8 15 P21 P27 Y9 P20 18 P Y15 Bridge forward Bridge backward Trolley left Trol
46. tion that ALL terminal blocks are free from dangerous voltage A N CAUTION DOUBLE POLE NEUTRAL FUSING If a siren is mounted on the receiver unplug it before any maintenance action Put it back when the maintenance is done 6 Risk of high noise level hearing protection required Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Specifications 5 Specifications Radio Operating frequency Power output Baud rate Transmission principle Channel Separation Functional sensitivity The radio full fills Receiver RX160 16 Relay outputs 7 44 863 870 MHz 915 928 MHz 433 434 MHz lt 5 mW 3 mW AUS NZ lt 10 mW 9600b s 9600 b s 9600 b s GFSK TDMA GFSK TDMA GFSK TDMA 25 kHz 25 kHz 25 kHz lt 107 dBm BER 10 lt 107 dBm BER 10 R amp TTE Directive 99 5EC lt 107 dBm BER 10 e 6safety relays NO for movements e 4change over relays NO NC 6normally open relays NO 2 Separate main contactor change over safety relays 1 Digital output for horn siren 12V 1 Analogue input 2 Digital inputs 1 Serial port Input voltage Dimensions Weight Operating temperature Storage temperature Reaction time on STOP function Safety parameters for STOP function Safety category for unintended movement UMFS Transmitter Dimensions Weight Operating Temperature for battery Storage Temperature for battery Charging Tem
47. y authorised personnel Indication Message received LED 3 lit and indication LED 5 lit but the main contactor remains deactivated Check the instructions in the operator s manual dealing with activation of the main contac tor Normally the horn siren push button must be pressed to activate the main contactor At start up the push buttons or joystick must be in not activated position e A fault in the receiver prevents the main contactor to be activated Installation manual Remotus Jupiter 800 900 FSK12 Version C2 Document ID 948182 000 EN Author SH Program Selection 31 44 10 3 Some output functions do not work If the LEDs indicate the output function the fault is likely to be found in the relay itself or in the cables contacts or in the controlled units electronics If no LEDs and indicate the output function the fault is likely to be found in the transmitter Note LEDI 1s flashing if a command is changed from the transmitter In front of every relay there is a LED indicating an active relay Figure 16 LED indicators indicating active outputs 11 Program Selection There are two rotary switches for program selection in the receiver see section 11 1 Rotary switch SW1 and SW2 For position on the main board see Figure 3 on page 10 Note The switches must be set to the same position 11 1 Program Selection list Every program option 15 for 3 movements and 2 steps If nothing but the movement
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