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1. lt Back Cancel When installation completes the completion message is displayed Found New Hardware Wizard Completing the Found New Hardware Wizard A OMRON USB Composite Device Controller Windows has finished installing the software for this device To close this wizard click Finish Click the Finish button The same screen in step 2 is displayed Repeat the above procedure This completes installation of the USB driver User s Manual 4 13 O Z Z m Z Q O m gt lt m J Z gt rm g m m U Section 4 Connection by USB RS 232C Communication Commands ule a A To communicate with an external device switch the controller to the READY mode In the LOCK mode acommunication cannot be established with the external device CHECK E Non procedural command list Reference Command Name Details Pages Q O Z Z m O 4 Z G j O m gt X lt j m e Z gt rm z m O m 7 4 14 START STOP BANKGET BANKSET Starts irradiation of UV light Stops irradiation of UV light Obtains the bank No Switches banks p 4 16 0 4 17 DATASAVE Saves the setting data to flash memory in the controller BANKLOAD Loads bank data BANKSAVE SYSLOAD SYSSAVE PATNGET PATNSET Saves bank data Loads system data Saves system data Obtains irradiation patterns Sets irradiation p
2. O z Section 2 Let s Try Irradiation 3 Change the numerical value using the keys and the digit using the keys and press the SET key to apply the setting Set the irradiation power to 65 and the irradiation time to 60 seconds wll e Irradiation power can be set as a percentage when the setting of maximum power is 100 an aun maximum of 999 9 seconds can be set for the irradiation time e For channels to which a head is not connected is displayed and the cursor skips these channels e To set an infinite irradiation time select the unlimited irradiation mode in the Irradiation Conditions Setting Menu gt LOCK mode CH SET 1CH to 4CH PATTERN LIGNT TIME UNLIMITED WH p 3 5 Irradiating UV light N C lt w gt H O O U m J gt O Z MENU 4 Press the key to save the settings and turn the key switch to the READY position to switch to the READY mode aul The save confirmation message is displayed when S the mode is switched to the READY mode without EXE CAN z CHECK saving the setting data using the MENU key The save confirmation message is displayed only when the settings have been changed Otherwise it is not displayed EMISSION 5 Pressing the button starts UV light ALL CH STATE irradiation ee l NO POW TIME The UV ON indicator lights up during irradiation and 11065 0600S the irr
3. 2 Set items such as echoback for easier understanding of command transactions 1 Select Properties to open the ZUV Properties dialog box 2U HyperTerminal Fie Edit View Call Transfer Help New Connection Open Save Save As Page Setup Print Alt F4 Displays the properties of the current session 2 Select the Settings tab and select ASCII Setup 2 xI Connect To Settings Function arrow and ctrl keys act as Terminal keys Windows keys Backspace key sends CtltH Del Ctri H Space Ctri H Emulation ANSIw Terminal Setup Telnet terminal ID VTI 00 Backscroll buffer lines 500 Play sound when connecting or disconnecting Input Translation O O Z Z m Z G j O m gt lt m J Z gt rm g m m U User s Manual 4 39 3 Select the following checkboxes After selecting the desired checkboxes click OK 2 x m ASCII Sending V Send line ends with line feeds V Echo typed characters locally Line delay jo milliseconds Character delay fo milliseconds m ASCII Receiving E E E l Force incoming data to 7 bit ASCII JV Wrap lines that exceed terminal width Cancel Section 4 Connection by USB RS 232C 3 Set the ZUV communication conditions 1 Match the LOCK mode SYSTEM COM settings to the settings on the pers
4. i a d Q The irradiation power can be adjusted only in constant irradiation z CHECK ADJUSTMENT 65 The currently set irradiation power is displayed CH The currently set channel is displayed T CHANGE CH gt CHANGE DISP to The irradiation power can be changed using the fT UP DOWN keys The screen display can be changed using the L R keys N C lt w gt H O O 5 m J gt O Z Adjusting the irradiation power in the irradiation power adjustment screen 1 Select the channel whose irradiation power is to be A ADJUSTMENT adjusted using the key and press the SET key 0 to apply the setting 65 y The background is reversed the irradiation power is 1CH displayed on a white background and the mode changes to the adjustment mode T 4 UV ADJUST e When the password function is enabled the A password must be entered A i CHECK IUA p 2 11 e Clicking the CAN cancel button at the password entry field returns the mode to the intensity power adjustment screen 2 Adjust the irradiation power using the keys and press the SET key to apply the setting Reversal of the background is restored to its original state and the channel is displayed on a white background ZUV 2 16 User s Manual Section 2 Operating Modes Channel Specific Detail Display This displays the irradiation pattern and progress in graph form
5. 543 2 FES e ne Not connected e ne J Notconnested 9 SG GND O Z Z m Z Q O m gt lt io m J Z gt rm 0 m m U Setting the communication specifications Set the RS 232C communications specifications Match the communication specifications of the ZUV to those of the external device gt LOCK mode SYSTEM COMM PORT DATA BIT 8BIT 7BIT default value 8BIT PARITY NONE ODD EVEN default value NONE STOP BIT 1BIT 2BIT default value 1BIT BAUD RATE 9600 19200 38400 57600 115200 default value 38400 DELIMITER CR LF CR LF default CR LF 4 10 User s Manual Section 4 Connection by USB RS 232C USB Driver To establish a connection between the personal computer and the controller by the USB interface the USB driver must be installed on a personal computer ee e The exclusive USB driver must be installed only when the controller is connected to the personal computer for the first time From the second connection onwards the USB driver is automatically Seer recognized and does not need to be re installed e To install the USB driver log on as an Administrator or a user with system access rights e The error message Failed to pass the Windows logo test is sometimes displayed at installation of the USB driver Press the Continue button to continue with the installation 1 Turn ON your PC and start up Windows 2 Con
6. BANK3 terminal 13 BANK2 BANK1 BANKO terminal 12 terminal 11 terminal 10 OFF OFF OFF ON a E CO E i e CHECK Bank switching input from the I O terminal block must be set to enabled in advance Lz Enabling Bank Switching Input p 3 13 lt Output signals gt Terminal Block Signal Name Ready output UV irradiation in progress output Functions The ready output is generated when each of the channels from CH1 to CH4 is in the UV irradiation standby mode This signal is output when any or all of the channels from CH1 to CH4 is are irradiating UV light Error output This signal is generated when an error occurs WH ee Error Messages and Countermeasures p 5 3 ZUV User s Manual 4 5 O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U O Z Z m Z Q O m gt lt io m J Z gt rm 0 m m U 4 6 Section 4 Connection by an I O Terminal Block Timing Charts The following shows the timing charts when communication is performed with external devices E Ready output display Ready output turns ON when the controller is ready for irradiation lt Batch Control gt CH1 irradiation __ ee n S CH1 READY EE CH2 irradiation a L CH2 READY __Ht 6 ee 200 ms e The response time is within 200 ms of the change in state of the ready output signal e
7. E Setting the cumulative alarm output threshold gt LOCK mode TOOL ALARM SET 1CH to 4CH ON OFF Setting value Description Enables setting of the cumulative energy threshold Range 0 0 to 99999999 9 Disables setting of the cumulative energy threshold ae e Setting of cumulative energy is enabled only in the READY mode Irradiated energy is not A accumulated in the LOCK mode since irradiation is not performed e When LOCK mode SYSTEM OPTION LOG DATA OFF is selected the cumulative alarm setting does not function Setting ready signals output conditions p 3 21 CHECK After the head is replaced initialize the cumulative energy value in the LOCK mode IUA Initializing Setting Data p 3 22 ZUV User s Manual 3 19 Section 3 Setting the System Environment Setting the System Environment Setting Passwords Set enable disable of the password function and set change of the password gt LOCK mode SYSTEM PASSWORD Setting value Description Disables the password function default value The previously set password is canceled Enables the password function The password can be set changed E Changing passwords The initial password can be set or changed T m d LOCK mode SYSTEM PASSWORD ON CHANGE When setting the initial password LOCK mode SYSTEM PASSWORD ON SET entry field using the key and CHANGEPASS SET PASS NEW
8. gt a m E ZUV H_M z English label gt lt A CAUTION A ZUV User s Manual 5 11 Section 5 LED Safety E ZUV H_ H English label A CAUTION A gt a m Z z gt lt ZUV 5 12 User s Manual Section 5 Requirements from Regulations and Standards Requirements from Regulations and Standards Summary of Requirements to Manufactures E For Europe EN 60825 1 Safety of Laser Products Equipment Classification Requirements and User s Guide Summary of Manufacturer s Requirements Requirements subclause Description of hazard class Protective housing Classification Class 1 Safe under reasonably foresee able condi tions Class 1M As for Class 1 Class 2 Low power eye protec except may be hazard ous if user employs optics tion nor mally afforded by aversion responses Class 2M As for Class 2 except may be more hazardous if user employs optics Class 3R Direct intra beam view ing may be hazardous Class 3B Direct intra beam view Class 4 High power dif ing fuse reflec normally tions may hazardous be hazard ous Required for each laser product limits access necessary for performance of functions of the products Safety interlock in protective housing Remote control Key control Emission warning device Designed to prevent removal of the panel until accessible emission v
9. key allows you to check the irradiation pattern that is 100 CHECK being set in graph form l Move the cursor to SET using the 9 keys and press the SET key 0 999 9s ZUV 2 8 User s Manual Section 2 Selecting irradiation patterns 8 10 11 12 13 Press the ESC key once The screen display returns to the one shown on the right 6 Move the cursor to 1CH using the keys and press the SET key Move the cursor to PATTERN using the keys and press the SET key Move the cursor to xx using the keys and press the SET key Select a pattern using the keys and press the SET key wll Sa Change the numeric values and number of digits by lt using the T 4 UP DOWN keys and the lt gt L R keys SREDE respectively C Move the cursor to OK using the keys and press the SET key Let s Try Irradiation 3 LI 3 PA OFF GNT TIME TTERN 01 OKI ZUV User s Manual 2 9 N lt w gt o O O U m e gt O z Section 2 Let s Try Irradiation Irradiating UV light MENU 14 Press the C key to save the settings and turn the key switch to the READY position to switch to the READY mode ule The save confirmation message is displayed when S the mode is switched to the READY mode without CHECK saving the setting data using the MENU key The save confirmation message is displayed only wh
10. 40 ms 120 ms 40 ms 120 ms TRG2 ON CH2 irradiation ow eee CH2 READY ee ee 200 ms e The input time is 40 ms and 120 ms when SWITCH and CONTACT are set respectively e Irradiation starts when the ready output of the target channel turns ON Otherwise irradiation of the target channel stops alo A Control action is as follows when irradiation log data management is disabled CHECK 40 ms 120 ms 40 ms 120 ms TRG1 ON i i i l CH1 irradiation M CH1 READY m H Note however that the input time is 120 ms or more when CONTACT is set Setting ready signals output conditions p 3 21 W ZUV User s Manual 4 7 Q O Z Z m O Z Q j O m x m J Z gt rr J m lt O m O Q O Z Z m O 4 Z G j O m gt X lt j m e Z gt rm z m O m 7 4 8 Section 4 Connection by an I O Terminal Block E Trigger signal input priority conditions Select which of preset time or interrupt input signal to give priority to for trigger signal input lt When priority is set to time gt Set irradiation end time 40 ms 120 ms 40 ms 120 ms 40 ms 120 ms mao ete t Hs _ CH1 irradiation E es lt When priority is set to interrupt input signal gt Set irradiation end time 40 ms 120 ms 40 ms 120 ms 40 ms 120 ms TRG1 ON CH1 irradiation CH1 READY e IUA Setting trigger signal input priority conditions p 3 21 ZUV User s Ma
11. BANK2 Common to all banks CH1 Pattern1 Constant irradiation CH1 Pattern2 o m CH2 Pattern2 Pattern1 Pattern2 CH2 os Patterns CH3 Pattern2 os CH4 Pattern3 Pattern16 Switching banks M Menu operations p 3 12 I O terminal block Jo The same pattern can USB RS 232C connection p 4 18 be used by different channels and banks User s Manual 3 11 Section 3 Device Setup Change Setting Bank Switching Banks Switch the currently selected bank to another bank 5 7 Banks can also be switched from an external device 9 I e I O terminal block p 4 3 e USB RS 232C communication command p 4 14 v CHECK gt LOCK mode BANK CHANGE Setting value Description CHANGE Selects the target bank Range BANK1 to BANK16 Default value BANK1 Copying Banks T m d Copy the settings of a selected bank to the current bank gt LOCK mode BANK COPY Setting value Description COPY Selects the copy source bank Range BANK1 to BANK16 Default value BANK1 Clearing Banks Initialize the content of a bank a d Settings made by SYSTEM or I O are not initialized CHECK gt LOCK mode BANK CLEAR Setting value Description CLEAR Selects the target bank Range BANK1 to BANK16 ALL Default value BANK1 3 12 User s Manual Section 3 Device Setup Change Setting Bank Enabling Bank Switching Input
12. Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate e Before connecting disconnecting the head make sure that the controller is turned OFF e Connect disconnect the lens unit while the UV light is not being irradiated e Use only combinations of the head and controller specified in this manual e The exclusive extension cable can be used between head and controller However do not use multiple extension cables for conjunction use e Irradiation log data may not be saved if the power supply switch main power supply on the rear of the controller is turned OFF during operation ZUV User s Manual Introduction Precautions for Correct Use 3 Cleaning e Do not use paint thinner benzene acetone or kerosene for cleaning since these solutions dissolve the product surface e Use commercially available alcohol e o remove dirt or dust particles from the lens wipe gently with a soft cloth for cleaning lenses moistened with a small amount of alcohol 4 About Resin Hardening The hardening state of resin varies depending on various factors Check the hardening state of resin on an ongoing basis and set the optimum conditions 5 Replacing the Head When replacing the head be sure to initialize the target channel on the controller If the target channel is not
13. Enable disable bank switching input from the I O terminal on the controller rear gt LOCK mode BANK TERMINAL Setting value Description Disables bank switching input default value TY Be sure to set bank switching input to OFF unless the bank is changed using the I O terminal CHECK Enables bank switching input When the mode is switched to the READY mode with BANKO to 3 on the I O terminal set to OFF bank 1 is switched to even if bank 2 to 16 SHECKI is displayed Before switching to the READY mode set BANKO to 3 User s Manual 3 13 T m U Section 3 Setting Executing Power Tuning Setting Executing Power Tuning The power tuning function corrects the irradiation power according to the measurement result obtained by connecting a UV luxmeter to ZUV The reference irradiation power and the measured intensity are registered in advance so that easy correction of the irradiation power can be made later at checkup RE Execute power tuning in low noise conditions CHECK E Connecting the UV luxmeter When setting for power tuning the voltage output terminal of a commercially available UV luxmeter must be connected to the I O terminal block analog input La e I O terminal block p 4 3 e Section 4 CONNECTING TO EXTERNAL DEVICES p 4 1 7 m d A gi D Y SS Ne When selecting the UV luxmeter pay attention to the following items
14. PO Displays the channel shown as a graph 1CH UV LVL lt The head state is displayed READY Irradiation is enabled BUSY Irradiation is disabled LIGHT Irradiation in progress OFF Irradiation setting OFF lt The currently set irradiation pattern is displayed in graph form ELAPSE PKOIP IE Irradiation progress can be checked by color 0 OSRIR N Green Irradiation not started 14 CHANGE CH Red Irradiation completed The elapsed time and total time of the currently set irradiation lt gt CHANGE DISP pattern are displayed The channel to be displayed can be changed using the UP DOWN keys The screen display can be changed using the gt L R keys Cumulative Energy List Display This displays a list of cumulative irradiation energies from the start of use of the head connected to the respective channels The list is used for checking the life of the respective head CUMULATIVE OJ lt The cumulative energy is displayed gt The head state is displayed READY Irradiation is enabled BUSY Irradiation is disabled LIGHT Irradiation in progress OFF Irradiation setting OFF aid NLCD N lt The screen display can be changed using the gt L R keys User s Manual 2 17 N lt w gt o O O U m e gt O z Section 2 Operating Modes MEMO N C lt Ww gt L O v m gt O Z ZUV 2 18 User s Manual
15. ZUV User s Manual 5 3 XIGNAddV Section 5 Q amp A Maintenance of Head I ve lost the hardware key What should do Contact your OMRON sales representative Which settings are initialized when settings are All settings except the cumulative irradiation energy and initialized language settings are initialized Maintenance of the Head This section describes how to clean or replace the head lens unit Cleaning the Lens Unit Dirt on the lens surface decreases the UV LED light transmission factor Remove dirt from the surface of the lens periodically using a soft cloth moistened with ethanol Care should be taken for the items below when cleaning the lens because cleaning may scratch the lens a A surface or remove its protective coating CHECK Do not use any detergents Use only ethanol e Do not wipe directly with a dry cloth gt U D m Z z gt lt ZUV 5 4 User s Manual Section 5 Maintenance of the Head Replacing the Lens Unit Five lens units with different irradiation beam diameters are provided for the ZUV series Replace the lens unit according to the desired irradiation area or necessary intensity alo Always turn OFF the power before replacing the lens The controller may malfunction or cause an accident if the lens is replaced while the power is ON CHECK WARNING Never look directly at or allow your skin to be exposed to the ultravio
16. j O m gt X lt j m e Z gt rm z m O m 7 START 0 lt Start of batch UV irradiation STOP 0 lt Stop of batch UV irradiation START 1 lt Start of irradiation on channel 1 STOP 1 lt Stop of irradiation on channel 1 The following shows an example of a response to this command OK lt Command execution ends successfully 4 16 User s Manual Section 4 Connection by USB RS 232C BANKGET command This command obtains the currently set bank No ial lt Bank No gt F 1 Parameter description The following parameter can be obtained by the BANKGET command 2 Command response examples The following shows an example of this command BANKGET lt The bank No is obtained The following shows an example of a response to this command Each line is separated by a delimiter 16 lt BANK 16 is set OK User s Manual 4 17 O Z Z m Z G j O m gt lt m JJ Z gt m g m m U Section 4 Connection by USB RS 232C BANKSET command This command switches banks BANKSET lt Switch destination bank No gt Response OK 1 Parameter description The following parameter can be set by the BANKSET command Switch destination bank No 1 to 16 BANK1 to BANK16 2 Command response examples The following shows an example of this command BANKSET 5 lt Bank 5 is switched to The following shows an example of a res
17. lt m J m Qo Z V j gt m r gt O gt O O O Z Z m O O Section 1 Basic Configuration Basic Configuration The figure below shows the basic configuration of the ZUV 2 La Programmable Programmable UV luxmeter a controller controller Foot switch Personal computer External I O RS 232C cable Controller Power supply Select AC or DC power supply e AC power supply AC adapter is used supplied with the product e DC power supply supplied from the terminal block on the rear Recommended power supply unit S8VS 18024 24 VDC 7 5A by OMRON O lt m J m Qo Z V j gt m m gt O Z gt Z v O Z Z m O Z USB cable Personal computer ZUV 1 2 User s Manual Section 1 Part Names and Functions Part Names and Functions This section describes the names and functions of parts on the controller and head Controller E Front 11 LCD screen 9 8 6 SET key UV ON indicator 10 ESC key 0 MENU key Control keys 7 Key switch 1 UV ON indicator 2 EMISSION button H 3 CH1 to CH4 buttons O Ie Bas O LU 4 UV READY indicator 5 USB port Function READY Mode Lights during UV irradiation LOCK Mode Goes out EMISSION button Pressing this button starts stops UV light irradiation from the irradiation standby he
18. Device Setup Change Setting BANK Menu N C lt ss gt Irradiation Conditions Setting Menu 2 CH SET This menu sets the irradiation conditions y E Selecting preset time irradiation p 3 5 a fr y IG unlimited irradiation 4 JU E Setting Pattern Irradiation p 3 6 S E Copying Irradiation Conditions p 3 9 External Device Setting Menu I O This menu sets control from external devices SS pl LAY p 42 Device Setup Change Setting BANK Menu BANK This menu sets banks w E Switching Banks p 3 12 SI hy W Copying Banks p 3 12 E Clearing Banks p 3 12 E Enabling Bank Switching Input p 3 13 Tool Setting Menu TOOL This menu sets useful tools such as power tuning o WSetting Executing Power Tuning p 3 14 d A WE Displaying Irradiation Log Data p 3 18 B gt E Setting Cumulative Alarms p 3 19 ZUV User s Manual 2 13 N C lt w gt o O O m J gt O Z 2 14 Section 2 Operating Modes System Environment Setting Menu SYSTEM This menu sets the system environment E o W Disabling the Irradiation Buttons p 3 22 j ILA E Changing the Display Language p 3 21 na E Setting the I O Signal Conditions p 3 21 E Initializing Settings Data p 3 22 E Checking System Information p 3 22 This menu sets changes passwords bs A p 3 20 This menu sets the buzzer volume I p 3 21 The menu sets brightness and color of the LCD screen E Setting Canceling th
19. UV light for a certain time at constant irradiation power U m _ C D Irradiation of UV light by gradating irradiation power Irradiation at certain intervals Irradiation of UV light by converting irradiation power to analog values T Irradiation power Irradiation time s Irradiation power max 16 steps STEP4 STEPS Irradiation time s Irradiation power max 16 steps STEP16 Irradiation time s Irradiation power Irradiation time s S Be sure to set the channel for which irradiation is not performed to OFF in the LOCK mode by BHECC selecting CH_SET and then selecting each of the channels from 1CH to 4CH ZUV 3 4 User s Manual Section 3 Setting the Irradiation Conditions Setting Constant Irradiation Conditions Irradiation power and time are set for the purpose of continually irradiating the UV light for a certain time at a constant irradiation intensity Irradiation power Continuous irradiation of UV light for a certain time at constant irradiation power Irradiation time s Set the irradiation power and time Select preset time irradiation unlimited irradiation Change to the RUN mode to irradiate with UV light E Setting the irradiation power and time Set the irradiation power and time in the LOCK mode top menu U m C D alo x a For details on the settings see Section 2 Let s
20. ZUV L6T is mounted WD 3 6000 R 5000 4000 W cm2 3000 2000 Irradiation m 1000 5 4 3 2 1 0 1 2 3 4 5 Position mm When line beam lens ZUV L12L is mounted lengthwise direction 1100 1000 900 800 700 600 500 400 300 200 100 0 Irradiation mW cm2 10 8 6 4 2 0 2 4 6 8 10 Position mm e Controller ZUV C30H When small diameter lens ZUV L8T is mounted 5000 he WD 5 4500 Y seo wos amp 4000 L A w z i WD 10 3500 jee WD 15 E 3000 i i 5 2500 2000 1500 1000 500 0 l S NN 5 A 3 2 1 0 1 2 3 4 5 Position mm When line beam lens ZUV L12L is mounted crosswise direction 1100 1000 900 800 700 600 500 400 Irradiation mW cm2 300 200 100 0 5 4 3 2 1 0 1 2 3 4 5 Position mm e Head ZUV H40M irradiation with power 100 11000 10000 as ante 9000 TA WD 14 7 8000 WD 16 O 7000 6000 5000 w 4000 3000 2000 1000 0 5 4 3 2 10 1 2 3 4 5 Position mm User s Manual Section 5 INDEX INDEX A B AC adapter 1 8 AC adapter jack 1 4 ACCUMGET command 4 29 ALL CLEAR 3 22 Bank Clearing 3 12 Copying 3 12 Switching 3 12 Switching Input 3 13 B
21. ae m Z z gt lt ZUV User s Manual 5 23 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No 2Z281 E1 01 Revision code April 2008 Original production gt a m Z z gt lt 5 24 User s Manual Authorized Distributor
22. individual channels alo a A This command is enabled only when a head is connected to the target channel An error response is returned when a head is not connected CHECK ACCUMGET lt Target channel gt lt Cumulative energy value gt om 1 Parameter description The following parameters can be set and obtained by the ACCUMGET command Cumulative energy value 0 0 to 99999999 9 2 Command response examples The following shows an example of this command ACCUMGET 2 lt The cumulative energy of channel 2 is obtained The following shows an example of a response to this command Each line is separated by a delimiter 1234 5 lt The cumulative energy of channel 2 is OK 1234 5J User s Manual 4 29 O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U Section 4 Connection by USB RS 232C SYSGET command This command obtains system data SYSGET lt Parameter No gt lt Obtained data gt Response oK 1 Parameter description The following parameters can be set and obtained by the SYSGET commana Parameter No Details Obtained data Setting range Output range READY mode display data No Irradiation Conditions List Display Irradiation Power Adjustment Display Channel Specific Detail Display Cumulative Energy List Display JAPANESE ENGLISH OFF LOW HIGH OFF ON MARINE BLUE GRASS GREEN ORA
23. m N Analog input GND Connect this terminal to the analog output GND of the external power measurement device when using the power tuning function UV irradiation start This is the UV light irradiation start stop trigger stop Input Batch control e CH1 is used as an input terminal of the UV irradiation start signal UV irradiation starts from all channels which are in the UV irradiation standby mode according to the set irradiation conditions when the UV irradiation start signal is input to the CH1 terminal while the ready output of CH1 is ON Individual control e With respect to channels CH1 to CH4 UV irradiation starts from the channel to which the UV irradiation start signal is input according to the set irradiation conditions Bank switching input This input switches banks ZUV 4 4 User s Manual Terminal Block Signal Name Emergency stop input Section 4 Connection by an I O Terminal Block Functions Stops UV light irradiation in an emergency Set the conditions for enabling emergency stop input at I O EMERGENCY To return from the emergency stop state set the terminal to disable 24V power supply input This is the power supply for the interface with external devices For the connection to GND make sure that the connection is made to the exclusive GND 32 The terminals of BANKO to BANKS are input as follows according to the bank No to switch to
24. 14 4 37 ZUV User s Manual 4 1 O O Z Z m O 4 z Q O m gt lt m p Z gt m UO mM lt O m p Section 4 Connection by an I O Terminal Block Connection by an I O Terminal Block Connection and Communication Settings This section describes how to connect the controller to the external device using the I O terminal block vil a Before connecting disconnecting the external device make sure that the controller is turned OFF zs CHECK E Connection by an I O terminal block 1 Insert the power cable of the external Terminal block A device into the I O terminal block of the __ Terminal block B controller rs Setting the communication conditions Make the settings for controlling the controller from external devices gt LOCK mode I O I O CONTROL ALL CH Select ALL to control irradiation start stop of all channels at once I O control batch Selecting ALL CH controls irradiation start stop of all channels using the control signal input TRG1 to CH1 default value INDIVIDUALLY Select INDIVIDUALLY to control irradiation start stop of the respective individual channel using the signal inputs TRG1 to TRG4 for each of the channels control TERMINAL IN SWITCH Select SWITCH to enter the open collector outputs etc of the transistor input contact non contact default value CONTACT Select CONTACT to enter the contact output of the foot s
25. 16 level O to 100 STEP xx xx 1 to 16 time 0 to 9999 0 1s a 3 The PATNSET command is used to enter only steps to be set The level and time of steps that are not entered are set to 0 Also names other than those which are optionally nea obtained will not be obtained 2 Command response examples The following shows an example of this command PATNSET 5 1 10 15 25 300 60 1000 lt Irradiation pattern 5 includes the pattern irradiation linear settings for three steps The irradiation power and time of the respective steps are STEP1 10 1 5 seconds STEP2 25 30 seconds and STEP3 60 100 seconds PATNSET 6 0 20 100 40 15 60 2000 80 4000 lt Irradiation pattern 6 includes the pattern irradiation step settings for four steps The irradiation power and time of the respective steps are STEP1 20 10 seconds STEP2 40 1 5 seconds STEP3 60 200 seconds and STEP4 80 400 seconds The following shows an example of a response to this command OK lt Command execution ends successfully User s Manual 4 23 O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U Section 4 Connection by USB RS 232C PNAMEGET command This command obtains irradiation pattern names Only set irradiation pattern names are returned PNAMEGET lt Pattern No gt lt Pattern name gt Response oK 1 Parameter description The following paramete
26. Section 3 SETUP x LOCK Mode Setting Item List X Setting the Irradiation Conditions Setting Constant Irradiation Conditions Setting Pattern Irradiation Copying Irradiation Conditions x Device Setup Change Setting Bank Switching Banks Copying Banks Clearing Banks Enabling Bank Switching Input x Setting Executing Power Tuning x Displaying Irradiation Log Data Setting Cumulative Alarms Setting the System Environment Setting Passwords Setting the Buzzer Function Changing the Display Language Setting the I O Signal Conditions Initializing Setting Data Checking System Information Disabling the Irradiation Buttons Setting the Display Method 3 2 3 5 3 6 3 9 3 11 3 12 3 12 3 12 3 13 3 14 3 18 3 19 3 20 3 20 3 21 3 21 3 21 3 22 3 22 3 22 3 23 ZUV User s Manual 3 1 op m j D Section 3 LOCK Mode Setting Item List LOCK Mode Setting Item List The setting items of the LOCK mode are shown as follows LOCK mode Default Settings Option Range Pages ocon E pe COPY M to 04 copy source channel CH COPY SINGLE COPY 01 to 04 copy source channel p 3 9 01 to 04 copy destination channel Patterns 01 to 16 When no pattern is set PATTERN STEP LINEAR Ea When the pattern setting is EDIT completed CORRECT CLEAR m I O CONTROL ALL CH ALL CH INDIVIDUALLY p 4 2 E o IN SWITCH SWITCH CONTACT EMERGENCY SHORT SHORT OPEN ome Jaane paene pee co
27. Try Irradiation IU p 2 4 CHECK e The irradiation power can also be adjusted in the irradiation power adjustment screen in the READY mode N IA p 2 16 E Selecting preset time irradiation unlimited irradiation p gt LOCK mode CH SET 1CH to 4CH LIGNT TIME Setting value Description SETTING Sets the irradiation time time setting Enables the irradiation time set in the LOCK mode top screen UNLIMITED Performs irradiation with the irradiation time set to unlimited unlimited To stop irradiation press the EMISSION button or the corresponding CH button x A For details on the settings see Section 2 Let s Try Irradiation il A p 2 4 CHECK ZUV User s Manual 3 5 Section 3 Setting the Irradiation Conditions Setting Pattern Irradiation Irradiation patterns can be freely set as a combination of irradiation power and time Optimal irradiation can be performed by creating and selecting patterns suited to the type of object and adhesion To clear a registered pattern To change a registered pattern To select To use a pattern for the first time a registered pattern Create the pattern Change the pattern Clear the patterns Set the pattern name Set the pattern name Select the pattern 7 m d Change to the RUN mode to irradiate UV light E Creating patterns A maximum of 16 irradiation patterns can be created and registered gt LOCK
28. Two M4 mounting holes 20 nea KERE 54 300 43 effective depth 6 1 12 dia Pe oe a l W As ed w 3 22 S amp With lens unit installed 5 NY N Ke lt N ZUV H10M 5 super cooling head 126 6 300 43 Je 12 dia With lens unit installed ZUV H40M super condensing head 62 6 300 43 12 dia Lens unit ZUV L3H L4H L6H L8H L10H spot lens 11 1 oH a H H ZUV L4H ZUV L6H ZUV L8H ZUV L10H gt U U m Z z gt lt ZUV L12L line beam lens 12 dia 415 12 dia ZUV L12L ZUV L6T L8T small diameter lens 2 dia ZUV L8T 300 43 6 dia 8 dia 99 1 300 43 g9 5 dia 5 dia Lens unit Lens unit 14 7 dia When mounted on ZUV H30M mega power head ZUV 5 8 User s Manual Head unit model Section 5 Specifications and External Dimensions ZUV H30M H30H H10M Lens unit model ZUV L3H ZUV L4H ZUV L6H ZUV L8H ZUV L10H Wavelength 365 nm Light source Class Spot Diameter Class3B JIS C 6802 2005 Class 3B EN60825 1 1994 A1 2002 A2 2001 3mm dia 4mm dia 6 mm dia 8 mm dia 10 mm dia Recommended distance ZUV H30M to workpiece H10M Peak illumination 11mm 14mm 15mm 15mm 30 mm 6000 mW cm2 4600 mW cm2 3200 mW cm2 1600 mW cm2 350 mW cm2 Vibration resistance Drop impact resistance 10 to 150 Hz acceleration 50 m s2 single amplitude 0 35 mm each of the X Y and Z directions for 8 minutes 10 times 150 m s
29. a specific driver lt Back Cancel 5 Select the CD ROM drives checkbox and click the Next gt button Found New Hardware Wizard 3 Locate Driver Files Sha tans Where do you want Windows to search for driver files Sy Search for driver files for the following hardware device op OMRON USB Composite Device Controller The wizard searches for suitable drivers in its driver database on your computer and in any of the following optional search locations that you specify To start the search click Next If you are searching on a floppy disk or CD ROM drive insert the floppy disk or CD before clicking Next Optional search locations Floppy disk drives V CD ROM drives Specify a location Microsoft Windows Update lt Back Cancel vlo In the event that the controller is not automatically detected Click the Browse button and select the USB folder on the CD ROM CHECK ZUV User s Manual Section 4 Connection by USB RS 232C 6 Make sure that the suitable driver has been detected and click the Next gt button Installation begins Found New Hardware wizard Driver Files Search Results aa The wizard has finished searching for driver files for pour hardware device Sy The wizard found a driver for the following device oy OMRON USB Composite Device Controller Windows found a driver for this device To install the driver Windows found click Next e usb slabbus inf
30. and cornea and a maximum viewing time of 10 s Other viewing conditions require a comparison of the diffuse reflection exposure with the MPE User s Manual Intensity Distribution Data e Controller ZUV C30H Section 5 Intensity Distribution Data Typical Examples Typical Examples e Head ZUV H30M H10M irradiation with power 100 When lens unit ZUV L3H is mounted 7000 6000 T T E 5000 5 E 4000 E 5 S 3 3000 i k k 2000 1000 0 5 4 3 2 1 0 1 2 3 4 5 Position mm When lens unit ZUV L6H is mounted 3500 3000 2500 E 5 5 z 2000 5 5 5 1500 z E E 1000 500 0 5 4 3 2 14 0 1 2 3 4 5 Position mm When lens unit ZUV L10H is mounted 600 WD 10 WD 15 WD 20 WD 25 WD 30 500 400 300 200 Irradiation mW cm2 10 8 2 4 6 8 10 6 4 2 0 Position mm When lens unit ZUV L4H is mounted 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 WD 10 WD 14 WD 20 WD 25 5 4 3 2 1 0 1 2 3 4 5 Position mm When lens unit ZUV L8H is mounted 2500 2000 1500 1000 500 5 4 3 2 1 0 1 2 3 4 5 Position mm User s Manual 5 17 gt a m Z z gt lt gt a m Z z gt lt 5 18 Section 5 Intensity Distribution Data Typical Examples When small diameter lens
31. e The received light level may be saturated depending on the type of the UV luxmeter because the power of the UV light which is irradiated from the ZUV is too strong If this happens insert a commercially available filter between the UV head and light receiving element of the UV luxmeter e Select a UV luxmeter with the voltage output function built in ZUV 3 14 User s Manual Section 3 Setting Executing Power Tuning Setting POWER TUNING to ON lowers the actual irradiation intensity when compared with the state of the OFF setting even if the same irradiation power is set Output irradiation light intensity Execute Execute Execute Time Flow chart of power tuning Registering a reference Performing tuning UV irradiation power periodically Set power tuning to ON Set the reference Correct to a value reference value E Setting power tuning to ON Set power tuning gt LOCK mode TOOL POWER TUNING ON OFF e Setting execution of the reference value for power tuning are disabled e The irradiation intensity at the same irradiation power is higher than that when power tuning is set to ON default value e When OFF is selected the power tuning reference value that was set when power tuning was set to ON is cleared e Setting execution of the reference value for power tuning are enabled e The irradiation intensity at the same irradiation power is lower than that when power tuning
32. gt Response OK 1 Parameter description The following parameters can be obtained by the SYSSET command Parameter NO Details Write Data Setting Range Output Range READY mode display data No Irradiation Conditions List Display Irradiation Power Adjustment Display Channel Specific Detail Display Cumulative Energy List Display JAPANESE ENGLISH OFF LOW HIGH OFF ON MARINE BLUE GRASS GREEN ORANGE PEEL STYLISH GRAY SALMON PINK NIGHTMARE ALL CH INDIVIDUALLY Analog input voltage 1 to 5V 0to 1V TERMINAL IN CONTACT SWITCH RS 232C baud rate 9600 19200 38400 57600 115200 RS 232C bit length 8BIT ZBIT LANGUAGE O N O Buzzer volume ECO display O N O Menu color Irradiation control O O FBRWNDN CO O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U RS 232C parity 4 32 User s Manual Section 4 Connection by USB RS 232C Parameter No Details Write Data Setting Range Output Range RS 232C stop bit RS 232C USB delimiter EMISSION button lock Channel irradiation button lock 0 OFF 1 ON 2 Command response examples The following shows an example of this command SYSSET 0 1 lt The Irradiation Power Adjustment Display is displayed SYSSET 2 1 lt The buzzer volume is set to LOW The following shows an example of
33. gt lt Section 5 INDEX K Connecting 4 10 Pin assignments 4 10 Key switch 1 3 RS 232C connector 1 4 L S LANGUAGE 3 21 SET key 1 3 LCD screen 1 3 SINGLE COPY 3 9 Lens unit 5 8 START STOP commands 4 16 LINEAR 3 6 STEP 3 6 LOCK mode 2 13 SYSGET command 4 30 LOGDATA Command 4 28 SYSSET command 4 32 M SYSTEM 3 20 T Menu Device Setup Change Setting TEACH 3 16 2 13 TERMINAL 3 13 Environment Setting 2 14 Timing charts 4 6 External Device Setting 2 13 U Tool Setting 2 13 Irradiation Conditions Setting UNLIMITED 3 5 2 13 USB MENU key 1 3 Communication specifications O 4 9 Connecting 4 9 Operating mode 2 11 USB driver 4 11 gt Operation in progress mode 2 15 USB port 1 3 Y Output signals 4 5 UV irradiation nozzle 1 4 m UV ON indicator 1 3 S UV READY Indicator 1 3 S lt PASSWORD 3 20 y PATNGET command 4 22 PATNSET command 4 23 VERGET command 4 35 Pattern irradiation 2 7 3 6 VERSION 3 22 patterns Changing 3 8 Clearing 3 8 Creating 3 6 Pattern name setting 3 7 Selecting 3 8 PNAMEGET command 4 24 PNAMESET command 4 25 Power supply switch 1 4 Power Tuning 3 14 R READY mode 2 15 Reference value Correcting Setting 3 16 RS 232C Communication specifications 4 10 ZUV 5 20 User s Manual Section 5 INDEX MEMO gt p ae m Z z gt lt ZUV User s Manual 5 21 Section 5 INDEX MEMO gt x D m Z gt lt ZUV 5 22 User s Manual Section 5 INDEX MEMO gt p
34. initialized the information cumulative irradiation energy power tuning data of the head before replacement may still remain and prevent normal functioning of the head I p 3 22 6 Installing the Head Be sure to use the mounting bracket Supplied for installing the head Also use the mounting bracket within the specified installation range The mounting bracket is used to radiate heat Misuse of the mounting bracket may cause the head to heat up and shorten the life of the LEDs 7 Connecting the Head ZUV When removing and re connecting the head be sure to connect to the same channel If the head is connected to a different channel information cumulative irradiation energy power tuning data specific to the head is not inherited preventing the head from functioning normally User s Manual Introduction Editor s Note uonanpou Editor s Note Page Format Title of each section Section 3 Setting of the Irradiation Conditions rm Setting the Constant Irradiation Conditions Irradiation power and time are set for the purpose of continually irradiating the UV light for a certain time with a constant irradiation intensity Continual irradiation of the constant UV lights for a certain time Irradiation power Irradiation time s Setting of the Irradiation Power Setting of the Irradiation Time Index label Indicates the section number and title Movement through menus up to setting
35. mode CH SET PATTERN EDIT PATTERN 1 to 16 Irradiation power max 16 steps STEP4 STEPS Irradiation time s Irradiation power Irradiation time s 5 u Patterns 1 to 16 are common to all banks A About banks p 3 11 CHECK N p 2 4 ZUV 3 6 User s Manual STEP Sets the irradiation power and time in units of steps Interval irradiation can also be set by setting just a time with power set to 0 Range Irradiation power 0 to 100 in 1 steps Total irradiation time 000 0 to 999 9 S LINEAR Sets the irradiation power and time ona continuous line in units of points Range Irradiation power 0 to 100 in 1 steps Total irradiation time 000 0 to 999 9 S For details on the settings see Section 2 Let s Try Irradiation Section 3 Setting the Irradiation Conditions E Pattern name setting Names can be freely set for set patterns Pattern name setting gt LOCK mode CH SET PATTERN EDIT 1 Move the cursor to the target pattern using the A PATTERNSELECT keys and press the key ne p m j J l OXO 2 Select characters using the keys and TNTE press the SET key I Up to eight characters can be set 01234 56789 ABCDE FGH IJ KLMNO PQRST UVWXY Z BS ISET 3 as Move the cursor to SET using the keys and press the SET key The screen display returns to the pattern selection scr
36. them from being exposed to reflected light Electric shock or light leakage may cause injury Do not disassemble the product svi Before turning ON the power supply confirm that the controller and head are properly connected Remove the key from the key switch when the controller is not in operation z zs CHECK E Starting Up 1 Check that the key switch on the controller front is set to the LOCK position 2 Set the power switch on the controller rear to ON s The ON OFF direction differs between the AC A power supply and the DC power supply CHECK il 2 p 1 4 Power spy T switch gt l e The Japanese to English selection message is 2 displayed only at initial startup e When the password function is enabled the password must be entered Lz p 2 11 3 Insert the key in the key switch on the controller front and turn it to the READY position when the LOCK mode top menu is displayed The ZUV enters the irradiation ready mode LOCK In addition the UV READY indicator on the head which Ren is in the irradiation ready mode lights up when the mode is switched to the READY mode ZUV User s Manual Section 2 Starting Up and Shutting Down E Shutting Down Save the setting data before turning OFF the power supply All settings will be deleted if you turn the power OFF without saving the data Saving the setting data MENU 1 Press the C key to save setting da
37. w gt H O O U m J gt O Z Irradiating UV Light Selecting Irradiation Patterns Irradiating with UV Light Shutting Down Lz Starting Up and Shutting Down p 2 2 y ZUV 2 4 User s Manual Section 2 Let s Try Irradiation irradiating at Constant Power In this irradiation mode irradiation is performed continuously at constant irradiation power for a specified time Irradiation power Irradiation time s This section describes the procedures from setting the irradiation power to 65 and the irradiation time to 60 seconds up to irradiating UV light Irradiation power can be set at a percentage when the maximum power setting is 100 Setting the irradiation mode 1 Set the irradiation mode in the LOCK modetop LOCK mode top menu menu When the ZUV is in the READY mode turn the key switch to the LOCK position to switch to the LOCK mode ve i m lt Check to see if the LOCK mode setting menu is displayed on the LCD screen CHECK When the password function is enabled the password must be entered Irradiati eee ah a 5 44 rradiation power Irradiation time Z p c display area display area 2 Move the cursor to the irradiation power time to change for each channel using the keys and press the SET key to apply the setting The uppermost digit is displayed on a white background ZUV User s Manual 2 5 N lt w gt o O O U m e gt
38. 1 24V eee power supply input e Terminal block B O O Z Z m Z G j O m gt lt m JJ Z gt m g m m U Signal Name Indication Signal Name 0 to 5V analog input 1 9 ITRG4 UV irradiation start stop input CH4 Unused 10 BANKO Bank switching input 0 Unused 11 BANK1 Bank switching input 1 Unused 12 BANK2 Bank switching input 2 Analog input GND 13 BANK3 Bank switching input 3 UV irradiation start end 14 EMGCY Input of emergency stop input CH1 UV irradiation start stop 15 COMIN OV input COM input CH2 UV irradiation start stop 16 FG Frame GND input CH3 ZUV User s Manual 4 3 Section 4 Connection by an I O Terminal Block Internal specifications lt Input specifications gt Internal circuit diagram Respective input terminal lt Output specifications gt Output voltage 12 to 24 VDC 10 Load current 45 mA or smaller ON residual voltage 2 V or smaller OFF leakage current 0 1 mA or smaller Internal circuit diagram Respective output terminal COM OUT I O signals lt Input signals gt Terminal Block Signal Name Functions B 0 to 5V analog input Connect this terminal to the analog output of the external power measurement device when using the power tuning function Q O Z Z m O 4 Z G j O m gt X lt j m e Z gt rm z m O
39. 2 Select 3 Move the cursor to PATTERN EDIT using the A keys and press the SET key ZUV User s Manual 2 7 N lt w gt o O O 2 m e gt O z Section 2 Let s Try Irradiation Creating irradiation patterns 4 Move the cursor to 01 using the keys and press the SET key PATTERNSELECT 5 Change the numeric values and number of digits by using the T 4 UP DOWN keys and the gt L R keys v respectively CHECK NO it A Setting Pattern Names p 3 7 NAMING 5 Move the cursor to STEP using the keys and press the SET key iS a a A different screen is displayed when a pattern for A which the setting is complete is selected To change CHECK 2nd delete the screen display select CORRECT and CLEAR respectively N C lt w gt H O O U m J gt O Z 6 Set the irradiation time s and power for ST TIME PWR A 1 050 0 100 the respective step using the a s keys and 21100 0010 3 100 0 030 A 025 0 040 the SET key 5 075 0 010 a 6 000 0 000 Irradiation power can be set as a percentage when 1000 01000 the maximum power setting is 100 oe RAS vo A Sange the numeric values and number of digits by 14 000 0 000 using the UP DOWN keys and the gt L R keys 15 000 0 000 CHECK tively 16 000 0 000 i aaa TL SET IVIEW 1 3 Moving the cursor to VIEW and pressing the SET
40. ANKGET command 4 17 BANKLOAD BANKSAVE commands 4 20 SYSLOAD SYSSAVE commands 4 21 BANKSET command 4 18 Basic configuration 1 2 BATCH COPY 3 9 BUTTON LOCK 3 22 BUZZER 3 21 CALIBGET CALIBSET commands 4 34 CH COPY 3 9 CH1 to CH4 buttons 1 3 CHANGE 3 12 Channel Specific Detail Display 2 17 CLEAR 3 8 COLOR 3 23 Communication commands 4 14 Connecting AC adapter 1 8 Head 1 7 I O terminal block 4 2 RS 232C 4 10 USB 4 9 UV luxmeter 3 14 Constant irradiation 2 5 3 5 Control keys 1 3 Controller Installation 1 5 Part Names 1 3 Shutdown 2 3 Specifications external di mensions 5 6 D E H Startup 2 2 CORRECT 3 8 Cumulative Alarm 3 19 Cumulative Energy List Display 2 17 DATAGET command 4 26 DATASAVE command 4 19 DATASET command 4 27 ECO 3 23 EMISSION button 1 3 ESC key 1 3 EXECUTE 3 17 Extension Cable Specifications external di mensions 5 10 Function Setting Mode 2 13 HDATACLR command 4 36 Head Connection 1 8 Installation 1 6 Part Names 1 4 Specifications external di mensions 5 8 Head connector 1 4 Head unit 5 8 Hyper Terminal 4 37 I O terminal Communication settings 4 2 Connecting 4 2 Internal specifications 4 4 Pin assignments 4 3 I O terminal block 1 4 Input signals 4 4 Irradiation 2 4 Irradiation Conditions List Display 2 15 Irradiation Log Data 3 18 Irradiation power 3 5 Irradiation Power Adjustment 2 16 Irradiation time 3 5 User s Manual 5 19 gt p ae m z
41. Cr 1 RS 232C connector 5 Head connector rr ir 2 I O terminal block 4 AC adapter jack 7 _ lt a 3 Power supply switch RS 232C connector Connects to the personal computer or programmable controller via the serial cable to control input from external devices p 4 10 I O terminal block Connects external devices such as the foot switch il 2 p 4 2 Power supply switch Switches the main power supply ON OFF The ON OFF direction differs between the AC power supply and the DC power supply Check the ON OFF direction printed on the main unit AC adapter jack Connects to the AC power supply N il A p 1 8 5 Head connector Connects to the head Head ZUV H_M ZUV H_H 1 UV irradiation nozzle 2 Connector 1 UV irradiation nozzle UV light is irradiated from this nozzle 2 Connector Connects to the controller ZUV User s Manual Section 1 Installation amp Connection Installation amp Connection Before Installation and Connection Checking the installation environment Read Precautions for Safe Use at the beginning of this manual and check the installation environment E Checking the installation site Read Precautions for Correct Use at the beginning of this manual and check the installation site E Power supply Before installing and connecting the controller be sure to turn it OFF Also read Precautions for Safe Use and Precautions for Cor
42. KNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification do
43. MRON representative CHANGE HARD WARE KEY TO LOCK CHANGE HARD WARE KEY TO READY The power supply was turned ON when the key switch was in the READY position The key switch is in the LOCK position when changing to the READY mode Change the position of the key switch to LOCK Change the position of the key switch to READY MAX TIME ERROR The total time exceeds 999 9 S when determining the irradiation time of the irradiation pattern or when displaying VIEW Press OK and reset the total time to less than 999 9 S UV LEVEL IS INVALID NOT TEACHING UV LEVEL IS INVALID The analog input value exceeds the range of the received light amount for which the reference setting is available Power tuning is executed with the reference value unregistered The analog input value exceeds the range of the received light amount for which power tuning is available Check to see if the jig is connected or replace the head Register the reference value and then re execute power tuning Check to see if the jig is connected or replace the head ANALOG INPUT ERROR Teaching or power tuning cannot be executed because the analog input value is not stable The UV light incident to the UV luxmeter may be unstable Check the items below e Stabilize the installations of the UV luxmeter and the UV irradiation head e Execute teaching power tuning in low noise conditions
44. NGE PEEL STYLISH GRAY SALMON PINK NIGHTMARE ALL CH INDIVIDUALLY Analog input voltage 1 to 5V 0to 1V TERMINAL IN CONTACT SWITCH RS 232C baud rate 9600 19200 38400 57600 115200 RS 232C bit length 8BIT ZBIT LANGUAGE O N O Buzzer volume ECO display O N O Menu color Irradiation control O O FBRWNDN CO O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U RS 232C parity 4 30 User s Manual Section 4 Connection by USB RS 232C Parameter No Details Obtained data Setting range Output range RS 232C stop bit RS 232C USB delimiter EMISSION button lock Channel irradiation button lock 0 OFF 1 ON 2 Command response examples The following shows an example of this command SYSGET 0 lt The READY mode display data No is obtained SYSGET 2 lt The buzzer volume is obtained The following shows an example of a response to this command Each line is separated by a delimiter 1 lt READY mode display data is displayed in OK the Irradiation Power Adjustment Display 1 lt The buzzer volume is LOW OK O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U User s Manual 4 31 Section 4 Connection by USB RS 232C SYSSET command The system data is set SYSSET lt Parameter No gt lt Write data
45. OCK mode SYSTEM BUTTON LOCK EMISSION button Disables the EMISSION button Enables the EMISSION button default value CH button Disables the CH button Enables the CH button default value 3 22 User s Manual Section 3 Setting the System Environment Setting the Display Method E Setting Canceling the ECO Mode Set the brightness of the LCD screen gt LOCK nee YOST EM A ISELAY ECO Sets the Eco mode The Eco screen darkens when three minutes continue without any operation default value E Setting Colors Set the background color of the LCD screen Cancels the Eco mode setting U m j C U gt LOCK mode SYSTEM DISPLAY COLOR MARINE BLUE Sets the color to MARINE BLUE default value GRASS GREEN ORANGE PEEL si PEEL a aeoo GRAY SALMON PINK Sets the color to GRASS GREEN Sets the color to ORANGE PEEL Sets the color to STYLISH GRAY NIGHTMARE Sets the color to SALMON PINK Sets the color to NIGHTMARE ZUV User s Manual 3 23 Section 3 Setting the System Environment MEMO T m Cc d ZUV 3 24 User s Manual Section 4 CONNECTING TO EXTERNAL DEVICES Connection by an I O Terminal Block Connection and Communication Settings Timing Charts Connection by USB RS 232C Connection and Communication Settings USB Driver Communication Commands Setting Hyper Terminal 4 2 4 2 4 6 4 9 4 9 4 11 4
46. OMRON Smart Curing System ZUV Series User s Manual Introduction Thank you for purchasing the ZUV This manual provides information regarding functions performance and operating methods that are required for using the ZUV When using the ZUV be sure to observe the following e The ZUV must be operated by personnel knowledgeable in electrical engineering e To ensure correct use please read this manual thoroughly to deepen your understanding of the product e Please keep this manual in a safe place so that it can be referred to whenever necessary Mo eio APPLICATION CONSIDERATIONS Please Read Seif OVERVIEW amp INSTALLATION AND CONNECTION SJeleie 2 ZUV BASIC OPERATION Salones SETUP Slee 25 CONNECTING TO EXTERNAL DEVICES SYeeilelamen APPENDIX User s Manual Smart Curing System Mega Power Type ZUV Series Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER AC
47. PASSWORD 4DIGITS NUMBER apply the settings by the SET key INPUT INPUT Digits that can be changed are displayed on a 0000 0000 white background OK OK amp TJ CHANGE NUM tJ CHANGE NUM 2 Change the numerical value using the gt MOVEDIGIT gt Move DIGIT keys and the digit using the keys enter all four digits and press the SET key to apply the setting CHANGE PASS NEW PASSWORD D PASSWORD WAS CHANGED 3 Move the cursor to OK using the key and press the SET key The message PASSWORD WAS CHANGED is it ence displayed Press OK by pressing the SET key ZUV 3 20 User s Manual Section 3 Setting the System Environment Setting the Buzzer Function Set the buzzer sound to notify start and end of adhesion irradiation p gt LOCK mode SYSTEM BUZZER Setting value Description OFF Sets the buzzer volume to OFF Sets the buzzer volume to LOW Sets the buzzer volume to HIGH default value Changing the Display Language Set the display language of the LCD screen U m C D gt LOCK mode SYSTEM LANGUAGE Setting value Description JAPANESE Displays menus in Japanese ENGLISH Displays menus in English Setting the I O Signal Conditions E Setting trigger signal input priority conditions gt LOCK mode SYSTEM OPTION LIGHT OFF Setting value Description Irradiation is con
48. The ready output of all channels turns ON after irradiation of all channels on the irradiation target other than OFF ends e The ready output signal is always OFF for channels whose irradiation setting is OFF lt Individual Control gt CH1 irradiation E CH1 READY n E CH2 irradiation nyoy CH2 READY EU Oe i Aj 200 ms e The response time is within 200 ms of the change in state of the ready output signal e The ready output of the target channel turns ON after the irradiation of the target channel ends e The ready output signal is always OFF for channels whose irradiation setting is OFF ZUV User s Manual Section 4 Connection by an I O Terminal Block E Channel 1 irradiation terminal input batch control This input starts stops UV irradiation of all channels 40 ms 1 20 ms 40 ms 1 20 ms 40 ms 120 ms TRG1 ON CH1 irradiation O CH1 READY Loo CH irradiation N CH2 READY SS 200 ms e The input time is 40 ms and 120 ms when SWITCH and CONTACT are set respectively e Irradiation starts only when the ready output of all channels turns ON when this signal is input e Irradiation of all channels stops when irradiation is in progress for any one of the channels E Channels 1 to 4 irradiation terminal input individual control This input starts stops the irradiation of each of the channels from 1 to 4 40 ms 1 20 ms 40 ms 120 ms as ms 120 ms TRG1 ON CH1 irradiation ss
49. a response to this command OK lt Command execution ends successfully User s Manual 4 33 O Z Z m Z j O m gt lt m JJ Z gt rm g m lt m U O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U 4 34 Section 4 Connection by USB RS 232C CALIBGET CALIBSET commands The reference value for power tuning is set by the CALIBGET command and executed by the CALIBSET command e CALIBGET lt Channel No gt CALIBSET lt Channel No gt on 1 Parameter description The following parameter can be set by the CALIBGET and CALIBSET commands Channel No 1 Channel 1 2 Channel 2 3 Channel 3 4 Channel 4 2 Command response examples The following shows an example of this command CALIBGET 1 lt Setting of the reference value for channel 1 is executed CALIBSET 1 lt Power tuning of channel 1 is executed CALIBGET 2 lt Setting of the reference value for channel 2 is executed CALIBSET 2 lt Power tuning of channel 2 is executed The following shows an example of a response to this command OK lt Command execution ends successfully User s Manual Section 4 Connection by USB RS 232C VERGET command This command obtains system version information VERGEN lt Software version gt on 1 Parameter description The following parameter can be obtained by the VERGET c
50. ad CH1 to CH4 buttons The head corresponding to the pressed button starts stops UV light irradiation UV READY indicator USB port Lights in the irradiation standby mode when the key switch is turned to the READY position Note that the indicator goes out during UV irradiation The channel corresponding to the connected head lights Goes out Connect the USB cable to the USB port to connect to a personal computer SET key Key switch Selects and applies items when they are being set Operating this key switches between the LOCK and READY modes Irradiation conditions can be set in this mode Irradiation is disabled Irradiation is enabled in this mode LOCK mode READY mode Control keys The lt gt L R keys change the display screen during operation The T 4 UP DOWN keys change the display channel Move the cursor and change numeric values MENU key Saves settings ESC key LCD screen Cancels the setting and returns to the one previous menu Displays a display screen or setting menu during operation N IUA Operating Modes p 2 11 ZUV User s Manual 1 3 O lt m J m Qo Z U gt m rm gt O Z gt Z 0 O Z Z m O Z O lt m J m Qo Z O j gt rm r gt O Z gt Z o QO O Z Z m O O Z 1 4 Section 1 Part Names and Functions E Rear
51. adiation conditions are displayed on the LCD 2 screen In addition a buzzer sounds at the start and end of irradiation POWER TIME CHANGE DISP 5 e The screen can be switched to the channel specific A detail display and the cumulative energy or intensity aea power adjustment screen About the screen display during operation p 2 15 e To stop irradiation when the irradiation time has been set as unlimited press the EMISSION button or the corresponding CH button ZUV 2 6 User s Manual Section 2 Let s Try Irradiation Creating Irradiation Patterns for Irradiation Irradiation patterns can be created in combination with irradiation power and irradiation time for the purpose of irradiation lt Step type gt lt Linear type gt Irradiation power Irradiation power max 16 max 16 steps Irradiation time s Irradiation time s This section describes the procedures for creating a step type pattern and using that pattern to irradiate UV light Entering the irradiation conditions menu 1 Set the pattern in the LOCK mode top menu When the ZUV is in the READY mode turn the key switch to the LOCK position to switch to the LOCK mode a Check to see if the LOCK mode setting menu is displayed on the LCD screen CHECK When the password function is enabled the password must be entered a 22 11 CH SET using the keys and press the SET key
52. alues are below that for Class 3R Not required Not required Not required Designed to prevent removal of the panel until accessible emission values are below that for Class 3B Permits easy addition of external interlock in laser installation Laser inoperative when key is removed Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged For Class 3R only applies invisible radia tion is emitted Attenuator Location controls Not required Not required Give means beside the On Off switch to tempo rarily to block beam Controls so located that there is no danger of exposure to AEL above Classes 1 or 2 when adjustments are made Viewing optics Scanning Not required Emission from all viewing systems must be below Class 1M AEL Scan failure shall not cause product to exceed its classification Class label Aperture label Required wording Not required Figures A required wording Specified wording required Service entry label Override interlock label Required as appropriate to the class of accessible radiation Required under certain conditions as appropriate to the class of laser used User s Manual gt p ae m z gt lt Section 5 Requirements from Regulations and Standards Requirements Classification subclause Class 1 Class 1M Class 2M Class 3R Class 3B Wavelength range Required for ce
53. and SYSSAVE commands 2 Command response examples The following shows an example of this command SYSLOAD lt Delimiter gt lt The system data is loaded SYSSAVE lt Delimiter gt lt The system data is saved The following shows an example of a response to this command OK lt Delimiter gt lt Command execution ends successfully ZUV User s Manual 4 21 O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U 4 22 Section 4 Connection by USB RS 232C PATNGET command This command obtains display type specific and step specific irradiation power and time for from the irradiation pattern settings PATNGET lt Pattern No gt lt Type gt lt STEP1 level gt lt STEP1 time gt lt STEP2 level gt lt STEP2 time gt lt STEP16 level gt lt STEP16 time gt OK 1 Parameter description The following parameters can be set and obtained by the PATNGET command Pattern No 1 to 16 Type 0 Step type 1 Linear type STEP xx xx 1 to 16 level O to 100 STEP xx xx 1 to 16 time 0 to 9999 0 1s 2 Command response examples The following shows an example of this command PATNGET 5 lt Irradiation pattern 5 settings are obtained PATNGET 6 lt Irradiation pattern 6 settings are obtained The following shows an example of a response to this co
54. atterns PNAMEGET Obtains irradiation pattern names PNAMESET Sets irradiation pattern names DATAGET DATASET LOGDATA ACCUMGET Obtains the irradiation conditions of the respective channel Sets the irradiation conditions of the respective channel Obtains irradiation log data Obtains the cumulative energy SYSGET Obtains system data SYSSET Sets system data CALIBGET CALIBSET VERGET HDATACLR User s Manual Sets the reference value for power tuning Executes power tuning Obtains system version information Initializes the cumulative irradiation energy and power tuning data saved on the controller Section 4 Connection by USB RS 232C E Command basic format Command format The non procedural command format is as follows Example UV irradiation start command START command pO ee ee Space 20h Delimiter alo e Enter a space 20h between a command and an argument or between arguments A delimiter which is determined according to the communication condition settings is attached at CHECK the end of a command Response format The non procedural command response format is as follows e In the event that a command is successfully executed oS e In the event that a command is not executed successfully or the command is not set properly SC 5 e A delimiter which is determined according to the communication condition settings
55. cuments identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ZUV User s Manual Introduction e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provide
56. d as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is Our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sa
57. d in this manual to attract your attention N WARNING Never look directly at or allow your skin to be exposed to the ultraviolet light A To prevent exposure to ultraviolet light never look into the ultraviolet light Workers should wear protective goggles and equipment to protect from being exposed to reflected light Electric shock or light leakage may cause injury Do not disassemble the product CAUTION power is turned OFF Doing so may result in burn injury from a hot Do not touch the product while the power is ON or immediately after the 5 component ZUV User s Manual 5 Introduction Precautions for Safe Use Precautions for Safe Use Please observe the following precautions for safe use of the product 1 Installation Environment e Do not use the product in environments where it can be exposed to inflammable explosive gas e To ensure safety of operation and maintenance do not install the product close to high voltage devices and power devices 2 Power Supply and Wiring e When using an AC power supply use the AC adaptor supplied with the product 100 to 240 VAC 10 e When using a DC power supply the supply voltage must be within the rated range 24 VDC 10 In addition reverse connection of the power supply is not allowed Recommended power source S8VS 18024 24 VDC 7 5A by OMRON e Open collector outputs should not be short circuited e Use the power supply within
58. e ECO Mode p 3 23 A W Setting Colors p 3 23 This menu sets the conditions for communication with external devices p 4 9 p 4 10 User s Manual Section 2 Operating Modes Operation in progress Mode READY Mode The LCD screen displays the irradiation information The screen display order can be changed to counterclockwise or to clockwise by the L key and R key respectively Irradiation Conditions Irradiation Power List Display Adjustment ALL CH STATE ADJUSTMENT POW TIME POWER TIME CHANGE CH CUMULATIVE 1CH UV LVL N CHANGE DISP gt CHANGE DISP displayed only during fixed irradiation o gt ae O Cumulative Energy Channel Specific D List Display Detail Display m gt 4 O ELAPSE BOM gt CHANGE DISP E A Irradiation Conditions List Display A list of irradiation times and head states of all channels is displayed The currently set irradiation power is displayed ae OFF Irradiation setting OFF PTN Pattern irradiation setting POW TIME lt 4 The currently set irradiation time is displayed 1 1065 060 0S S When an unlimited irradiation time is set or when pattern irradiation is set POWER TIME The screen display can be changed using the lt L R keys gt CHANGE DISP User s Manual 2 15 Section 2 Operating Modes Irradiation Power Adjustment This menu changes the irradiation power
59. e SET key keys and ule a Change the numeric values and number of digits by using the T 4 UP DOWN keys and the lt gt L R keys CHECK respectively 3 Move the cursor to the copy destination using the keys and press the SET key BATCH COPY COPY SETTINGS TO ALL CH BATCH COPY COPY SETTINGS TO ALL CH CH COPY FROM 0 CH to 02 CH COPY SETTINGS TO ANOTHER CH CH COPY FROM 01 CH TO 02 CH COPY SETTINGS TO ANOTHER CH ZUV User s Manual 3 9 U m C U Section 3 Setting the Irradiation Conditions ae 4 Set a channel using the Q keys and press the SET key vl Change the numeric values and number of digits by using the T 4 UP DOWN keys and the lt gt L R keys respectively CHECK 5 Move the cursor to EXE using the keys and press the SET key CH COPY COPY SETTINGS TO ANOTHER CH T m U 3 10 User s Manual Section 3 Device Setup Change Setting Bank Device Setup Change Setting Bank Up to 16 types of irradiation methods can be stored in the ZUV and a set of these methods is called a bank Banks can be changed from an external device when changing device setups The irradiation conditions of the respective channel are stored in the bank the setting after CH SET lt Setting example gt Switching Registered pattern
60. e cursor to EXE using the 6 keys and press the SET key READY O EXECUTE CHANNEL 0T CH EXECUTE CHANNEL 01 CH ZUV User s Manual 3 17 U m C D Section 3 Displaying Irradiation Log Data Displaying irradiation Log Data When the irradiation log data management screen is enabled up to 100 log data records are saved on the controller The following section describes how to display the irradiation log data gt LOCK mode TOOL LOG DATA LOG DATA NO CH TIME 004 1 10 10 10 10 10 20 003 1 10 05 00 10 05 40 Loading log data to a personal computer Irradiation log data saved on the controller can also be saved to a personal computer Connect the controller to a personal computer by the USB or RS 232C cable and load data by entering the required command on the personal computer T m d ILE LOGDATA command p 4 28 alo A The irradiation log data saved on the controller is cleared when its power is turned OFF ww zs CHECK 3 18 User s Manual Section 3 Setting Cumulative Alarms Setting Cumulative Alarms The cumulative energy of each head is stored on controllers The head life can be judged by setting thresholds to this energy value An alarm is displayed and an error is output when the cumulative energy of the head exceeds the threshold default value OFF Cumulative alarm display HEAD LONGEVITY 1CH U m C U
61. each in 6 directions up down left right forward backward for 3 Ambient temperature range Ambient humidity range Operating 5 to 35 C Storage 10 to 60 C with no condensation or icing Operating storage 30 to 85 with no condensation Degree of protection Materials IEC60529 IP40 Head Bronze aluminum glass Lens unit aluminum glass Weight packed state Accessories Head unit model Lens unit model Wavelength ZUV H380M H30H approx 150 g main unit approx 55 g ZUV H10M approx 180 g main unit approx 105 g ZUV L3H L4H L6H L8H L10H approx 10 g main unit approx 5 g ZUV H30M H30H Instruction Sheet Mounting bracket with M3 screws Warning labels in English ZUV H10M Instruction Sheet Mounting bracket with M3 screws Warning labels in English ZUV L3H L4H L6H L8H L10H Instruction Sheet ZUV H30M H30H H10M ZUV L6T ZUV L8T 365 nm ZUV L12L Light source Class Beam shape Class3B JIS C 6802 2005 Class 3B EN60825 1 1994 A1 2002 A2 2001 3 mm dia Recommended distance ZUV H30M to workpiece H10M Peak illumination 9mm 400 mW cm2 2 5000 mW cm2 4000 mW cm2 Vibration resistance Drop impact resistance 10 to 150 Hz acceleration 50 m s single amplitude 0 35 mm each of the X Y and Z directions for 8 minutes 10 times 150 m s each in 6 directions up down left right forward backward for 3 Ambient temperature ra
62. een ZUV User s Manual 3 7 T m d 3 8 Section 3 Setting the Irradiation Conditions E Selecting patterns Select which pattern is to be used for the respective channel alo a Patterns must already have been prepared in advance z CHECK NE Creating patterns p 3 6 gt LOCK mode CH SET 1CH to 4CH PATTERN 01 to 16 Select the irradiation pattern E Changing patterns The content of a set pattern can be changed gt LOCK mode CH SET PATTERN EDIT PATTERN 1 to 16 CORRECT E Clearing patterns Clear the content of a set pattern gt LOCK mode CH SET PATTERN EDIT PATTERN 1 to 16 CLEAR ZUV User s Manual Section 3 Setting the Irradiation Conditions Copying Irradiation Conditions Copy the irradiation conditions to another channel E Batch copy LOCK mode CH SET CH COPY BATCH COPY 1 Move the cursor to the copy source using the Q keys and press the SET key 2 Set a channel using the press the SET key keys and Pe Change the numeric values and number of digits by using the T 4 UP DOWN keys and the lt gt L R keys CHECK respectively 3 Move the cursor to EXE using the keys and press the SET key E Single copy LOCK mode CH SET CH COPY SINGLE COPY 1 Move the cursor to the copy source using the 6 keys and press the SET key 2 Set a channel using the a press th
63. en the settings have been changed Otherwise it is not displayed lt Ww EMISSION P O T9 Pressing the button starts UV light es ALL CH STATE 2 irradiation mi Th ap TEE aii POW TIME 5J e UV ON indicator lights up during irradiation and 1 p the irradiation conditions are displayed on the LCD 2 screen In addition a buzzer sounds at the start and end of irradiation POWER TIME lt CHANGE DISP 5 e The screen can be switched to the channel specific A detail display and the cumulative energy or intensity power adjustment screen Z About the screen display during operation p 2 15 CHECK e To stop irradiation when the irradiation time has been set as unlimited press the EMISSION button or the corresponding CH button 2 10 User s Manual Section 2 Operating Modes Operating Modes The ZUV has the following two operating modes Switch to the desired mode before you start operation To switch to the operating mode use the key switch In the LOCK mode In the READY mode ALL CH STATE LOCK 7 POW TIME Q n 065 060 0S ZA 1 2 gt _ 3 4 POWER TIME N Cc lt U gt Y lt gt CHANGE DISP O O UV m JJ gt 4 O Z 2 11 LOCK mode Mode for setting functions Y jt 2 p 2 13 READY mode Mode for performing operations nee p 2 15 E Password entry When the password function is set to Enabled the password must be ente
64. erations using the tools provided by the personal computer for example from Hyper Terminal by XMODEM The OK response is returned upon successful completion of send receive e BANKLOAD lt Bank No gt BANKSAVE lt Bank No gt a 1 Parameter description The following parameter can be set by the BANKLOAD and BANKSAVE commands 2 Command response examples The following shows an example of this command BANKLOAD 5 lt The settings of BANKS are loaded BANKSAVE 5 lt The settings of BANKS are saved BANKLOAD 6 lt The settings of BANK6 are loaded BANKSAVE 6 lt The settings of BANK6 are saved The following shows an example of a response to this command OK lt Command execution ends successfully O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U 4 20 User s Manual Section 4 Connection by USB RS 232C SYSLOAD SYSSAVE commands System data is loaded by the SYSLOAD command and saved by the SYSSAVE command Confirm the READY response after the command is sent to perform file send receive operations using the tools provided by the personal computer for example from Hyper Terminal by XMODEM The OK response is returned upon successful completion of send receive alo The language setting cannot be loaded by the SYSLOAD command CHECK e SYSLOAD e SYSSAVE ok 1 Parameter description No parameters are provided for the SYSLOAD
65. g e Is the power supply device connected correctly p 1 8 operation No output signals are generated Are all cables connected correctly e Is the signal line disconnected No input signal received e Are all cables connected correctly e Is the signal line disconnected No communications with a e Is the USB cable connected correctly personal computer or e Is the RS 232 cable connected correctly programmable controller Dark LCD screen e Is the Eco mode function set The Eco mode is set if pressing any key automatically returns to the original brightness The brightness is maintained when the Eco mode setting is canceled Note however that the life of the LCD backlight is shortened So we recommend setting the Eco mode e Was the OFF command sent with the screen in a dark state Set the Eco mode to ON in the LOCK mode or by the SYSSET command UV irradiation disabled e Is the READY mode set e Is the hardware key set to READY e Are all cables connected correctly when controlling from a terminal block e Is the signal line disconnected when controlling from a terminal block e Is the head connected correctly e Is the emergency stop input set to ON e Is the READY indicator ON The bank is not switched even if Is the bank switching input setting enabled the bank switching signal is input Is the operating mode set to the READY mode from the terminal block Banks cannot be switched from Is
66. hannel gt lt lrradiation start time gt lt lrradiation end Response time gt OK 1 Parameter description The following parameters can be set and obtained by the LOGDATA command Number of obtained data 1 to 100 Target channel 1 to 4 Irradiation start time hh mm dd 00 00 00 to 23 59 59 Irradiation end time hh mm da 00 00 00 to 23 59 59 ait The irradiation start time and end time refer to the elapsed time after the controller started CHECK UP 2 Command response examples The following shows an example of this command LOGDATA 2 lt Log data for the previous two data items before the latest irradiation data is displayed O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U The following shows an example of a response to this command Each line is separated by a delimiter 1 01 40 05 01 41 05 lt Irradiation of channel 1 is started 1 hour OK 40 minutes and 05 seconds after controller startup and ends 1 hour 41 minutes and 05 seconds after controller startup 2 02 00 00 02 05 00 lt Irradiation of channel 2 is started 2 hours OK 00 minutes and 00 seconds after controller startup and ends 2 hours 05 minutes and 00 seconds after controller startup ZUV 4 28 User s Manual Section 4 Connection by USB RS 232C ACCUMGET command This command obtains cumulative energy values currently stored on the controller in
67. ing torque 0 2 Nem ti ZY Fal Screws may be damaged if the torque is outside the gt specifications CHECK e Other lens units cannot be installed on head unit ZUV H40M since a fixed type exclusive lens is attached ZUV 1 6 User s Manual Section 1 Installation amp Connection E Connecting the Head Install the head using the mounting bracket supplied with the head 1 Insert the head into the mounting bracket Unit mm Mounting bracket 2 Fix the head to the mounting bracket Screws M3 x 2 Tightening torque 0 9 Nem or more to 1 5 Nem or less O lt m J m Qo Z U gt m r gt O Z gt Z 0 O Z Z m O Z RA ve Ji S Be sure to use the screws supplied with the head 2 CHECK vA N i 5 UET A 0 3 Fix the mounting bracket to the jig M3 screws M4 screws Screws M4 x 2 Tightening torque 1 2 Nem ZUV User s Manual 1 7 O lt m J m Qo Z V j gt m m gt O Z gt Z v O Z Z m O Z 1 8 Section 1 Installation amp Connection Connecting Devices a Before connecting disconnecting peripheral devices make sure that the controller is turned OFF ee e For details on connecting external devices see Section 4 CONNECTING TO EXTERNAL DEVICES N WARNING Never look directly at or allow your skin to be exposed to the ultraviolet light A To prevent exposu
68. ion 3 22 Disabling the Irradiation Buttons 3 22 Setting the Display Method 3 23 Section 4 CONNECTING TO EXTERNAL DEVICES 4 1 Connection and Communication Settings 4 2 Timing Charts 4 6 Connection by USB RS 232C 4 9 Connection and Communication Settings 4 9 USB Driver 4 11 Communication Commands 4 14 Setting Hyper Terminal 4 37 ZUV 12 User s manual Introduction CONTENTS Section 5 APPENDIX 5 1 Error Messages and Countermeasures 5 3 Q amp A 5 4 Maintenance of the Head 5 4 Cleaning the Lens Unit 5 4 Replacing the Lens Unit 5 5 Specifications and External Dimensions 5 6 Controller 5 6 Head g LED Safety 5 11 Classification 5 11 Label Replacement 5 11 Requirements from Regulations and Standards 5 13 Summary of Requirements to Manufactures 5 13 Summary of Requirements to User 5 15 Definitions of Laser Classification 5 16 Intensity Distribution Data Typical Examples 5 17 INDEX 5 19 Revision History 5 24 ZUV User s Manual Semen wns cera cvomea voas snene 13 Introduction CONTENTS MEMO O O pa mr m oP ZUV 14 User s manual Section 1 OVERVIEW amp INSTALLATION AND CONNECTION x Basic Configuration x Part Names and Functions Controller Head Installation amp Connection Before Installation and Connection Installing the Controller Installing the Head Connecting Devices 1 2 1 3 1 3 1 4 1 5 1 5 1 5 1 6 1 8 ZUV User s Manual 1 1 O
69. is attached at A the end of a response eae e A command error occurs and ER is returned when an invalid command is entered a value outside a parameter range is entered or the number of input parameters exceeds the allowable range e A command error occurs and ER is returned when irradiation is being performed on any of the channels excluding the START STOP commands e Reply details is indicated only when command execution completes successfully and is described for each of the command format descriptions User s Manual 4 15 O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U Section 4 Connection by USB RS 232C E Details of respective command START STOP commands UV light irradiation is started by the START command and is stopped by the STOP command on the specified channel Setting the lt channel No gt to O starts stops irradiation for all heads at once starting with the irradiation standby head a N Commands can be received during irradiation z z CHECK e START lt Channel No gt e STOP lt Channel No gt OK 1 Parameter description The following parameter can be set by the START and STOP commands Channel No 0 Irradiation start stop of all channels at once 1 Channel 1 2 Channel 2 3 Channel 3 4 Channel 4 2 Command response examples The following shows an example of this command Q O Z Z m O 4 Z G
70. is set to OFF User s Manual 3 15 U m j C D Section 3 Setting Executing Power Tuning E Setting the reference value The reference UV irradiation power and the measured intensity are registered as reference values gt LOCK mode TOOL POWER TUNING ON TEACH 1 Turn the key switch to READY LOCK ey Q READY Move the cursor to CHANNEL using the keys and press the SET key CHANNEL 01 CH SET CHANNEL AND EXECUTE 3 Set a target channel using the keys and press the SET key dNas N EXE alo a Change the numeric values and number of digits by using the 7 4 UP DOWN keys and CHECK hass UR keys respectively 4 Move the cursor to EXE using the keys and press the SET key CHANNEL 01 CH O SET CHANNEL AND EXECUTE The intensity at that time is registered as a reference value EXE ZUV 3 16 User s Manual Section 3 Setting Executing Power Tuning E Correcting to a reference value Tune the controller to the currently set reference value gt LOCK mode TOOL POWER TUNING ON EXECUTE 1 Turn the key switch to READY Move the cursor to CHANNEL using the keys and press the SET key l se Set a target channel using the keys and press the SET key wll Change the numeric values and number of digits by using the 4 UP DOWN keys and CHECK the lt L R keys respectively Move th
71. items E Setting of the Irradiation Power e enznu z Description Set the UV irradiation intensity Irradiation power can be set at the rate when the maximum power setting is 100 Range 0 to 100 by 1 step Default value 100 E Setting of the Irradiation Time Explanation of options FUN Mode CH SET 1CH to 4CH CONSTANT TIME Description Setting TIME Set the Irradiation Time Range 000 0 to 999 9 S Default value 999 9 S ale For details on the settings refer to Section 2 Let s Try Irradiation S I p 2 4 CHECK pier ZUV User s Manual Helpful information regarding operation and reference pages are introduced here using symbols wil A CHECK This page has been made purely for explanatory purposes and does not exist ZUV User s Manual 9 Introduction Editor s Note E Meaning of Symbols Menu items that are displayed on the controller s LCD screen and window dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets E Visual Aids alo Indicates points that are important to ensure full product performance such as operational CHECK precautions and application procedures Indicates pages where related information can be found Indicates information helpful in operation ZUV 10 User s Manual Introduction CONTENTS a Meaning
72. les or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZUV User s Manual Introduction Meanings of Signal Words Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor VAN WARNING or moderate injury or may result in serious injury or death Additionally there may be significant property damage Indicates a potentially hazardous situation which if not avoided may result in minor VAN CAUTION or moderate injury or in property damage Meanings of Alert Symbols The following alert symbols are used in this manual A Indicates the possibility of LED radiation Indicates prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled Indicates the possibility of injury by high temperature under specific conditions ZUV 4 User s Manual Introduction Alert statements in this Manual Alert statements in this Manual The following alert statements apply to the products in this manual Each alert statement also appears at the locations neede
73. let light A To prevent exposure to ultraviolet light never look into the ultraviolet light Workers should wear protective goggles and equipment to protect them from being exposed to reflected light Electric shock or light leakage may cause injury Do not disassemble the product 1 Turn the lens unit in the direction of the arrow to take the lens unit out from the head unit 2 Turn the replacement lens unit in the O F al gt U v m Z z gt lt direction of the arrow to install it on the head unit Tightening torque 0 2 Nem alo A Screws may be damaged if the torque is outside the specifications CHECK ZUV User s Manual 5 5 Section 5 Specifications and External Dimensions Specifications and External Dimensions Controller ZUV C30H Unit mm 1 8 23 4 4 14 dia o0000000000000 o0000000000000 o0000000000000 o0000000000000 o0000000000000 oooo0oo0oo0o00000000 oooo0oo0oo0o00000000 106 6 gt U v m Z z gt lt ZUV 5 6 User s Manual Section 5 Specifications and External Dimensions Irradiation Constant irradiation Irradiation power 0 to 100 irradiation time max 999 9 seconds method unlimited Pattern irradiation Can be set to step or ramp linear 16 points specified per setting Number of settings 16 banks Terminal Inputs Emergency stop Start stop UV irradiation 4 channels Select settings block I O banks O
74. mmand Each line is separated by a delimiter 1 10 15 25 300 60 1000 0 0 0 0 0 0 0 0 0 0 lt Irradiation pattern 5 includes the 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 pattern irradiation linear settings for OK three steps The irradiation power and time of the respective steps are STEP1 10 1 5 seconds STEP2 25 30 seconds and STEP3 60 100 seconds 0 20 100 40 15 60 200 80 400 0 0 0 0 0 0 0 lt Irradiation pattern 6 includes the 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 pattern irradiation step settings for OK four steps The irradiation power and time of the respective steps are STEP1 20 10 seconds STEP2 40 1 5 seconds STEP3 60 20 seconds and STEP4 80 40 seconds all a A The 33 data items are always returned as a set 0 is returned for levels and times that are not registered CHECK ZUV User s Manual Section 4 Connection by USB RS 232C PATNSET command This command sets the display type specific and step specific irradiation power and time for the respective irradiation pattern PATNSET lt Pattern No gt lt Type gt lt STEP1 level gt lt STEP1 time gt lt STEP2 level gt lt STEP2 time gt lt STEP16 level gt lt STEP16 time gt ok 1 Parameter description The following parameters can be set by the PATNSET command Pattern No mandatory 1 to 16 Type mandatory 0 Step type 1 Linear type STEP xx xx 1 to
75. nds on the Windows standard tool Hyper Terminal 1 Start up Hyper Terminal Hyper Terminal is provided under the Communication folder which you can access by starting with the Program pop up menu and selecting the Accessory folder 1 Enter an appropriate project name a New Connection Enter a name and choose an icon for the connection Name zuv Icon 2 Select a COM port where ZUV is connected at Connect using 2 x D ZUY Enter details for the phone number that you want to dial Country region Japan 81 vl Area code 2701198 Phone number D Connect using Cancel O O m O a Q j O m gt lt m J gt m UO m lt O m U ZUV User s Manual 4 37 Q O Z Z m O 4 Z Q j O m gt X lt j m e Z gt rm z m O m 7 4 38 Section 4 Connection by USB RS 232C 3 Set the communication conditions Port Settings Bits per second 33400 o Data bits fa Parity None Stop bits hooo Flow control AmaE X Restore Defaults Cancel Apply Al Q In the case of the USB connection set Bits per second to 115200 CHECK 4 Hyper Terminal is started up ZUY HyperTerminal E 10 x File Edit View Call Transfer Help Connected 0 00 06 lauto detect Auto detect SCR CAPS Num Capture Print echo ZUV User s Manual Section 4 Connection by USB RS 232C
76. nect the controller to the personal computer by the USB cable Controller front Found New Hardware will be displayed on the Windows tool bar and the New Hardware Detection Wizard dialog box will appear Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install a device driver for a hardware device To continue click Next Bach Cancel User s Manual 4 11 O lt lt m O a lt Q j O m gt lt m JJ lt gt m UO m lt O m U O Z Z m Z Q O m gt lt io m J Z gt rm 0 m m U 4 12 Section 4 Connection by USB RS 232C 3 Click the Next gt button 4 Select the Search for a suitable driver for my device recommended radio button and click the Next gt button Install Hardware Device Drivers a a A device driver is a software program that enables a hardware device to work with cy an operating system This wizard will complete the installation for this device a OMRON USB Composite Device Controller A device driver is a software program that makes a hardware device work Windows needs driver files for pour new device To locate driver files and complete the installation click Next What do you want the wizard to do Search for a suitable driver for my device recommended Display a list of the known drivers for this device so that can choose
77. nge Ambient humidity range Operating 5 to 35 C Storage 10 to 60 C with no condensation or icing Operating storage 30 to 85 with no condensation Degree of protection Materials IEC60529 IP40 Head Bronze aluminum glass Lens unit aluminum glass Weight packed state Accessories ZUV H30M H30H approx 150 g main unit approx 55 g ZUV H10M approx 180 g main unit approx 105 g ZUV L12L approx 30 g main unit approx 5 g ZUV L6T approx 35 g main unit 7 g ZUV L8T approx 40 g main unit 10 g ZUV H30M H30H Instruction Sheet Mounting bracket with M3 screws Warning labels in English ZUV H10M Instruction Sheet Mounting bracket with M3 screws Warning labels in English ZUV L12L L6T L8T Instruction Sheet ZUV User s Manual 5 9 XIGNAddV gt U U m Z z gt lt 5 10 Section 5 Specifications and External Dimensions Head unit model ZUV H40M Wavelength 365 nm Light source Class Spot diameter Class3B JIS C 6802 2005 Class 3B EN60825 1 1994 A1 2002 A2 2001 3 mm dia Recommended distance to workpiece Peak illumination 10mm 8100 mW cm Vibration resistance Drop impact resistance 10 to 150 Hz acceleration 50 m s single amplitude 0 35 mm each of the X Y and Z directions for 8 minutes 10 times 150 m s each in 6 directions up down left right forward backward for 3 Ambient tempe
78. nual Section 4 Connection by USB RS 232C Connection by USB RS 232C Connection and Communication Settings This section describes how to connect the controller to an external device using the USB RS 232C cable ll a Before connecting disconnecting the external device make sure that the controller is turned OFF ww CHECK E USB connection 1 Plug one end of the USB cable into the USB port of the controller Controller front 2 Plug the other end of the USB cable into the USB port of the external device Setting the communication specifications This section describes how to set the USB communication settings Match the communication specifications of the ZUV to those of the external device gt LOCK mode SYSTEM COMM PORT Setting value DATA BIT Not used for USB connection The setting is ignored PARITY O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U STOP BIT BAUD RATE Set to 115200 DELIMITER CR LF CR LF default CR LF ZUV User s Manual 4 9 Section 4 Connection by USB RS 232C E RS 232C connection 1 Plug one end of the RS 232C cable into Controller rear the RS 232C connector of the controller m external device Connector pin assignments The D SUB9 female pin is used for the RS 232C connector Prepare a compatible connector Recommended part XM2A 0901 XM2S8 0911 plug hood
79. ommand 2 Command response examples The following shows an example of this command VERGET lt The version information is obtained The following shows an example of a response to this command Each line is separated by a delimiter ZUV C30H VER 1 000 lt The system version is 1 000 OK User s Manual 4 35 O O m O a Q j O m gt lt m J gt UO m lt O m U Q O Z Z m O 4 Z G j O m gt X lt j m e Z gt rm z m O m 7 4 36 Section 4 Connection by USB RS 232C HDATACLR command This command initializes the cumulative irradiation energy and power tuning data saved on the controller After the head is replaced be sure to initialize this data HDATACLR lt Channel No gt Response OK 1 Parameter description The following parameter can be set by the HDATACLR command Channel No 1 Channel 1 2 Channel 2 3 Channel 3 4 Channel 4 2 Command response examples The following shows an example of this command HDATACLR 1 lt The irradiation cumulative energy and power tuning data for channel 1 is initialized The following shows an example of a response to this command OK lt Command execution ends successfully User s Manual Section 4 Connection by USB RS 232C Setting Hyper Terminal The example in this section describes the procedure for performing communications by non procedural comma
80. onal computer 2 Switch the controller to the READY mode 4 Execute non procedural communications 1 Enter a command Press the RETURN key after entering the command ZUY HyperTerminal E 15 x START 1_ Connected 0 08 04 ANSIW Auto detect SCROLL CAPS Num Capture Pri O O Z Z m O Z Q j O m gt X lt j m J Z gt rr J m lt O m 7 4 40 User s Manual Connected 0 08 04 ANSIW lauto detect 5CROL CAP 5 NUM Captur Prir Section 5 APPENDIX Troubleshooting 5 2 Error Messages and Countermeasures 5 3 x Q amp A 5 4 X Maintenance of the Head 5 4 Cleaning the Lens Unit 5 4 Replacing the Lens Unit 5 5 Specifications and External Dimensions 5 6 Controller 5 6 Head 5 8 az x LED Safety 5 11 m S Classification 5 11 S lt Label Replacement 5 11 x Requirements from Regulations and Standards 5 13 Summary of Requirements to Manufactures 5 13 Summary of Requirements to User 5 15 Definitions of Laser Classification 5 16 x Intensity Distribution Data Typical Examples 5 17 a INDEX 5 19 Revision History 5 24 ZUV User s Manual 5 1 gt x D m z gt lt 5 2 Section 5 Troubleshooting Troubleshooting This section describes countermeasures for temporary hardware problems Before sending the hardware for repair check the problem in this section Problem Probable cause and possible countermeasure Pages The device restarts durin
81. pective channel DATASET lt Channel No gt lt Parameter No gt lt Write am OK 1 Parameter description The following parameters can be set by the DATASET command Parameter Setting Range Output Range Channel No 0 Channel 1 1 Channel 2 2 Channel 3 3 Channel 4 Parameter No 32 Irradiation mode 33 Irradiation power 34 Irradiation time 35 Irradiation pattern 38 Irradiation time and type Write data When setting irradiation mode 0 OFF 1 CONSTANT 2 PATTERN When setting irradiation power 0 to 100 When setting irradiation time 0 to 9999 0 1s When setting irradiation pattern 0 to 15 Actual pattern No 1 When setting the irradiation time 0 SETTING type 1 UNLIMITED 2 Command response examples The following shows an example of this command DATASET 0 32 1 lt Constant irradiation is set to channel 1 DATASET 1 35 15 lt Pattern 16 is set to channel 12 The following shows an example of a response to this command OK lt Command execution ends successfully User s Manual 4 27 O Z Z m Z G j O m gt lt m JJ Z gt rm g m m U Section 4 Connection by USB RS 232C LOGDATA command This command obtains the irradiation log data for the specified number of obtained data retroactive from the latest irradiation data irradiation completed data LOGDATA lt Number of obtained data gt lt Target c
82. ponse to this command OK lt Command execution ends successfully Q O Z Z m O 4 Z G j O m gt X lt j m e Z gt rm z m O m 7 4 18 User s Manual Section 4 Connection by USB RS 232C DATASAVE command This command saves the setting data to the flash memory in the controller 5 All settings will be deleted if you turn the power OFF without saving the data AJ Setting data can also be saved by menu operations without using commands Eo Turn the key switch on the controller front and change the LOCK mode to the READY mode The save confirmation message is displayed The save confirmation message is displayed only when the settings have been changed Otherwise it is not displayed DATASAVE eK 1 Parameter description No parameters are provided for the DATASAVE command 2 Command response examples The following shows an example of this command DATASAVE lt Setting data in flash memory is saved The following shows an example of a response to this command OK lt Command execution ends successfully User s Manual 4 19 O O m O a Q j O m gt lt m J gt m UO m lt O m U Section 4 Connection by USB RS 232C BANKLOAD BANKSAVE commands Specified bank data is loaded by the BANKLOAD command and saved by the BANKSAVE command Confirm the READY response after the command is sent to perform file send receive op
83. rature range Ambient humidity range Operating 5 to 35 C Storage 10 to 60 C with no condensation or icing Operating storage 30 to 85 with no condensation Degree of protection Materials IEC60529 IP40 Aluminum glass bronze Weight packed state Accessories Approx 150 g main unit approx 60 g Instruction Sheet Mounting bracket with M3 screws Warning labels in English 1 With irradiation power at 100 room temperature at 25 C and the radiator jig mounted These are not guaranteed figures 2 Irradiation value at a distance to workpiece of 15 mm and in a range beam length range of 12 mm Extension cable ZUV XC2B 7 dia 4 1 User s Manual Unit mm 14 7 dia Section 5 LED Safety LED Safety Various safety standards regarding LED products are stipulated depending on the country of use Take safety measures according to each standard Classification Standards and classification JIS C 6802 Japan EN60825 IEC60825 1 Europe Class 3B For products exported to countries other than Japan and Europe different safety standards are applied according to the country Check the LED safety regulations and standards of the relevant country Label Replacement The warning label written in Japanese is affixed to the head unit For countries other than Japan warning labels must be replaced by English ones supplied with the head unit
84. re to ultraviolet light never look into the ultraviolet light Workers should wear protective goggles and equipment to protect them from being exposed to reflected light Electric shock or light leakage may cause injury Do not disassemble the product E Connecting the head 1 Insert the head connector to the head connector on the controller rear by aligning the female and male pins of each side of the connectors E Connecting the AC Adapter 1 Connect the AC power supply cable to the AC adapter jack on the controller rear alo The DC power supply can also be used gt LZ wiring p 4 3 irin 4 CHECK gP ZUV User s Manual Section 2 ZUV BASIC OPERATION x Starting Up and Shutting Down x Let s Try Irradiation Irradiating at Constant Power Creating Irradiation Patterns for Irradiation Operating Modes Function Setting Mode LOCK mode Operation in progress Mode READY Mode 2 2 2 4 2 5 oF 2 11 2 13 2 15 ZUV User s Manual 2 1 N Cc lt w gt U O O v m T gt O Z N C lt 00 gt YP O O v m gt O Z 2 2 Section 2 Starting Up and Shutting Down Starting Up and Shutting Down N WARNING Never look directly at or allow your skin to be exposed to the ultraviolet light A To prevent exposure to ultraviolet light never look into the ultraviolet light Workers should wear protective goggles and equipment to protect
85. rect Use at the beginning of this manual and check the power supply and wiring Installing the Controller O lt m J m Qo Z U gt m r gt O Z gt Z 0 O Z Z m O Z a d 9 Before connecting disconnecting peripheral devices make sure that the controller is turned OFF CHECK Maintain sufficient space around the controller for installation eo0000000000000 e0000000000000 eo000000000000 eo00000000000 eo0000000000 IIT IIIS LI TTT ee A PELE SSA EEO EPPE SEPP CORSE EEE CE ET CESSES ELSE RECS EEC ES See LSS SAL LLL LAL LEE EEE LES FFF LIP P FF FEF PEL PALL AEILAEAEFIEAE ELE ESF FECES 1 9 Do not install multiple controllers close to others or do not pile them up CHECK ZUV User s Manual 1 5 Section 1 Installation amp Connection Installing the Head WARNING Never look directly at or allow your skin to be exposed to the ultraviolet light A To prevent exposure to ultraviolet light never look into the ultraviolet light Workers should wear protective goggles and equipment to protect from being exposed to reflected light Electric shock or light leakage may cause injury Do not disassemble the product E installing the head unit and lens unit 1 To install the lens unit screw it into the head unit O lt m J m Qo Z V j gt m m gt O Z gt Z v O Z Z m O Z Tighten
86. red when the mode is switched to the LOCK mode or to the adjustment mode in the intensity power adjustment screen in the READY mode I Setting passwords p 3 20 Entering passwords 1 The password entry field is displayed on screen 2 Move the cursor to the numerical value entry field using the _ key and apply the settings by the SET key Digits that can be changed are displayed on a white background ZUV User s Manual Section 2 Operating Modes 3 Change the numerical value using the keys and the digit using the keys enter all four digits and press the SET key to apply the setting 4 Move the cursor to OK using the key and press the SET key The password lock is canceled and the display returns to the LOCK mode top screen S N If the password is wrong the message PASSWORD IS A DIFFERENT is displayed In this case click OK to redisplay che the password entry field e If you have forgotten the password turn the main power supply OFF and then back ON again with the S button held down This clears the password setting N C lt w gt N O O m e gt O Z 2 12 User s Manual Section 2 Operating Modes Function Setting Mode LOCK mode The LCD screen displays the setting menus TOOL Irradiation Conditions ir Setting Menu wig SYSTEM External Device a System Environment Setting Menu Setting Menu Tool Setting Menu
87. rs can be set and obtained by the PNAMEGET command Pattern No 1 to 16 Pattern name CCCCCCCC 8 single byte alohanumeric characters 2 Command response examples The following shows an example of this command PNAMEGET 1 lt The name of irradiation pattern 1 is obtained The following shows an example of a response to this command Each line is separated by a delimiter Channel 1 lt The name of this irradiation pattern is OK channel 1 O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U 4 24 User s Manual Section 4 Connection by USB RS 232C PNAMESET command This command sets irradiation pattern names PNAMESET lt Pattern No gt lt Pattern name gt ok 1 Parameter description The following parameters can be set by the PNAMESET command Pattern No 1 to 16 Pattern name CCCCCCCC 8 single byte alphanumeric characters 2 Command response examples The following shows an example of this command PNAMESET 1 Channel 1 lt The pattern name of irradiation pattern 1 is set to channel 1 The following shows an example of a response to this command OK lt Command execution ends successfully O O m O a Q j O m gt lt m J gt UO m lt O m U User s Manual 4 25 O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U 4 26 Section 4 Connection b
88. rtain wavelength ranges label LED label Make required word substitutions for LED products User information Operation manuals must contain instructions for safe use Additional requirement apply for Class 1M and Class 2M Purchasing and ser Promotion brochures must specify product classification service manuals must contain safety vice information information Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your reference see ANSI Z136 1 1993 Section 2 Symbol and border black Background yellow gt a m Z z gt lt 5 14 User s Manual Figure A Warning label Hazard symbol Legend and border black Background yellow Section 5 Requirements from Regulations and Standards Summary of Requirements to User E For Europe EN 60825 1 Requirements Classification subclause Class 1M Class 2M Class 3R Class 3B Not required for visible Laser safety offi Not required but recommended for applications that emission cer involve direct viewing of the laser beam Required for non visi ble emis sion l nnect to room or door Remote interlock Not required se gt OTOOTO OSS circuits Remove key when not in use When in re
89. ry a an pve oem fa fave ante alt pre P POWER TUNING OFF ON p 3 14 B Displayed only when power tuning is set to ON Displayed only when power tuning is set to ON AL ALARM SET H 1CH to 4CH ON OFF OFF OFF ON T m d ZUV 3 2 User s Manual Section 3 LOCK Mode Setting Item List l Default l Settings Option Range PAR E po a os ee Eee ao RATE 38400 9600A19200A38400A57600 i A115200 DELIMITER CR LF CR LF CR LF CHANGE Displayed only when password is set to SET ON BUZZER HOFF L H LANGUAGE JAPANESE ENGLISH 0 3 21 LIGHT OFF TIME TIME p 3 21 OPTION INPUT a DATA OFF OFF ON p 3 21 p 3 21 24 ALL CLEAR gece DATA Initializes controller settings VERSION Displays controller version BUTTON LOCK co button OFF Jon OFF 0 3 22 eoon MARINE MARINE BLUE GRASS BLUE GREEN ORANGE PEEL STYLISH GRAY SALMON PINK NIGHTMARE U m C D ZUV User s Manual 3 3 Section 3 Setting the Irradiation Conditions Setting the Irradiation Conditions Simultaneous adhesion is available for multiple locations under differing conditions by setting the irradiation conditions Two ways of irradiation are provided constant irradiation which irradiates at constant power for a certain time and pattern irradiation which irradiates by gradating the power with a pattern setting of power and time Continuous irradiation of
90. s a health check for operators handling ultraviolet waves please take proper means for ZUV by yourself according to the regulation ZUV User s Manual Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent faulty operation and malfunction of the product and adverse influence on performance and devices 1 Installation Site Do not install the product in locations subjected to the following e Ambient temperature outside the rating e Rapid temperature fluctuations causing condensation e Relative humidity outside the range of 30 to 85 e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock e Reflection of intense light such as other UV lights laser beams or electric arc welding machines e Direct sunlight or near heaters e Water oil or chemical fumes or spray or mist environment e Strong magnetic or electric field 2 Power Supply and Wiring e When using a controller make sure that the FG terminal on the main unit is grounded nee p 4 3 e When using a DC power supply make sure that the power source is grounded e When using a DC power supply observe the following points When using a commercially available switching regulator make sure that the FG terminal is grounded If surge currents are present in the power lines connect surge absorbers that suit the operating environment
91. s of Signal Words 4 Meanings of Alert Symbols 4 Alert statements in this Manual 5 Precautions for Safe Use 6 Precautions for Correct Use 7 Editor s Note 9 Page Format 9 CONTENTS o n a Section 1 OVERVIEW amp INSTALLATION AND CONNECTION 1 1 Basic Configuration 1 2 i Part Names and Functions 1 3 Controller 1 3 Head 1 4 a Installation amp Connection 1 5 Before Installation and Connection 1 5 Installing the Controller 1 5 Installing the Head 1 6 Connecting Devices 1 8 Section 2 ZUV BASIC OPERATION 2 1 Starting Up and Shutting Down 2 2 Let s Try Irradiation 2 4 Irradiating at Constant Power 2 5 Creating Irradiation Patterns for Irradiation 2 7 Operating Modes 2 11 Function Setting Mode LOCK mode 2 13 Operation in progress Mode READY Mode 2 15 ZUV User s Manual 11 Introduction CONTENTS Section 3 SETUP 3 1 Setting the Irradiation Conditions 3 4 Setting Constant Irradiation Conditions 3 5 Setting Pattern Irradiation 3 6 Copying Irradiation Conditions 3 9 Device Setup Change Setting Bank 3 11 Switching Banks 3 12 Copying Banks 3 12 Clearing Banks 3 12 Enabling Bank Switching Input 3 13 Setting Executing Power Tuning 3 14 Displaying Irradiation Log Data 3 18 Setting Cumulative Alarms 3 19 Setting the System Environment 3 20 Setting Passwords 3 20 Setting the Buzzer Function 3 21 Changing the Display Language 3 21 Setting the I O Signal Conditions 3 21 Initializing Setting Data 3 22 Checking System Informat
92. t failed condition 2 of table10 of the standard See the text for details User s Manual gt p ae m z gt lt 5 15 gt x p m Z gt lt 5 16 Section 5 Requirements from Regulations and Standards Definitions of Laser Classification E For Europe Laser Product Classifications EN Lasers which are safe under reasonably foreseeable conditions of operation Class 2 Lasers emitting visible radiation in the wavelength range from 400 nm to 700 nm Eye pro tection is normally afforded by aversion responses including the blink reflex Class 3A Lasers which are safe for viewing with the unaided eye For laser emitting in the wave length range from 400 nm to 700 nm protection is afforded by aversion responses includ ing the blink reflex For other wavelengths the hazard to the unaided eye is no greater than for Class 1 Direct intrabeam viewing of Class 3A lasers with optical aides e g binoculars telescopes microscopes may be hazardous Class 3B Direct intrabeam viewing of these lasers is always hazardous Viewing diffuse reflections is normally safe see note Class 4 Lasers which are also capable of producing hazardous diffuse reflections They may cause skin injuries and could also constitute a fire hazard Their use requires extreme caution Note Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are minimum viewing distance of 13 cm between screen
93. ta The save confirmation message is displayed alo The save confirmation message is displayed when the mode is switched to the READY mode without CHECK saving the setting data using the MENU key The save confirmation message is displayed only when the settings have been changed Otherwise it is not displayed N lt w gt o O O U m e gt O z 2 Move the cursor to EXE using the keys and press the SET key Turning OFF the power 3 Turn the key of the key switch on the controller front to the LOCK position LOCK READY 4 Set the power switch on the controller rear to OFF Ree e Remove the key from the key switch when the A controller is not restarted cHeax The ON OFF direction differs between the AC power supply and the DC power supply Ponerse Lz p 1 4 switch ZUV User s Manual 2 3 Section 2 Let s Try Irradiation Let s Try Irradiation This section describes the basic operating procedures from setting the irradiation conditions up to performing constant irradiation or pattern irradiation Confirmation of Installation and Connection IUA Installation amp Connection P 1 5 Starting Up LAN Starting Up and Shutting Down P 2 2 Irradiating at Constant Power Creating Irradiation Patterns for Irradiation 1 p 2 5 1i p 2 7 Setting the Irradiation Power and Time Creating Irradiation Patterns N C lt
94. the bank switching input setting disabled the RS 232C or the USB interface ZUV User s Manual Section 5 Error Messages and Countermeasures Error Messages and Countermeasures Display Details SYSTEM ERROR CPU COMM Cause Countermeasure The ZUV C30H may have malfunctioned Contact your OMRON representative SYSTEM ERROR FPGA The ZUV C30H may have malfunctioned Contact your OMRON representative SYSTEM ERROR FLASH ROM An error has occurred in the save memory Clear flash memory in the controller by holding down the SET key for 3 seconds Contact your OMRON representative if normal operation is not restored SYSTEM ERROR HEAD EMERGENCY HALT HEAD LONGEVITY The head has become loose or malfunctioned or the cable disconnected during operation The controller is in the emergency stop state because the emergency stop input is ON The cumulative alarm threshold exceeds the cumulative irradiation time Check to see if the head is connected and turn ON the power again Replace the head or cable if normal operation is not restored Set the emergency stop input to OFF e Open the emergency stop input if the emergency stop input setting is SHORT default e Short circuit the emergency stop input if the emergency stop input setting is OPEN Replace with a new head SYSTEM ERROR FAN The fan has malfunctioned and is not operating Contact your O
95. the rated load e High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage e Should you notice any abnormalities such as smoke abnormal heat of the product surface and or any foul odor immediately stop use turn OFF the power supply and disconnect the power plug from the outlet Contact your OMRON representative for repair of the product Repairing it by yourself may cause danger 3 lrradiation Head e Do not touch the head or lens for an extended period while there is UV light irradiation Doing so may cause a burn injury 4 Other e Do not attempt to dismantle repair or modify the product Doing so may cause the product to not operate correctly as well as cause a malfunction resulting in a fire or an electric shock e Dispose of this product as industrial waste e Do not drop the product lf the product is dropped or damaged turn OFF the power supply disconnect the power plug from the outlet and contact your OMRON representative Using it continuously without repair may cause a fire e Do not insert any foreign objects into the product through the ventilation hole or any other opening Doing so may cause a fire or electric shock e Do not install multiple controllers close to others or do not pile them up Doing so may cause a fire or breakdown of the product e f some national regulation require
96. tinued with priority given to the preset time until the end time default value The input signal is given priority to stop irradiation even within the preset time IUA Timing charts p 4 8 E Setting ready signals output conditions gt LOCK mode SYSTEM OPTION LOG DATA Setting value Description ON Enables irradiation log data management and returns the RDY signal 200 ms after irradiation ends Disables irradiation log data management and returns the RDY signal immediately after irradiation ends default value M Timing charts p 4 7 ZUV User s Manual 3 21 Section 3 Setting the System Environment Initializing Setting Data Return all bank settings and system settings to their factory settings alo A All bank and system settings are initialized regardless of the currently selected bank No zs CHECK gt LOCK mode SYSTEM ALL CLEAR Setting value Description SYSTEM DATA Initializes the bank and system setting data HEAD DATA Cumulative irradiation energy and power warning data are saved on the controller After the head is replaced be sure to initialize this data Checking System Information T m d Display the version of the controller system gt LOCK mode SYSTEM VERSION VERSION AMP ZUV C30H HEAD ZUV H30M SOFT VER X XXX 2008 03 01 00 00 00 Disabling the Irradiation Buttons Disable the EMISSION button and CH button gt L
97. utputs Ready 4 channels UV irradiating errors RS 232C Inputs Start stop UV irradiation 4 channels select settings banks and USB get change setting data save read data execute power tuning get cumulative irradiation energy Outputs Cooling method Fan air cooling Power supply voltage Select AC or DC power supply e AC power supply 100 to 240 VAC 10 50 60 Hz AC adapter supplied e DC power supply 24 VDC 10 supplied from the terminal block on rear of unit Current consumption e With AC adapter 2 3 A 55 VA e With DC power supply 1 9 A 45 VA Vibration resistance 10 to 150 Hz acceleration 50 m s single amplitude 0 35 mm each of the X Y and Z directions for 8 minutes 10 times Drop impact resistance 150 m s each in 6 directions up down left right forward backward for 3 Ambient temperature range Operating 5 to 35 C Storage 10 to 60 C with no condensation or icing Ambient humidity range Operating storage 30 to 85 with no condensation Degree of protection IEC 60529 IP20 Materials SUS aluminum XIGNAddV Weight packed state Approx 2950 g main unit approx 1 900 g Accessories Instruction Sheet this document key AC adapter Quick Setting Guide CD ROM including the USB driver and User s Manual PDF edition ZUV User s Manual 5 7 Section 5 Specifications and External Dimensions Head Head unit Mounting bracket Unit mm
98. ven Beam attenuator Not required l D inadvertent exposure Indicates laser is Emission energized Indicates laser is ener ar l Not required i i indicator device for non visi gized ble wave lengths Follow precautions on warning signs Class 1M Class 2M Not as for Class Not as for required 3B required Class3B see note 2 see note 3 Class 1M Class 2M Specular No require as for Class No require as for reflection ments 3B ments Class3B see note 2 see note 3 Required Beam path Terminate beam at end of useful length Prevent unintentional reflections Required if engineering and administrative proce dures not practicable and MPE exceeded Specific require ments Eye protection No requirements Protective Sometimes No requirements clothing required Class 1M Class 2M No require as for Class No require as for Required for all operator and mainte ments 3R Class3R nance personnel see note 2 see note 3 Training Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete precautions 2 Class 1M laser products that failed condition 1 of table10 of the standard Not required for Class 1M laser products that failed condition 2 of table10 of the standard See the text for details 3 Class 2M laser products that failed condition 1 of table10 of the standard Not required for Class 2M laser products tha
99. witch etc contact The response of trigger input is slower than that of SWITCH because the chattering time is taken into consideration The input detection time is also longer O Z Z m Z G O m gt lt io m J Z gt rm 0 m m U EMERGENCY All operations on UV irradiation for all channels stop when there is a short emergency circuit in emergency stop input default value stop All operations on UV irradiation for all channels stop when there is an open circuit in the emergency stop input ZUV 4 2 User s Manual Section 4 Connection by an I O Terminal Block I O terminal pin assignments 17 O G 1 18 O CO 2 19 O e 3 20 L e 4 21 L 5 22 L G 6 23 s e 7 24 L 2 8 25 O 9 26 L e 10 27 G 11 su Pay attention to the following points 28 AN Q 12 A regarding the electric wire used for the 29 is e 13 lt terminal block CHECK The size of the recommended cross 30 D G I3 section is as follows 31 15 Numbers 16 31 and 32 1 00 to 1 50 mm2 32 O E 16 Other than the above 0 10 to 1 50 mm2 e The stripped cable length is approximately 7 mm e Terminal block A Indication Signal Name Indication Signal Name Output Ready output CH1 25 UVON Output Output during UV irradiation Output Ready output CH2 26 ERROR Output Error output 20 RDY4 Output Ready output CH4 28 NC No connection a 23 TRGOUT3 Output Unused 3
100. y USB RS 232C DATAGET command This command obtains the irradiation conditions of the respective channel DATAGET lt Channel No gt lt Parameter No gt lt Obtained data gt Response oK 1 Parameter description The following parameters can be set and obtained by the DATAGET command Parameter Setting Range Output Range Channel No 0 Channel 1 1 Channel 2 2 Channel 3 3 Channel 4 Parameter No 32 Irradiation mode 33 Irradiation power 34 Irradiation time 35 Irradiation pattern 38 Irradiation time and type Obtained data When the irradiation mode is set 0 OFF 1 CONSTANT 2 PATTERN When the irradiation power is set 0 to 100 When the irradiation time is set 0 to 9999 0 1s When the irradiation pattern is set O to 15 Actual pattern No 1 When the irradiation time type is set 0 SETTING 1 UNLIMITED 2 Command response examples The following shows an example of this command DATAGET 0 32 lt The irradiation mode of channel 1 is obtained DATAGET 1 35 lt The irradiation pattern of channel 2 is obtained The following shows an example of a response to this command Each line is separated by a delimiter 1 lt Constant irradiation is set to channel 1 OK 15 lt Pattern 16 is set to channel 2 OK ZUV User s Manual Section 4 Connection by USB RS 232C DATASET command This command sets the irradiation conditions of the res

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