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F3SR-430B Series User's Manual

1. D oe edie Figure 11 E F3SR B User s Manual 38 Jaydey9 Buljunow w 39 Wiring Installation 7 Turn ON the power supply to the sensor Move the emitter Figure 12 from side to side to align it to a center position where the stable state indicators STB are turned ON while checking the top beam state and bottom beam state with the top beam state indicators TOP and bottom beam state indicators BTM Figure 13 Then move the receiver from side to side Figure 12 to align it to a center position where the stable state indicators STB are turned ON Figure 13 Emitter Receiver TOP indicator White TOP TOi a0 Dife aiD Ole AO z BTM indicator 3 Ole al H White H oje i m jo O die ays Uje Jio A STB indicator 2 ols 3 E A Green a R E f 5 e E E g EMITTER RECEIVER Figure 12 Figure 13 xvi Confirm that there is no blocking object in the detection zone before adjusting beams z Ifthe stable state indicator STB does not turn ON after alignment check the parallelism of surfaces aea for the emitter and the receiver and installation heights of the emitter and the receiver F3SR B User s Manual Wiring Installation 8 Tighten the lightly fa
2. Emitter No Indicators Labels ON Blinking 1 Top beam state TOP Turns ON when the top beam is receiving indicator light 2 ON OFF state ON OFF Green indicator turns ON when safety Red indicator blinks when the indicator output is ON F3SR B enters a lockout due to a Red indicator turns ON when safety safety output error output is OFF 3 Lockout indicator LOCK OUT Turns ON when the F3SR B enters Blinks when the F3SR B enters lockout due to an error on the receiver lockout due to an error on the emitter 4 Power indicator POWER Turns ON while the emitter is ON Blinks when the F3SR B enters lockout due to power voltage noise 5 Test indicator TEST Turns ON while light emission stops 6 Operating range LONG Turns ON when operating mode of Blinks when the F3SR B enters indicator operating range is LONG by the operating lockout due to an operating range range select input select input error 7 Internal error INTERNAL Blinks when the F3SR B enters indicator lockout due to an internal error 8 Botton beam state BTM Turns ON when the bottom beam is indicator receiving light 9 Stable state STB This indicator turns on when the unit is in a Blinks when safety output turns indicator stable operation when each receiver beamis OFF due to ambient light or detecting at least 170 of the ON threshold vibration light level We recommend using the indicator for installing the unit to ensure
3. Appendix Accessories Sold Separately Single ended Cable 2 cables per set for emitter and receiver Appearance Model name Cable length F39 JD3A 3m F39 JD7A 7m F39 JD10A 10m F39 JD15A 15m F39 JD20A 20 m Specifications M12 connector 8 pin 8 wires Shield Double ended Cable For connection with F3SP B1P or cable extension 2 cables per set for emitter and receiver Appearance Model name Cable length F39 JDR5B 0 5m F39 JD1B 1m F39 JD3B 3m F39 JD5B 5m F39 JD7B 7m F39 JD10B 10m F39 JD15B 15m F39 JD20B 20m Specifications M12 connector 8 pin M12 connector 8 pin Spatter protection cover 2 cables per set common for emitter receiver Model name Note F39 HRBOOOO In this table the 0000 in the model indicates the same 4 digit number as the protective height 0000 in the model of the F3SR B When a spatter protection cover is attached operating Appearance range of F3SR B is reduced by about 10 For the F3SR of the model numbers OOOO of 1870 or greater use two spatter covers in combination gt o D n a o D a pea n o a a D A eb lt F3SR B 61 User s Manual Top bottom mounting bracket Appendix Appearance Model name Application Note Intermediate mounting bracket F39 LR1 Top bottom mounting bracket for F3SR B
4. 4 brackets per set 2 brackets for emitter 2 brackets for receiver Side mounting and backside mounting are possible Appearance Model name Application Note F39 LR2 Used with top bottom 2 brackets per set mounting brackets Side mounting and backside mounting are possible Free location mounting bracket Appearance Model name Application Note F39 LR3 Used with free location 2 brackets per set mounting brackets Side mounting and backside mounting are possible F3SR B User s Manual 62 Ajayesedag pjos s oss soy gueideua gt o D n a o R 0 pes n o a n D ke D g fna o lt 63 Appendix Control unit Appearance Model name Output Note F3SP B1P Relay 3a 1b contact For connection with F3SR B use an F39 JDOB double end connector cable Model name Application Specifications F39 PTR Beam Alignment for F3SR B Infrared laser diode 650nm wavelength 1mW max JIS CLASS2 IEC CLASS2 FDA CLASS II Test Rod Appearance Model name Diameter F39 TRD30 30 mm dia st To check operation before use purchase and use the test rod CHECK F3SR B User s Manual Appendix Related Standards International Standards e IEC 61496 1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests e IEC 61496 2 2006 Safety
5. 5 o Q S O o 5 v For machines wan Do not use this sensor for machines that cannot be stopped by electrical control S For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury For installation wang Make sure to test the operation of the F3SR B after installation to verify that the F3SR B operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury Make sure to install the F3SR B at the safe distance from the hazardous part of the equipment Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Install a protective structure so that the hazardous part of a machine can only be reached by a person that passes through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able step into the hazardous zone of a machine and remain behind the F3SR B s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the e
6. 2 Adjust the positions of top bottom mounting brackets to the mounting place on the wall and tighten the screws Figure 2 t Screws to mount the brackets to the wall are not included lt E2 CHECK Tighten securely Tighten securely Side mounting Backside mounting oe par aer R Figure 2 3 Turn ON the power supply to the sensor Move the emitter Figure 3 from side to side to align it to a center position where the stable state indicator STB is turned ON while checking the top beam state and bottom beam state with the top beam state indicators TOP and bottom beam state indicators BTM Figure 4 Then move the receiver from side to side Figure 3 to align it to a center position where the stable state indicators STB are turned ON Figure 4 Emitter Receiver TOP indicator White TOP ela s0 HO z BTM indicator a i White D UE sl i STB indicator z i z A Green z 5 p 3 EMITTER O RECEIVER Figure 3 Figure 4 vt Confirm that there is no interrrupting object in the detection zone before adjusting beams F If the stable state indicator STB does not turn ON despite of alignment check the parallelism of surfaces to mount the emitter and the receiver and installation hei
7. Open the test input line Black or short circuit it to 0 V 1 s or longer Short circuit the test input line Black to 24 V 1 s or longer Open the test input line Black or short circuit it to 0 V External Device Monitoring Function This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine This function constantly monitors feedback signals from a relay which are input to the receiver s external device monitoring input line and brings the F3SR B into a lockout state when an error occurs The relay s operational delay can be up to 0 3 s without being evaluated as an error For example if the signal from the relay does not change within 0 3 s after the safety outputs turn from ON to OFF and it is evaluated as an error and enters a lockout state To utilize this function properly use safety relays and contactors that have forcibly guided or mechanically linked contact structure Wiring Perform wiring so that 24 V is applied to the external device monitoring line via the external relay s normally closed N C contact For wiring when using or not using external device monitoring see wiring diagram on page 8 to select used or not used of the function Cz Wiring when external device monitoring function is used or not used p 8 E Timing Chart The F3SR B checks the status of the external device monitoring input 0 5 s or later after the power of
8. gt S 00D o 24 V o 24 V Black White F3SR B receiver F3SR B receiver Black White OV OV F3SR B 45 User s Manual Wiring Installation Power Supply Unit For the F3SR B to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Q e Must be within the rated power voltage 24 V DC 20 e Must have tolerance against the total rated current of devices if it is connected to multiple devices e Must comply with EMC directives industrial environment e Double or reinforced insulation must be applied between the primary and secondary circuits e Automatic recovery of overcurrent protection characteristics e Output holding time must be 20 ms or longer e Must satisfy output characteristics requirements for class 2 circuit or limited voltage current circuit defined by UL 508 Refer to remarks e Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SR B is used e g In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Remarks To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 e As with secondary wiring of isolation transformer there must be a limited current voltage circuit to which isolated power supply provides power and the current is limited to 8 A max i
9. EDM KM1 KM2 N C contact K1 K2 N C contact tT T 1 1 a 7 Function select input TEST Le F3SR B User s Manual 52 S SIJ42949 uoesado 1d a 53 Chapter 5 Checklists Pre Operation Checklists Make sure to test the operation of the F3SR B after installation to verify that the Q F3SR B operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury After installation the chief responsible person must use the following checklist to verify the operation placing a check mark in each of the boxes Checklists E Installation Condition Check OThe machine itself does not prevent the operation of safety functions such as stopping OThe hazardous part of a machine cannot be reached without passing through the detection zone of the F3SR B OThe system is configured so that the F3SR B can always detect an operator who is working in the hazardous zone OThe interlock reset switch is installed in a location that provides a clear view of the entire hazardous zone and it cannot be activated from within the hazardous zone OSafety distance has been calculated Calculated distance S mm OThe actual distance is equal to or greater than the calculated distance Actual distance mm OReflective surfaces are not installed in prohibited zon
10. load inductance 2 2H max 1 Maximum capacitive load differs according to the total cable length as shown below 2 100 m max 0 05uF max 70 m max 0 5uF max 50 m max 1 0uF max Output operation mode Safety outputs are ON when the beams are clear Input voltage Test input reset input external device monitoring input and function select input ON voltage 11 to 24 V OFFvoltage 0 to 5 V or open Operating range select input ON voltage 11 to 24 V OFF voltage 0 to 5 V Input current Test input reset input function select input 1 5 to 3 mA Operating range select input 1 5 to 4 mA External device monitoring input 10 to 20 mA Indicator IE Indicator Display Patterns p 3 Mutual interference prevention function Interference light detection and cycle shift algorithm prevents mutual interference in up to 3 sets Test functions Self test after power ON and during operation External test light emission stop function by test input 1 The load inductance is the maximum value when the safety output frequently repeats ON and OFF When you use the safety output at 4Hz or less the usable load inductance becomes larger 2 These values must be taken into consideration when connecting elements including a capacitive load such as capacitor F3SR B User s Manual Overview and Specifications F3SR 430B0000 Safety related functions External device monitoring St
11. White ON OFF state indicator Green Red ON OFF state indicator Green Red ON LOCK Lock OUT _ _ OFF Lockout indicator Red Lockout indicator Red Power indicator Green INTER cpm h Interlock indicator Yellow Test indicator Green External device monitoring indicator Green Communication indicator Green COM Operating range indicator Green omron F3SR 430B80190 D T 8 S i l e S Internal error indicator Red Configuration indicator Green Stable state indicator Green Bottom beam state indicator White Bottom beam state indicator White EMITTER STB i RECEIVER STB 7 F3SR B 57 User s Manual Troubleshooting Appendix Check the cause of errors in accordance with the display combination at the time of an error as shown below and take measures according to the following troubleshooting tables b ON m Blinking g OFF Combination of Error Indicators and Error Description ON OFF INTERLOCK N 7 N 7 LOCKOUT m ale Q CHECK Lockout indicators turn ON or blink by the following combinations Emitter ON Receiver Blinking or Emitter Blinking Receiver ON LOCKOUT E TE TE TE E E T E e e a Error description Safety output error Input wiring error External dev
12. cables must satisfy the following specifications Extension cable 1 8 conductor cable 0 3 mm min x 4 pairs conductor resistance at 0 058 Q m max 2 With braided shield 3 Connect Pin 7 with Shield 4 Use twisted pairs for communication lines and and 24 V and 0 V F3SR B User s Manual Chapter 4 Input Output Circuit and Applications Input Output Circuit The numbers in white circles indicate the connector s pin numbers DE Sie er ee ata ts OEP Pe Gy a innti O Brown 24 V DC A Black Test input 4 Emitter Main Circuit Cp White Function select input ba Yellow Reset input ae Red N C 8 D Blue i A Shield ee a EEEE P OR Oe 2 iS Gray Pink Communication line Communication line Gray Pink ee Brown e Red External device monitoring input Receiver Main Circuit 2 White Safety output 2 Receiver Main Circuit 1 Yellow Operating range select input 2 a T A Black Safety output 1 Y D Blue OV N Shield i i F3SR B User s Manual 50 gt c O c Ca c Cana Q 5 ie c Input Output Circuit and Applications Wiring Examples Using only F3SR B e U
13. 91deyo Aligned horizontally Aligned vertically Receiver Emitter Emitter Receiver Emitter Receiver a I Loi d d Receiver Emitter Aligned fore and aft Emitter Receiver Emitter Receiver I If 2 sets are installed near each other reflection from the surfaces may cause mutual interference F3SR B User s Manual 20 1 deyg suo puog uopejresu 21 Wiring Installation 3 Keep sufficient distance between the F3SR Bs so that mutual interference does not occur Emitteri H O Receiver Emitter Receiver Of _ 4 5 I p 4 D Emitter X Receiver Emitter Receiver EEE 5 T we Distance between emitter and owe gt Minimum installation distance D receiver operating range L 0 3 m to less than 3 m 0 26 m 3 m or greater L x tan 5 L x 0 088 m When using 4 or more sets the installations shown below may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SR B enters lockout Aligned horizontally Aligned vertically Emitter Receiver Em
14. F3SR B mm Calculation example When Tm 0 05 s Ts 0 015 s and d 30 mm S 2 000 mm s x 0 05 s 0 015 s 8 x 30 mm 14 mm 258 mm If the result lt 100 mm use S 100 mm If the result exceeds 500 mm use the following expression where K 1 600 mm s S 1 600 mm s x Tm Ts 8 x d 14 mm formula 2 If the result of this formula 2 lt 500 mm use S 500 mm F3SR B User s Manual Wiring Installation In case of horizontal approach of a human body to F3SR B s detection zone Use K 1 600 mm s and C 1200 0 4 x H in formula 1 for calculation Note that C must not be Safety distance S less than 850 mm S 1 600 mm s x Tm Ts 1200 0 4x H e S Safety distance mm e Tm Machine s response time s Ts Response time of F3SR B from ON to OFF s e H Installation height mm Note that H must satisfy 1000 H 15 d 50 mm Also you must include a hazardous condition under which a person may go through under a detection zone carelessly if the installation height exceeds 300 mm 200 mm for other purpose than industrial use into risk assessment 5 D epa 2 a e O o gt 2 o gt D Calculation example When Tm 0 05 s Ts 0 015 s d 30 mm and H 500 mm S 1 600 mm s x 0 05 s 0 015 s 1200 0 4 x 500 mm 1104 mm m How to calculate the safety distance specified by American standard ANS
15. F3SR B may occur F3SR B User s Manual 5 o Q S O o 5 ix x F3SR B When extending the communication line with a cable twisted pair wire other than the dedicated cable F39 JDO0O use a cable with the same or superior specifications Connect the shield to the OV line nee Cable specification extension cable p 6 When replacing the cable connectors with other types of connectors use connectors that provide a protection grade of IP65 IP67 or higher e Properly perform the wiring after confirming the signal names of all the terminals e Do not operate the control system until 2 seconds or more 2 seconds or more in case of series connection after turning ON the power of the F3SR B e Be sure to route the F3SR B cable separate from high potential power lines or through an exclusive conduit e When using a commercially available switching regulator power supply make sure to ground the FG terminal frame ground terminal e Install the emitter and receiver so that their vertical direction should match e If the protective height is 1000 mm or more use intermediate brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met Cleaning Do not use thinner benzene or acetone for cleaning because they affect the product s resin parts and paint on the case Object detection The F3SR B cannot detect t
16. N vt Y yo 2 66 Bracket material Stainless steel SUS304 Unit mm F3SR B User s Manual 24 Jaydey9 suoisuswig Wiring Installation E Dimensions of Intermediate Mounting Brackets Backside Mounting 64 4 M4 x 10 Hexagon socket head cap screws 49 3 Bracket material Stainless steel SUS304 Unit mm E Dimensions of Intermediate Mounting Brackets Side Mounting 4 M4 x 10 Hexagon socket head cap screws 49 3 Lig J Bracket material Stainless steel SUS304 Unit mm F3SR B 25 User s Manual Wiring Installation When Using Free location Mounting Brackets m Backside Mounting F Note 2 Mounting holes ie 7 16 5 59 3 50 4 M4 x 10 Hexagon socket head cap screws h 4 4 sey 4 ot 4 4 Np q qo t cb hL Note The difference in dimension for models is according to the following calculation Type Mounting screw holes F3SR 430B 0190 to 2270 C Protective height 67 C 2 M5 2 M5 z Protective height Nurana intermediate Dimensions F 4 E 0190 to 0750 2 F C 100 0830 to 1470 3 F C 100 2 i i 1630 to 2110 4 F C 100 3 i
17. Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or elect
18. and manual reset Input line Wiring status Reset input 24V External device monitoring input 24V 1 Function select input 0 V or open 1 Apply voltage of 24 V via normally closed N C contact of the external relay or contactor that controls hazardous parts of machines F3SR B User s Manual 14 sweibeig BULA g e Jaydeyup SUON IPUOD uopejresu Chapter 3 Wiring Installation Installation Conditions Detection Zone and Approach Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the Q sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SR B s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury To use the F3SR B in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SR B and the ma
19. blocked and returned to unblocked state when ON OFF state indicators are green the ON OFF state indicators remain red The reset input must turn the ON OFF state indicators to green OWhen the power of the F3SR is turned ON while nothing is in the detection zone it must operate as follows When auto manual reset is not used After the F3SR B is turned ON the power indicator and ON OFF state indicators turn green within 2 seconds When manual reset is used After the F3SR B is turned ON the power indicator turns green and the ON OFF state indicators turn to red within 2 seconds ONothing should exist in the detection zone and the stable state indicators must turn green at power ON S SIJ42949 soUeUD UIeEW oa F3SR B 55 User s Manual Checklists OThe test rod is detected when it is moved around in the detection zone as shown in the diagram below In other words when a test rod is inserted into the detection zone the stable state indicators STB turn OFF and the ON OFF state indicators turn to red Confirm that hazardous parts should stop while the machine is operating as shown below ONeither connector cap or bracket must be loose E Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts are movable when nothing is in the detection zone OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at any of the three positions directly
20. in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SR B is turned OFF while nothing is in the detection zone E Items to Inspect Every 6 Months or When Machine Settings Are Changed In addition to inspection item at operation start following items must also be verified OThe outputs of the F3SR B and the machine are properly wired OThe total number of times that the control relays contactors have switched is significantly lower than their design lives OThere is no ambient light OPower supply s 0 V line must be grounded OWiring must not be bent cracked nor damaged S SI yOeYUD soueUS UIeEW Giedeuo F3SR B User s Manual 56 3 c ex D a gt o fe a Chapter 6 Appendix Troubleshooting Lockout State If F3SR B detects any failure it keeps safety output OFF and transitions to lockout state Under lockout state the F3SR B blinks or turns ON the lockout indicator and also blinks other indicators according to its error Solve the problems based on the table on the following pages After solving the problem turn the power ON again or provide the lockout reset by test input to restart the F3SR B Emitter Receiver Top beam state indicator White Top beam state indicator
21. mA 76 mA 72 mA 79 mA F3SR 430B1150 56 1150 58 mA 82 mA 75 mA 82 mA F3SR 430B1310 64 1310 61 mA 89 mA 78 mA 85 mA F3SR 430B1470 72 1470 65 mA 95 mA 81 mA 88 mA F3SR 430B1630 80 1630 68 mA 102 mA 84 mA 91 mA F3SR 430B1790 88 1790 71 mA 108 mA 87 mA 94 mA F3SR 430B1950 96 1950 74 mA 114 mA 91 mA 98 mA F3SR 430B2110 104 2110 78 mA 121 mA 94 mA 101 mA F3SR 430B2270 112 2270 81 mA 127 mA 97 mA 104 mA F3SR B User s Manual Chapter 2 System Configuration and Functions Wiring Diagrams Operating range setting Short Auto reset mode Receiver External device monitoring is not used O D pei N Gray Communication line z Pink Communication line Bi To sf af es E ef ef se ANN 3 pea 3 So z s S 3 o aj aj Z S 5 2 Sl a m w D a rea rea 5 a z x rr Z oe s 5 gt gt 3 sf al 3 a Zz 5 D gt a 2 2 2 amp a 8 2 z 3 8 3 5s 3 3 3 gl Fl 8 e l gt gt sj 8 j 3 8 E a O s 7 oO Ww a g oO 5 in 36 2 2 ie ig g 24 V DC Power e e e t o y SUPP S1 External test lockout reset switch connect to OV if a switch is not required K1 K2 Relay or other device that controls hazardous parts of the mac
22. of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices e IEC 61508 1 through 3 2010 Functional safety of electrical electronic programmable electronic safety related systems e IEC 62061 2005 Safety of machinery Safety related electrical electronic and programmable electronic control systems e ISO 13849 1 2006 Safety of machinery Safety related parts of control systems Part 1 General principles for design e ISO 13855 2002 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body European Standards EN 61496 1 2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests e CLC TS 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices e EN 61508 1 through 3 2010 Functional safety of electrical electronic programmable electronic safety related systems e EN 415 4 1997 Palletisers and depalletisers EN 692 2005 Mechanical presses EN 693 2001 Hydraulic presses e EN 999 1998 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body e EN 1037 1995 Safety of machinery Preventation of unexpected start up e EN 61000 6 4 2007 A1 2011 Electromagneti
23. or longer 3 Short circuit the reset input line Yellow to 24 V tY A reset switch must be installed outside of the hazardous zone in a location that provides a clear view ofthe hazardous zone k2 CHECK F3SR B User s Manual System Configuration and Functions External Test Function This function stops emission by test input It creates a state in which the F3SR B is blocked using external signals so that whether or not the safety system stops properly can be verified To stop the emission apply voltage of 24 V to the emitter s test input line ON Test input OFF ON Safety output OFF E Status of Indicators When External Test Function is Performed Test indicator turns ON when voltage is applied to the test input sweibeig BULA gde Self Test Function The F3SR B performs the self test when power is turned ON within 2 seconds to check for errors Also it regularly performs the self test within the response time while operating Power suppl on d PPly OFF Within 2 s Le ON Self test OFF Subsequently performs periodic test If an error is found in the self test the F3SR B enters lockout state keeps the safety outputs in the OFF state and indicates the error at the same time E Self Test Details The self test detects the types of errors described below Emitter e Failure of emitter element or circuit e MPU failure Broken or short circuited cable Receiv
24. standards and specifications Make sure to secure the safety distance S between the F3SR B and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury The response time of a machine is the time period from when the machine receives a stop signal to g A when the machine s hazardous part stops Measure the response time on the actual system Also alee periodically check that the response time of the machine has not changed F3SR B User s Manual 16 2 gt D S SUO IPUOD uopejresul 1 deyg suo puog uopejresu 17 Wiring Installation E How to calculate the safety distance specified by International Standard ISO 13855 European standard EN 999 Reference In case of perpendicular approach of a human body to F3SR B s detection zone S Kx T C Formula 1 eS Safety distance Sey en K Approach speed to the detection zone eT Total response time of the machine and F3SR B eC Additional distance calculated by the detection capability of the F3SR B Hazard lt System that has detection capability of 30 mm or less gt Use K 2 000 mm s and C 8 x d 14 mm in formula 1 for the calculation S 2 000 mm s x Tm Ts 8 x d 14 mm eS Safety distance mm Tm Machine s response time s Ts Response time of the F3SR B from ON to OFF s ed Detection capability of the
25. the F3SR B is turned ON If the status of the safety outputs is switched again within 0 3 s as the following timing chart the F3SR B will not enter the lockout state even if the status of the external device monitoring input does not change F3SR B User s Manual 12 sweibeig BULLI g e Jaydeyuy sweibeig Bulli System Configuration and Functions When the external device monitoring input does not change within 0 3 s after the safety outputs turn from ON to OFF or OFF to ON it is evaluated as an error and the F3SR B enters lockout Unblocked Unblocked Blocked Blocked ON Lockout Safety output OFF 0 3 s gt le Within 0 3 s 0 3 s gt External device ON monitoring input OFF E Status of Indicators When External Device Monitoring Function is Performed When an input is applied to the external device monitoring input the receiver s external device monitoring indicator EDM turns ON Operating Range Select Function This function allows you to select operating range by wiring at startup The F3SR B enters lockout when wiring at startup is open or wiring is switched during operation Operating range can be selected from Short 0 3 to 7 m or Long 5 to 20 m Short Operating ranges 0 3 to 7m Long Operating ranges 5 to 20 m Yellow Yellow Operating range select input Operating range select input str Be sure to connect the operating ran
26. the detection zone In other words when a test rod is inserted into the detection zone the stable state indicators STB turn off and the ON OFF state indicators turn red OWhen the external test function is used ON OFF state indicators turn red when the test input line is short circuited to 24V OWhen the external device monitoring function is used When the F3SR B is blocked and the external device monitoring input line is open it enters a lockout state OWhen the manual reset function is used After the F3SR B is turned ON the ON OFF state indicators must remain red even if the F3SR B is not blocked The reset input must turn the ON OFF state indicators to green After that when the F3SR B is blocked and returned to unblocked state when the ON OFF state indicators are green the ON OFF state indicators remain red The reset input must turn the ON OFF state indicators to green S SI YOOUD UOIe19dQ a1d Gieideuo E Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at any of the three positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SR B is turned OFF OThe actual resp
27. 3SP B1P e Reduced wiring using connectors e Safety relay included Manual reset mode t N External device monitoring function is used Operating range setting Long Emitter N Receiver S1 External test lockout reset switch S2 Interlock reset switch c gt KM1 KM2 Magnetic contactor M 3 phase motor y E1 24VDC power supply S82K t Model F39 JD OB L a 4 Model F39 JD OB D QO gt ES me Aq H1 32333 41 Function Reset Onain cy E select input l fange f select inpu KM1 Safet Saf Fr outpu 1 Sutpuk 2 kit y a k27 KM2 m amp i G E External device D monitoring 3 mo o n ADP 33314243442 ane pal la Model F3SP B1P KM vy ae i E1 maf ov Unblocked _ r Wiring for Auto reset mode when the EDM is not used Blocked i _ oi oa 1 EDM to 1 1 External test switch S1 oot i St ij 1 i 1 1 1 fi fi Reset switch S2 A i C 2 it I 1 Safety output l E _ F j Function TEST K1 K2 N O contact select input RESET 1 i 1 i T bi y KM1 KM2 N O contact h 1 Wiring for Auto reset mode when the EDM is used
28. 8 M3 Washer 50 1 is M12 assemble hs or ad 52 95 E Note 2 IP67 connector Socket cap Ny Des Ea 4t STAN eee Plug Screws i J j ol DS S eie ane 5f 25 2 Olg 4 Mounting Hexagon 2 Mountirs 94 g hol socket head Mounting g oles cap screws Note 2 2 Mounting brackets F39 LR1 ote Intermediate mounting bracket F39 LR2 Note 1 The difference in dimension for models is according to the following calculation Example F3SR 430B Cc Dimension A C 78 6 Dimension B C 39 8 Dimension D C 50 Dimension E Refer to Note 2 Dimension P Beam gap 20 Note 2 The applicable protective height of intermediate bracket and mounting holes for intermediate bracket are the following 0190 to 2270 C Protective height Protective height Number of intermediate mounting brackets Dimensions E 0190 to 0990 0j 1070 to 1950 1 B 2 2030 to 2270 2 B 3 If the value obtained by above calculation is not used give dimension E as 1000 mm or less Mounting screw holes when using M5 screws p E Note 2 4 M5 ee eee os pe ee ee el Oo m es s a ee H p a fs q be p4 i NS 2 M5 8 67 Unit mm Cz Bracket mounting procedure Mounting p 31 F3SR B User s Manual Wiring Installation E Dimensions of Top Bottom Mounting Brackets suoisuewig Eueideyo I D
29. F Note J 2270 5 F C 100 4 If the value obtained by above calculation is not used give dimension F as 700 mm or less Bracket mounting procedure Mounting p 31 Unit mm F3SR B User s Manual 26 suoisuewig Cueideuo Wiring Installation E Dimensions of Free location Mounting Brackets Backside Mounting 64 1 iN J ice 22 4 M4 x 10 Hexagon socket r head cap screws SUOISUSWIG lt P o Hoo 88 Bracket material Stainless steel SUS304 Unit mm F3SR B 27 User s Manual E Side Mounting 69 4 59 9 50 2 Mounting holes F Note j On pr be ei A 4 Lop eA 4 4 f lee I Te j aal A eff 16 5 4 M4 x 10 Wiring Installation Hexagon socket head cap screws D KL 40 2 Note The difference in dimension for models is according to the following calculation Mounting screw holes 67 2 M5 2 M5 bit k F Note R Type F3SR 430B 0190 to 2270 C Protective height C Protective height A Dimensi
30. I B11 19 reference If a person approaches the detection zone of the F3SR B perpendicularly calculate the safety distance as shown below S K x Ts Tc Tr Tom Dof e S Safety distance e K Approach speed to the detection zone the value recommended by OSHA standard is 1 600 mm s Approach speed K is not specified in the ANSI B 11 19 standard To determine the value of K to apply consider all factors including the operator s physical ability e Ts Machine s stopping time s e Tr Response time of the F3SR B from ON to OFF s e Tc Machine control circuit s maximum response time required to activate its brake s e Tbm Additional time s If a machine has a brake monitor Tom Brake monitor setting time Ts Tc If it has no brake monitor we recommend using 20 or more of Ts Tc as additional time z F3SR B User s Manual 18 1 3 dey suo puog uopejresu 19 Wiring Installation e Dpf Additional distance According to ANSI s formula Dpf is calculated as shown below Dpf 3 4 x d 7 0 Where d is the detection capability of the F3SR B unit mm Calculation example When K 1 600 mm s Ts Tc 0 06 s brake monitor setting time 0 1 s Tr 0 015 s and d 30 mm Tbm 0 1 0 06 0 04 s Dpf 3 4 x 30 7 0 78 2 mm S 1 600 mm s x 0 06 s 0 015 s 0 04 s 78 2 mm 262 2 mm Distance from Reflective Surfaces Install the sensor system so that it is not affected by reflecti
31. M3 x 8 oo oo gt j oo Figure 9 F3SR B User s Manual Wiring Installation 5 Position the top bottom mounting brackets and the intermediate mounting bracket 3 to the mounting places on the wall and tighten the two hexagon socket head cap screws in the back side of the sensor Figure 10 aur Screws to mount brackets to the wall are not included Q CHECK _ _ Side Mounting Backside Mounting Side Mounting Backside Mounting at the back of the sensor to the intermediate mounting bracket 2 1 e mounting bracket Securely tighten the screws at the back of the Securely tighten the screws sensor to the intermedia 2 Bununojw Eueideyo Adjust to the mounting position 1 When you do backside mounting position the F3SR to the mounting place on the wall Then remove it from the wall Securely tighten the intermediate mountings 2 with the screws in the back side of the sensor Figure 10 6 Tighten the screws to mount to the wall by the order of top bottom and intermediate mounting bracket 3 Figure 11 aur Screws to mount brackets to the wall are not included Q z E2 CHECK Securely tighten the screws at the wall to the intermediate mounting bracket 3 Securely tighten the screws at the wall to the top bottom mounting bracket p e
32. OMRON Sti Safety Light Curtain F3SR 430BLILILILI Series User s Manual No SCHG 727F Original instructions Introduction Thank you for purchasing the F3SR B Series Safety Light Curtain hereinafter referred to as the F3SR B This is the instruction Manual describing the use of F3SR B Always heed the following points when using the F3SR B Be sure to have F3SR B be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SR B will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Legislation and Standards 1 An F3SR B does not receive type approval provided by Article 44 2 of the Labour Safety and Health Law of Japan Therefore the F3SR B cannot be used as a safety system for pressing or shearing machines prescribed in Artic
33. Otherwise connect the shield to the 0 V line ia e Communication error may have occurred due to noise Check the noise level in the environment around the communication line The power supply voltage may have dropped temporarily when the F3SR is in operation Check for temporary power supply voltage drop by about 12 VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Communication error due to power supply voltage or noise BunooyseqnosL Qieideuo The internal circuitry may be defective due to power supply voltage or noise Check the ambient noise environment Make sure that the power supply voltage is 24VDC 20 and replace the F3SR B Internal error due to power supply voltage or noise Combination configuration A model between emitter and receiver may be wrong error between emitter and Confirm emitter and receiver are a same model receiver An instantaneous beam shift may have occurred due to vibration or ambient light Check the installation condition Check the operating range select input line for correct wiring corresponding to the installation distance Malfunction due to ambient xn 13 light or vibration IA Pa If it is correctly wired take necessary measures against mutual interference according to Mutual Interference Prevention in Chapter 3 M i a F3SR B User s Manual 60
34. art interlock restart interlock Wiring connections M12 connectors 8 pin Protection circuit Output short circuit protection and power supply reverse polarity protection Ambient temperature During operation 10 to 55 C non freezing During storage 25 to 70 C Ambient humidity During operation 35 to 85 RH non condensing During storage 35 to 95 RH Operating ambient light intensity Incandescent lamp 3 000 Ix max on receiving surface Sunlight 10 000 Ix max on receiving surface Insulation resistance 20 MQ or higher 500 VDC Withstand voltage 1 000 VAC 50 60 Hz 1 min Degree of protection IP65 and IP67 IEC 60529 Vibration resistance Malfunction 10 to 55 Hz Multiple amplitude of 0 7 mm 20 sweeps in X Y and Z directions Shock resistance Malfunction 100 m s2 1 000 times each in X Y and Z directions Pollution degree Pollution degree 3 Connection cable Dia 6 mm minimum bend radius of 5 mm Extension cable Dia 6 6 mm 8 wire 0 3 mm 4 pairs conductor resistance 0 058 Q m with braided shield minimum bend radius 36 mm A For details about twisted pair wires single ended cable p 47 double ended cable p 48 A For details about total extension cable length p 48 A Material Casing Aluminum zinc die cast Optical cover PMMA resin acrylic Cable Oil resistant PVC Weight Model F3SR 430BO0000 The OOOO c
35. ation of F39 LR2 Intermediate Mounting Brackets 31 Part Configuration of F39 LR3 Free location Mounting Brackets 32 The number of brackets required 33 Mounting Procedure 33 Wiring 45 Wiring Precautions 45 Power Supply Unit 46 Wiring Procedure 46 Chapter 4 Input Output Circuit and Applications 50 Input Output Circuit 50 Wiring Examples 51 Using only F3SR B 51 Connecting to a controller F3SP B1P 52 Chapter 5 Checklists 53 Pre Operation Checklists 53 Checklists 53 Maintenance Checklists 55 Checklists 55 Chapter 6 Appendix 57 Troubleshooting 57 Lockout State 57 Troubleshooting 58 Accessories Sold Separately 61 Related Standards 64 International Standards 64 European Standards 64 U S Federal Regurations 64 U S Standards 65 Canadian Standards 65 SEMI Standards 66 JIS Standards 66 F3SR B User s Manual XIII 5 fo a Cc O o fe 5 Jaydeyuy sowenN pue uonesinByuoy sIseg 1 Chapter 1 Overview and Specifications Basic Configuration and Names Emitter Component Connection cable eg Gray Model name Beam center line mark Receiver Connection cable Black Description Emitter receiver F3SR 430B0000 Select a model name based on the required protective height The model name can be understood as follows F3SR 430B0 000 LIL 1 2 1 Detection capability mm 2 Protective h
36. back side of the sensor placing the protrusion of the free location mounting bracket 1 to the outside of the slot Figure 16 As external dimensions of the free location mounting bracket is same in length and width inserting either direction is available Make sure to insert two free location mounting brackets 1 for mounting each free location mounting bracket Side Mounting Backside Mounting Free location mounting bracket 1 Figure 16 2 Align the screw holes of free location mountings 1 inserted into the T slot with the free location mounting 2 and fasten them lightly using two attached hexagon socket head cap screws M4 x 10 Figure 17 Fasten the brackets lightly so that the free location mounting 2 can slide in the slot Side Mounting Backside Mounting PE Hexagon socket SF head cap screws 9D M4 x 10 Free location mountings 2 LG Free location eee L monins 1 Can be slided Tighten lightly Figure 17 F3SR B 41 User s Manual Wiring Installation 3 Fasten the free location mounting bracket 2 and free location mounting bracket 3 lightly using two attached hexagon socket head cap screws M4 x 10 Figure 18 Fasten the screws lightly so that the free location mounting bracket 3 can move Side Mounting Backside Mounting gt amp amp gt A Hegon socket head cap screws M4 x 10 Free location
37. c compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments e EN 62061 2005 Safety of machinery Safety related electrical electronic and programmable electronic control systems spiepurjs payejoy Qieideuo U S Federal Regurations OSHA 29 CFR 1910 212 General requirements for all machines e OSHA 29 CFR 1910 217 Mechanical power presses F3SR B User s Manual 64 Appendix U S Standards e ANSI B11 1 2001 Mechanical power presses e ANSI B11 2 1995 R2005 Hydraulic power presses ANSI B11 3 2002 Power press brakes e ANSI B11 4 2003 Metal shears e ANSI B11 5 1988 R2002 Iron workers e ANSI B11 6 2001 Lathes e ANSI B11 7 1995 R2005 Cold headers and cold formers e ANSI B11 8 2001 Drilling milling and boring machines e ANSI B11 9 1975 R2005 Grinding machines e ANSI B11 10 2003 Metal sawing machines e ANSI B11 11 2001 Gear cutting machines e ANSI B11 12 2005 Roll forming and roll bending machines e ANSI B11 13 1992 R1998 Single and multiple spindle automatic bar and chucking machines e ANSI B11 14 1996 Coil slitting machines systems e ANSI B11 15 2001 Pipe tube and shape bending machines e ANSI B11 16 2003 Metal powder compacting presses e ANSI B11 17 2004 Horizontal hydraulic extrusion presses e ANSI B11 18 2006 Machines and machinery systems for processing strip sheet or plate from coiled configuration e ANSI B11 19 2003 Performance criteria for the design
38. ce with all other related standards laws and regulations If you have any questions consult with specialized organizations such as the body responsible for prescribing and or enforcing machinery safety regulations in the location where the equipment is to be used e European Standards EN 415 4 EN 692 EN 693 e U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 e U S Occupational Safety and Health Standards OSHA 29 CFR 1910 217 e American National Standards ANSI B11 1 to B11 19 American National Standards ANSI RIA 15 06 F3SR B User s Manual 5 fo a Cc O fe 5 e Canadian Standards Association CSA Z142 Z432 2434 e SEMI Standards SEMI S2 e Ministry of Health Labour and Welfare Guidelines for Comprehensive Safety Standards of Machinery Standard Bureau s Notification No 0731001 dated July 31 2007 For date of effect for these standards see Related Standards Lz Related Standards p 64 F3SR B lI User s Manual Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by
39. chine For details about PSDI refer to OSHA 1910 217 IEC 61496 1 and other relevant standards and regulations Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Do not use the F3SR B in environments where flammable or explosive gases are present Doing so may cause an explosion The F3SR B cannot protect a person from an object flying from a hazardous zone Install protective cover s or fence s Make sure that the F3SR B is securely mounted and its cables and connectors are properly connected 9191919 F3SR B 1 5 User s Manual Wiring Installation Correct installation The hazardous zone of a machine can be reached While working a person is inside the sensor s only by passing through the sensor s detection zone detection zone ml Incorrect installation It is possible to reach the hazardous zone of a machine A person is between the sensor s detection zone without passing through the sensor s detection zone and the hazardous zone of a machine Safety Distance The safety distance is the minimum distance that must be set between the F3SR B and a machine s hazardous part to stop the hazardous part before a person or object reaches it The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to the relevant
40. construction care and operation of safeguarding when referenced by the other B11 machine tool safety standards e ANSI RIA 15 06 1999 Industrial robots amp robot systems safety requirements e UL 1998 1998 Safety related software e UL 508 1999 Industrial control equipment e UL 61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests e UL 61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active opto electronic protective devices rs 2 D a 2 rr 5 gt 2 D 2 2 o Canadian Standards e CAN CSA C22 2 No 14 05 Industrial control equipment e CAN CSA C22 2 No 08 M1986 R2008 Electronics integrated safety functions e CSA 2142 02 Code for power press operation Health safety and guarding requirements e CSA 2432 04 Safeguarding of machinery e CCSA 2434 03 Industrial robots and robot systems General safety requirements F3SR B 65 User s Manual Appendix SEMI Standards e SEMI S2 0706 Environmental health and safety guideline for semiconductor manufacturing equipment JIS Standards e JIS B 9704 1 2006 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests e JIS B 9704 2 2008 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices F3SR B User s Manual 66 spiepurjs pa
41. e Figure 20 6 Turn ON the power supply to the sensor Move the emitter Figure 21 from side to side to align it to a center position where the stable state indicators STB are turned ON while checking the top beam state and bottom beam state with the top beam state indicators TOP and bottom beam state indicators BTM Figure 22 Then move the receiver from side to side Figure 21 to align it to a center position where the stable state indicators STB are turned ON Figure 22 Emitter Receiver TOP indicator White TOP stil sjo Al d BTM indicator anil 3 White m 3 5 mM s Z STB indicator om ki z 7 Green Al EMITTER Pn RECEIVER TT Figure 21 Figure 22 st Confirm that there is no blocking object in the detection zone before adjusting beams E A Ifthe stable state indicator STB does not turn ON after alignment check the parallelism of surfaces Bac for the emitter and the receiver and installation heights of the emitter and the receiver F3SR B 43 User s Manual Wiring Installation 7 Tighten the lightly fastened two hexagon socket head cap screws M4 x 10 of the free location mounting bracket 2 and free location mounting bracket 3 Figure 23 If there are more than two free location mounting brackets tighten the screws from the order of t
42. eight mm au To distinguish between the emitter and receiver find the labels attached to the front of the F3SR B The label on the emitter reads EMITTER and the label on the receiver reads RECEIVER Q lt K2 CHECK F3SR B User s Manual Overview and Specifications Features Easy Beam Alignment Top bottom beam incident light state can be checked with the white LED TOP BTM indicators These indicators provide easy alignment In addition stable beam incident light level can be checked with the stable state indicators STB Lay Indicator Display Patterns p 3 soinjyee4 uesdeuo Immediate Check on Error Cause with LED Indicators When an error occurs an LED indicator according to an error cause blinks so that the user can immediately check the content of the error Indicator Display Patterns p 4 Compliance to IP65 and IP67 F3SR B complies with IP65 and IP67 degree of protection IP65 Dust protected Water splashed against the enclosure from any direction for one minute per one squaremeter and for at least three minutes in total shall have no harmful effects 1IP67 Dust protected Submerged one meter underwater for 30 minutes shall have no harmful effects Additional Safety Functions e External test function light emission stop e External device monitoring function e Interlock function Enhanced Mutual Interference Prevention The interference light detection and cycle shift a
43. einforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger o gt Others To use the F3SR B in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SR B and the machine For details about PSDI refer to OSHA 1910 217 IEC 61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do not use the F3SR B in environments where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the F3SR B Otherwise the system may fail to work properly resulting in serious injury F3SR B VIII User s Manual Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product e Thoroughly read this manual and understand the installation procedures operation check procedures and maintenance procedures before using the product e Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating e Do not drop the product e Dispose of the product i
44. er e Abnormal external power supply voltage e Failure of internal power supply circuit e Failure of receiver element or detection circuit e MPU failure e Memory failure 2 F3SR B User s Manual 10 Jaydeyuy sweibeig Bulli System Configuration and Functions e Ambient light e Failure of safety output circuit e Broken or short circuited cable Error indication patterns and causes of errors p 57 z How to reset lockout See p 12 2 For information about lockout see p 57 E Waveform of Safety Outputs When the F3SR B is in the beam clear state the safety outputs cyclically turn OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed as normal If the output signal does not include an OFF pulse signal the receiver diagnoses the output circuit or wiring as a failure and it enters lockout state See the table below Approx 15 to 30 ms ON Safety output 1 OFF ON Safety output 2 OFF OFF signal _ 40 us max F3SR B 1 1 User s Manual NO a System Configuration and Functions Lockout Reset Function When the cause of the lockout is removed the lockout condition can be released by using one of the following methods e Cycle the power back ON e Lockout reset by test input Lockout can be reset by the test input when the sensor is in lockout state The procedure for lockout reset is shown below
45. er For receiver F39 JD3A F39 JD3A L Gray cable F39 JD3A D Black cable F39 JD7A F39 JD7A L F39 JD7A D F39 JD10A F39 JD10A L F39 JD10A D F39 JD15A F39 JD15A L F39 JD15A D F39 JD20A F39 JD20A L F39 JD20A D Internal wiring diagram F39 JDOA L F39 JDOA D Connected to connection cable or Emitter Reccice double ended cable 1 White White Function select input Safety output 2 2 Brown Brown 24 VDC 24 V DC 5 3 Black Black Test input Safety output 1 4 Yellow Yellow Reset input Operating range select input 5 Gray Gray Communication line Communication line J 6 Pink Pink Communication line Communication line 7 Blue Blue OV OV Female 8 Red Red N C MOnneang input Shield Shield Twisted pair wires are white and red brown and blue black and yellow and gray and pink F3SR B User s Manual Wiring Installation E Double ended Cable For extension or connection with F3SP B1P F39 JDUB sold separately Unit mm 39 5 dia 15 Body color Black Body color Black M12 IP67 connector M12 IP67 connector Insulated vinyl round cable dia 6 6 braided shield 8 wire 4 pair Conductor cross section 0 3mm Insulator diameter 1 15mm Set model name For emitter For receiv
46. er L mm F39 JDR5B F39 JDR5B L Gray cable F39 JDR5B D Black cable 500 F39 JD1B F39 JD1B L F39 JD1B D 1000 F39 JD3B F39 JD3B L F39 JD3B D 3000 F39 JD5B F39 JD5B L F39 JD5B D 5000 F39 JD7B F39 JD7B L F39 JD7B D 7000 F39 JD10B F39 JD10B L F39 JD10B D 10000 F39 JD15B F39 JD15B L F39 JD15B D 15000 F39 JD20B F39 JD20B L F39 JD20B D 20000 Internal wiring diagram F39 JDOIB L F39 JDOIB D Connected to connection cable or Connected to single end cable double ended double ended cable cable or Controller F3SP B1P 1 White White 1 2 Brown Brown 2 3 Black Black 3 U U DO 4 Yellow Yelow 4 00 5 Gray Gray 5 98 O e Pink Pink 6 Og 7 Blue Blue 7 Female 8 Red Red 8 Male Shield Shield Twisted pair wires are white and red brown and blue black and yellow and gray and pink If the length of the single ended cable F39 JDDA is insufficient use one or more double ended cable F39 JDOB to extend the length as required Limit the total length of the cable to not more than 100 m F3SR B User s Manual 48 Jaydey9 Bum 49 Wiring Installation Connection example Emitter Cable is gray F39 JDOIB L Gray F39 JDOA L Gray Double ended cable Single ended cable F39 JDOB F39 JDOA Receiver Cable jacket black F39 JDOB D Black F39 JDOA D Black In the case of using cables other than designated cable by OMRON
47. ermediate brackets F39 LR2 Note1 The difference in dimension for models is according to the following calculation Vinyl insulated round cable F3SR 430BO000 0190 to 2270 C Protective height C Dimension A C 78 6 Dimension B C 39 8 Mounting screw holes when using M5 screws Dimension D C 50 B Dimension E Refer to Note 2 le E Note 2 J Am5 Dimension P Beam gap 20 a aeter mo iiie rane nan Note 2 The applicable protective height of intermediate bracket and mounting holes for E j intermediate bracket are the following lig I Rie wate ee Sk ede a As g 7 F Number of intermediate n P eS A EN Protective height mounting brackets Dimensions E sf I oie 67 _ j 0190 to 0990 O 1070 to 1950 1 B 2 2030 to 2270 2 B 3 If the value obtained by above calculation is not used give dimension E as 1000 mm or less Unit mm le Bracket mounting procedure Mounting p 31 F3SR B User s Manual 22 1 deyg suoisuswig 23 Wiring Installation E Side Mounting C Protective height D P Beam gap ch hh th th cpr tp EE ep Vinylinsulated round cable 19 4 19 4
48. es ONot installed in a reflective configuration Olt is not used in flammable or explosive atmosphere E Wiring Check Before Power Is Turned ON OPower supply unit must be dedicated to electro sensitive protective equipment such as F3SR B and safety controller and must not be connected to other devices It must have tolerance against total rated current of devices if it is connected to multiple devices OThe power supply unit is a 24 VDC unit that conforms to the EMC Directive Low voltage Directive and output holding specifications OThe power supply polarity is not connected in reverse OEmitter receiver cables are properly connected to the respective emitters receivers ODouble insulation is used between I O lines and the hazard potential commercial power supplies etc OOutputs are not short circuited to 24 V line OLoads are not connected to the 24 V line DAIl lines are not connected to commercial power source OModel of emitter and receiver must be the same OWhen 2 or more sets of F3SR B are used mutual interference prevention measures are taken ONeither connector cap or bracket must be loose F3SR B User s Manual Checklists OPower supply s 0 V line must be grounded OWiring must not be bent cracked nor damaged E Operation Check While the Machine Is Stopped OThe test rod is not deformed Use a test rod with an appropriate diameter for inspection OThe sensor can detect a test rod wherever it is in
49. ge select input line to either 24 V or 0 V according to the range 9 used When the line is not connected to 24 V or 0 V it will result in a wiring error and the F3SR B enters a lockout state U CHECK When you use the operating range of 0 3 to 5m make sure to connect the operating range select input line to a OV with the Short setting When you use the operating range of 5 to 7m we recommend that you connect the operating range select input line to a OV with the Short setting F3SR B 1 3 User s Manual System Configuration and Functions Availability of Functions Based on Input Line Status The F3SR B determines operation mode of the external device monitoring and interlock functions manual reset and auto reset based on the wiring status of the three input lines at startup reset input external device monitoring input function select input Any combinations other than the table below will result in wiring errors leading to lockout state E Using the F3SR B with external device monitoring disabled and auto reset Input line Wiring status Reset input External device monitoring input Function select input 0 V or open E Using the F3SR B with external device monitoring enabled and auto reset Input line Wiring status Reset input 0 V or open External device monitoring input 24V 1 Function select input 24 V E Using the F3SR B with external device monitoring enabled
50. ge the exclusive power supply near the light curtain or lay the power line away from the power line If the power supply for operation is located near the power supply and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive ground Power supply voltage may be outside the rated range Connect to a 24 VDC 20 power supply voltage Voltage fluctuation may have occurred due to insufficient power supply capacity Replace the power supply with one that has a larger capacity Instantaneous break or instantaneous stop may have occurred due to power sharing with other devices Do not share the power supply with other devices and connect to a power supply that is dedicated to devices for electrical detection protective functions such as the F3SR B safety controller muting sensor etc Operating range wiring error Operating range select input line may be open Connect to a 0 V or 24 V according to the desired operating range Wiring of the operating range select input line may have been switched after starting up the sensor Connect to a 0 V or 24 V according to the desired operating range and then restart the sensor Internal error An error may have occurred in the internal circuit Replace the F3SR B Ambient light error F3SR B User s Manual The receiver may be receiving light emitted from another photoe
51. ghts of the emitter and the receiver CHECK F3SR B User s Manual 34 Bununojw Ereideyo Jaydey9 Buljunow w Wiring Installation 4 Tighten the lightly fastened hexagon socket head cap screws M3 x 8 of the top bottom mounting brackets Figure 5 Tighten the hexagon socket head cap screws M3 x 8 with the specified torque at 0 54 N m vt Tighten all screws evenly A Uneven screw tightness will decrease fixing power of F3SR B alie Tightening screws with a torque other than specified may cause failure Side mounting Backside mounting Enlarged View Tighten securely Tighten securely Tighten securely Se ee Figure Mounting is completed E When Attaching the Top Bottom and Intermediate Mounting Brackets 1 Insert the intermediate mounting brackets to the T slot in the back side of the sensor placing the protrusion of the intermediate mounting bracket 1 to the outside of the slot Figure 6 As external dimensions of the intermediate mounting bracket is same in length and width inserting either direction is available Make sure to insert two intermediate mounting brackets 1 for mounting each intermediate mounting bracket Side Mounting Backside Mounting Intermediate mounting bracket 1 Intermediate mounting W bracket 1 Figure 6 F3SR B 35 User s Manual Wiring Installation 2 Align the screw holes of intermediate mountings 1
52. hine 4 Use a switch for micro loads Input specifications 24 V 2 5 mA 2 F3SR B can operate even if K1 and K2 are not connected 3 To change the operating range setting to Long connect the operating range select input line to 24 V Operating range setting Short Operating range setting Long Auto reset mode Manual reset mode External device monitoring is used External device monitoring is used T 2 F F z amp i 8 g Z l g a Z 5 a Z 2 3 z S a p S 2 8 Bl Z E g s 3 a s 3 EL 3 2 x yA g E x g YA S c g K1 gt S S K1 2 Ke lt 5 2 S la 3 Ly 3 a 5 gh 2 S st ay uw 6 K2 L 9 6 K2 Bl uae i amp 10 30 gt 24 V DC 7 24 V DC rower Power Pi 4 ov Supply t o y Supply K1 K2 Relay or other device that controls hazardous parts of the machine S1 Interlock reset switch 1 To change the operating range setting to Long connect the operating range select input line to 24 V 2 Use a switch for micro loads Input specifications 24 V 2 5 mA 3 To change the operating range setting to Short connect the operating range select input line to 0 V F3SR B User s Manual 8 Jaydeyuy sweibeig Bulli 9 System Configuration and Functions Interlock Function The F3SR B turns the safety output OFF when its power is turned ON or its beam is blocked and holds this state until reset input is applied This state is called inter
53. ice monitoring error Communication error Operating range wiring error Internal error Combination configuration error between emitter and receiver Ambient light error Error due to power supply voltage or noise Communication error due to power supply voltage or noise Internal error due to power supply voltage or noise Malfunction due to ambient light or vibration F3SR B User s Manual 58 Bunooyseqnoly Qiaideuo x fo c lex D a gt o fe a 59 Appendix Description Safety output error Cause and measures Safety output lines may be short circuited to each other or another signal line may be short circuited to the safety output line Wire the safety output lines properly ibe e Error due to power supply voltage or noise The power supply voltage may have dropped temporarily when the F3SR is in operation Check for temporary power supply voltage drop by about 12 VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Effect of noise may be excessive If other devices using the same power supply generate noise do not share the same power supply with other devices and use it as that exclusive for the safety component The inductive noise tends to be induced especially if the power line and the power supply line are arranged in parallel Arran
54. inserted into the T slot with the intermediate mounting 2 and fasten them lightly using two attached hexagon socket head cap screws M4 x 10 Figure 7 Fasten the brackets lightly so that the intermediate mounting 2 can slide in the slot Side Mounting Backside Mounting pe Hexagon socket ef head cap screws om 1 M4 x 10 Intermediate mountings 2 Intermediate a mountings 1 A OnK Bununojw Ereideyo Can be slided Can be slided Figure 7 F3SR B User s Manual 36 Jaydey9 Buljunow w 37 Wiring Installation 3 Fasten the intermediate mounting bracket 2 and intermediate mounting bracket 3 lightly using two attached hexagon socket head cap screws M4 x 10 Figure 8 Fasten the screws lightly so that the intermediate mounting bracket 3 can move Side Mounting Backside Mounting Intermediate mounting bracket 3 Intermediate mounting bracket 2 Tighten A lightly Figure 8 4 Attach the top bottom mounting brackets to the top bottom screw holes and fasten them lightly using the attached hexagon socket head cap screws M3 x 8 Figure 9 Fasten the brackets lightly so that the sensor can rotate Side Mounting Side Mounting Hexagon socket head cap screws M3 x 8 Top bottom mounting bracket Top bottom mounting bracket Hexagon socket ee head cap screws
55. itter Receiver Emitter Receiver _ __ gt a al _ _ Emitter Receiver Aligned fore and aft e aT Emitter Receiver Emitter Receiver I I st When you use the operating range of 0 3 to 5m make sure to connect the operating range select A input line to a OV with the Short setting lt Giga When you use the operating range of 5 to 7m we recommend that you connect the operating range select input line to a OV with the Short setting F3SR B User s Manual Wiring Installation Dimensions When Using Top Bottom Mounting Brackets E Backside Mounting A 19 4 F B 19 4 rali Proleclive height T B93 E Note 2 P Beam gal Beam 2 Mounting 29 9 holes el 24 its M12 IP67 connector Plug o SS a kirek piiriin biir iisi Ta 9 ate NE hooh oh och rh ch hohohoho Ie pei 10 e gt g f ia BABE fp h p tpi 4 A D tE py Se ee Se e oe Rn 25 2 sl Dr m Fi 4 Mounting G 2 Mounting holes 67 E holes i 88 5 O gt o 8 M3 m o Washer assembled 40 D socket cap screws p gt 4 M4 Hexagon 2 Mounting socket head cap screws brackets 7 Note 2 F39 LR1 Int
56. le 42 of that law 2 The F3SR B is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex V Item 2 3 EC Declaration of Conformity OMRON declares that F3SR B is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC 4 F3SR B is in conformity with the following standards 1 European standards EN 61496 1 Type 4 ESPE CLC TS 61496 2 Type 4 AOPD EN 61508 1 through 3 SIL 3 EN 61000 6 4 2 International standards IEC 61496 1 Type 4 ESPE IEC 61496 2 Type 4 AOPD IEC 61508 1 through 3 SIL 3 ISO 13849 1 2006 Category 4 PL e 3 JIS standards JIS B 9704 1 Type 4 ESPE JIS B 9704 2 Type 4 AOPD 4 North American Standards UL 61496 1 Type 4 ESPE UL 61496 2 Type 4 AOPD UL 508 UL 1998 CAN CSA C22 2 No 14 CAN CSA C22 2 No 0 8 5 The F3SR B received the approvals of EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE and Type 4 AOPD from the EU accredited body TUV SUD Product Service GmbH 6 The F3SR B received the certificates of UL listing for US and Canadian safety standards from the Third Party Assessment Body UL Type 4 ESPE and Type 4 AOPD 7 The F3SR B is designed according to the standards listed below To make sure that the final system complies with the following standards and regulations you are asked to design and use it in accordan
57. lease consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions F3SR B User s Manual Precautions on Safety Regarding the alert symbols and meanings used for the safe uses In order to use the F3SR B safely the precautions listed in this manual indicated by alert symbols and descriptions must be followed Failure to follow all precautions and alerts may result in an unsafe use or operation The following indictions and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or VAN WARNING moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanimgs of Alert Symbols Indicates prohibited actions Indicates mandatory actions Indicates the risk of electric shock Alert Statements in this Manual For users The F3SR B must be installed configured and incorporated into a machine control system by a sufficiently trained and qualified person An unqualified person OQ may not be able to perform these operations properly which may cause a person to go undetected resulting in serious injury F3SR B User s Manual
58. lectric switch or F3SR B Check the operating range select input line for correct wiring corresponding to the installation distance ma e If it is correctly wired take necessary measures against mutual interference according to Mutual Interference Prevention in Chapter 3 Na Appendix Description Cause and measures Combinations of function select input line external device monitoring input line and reset input line may be wrong Input wiring error Perform correct wiring ibe e Combinations of function select input line external device monitoring input line and reset input line may be wrong Perform correct wiring ibe e Relay may be welded Replace the relay External device monitoring error The relay and external device monitoring input line may not be properly wired Check the wiring with the relay a The relay response time may be exceeding the allowable delay time 0 3 s Replace the relay with the one that has an appropriate response time _ Z p 12 The communication line or other wiring may be broken or short circuited Check the wiring and cables A power cable may be detached Check connectors of power cable Communication error If the wiring is extended without using the dedicated cable the cable used for extension may not have performance equivalent or greater than the dedicated cable Use a cable with the same performance or more than the dedicated cable
59. lgorithm prevents mutual interference in up to 3 sets Long Range Detection A 20 m long range detection allows a wide variety of applications Robust Body The F3SR has robust body resistant to harsh environments z F3SR B User s Manual 2 jaydeuy susayeg Aejdsig 10 291pu Overview and Specifications Indicator Display Patterns Emitter Receiver PE gt P hi 1 Top beam state indicator White 1 Top beam state indicator White 2 ON OFF state indicator Green Red ON OFF 2 ON OFF state indicator Green Red LOCK OUT 3 Lockout indicator Red 3 Lockout indicator Red 4 Power indicator Green 4 Interlock indicator Yellow TEST POWER 5 Test indicator Green 5 External device monitoring indicator Green 6 Operating range indicator Green LONG 6 Communication indicator Green omron F3SR 430B0190 L omron F3SR 430B80190 D 7 Internal error indicator Red INTER NAL 7 Configuration indicator Green 9 Stable state indicator Green 8 Bottom beam state indicator White BTM 8 Bottom beam state indicator White EMITTER STB r RECEIVER STB 30 fol eh ela HI IH B HE F3SR B User s Manual Overview and Specifications
60. lock Two methods can be used to reset the interlock state auto reset and manutal reset m Auto Reset When the blocking object is removed from the detection zone the safety outputs automatically turn ON Auto reset is convenient when applying an interlock with another device within the same system IE Wiring for auto reset mode p 8 m Manual Reset Even when an blocking object has been removed in a detection zone the safety outputs keep OFF state until the reset signal is input This allows the machine to be manually reset using a reset switch after ensuring safety preventing unexpected startup EN 1037 Unblocked Unblocked Blocked Blocked Reset input Safety output Interlock state ON 250 ms min OFF lt gt ON OFF Release Interlock Release Reset input ON 0 V or open OFF 24 V A sensor enters interlock state when e The power is turned ON start interlock This is useful if you want to keep the machine stopped until start inspection is completed after the power is turned ON e F3SR B is blocked restart interlock After the F3SR B is blocked and the machine stops the machine can be restarted after safety is ensured Ie Wiring for manual reset mode p 8 The procedure for manual reset is shown below Na Short circuit the reset input line Yellow to 24 V Open the reset input line Yellow or short circuit it to O V 250 ms
61. mounting bracket 3 Free location mounting bracket 2 Tighten lightly Figure 18 4 Position the free location mounting bracket 3 to the mounting places on the wall and tighten the two hexagon socket head cap screws in the back side of the sensor Figure 19 aur Screws to mount brackets to the wall are not included N CHECK lt Side Mounting Backside Mounting Side Mounting Backside Mounting tighten the screws at the back of the Securely tighten the screws sensor to the free location mounting bracket 2 at the back of the sensor to the free location mounting bracket 2 1 _ Adjust to the mounting position 1 When you do backside mounting position the F3SR to the mounting place on the wall Then remove it from the wall Securely tighten the free location mountings 2 with the screws in the back side of the sensor Figure 19 F3SR B User s Manual 42 Bununojw Ereideyo Jaydey9 Buljunow w Wiring Installation 5 Securely tighten the screws at the wall to the free location mounting bracket 3 Figure 20 st Screws to mount brackets to the wall are not included S CHECK M el Securely tighten the screws at the wall to the free location mounting bracket 3 A ro eo f re ed ro Ses le
62. n accordance with the relevant rules and regulations of the country or area where the product is used Precautions for Correct Use Observe the precautions described below to prevent operation failure malfunctions or undesirable effects on product performance E Installation environment e Do not install the F3SR B in the following types of environments Areas exposed to intense interference light such as direct sunlight Areas with high humidity where condensation is likely to occur Areas where corrosive gases are present Areas exposed to vibration or shock levels higher than in the specification provisions Areas where the product may come into contact with water Areas where the product may get wet with oil that can solve adhesive e This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference In environments where foreign material such as spatter adheres to the F3SR B attach a cover to protect the F3SR B from the spatter e Do not use radio equipment such as cellular phones walkie talkies or transceivers near the F3SR B F3SR B can be used at altitudes up to 2 000 meters E Wiring and installation e Make sure to perform wiring while the power supply is OFF Otherwise the F3SR B may fail to operate due to the diagnosis function e Do not short circuit output lines to 24 V line Otherwise a fault of
63. ncluding short circuit or circuit protection such as a fuse is used to limit the current which as a rating of 4 2 A max 24 V DC power supply Recommended power supply OMRON S82K 15 W 30 W 50 W or 90 W S8VS 60 W 82J 10 W 25 W or 50W These products are approved by UL listing UL 508 class 2 power supply CE marking compatible EMC Low Voltage Directive e Class 2 power supply unit complying with UL 1310 or a circuit using 2 transformers complying with UL 1585 as a power supply Wiring Procedure Connect an emitter cable F39 JDOD L gray sold separately to the emitter s connection cable gray Connect a receiver cable F39 JDOO D black sold separately to the receiver s connection cable black F3SR B User s Manual 46 2 gt nol O io Q Jaydey9 Bum 47 Wiring Installation 3 Connect the 0 V line of the power supply directly to the protective earth PE st To ensure proper wiring check that the color of the cable match emitter gray receiver black y Failure to do so may result in damage to the F3SR B Incorrect wiring can be prevented by matching the colors CHECK E Single ended Cable F39 JDDIA L F39 JDDIA D Unit mm 39 5 L Dia 15 Insulated vinyl round cable dia 6 6 braided shield M12 IP67 connector 8 wire 4 pair Conductor cross section 0 3 mm Insulator diameter 1 15 mm Set model name For emitt
64. ntire hazardous zone and where it cannot be activated from within the hazardous zone The F3SR B cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s Install the sensor system so that it is not affected by the reflective surface of the F3SR B When using more than 1 set of F3SR B install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets Make sure that the F3SR B is securely mounted and its cables and connectors are properly secured S S OOO OO F3SR B VI User s Manual Do not use the sensor system with mirrors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle Reflector Reflector Position with retro reflection Perform an inspection for all F3SR B as described in Chapter 5 Checklists Position with detection zone bent at 90 For wiring ware Connect the load between the output and 0 V line PNP output Connecting the load between the output and 24 V line will result in a dangerous condition because operation is reversed to ON when blocked Do not short circuit the output line to the 24 V line Otherwise the output is always ON Also the 0 V of the power supply must be grounded so tha
65. ons F 0190 to 0750 2 F C 100 0830 to 1470 3 F C 100 2 1630 to 2110 4 F C 100 3 2270 5 F C 100 4 If the value obtained by above calculation is not used give dimension F as 700 mm or less Bracket mounting procedure Mounting p 31 Unit mm F3SR B User s Manual 28 suoisuewig Cueideuo Jaydey9 suoisuswig 29 Wiring Installation E Dimensions of Free location Mounting Brackets Side Mounting 64 4 M4 x 10 Hexagon socket head cap screws F3SR B User s Manual 49 3 6 N 4 Ne Bracket material Stain less steel SUS304 Unit mm Wiring Installation Mounting a Spatter Protection Cover E Dimensions of F39 HRBOOOO Spatter Protection Cover The boxes NOOO indicate 4 digit numbers that is the same as the sensor s protective height Unit mm a Ex y il 20 3 L Material PC When protective height is 0190 to 1790 mm L OOOO 20 mm When protective height is 1870 to 2270 mm L OOOO 10 mm E Assembly dimensions suoisuewig Eueideuo Unit mm tY For the F3SR of the model numbers OOOO of 1870 or greater use two spatter covers in 9 combination z CHECK F3SR B User s Manual 30 Jaydey9 Buljunow w 31 Wiring Installa
66. onse time of the whole machine is equal to or less than the calculated value g F3SR B User s Manual 54 Checklists Maintenance Checklists Perform daily and 6 month inspection for the F3SR B Otherwise the system may Q fail to work properly resulting in serious injury Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly S To ensure safety keep a record of the inspection results When the user is a different person from those who installed or designed the system he she must be properly trained for maintenance Checklists E Inspection at Startup and When Changing Operators OThere is no approach route other than through the detection zone of the F3SR B OPart of the operator s body always remains in the detection zone of the F3SR B when working around the machine s hazardous part OThe actual safety distance is equal to or greater than the calculated value OThere must be no dirt on or damage to the optical surface or spatter protection cover F39 HRBO000 sold separately of the F3SR B CON OFF state indicators turn red when the test input line is short circuited to 24V OThe test rod is not deformed OWhen the manual reset function is used After the F3SR B is turned ON the ON OFF state indicators must remain red even if the F3SR B is unblocked The reset input must turn the ON OFF state indicators to green After that when the F3SR B is
67. ontain the 4 digit number indicating the protective height mm Formula Weight g protective height x 4 a The values for are as follows When protective height is 190 mm a 1100 When protective height is between 270 and 510 mm a 1500 When protective height is between 590 and 1070 mm a 2000 When protective height is between 1150 and 2270 mm a 2500 Accessories Users Manual Applicable standards VE Legislation and Standards p i Safety related characteristic data EN 61508 2010 See http www fa omron co jp safety_6en F3SR B User s Manual suoljeoyioads sbuljey terdeua Jaydeyuy suonesyioeds sbuney 7 Overview and Specifications List of Model Name Current Consumption Current consumption ee ule AENG Emitter Receiver no load beams height mm Operating Operating Operating Operating range range range range setting Short setting Long setting Short setting Long F3SR 430B0190 8 190 38 mA 44 mA 57 mA 64 mA F3SR 430B0270 12 270 40 mA 47 mA 59 mA 66 mA F3SR 430B0350 16 350 42 mA 50 mA 60 mA 67 mA F3SR 430B0430 20 430 43 mA 53 mA 62 mA 69 mA F3SR 430B0510 24 510 45 mA 57 mA 63 mA 70 mA F3SR 430B0590 28 590 47mA 60 mA 65 mA 72 mA F3SR 430B0670 32 670 48 mA 63 mA 66 mA 73 mA F3SR 430B0750 36 750 50 mA 66 mA 68 mA 75 mA F3SR 430B0830 40 830 52 mA 69 mA 69 mA 76 mA F3SR 430B0910 44 910 53 mA 73 mA 71 mA 78 mA F3SR 430B0990 48 990 55
68. op gt bottom gt middle brackets Tighten the screws M4 x 10 with the specified torque at 1 2 N m st Tightening screws with a torque other than specified may cause failure Q CHECK Enlarged View Tighten securely Backside mounting Tighten securely Side mounting f i Bununojw Eueideyo N N Tighten securely Figure 23 Mounting is completed F3SR B User s Manual 44 Jaydey9 Bum Wiring Installation Wiring Wiring Precautions Double or reinforced insulation from hazardous voltage must be applied to all input lines Failure to do so may result in electric shock Connect the load between the output and 0 V line PNP output Connecting between the output and 24 V line is dangerous because the operation mode is reversed to ON when blocked Do not short circuit the output line to the 24 V line By doing so the output is always ON Also the 0 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SR B to a DC power supply higher than 24 V 20 Also do not connect to an AC power supply Failure to do so may result in electric shock or breakdown of the device
69. r determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application P
70. ransparent and or translucent objects User s Manual 5 3 2 S O faj 5 F3SR B User s Manual XI Contents 5 a fa 2 S 2 5 Legislation and Standards i Terms and Conditions Agreement iii Precautions on Safety v Precautions for Safe Use ix Precautions for Correct Use ix Chapter 1 Overview and Specifications 1 Basic Configuration and Names 1 Features 2 Easy Beam Alignment 2 Immediate Check on Error Cause with LED Indicators 2 Compliance to IP65 and IP67 2 Additional Safety Functions 2 Enhanced Mutual Interference Prevention 2 Long Range Detection 2 Robust Body 2 Indicator Display Patterns 3 Ratings Specifications 5 List of Model Name Current Consumption 7 Chapter 2 System Configuration and Functions 8 Wiring Diagrams 8 Interlock Function 9 External Test Function 10 Self Test Function 10 Lockout Reset Function 12 External Device Monitoring Function 12 Operating Range Select Function 13 Availability of Functions Based on Input Line Status 14 Chapter 3 Wiring Installation 15 Installation Conditions 15 Detection Zone and Approach 15 Safety Distance 16 Distance from Reflective Surfaces 19 Mutual Interference Prevention 20 Dimensions 22 F3SR B XII User s Manual When Using Top Bottom Mounting Brackets 22 When Using Free location Mounting Brackets 26 Mounting a Spatter Protection Cover 30 Mounting 31 Part Configuration of F39 LR1 Top Bottom Mounting Brackets 31 Part Configur
71. ronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted F3SR B User s Manual 5 fo a S O o s 5 a a o 2 c 2 5 iv Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible fo
72. se of relay contact welding detection and interlock is possible without a controller or relay unit Manual reset mode External device monitoring function is used Operating range setting Short Emitter i f y Receiver 2 gt D gel 1 k Model F39 JD OA L Model F39 JD DA D Communication line Gray Communication F ss 3 a 3 line Pini HF sf 2 F ef a 3 a m g s 3 3s S 5 ays s i 3 a g gl 3 3 6 5 z sh BH a gel sl A A 7 3 Zz 2 c A a Bb e7 S a AD Ske 5 KM2 amp w D g a o Noy 24V DC ee p E1 S1 External test lockout reset switch connect to OV if a switch is not required S2 Interlock reset switch ov KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor M 3 phase motor 1 1 E1 24VDC power supply S82K Unblocked i Blocked i External test switch S1 i ij T 1 i i f Reset switch S2 1 Safety output i i m KM1 KM2 N O contact I a i KM1 KM2 N C contact i Ww Wiring for auto reset mode p 8 Wiring when external device monitoring function is not used p 8 F3SR B 51 User s Manual Input Output Circuit and Applications Connecting to a controller F
73. stable operation Receiver No Indicators Labels ON Blinking 1 Top beam state TOP Turns ON when the top beam is receiving indicator light 2 ON OFF state ON OFF Green indicator turns ON when safety Red indicator blinks when the indicator output is ON F3SR B enters a lockout due to a Red indicator turns ON when safety safety output error output is OFF 3 Lockout indicator LOCK OUT Turns ON when the F3SR B enters Blinks when the F3SR B enters lockout lockout due to an error on the emitter due to an error on the receiver 4 Interlock indicator INTERLOCK Turns ON when the receiver enters Blinks when the F3SR B enters lockout due interlock to a wiring error of reset function select or external device monitoring inputs 5 External device EDM Turns ON when an input is given to Blinks when the F3SR B enters lockout monitoring indicator external device monitoring input due to an external device monitoring error 6 Communication COM Turns ON when communication between Blinks when the F3SR B enters indicator emitter and receiver is established lockout due to a communication error between receiver and emitter 7 Configuration CFG Blinks when the emitter enters indicator lockout due to a model difference error between emitter and receiver 8 Bottom beam BTM Turns ON when the bottom beam is state indicator receiving light 9 Stable state STB This indicator turns on when the unit is in a Blinks when safety output turns indicator s
74. stened hexagon socket head cap screws M3 x 8 of the top bottom mounting brackets Figure 14 Tighten the screws M3 x 8 with the specified torque at 0 54 N m stl Tighten all screws evenly i A Uneven screw tightness will decrease fixing power of F3SR B Tightening screws with a torque other than specified may cause failure CHECK Tighten securely Enlarged View Side mounting Backside mounting 2 gt 9 a i 8 f 0 c 3 4 g o e 5 5 Figure14 9 Tighten the lightly fastened two hexagon socket head cap screws M4 x 10 of the intermediate mounting bracket 2 and intermediate mounting bracket 3 Figure 15 If there are more than two intermediate mounting brackets tighten the screws from the order of top gt bottom gt middle brackets Tighten the screws M4 x 10 with the specified torque at 1 2 N m 5 1 Tightening screws with a torque other than specified may cause failure Q lt E2 CHECK ee all Enlarged View Tighten Backside securely Side mounting l mounting N Tighten securely Figure 15 Mounting is completed z F3SR B User s Manual 40 Jaydey9 Buljunow w Wiring Installation E When Attaching the Free location Mounting Brackets 1 Insert the free location mounting brackets to the T slot in the
75. t output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SR B to a DC power supply of more than 24 V DC 20 Also do not connect to an AC power supply Failure to do so may result in electric shock or breakdown of the device 5 o Q S O o 5 9S gt O O F3SR B User s Manual VII For the F3SR B to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions e Must be within the rated power voltage 24 V DC 20 e Must have tolerance against the total rated current of devices if it is connected to multiple devices e Must comply with EMC directives industrial environment e Double or reinforced insulation must be applied between the primary and secondary circuits e Automatic recovery of overcurrent protection characteristics reversed L sagging e Output holding time must be 20 ms or longer e Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL 508 Refer to p 46 for details e Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SR B is used e g In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Double or r
76. table operation when each receiver beamis OFF due to ambient light or detecting at least 170 of the ON threshold vibration light level We recommend using the indicator for installing the unit to ensure stable operation F3SR B User s Manual 2 gt nol O susayeg Aejdsig 10 e21pu Jaydeyuy suonesyioeds sbuney Overview and Specifications Ratings Specifications In the model names in this table the 0000 contain the 4 digit number indicating the protective height mm F3SR 430B0000 Detection capability Opaque objects Diameter 30 mm Beam gap 20 mm Number of beams 8 to 112 Protective height 190 to 2270 mm Lens diameter 7mm x 12mm Operating range 5 to 20 m for long wiring 0 3 to 7 m for short wiring Response time ON to OFF 15 ms max OFF to ON 60 ms max Startup waiting time 2s max Power supply voltage Vs SELV PELV 24 VDC 20 ripple p p 10 max Current consumption no load IE List of Model Name Current Consumption p 7 Light source Infrared LED 870 nm wavelength Effective aperture angle EAA Within 2 5 for both emitter and receiver at operating range 3 meters or more per IEC 61496 2 Safety output OSSD Two PNP transistor outputs Load current 500 mA max Residual voltage 2 V max except for voltage drop due to cable extension Leakage current 1 mA max
77. terial Stainless steel Free location bracket 2 3 z3 ji hexagon socket head cap screws a cket is 2 5 mm Q The opposite side of the hexagon s 25 Unit mm tY Screws to mount free location mounting brackets to the wall are not included Customers are requested to prepare them by themselves z CHECK F3SR B User s Manual 32 sEsCol 1U be Buljunow w Wiring Installation The number of brackets required The numbers of brackets required by the protective heights are as follows e To use top bottom mounting brackets only see p 33 To use top bottom and intermediate mounting brackets see p 35 Intermediate mounting Protective height Top bottom mounting bracket bracket 0190 to 0990 1070 to 1950 2030 to 2270 e To use free location mounting brackets see p 41 0190 to 0750 0830 to 1470 1630 to 2110 2270 Mounting Procedure E When Attaching the Top Bottom Mounting Brackets Only 1 Attach top bottom mounting brackets and fasten them lightly using the included hexagon socket head cap screws M3x8 Figure 1 Tighten the lower side of the sensor lightly after drawing a power cable to the center of the top bottom mounting brackets Side Mounting Backside Mounting Hexagon socket head cap screws M3 x 8 Hexagon socket head cap screws M3 x 8 Top bottom y mounting brackets Jt Figure 1 F3SR B 33 User s Manual Wiring Installation
78. tion Mounting Part Configuration of F39 LR1 Top Bottom Mounting Brackets Q A Washer assembled socket cap screw M3 x 8 x 16 9 U U Top bottom mounting bracket x 4 Material Stainless steel Top bottom mounting brackets hexagon socket head cap screws s17 Screws to mount top bottom mounting brackets to the wall are not included Customers are requested to prepare them by themselves z CHECK Part Configuration of F39 LR2 Intermediate Mounting Brackets Hexagon socket head cap screw M4 x 10 x 8 Intermediate mounting Spring washers x 8 bracket 1 x 4 Flat washers x 8 Intermediate mounting bracket 3 x 2 Intermediate mounting bracket 2 x 2 Material Stainless steel Intermediate bracket 2 3 hexagon socket head cap screws cket is 2 5 mm fe The opposite side of the hexagon s 25 Unit mm st Screws to mount intermediate mounting brackets to the wall are not included Customers are requested to prepare them by themselves z CHECK F3SR B User s Manual Wiring Installation Part Configuration of F39 LR3 Free location Mounting Brackets cap screw M4 x 10 x 8 Spring washers x 8 A O7 IN Q Hexagon socket head TAAS Free location mounting bracket 1 x 4 Flat washers x 8 DB 2 gt D z D Free location mounting oo bracket 3 x 2 Free location mounting o bracket 2 x 2 i Ma
79. ve surfaces Failure to do so may hinder detection resulting in serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below Reflective ceiling Reflective surface OGRA AGRA RAN ARRAS Emitter f gt Receiver Ey i 5 Receiver a Detection zone L gt f gt RADA AANA AAAA Reflective floor Distance between an emitter and a ne x A Minimum installation distance D receiver operating range L 0 3 m to less than 3 m 0 13 m 3 m or greater L 2 x tan 5 L x 0 044 m F3SR B User s Manual Wiring Installation Mutual Interference Prevention Mutual interference is prevented in up to 3 sets using interference light detection and cycle shift algorithm If 4 or more sets of F3SR B are installed arrange them so that mutual interference does not occur If 2 sets are installed near each other reflection from the surface of the F3SR B may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SR B enters lockout Combining countermeasures 1 to 3 shown below is effective 1 Install a physical barrier between 2 sets Emitter Receiver Emitter Receiver o gt ae l l 2 Alternate the direction of emission between 2 sets alternation suo ipuog uonejje sul g
80. yejoy Qieideuo Revision History A manual revision code appears as a suffix to the product number at the bottom of the front and back covers of this manual No SCHG 727F Revision No Revision Revision date Revisions symbol A August 2009 First edition c August 2009 Added the contents about UL standards e Minor correction e Added the contents about new Machinery Directives D February 2010 e Added the contents about Free location mounting e Minor correction Added and corrected dimensions and notes E November 2012 e Corrected the contents about EN 61508 e Correction of errors e Updated the dates of effect for standards Changed the content of Terms and Conditions Agreement F July 2014 e Changed the test rod as an optional accessory e Minor correction Authorized Distributor

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