F1000 User's Manual
Contents
1. F1000 User s Manual Version V1 01 ESTUN AUTOMATION TECHNOLOGY CO LTD Total Solution Supplier ART Version History NO Date Version Description 1 2011 04 13 V1 00 Initial release 2 2013 09 02 V1 01 Optimizes document ESTUN AUTOMATION F1000 User s Manual Contents Chapter 1 Overview ccscccsssssseessneessneeseeessneessneessneeseneesenessenesseeesseeesseeseneessness 2 Chapter 2 InstallatioN esse ese ee ee ER RE ER RE EE EA EE ER A A EK Ee KG Ke 3 del Gee le RR enireinniisieiuitiviiviiivisiviia 3 Ga Da Mie EIE lo Hee e 3 2 1 2 NEMA4 standard mstalloatton cece eee reer reece ee tee sees tent ee ge ee 3 2 43 Environment TE 3 2 2 Power CONMECTION OR OR niaaa 4 2 2 1 Power UE 4 2 2 2 Grounding Ke e 5 2 23GE OQUIRCIMON EE 5 2 24 Safety GUIS EE 5 2 3 Communication CONNECTION 00 0 cece eee ee tees tease seas ee Re ee ee ee 7 2 3 1 Connection with external device ooo cece cece ee ee EA Ee Ee Ee ee Ee Ee ee ee 7 SEET 8 2 313 Gable EE ENE EE N EE E EA ee ee ee ee De ee De 8 24 el AR EE EE EE OR 9 Chapter 3 Specification ees esse ee EE RA EE AE EA EA EE EA EE AK Ee EA ER EA Ee ee 10 3 1 Hardware Specification ees ee ee ee ee ee ee ee ee ee ee ee ee 10 3 1 1 Hardware Specification for F1070 uses esse sees se se ee Re Ee Ee Ee Ee ee Ee ee ee ee 10 3 1 2 Hardware Specification for F1100 ee ees esse ee ee ee ee ee ee ee ee ee ee ee e2. ICS3 304 81 safety recommendations is in the permission of the NEMA and copy from NEMA ICS 3 304 standard ESTUN AUTOMATION F1000 User s Manual 2 3 Communication You can see the communication port on the back of the shell can be used to connect such as PLC or external devices 2 3 1 Connected with external device Cable requirements With different external devices should be connected different communication cables WARNING Never plug communication cable when the device power on Attention To avoid the problem of communication please pay attention to that the length of communication cable with the connection of RS485 is no more than 150meters the length of communication cable with the connection of RS232 is no more than 15meters When the communication cable is too long or the communication cable needs to through the electrical noise environment you must make the communication cable by the shielding cable Do not wire the communication cable and AC power cable together or wire the communication cable near the position of electrical noise source Please ensure that both ends of the connector communication cable and communication port is connected closely and fixation Pin configuration There are two DB9 ports on the F1000 series product one is D type male port and the other is D type female port The male port is COM1 and COM3 of the RS232 as shown in the following table Pin COM1 RS232 COM3 RS2
3. the items are as follows e CISPR EN 55011 Group 1 Class A Radiation levels e EN50081 2 industrial environment common radiation standard be equivalent to USA FCC Class A Standard e EN50082 2 industrial environment common resistance standard ESTUN AUTOMATION F1000 User s Manual Chapter 3 Specification 3 1 Hardware Specification 3 1 1 Hardware Specification for F1070 Display 7 TFTLCD Lightness 300 cd m2 Color 65536 colors Contrast ratio 500 1 Resolving power WxH dots 800x480 Backlight LED 30 000 hr Backlight life Average Touch panel 4 pin analog resistive touch screen Touch accuracy Active Area Length X 2 Width Y 42 VO Communication port COM1 RS232 COM2 RS485 2W RS485 4W COM3 RS232 Ethernet port 1 Ethernet port 10 100 Base T USB USB Host port x 1 USB Client port x 1 CPU 32bit RISC CPU 400MHz Flash Memory 128M DRAM 64M DDR2 on board SD Card Slot YES Real time clock Built in 10 ESTUN AUTOMATION F1000 User s Manual 3 1 2 Hardware Specification for F1100 Display 10 TFT LCD Lightness 300 cd m2 Color 65536 colors Contrast ratio 500 1 Resolving power WxH dots 800x480 Backlight LED 30 000 hr Backlight life time Average Touchscreen 4 wire analog resistive Touch accuracy Active Area Length X 2 Width Y 2 VO Communication
4. 0 010 2 1 3 Environment precautions e Because the built in LCD display panel F1000 series product are restricted to indoor use Please ensure that the product is installed correctly and the environment is in accordance with the constraints of hardware specification for details please refer to the hardware specification e Do not use in hazardous situations such the flammable gas the steam the dust e Do not use in great changes of temperature or humidity it may lead to internal device condensed water resulting in damage to the device ESTUN AUTOMATION F1000 User s Manual 2 2 Power Before installing the product please ensure the power supply is consistent with the electrical standard of the local and the country for the details please consult the local suppliers 2 2 1 Power requirements Power To be compatible with most DC power supply F1000 series product can only use DC power supply the regulations range of DC voltage is19 2 V 28 8 V The product internal power conditioning circuit is completed by the switch power supply the peak of starting current can achieve 700mA e High voltage the internal of products have the power supply isolation protection function it works when the power voltage is too high but this doesn t ensure that the internal electronic components are not damaged DC power supply must be correctly isolated from AC main power supply Emergency stop switch to meet the ICS security recomm
5. may lead to a certain degree of damage to the operator If you or your company needs the operation interface when use a programmable control system you must understand the potential security risks and take some appropriate preventive measures Although your detailed design steps are constituted according to your specific application you need to pay attention to the general prevention matters about installing programmed control firmware These precautions meet NEMA ICS 3 304 control standard Program e Attention To meet the security proposed of ICS you must check whether the program exist safety constraints about the can write register of hazardous parts Moreover to ensure personal safety the device must be equipped with an emergency stop e ICS 3 304 81 safety recommendations Carefully consider the function of the emergency stop it must be independent of the programmable controller outside In the operator can directly contact mechanical position such as loading and unloading machine tool position or the machine automatic run position you must carefully consider the function of the manual device or the other alternate method It needs to be independent of the programmable controller outside can automatic start or stop the system If you need to modify the program in the system running situation you should take measures to ensure the modification is the necessary These suggestions are to prevent the risk of device failure
6. 32 1 Not used 2 RxD 3 TxD 4 TxD 5 GND 6 RxD 7 RTS ESTUN AUTOMATION F1000 User s Manual Pin COM1 RS232 COM3 RS232 8 CTS 9 Not used The male port is COM2 of the RS232 and RS485 it supports 2 pin RS485 and 4 pin RS485 as shown in the following table Pin COM2 RS485 2w COM2 RS485 4w 1 Data 2 3 4 Data 5 6 Rx 7 Rx 8 Tx 9 TX 2 3 2 USB interface Standard USB 2 0 interface can connect many devices such as the mouse the flash memory disk USB HUB Moreover Mini USB can be used for downloading 2 3 3 Cable F1000 Ethernet RJ45 PC RJ45 1TX 3RX 2TX 6RX 3RX 1TX 6RX 2TX ESTUN AUTOMATION F1000 User s Manual 2 4 Requirement CE criterion e The provisions of EMC about counteracting the electromagnetic radiation 89 336 EEC 92 31 EEC 93 68 EEC e The provisions of the mechanical structure about machinery safety 89 392 EEC 91 368 EEC 93 44 EEC 93 68 EEC e 1000 series product use CE markers to conform to EMC The design of the F1000 series product can work well in the electromagnetic noise environment without electromagnetic radiation noise The products meet the European standard for electrical safety by the correct installation Compatibility The design of the F1000 series product meet the electromagnetic compatibility in the industry environment
7. DC grounding connect to the terminal marked with OV 2 2 2 Grounding requirement Product shell must be grounded The DC grounding is not connected to the earth in the product internal To avoid the virtual point grounding caused by external noise into the system it is best not to the DC grounding and shell connect to the earth but if must grounding to the star ground it is ensure that the conductor grounding as a short length cross sectional area as large as possible The conductor must be able to withstand the maximum short circuit current and it must be directly connected to star ground so that the grounding conductor will not bear the other branch current 2 2 3 CE Requirement To comply with the EMC specification and reduce the electrical noise interference the grounding terminal at the product shell must be ground cable with a separate 14 AWG specifications it should directly connected to the system ground star follow the installation introduction 2 2 4 Safety Guide This section introduces the recommended installation practices and procedures Although no two application cases are same please carefully read the following suggestions before installation ESTUN AUTOMATION F1000 User s Manual Hardware System designers must understand that there may be some unsafe factors from the failure of the control system device and the electrical conflict in the operation interface could cause the device to start this
8. TUN AUTOMATION F1000 User s Manual 4 2 Dimension for F1100 Unit mm 270 5 212 5 rem FILS VIER 199 el J Ela CEJ 14 ESTUN AUTOMATION TECHNOLOGY CO LTD Add 16 Shuige Road Jiangning Development Zone Nanjing 211106 P R China TEL 025 52785866 FAX 025 52785576 WEB www estun com Email info estun com
9. e 11 3 2 COMMON Te LEE 12 3 2 1 Common Specification for EIO 0 12 3 2 2 Gomimon Specification for F100 cc ccccicssendacnsncacacntnesssnsshnsshadesecpsacvanssancenesten 12 Chapter 4 Dimension eers ee EER EE EE EE RE ER RE ER EA KEER EE EK Ee RR Ee EK EG ER ee Ee eke 13 4 1 DIMENSION tor EER EE EE EE N 13 4 2 Dimension elle ke RE OE cas 14 ESTUN AUTOMATION F1000 User s Manual Chapter 1 Overview Environment F1000 series is designed according to the application environment of industrial products It can stably work in the most industrial environment However it may not be used in some specific environment if you need to use special occasions in the outdoor please be sure to ask your provider NEMA The front panels of F1000 series products meet the NEMA4 protection regulations When the product is properly installed in accordance with the panel on NEMA4 protection regulations the cabinet still remain in compliance with the provisions of NEMA4 that to say when the panel surface spray liquid the liquid can t penetrate into the inner of disk cabinet Electrical environment The products have passed the test to demonstrate compliance with European CE Electrical Certification Standard that to say the interference circuit design of products can resist electrical noise but this is no guarantee that it may be exempted from all cases The correct wiring and grounding mode can ensure the use Mechanical environment To en
10. endations you must install the emergency stop switch in any control system of F1000 series product Power status never use the same power with perceptual load or the input circuit of the controller Note Some controller provide 24V output DC power cannot provide normal current for F1000 series product Wiring DC power supply lines should be as short as possible Shielded cable is not more than 500 meters the common twisted pair is not more than 300 meters The power cables suggest using the twisted pair cable If the power cable will be exposed to lighting environment please use the lighting protection measures appropriate or proper installation lightning protection device Please be sure to AC power cable and high energy with fast switching away from the communication signal cable To provide relief channel to static electricity and high frequency interference please parallel connect a resistance or a capacitance between no grounding DC power and the earth Generally the resistance value is 1MQ the capacitor capacity is 4700pF ESTUN AUTOMATION F1000 User s Manual Connection The end of the cable crimping terminal is used to 3 8 insulation when connect the power cable recommend to use the forked terminal Counterclockwise screw the screwing in the product back insert the power cable with the crimped terminal and then clockwise screw the screws The power positive must connect to the terminal marked with 24V the
11. port COM1 RS232 COM2 RS485 2W RS485 4W COM3 RS232 Ethernet port 1 Ethernet port 10 100 Base T USB USB Host port x 1 USB Client port x 1 CPU 32bit RISC CPU 400MHz Flash Memory 128M DRAM 64M DDR2 on board SD Card Slot YES Real time clock Built in 11 ESTUN F1000 User s Manual AUTOMATION 3 2 Common Specification 3 2 1 Common Specification for F1070 Input power 24 20 VDC CE EN61000 6 2 2005 EN61000 6 4 2007 Protection levels IP65 the front panel is circular sealing ring Temperature 0 C 45 C Humidity 10 90 RH no condensation Shell material Engineering plastics ABS PC Overall dimensions WxHxD 202x148x43mm Open hole dimensions WxH 192 x 138 mm Weight About 0 7kg 3 2 2 Common Specification for F1100 Input power 24 20 VDC Power waste 300 mA 24VDC CE EN61000 6 2 2005 EN61000 6 4 2007 Protection levels IP65 the front panel is circular sealing ring Temperature 0 C 45 C Humidity 10 90 RH no condensation Shell material Engineering plastics ABS PC Overall dimensions WxHxD 270 5x212 5x52mm Open hole dimensions WxH 259 x 201 mm Weight About1 3 kg 12 ESTUN AUTOMATION F1000 User s Manual Chapter 4 Dimension 4 1 Dimension for F1070 Unit mm 202 T Lea e 44 1 ES
12. sure that your correct use please avoid installing the product in the presence of strong mechanical vibration environment ESTUN AUTOMATION F1000 User s Manual Chapter 2 Installation 2 1 Installation guide 2 1 1 Installation position Please keep distance between the product and the interface of electric equipment such as AC power cord the PLC output module contactor starter relay and so on Please especially caution that keep distance with the variable frequency speed governor and switching power supply Because this kind of devices input and output cable must be shielded cable and the shielding net access to system s star ground 2 1 2 NEMA4 standard installation Cabinet details F1000 series product can be installed at a depth of more than 105 mm we recommend you install the product at the front panel of the cabinet To ensure that normally open the front panel of the cabinet please keep at least 25 mm distance around the installation products NEMA 4 installation Puts the product into the mounting holes and then respectively screw the 4 screws into the screw fixing hole from the back of panel then tighten the screws one by one till the product is firmly fixed on the panel Caution Do not be too hard to screw the screws Installation standard To ensure compliance with the seal specification of NEMA4 all mounting screws is provides with the product must be used and the installation panel bending cannot be over
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