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1. A rope may be attached to the spring latch handle for easy release by the operator while on the tractor seat The trailer box will tilt backward to empty its contents After unloading pull the front of the box down toward the trailer tongue until the latch snaps in place Replace tailgate if desired EE NOTE For best handling do not load trailer too heavily behind center of axle MAINTENANCE At the beginning of each season lubricate the latch latch pivot bolt and the axle where the hitch tongue pivots with a light machine oil 1 Grease or oil wheel bearings occasionally Use automotive wheel bearing type grease or 20 weight oil 2 Recommended tire pressure is 12 14 Lbs REPAIR PARTS FOR UTILITY CART MODEL 45 01002 2 1 2 A ow N PARTS LIST FOR UTILITY CART MODEL 45 01002 DESCRIPTION Cart Body Latch Mount Bracket Tailgate Tailgate Reinforcement Bracket Tailgate Guide Latch Lock Front Panel Wheel Support Latch Stand Bracket Extension Spring Hitch Bracket Draw Bar Tongue Axle 3 4 Diameter Front Corner Cap Hex Nut 3 8 16 Thread Wheel 4 30 x 3 75 Cotter Pin 1 8 x 1 1 4 Long Washer 1 59 OD x 78 ID Lock Washer 3 8 Hex Head Bolt 1 4 20 x 1 2 Long Hex Head Bolt 3 8 16 x 1 Long Hex Head Bolt 1 4 20 x 3 4 Long Hex Head Bolt 1 4 20 x 1 1 2 Long Hex Nut 5 16 18 Thread Hex Lock Nut 1 4 20 Thread
2. See figure 9 Do not tighen 1 4 lock nut latch lock must pivot freely LATCH MOUNT BRACKETS 1 4 HEX LOCK NUT 1 4 x 3 4 HEX BOLT EXTENSION SPRING LATCH LOCK FIGURE 9 16 Assemble latch lock subassembly to drawbar tongue using 1 4 x 1 2 long hex bolt and 1 4 hex lock nuts See figure 10 LATCH LOCK SUB ASSEMBLY 1 4 x 1 2 BOLT 1 4 LOCK NUT FIGURE 10 17 Assemble hitch bracket to drawbar tongue using 3 8 x 1 long hex bolts 3 8 lock washers and 3 8 hex nuts See figure 11 3 8 x 1 HEX BOLTS HITCH BRACKET 3 8 LOCK WASHERS DRAW BAR TONGUE 3 8 HEX NUTS FIGURE 11 18 Assemble axle and draw bar tongue to wheel support keeping open side of tongue facing up make sure that latch lock snaps over latch stand Secure axle to wheel support or axle brackets using 1 4 x 1 1 2 long hex bolts and 1 4 hex lock nuts See figure 12 1 4 x 1 1 2 WHEEL SUPPORT HEX BOLT FIGURE 12 mm NOTE Position valve stem to outside when installing wheels on axle See figure 13 PIN FLAT WASHER VALVE STEM outside 1 59 OD FLAT WASHER FIGURE 13 19 Assemble wheels as described step 19 using flat washers and cotter pins See figure 13 20 Turncart assembly over to rest on wheels Assemble tailgate with bends towards rear into tailgate guides This completes the
3. Slotted Truss Head Bolt 5 16 18 x 3 4 Long Lock Washer 5 16 Owners Manual NAN NN o i gt oc me o 3 5 gt 5e 25 Q sz D 28 Q 5 oc o 23 o gt Y 22 9 8 o 9 o lt D D AL dud o 2 3 2 K gt ke 3 gt 9 Per 3 he p A pue ee 34018 V NO SH3AN3NVN HO SNYNL N3aans ANV 34018 V NO SNILVH3dO 340138 ONIHVHS ONIMOL S YOLOVYL HNOA 3O 3HNS 38 S33H930Q 01 40 SS39X3 NI 3dO 1S V NO 1395 ANY HOLOVHI HNOA 31VH3d0O LON 1504 30N34 V HO gt gt p f Y 40 u3NHOD V D 1 2 3341 IVOLLH3A V T3A31 SIHL ANY LHDIS ew eee m m ee 11 REPAIR PARTS 303 West Raymond Street Sullivan Illinois 61951 217 728 8388
4. 16 18 x 3 4 Long Lock Washer 5 16 Hex Nut 5 16 18 Thread Hex Head Bolt 1 4 20 x 3 4 Long Extension Spring 1 4 x 1 2 HEX BOLTS HEX LOCK NUT CENTER FLANGES FIGURE 2 3 Start 1 4 x 1 2 hex bolts and 1 4 hex lock nuts through flanges only make finger tight until all six 6 bolts are in place See figure 2 Tighten all six 6 bolts 4 Position the wheel support in place on the bottom of cart See figure 3 5 Assemble wheel support to cart with eight 5 16 x 3 4 slotted head screws 5 16 lock washers and 5 16 hex nuts See figure 3 Heads of screws go to the inside of cart and should be tightened at this time 5 16 x 3 4 SLOTTED SCREW WHEEL SUPPORT 5 16 LOCK WASHER 5 16 HEX NUT FIGURE 3 6 Position the tailgate reinforcement bracket over end of cart See figure 4 7 Startsix 5 16 x 3 4 slotted screws through bottom of cart and reinforcement bracket heads of screws to the inside of cart Secure finger tight with 5 16 hex nuts and 5 16 lock washers See figure 4 8 Positionthetailgate guides so that the holes line up with reinforcement bracket and cart body Refer to tailgate guide detail in figure 4 9 Secure tailgate guides with six 1 4 x 1 2 hex bolts and 1 4 hex lock nuts See figure 4 Tighten only the bolts assembled in steps 7 and 8 atthis time Do not tighten others TAILGATE T REINFORCEMENT 5 16 x 3
5. 4 BRACKET SLOT HEAD BOLT 1 4 x 1 2 HEX BOLT TAILGATE 5 16 LOCK WASHER 1 4 HEX LOCK NUT FIGURE 4 10 Reverse the cart position and stand up on tailgate reinforcement bracket and proceed with assembly steps 11 through 18 See figure 5 STAND CART ON TAILGATE REINFORCEMENT BRACKET FIGURE 5 11 Assemble front panel to open end of cart body using ten 1 4 x 1 2 hex bolts and 1 4 hex lock nuts Bolt heads go to inside of cart Leave out 2 bolts for latch stand bracket See figure 6 LEAVE OUT 2 BOLTS LATCH STAND BRACKET LOCATION FRONT PANEL 1 4 1 2 HEX BOLTS 114 LOCK NUTS c FIGURE 6 12 Assemble latch stand bracket using four 1 4 x 1 2 hex bolts and 1 4 hex lock nuts See figure 7 LATCH STAND BRACKET BOLT HEADS TO INSIDE OF CART 1 4 x 1 2 HEX BOLT 1 4 HEX LOCK NUT FIGURE 7 13 Assembie two front top corner caps and two bolts in top flanges through tailgate reinforce ment bracket using 1 4 x 1 2 hex bolts and 1 4 hex lock nuts See figure 8 Tighten all bolts 14 Tighten all bolts assembled in steps 4 through 13 lower cart assembly to rest on top flanges with axle support up See figure 12 on page 6 1 4 x 1 2 HEX BOLT 7 4 1 2 BOLT ____ FIGURE 8 15 Assemble two latch mount brackets latch lock and extension spring using one 1 4 3 4 hex bolt and 1 4 hex lock nut
6. OWNERS MANUAL Model No 45 01002 CAUTION Read Rules for Safe Operation and Instructions Carefully UTILITY CART e Assembly Operation Maintenance Repair Parts PRINTED IN USA FORM NO 46477 Rev 5 96 RULES FOR SAFE OPERATION Preventing accidents is the responsibility of every equipment operator The following general safety precautions must be fully understood and followed by every operator 1 Do not at anytime carry passsengers in this cart It is designed for carrying materials only and not intended to carry passengers 2 Do not tow this utility cart on public thoroughfare at any time The operator is risk ing injury from passing vehicles Most local ordinances prohibit operating a cart and tractor such as this on a public thoroughfare 3 When towing cart do not drive too close to a creek or ditch and be alert for holes and other hazards The above could cause you to lose control of the cart and tractor Be careful on any grade hill and stay off of steep grades See slope guide on page 11 Maximum towing speed 10 M P H LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS IT MEANS ATTENTION BECOME ALERT YOUR SAFETY 1 INVOLVED Your utility cart carton and inner pack parts bag contain parts as shown in the figure below The hard ware package contains parts shown in figure 1 on page 3 Identify all parts and layout as shown in figure belo
7. cart assembly Be sure to read the safety rules and operating instructions before using your new utility cart GENERAL SAFETY PRECAUTIONS Preventing accidents is the responsibility of every equipment operator The following general safety precautions must be fully understood and followed by every operator 1 Do at anytime carry passengers in this cart It is designed for carrying materials only and not intended to carry passengers 2 Donottow this utility cart on a public thorough fare at any time The operator is risking injury from passing vehicles Most local ordinances prohibit operating a cart and tractor such as this on a public thoroughfare 3 When towing cart do not drive too close to a creek or ditch and be alert for holes and other hazards The above could cause you to lose control of the cart and tractor 4 Be careful on any grade hill and stay off of steep grades See slope guide on page 11 5 Maximum towing speed 10 M P H mm NOTE Weighs limit See specifications for each model One cubic foot of dirt weighs approximately 150 Ibs Do Not exceed cart weight capacity of 650 lbs OPERATION To dump material from the trailer box remove the tailgate by lifting it straight up and out from between the guides Release the spring latch by pulling the latch handle forward away from the trailer box CAUTION To avoid possible injury be sure that no one is near the trailer before releas ing latch
8. w and figure 1 CARTON CONTENTS LOOSE PARTS IN CARTON Cart Body 2 Tailgate Front Panel Draw Bar Tongue Wheel Support CARTON CONTENTS 6 7 8 9 Wheels 2 Axle Tailgate Reinforcement Bracket Latch Stand Bracket PARTS IN INNER PACK BAG 10 11 12 18 14 15 Tailgate Guides 2 Corner Caps 2 Hitch Bracket Latch Lock Latch Mount Bracket 2 Hardware Package not shown Cotter Pin 1 8 x 1 1 4 Long Washer 1 59 OD x 78 ID Hex Head Bolt 1 4 20 x 1 2 Long Hex Lock Nut 1 4 20 Thread Hex Nut 3 8 16 Thread Hex Head Bolt 3 8 16 x 1 Long Lock Washer 3 8 ASSEMBLY INSTRUCTIONS TOOLS REQUIRED FOR ASSEMBLY 1 Screwdriver Pliers 7 16 Open End or Box Wrenches 1 2 Open End or Box Wrenches 9 16 Open End or Box Wrenches 1 2 2 2 Remove the hardware pack and all loose parts from the carton Be sure carton is empty before discarding 2 Position cart body halves upright on a smooth level surface as shown in figure 2 caution To help prevent tipping assemble cart on a smooth level surface such as a garage floor or a paved driveway Pay close attention to stability of cart body when it is an upright position DO NOT LEAVE THE CART UNATTENDED IN UPRIGHT POSITION The cart could be knocked over causing personal injury Hex Head Bolt 1 4 20 x 1 1 2 Long Slotted Truss Hd Bolt 5
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