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USER GUIDE - Hydrostop

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1. DESCRIPTION OF MENUS 3 5 Turbidity probe advanced settings menu The advanced setup menu can set specific options to each probe TURBIDIT MENU CALIBRATION CURUE RESOLUTION OF T THRESHOLO 401 5 o a O e gt These options Available without the Administrator code Administrator code entry Calibration curve MENU Main menu Available without the Administrator code Calibration K di Analog output settings a Threshold settings Measurement type Type of probe Available as Manual measurement VAT Manual value 3 5 a Administrator code entry Definition The Administrator code when entered allows the user to access more settings as the calibration of the probes The basic code is 000 We advise you to change upon receipt of the indicator to limit the number of people who can change the settings see Chapter 3 1 ff THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL The Administrator code is a 3 digit code When entered it remains active for 5 minutes at the end of which it will need to be entered again in order to continue editing the advanced options of the device This time can be shortened by using the Locking device option see Chapter 3 1 e
2. Tt in F Change the language O Validation THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP 3 2 Moisture probes advanced setup menu The advanced setup menu can set specific options to each probe It does not offer the same options as the type of measurement assigned to the probe see part 3 2 9 ADU ERES HLIBRHTIONS RESOLUTION THRESHOLD HYDROSTOP o D These options are Available without the Administrator code Administrator code entry Calibration curve ass Main menu IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Available with the Administrator code b Calibration Measurement type 109 Analog output settings Wwe Threshold settings Available as Manual measurement VW Manual value Available as Dynamic measurement HYDROSTOP DESCRIPTION OF MENUS 3 2 a Administrator code entry Definition The Administrator code when entered allows the user to access more Settings as the calibration of the probes The basic code is 000 We advise you to change upon receipt of the display to limit the number of people who can change the settings see Chapter 3 14 The Administrator code is a 3 digit code When entered it remains active for 5 minutes at the end of which it will need to be enter
3. e e I I Display of one or two images plasticity of concrete in displayed Possibility to set moisture sensors in manual in static or dynamic measuring mode T F1 button Numerical value Ability to set the dynamic measurement based on button o hemes your system correction open time of bin gate Cancellation F2 button button Bargraph image of the measure THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 1 DESCRIPTION 1 3 SYSTEM OVERVIEW H4 1 display H4 I S7 2 8 SINT APERA uuu a 0 1 HBSR casing THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL m DESCRIPTION HYDROSTOP 2 SIMPLIFIED ACTIVATION 2 1 Number of probes selection You will then enter the following menu Select the Code option in order to enter your Enter the main menu of the device by pressing the administrator code and access to all the settings of Validation button when no box is selected H44 the device This option screen will appear CODE VOLTMETER TEST CONTRAST H4 Enter the device des DROSTOP Y H ON N 9 a o gt Eau Charg a O
4. E I Move down the menu O Move up the menu O Select on option O Exit the menu and return on the main screen Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 4 basics options O Exit to the main menu CAUTION The code Administrator at first boot is 000 We advise you to change it see Chapter 3 1 1 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION After validating the code the main menu will offer new options Browse it to achieve the following option H4 l MAIN UOLTHETER TEST a NEW CODE CONTRAST ro MP PROBES NB Q o Press Validation to enter the number of probes 4 gt selection menu This menu appears as follows 4 Enter the number at probes to dic plays YDROSTOP n Changes the value O Validation CAUTION The display of a plasticity measure takes the place of two boxes So it limits to three the maximum number of displayed probes 2 2 Probe type selection Each box measure type is selected in its own menu It can be accessed from the main screen Select th
5. s gt Shift the selection O Assign the selected type to the probe Validation O Exit the menu without saving changes Indication of additional values not displayed higher or lower depending on the symbols displayed THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 3 DESCRIPTION OF MENUS 3 4 Temperature probe advanced settings menu The advanced setup menu can set specific options to each probe H4 TEMPERATURE MENU RESOLUTION THRESHOLD HAME C4 MAIN PROBE o a O N e gt I These options are Available without the Administrator code O Administrator code entry MENU Main menu Available with the Administrator code Analog output settings b Threshold settings Temperature probe name Type of probe 3 4 a Administrator code entry Definition The Administrator code when entered allows the user to access to more settings as the calibration of the probes The basic code is 000 We advise you to change upon receipt of the display to limit the number of people who can change the settings see Chapter SL The Administrator code is a 3 digit code When entered it remains active for 5 minutes at the end of which it will need to be ente
6. THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION To remove wrong calibration points select POINTS and you will reach the screen below The menu appears as follows Delete the current point flashing one O Select the next point Validate changes and exits menu O Exit the menu without saving changes If you want to directly enter the coefficients of your curve you must select the y b the Curve menu You will then enter the following menu 4 Enter the equation of t he curve 75 225 Walidate YDROSTOP Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate a confirmation will be required before your new equation will be considered If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes Apr s avoir modifi les param tres souhait s validez Une confirmation vous sera demand e IMPORTANT The modification of the curve equation will delete all previously entered calibration poin
7. 3 1 c Device test Test Definition test device option is used to verify the proper operation of all H4 I display Deported casing BDH4 Deported casing BDCIM Deported casing BDEC It changes the measures of the various casings and check that they remain consistent CAUTION A successful device test does not mean that your probes are working perfectly To do this use the voltmeter option 3 1 4 Contrast Definition Adjust the contrast of the display 4 nter the contrast A Change the value O Validation THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 3 1 e Device locking Definition Re enable the locking to prevent that any future changes in parameters are entered again without entry the Administrator code 3 1 f Administrator code Definition Allows you to change the Administrator code 4 r the new an YDROSTOP Shift the selection to the right O Increase the selected digit by 1 Validation O Exit to the main menu m 3 1 9 Number of probes Definition Configures the number of probes displayed on the main screen H4 Enter the number of probes to display H
8. APPENDIX E CALIBRATION MANUAL E 3 Turbidity probe calibration The H4 I system can measure the turbidity of loaded water As with all measurement systems it requires rigorous calibration to ensure that the measurements are as accurate as possible In this section we shall define the procedure to be followed for calibrating the system correctly Warning prior to calibration The calibration carried out will have a direct influence on the quality and future accuracy of the measurement It is therefore crucial that you follow the instructions Precise steps need to be taken to ensure correct calibration The H4 I system allows 10 calibration points to be stored However in most cases 2 or 3 points will be sufficient The aim of the calibration operation is to provide the probe with reference points for a given measurement range As a result it is essential that the following points are located A reference point representing a value for clear water Indeed for a specific reference it is necessary to have a point where turbidity is known and certain 1 or 2 points of reference for the current values 1 optional third reference point for extreme values of turbidity in your sewage tank It is important to note that unlike the other measures turbidity is not dependent of the environment So you can make your first calibration point by plunging the probe into a bucket of clear water Just make sure that the le
9. O Exit the menu without saving changes Curve equation modification If you want to directly enter the coefficients of your curve you must select the y ax b the Curve menu You will then enter the following menu 4 Enter the equation oat t curve o ce gt Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate a confirmation will be required before your new equation will be considered If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes HYDROSTOP DESCRIPTION OF MENUS IMPORTANT The modification of the curve equation will delete all previously entered calibration points 3 5 c Main menu MENU Definition Provides access to the main menu of H4 I If the Administrator code is not entered this menu will not offer all its options 3 5 d Calibration RAES Definition Add a new calibration point to the probe To calibrate you must enter calibration points in the H4 I read value and real value and the system will cal culate automatically the equation of the internal curve fr
10. If the Administrator code is entered this menu will Delete the current point flashing one offer more options O Select the next point Validate changes and exits menu O Exit the menu without saving changes Curve equation modification If you want to directly enter the coefficients of your curve you must select the y b the Curve menu You will then enter in the following menu A amp Enter the equation of Shift the selection O the curve cE bz f5 B EE A Walidate Enter in a secondary menu Points management or ce gt Curve equation modification Exit the menu Every change will be saved Points control The points control allows you to delete one or more Shift the selection or modify a value if it is in calibration points in case of wrong calibration To have active mode access to it simply select Points in the Curve menu O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate a confirmation will be required before your new equation will be considered If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP I
11. O x gt For moisture probes If no sensor is connected to an input the voltage level of the input is then 0 05 V If a sensor is connected to an input the voltage dis played should be greater than or equal to 0 20 V This value refers to a probe that is in contact with no material Note If despite these various checks on the voltage of the probe a doubt remains on its operation a manual test can be performed Just put a hand on the end of the probe so that the hand completely covers its active face while touching the part of stainless steel The displayed value must be worth about 6 V For silo weighing probes If no flint is connected to an input the voltage level of the input is 2 50 V If some flints are connected and their voltage is below 0 50 V or above 4 5 V they are faulty Check that none of them is incurring undue Otherwise contact the after sale support service For turbidity probes If no sensor is connected to an input the voltage level of the input is then 0 05 V If a sensor is connected to an input the voltage dis played should be greater than or equal to 1 00 V This value refers to a probe that is in clear water or air If a probe is connected and the voltage level is below this value please contact the after sale support service For temperature and plasticity probes No voltage is returned by the probe The display of the measurement is not affected by this option
12. THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 6 ELECTRICAL FEATURES Power consumption of the system Probe MO2 Inominal 125mA Valim 12Vcc BDH4 deported casing Imax 580mA Valim 24Volts AC BDCIM Multi deported casing Imax 700mA Valim 24Volts AC BDCIM Mono deported casing Imax 125mA Valim 24Volts AC BDTEMP deported casing Imax 270mA Valim 24Volts AC BDEC deported casing Imax 100mA Valim 24Volts alternatif HBSA interface casing Inominal 160mA Valim 24Volts AC HBSR interface casing Inominal 250mA Valim 24Volts AC H4 I display Inominal 340mA Valim 24Volts AC Maximum cable length MO2 probe cable length supplied 10 m H3 probe cable length supplied 10 m Flint cable length supplied 15 m CAN bus cable Maximum length 300 m Input output HBSA cable Maximum length 5 m Electrical NOTE Several system components include electrical hazards These are indicated by the following marking 4 display The H4 l display has a lithium battery There is a risk of explosion if battery is replaced by a battery of wrong type This type is CR1620 The batteries must be recycled appropriately Transformer The transformer is powered with 230V AC and can only be handled by an authorized person THIS DOCUMENT IS THE EXCLUSIVE PROP
13. current selection is cancelled If the Administrator code is not entered the menu will be displayed like this 4 Move down the menu Move up the menu Select on option O Exit the menu and return on the main screen Name of the current menu THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Select the Code option to identify you and access the advanced settings of each probe This option screen will appear 4 the device En it ask m Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 2 basics options O Exit to the main menu CAUTION The code Administrator at first boot is 000 We advise you to change it see Chapter 3 1 f HYDROSTOP 2 SIMPLIFIED ACTIVATION After validating the code the main menu will offer new 2 6 Turbidity probe commissioning In order to modify the analog output resolution you options Browse it to achieve the following option 2 6 a Analog output settings must go into your turbidity probe specific menu from For each type of probe an analog output or 2 for the main screen 4 plasticity is automatical
14. 4 Fer the device LJ Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 3 basics options O Exit to the main menu HYDROSTOP DESCRIPTION OF MENUS 3 5 b Calibration curve 2 Definition Display the equation of the calibration curve the graph and the coordinates of all calibration points to assess their consistency Shifts the selection The selected point is the flashing one O Exit the menu Graphical representation of the curve O Coefficients of the curve O Points coordinates Flashing one If the Administrator code is entered this menu will offer more options df 1 04 EUIS 13 Shifts the selection O Enter in a secondary menu Points management or Curve equation modification O Exit the menu Every change will be saved Points control The Points control allows you to delete one or more calibration points in case of wrong calibration To access it simply select Points in the Curve menu 30 1 04 011 1 13 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP CANNOT COPIED OR TRANSMITTED THIRD PARTIES WITHOUT APPROVAL Delete the current point flashing one O Select the next point Validate changes and exits menu
15. D e a O H N e gt These options are Available without the Administrator code O Administrator code entry MENU Main menu Available with the Administrator code pM Temperature settings First filter settings Second filter settings Plasticity threshold settings Temperature threshold settings Type of probe Available if the only probe displayed on the screen is plasticity probe Zoom settings 3 6 a Administrator code entry Definition The Administrator code when entered allows the user to access more settings as the calibration of the probes The basic code is 000 We advise you to change upon receipt of the indicator to limit the number of people who can change the settings see Chapter 3 1 ff THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL The Administrator code is a 3 digit code When entered it remains active for 5 minutes at the end of which it will need to be entered again in order to continue editing the advanced options of the device This time can be shortened by using the Locking device option see Chapter 3 1 e 4 Fer the device LJ Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are
16. code entry 21 3 4 f Type of probe 39 5 11 HBSA 61 3 1 b Voltmeter option 21 3 5 Turbidity probe advanced settings menu 40 5 12 HBSR 62 3 1 c Device test 22 3 5 a Administrator code entry 40 5 13 Transformer 63 3 1 d Contrast 22 3 5 b Calibration curve 41 23 42 3 14 Administrator code 23 3 5 d Calibration 42 Electrical features 64 3 1 g Number of probes 23 3 5 Analog output settings 43 3 1 h IP Address 25 3 5 f Threshold settings 43 3 11 Language 24 3 5 9 Measurement type 43 Wiring rules 68 3 2 Moisture probes advanced setup menu 24 3 5 h Turbidity probe name 44 3 2 Administrator code entry 25 3 5 i Type of probes 44 3 2 b Calibration curve 75 3 5 j Manual value 44 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 8 PROBES INSTALLATION PRECAUTIONS 8 1 MO2 probe 8 2 Flint 8 3 Temperature probe 8 4 Turbidity probe 8 5 H3 probe 8 6 Current transformer CT 69 70 71 71 72 72 Annexe A PROBES PRESENTATION A 1 MO2 Probe A 2 Silex A 3 Temperature probe A 4 Turbidity probe A 5 H3 plasticity probe A 6 Current transformer CT Annexe B SYSTEM SIZE Annexe C IMPLEMENTATION OF THE MODBUS TCP 1 MODBUS TCP protocol integration C 1 1 Physical connection C 1 2 IP address settings C 1 3 Protocol settings C
17. display this pictogram over a box this means there is a communication loss with the corresponding deported casing If the fault is general check the connection of the double twisted pair cable on the back of the display it can be removed or a wire may have been withdrawn from its slot If not check the cable wholeness to verify that it has not been cut or damaged If the fault is only present on a box or on boxes of the same type check the connection of the double twisted pair cable on the matching deported casing it can be removed or a wire may have been withdrawn from its slot If not check the wholeness of the cable to verify that it has not been cut or damaged If after these checks no faults were found please contact the after sale service of the company HYDROS TOP THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 5 CONNECTION DIAGRAM 5 1 CAN network H4 1 display by 2 FITERE 5 H i UJ FUE TH gt e J i aes mop EM T m Y TT 44 Ce T Pemp 3 a 0 1 BDTEMP casing pra 64 To tm 0 1 HBSR casing THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED T
18. follows to a junction box All the Flints are wired in parallel Electrical characteristics One Silex probe can White wire feedback signal from the probe Its and connected to the BDCIM deported casing The be connected on the BDCIM Mono with the voltage varies between and 10V provided cable is 2m long but can be shortened It is abovementioned cable It is powered via the shielded Green wire 12 V signal composed of 4 wires and a shielding distributed as double twisted pair cable 0 75 mm2 The input Black wire O V signal follows power is 24 volts AC supplied by the two wires green Shielding Re wire 12V Signal and yellow The digital connection is maintained by Black wire OV Signal the BROWN D1 wire and the WHITE DO wire White wire negative output of the differential The BDCIM Mono deported casing has a 250mA delay IMPORTANT signal fus The RED and BLUE wires are not used and should not Green wire positive output of the differential therefore be connected to the deported casing The signal shielding is connected to the black Wire at deported Shielding casing level It should also be noted that the shielding is linked to the connector at probe level S The shielding is connected to the black wire in the junction box with the WAGO connector and in the i Aan I 4 BDCIM deported casing It should also be noted that the P shielding is linked to the connecto
19. value THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION If the administrator code is not entered the menu will be displayed like this H4 l TURBIDITY CODE CURUE om DROSTOP x Move down the menu O Move up the menu O Select on option Exit the menu and return on the main screen Name of the current menu Select the Code option to identify you and access After validating the code the main menu will offer new options Browse it to achieve the following option the advanced settings of each probe This option screen will appear 4 TURBIDITY CALIBRATION CURWE 0441 ov THRESHOLD MEAS D The setting is displayed in the following form Enter the resolution of the analog output of the probe Enter the device code O gt X YDROSTOP Shift the selection to the right O Increase the selected digit by 1 YDROSTOP Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 3 basics options lt Exit to the main menu Change the value O Validation Turbidity Voltage correspondence for t
20. D 2 3 System checking After completing the entire installation you must calibrate the system so that it can function properly However to verify if it works you need to check on the H4 I the following First make sure that the communication with the deported casings works For this the relevant box s must not indicate the corresponding failure to loss of communication with the deported casing see Chapter 4 4 Then go to the main menu of the display to activate the voltmeter option see Section 3 1 b to check the voltage returned by the probe This must be upper than 0 20 V If not check the connections of the probe on the BDH4 deported casing D 3 Silo weighing probe installation D 3 1 Mechanical installation The accuracy of silo weight measurement and its stability are largely related to the quality of the mechanical installation of the flint on the feet of the silo To improve it please follow completely the following and feel free to contact HYDROSTOP to have additional information if you hesitate when installing D 3 1 1 Fixation of the flint on the feet of the silo The fixation of the flint is the most important part of the installation If they are not installed in the correct position it can reduce the accuracy and up to prevent the good functionning of the system To avoid this take a picture of the silo from several angles and send the photos to the company HYDROSTOP specifying the name of the
21. In the case of an extractor the probe must be placed on the opposite side of the ouput a third from the edge of the bin THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL Fixation of the probe ona bin with gates 2 D 2 1 2 Probes installation Once the positionning of the probe is validated you can install them mechanically Start by drilling the bin in order to position the sleeve horizontally The sleeve measuring 88mm diameter the hole must measure at least 90mm The walls are generally not vertical the hole would not necessarily be round in order to allow proper positionning of the sleeve Once it is done place the sleeve and weld it so as to be horizontal and the probe tip in the middle of the bin Check that the probe has been removed from the sleeve before welding as this may damage it Benefit from having the equipment near the bin to weld the deported casing on them It must be positioned to minimize cable length of probes It is usually in the middle of all the bins Aggregate 1 Agg regate Aggregate 3 Aggregate 4 Microwave probe L 600 m Deported casing Probe cable provided 4 by HYDROSTOP Then place the probe in the sleeve Tuck it until the active face is positioned in the middle of the bin To avoid measuring dead stocks
22. at first boot is 000 We advise you to change it see Chapter 3 1 f THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION After validating the code the main menu will offer new A To be more accurate these two points must be the options Browse it to achieve the following option furthest possible SILO WEIGHT CALIBRATION MEIN HA WEIGHT ov RESOLUTION THRESHOLD 1 o mw IMPORTANT For the measurement to be as accurate as possible Create a new calibration point we advise you to install and calibrate the flint When you receive your H4 l system the inner equation is for each channel y 75 0x 225 0 If this equation does not correspond to your silo here is when the silo is empty If the calibration is done while the silo is not empty we do not guarantee accuracy To ensure optimum operation you must carefully follow the installation recommendations the following method to make a first calibration of the flint in the Installation part of this guide Empty your silo until the screw turns in the air O o gt Appendix D Do not try to remove the dead stocks as they reform and lead a shift in the measurement The setting is displayed in the following form 2 4 b Silo weighing probe calibration No calibra
23. connections must be carried off Make sure that the transformer has already been wired and that the circuit breaker or fuse attached to it have been cut If the installer does not respect the precautions detailed in this guide safety is no longer insured and the system functionning is not guaranteed D 1 Casings installation D 1 1 Display installation The display 4 is recessed It is sufficient to provide a cutting 92 x 92 mm in the desk in order to insert it This cut must be accurate because the framework dimensions for its maintenance are only 96 x 96 mm In order to prevent movement after installation a kit screw is installed so as to have the casing tight against the wall The dimensions are as follows Dimension of the frame 96x96 Cutting the panel 92x92 The required electrical connection is 5 pts connector including power and CAN bus Verify there is no voltage before realizing the connection to avoid damaging unit We recommend connecting the display to one end of the bus If not possible and you need to go back to other casings be sure to set the switch on the back of the unit to O to disable the plug end of line The connection of the Modbus TCP is achieved by pulling a cable between the RJ 45 connector of the display and a free slot of a HUB connected to the network of the plant To set up the Modbus TCP see the relevant Annex The RJ 45 is not free on every display The safety pictogram is present bec
24. the inner equation is for each channel y 0 2x 1 0 If this equation does not correspond to your sewage here is the following to make a first calibration Determine in laboratory the turbidity of your sewage To recall the turbidity is equal to the weight of a sample of one liter of sewage In the probe menu select the following option TURBIDITY CALIBRATION CURVE RESOLUTION T THRESHOLD 04 MEAS TYPE N o gt I The screen will change as follows H4 I YDI OSTOP X Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate the new point is validated and the curve is recalculated If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes O Turbidity value of the sample found in the laboratory O Turbidity value returned by the probe at the time of sampling A validation screen will appear for you to confirm the creation of the new point Confirm to create a new point IMPORTANT The calibration has been carried out using one turbidity value To be accurate it is imperative to perform a second calibration value with a differ
25. BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Second Box Type Equation Threshold 1 Fourth Box Type Equation Threshold 1 Analog output resolution Threshold 2 Analog output resolution Threshold 2
26. Each box has 2 outputs allocated and will use the first as priority The top left box corresponds to the outputs 1 and 2 The top left box corresponds to the outputs 3 and 4 The top left box corresponds to the outputs 5 and 6 The top left box corresponds to the outputs 7 and 8 Example If the moisture is set on the box 2 the thres hold will be activated on the output 5 of the HBSR and will correspond to the bit N 4 of the word N 2 on the Modbus TCP A threshold can be configured to be activated when the measurement is above or below a set value ROSTOP 2 2 e V Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on the sign it allows you to set the activation threshold when the measurement is above or below the value If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Othe rwise it exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL 3 2 h Aggregate name Definition Set the name of the aggregate 4 Enter the name ot the prob
27. always offered the 3 basics options O Exit to the main menu HYDROSTOP DESCRIPTION OF MENUS 3 6 b Main menu MENU i Definition Provides access to the main menu of the H4 l If the Administrator code is not entered this menu will not offer all its options 3 6 c Temperature settings Definition Enables the input related to the temperature probe and adjusts the resolution of its analogical output Enter the settings r for the temperature probe of the mixer 1 6C 4 18U ji T Temperature RE 195 DROSTOP Shift the selection or modify a value if it is in active mode Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is Temperature activation of the temperature probe changes state If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes O Maximum value of the analog output Temperature Voltage correspondence for the current value Q Activation of the temperature probe 3 6 d First filter settings Definition Sets the value of the first filter applied to the measure ment The higher is this value the smoother will be the m
28. code when entered allows the user to access to more settings than the calibration of the probes The basic code is 000 We advise you to change upon receipt of the display to limit the number of people who can change the settings see Chapter 3 1 f The Administrator code is a 3 digit code When entered it remains active for 5 minutes at the end of which it will need to be entered again in order to continue editing the advanced options of the device This time can be shortened by using the Locking device option see Chapter 3 1 e 4 Fer the device LJ Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 3 basics options O Exit to the main menu THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 3 3 b Calibration curve 2 Definition Display the equation of the calibration curve the graph and the coordinates of all calibration points to assess their consistency 0 U 01 Shift the selection selected point is the flashing one O Exit the menu Graphical representation of the curve O Coefficients of the curve O Points coordinates Flashing one
29. device and then select the voltmeter If the voltage level of the probe is 0 05 V this means that there is a problem with connections to the probe Then check that the connector on the back of it is tight If so it is necessary to control the connector located inside the deported casing it can be removed or it can be a wire improperly tightened which may have been withdrawn from the slot If after checking none of these defects is obvious this means that the probe is faulty Then please contact HYDROSTOP support If the probe level is 7 97 V for a moisture probe or 5V for the other the probe is faulty and must be returned to the company HYDROSTOP to be repaired 4 2 Out of calibration alarm Definition When the H4 I displays this pictogram over a moisture box a silo weight box or a turbidity box this means that the displayed value is outside the calibrated range It is therefore advisable to make a new calibration to control the measure system If it turns out that the measure is correct then it is possible to enter a new point corresponding to this new value in order to stop the alarm 4 3 Empty bin alarm Definition When the H4 I displays this pictogram over mois ture box this means that the measure of the probe is less than or equal to the threshold set to empty bin The level of the analog output will not fall below this threshold 4 4 Communication loss fault Sc Definition ee When the 4
30. f BDCIM BDTEMP deported casing Dimensions Width 190 mm Height 170 mm Depht 100 mm g BDCIM Mono BDEC deported casing 3 Dimensions Width 160 mm Height 90 mm Depht 60 mm ET h ITH3 deported casing Dimensions Width 120 mm 82 mm Height 2 80 mm Depht 60 mm e H4 I Display HBSR Transformer Dimensions Width 96 mm Height 96 mm Height 90 mm Depht 72 connector Depht 60 mm Cutting dimensions in the console Width 92 mm Height 92 mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL RAW MATERIALS MANAGEMENT SYSTEM HYDROSTOP THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX C IMPLEMENTATION OF THE MODBUS TCP Thanks to the Modbus TCP the H4 I makes quickly available all its measures to the automaton This allows to save some electronical casings and to make easier the physical connection between the HYDROSTOP system and the automaton C 1 MODBUS TCP protocol integration C 1 1 Physical connection The Modbus proposed by the H4 I display connects directly to the Ethernet network of the concrete plant It needs to connect a network cable through the H4 I to a free slot on a HUB If the IP address of the H4 I has alread
31. i Zoom settings 49 2 SIMPLIFIED ACTIVATION 3 2 m Dynamic measurement coefficient 31 2 1 Number of probes selection 3 32 n Bin gate opening time 31 2 2 Probe type selection 3 3 3 Silo weighing probe advanced setup menu 32 4 1 Probe level fault 50 2 3 Moisture probe commissioning 5 3 3 Administrator code entry 32 4 2 Out of calibration alarm 50 2 3 3 Analog output settings 5 3 3 6 Calibration curve 33 4 3 Empty bin alarm 50 2 3 5 Moisture probe calibration 7 3 3 c Main menu 34 4 4 Communication loss fault 50 2 4 Silo weighing probe commissioning 9 3 3 d Calibration 34 3 3 e Silo maximum capacity 35 2 4 5 Silo weighing probe calibration 3 3 Analog output settings 35 5 1 CAN network 51 2 5 Temperature probe commissioning 13 3 3 9 Threshold settings 5 2 H4 I 52 2 5 Analog output settings 13 3 3 h Silo name 36 5 3 BDH4 53 2 6 Turbidity probe commissioning 15 3 3 1 Type of probe 36 5 4 BDCIM MULTI INPUT 54 2 6 2 Analog output settings 15 3 4 Temperature probe advanced settings menu 37 5 5 BDCIM MONO INPUT 55 2 6 5 Turbidity probe calibration 17 3 4 Administrator code entry 37 5 6 Silex junction box 56 2 7 Plasticity probe commissioning 19 34 b Main menu 38 5 7 BDTEMP 57 2 7 Analog output settings 19 3 4 Analog output settings 38 5 8 BDEC 58 3 4 d Threshold settings 38 5 9 ITH3 59 3 1 Main menu 21 3 4 e Temperature probe name 39 5 10 HWB 60 3 1 a Administrator
32. one proposed by the HBSA or one of those in automaton ANALOG OUTPUT 4 20mAor 0 20 ANALOG OUTPUT 4 20mAor 0 20 HYDROSTOP HBSA 1 H x tH T H ii ii 0241508293 m GG FA 0241 50 92 92 e gt Web hydrostop tr S Mail info hydrostop amp Ty F5 i 6 AAA Aw b oS 6 e VIS gt SP PP SHPO SP OS e Seats es s Before you connect the five points including power and CAN bus make sure that there is no tension on the green and yellow wires not to damage the casings due to improper handling If the HBSA is at the end of the CAN bus place the jumper next to the connector 5 points THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL D 1 3 HBSR installation It is recommended to set the HBSA close to the automaton The casing is specifically designed to be installed on a DIN rail You can only put it but it can suffer from eventual vibrations and in that case the functionning is not guaranteed To connect each threshold you must bring a common 24 VDC from the automaton on one of the terminals and connect the other terminal at an input of the automaton An output logic 1 means that the threshold is set weesseeseese FR HYDROSTOP 9 5 SN e 76 Before you connect the five poin
33. output During the opening of the gate the density of the aggregate changes and it may be necessary to add a coefficient to the measured value It is possible to program a different coefficient for each channel see Section 3 2 m Manual the H4 I gives a fixed value on the display and provides it on the analog output If a probe is configured on dynamic or manual measu rement it continues to display the instantaneous mea surement made by the probe under the primary value Changing the type of measurement changes the op tions in the setup menu of moisture sensor to allow the setting of options specific to each mode of operation 4 Shift the selection O Assign the selected measurement type to the probe Validate changes and exit menu O Exit the menu without saving changes 3 2 f Analog output settings orl OV Definition Set the maximum value returned by the analog output 4 amp Enter the resolution Q of the analog output E of the probe Change the value O Validation Moisture Voltage correspondence for the current value THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 3 2 0 Threshold settings Definition For each type of probe a threshold or 2 for the plasti city and silo weight is configurable on the HBSR
34. plant and the orientation of pictures North East The photos will be shipped back as soon as possible with the positionning of flints and showing you in which direction you must put them However there are several rules that you must always follow All the flints of the same silo must be located at the same level so the strength they undergo is equivalent The axis of the flint must always be the same as the foot of the silo so that the compression is always made in this axis They should not always be positioned vertically The flint must not face the North so as not to be exposed directly the sun if it is impossible you must put them on the North East The flints should never be at the same level as the silo reinforcements D 3 1 2 Flint installation After the positioning of flint validated you can install them mechanically Start by soldering using the template provided the two mounting studs of each probes by following these recommendations Start by pointing the two blocks before finishing the weld to avoid creating parasitic stresses on one of them Make sure the faces of two studs are on the same plane and at the same level otherwise the measure will be degraded by constraints on the flint If this is not the case desolder the pads to reposition them Then screw flint as follows Place the flint so that there is clearance between the mounting hole and screw in all directions to prevent s
35. probe will be in default mode empty bin and indicates it on the main screen Enter the value ot the probe for an empty bin 2 0 HYDROSTOP Shift the selection O Assign the selected type to the probe Validation Change the value O Exit the menu without saving changes O Validation Indication of additional values not displayed higher or lower depending on the symbols displayed 3 2 k Type of probe WE Definition The H4 I is fully configurable for the type of probe displayed It is therefore possible to assign to each box a sensor type according to the deported casings on the CAN bus The various measurements available are Moisture silo weight temperature turbidity and concrete plasticity This last one indicates also the temperature of the mixing and requires 2 boxes to be displayed fully thus limiting their number THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 3 2 1 Manual value OManu Definition Set the value assigned to the probe when it is in manual mode amp Enter the displayed in manual mode Change the value O Validation 3 2 m Dynamic measurement coefficient 58 Deinition During the opening of the bin gate the density of the aggregate chan
36. rement made by the probe under the primary value Changing the type of measurement modify the options in the setup menu of turbidity probe to allow the set ting of options specific to each mode of operation H4 l ect the icasurement type of the probe Manual YDROSTOP E CEN Shifts the selection O Assigned the selected measurement type to the probe Validates changes and exits menu O Exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 3 DESCRIPTION OF MENUS 3 5 h Turbidity probe name Definition Set the name of the turbidity probe Do m 4 Enter the name ot the rape YDROSTOP X Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on Confirm the name is validated If a value is set on active mode this mode is exited and the character returns to its initial state Otherwise it exits the menu without saving changes 3 5 i Type of probes EVE Definition The H4 I is fully configurable for the type of probe displayed It is therefore possible to a
37. rouge 29 toe biindage Hb le vert blanc 24Vac To HYDROSTOP CAN Bus To HYDROSTOP CAN bus Silex Other feet Double shielded SF Hw ake twisted pair cable 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION HYDROSTOP 5 CONNECTION DIAGRAM 5 6 Flint junction box THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION HYDROSTOP 5 CONNECTION DIAGRAM 5 7 BDTEMP HYDROSTOP sode x raccord es i TEL 01 41 s Ez 93 FAX 02 41 54 02 87 Wob nydroaastog iy EMP Aral oe pr ol i Alimentation Boitier D porte Liaison num rique _ To HYDROSTOP Double shielded CAN Bus twisted pair cable 2 2 0 75mm7 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY HYDROSTOP CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION 5 m HYDROSTOP 5 CONNECTION DIAGRAM 5 8 BDEC EXT HYDROSTOP 02 41 56 82 93 SN Fax 02 41 56 92 52 Web hydrostop fr Mail infogmemydrostop fr sonde eau charg e T ma cert 34V E E blanc input 24V ac pc 01 marrone DO b
38. the probe CAUTION e d The code Administrator at first boot is 000 O Exits the menu saving We advise you to change it see Chapter 3 1 Indication of values higher CAUTION A plasticity probe requires 2 analog or lower depending on the symbols displayed outputs plasticity temperature that are assigned in sequence This can cause a shift of output numbers compared to box numbers It is therefore recommended to assign the last boxes to plasticity probes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION In order to modify the analog output resolution you If the administrator code is not entered the menu Select the Code option to identify you and access must go into your moisture probe specific menu from will be displayed like this to the advanced settings of each probe This option the main screen screen will appear H4 MOISTURE H4 the device 2 CURVE 1ERU Ma o o gt m s Gam Move down the menu Select the bottom left box If it is already selected Move up the menu LShift the selection to the right the left top box is selected O Select on option Increase the selected digit by 1 Select the bottom rig
39. the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate a confirmation will be required before your new equation will be considered If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes IMPORTANT The modification of the curve equation will delete all previously entered calibration points 2 4 Silo weighing probe commissioning 2 4 a Analog output settings For each type of probe an analog output or 2 for plasticity is automatically assigned to the HBSA The output number is the box number The top left box corresponds to the output 1 The top right box corresponds to the output 2 The bottom left box corresponds to the output 3 The bottom right box corresponds to the output 4 CAUTION A plasticity probe requires 2 analog outputs plasticity temperature that are assigned in sequence This can cause a shift of output numbers compared to box numbers It is therefore recommended to assign the last boxes to plasticity probes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION In order to modify the analog output resolution you mu
40. weight Enter the value obtained from the 4 calibration menu refer to section 2 3 Moisture probe commissioning After the aggregate has been weighed out it should be placed immediately in the drying pan It should not be stored for a long period in any type of recipient before placing it into the drying pan By doing so condensation may form leading to moisture that does not come from the aggregate itself Take particular care not to allow the aggregate to heat up for too long to avoid transforming its properties THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX E CALIBRATION MANUAL E 2 Silo weighing probe calibration The H4 I system can measure the weight of cement silos As with all measurement systems it requires rigorous calibration to ensure that the measurements are as accurate as possible In this section we shall define the procedure to be followed for calibrating the system correctly Warning prior to calibration The calibration carried out will have a direct influence on the quality and future precision of the measurement It is therefore crucial that you follow the instructions Precise steps need to be taken to ensure correct calibration The H4 I system allows 10 calibration points to be stored However in most cases 2 or 3 points will be sufficient The aim of the
41. 2 Data exchange between the H4 I and the automaton 2 1 Data made available by H4 2 2 Data sent by the automaton 74 75 76 77 78 79 82 83 83 83 83 84 84 84 Annexe D INSTALLATION MANUAL D 1 Casings installation D 1 1 Display installation D 1 2 HBSA installation D 1 3 HBSR installation D 1 4 Transformer installation D 2 Moisture probe installation D 2 1 Mechanical installation D 2 2 Electrical installation D 2 3 System checking D 3 Silo weighing probe installation D 3 1 Mechanical installation D 3 2 Electrical installation D 3 3 System checking D 4 Temperature probe installation D 4 1 Mechanical installation D 4 2 Electrical installation D 4 3 System checking D 5 Turbidity probe installation D 5 1 Mechanical installation D 5 2 Electrical installation D 5 3 System checking D 6 Plasticity probe installation D 6 1 Mechanical installation D 6 2 Electrical installation D 6 3 System checking Annexe E CALIBRATION MANUAL E 1 Moisture probe calibration E 2 Silo weighing probe calibration E 3 Turbidity probe calibration Calibration sheet 85 86 86 86 87 87 87 87 88 89 89 89 89 90 90 90 9 9 92 97 92 92 93 93 93 94 95 96 97 98 99 TABLE CONTENTS THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CP45 1 34 81 HYDROSTOP 4 1 USER GUIDE E
42. ARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS H4 3 2 d Calibration EES Definition Add a new calibration point to the probe To calibrate you must enter calibration points in the H4 l read value and real value and the system will cal culate automatically the equation of the internal curve from the 10 last points entered In theory two calibra tion points are enough To be more accurate these two points must be the furthest possible When you receive your H4 l system the inner equation is for each channel yz2 6x 1 5 If this equation does not correspond to your sand where the calibration is as follows Determine in laboratory the water content of the aggregate concerned Use the following formula Value in Wet weight dry weight dry weight YDI OSTOP X Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate the new point is validated and the curve is recalculated If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes O Moisture value of the sample found in the laboratory Moisture value returned by the probe at the time of sampli
43. ERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP To ensure that the system functions correctly it is essential that certain wiring rules are specified and respected Type of wire used The digital link maintained between the various casings should be achieved using shielded double twisted pair cable with a cross section of 0 75 mm The cable maintaining the link between the MO2 probes and the BDH4 deported casing is a specific cable supplied by Hydrostop The cable maintaining the link between the Flint junction boxes and the deported casing is a specific cable supplied by Hydrostop The cable maintaining the link between the H3 probes and the ITH3 deported casing is a specific cable supplied by Hydrostop As far as possible the cable maintaining the digital link must be separated from the power cables motor lead type The cable ensuring the digital connection between the probe and the deported casing must not under any circumstances be tightened with the power cables as this may distort the measurement Connection It is important not to twist the probe connection cable as this will interfere with the measurement Length of cables The length of the supplied probe cables is 10 m The digital connecting cable is supplied ex stock with a maximum length of 300 m Length of cables The length of the supplied probe cables is 10 m The d
44. IED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 3 DESCRIPTION OF MENUS 3 3 h Silo name Tomik Definition Set the name of the silo H4 Enter the name of the robe Walidate ap YDROSTOP X Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on Confirm the name is validated If a value is set on active mode this mode is exited and the character returns to its initial state Otherwise it exits the menu without saving changes 3 3 i Type of probe A i i Definition The 4 is fully configurable concerning the type of probe displayed It is therefore possible to assign a sensor type to each box according to the deported casing on the CAN bus The various measurements available are Moisture silo weight temperature turbidity and concrete plasticity This last one indicates also the temperature of the mixing and requires 2 boxes to be fully displayed thus limiting their number To assign a probe just select the measurement on the screen press the button assignment and then validate 4 ect the type of probe E Moisture Temperature Turbidity Y
45. IVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 5 CONNECTION DIAGRAM 5 11 HBSA E J ANALOG OUTPUT 4 20mA or 0 20 ANALOG OUTPUT 4 20 0 20 HY DROSTOP HESA 0241 56 82 93 ai 2 V N 1 eo Web 8 renean RO A C M AMET AURATA AK Y egg adda ge ero so Ue leeeococccccocc ANALOG OUTPUT 0 10V DYNAMIC INPUT WI To HYDROSTOP CAN Bus Double shielded twisted pair cable 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION HYDROSTOP 5 CONNECTION DIAGRAM 5 12 HBSR TEL 02 41 55 82 03 74 605004940996 HBSR HYDROSTOP Web nydrosioptr DRE T T Mei rud ji 4c xe um x DE soo 7 Ja Ee 4 IET To HYDROSTOP CAN Bus Double shielded twisted pair cable 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL z CONNECTION HYDROSTOP 5 CONNECTION DIAGRAM 5 13 Transformer To HYDROST
46. O THIRD PARTIES WITHOUT APPROVAL 5 CONNECTION DIAGRAM 5 2 4 HYDROSTOP CAUTION DO White tilii 2 o z D1 Brown T To HYDROSTOP CAN bus Double shielded twisted pair cable 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 5 CONNECTION DIAGRAM 5 3 BDH4 HYDROSTOP BDH4 Boitier D port Mimantstinn To HYDROSTOP CAN Bus To HYDROSTOP CAN Bus Double shielded twisted pair cable 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION HYDROSTOP 5 CONNECTION DIAGRAM 5 4 BDCIM MULTI INPUT HYDROSTOP e ncm TEL ora 17124 m BDCIM Fri Die Tele Boitier D port Ma n Aimantalicn H Ligas numerique To HYDROSTOP CAN Bus To HYDROSTOP CAN Bus Double shielded twisted pair cable 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION I HYDROSTOP 5 CONNECTION DIAGRAM 5 5 BDCIM MONO INPUT Ed HYDROSTOP 41 56 62 93 02 41 56 9292 Vieb hydrostop fr M ailinfoghvdrostop fr extensometres
47. OP CAN Bus CAUTION A DO White 9 01 Double shielded twisted pair cable HYDROSTOP 2x 2x 0 75mm7 HYDROSTOP 1 core circuit breaker TPNfusehalder 1 44 time delay fuse A CAUTION NS pue se earth to any dm a A 24 11A fuse rrr or 2P 140 Curve pF circuit breaker THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 6 ELECTRICAL FEATURES Characteristics of system components deported casing BDCIM Multi deported casing Terms of installation 40 C max ambient relative Mechanical characteristics It is a plastic box that can Mechanical characteristics It is a plastic box that can humidity of 80 96 31 C 50 96 40 C et max altitude be assembled outside IP55 It Should be mounted be assembled outside IP55 It should be mounted as 2000 m as close to the probes as possible It is mounted by close to the silos as possible It is mounted by welding The system is powered by 24V AC 50Hz 60Hz provided welding it on to the bin framework it on to a silo foot by the transformer which is connected to the 230V Electrical characteristics Four MO2 probes can be Electrical characteristics Up to six Flint probes AC 50Hz 60Hz of the network Its output must be connected on the BDH4
48. Or 5 5 BDCIM depending on the type CAUTION in case of the BDCIM Mono the BDCIM also serves as the first junction box and a Flint must be connected to the same terminals that the cable from the junction boxes Then connect the flint on their junction box Start by connecting the Red and Black wires coming from the probe on the WAGO connectors to supply power to it Then plug the 5pts connectors on BDCIM to supply power to power it and test the tension between the Green and white wires of each flint The voltage must be of the order of mV This voltage must not exceed 14 mV or less than 14mV If so the flint suffered too much stress Untighten the flint without disconnecting it and re check the tension if it remains over 2 mV the probe is faulty If it returns to zero try to tighten the flint and recheck the tension If the voltage is too high check the mechanical installation of the studs as a parasite strain act on the flint Once these tensions are verified unplug the power and connect the Green and White wires of each flinton the WAGO connector D 3 3 System checking After completing the installation you must calibrate so that it can work properly However to verify if it works you need check on the H4 I the following First make sure the communication with the deported casings works For this the relevant box s must not indicate the corresponding failure to loss of communication with the de
49. RAW MATERIALS MANAGEMENT SYSTEM Equipment gt H4 I Display e Up to 1 Deported Casing up 4 BDCIM Deported Casing e Up to 1 BDTEMP deported casing up to 1 BDEC deported casing up to 2 casing up to 2 HWB casing e up to 1 output casing HBSA gt MO2 Micro wave probes Supports Cables Chains gt Flints Welding stubs Templates Current transformer 230Vac 24Vac Zone Industrielle des Grands Bois Y D RO STQ F 49280 St L ger sous Cholet Tel 33 0 2 41 56 82 93 Fax 33 0 2 41 56 92 92 infoehydrostop fr www hydrostop fr H4 I GB 0612 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL D RO STO 3 2 Main menu 26 3 6 Plasticity probe advanced menu settings 45 3 2 d Calibration 27 3 6 a Administrator code entry 45 3 2 e Measurement type 28 3 6 b Main menu 46 3 2 1 Analog output settings 28 3 6 c Temperature settings 46 3 2 0 Threshold settings 29 3 6 d First filter settings 46 3 2 h Aggregate name 29 3 6 e Second filter settings 46 1 DESCRIPTION 2 Es im 3 2 i Bin gate Image type 30 3 6 f Plasticity threshold settings 47 1 Generalities m 3 2 j Empty bin detection 30 3 6 9 Temperature threshold settings 47 1 2 Display description 1 32 k Type of probe 30 3 6 h Type of probe 48 1 3 System overview 2 3 2 1 Manual value 31 3 6
50. ROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Wi 3 6 9 Temperature threshold settings ae F Definition For each type of measure a threshold or 2 for the plasticity and silo weight is configurable on the HBSR Each bin has 2 outputs allocated and will use the first as priority The top left box corresponds to the outputs 1 and 2 The top left box corresponds to the outputs 3 and 4 The top left box corresponds to the outputs 5 and 6 The top left box corresponds to the outputs 7 and 8 Example If a moisture is set to box 1 the threshold will activate HBSR output 1 and correspond to bit 0 of the word 2 on the Modbus TCP A threshold can be configured to be activated when the measurement is above or below a set value HYDROSTOP DESCRIPTION OF MENUS 4 1 Id UTE m iT 22 Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on the sign it allows you to set the activation threshold when the measurement is above or below the value If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without savin
51. T CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS IMPORTANT The modification of the curve equation will delete all previously entered calibration points 3 3 c Main menu MENU Definition Provides access to the main menu of H4 l If the Administrator code is not entered this menu will not offer all its options 3 3 d Calibration Definition Add a new calibration point to the probe To calibrate you must enter calibration points in the H4 l read value and real value and the system will cal culate automatically the equation of the internal curve from the 10 last points entered In theory two calibra tion points are enough To be more accurate these two points must be the furthest possible When you receive your H4 l system the inner equation is for each channel yz75 0x 225 0 If this equation does not correspond to your silo where the calibration is as follows Empty your silo until the screw turns in the air Do not try to remove the dead stocks because they will be reformed and will lead to a shift in the mea surement H4 the silo 34 8 YDROSTOP X Change the value O Validation Exit the menu without saving the new point A validation screen will appear for you to confirm the creation of the new point Confirm to create a new point IMPORTANT The
52. YDROSTOP Changes the value O Validation CAUTION The display of a measure of plasticity takes the place of two boxes So it limits to three the maximum number of displayed probes coy 3 1 h IP Address Definition Enables or disables the Modbus TCP on the H4 1 Also allows the setup of the IP address and the subnet mask of the display THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Caution This option is only available through order If that was not specified the RJ 45 connector will not be present and enabling this option will prevent the proper functionning of the analogical output H4 Enter the IF address e o n a rlodbu z TC NETT Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modi fied with the F1 and F2 or otherwise validate the change If the selection is on Modbus TCP the activation of Modbus TCP measure changes state If the selection is on validate the changes are saved If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes HYDROSTOP DESCRIPTION OF MENUS 3 1 i Language l Definition Select the language of the device
53. alue of 100 the maximum settings 20mA or 10V THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL If the administrator code is not entered the menu will be displayed like this 4 PLHSTICIT MENU CODE MENU Que f HYDROSTOP Move down the menu O Move up the menu Select on option Exit the menu and return on the main screen Name of the current menu HYDROSTOP 2 SIMPLIFIED ACTIVATION Select the Code option to identify you and access After validating the code the main menu will offer new the advanced settings of each probe This option screen options Browse it to achieve the following option will appear j PLASTICITY S EEH EEE Temperature voltage correspondence for the current FILTER 2 BAR THRES Valet TEMP THRES O Activation of temperature If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes O Maximum value written on the analog output 4 the device LJ o gt Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters for the te
54. au Charg pls a e a Vv gt e VERSION DATE COMMENTS O THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP CANNOT COPIED OR TRANSMITTED THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 1 DESCRIPTION 1 1 Generalities 1 2 Display description HYDROSTOP H4 l is a device to measure useful values for the manufacturing of ready mix concrete 4 allows Measure type Mixing the measurement of aggregates moisture as well as the moisture the measure temperature weight and temperature of input and output of cement measure silos the turbidity of sewage and the plasticity of the value of the Measure name measure concrete into the mixer It can display up to four of these values simultaneously Main features on the functionning of the 4 4 Display of moisture from 0 to 4 aggregate bins to did nos zem s 34 81 102 Display of weight from 0 to 4 silos 1 Display of turbidity for sewage 614 Eau Chard J the mixer and temperature of the mixing Automatic configuration of the display based on the v number and type of measurement displayed Output 0 10V 0 20mA optional 4 20mA optional or Modbus TCP optional adjustable for all values Display of input and output temperature of cement silos Q 74 O
55. ause the display includes a battery CR1620 presenting a risk of explosion It serves to the operation of the RTC If it is faulty contact the company for HYDROSTOP to obtain a new display HYDROSTOP company will not support the damage on the product due to the replacement of this battery by yours D 1 2 HBSA installation It is recommended to position the HBSA close to the automaton The box is specifically designed to be installed on a DIN rail If your system has got several HBSA please to check that every login fixed by the thumbwheel is different for each It is easier to numerate them in growing mode from O To connect the outputs 0 10V on your automaton you must use 0 50 mm wires Each output of the casing HBSA match an entry in your automaton In addition you must connect the OV of your HBSA to the of your automaton Before connecting the outputs 0 20mA or 4 20mA make sure this has been ordered from the company HYDROSTOP because if it is not the case they will not work These outputs operating on the principle of a current loop you will connect the two 0 50 mm wires corresponding to each output to the corresponding inputs of your automaton The dynamic inputs are been activated when they have a common 15 VDC to 24 VDC to their terminal Their connection is realized by connecting their input on a dry contact output of the automaton and plugging in a common on the other terminal of this contact This may be the
56. calibration has been carried out using one weight value To be accurate it is imperative to perform a second calibration just after loading the silo by using the weighing value So your two points are as closest to reality as possible IMPORTANT To save your calibration values in case of problems on the display we advise you to fill out the calibration of the system located in Appendix E Calibration Manual at the end of this guide After confirming the creation of a new calibration point you will be redirected to the Curve menu which has been updated THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 3 3 e Silo maximum capacity Definition Sets the maximum capacity of the silo H4 l Enter the masimum capacity of the sila io a gt Change the value O Validation 3 3 f Analog output settings gt 10 Definition Set the maximum value returned by the analog output 4 Enter the resolution of the analog output of the probe 1 T 6 16l 100 YDROSTOP Change the value O Validation Weight Voltage correspondence for the current value 3 3 g Threshold settings Definition For each type of probe threshold or 2 f
57. calibration operation is to provide the probe with reference points for a given measurement range As a result it is essential that the following points are located 1 reference point representingan empty silo Indeed for a specific reference we need to be based on exact weight of the silo For this the only way is to empty the silo until the screw turns freely 1 reference point after loading a truck 1 optional third reference point if you fill the silo with two successive trucks without using the silo between It is important to note that these points must as an essential rule reflect the real situation during productionUnder no circumstances should the calibrationbe based on automaton value In addition the concept of empty silo takes into account the dead stock of the silo You do not need to tap on the silo in order to completely empty it Otherwise the dead stocks will come back and your calibration will be wrong The value returned to the automaton and displayed on the screen is a calculation of the average between the points stored and the measurement carried out by the probe What procedure should be adopted To perform a proper calibration of the silo and make the most accurate measurement possible the following procedure must be followed Empty your silo until the screw turns in the air Do not tap on it to empty it completely because the dead stocks will be created again and lead to a drift in measur
58. coefficients of your Une confirmation vous sera demand e calibration points in case of wrong calibration To have curve you must select the y b in the Curve access to it simply select Points in the Curve menu menu You will then enter into the following menu IMPORTANT The modification of the curve equation will delete all previously entered calibration points H4 Enter the equation of t curve bz 1 5 Walidat o Fr 3 2 c Main menu MENU Definition Provides access to the main menu of H4 l If the Administrator code is not entered this menu will not offer all its options Delete the current point flashing one Shift the selection or modify a value if it is in O Select the next point active mode Validate changes and exit menu O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate O Exit the menu without saving changes a confirmation will be required before your new equation will be considered If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD P
59. ctor is as below DIAGRAM COMING Once this is done you can wire the BDEC To do so plug the connector 5 points right on the diagram Chapter 5 8 which connect the 24 V AC and the CAN bus Then turn the power on by plugging the transformer to check the installation D 5 3 System checking After completing the installation you must calibrate so that it can work properly However to verify if it works you need to check on the H4 I the following First make sure the communication with deported casings works For this the relevant box s must not indicate the corresponding failure to loss of communication with the deported casing see Chapter 4 4 Then go to the main menu of the display to activate the voltmeter option see Section 3 1 b to check the voltage returned by the probe This must be greater than 1 00V If not check the connections of the probe on the BDCIM deported casing THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL D 6 Plasticity probe installation D 6 1 Mechanical installation Depending on the Depending on the type of plasticity probe used in the system the installation is completely different For the microwave probe the quality of measurement depends heavily on the positionning of the probe The installation power meter is much easier For each type HYDROSTOP prov
60. e aall Lel M Walidate 9 YDROSTOP Shift the selection or modify value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on Confirm the name is validated If a value is set on active mode this mode is exited and the character returns to its initial state Otherwise it exits the menu without saving changes HYDROSTOP DESCRIPTION OF MENUS N 3 2 1 Bin gate Image type Definition Allows to set whether the relay image of the es bin gate is normally open NO or Normally Closed NC The activation of this relay is required for the dynamic measurement mode and allows to track the opening of the bin on the screen The relay is connected to the inputs of the dynamic HBSA Each entry corresponds to the box with the same number CAUTION As with analogical outputs plasticity measurements occupy two seats for dynamic entries The correlation between dynamics inputs and the box number is not ensured Therefore we advise to place the plasticity in the last box 3 2 j Empty bin detection To assign a probe just select the measurement on the Definition screen press the button assignment and then validate Sets the moisture threshold from which one considered the bin empty From this settings on the
61. e bottom left box If it is already selected the left top box is selected Select the bottom right box If it is already selected the right top box is selected In the case of a double box it counts as one of the two columns and so can be selected by each button Enter the selected box menu Cancel the current selection and thus allow the access of the main menu If no action new selection or entry in a menu is performed during 5 seconds the current selection is cancelled If the administrator code is not entered the menu will be displayed like this H4 MOISTURE 1EHLI HYDROSTOP SE LN n Move down the menu Move up the menu Select on option O Exit from the menu and return on the main screen Name of the current menu Depending on the probe type Curve option can be not available Temperature and plasticity probe need no calibration and thus don t offer it THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION Select the Code option to identify you and access After validating the code the main menu will offer new Depending on the number of selected boxes and types the advanced settings of each probe This option options Browse it to achieve the following option of sensors that have already been a
62. e settings ot 3 6 f Plasticity threshold settings Definition For each type of measure a threshold or 2 for the plasticity and silo weight is configurable on the HBSR Each bin has 2 outputs allocated and will use the first as priority The top left box corresponds to the outputs 1 and 2 The top left box corresponds to the outputs 3 and 4 The top left box corresponds to the outputs 5 and 6 The top left box corresponds to the outputs 7 and 8 Example If the plasticity is set on box 1 the threshold will activate HBSR output 1 and corresponds to bit 0 of the word 2 on the Modbus TCP A threshold can be configurated to be activated when the measurement is above or below a set value threshold on plasticity DROSTOP d c 2 Act ive Validate lt EEG 4 Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on the sign it allows you to set the activation threshold when the measurement is above or below the value If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYD
63. easure the changes will be more mitigated against their reactivity 4 the tiltering wel of the probe YDROSTOP X Changes the value O Validation E 3 6 Second filter settings M Definition Configures the values of the second filter applied to the measure This filter attenuates the peaks achieved by the measure either because the blade passed in front of the probe or another reason The higher the value of each of these parameters the lower the peaks in this direction will be taken into account CAUTION Setting too high values can lead to lower reactivity and thus the measure may take longer to reach its final value 4 nter the peak 5 level of HITI T the probe Upward Downward YDROSTOP Shift the selection or modify a value if it is in active mode Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 4 nter th
64. ed again in order to continue editing the advanced options of the device This time can be shortened by using the Locking device option see Chapter 3 1 e 4 the dewice a Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 4 basics options O Exit to the main menu 3 2 b Calibration curve If the Administrator code is entered this menu will 3 Definition offer more options Display the equation of the calibration curve the graph and the coordinates of all calibration points to assess their consistency Shift the selection O Enter in a secondary menu Points management or Curve equation modification Shift the selection The selected point is the flashing one Exit the menu Every changes will be saved O Exit the menu Graphical representation of the curve O Coefficients of the curve Points coordinates Flashing one THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS Points control Curve equation modification Apr s avoir modifier les param tres souhait s validez The Points control allows you to delete one or more If you want to directly enter the
65. ement Once the measurement stabilized enter the point for a value of 0 0 T see Chapter 2 4 Silo weight probe commissioning Load a truck into the silo Wait for the measure to stabilize at the end of the loading before entering the second point The load can indeed cause an overpressure in the silo which derives the measurement Forecast about a quarter of an hour after the end of the load Once the measurement has been stabilized enter the second point with the weight value displayed by the weighbridge see Chapter 2 4 Silo weight probe commissioning Don t use the value stated on the delivery because it can have a mistake of an hundred kg which will reduce measurement accuracy If possible make it again with a second truck to enter a third point before using the silo If you are unable to empty your bin do not point to the value 0 0 T but the theoretical value included in your silo before loading the first truck Then enter the second point by adding to the theoretical value of the weight value indicated by the weighbridge CAUTION If you do not clear your silo the accuracy of the calibration will be affected depending on the accuracy of your theoretical value We advise you to empty your bin as soon as possible to achieve a full calibration THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP
66. ent turbidity IMPORTANT To save your calibration values in case of problems on the display we advise to fill out the calibration of the system located in Appendix E Calibration Manual at the end of this guide THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION Modifying the calibration curve Q Points coordinates Flashing one If you want to directly enter the coefficients of your curve you must select the y b the Curve If you enter wrong points it is possible to remove them menu You will then enter the following menu in the Calibration curve menu This menu is accessible If the device code is not entered this menu will only after the validation of a new point or by selecting the be indicative and it will only be possible to see the following option coordinates of each point by scrolling through F1 and 2 the curve 4 1 J a HEHU EAU CHBREISEE ph 121 13 O ETALONHAGE ai PAICOUREE __ RESOLUTION 4 gt SEUIL Di MESURE Shift the selection or modify a value if it is in active mode To remove wrong calibration points select POINTS o Scttheselsctionomeactive mode and you will reach the screen below mode the selection will flash the value can The menu appears as
67. f each probe correspond to Red Positive potential of the measure It needs two wires to compensate drift due to the cable lenght White Negative potential of the measure Once this is done you can wire the BDTEMP To do so plug the connector 5 points right on the diagram Chapter 5 7 which connect the 24 V AC and the CAN bus Then turn the power on by plugging the transformer to verify the installation D 4 3 System checking After completing the installation you can check the following points on H4 I First make sure the communication with the deported casings works For this the relevant box s must not indicate the corresponding failure to loss of communication with the deported casing see Chapter 4 4 If a temperature is displayed check that it is consistent Otherwise check the connection of the probe on the BDTEMP The temperature probes require no calibration Once they are installed they must directly display the temperature THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL D 5 Turbidity probe installation D 5 1 Mechanical installation The accuracy of the turbidity measurement and its stability are largely related to the quality of the positionning of the probe To improve them please follow completely the following tips and feel free to c
68. focuses the zoom range measure in a certain measure range in which it is more O Width of the zoom range accurate This menu allows you to enable this option and to configure it according to the desired operation With the Zoom option activated the main screen will appears as H4 l Shift the selection or modify a value if it is in active mode O Zoom on the defined range of the bargraph Set the selection on active mode in this mode Numerical measure value the selection will flash and the value can be modified Mixture temperature measured by the probe with the F1 and F2 or otherwise validate the changelf the selection is Zoom activation of the zoom changes state If the selection is on Confirm the threshold is set THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 4 DESCRIPTION OF FAULTS When the system malfunctions the H4 I displays pictogram representing the fault in order to provide the user with an indication of the check that needs to be carried out to resolve the fault 4 1 Probe level fault Definition When the H4 I displays one of this pictogram over a moisture bin a silo weight bin or a turbidity bin this means that there is a voltage level fault on the probe linked to this bin Then enter the main menu of the
69. follows be modified with the F1 and F2 or otherwise H4 I 4 validate the change If the selection is on Validate TREE a confirmation will be required before your new equation will be considered ERN EOM oo lt If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it HYDROSTOP exits the menu without saving changes Shift the selection O Enter in a secondary menu points management or curve equation modification Delete the current point flashing one IMPORTANT O Select the next point The modification of the curve equation will Exit the menu Every changes will be saved Validate changes and exits menu delete all previously entered calibration points O Graphical representation of the curve Exit the menu without saving changes Coefficients of the curve THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION 2 7 Plasticity probe commissioning In order to modify the temperature analog output Each plasticity probe can also measure the temperature resolution you must go into your plasticity probe of concrete production either with an external sensor specific menu from the main screen for wattmetric probe or integrated for a micr
70. g changes 3 6 h Type of probe Definition The 4 is fully configurable for the type of measure displayed It is therefore possible to assign to each bin a sensor type according to the deported casings on the CAN bus The various measurements available are Moisture silo weight temperature turbidity and concrete plasticity This last one indicates also the temperature of the mixture and requires 2 boxes to be displayed fully thus limiting their number To assign a probe just select the measurement on the screen press the button assignment and then validate 4 ct the type ot probe Shifts the selection O Assigns the selected measure to the current box Validation O Exits the menu without saving changes Indication of additional values not displayed higher or lower depending on the symbols displayed THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 3 6 i Zoom settings If a value is set on active mode this mode is exited Definition and the value returns to its initial state Otherwise it If the only measure displayed on the screen of the H4 I exits the menu without saving changes is the plasticity it is possible to assign it a zoom It will O Graphical representation of the zoom range take the form of a second bargraph displaying the Value around which
71. ges and it may be necessary to add a coefficient to the measured value This coefficient may be different for each channel 4 the coetfictent ded to the measure or dynamical asurement 2 4 9 YDROSTOP Change the value O Validation THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL 3 2 n Bin gate opening time Kad Definition Sets the time it takes for the gate to be opened to begin dynamic measurement only after this time H4 l ter the opening me of the bin gate 1 0 YDROSTOP Change the value O Validation HYDROSTOP DESCRIPTION OF MENUS 3 3 Silo weighing probe advanced setup menu The advanced setup menu can set specific options to each probe SILO WEIGHT MENU CALIBRATION CURIE HAS WEIGHT t RESOLUTION 1 THRESHOLO 1 o gt D These options Available without the Administrator code Administrator code entry Calibration curve fae Main menu Available with the Administrator code Calibration EB Silo maximum capacity Analog output settings Threshold 1 settings zz Threshold 2 settings Silo name Type of probe 3 3 a Administrator code entry Definition The Administrator
72. he current value CAUTION CAUTION The code Administrator at first boot is 000 We advise you to change it see Chapter 3 1 1 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Turbidity cannot be less than 1 00 as the analogical output uses the value of 1 00 as a base value Thus if the probe is 1 26 the H4 I will send its analogical output the base value of 0 26 This device increases the accuracy by avoiding an unnecessary value range HYDROSTOP 2 SIMPLIFIED ACTIVATION 2 6 b Turbidity probe calibration No calibration is to be done at the settings of the probe The measure linearization is automatically done so for each channel the user must act on the inner curve of the H4 l so as to obtain the correspondence between the measure done by the probe and the display of the turbidity value This inner curve is a straight line and its equation has the form y a x b y is the turbidity value x is the linearized voltage from the probe To calibrate you must enter calibration points in the H4 l read value and real value and the system will calculate automatically the equation of the internal curve from the 10 last points entered In theory two calibration points are enough To be more accurate these two points must be the furthest possible Create a new calibration point When you receive your H4 l system
73. ht box If it is already selected O Exit the menu and return on the main screen Validate the displayed code If this is correct the the right top box is selected Name ot thecurrent menu main menu will reappear with all its parameters In the case of a double box it counts as one of the two Otherwise you are always offered the 3 basics columns and so can be selected by each button options Enter the selected box menu O Exit to the main menu Cancel the current selection and thus allow the access of the main menu If no action new selection or entry in a menu is performed for 5 seconds the current selection is cancelled CAUTION The code Administrator at first boot is 000 We advise you to change it see Chapter 3 1 f THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION After validating the code the main menu will offer new options Browse it to achieve the following option HOTSTURE CALIBRATION CURVE MEAS 10 THRESHOLO kd o cc gt The setting is displayed the following form 4 amp Enter the resolution Q of the analog output E of the probe HYDROS Q Change the value O Validation Moisture Voltage correspondence for the current value 2 3 b Moist
74. ides non standard parts required for installation H3 microwave probe The probe microwave H3 should if possible be installed on the bottom of the mixer at approximately one third of its radius from the edge of the mixer If it is not possible to install it on the bottom of the mixer you can install it on the side but it must then be at a height where regardless of the volume of concrete produced the probe is completely covered If you are in doubt about the position please contact the company HYDROSTOP for advice Positionning in the heart of concrete Once the location is chosen drill the shield of the mixer to produce a hole of 90 mm in diameter Then weld the mounting ring around the hole making a cord around it Attach the probe so that its active surface is level n Direction with the bottom of the mixer Then tighten the nuts of the current and bolts cons Place the deported casing near the probe You should place it directly on the mixer to make sure that the length of cable supplied with the probe is long enough Make sure that no wiring has been made in the box before soldering to avoid damage to the equipment Phi 2 Ph3 To prevent movement of the CT due to vibration be sure to tighten the two screws on the power cable to HWB power meter fix it The wattmeter must be installed if possible in the panel near the three phase power supply of the mixer engine This casing can be placed on a DIN rail fo
75. igital connecting cable is supplied ex stock with a maximum length of 300 m CAN bus The CAN bus is a parallel bus This means that each unit can be directly connected to two other casings on the HYDROSTOP network In addition the boxes at each end should be marked as such For this each case includes a jumper near the connector 5 points where the CAN bus is connected It should be in place on the boxes at each ends of the CAN bus THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 8 PROBES INSTALLATION PRECAUTIONS 8 1 MO2 probe Storage Bin Aggregate 1 Aggregate 2 Aggregate 3 Aggregate 4 Probe sleeve Deported casing Bin gate Cable provided m with the probe Double shielded t L max 10 m wisted pair cable 1 Removing the probe is essential before welding the 4 5 The maximum length between the deported casing sleeve to the bin The cable between the probe and the deported casing near the bins and the display at the control panel is should be as short as possible For this the deported 300 meters The cable used for this connection must 2 Disconnect the probe in case of welding nearby casing should be centered over bins necessarily be a shielded double twisted pair 2 x 2 x The probe cable must be as removed as possible from 0 75 mm 3 Set the measurement part of the probe in the power cables to
76. is in place if the case is at one end only one double twisted pair cable is connected to the box If this is not the case this jumper must be removed HWB power meter CT requires 2 wires to be connected to the power meter They need not to be shielded or twisted but we recommend a minimum section of 1 0 mm These wires form a current loop The meaning of this loop is important for the measurement If it never changes when you power on the mixer reverse this loop The three phase must also be connected to the power meter You must carefully respect the wiring of the different phases as if they are reversed the measure will not work The section of wires required to make this connection is 1 0 mm Then connect the double twisted pair cable by following the instructions in chapter 5 12 The CAN bus requires plugs at each end to work make sure jumper is in place if the case is at one end only one double twisted pair cable is connected to the box If this is not the case this jumper must be removed D 6 3 System checking After completing the installation you check the following points on 4 First make sure the communication with the deported casings works For this the relevant box s must not indicate the corresponding failure to loss of communication with the deported casing see Chapter 4 4 Then check that the numerical value is not 0 The microwave sensor will always indicate a value grea
77. lanc Vers Bus CAN HYDROSTOP Vers Bus CAN HYDROSTOP i Cable double paires torsad es blind es 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION HYDROSTOP 5 CONNECTION DIAGRAM 5 9 ITH3 DO blaneWhite D1 marron Brown HYD ROSTOP T l 41 56 82 Fax 1 569292 24 Web gt hydrostop fr Mail infeeptmidrostop fr To HYDROSTOP To HYDROSTOP CAN Bus Double shielded twisted pair cable 2x2x0 75mm THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL CONNECTION HYDROSTOP 5 CONNECTION DIAGRAM 5 10 HWB Double shielded twisted pair cable 2x 2x 0 75mm7 To HYDROSTOP CAN Bus HYDROSTOP CAN Bus a E Ph 2 Ph3 uuu j Temperature probe 540 HYDROSTOP 1 jeecccc ocel O Se amp mentation SENE S LUE T l 02 41 56 82 93 Pr Vene Gne VR US Ce Ce e Fax 02 41 56 92 92 us a ii Web hydrostop fr ON P d into hydrostop tr sur phase 1 1 m ooo poete CAUTION Do not connect 24VAC on 12 pts connector You may dommage the system THIS DOCUMENT IS THE EXCLUS
78. leaving the thermowell in place so the sealing of your silo is not affected The company HYDROSTOP can also provides PT100 only to measure the temperature in other areas of your plant THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL D 4 2 Electrical installation After the mechanical installation is complete you can connect the probes to their deported casing It should not be powered during this operation CAUTION If the box is not yet fixed disconnect all the connections prior to soldering as you may damage the probes First connect 3 wires of a cable on the probe To do this unscrew the cover on the back of the probe to reach the three terminals Pass the cable through the cable gland and connect a wire to each terminal CAUTION If you do not have the dedicated cable for PT 100 probes 3 or 4 red and white wires keep in mind which color you plug on each terminals as it will be necessary to wire the deported casing Once this is completed close the cover of the probe Then make the connection of the probe on the deported casing If you have already completed the configuration of the temperature sensors on the display make sure you connect each probe to its assigned input If not note where you plug each one in order to facilitate the setting of the probes in the H4 I The wires o
79. llocated all types screen will appear of measurement will not be displayed Example If H4 you have three probes and a measure of plasticity has GATE IMAGE Hr longer be offered in this menu EMPTY VALUE E MAIN MENU Once validated you will be redirected to the specific PROBE Q H4 Enter the device de already been allocated the plasticity option will no N gt ale ON N menu of the type of probe e a o o gt L 2 3 Moisture probe commissioning 2 3 a Anal tput setti The probe type menu is presented as follows 3 a Analog output settings For each type of probe an analog output or 2 for Shift the selection to the right plasticity is automatically assigned to the HBSA The Select the of output number is the box number rhe Visites The top left box corresponds to the output 1 Temperature O Turbidity The top right box corresponds to the output 2 Increase the selected digit by 1 Validate the displayed code If this is correct the HYDROSTOP main menu will reappear with all its parameters Otherwise you are always offered the 3 basics The bottom left box corresponds to the output 3 options The bottom right box corresponds to the output 4 O Exit to the main menu Q Shifts the selection Assigns the selected type to
80. ly assigned to the HBSA The TEMPERATURE MENU output number is the box number RESOLUTION THRESHOLD Pc 10V Le MAIN MENU PROBE The top left box corresponds to the output 1 Se The top right box corresponds to the output 2 elie Charg N o gt I The bottom left box corresponds to the output 3 The bottom right box corresponds to the output 4 The setting is displayed in the following form Q Select the bottom left box If it is already selected the left top box is selected CAUTION H4 O Select the bottom right box If it is already selected HNXITZDINXPLIUMIUDAUS A plasticity probe requires 2 analog outputs O of the analog output the right top box is selected of the probe plasticity temperature that are assigned 1 C 8 18U in sequence This can cause a shift of output In the case of a double box it counts as one of the two 100 ep numbers compared to box numbers It is columns and so can be selected by each button S therefore recommended to assign the last boxes Enter the selected box menu to plasticity probes Cancel the current selection and thus allow the e access of the main menu If no action new selection or entry in a menu is performed for 5 seconds the current selection is cancelled Changes the value O Validation Temperature Voltage correspondence for the current
81. mperat e ra at t h o a Otherwise you are always offered the 3 basics options O Exit to the main menu Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change CAUTION If the selection is on Temperature the activation of The code Administrator at first boot is 000 We advise you to change it see Chapter 3 1 f temperature measure changes state If the selection is on validate the changes are saved THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 4 3 1 Main menu The main menu of the device allows you to configure all the specific H4 I options HAIN MENO WOLTHETER TEST NEW CODE CONTRAST et cc gt These options Available without the Administrator code Administrator code entry Voltmeter option Device test Contrast Available with the Administrator code Device locking Administrator code m Number of probes roy IP address Language 3 1 a Administrator code en
82. mperative to use a torque wrench to get it 4 The maximum length between the deported casing near the silos and the display at the control panel is 300 meters The cable used for this connection must necessarily be a shielded double twisted pair 2x2x0 75 mm2 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 8 PROBES INSTALLATION PRECAUTIONS 8 3 Temperature probe 1 Weld the mounting ring 2 gas on the silo and then tighten the thermowell on the ring The thermowell does not have to be moved then because the probe itself is interchangeable without unscrewing 2 Remove the probe before any welding operation nearby 3 The cable between the probe and a BDTEMP deported casing should be as short as possible For this the deported casing should be centered over silos 4 The maximum length between the deported casing near the silos and the display at the control panel is 300 meters The cable used for this connection must necessarily be a shielded double twisted pair 2x2x0 75 mm 8 4 Turbidity probe 1 Attach the probe at the end of a stick so as it is always immersed regardless the level of the tank The probe must be positioned in a place where the liquid is agitated in order to measure a representa tive value 2 Check the fouling of the probe every month because it can cause a drift in the mea
83. n can only be performed by a person authorized to work in the power panel CAUTION If the transformer is installed before the rest of the system it is recommended not to connect the 230 V or to cut the coverage until the end of the installation This will avoid any risk of damage to equipment D 2 Moisture probe installation D 2 1 Mechanical installation The accuracy of moisture measurement depends on the installation quality To improve it please follow perfectly the notes hereafter Please contact the company HYDROSTOP to have additional information if you hesitate when installing 2 1 1 Positionning of the MO2 probes ona bin The positionning of the probes is the most important part of the installation If they are not installed in the correct position it can forbid good measurements To avoid this here are some rules which must be respected so that the system can work perfectly If you have any doubts about the probe fixation contact the company HYDROSTOP to have additional information The probe must be absolutely horizontal Fixing the sleeve on the bin needs to be done as carefully as possible The probe should be positioned approximately 30 40 cm above the bin gate or the extractor The active face should be in the middle of the bin However if a reinforcement is located just above the probe and forbids the flow of the aggregate on it please to shift it so the flow pass over it when using the box
84. ndary menu Points management or Am H4 in the Calibration curve menu This menu is accessible Curve equation modification P pet after the validation of a new point or selecting the Exit the menu Every changes will be saved e s 2 3481 following option representation of the curve Coefficients of the curve H4 Q Points coordinates Flashing SILO WEIGHT MENO CALIBRATION CURVE ss MAX WEIGHT RESOLUTION 6 be indicative and it will only be possible to see the THRESHOLO i If the device code is not entered this menu will only a O o cc a gt I Change the value O Validation Exit the menu without saving the new point coordinates of each point by scrolling through F1 and F2 A validation screen will appear for you to confirm the creation of the new point Confirm to create a new point 4 m gt 0 0 6040 2 01 IMPORTANT The calibration has been carried out using one weight value To be accurate it is imperative to perform second calibration just after loading the silo by using the weighing value So your two points are as closest to reality as possible IMPORTANT To save your calibration values in case of problems on the display we advise you to fill out the calibration of the system located in Appendix E Calibration Manual at the end of this guide
85. ng A validation screen will appear for you to confirm the creation of the new point Confirm to create a new point IMPORTANT The calibration has been carried out using one moisture value To be accurate it is imperative to perform a second calibration value with a different moisture IMPORTANT To save your calibration values in case of problems on the display we advise to fill out the calibration of the system located in Appendix E Calibration Manual at the end of this guide After confirming the creation of a new calibration point you will be redirected to the Curve menu which has been updated THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 3 2 e Measurement type Definition Set the measurment type of the probe Static The H4 l displays the instantaneous value measured by the probe and provides it to the analog outputs Dynamic The 4 performs 20 measurements per second and displays on the screen the average of measurements taken since the beginning of the weighing The moisture taken into account by the automaton for weighing is the average moisture of the previous weighing The displayed value and the analog outputs are updated every second When the gate closes the average value is kept on the screen as well as on the analog
86. ns is not located too close to a wall as this will affect the measurement The value returned to the automaton and displayed on the screen is a calculation of the average between the points stored and the measurement carried out by the probe What procedure should be adopted To perform a proper calibration and make the most accurate measurement possible the following procedure must be followed Dip the probe into a bucket filled with clear water Once measure is stabilized note down the value read by the probe displayed on the H4 I display Enter your first calibration point with the two value you found see Chapter 2 6 Turbidity probe commissioning Immerse the probe in your sewage tank Make a collection of water in the tank to measure its coefficient of turbidity Wait for the measure to be stabilized Then enter your second calibration point with this two new values see Chapter 2 6 Turbidity probe commissioning If possible make this again for another value of turbidity when turbidity has reached very high value THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX E CALIBRATION MANUAL Equation Threshold 1 Third Box Type Equation Threshold 1 Analog output resolution Threshold 2 Analog output resolution Threshold 2 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT
87. of your CT depends on the power consumption of your mixer An improperly sized CT can cause saturation or a loss of measurement accuracy or even destruction of the probe for an undersized one The company HYDROSTOP can advise you for the caliber of your CT Don t hesitate to contact them THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL RAW MATERIALS MANAGEMENT SYSTEM HYDROSTOP THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX A PROBE PRESENTATION A 1 MO2 Probe B 1 50 1 A PRESENTATION IA THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX A PROBE PRESENTATION A 2 Flint 170 080 31 500 _ 14800 PHT LINAETEES ANGLES WEZ RE CHANCE LECHE OE TOLIR AFACES RTE APPE R Nn DE PLAN silex ECHELLE3 3 115 3 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX A PROBE PRESENTATION A 3 Temperature
88. om the 10 last points entered In theory two calibra tion points are enough To be more accurate these two points must be the furthest possible When you receive your H4 l system the inner equation is for each channel y 0 2x 1 0 If this equation does not correspond to your sewage where the calibration is as follows Determine in laboratory the turbidity of you loaded waters To recall the turbidity is equal to the weight of a sample of one liter of sewage H4 the new bration point Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate the new point is validated and the curve is recalculated If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes O Turbidity value of the sample found in the laboratory Turbidity value returned by the probe at the time of sampling A validation screen will appear for you to confirm the creation of the new point Confirm to create a new point IMPORTANT The calibration has been carried out using one turbidity value To be precise it is imperative to perform a second calibration value witha different turbidity IMPORTANT To
89. only present if the outputs are analogical 0 10V or 4 20mA If this is not the case is replaced by the Modbus TCP present on the 4 and which does not require deported casing Mechanical characteristics it is a plastic box which should be assembled in a power panel It should be set on a DIN Rail and as close as possible to the inputs of the automaton Electrical characteristics It is powered via the shielded double twisted pair cable 0 75 mm2 The input power is 24 volts AC supplied by the two wires green and yellow The digital connection is maintained by the BROWN D1 wire and the WHITE DO wire The HBSA has inputs and outputs which are 8 outputs 0 10 V 4 20 mA 0 20 mA These outputs are used to return the image of the measure to the automationlt is important to note that the 4 20 mA mA 0 20 is rarely used and is available only if its presence is specified in the order 8 dynamic inputs These inputs are used to measure moisture in dynamic mode which means that we take the measure only at the opening of the bin gate A dry contact shall be connected between a terminal of the box and the common 15 V HBSA inputs and outputs must be connected with a wire of 0 50mm The HBSA has a 160mA delay fuse HBSR Interface casing This casing is only present if the outputs are analogical 0 10V or 4 20mA you order it to connect threshold If you want threshold and you have digital outp
90. ontact HYDROSTOP to have additional information if you hesitate when installing D 5 1 1 Positionning of the turbidity probe The positionning of the turbidity probe is essential for proper operation This must be fixed at the end of a stick directly immersed in loaded water to measure The depth of the probe must be the same as the pump inlet so that the concentration of fine dust is the same In addition it must be situated in a location where the liquid is stirred so that fine dust is not deposited at the bottom of the tank but remain in suspension D 5 1 2 Turbidity probe installation The probe requires the attachment of the arm installed on the edge of the tank and the stick is attached on it The power supply must be secured near the upper end of the arm so that the cable is not stretched and that we can remove the arm without disconnecting it D 5 2 Electrical installation After the mechanical installation is complete you can connect the probe to its power supply by tightening the cable on it You should also connect the probe power supply to the deported casing It should not be powered during this operation CAUTION If the box is not yet fixed disconnect all the connections prior to soldering as you may damage the probe Connect to the casing with the two power wires and the two measure wires Connect the other end of the cable to the probe power supply using the supplied M12 connector The wiring of the conne
91. or the plasti city and silo weight is configurable on the HBSR Each box has 2 outputs allocated and will use the first as priority The top left box corresponds to the outputs 1 and 2 The top left box corresponds to the outputs 3 and 4 The top left box corresponds to the outputs 5 and 6 The top left box corresponds to the outputs 7 and 8 Example If a silo sensor is set to the box N 1 the threshold N 1 will be activated on the output N 3 of the HBSR and will correspond to the bit N 2 of the word N 2 on the Modbus TCP and the threshold n 2 will correspond to the output N 4 of the HBSR and the bit N 3 of the word 2 A threshold can be configured to be activated when the measurement is above or below a set value Enter the settings of Othe threshold 1 22 erra Walidate Shift the selection or modify a value if it is in active mode Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on the sign it allows you to set the activation threshold when the measurement is above or below the value If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COP
92. owave probe This temperature is optional and available on an analogical output as well as the image of plasticity 2 7 a Analog output settings For each type of probe an analog output or 2 for plasticity is automatically assigned to the HBSA The output number is the box number The top left box corresponds to the output 1 The top right box corresponds to the output 2 The bottom left box corresponds to the output 3 The bottom right box corresponds to the output 4 Select the bottom left box If it is already selected the left top box is selected O Select the bottom right box If it is already selected the right top box is selected CAUTION A plasticity probe requires 2 analog outputs plasticity temperature that are assigned In the case of a double box it counts as one of the two columns and so can be selected by each button in sequence This can cause a shift of output Enter the selected box menu numbers compared to box numbers It is therefore recommended to assign the last boxes to plasticity probes O Cancel the current selection and thus allow the access of the main menu If no action new selection or entry in a menu is performed for 5 seconds the current selection is cancelled The resolution of the plasticity measure ranging from 0 to 100 cannot be modified in the device The value 0 will always correspond to the minimum settings of output OmA 4mA or OV and the maximum v
93. ported casing see Chapter 4 4 Then go to the main menu of the display to activate the voltmeter option see Section 3 1 b to check the voltage returned by the probe This must be equal to the voltage measured on the deported casing multiplied by 100 If not check the connections of the probe on the BDCIM deported casing D 4 Temperature probe installation D 4 1 Mechanical installation The mechanical installation of temperature sensors is less critical than for other probes Their fixation depends on the needs you have concerning the temperature of your cement HYDROSTOP does not provide the mounting kit The Hot Tapping required is 1 gas and may already be on your silos Otherwise it must be provided and installed by yourself D 4 1 1 Fixation of temperature probe on your silo The fixation of sensors on the silo depends only on the area you want to measure The cable length between the temperature probe and the BDTEMP must be as short as possible to avoid a drift in measurement Therefore place the deported casing in the middle of silos to limit the distances D 4 1 2 Temperature probe installation The temperature probes require a gas hot tapping to be installed HYDROSTOP company does not provide the necessary materials to complete it Once it is done screw in the temperature sensor It consists of two parts the sensor itself and the thermowell So if you need to change the sensor simply unscrew it
94. probe 1 2 GAZ as E M20 x 150 Hexagon of 27 1 2 gas 1 2 gas male 4135 23 female A PRESENTATION 180 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY HYDROSTOP CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX A PROBE PRESENTATION A 4 Turbidity probe A PRESENTATION 7 m THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX A PROBE PRESENTATION A 5 H3 plasticity probe 0 125 A PRESENTATION 7 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX A PROBE PRESENTATION A 6 Current transformer CT 60 100 CT caliber 39 500 A PRESENTATION 7 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL RAW MATERIALS MANAGEMENT SYSTEM HYDROSTOP THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL APPENDIX B SYSTEM SIZE a MO2 probe sleeve b MO2 probe 73 600 180 c Flint studs d Flint a
95. r at probe level of fall THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 6 ELECTRICAL FEATURES PT 100 temperature probe Mechanical characteristics Provided in a thermowell It is screwed into a ring welded to the body of the silo For maintenance only the inner part of the sensor must be removed to maintain the sealing of the silo Electrical characteristics the probe is wired to the BDTEMP deported casing with a cable not included This cable must have at least 3 wires to connect to the red and white terminals of the probe It should be as short as possible to avoid drift measurement The terminal of the probe corresponds to Red terminals differential signal The 2 wires compensate the cable length White terminal differential signal Deported casing BDTEMP Mechanical characteristics It is a plastic box that can be assembled outside IP55 It should be set as close as possible to the probes It is mounted by welding Electrical characteristics Up to six PT 100 probes can be connected on the BDTEMP It is powered via the shielded double twisted pair cable 0 75 mm2 The input power is 24 volts AC supplied by the two wires green and yellow The digital connection is maintained by the BROWN D1 wire and the WHITE DO wire The BDCIM Multi deported casing has a 500mA delay fuse MES
96. r easy installation The Current Transformer CT shall be placed on the phase number 1 It must be located just after the switch CAUTION The input direction of the current in the ring of the CT is important If it enters the wrong way probe will not work avoid changing the installation after this simply reverse the wires of the two terminals of the CT THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL D 6 2 Electrical installation After the mechanical installation is complete you can connect the probes to their deported casing It should not be powered during this operation CAUTION For the microwave probe if the box is not yet fixed disconnect all the connections prior to soldering as you may damage the probe HYDROSTOP APPENDIX D INSTALLATION MANUAL H3 microwave probe No wiring is to be carried out at the probe just plug the M12 connector This being fail safed you cannot make a mistake in the placement In the ITH3 deported casing the connection of the probe on the connector is 2 points The probe cable has got 4 wires just plug the wire blue and black on their respective terminals as described in chapter 5 9 or on the label of the casing Then connect the double twisted pair cable by following the instructions in the same place as before The CAN bus requires plugs at each end to work make sure jumper J3
97. re Plasticity They will shift so the other measures Example If a measure of plasticity is in the first box the measurement of moisture placed in box 2 will be available on the MSB of the Word 1 C 2 2 Data sent by the automaton Due to the absence of the system HBSA when the system works with Modbus TCP dynamic inputs must be sent by the automaton via the Modbus TCP For this it must write to the address 0x0000 in the LSB the bits corresponding to each of the boxes Word 0 MSB Unused LSB Dynamic inputs bit 0 1st Probe bit 1 2nd Probe bit 2 3rd Probe bit 3 4th Probe CAUTION As with analog outputs a measure of plasticity will use 2 inputs bits temperature plasticity This will shift so the other measures Example If a measure of plasticity is in the first box the measurement of moisture placed in box 2 will use bit 2 as an image of its bin gate THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL RAW MATERIALS MANAGEMENT SYSTEM HYDROSTOP THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL Installing this system requires to perform manipulations in the control panel of the concrete plant It should therefore be performed by a person authorized to work in this environment All electrical
98. re Black wire 0 V signal IMPORTANT The White and Brown wires are not used and should not therefore be connected to the deported casing THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 6 ELECTRICAL FEATURES ITH3 deported casing Mechanical characteristics It is a plastic box that can be assembled outside IP55 It should be set as close as possible to the probe It is mounted by welding on the mixer Electrical characteristics One H3 plasticity probe can be connected on the ITH3 with the abovementioned cable It is powered via the shielded double twisted pair cable 0 75 mm2 The input power is 24 volts AC supplied by the two wires green and yellow The digital connection is maintained by the BROWN D1 wire and the WHITE DO wire HWB deported casing Mechanical characteristics it is a plastic box which should be assembled in a power panel It should be set on a DIN Rail and as close as possible to the three phase network that powered the mixer Electrical characteristics one CT Current transformer is connected to the HWB It is powered via the shielded double twisted pair cable 0 75 mm2 The input power is 24 volts AC supplied by the two wires green and yellow The digital connection is maintained by the BROWN D1 wire and the WHITE DO wire HBSA Interface casing This casing is
99. red again in order to continue editing the advanced options of the device This time can be shortened by using the Locking device option see Chapter 3 1 e 4 Fer the device LJ Shift the selection to the right O Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the3 basics options O Exit to the main menu THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS 3 4 b Main menu MENU u Definition Provides access to the main menu of the H4 l If the Administrator codeis not entered this menu will not offer all its options E 3 4 c Analog output settings BM Definition Set the maximum value returned by the analog output 4 I the estes Lon of the analog output of the probe 100 Q Change the value O Validation Temperature Voltage correspondence for the current value 3 4 d Threshold settings Definition For each type of probe a threshold or 2 for the plasti city and silo weight is configurable on the HBSR Each box has 2 outputs allocated and will use the first as priority The top left box corresponds to the outputs 1 and 2 The top left box co
100. reduce electromagnetic induction middle of the flow of aggregate The face of this part which can disturb the measurement the probe cables must be able tilted about 45 degrees from vertical to must be fed through an independent pipe facilitate the flow and thus avoid a permanent deposit The probe cable is 10 meters long It is imperative to of the aggregate on the probe which would distort the cut the length not used so that the cable is as short as measurement possible Do not coil the rest of the cable THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL PRECAUTIONS HYDROSTOP 8 PROBES INSTALLATION PRECAUTIONS 8 2 Flint 1 Weld the studs using the template provided for this purpose Check that the faces of the two blocks are parallel and on the same plane The axle linking the blocks must be the same as the silo It does not have to be vertical For the positionning of the flint please contact the company HYDROSTOP to be advised Improper positionning can cause malfunction of the measurement 2 Disconnect the flint from the BDCIM before making a weld on the silo 3 Place the flint with the two studs Loosely screw the 2 3 8 nuts the flint should always have a nimble in that position Tighten the nuts jointly operated by a tightening of about 1 8th of a turn alternately The rated torque is 54Nm tightening nut on each it is i
101. rresponds to the outputs 3 and 4 The top left box corresponds to the outputs 5 and 6 The top left box corresponds to the outputs 7 and 8 Example If a the temperature is set on the box N 3 the threshold will be activated on the output N 7 of the HBSR and will correspond to the bit N 6 of the word 2 on the Modbus TCP A threshold can be configured to be activated when the measurement is above or below a set value THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Shift the selection or modify a value if it is in active mode Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on the sign it allows you to set the activation threshold when the measurement is above or below the value If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes HYDROSTOP DESCRIPTION OF MENUS 3 4 e Temperature probe name Tomik Definition Set the name of the temperature probe H4 Enter the name ot the probe YDROSTOP Validate Q X Shift the selection or modify a value if it is in active mode O Se
102. s 3 and 4 The top left box corresponds to the outputs 5 and 6 The top left box corresponds to the outputs 7 and 8 Example If a moisture is set to box 2 the threshold will activate HBSR output 5 and correspond to bit 4 of the word 2 on the Modbus TCP A threshold can be configured to activate when the measurement is above or below a set value 4 Enter the settings of the probe gt ELZ ive Ualidate mm EEG CO Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on the sign it allows you to set the activation threshold when the measurement is above or below the value If the selection is on Confirm the threshold is set If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes H 3 5 9 Measurement type Definition Set the measurement type of the probe Static H4 I displays the instantaneous value mea sured by the probe and provides it to the analog outputs Manual 4 displays a fixed value in the display and provides it on the analog output If a probe is configured as dynamic or manual measure ment it continues to display the instantaneous measu
103. save your calibration values in case of problems on the indicator it is advisable to fill out the calibration of the system located in Appendix E Calibration Manual at the end of this guide After confirming the creation of a new calibration points you will be redirected to the Curve menu which has been updated THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 3 DESCRIPTION OF MENUS 3 5 e Analog output settings 10 3 Definition Set the maximum value returned by the analog output 4 amp Enter the resolution Q of the analog output E of the probe 8 1 gt 2 1 0 20 9 YDROS Changes the value O Validation Turbidity Voltage correspondence for the current value CAUTION Turbidity cannot be less than 1 00 as the analogical output uses the value of 1 00 as a base value Thus if the probe is 1 26 the H4 I will send its analogical output the base value of 0 26 This device increases the accuracy by avoiding an unnecessary value range 3 5 4 Threshold settings Definition For each type of probe a threshold or 2 for the plasti city and silo weight is configurable on the HBSR Each box has 2 outputs allocated and will use the first as priority The top left box corresponds to the outputs 1 and 2 The top left box corresponds to the output
104. ssign of each box a sensor type according to the deported casings on the CAN bus The various measurements available are Moisture silo weight temperature turbidity and concrete plasticity This last one indicates also the temperature of the mixture and requires 2 boxes to be displayed fully thus limiting their number To assign a probe just select the measurement on the screen press the button assignment and then validate 4 the type of probe Tt a ith Moisture Temperature Turbidity d e Ee o gt Shifts the selection Assigns the selected type to the probe Validation O Exits the menu without saving changes O Indication of additional values not displayed higher or lower depending on the symbols displayed 3 5 j Manual value dann Definition Sets the value assigned to the probe when it is in manual mode A Enter the turbidity displayed in manual mode Changes the value O Validation THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 3 DESCRIPTION OF MENUS 3 6 Plasticity probe advanced menu settings The advanced setup menu can set specific options to each probe H4 FERS Te TEMPERATURE FILTER 1 FILTER 2 A Hade Daaa
105. st go into your silo weighing probe specific menu from the main screen Select the bottom left box If it is already selected the left top box is selected O Select the bottom right box If it is already selected the right top box is selected In the case of a double box it counts as one of the two columns and so can be selected by each button Enter the selected box menu O Cancel the current selection and thus allow the access of the main menu If no action new selection or entry in a menu is performed for 5 seconds the current selection is cancelled If the administrator code is not entered the menu will be displayed like this 4 SILO WEIGHT MENU CODE CURWE O E C YDROSTOP H Move down the menu Move up the menu Select on option Exit the menu and return on the main screen Name of the current menu Select the Code option to identify you and access to the advanced settings of each probe This option screen will appear 4 the device TI m ask I ce gt H Shift the selection to the right Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 3 basics options Exit to the main menu CAUTION The code Administrator
106. surement PT100 Probe 3 The cable between probe and power supply should not be shortened This means you may need to make loops with it This will not lead to significant interferences of the measure 4 The maximum length between the deported casing near the recovery tank and the display at the control panel is 300 meters The cable used for this connection must necessarily be a shielded double twisted pair 2 x 2 x 0 75 mm Thermowell THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 8 PROBES INSTALLATION PRECAUTIONS 8 5 H3 probe 1 Disconnect the probe before making a weld on the mixer 2 The active part of the probe is extremely weak Under any circumstances it should undergo direct impact of fear of being damaged and deteriorates the measure 3 The maximum length between the deported casing near the mixer and the indicator at the control panel is 300 meters The cable used for this connection must necessarily be a shielded double twisted pair 2 x 2 x 0 75 mm 8 6 Current transformer CT 1 The CT should be installed on phase one of your three phase circuit so that the power meter can work Also for security reasons it must be located after the switch 2 You must be careful on the direction of your CT If it is installed in the wrong one the power meter will not work 3 The caliber
107. t the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the changelf the selection is on Confirm the name is validated If a value is set on active mode this mode is exited and the character returns to its initial state Otherwise it exits the menu without saving changes 3 4 f Type of probe i Definition The H4 I is fully configurable concerning the measures displayed It is therefore possible to assign for each box a sensor type according to the deported casings on the CAN bus The various measurements available are Moisture silo weight temperature turbidity and concrete plasticity This last one indicates also the temperature of the mixing and requires 2 boxes to be displayed fully thus limiting their number To assign a probe just select the measurement on the screen press the button assignment and then validate 4 ect the type of probe m d it Hoisture Temperature Turbidity d HYDROSTOP Shift the selection Assign the selected type to the probe Validation O Exit the menu without saving changes Indication of additional values not displayed higher or lower depending on the symbols displayed THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP
108. tact the company HYDROSTOP C 1 3 Protocol settings The next step is to open a socket between the display and the automaton It must be open on port 502 This number corresponds to the one assigned by the standard Modbus TCP protocol and must be strictly respected to operate Once opened you can read the information provided by the 4 To do this you must use frames of Modbus TCP Function codes recognized by the H4 l Number of log Code Name books read Comments simultaneously Reading of several consecu 4 Reading of 125 tive words input words Writing of one 1 Allows to write word one word Allows to write several consecu tive words Writing of several words Reading and writing on the H4 I are possible from the address 0x0000 THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX C IMPLEMENTATION OF THE MODBUS TCP C 2 Data exchange between the H4 I and the automaton C 2 1 Data made available by H4 I The H4 I makes available 2 data words to the automaton These are classified as follows Word 0 MSB Data from the 1st Probe LSB Data from the 2nd Probe Word 1 MSB Data from the 3rd Probe LSB Data from the 4th Probe Word 2 LSB Threshold image bits CAUTION As with analogical outputs a measure of plasticity require two bytes to transFER all its information Temperatu
109. ter than 0 The power meter will only display a value if the mixer is working If the value is 0 check the wiring in the deported casing For the power meter check that the phases have been connected in the correct order because a reversal would prevent the proper functioning of the measure THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL RAW MATERIALS MANAGEMENT SYSTEM HYDROSTOP THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX E CALIBRATION MANUAL E 1 Moisture probe calibration The H4 l system can measure the moisture in sand and gravel As with all measurement systems it requires rigorous calibration to ensure that the measurements are as accurate as possible In this section we shall define the procedure to be followed for calibrating the system correctly Warning prior to calibration The calibration carried out will have a direct influence on the quality and future accuracy of the measurement It is therefore crucial that you follow the instructions Precise steps need to be taken to ensure correct calibration The H4 I system allows 10 calibration points to be stored However in most cases 4 or 5 points will be sufficient The aim of the calibration operation is to provide the probe with reference poin
110. the probe should be tilted 45 degrees to facilitate the flow over the active face A benchmark is available at the rear of the probe to indicate the position of the active face Then tighten the 6 screws that you will block with the following cons nuts Finally the chain must be attached between the ring of the probe and the sleeve D 2 2 Electrical installation After the mechanical installation is completed you can connect the probes to their deported casing It should not be turned on during this operation CAUTION If the casing is not yet weld disconnect all the connections prior to soldering as you may damage the probes Connect the three cable wires of each probe as described in chapter 5 3 Start with the probe 1 location in the BDH4 as it corresponds to the first box on the display If you have only two probes and you plug them in slots 3 and 4 of the casing they will not be taken into account by the display The wires to connect to each probe are Green 12V signal Black OV Signal White Output of the probe Once it is done you can power the BDH4 To do so wire on the connector 5 points right on the diagram Section 5 3 the 24V AC and the CAN bus Then turn the power on by plugging the transformer to verify the installation THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL
111. tion is to be done at the settings of the In the menu of the probe select the following option 4 probe Enter the resolut Lon tenue The measure linearization is automatically done so for H4 SILO WEIGHT 1 T 58 18U CALIBRATION CURVE iren T t RESOLUTION 4 THRESHOLD 120 0 2 each channel the user must act on the inner curve of 220 the 4 so as to obtain the correspondence between i the measure done by the Flint probes and the display E o a gt of the silo weight value tons This inner curve is a straight line and its equation has the form yza x4 b y is the weight value in tons O x is the linearized voltage from the probe Changes the value O Validation To calibrate you must enter calibration points in the Weight Voltage correspondence for the current P value H4 l read value and real value and the system will calculate automatically the equation of the internal curve from the 10 last points entered In theory two calibration points are enough THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION The screen will change as follow Modifying the calibration curve Shift the selection If you enter wrong points it is possible to remove them O Enter in a seco
112. tress during tightening Tighten alternatively the two screws on each foot running 1 8 ofaturn by 1 8 ofaturn to prevent the tightening of one to create a twist when tightening of the second Tighten with a torque wrench to a torque of 54 Nm per screw Get to fix the junction boxes of each flint on the foot thanks to the self drilling screws provided and the deported casing by welding it near the silos THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP APPENDIX D INSTALLATION MANUAL D 3 2 Electrical installation After the mechanical installation is completed you can connect all the flint Start by linking the BDCIM and junction box Make sure the BDCIM is turned off before starting this step to avoid equipment damage or injury Correspond to different wires Red 4 12V Black Ground Green Signal White Signal The flint must be connected in parallel It is recommended to connect the wires coming into and out to the junction box on the same terminal of the WAGO connector in order to replace them more easily Shielding and ground wire can be wired on the same connector as they are with the same potential To the BDCIM or an other junction box To an other junction box WAGO connector To the flint make the connection between the first junction box and BDCIM respecting the label on the BDCIM see Chapter 5 4
113. try Definition The Administrator code when entered allows the user to access more settings as the calibration of the probes The basic code is 000 We advise you to change upon receipt of the display to limit the number of people who can change the settings see Chapter 3 1 1 The Administrator code is a 3 digit code When ente red it remains active for 5 minutes at the end of which it will need to be entered again in order to continue editing the advanced options of the device This time can be shortened by using the Locking device option see Chapter 3 1 C TI m the device 4 EEG 00 Shift the selection to the right YDROSTOP H Increase the selected digit by 1 Validate the displayed code If this is correct the main menu will reappear with all its parameters Otherwise you are always offered the 4 basics options Exit to the main menu 3 1 b Voltmeter option Definition The voltmeter option is primarily a maintenance option that allows in case of problems on the system to check the voltage settings of the probes When using this option the voltages returned by moisture weight of cement and turbidity probes appear on the screen THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP DESCRIPTION OF MENUS
114. ts 2 5 Temperature probe commissioning 2 5 a Analog output settings For each type of probe an analog output or 2 for plasticity is automatically assigned to the HBSA The output number is the box number The top left box corresponds to the output 1 The top right box corresponds to the output 2 The bottom left box corresponds to the output 3 The bottom right box corresponds to the output 4 CAUTION A plasticity probe requires 2 analog outputs plasticity temperature that are assigned in sequence This can cause a shift of output numbers compared to box numbers It is therefore recommended to assign the last boxes to plasticity probes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION In order to modify the analog output resolution you must go into your temperature probe specific menu from the main screen Select the bottom left box If it is already selected the left top box is selected O Select the bottom right box If it is already selected the right top box is selected In the case of a double box it counts as one of the two columns and so can be selected by each button Enter the selected box menu O Cancel the current selection and thus allow the access of the main menu If no action new selection or entry in a menu is performed for 5 seconds the
115. ts for a given measurement range As a result it is essential that the following points are located 1 reference point representing a dry value for example an aggregate stored for a long time in a dry place away from moisture or 2 reference points representing the general values for example if the aggregate has a general value that fluctuates around 696 it is recommended to store 2 points within the area of this value 1 reference point representing a wet value for example an aggregate stored outside after a storm It is important to note that these points must as an essential rule reflect the real situation during production Under no circumstances should the calibration be provoked by putting the probe in other place than the bin where the aggregate is stored The geometry of the bins could significantly change the answer from the probe The measurement of the probe in a bucket with a given aggregate will not be the same as the measurement of the probe in a bin with the same aggregate Similarly provoking moisture in the aggregate will distort the measurement bringing about an unnatural flow of water in the aggregate The value returned to the automaton and displayed on the screen is a calculation of the average between the points stored and the measurement carried out by the probe It is for this reason that numerous points all around the same value should not be entered as this may disrupt the probe s reactivi
116. ts including power and CAN bus make sure that there is no tension on the green and yellow wires not to damage the casings due to improper handling If the HBSR is at the end of the CAN bus place the jumper next to the connector 5 points D 1 4 Transformer installation It is recommended to fix the transformer near the display or HBSR and HBSA casings The casing is specifically designed for installation on a DIN rail which ensures its stability The transformer needs to bring a 230V on the primary It must be protected by installing two fuse 1A 2P 2fusibles am or 2 2P 1A D curve circuit breakers which are not provided The secondary must be connected to one of the casing of the network which will generally be the display 4 or a HBSA or HBSR It is necessary to connect the two terminals on the same wires that power the system the green and yellow wires of the double twisted pair cable It is recommended to choose a casing at the end of the CAN bus because only a single cable will be connected to the connector 5 points and it will be easier to connect these two wires The secondary must be protected by a time delay 1P 4A fuse or circuit breaker 1P 4A C curve not included HYDROSTOP company can provide references of protection equipment In the event of electrical problems on installation changes must be performed after isolating the transformer from the main power by cutting the circuit breaker or fuse This operatio
117. turbidity probe Mechanical characteristics Supplied with installation kit It is screwed into a rod to dive into the recovery tank Electrical characteristics The probe is connected to a junction box which powers it and adapts its output This box is wired to the BDEC deported casing and sends to it an image of the measure The box must be wired to the junction box with the supplied cable The cable between the deported casing and the junction box must be composed of at least 4 wires 2 power wires 2 measure wires BDEC deported casing Mechanical characteristics It is a plastic box that can be assembled outside IP55 It should be set as close as possible of the probe It is mounted by welding Electrical characteristics One turbidity probe can be connected on the BDEC with the abovementioned cable It is powered via shielded double twisted pair cable 0 75 mm2 The input power is 24 volts AC supplied by the two wires green and yellow The digital connection is maintained by the BROWN D1 wire and the WHITE DO wire The BDEC deported casing has a 250mA delay fuse H3 plasticity probe Mechanical characteristics Supplied with installation kit It needs a 90mm diameter hole in the bottom of the mixer Electrical characteristics the probe is wired to the ITH3 deported casing with a cable supplied by the company HYDROSTOP Its length is 5m itis composed of 4 wires distributed as follows Blue wire Measu
118. ty Reminder of the pan drying methodology The aim of the pan drying is to confirm the value read by the probe through the manual measurement of the aggregate moisture It should therefore adhere to an accurate methodology in order to ensure a reliable result What equipment is required The pan drying should be carried out using 1 frying pan 1 gram accuracy scales stove How much aggregate should be used To carry out the pan drying correctly 1 kg of the aggregate will be sufficient If the weight is below this it could lead to an accuracy loss and a higher weight is not particularly convenient as it will lengthen the pan drying heating time It is important to use a gram precision drying pan so that a measurement accuracy of 0 0196 can be obtained What procedure should be adopted To carry out the pan drying effectively and to obtain the most accurate measurement possible the following procedure should be adhered to On the H4 I screen note down the value read by the probe just before carrying out the pan drying Take the aggregate out of the bin gate valve or from the extracting belt Note down the wet weight of the aggregate weighed out using the scales Place the aggregate into the drying pan and leave it to heat up until any moisture remaining is completely evaporated Note down the dry weight of the aggregate using the scales Perform the calculation Wet weight dry weight Dry
119. ure probe calibration No calibration is to be done at the settings of the probe The measure linearization is automatically done so for each channel the user must act on the inner curve of the H4 l so as to obtain the correspondence between the measure done by the microwave probe and the display of the moisture value in 96 This inner curve is a straight line and its equation has the form y a x b y is the moisture value in 96 x is the linearized voltage from the probe To calibrate you must enter calibration points in the H4 l read value and real value and the system will calculate automatically the equation of the internal curve from the 10 last points entered In theory two calibration points are enough To be more accurate these two points must be the furthest possible To create a new calibration point When you receive your H4 l system the inner equation is for each channel y 2 6x 1 5 If this equation does not correspond to your sand here is the following method to make a first calibration Determine in laboratory the water content of the aggregate concerned Use the following formula Value in Wet weight dry weight dry weight In the probe menu select the following option MOISTURE CALIBRATION CLIRUE MERS TVPE 19 t RESOLUTION O 4 THRESHOLD o a gt The screen will change as follows 4 Shift the selection or modify a
120. uts it is replaced by the Modbus TCP present on the 4 and which does not require deported casing Mechanical characteristics it is a plastic box which should be assembled in a power panel It should be set on a DIN Rail and as close as possible to the inputs of the automaton Electrical characteristics It is powered via the shielded double twisted pair cable 0 75 mm The input power is 24 volts AC supplied by the two wires green and yellow The digital connection is maintained by the BROWN D1 wire and the WHITE DO wire This box has 16 outputs that are 16 relay outputs These outputs are used to send the image of a threshold set on one of the measures of the system The connection of these outputs is achieved by connecting a common from the automaton on one of the two contact pins The threshold level will be present on the second These outputs must be connected with wires of 0 50 mm The HBSR has a 250mA delay fuse 4 display Mechanical characteristics The 4 display is a plastic box that can be embedded into a console owing to its metallic routing The connection Modbus is carried out through RJ 45 cable Electrical characteristics It is powered via the shielded double twisted pair cable 0 75 mm2 The input power is 24 volts AC supplied by the two wires green and yellow The digital connection is maintained by the BROWN D1 wire and the WHITE DO wire
121. value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Validate the new point is validated and the curve is recalculated If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL HYDROSTOP 2 SIMPLIFIED ACTIVATION O Moisture value of the sample found in the laboratory Moisture value returned by the probe at the time of sampling A validation screen will appear for you to confirm the creation of the new point Confirm to create a new point IMPORTANT The calibration has been carried out using one moisture value To be accurate it is imperative to perform a second calibration value with a different moisture IMPORTANT To save your calibration values in case of problems on the display we advise to fill out the calibration of the system located in Appendix Calibration Manual at the end of this guide Changing the calibration curve If you enter wrong points it is possible to remove them in the Calibration curve menu This menu is accessible after the validation of a new point or b
122. with the abovementioned can be connected on the BDCIM Multi with the connected to the yellow and green wired of the double cable It is powered via the shielded double twisted abovementioned cable It is powered via the shielded twisted pair cable to one of the node of the CAN bus pair cable 0 75 mm2 The input power is 24 volts double twisted pair cable 0 75 mm2 The input AC supplied by the two wires green and yellow The power is 24 volts AC supplied by the two wires green MO2 Microwave probe digital connection is maintained by the BROWN D1 and yellow The digital connection is maintained by Mechanical characteristics Tighten using a set screw wire and the WHITE DO wire the BROWN D1 wire and the WHITE DO wire located on the mounting sleeve which is welded to The BDCIM Multi deported casing has a 1A delay fuse the bin Flint weighing probe Electrical characteristics the probe is wired to the Mechanical characteristics Tighten with a set of screw BDCIM Mono deported casing deported casing with a cable supplied by and washer on the pad with a torque of 54Nm These Mechanical characteristics It is a plastic box that can the company HYDROSTOP Its length is 10m it is studs are welded to the foot of the silo be assembled outside IP55 It should be mounted on composed of five wires and shielding distributed as Electrical characteristics The probe is connected a foot of the silo and works as one of the junction box
123. y been set it indicates that it is physically connected by lighting the green LED on the RJ 45 connector YELLOW g C 1 2 IP address settings To enable the communication between the 4 and the automaton you need to set the IP address of the display HYDROSTOP devices does not support DHCP so you have to set this IP address To do this you must go to the main menu of the device and enter the Administrator code We must then select the following option IP address settings 4 Enter the IP address DROSTOP 92 168 001 BE Modbus 1 Shift the selection or modify a value if it is in active mode O Set the selection on active mode in this mode the selection will flash and the value can be modified with the F1 and F2 or otherwise validate the change If the selection is on Modbus TCP the activation of Modbus TCP measure changes state If the selection is on validate the changes are saved If a value is set on active mode this mode is exited and the value returns to its initial state Otherwise it exits the menu without saving changes Once validated the IP address the two LEDs on the back of the display should flash This may take several seconds as the display initiates the communication If the LEDs do not blink check the physical connections and try again to enter the IP address If this still does not work con
124. y selecting the following option MENU TREMIE ETALONMAGE E RESOLUTION Y ax h O o cc gt X This menu appears as follows THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF HYDROSTOP IT CANNOT BE COPIED OR TRANSMITTED TO THIRD PARTIES WITHOUT APPROVAL Shifts the selection O Enter in a secondary menu points management or curve equation modification Exit the menu Every changes will be saved Graphical representation of the curve Coefficients of the curve Q Points coordinates Flashing one If the device code is not entered this menu will only be indicative and it will only be possible to see the coordinates of each point by scrolling through F1 and E2 a j N o gt HYDROSTOP 2 SIMPLIFIED ACTIVATION To remove wrong calibration points select POINTS and you will reach the screen below The menu appears as follows Delete the current point flashing one O Select the next point Validate changes and exit menu O Exit the menu without saving changes If you want to directly enter the coefficients of your curve you must select the y ax b the Curve menu You will then enter the following menu H4 I Enter the equation at he curve HE 2 6 1 5 HYDROSTOP Shift the selection or modify a value if it is in active mode O Set

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