Operating instructions
Contents
1. 25 T TANS PONE us So a a eu 15 TwinNut clamping system 21 U Unpacking 15 V Voltage sua sa sus OR OR aaa a A ane 14 W Warning information 9 WERE oct tnn Put nina ccn RR Dee 31 Weight 14 Working with the device 21 FRITSCH 5 ld MEN E FRITSCH u 2014 Fritsch GmbH Milling and Sizing Industriestra e 8 D 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 Email info fritsch de Internet www fritsch de2. 28 ENIM 28 Maintenance RE N Seen 29 DIS POSAl AE EE net EE OR ER Ee 31 Guarantee terms 32 Exclusion of liability GR ee AR ee 34 Safety logbook see ek eed see KERE Ges ee eek tende EE EG EE 36 IULIUS 38 FRITSCH ss 1 Basic structure Dry sieving 13 1 Clamping nut with grips 8 Rubber profile 2 Transparent screen 9 Base 3 Machine lid 10 Rubber bumper 4 Rubber bumper 11 Flatspring 5 Test sieve stack 12 Base plate 6 Guide rod 13 Separate control device 7 Oscillating solenoid with armature 14 Rubber rings FRITSCH u Wet sieving CO NOU B ND H Clamping nut with grips Transparent screen Machine lid Rubber bumper Test sieve stack Guide rod Oscillating solenoid with armature Rubber profile i m d D Yay VV 15 2 o o NE am o 3 ED E 6 EE E a 16 EE E 14 E ug E 3 EE 9 E d 13 Base Rubber bumper Flat spring Base plate Separate control device Rubber rings Wide spreading spray diffuser with water hose Sieve pan with outlet FRITSCH u 2 Safety information and use 2 1 Requirements for the user 2 2 Scope of application This operating manual is intended for persons assigned with operating and monitoring the Fritsch ANALYSETTE 18 The operating manual and especially its safety instructions are to be obser
3. 3 4 Voltage 230 volts 110 volts with a transformer 3 5 Frequency 50 hertz 60 hertz 3 6 Power rating Approx 1200 VA at full load 3 7 Control Fully electronic 14 FRITSCH E 4 Installation 4 1 Transport The device is packaged in accordance with HPE packaging guidelines which are defined by the Bundesverband Holzmittel Paletten Exportver packungen e V German Federation for Wood Packaging Pallets and Export Packaging and the Verein Deutscher Maschinenbauanstalten Association of German Engineering Companies The device is delivered on a transport pallet with a wooden cover We recommend using a forklift or pallet truck for transporting the packed device DANGER Do not step under the transport pallet during transport WARNING Improper lifting can lead to personal injury or property damage The machine is only to be lifted with suitable equipment and by qualified personnel The guarantee excludes all claims for damage due to improper transport 4 2 Unpacking CAUTION Crushing hazard Always lift with 2 persons Remove the screws which attach the lid to the wooden case Lift the lid off the transport crate Remove the accessories Compare the contents of the delivery with your order 245 FRITSCH a 4 2 1 Scope of delivery Drive with connection cable Machine lid with inspection glass in the scope of delivery for the dry version Machine lid with inspec
4. the product and for damage or injury arising from violating these obliga tions The contents of this operating manual are subject in entirety to copy right law This operating manual and its contents may not be copied fur ther distributed or stored in any form in part or in whole without the prior written consent of Fritsch This operating manual has been prepared to the best of our knowledge and checked for accuracy at the time of printing FRITSCH GMBH assumes no guarantee or liability whatsoever for the accuracy or com pleteness of the contents of this operating manual including but not limited to the implied warranties of merchantability and fitness for a par ticular purpose unless liability is expressly prescribed by applicable laws or jurisprudence FRITSCH GMBH expressly reserves the right to modify and or update this operating manual without prior notice The same applies to modifica tions and improvements to the products described in this operating manual It is the responsibility of the user to ensure that they have the current version of this operating manual For more information please contact your local FRITSCH GMBH distributor or Fritsch GmbH Industri estr 8 D 55473 Idar Oberstein Not all parts shown here are necessarily installed in the product The buyer is not entitled to delivery of these parts If interested please con tact your local FRITSCH GMBH distributor or Fritsch GmbH Industriestr 8 D 55743 Idar
5. 50 120 60 140 70 160 80 FRITSCH a Bulk volume for test sieves with a diameter of 400 mm Nominal mesh width Feeding volume Maximum sieve res w idue um approx cm approx cm 500 200 100 710 240 120 Bulk volume for test sieves with a diameter of 400 mm Nominal mesh width Feeding volume Maximum sieve res w idue mm approx cm approx cm 1 0 280 140 1 4 320 160 2 0 400 200 2 8 480 240 4 0 700 350 5 6 800 400 8 0 1000 500 11 2 1600 800 16 0 2000 1000 22 4 3200 1600 24 FRITSCH A 5 5 Start up and operation ANALYSETTE 18 Heavy Duty Sieve Shaker a Set points b Actual values 5 5 1 Switching on 5 5 2 Time Interval Amplitude c Adjustment buttons left right d Function buttons For setting the sieving time interval time and amplitude there is a pair of buttons for each setting The left button decreases the set point and the right button increases it Hold one of the buttons down to scroll through the numbers more quickly Switch on the machine with the main switch which is located on the underside of the control device Zero will appear in each display The sieving time is set in minutes in the set point actual time display The maximum value is 99 minutes After pressing Start the display switches to the actual value display which counts down the remaining sieving time When the set point has elapsed the sieving process ends If no sieving time set point 00 is p
6. Generally applicable legal and other obligatory regulations regarding environmental protection must be observed 2 4 Information on hazards and symbols used in this manual Safety information Safety information in this manual is designated by symbols Safety infor mation is introduced by keywords that express the extent of the hazard FRITSCH u A A A Special safety information DANGER This symbol and keyword combination points out a directly hazardous situation that can result in death or serious injury if not avoided WARNING This symbol and keyword combination points out a possibly hazardous situation that can result in death or serious injury if not avoided CAUTION This symbol and keyword combination points out a possibly hazardous situation that can result in slight or minor injury if not avoided NOTICE This symbol and keyword combination points out a possibly hazardous situation that can result in property damage if not avoided ENVIRONMENT This symbol and keyword combination points out a possibly hazardous situation that can result in environmental damage if not avoided To call attention to specific hazards the following symbols are used in the safety information A DANGER This symbol and keyword combination points out a directly hazardous situation due to electrical current Ignoring infor mation with this designation will result in serious or fatal injury 10 FRI
7. Oberstein FRITSCH GMBH takes the greatest care to ensure that the quality relia bility and safety of your products are continuously improved and adapted to the state of the art The supplied products as well as this operating manual conform to the current state of the art when they leave the sphere of influence of FRITSCH GMBH By using the product the customer agrees with this and recognizes that defects malfunctions or errors cannot be completely excluded To pre vent risk of damage to persons or property or of other direct or indirect damage resulting from this or other causes the customer must imple ment sufficient and comprehensive safety measures for working with the product 34 FRITSCH u Fritsch GmbH excludes any liability warranty or other obligation to com pensate for damages regardless of whether this liability warranty or other obligation is explicit or implicit contractual or arising from unlawful acts or prescribed contractually by law or otherwise In no event shall the buyer be entitled to any compensation from Fritsch GmbH for any special direct indirect coincidental or consequential damage including but not limited to lost profits lost savings lost sales or financial loss of any kind or for compensation of third parties for downtimes for lost goodwill for damage to or replacement of equip ment and property for costs or restoration of materials or goods related to the product or the use of
8. conversion kits sieve inserts bottom sieves grinding inserts cutting tools sieve cassettes sieve and measuring cell glasses M Repairs adaptations or modifications were made to the device by unauthorized persons or companies W The device was not used in a laboratory environment and or has been used in continuous operation WB Damage is present due to external factors lightning water fire or similar or improper handling W Damage is present that only insubstantially affects the value or proper functioning of the device W The device type or serial number on the device has been changed deleted removed or in any other way rendered illegible B The above mentioned documents have been changed in any way or rendered illegible 32 FRITSCH EH Costs not covered by the guarantee Further information about the guar antee This guarantee excludes any costs for transport packaging or travel that accrue in the event the product must be sent to us or in the event that one of our specialist technicians is required to come to your site Any servicing done by persons not authorised by us and any use of parts that are not original FRITSCH accessories and spare parts will void the guar antee The guarantee period will neither extend nor will a new period of guar antee begin in the event that a claim is placed against the guarantee Please provide a detailed description of the type of error or the com plaint If no err
9. important that these persons actually receive the present operating manual Ensure that the operating manual is always near the device The ANALYSETTE 18 may exclusively be used within the scope of applica tions set down in this manual and within the framework of guidelines put forth in this manual In case of non compliance or improper use the customer assumes full liability for the functional capability of the ANALY SETTE 18 and for any damage or injury arising from failure to fulfil this obligation By using the ANALYSETTE 18 the customer agrees with this and recog nizes that defects malfunctions or errors cannot be completely excluded To prevent risk of damage to persons or property or of other direct or indirect damage resulting from this or other causes the cus tomer must implement sufficient and comprehensive safety measures for working with the ANALYSETTE 18 Neither compliance with this manual nor the conditions and methods used during installation operation use and maintenance of the ANALY SETTE 18 can be monitored by Fritsch GmbH Improper execution of the installation can result in property damage and thus endanger persons Therefore we assume absolutely no responsibility or liability for loss damage or costs that result from errors at installation improper opera tion or improper use or improper maintenance or are in any way con nected to these The applicable accident prevention guidelines must be complied with
10. location 01 10 Select the desired memory location with the time adjustment buttons The sieving process can be performed by pressing the Load button again 26 FRITSCH u 5 5 9 Deleting 5 6 PC connection Switch the machine off and on again The display shows 00 Press the Store button Select the memory location to be deleted with the time buttons and press Store e Serial interface on the underside of the external control device The heavy duty analytical sieve shaker can be connected to aPC for exchanging data This takes place via the serial interface using a RS 232 cable which is not included in the scope of delivery The serial interface is located on the external control device This makes it possible to commu nicate with the evaluation software or any other laboratory information and management system LIMS to evaluate the analysis 27 FRITSCH aa 6 Cleaning DANGER Mains voltage Before beginning with cleaning work disconnect the mains plug and protect the device against being unin tentionally switched back on Donotallow any liquids to flow into the device ndicate cleaning work with warning signs Put safety equipment back into operation after cleaning work When cleaning the entire device adhere to the guidelines of the Accident Prevention Regulation BGV A3 especially if the device has been set up in a dusty environment or if pro cessing grin
11. FRITSCH a n Operating instructions HEAVY DUTY ANALYTICAL SIEVE SHAKER ANALYSETTE 18 Valid starting with 18 30x0 00100 Read the instructions prior to performing any task Translation of the original operating instructions FRITSCH E d X Fritsch GmbH Milling and Sizing Industriestraf e 8 D 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 Email info fritsch de Internet www fritsch de Version 08 2014 Index 003 FRITSCH lice Certifications and CE conformity Certification CE Conformity Fritsch GmbH has been certified by the TUV Zertifizierungsgemeinschaft e V VOA TRAAG TOC MEEL FUR ALLEN GERMAN ASSOCIATION FOR ACCHIDITATION OM DH TGA ZM 05 08 00 An audit certified that Fritsch GmbH conforms to the requirements of the DIN EN ISO 9001 2008 The enclosed Conformity Declaration lists the guidelines the FRITSCH instrument conforms to to be able to bear the CE mark FRITSCH aM Table of contents 1 Basic structure sn EE EE EER AGE echter 6 2 Safety information and use 8 2 1 Requirements for the user 8 2 2 Scope of application 8 2 2 1 Operating principles 9 2 3 Obligations of the operator 9 2 4 Information on hazards and symbols used in this manual 9 2 5 Device safety information 12 3 Technical data serri N te e EEE EEEE 14 3 1 Dimensions ernennen 14 3 2 UII p 14 3 3 Operating
12. NOISE ocior eto the OE EE ERR drag no 14 3 4 ril 14 3 5 FREQUCINCY EE OE EE N N EE 14 3 6 de da TA EE EE EE OR EG 14 vsu EE een 14 4 Installation reete DE ER Ge ES Ged e RETE es 15 EE ET OE TREE 15 4 2 Her De di AE OE OE EE N ss 15 4 21 Scope of delivery eere Ra SE ER see Gee 16 4 32 Setting ARE OE RE ER OE v RERO IS 17 4 4 Mounting the guide rods 18 4 5 Ambient conditions ss 19 4 6 Electrical connection ss 19 5 Using the device erens kie EE veeg AE ee og nek gee eg ee Re ek ea 21 5 1 Clamping the sieve stack ee ee be 21 5 1 1 TwinNut clamping system 21 5 1 2 CLAM PUN ET 22 5 1 3 Preparing for wet sieving 22 5 2 Sieve analysis in accordance with ISO 2591 1 22 5 3 The maximum particle size permitted for test sieves 23 5 4 Recommended bulk volume for test sieves with diameters Of e dumm 23 5 5 Start up and operation 25 5 5 1 Switching ON RE RR EE N 25 CMM OE EE OO EET 25 55 3 MEENA eio EE RE EE 26 TOL AE RE ER EE ON 26 555 Start Stops cie EE on Pie N 26 55 6 eo AR ER OE EE EE eaa ki 26 LEONES EE EE ET NE 26 FRITSCH EH 10 11 12 ER N WHOA ER N 26 55 9 DEIENE ster do ede EE Rob ee ee RE Dee ee ae De 27 5 6 PC ae lae OE OE EE EE EN 27 ie TT AA EE EE anna nun ea OE RE N 28 MESI ID
13. TSCH u Safety information in the procedure instructions DANGER This symbol and keyword combination designates contents and instructions for proper use of the machine in explosive areas or with explosive substances Ignoring information with this designation will result in serious or fatal injury DANGER This symbol and keyword combination designates contents and instructions for proper use of the machine with com bustible substances Ignoring information with this designa tion will result in serious or fatal injury WARNING This symbol and keyword combination points out a directly hazardous situation due to movable parts Ignoring infor mation with this designation can result in hand injuries WARNING This symbol and keyword combination points out a directly hazardous situation due to hot surfaces Ignoring informa tion with this designation can result in serious burn injuries due to skin contact with hot surfaces gt P e gt Safety information can refer to specific individual procedure instruc tions Such safety information is embedded in the procedure instructions so that the text can be read without interruption as the procedure is being carried out The keywords described above are used Example 1 gt Loosen screw 2 p CAUTION Risk of entrapment at the lid Close the lid carefully 3 Tighten screw 11 FRITSCH u Tips and recommendations This symbol emphasi
14. ar antee claims against the seller a guaranty valid for the duration of two years from the date of issue of the guarantee certificate supplied with the device Within this guarantee period we shall remedy all deficiencies due to material or manufacturing defects free of charge Rectification may take the form of either repair or replacement of the device at our sole discre tion The guarantee may be redeemed in all countries in which this FRITSCH device is sold with our authorisation This guarantee is subject to the condition that the device is operated according to the instructions for use operating manual and its intended use Claims against the guarantee must include presentation of the original receipt stating the date of purchase and name of the dealer together with the complete device type and serial number For this guarantee to take effect the answer card entitled Securing of Guarantee enclosed with the device must be properly filled out and despatched without delay after receipt of the device and be received by us within three weeks or alternatively online registration must be carried out with the above mentioned information The guarantee will not be granted in cases where B Damage has arisen due to normal wear and tear especially for wear parts such as Crushing jaws support walls grinding bowls grinding balls sieve plates brush strips grinding sets grinding disks rotors sieve rings pin inserts
15. arantee and exclude all lia bility for damage to the device or for personal injury WARNING Make sure before starting the machine that the sieves have been clamped correctly and that there are no loose parts on the device Failure to observe this will render void the guarantee and releases us from liability for any resulting damage to the device as well as for any resulting personal injury NOTICE When using the ANALYSETTE 18 at least 4 test sieves 65 mm in height have to be used 1 TwinNut clamping nut ETS 2 Guide rod T 3 Sieve cover Height adjustment B Pull apart the halves of the nut B Slide the nut down the guide rod to the sieve cover B Then close the nut again Clamping Tighten both TwinNut nuts at the same time 21 FRITSCH a 5 1 2 Clamping 1 Set up the test sieve stack 3 2 Pour the sieving stock in the top test sieve 3 _ Put on the machine lid 2 4 Tighten both nuts 1 at the same time C See Chapter Sieve analysis in accordance with ISO 7 2591 1 Attach the wide spreading spray diffuser d Push the wide spreading spray diffuser 5 through the transparent screen 6 attach the sealing ring 7 and hose fitting 8 Tighten them Set up the sieve pan with outlet connector 4 and the test sieve stack 3 and pour the sieving stock in the top test sieve Put the machine lid 2 on and tighten both nuts 1 at the same time Slide the PVC
16. ctrician in accordance with national regulations e g VBG 4 because improper repairs can lead to significant dangers for the user We recommend keeping a safety logbook Chapter 11 Safety logbook on page 36 where all work maintenance repairs performed on the device is entered The most important element of maintenance is regular cleaning 29 FRITSCH si C If a machine part and the corresponding equipment is J replaced or changed this part has to be checked again in accordance with EN 60 204 1 We recommend that you con tact our service team in the event of a fault or malfunction Fritsch GmbH Milling and Sizing Industriestra e 8 D 55743 Idar Oberstein Phone 49 0 6784 70 0 Fax 49 0 6784 70 11 E Mail info fritsch de Internet http www fritsch de service support To make it possible to localise the error that has occurred the LED dis play temporarily shows approx 5 seconds a corresponding error code in the form E nn in the first row E 00 04 If this display appears there is an error in the machine s electronics In this case the machine has to be returned NOTICE The device should be sent in for a maintenance check in our e factory at least every two years 30 FRITSCH u 8 Disposal It is hereby confirmed that FRITSCH has implemented the directive 2002 95 EC of the European Parliament and Council from 27th January 2003 for the limitat
17. ding stock that produces dust JO 6 1 Sieves CAUTION Use of a brush can destroy the fine mesh wire of the sieve Only use mechanical assistance for coarse sieves With small mesh widths there is the danger that as a result of shifting the position of the mesh wire the sieve will no longer have the correct mesh width 1 We recommend using the LABORETTE 17 ultrasonic cleaner to clean the sieves More powerful ultrasonic cleaners can destroy the mesh wire Place the sieve vertically or head first into the cleaning fluid As far as possible clean the sieves after every use The sieves can be dried in a drying cabinet at a maximum of 95 C shorten the drying time by rinsing with alcohol 6 2 Device The machine can be cleaned with a soft damp cloth when it is in the switched off state Use a solution composed of water and mild deter gent Do not use solvents for cleaning 28 FRITSCH u 7 Maintenance A IO IO DANGER Mains voltage Before beginning with maintenance work unplug the mains plug and protect the device against being unin tentionally switched back on again Indicate maintenance work with warning signs Maintenance work may only be performed by special ised personnel Put safety equipment back into operation after mainte nance or repair work DANGER Note that the sieve shaker must be repaired maintained and inspected exclusively by a qualified ele
18. eve shaker to the device drive ee 4 5 Ambient conditions WARNING Mains voltage The device may only be operated indoors The surrounding air may not carry any electrically con ductive dust Maximum relative humidity 8096 for temperatures up to 31 C linearly decreasing down to 50 relative humidity at 40 C E The room temperature has to stay between 5 40 C B Altitudes up to 2000 m W Degree of pollution 2 according to IEC 664 4 6 Electrical connection DANGER Provide short circuit protection Risk of damage due to short circuits Make sure that the socket is connected to a mains line protected with a residual current circuit breaker DANGER Mains voltage Changes to the connection line may only be made by a qualified technician 19 FRITSCH a CAUTION Ignoring the values on the type plate may result in damage to the electrical and mechanical components Before establishing the connection compare the voltage and current values stated on the type plate with the values of the mains system to be used 1 Plug the supplied power cord into the port 11 at the back of the device 2 Then connect the device to the mains using the power cord 20 FRITSCH EH 5 Using the device 5 1 Clamping the sieve stack 5 1 4 TwinNut clamping system gt gt F4 WARNING If the sieves and clamping devices used are not genuine accessories we assume no gu
19. ion of the use of certain dangerous substances in electrical and electronic devices FRITSCH has registered the following categories according to the German electrical and electronic equipment act section 6 paragraph 1 clause 1 and section 17 paragraphs 1 and 2 Mills and devices for the preparation of samples have been registered under category 6 for electrical and electronic tools except for large sta tionary industrial tools Analytical devices have been registered under category 9 monitoring and control instruments It has been accepted that FRITSCH is operating only in the business to business area The German registration number for FRITSCH is WEEE reg no DE 60198769 FRITSCH WEEE coverage Since the registration of FRITSCH is classified for bilateral transactions no legal recycling or disposal process is described FRITSCH is not obliged to take back used FRITSCH devices FRITSCH declares it is prepared to take back used FRITSCH devices for recycling or disposal free of charge whenever a new device is purchased The used FRITSCH device must be delivered free of charge to a FRITSCH establishment In all other cases FRITSCH takes back used FRITSCH devices for recycling or disposal only against payment 31 FRITSCH TT 9 Guarantee terms Guarantee period Conditions for claims against the guar antee Reasons for loss of the guarantee As manufacturer FRITSCH GmbH provides above and beyond any gu
20. or description is enclosed we shall interpret the shipment as an assignment to remedy all recognisable errors or faults including those not covered by the guarantee Errors or faults not covered by the guarantee shall in this case be rectified at cost We recommend reading the operating manual before contacting us or your dealer in order to avoid unnecessary inconvenience Ownership of defective parts is transferred to us with the delivery of the replacement part the defective part shall be returned to us at buyer s expense NOTICE Please note that in the event that the device must be e returned the device must be shipped in the original Fritsch packaging Fritsch GmbH denies all liability for any damage due to improper packaging packaging not from Fritsch Any enquiries must include a reference to the serial number imprinted on the type plate 33 FRITSCH aie 10 Exclusion of liability Before using the product be sure to have read and understood this operating manual The use of the product requires technical knowledge only commercial use is permitted The product may be used exclusively within the scope of applications set down in this operating manual and within the framework of guidelines put forth in this operating manual and must be subject to regular main tenance In case of non compliance improper use or improper mainte nance the customer assumes full liability for the functional capability of
21. our products for other damage or injury to persons including fatal injuries or similar The above exclusion of lia bility is limited by mandatory liability as prescribed by laws or jurispru dence Liability for negligence is excluded in all cases No permission is given expressly implicitly or otherwise for the use of patents brands or other copyrights We also assume no liability for copy right infringements or infringements of the rights of third parties arising from the use of this product Neither compliance with this operating manual nor the conditions and methods used during installation operation use and maintenance of the product can be monitored by Fritsch GmbH Improper execution of the installation can result in property damage and thus endanger persons Therefore we assume absolutely no responsibility or liability for loss damage or costs that result from errors at installation improper opera tion or improper use or improper maintenance or are in any way con nected to these 35 FRITSCH i d NU 11 Safety logbook Date Maintenance Repair Name Signature 36 FRITSCH uf NNNM Date Maintenance Repair Name Signature 37 FRITSCH aa 12 Index A Accident prevention 8 Amplitude 26 Authorised persons 8 B Basic structure 6 C Clamping 22 Con
22. rating manual is not a complete technical description Only the details required for operation and maintaining usability are described Fritsch has prepared and reviewed this operating manual with the greatest care However no guarantee is made for its completeness or accuracy Subject to technical modifications The ANALYSETTE 18 is exclusively for sieving granular materials rocks and soils food glass ceramics pellets fertilisers and seeds to deter mine grain distribution Any other use or use beyond this scope is consid ered unintended use The manufacturer supplier excludes all liability for any damage resulting from such use The user is responsible for all asso ciated risk FRITSCH ra 2 2 1 Operating principle 2 3 Obligations of the operator The ANALYSETTE 18 uses a three dimensional sieving action for test sieves up to 450 mm in diameter It has a self adjusting amplitude The whole system is driven by an electromagnetic drive The device features a digital controller Ten sieving parameter sets can be stored As standard it is delivered with a separate control device which is equipped with a waterproof plug connection Before using the ANALYSETTE 18 this manual is to be carefully read and understood The use of the ANALYSETTE 18 requires technical knowl edge only commercial use is permitted The operating personnel must be familiar with the content of the oper ating manual For this reason it is very
23. rovided the machine will run without a time limit 25 FRITSCH a 5 5 3 Interval The interval time is set in seconds in the set point actual time display Display 00 continuous operation without interruption Display 01 99 sieving time in seconds interruption 1 second After pressing Start the display switches to the actual value display which shows the remaining interval time 5 5 4 Amplitude The amplitude set point can be set in steps of 0 1 mm up to 2 0 mm After pressing Start the display switches to the actual value display which shows the measured amplitude value during sieving 5 5 5 Start Stop This button starts the machine The remaining sieving time is visible in the set point actual value display During the sieving process the input buttons for the set point are disabled After pressing Stop the input buttons for the set point are enabled 5 5 6 Continue This button can be used to continue a sieving process after Stop has been pressed this can only be used when the sieving time has been pre viously been set 5 5 7 Store This button can be used to store 10 set points time interval amplitude and will not be affected by power failures Enter the set point and press the Store button Enter the memory loca tion 01 10 in the time display field which flashes and press Store again to save the values 5 5 8 Load This button can be used to recall the desired memory
24. ses useful tips and recommendations J as wells as information for efficient operation without mal function Further designations To emphasise procedure instructions results lists references and other elements the following designations are used in this manual Designation Explanation Step by step procedure instructions 15253 Results of steps in the procedure amp References to sections in this manual and rele vant documentation m Lists without a specific order Button Operating elements e g push button switch display elements e g signal lamps Display Screen elements e g buttons function key assignment 2 5 Device safety information Please observe M Only use original accessories and original spare parts Failure to observe this instruction can compromise the safety of the machine B Accident proof conduct is to be strictly followed during all work WB Comply with all currently applicable national and international acci dent prevention guidelines CAUTION Wear hearing protection If a noise level of 85 dB A is reached or exceeded ear pro tection should be worn to prevent hearing damage 47 FRITSCH ra WARNING The maximum accepted concentration MAC levels of the relevant safety guidelines must be observed if necessary ventilation must be provided or the machine must be oper ated under an extractor hood DANGER Explosion hazard When sieving oxidizable subs
25. tances e g metals or coal there is a risk of spontaneous combustion dust explo sion if the share of fine particles exceeds a certain per centage When sieving these kinds of substances spe cial safety measures must be taken and the work must be supervised from a specialist The ANALYSETTE 18 is not explosion protected and is not designed to sieve explosive materials W Donot remove the information signs NOTICE Immediately replace damaged or illegible information signs W Unauthorised alteration of the ANALYSETTE 18 will void Fritsch s declaration of conformity to European directives and void the guar antee W Only use the ANALYSETTE 18 when it is in proper working order as intended and in a safety and hazard conscious manner adhering to the operating manual In particular immediately rectify any malfunc tions that could pose a safety hazard m If after reading the operating manual there are still questions or problems please do not hesitate to contact our specialised per sonnel 13 FRITSCH aie 3 Technical data 3 1 Dimensions 585 x 575 x 1300 mm depth x width x height 3 2 Weight Device without test sieves 135 kg Maximum weight of the sieve stack 42 kg 3 3 Operating noise The sound emitted by the machine in the workplace was assessed using comparative noise measurement in accordance with DIN 45635 01 KI1 The A rated equivalent continuous sound pressure level is LpAeq 73 dB
26. tinue i2 c Y o mate dia 26 Control ss ad de ee Ee EE Ee 14 D Deleting 27 Dimensions 14 Disposal Es ER RE ana een nn 31 E Electrical connection 19 Exclusion of liability 34 Explanation of signs 9 Explanation of symbols 9 F Frequency 2 04 e eam a a an 14 G Guarantee terms 32 Interface ss ue eec ar end 27 Intervaltime 26 L Load OE EE kA URGE dominent 26 M Mounting the guide rods 18 O Operating noise 14 38 Operation 25 P permitted particle size 23 Power rating 14 Preparing for wet sieving 22 R Recommended bulk volume 23 Requirements for the user 8 S Safety information 9 Safety logbook 36 37 Scope of application 8 Scope of delivery 16 Settingup 17 Sieve analysis in accordance with ISO 2591 1 22 SieviNg time a eee Harrer 25 Skilled workers 8 Start Stop 26 Sir EE nr en 25 Store verear na a Saw ee Sa X RE 26 Switchingon
27. tion glass and wide spreading spray diffuser in the scope of delivery for the wet version 1 pair of guide rods with clamping nuts 1 spanner SW27 DIN 894 WGB to attach the guide rods 2364 FRITSCH as Separate control device with con nection cable euro plug and wall bracket A 3 m PVC water hose is included in the scope of delivery for the wet version 2 ring bolts 4 3 Setting up DANGER Do not step under the transport pallet during transport CAUTION Use a transport crane to lift the device out of the pack aging 247 FRITSCH A 1 Screw the ring bolts provided in the corresponding bore holes 2 Then lift the device out of the transport crate with the crane 3 p Place the device indoors ideally on a concrete floor It does not have to be fastened to the surface NOTICE Do not use any rubber pads NOTICE Never operate the device while it is standing on the transport pallet 4 4 Mounting the guide rods 8 The sieve shaker is delivered fully assembled apart from the J guide rods 1 1 Remove the ring bolts 2 Screw the guide rods 2 into the thread of the vibrating plate 1 and tighten with the spanner 18 FRITSCH ra 3 Select an appropriate position for the wall bracket of the separate control device provided and secure the bracket in place ANALYSETTE 18 4 Connect the controller provided for the si
28. ved by all persons working on or with this device In addition the applicable rules and regu lations for accident prevention at the installation site are to be observed Always keep the operating manual at the installation site of the ANALY SETTE 18 People with health problems or under the influence of medication drugs alcohol or exhaustion must not operate this device The ANALYSETTE 18 may only be operated by authorised persons and serviced or repaired by trained specialists All commissioning mainte nance and repair work may only be carried out by technically qualified personnel Qualified personnel are persons who because of their educa tion experience and training as well as their knowledge of relevant standards regulations accident prevention guidelines and operating conditions are authorised by those responsible for the safety of the machine to carry out the required work and are able to recognize and avoid possible hazards as defined for skilled workers in IEC 364 In order to prevent hazards to users follow the instructions in this manual Malfunctions that impair the safety of persons the ANALYSETTE 18 or other material property must be rectified immediately The following information serves both the personal safety of operating personnel as well as the safety of the products described and any devices connected to them All maintenance and repair work may only be performed by technically qualified personnel This ope
29. water hose onto the wide spreading spray diffuser and attach the outlet hose to the outlet on the sieve pan CEEE Attach the wall bracket and mount the separate control device See Chapter Sieve analysis in accordance with ISO 1 2591 1 i zi 5 2 Sieve analysis in accordance with ISO 2591 1 During sieve analysis a certain amount of test stock is separated into fractions by one or several test sieves The difficulty with sieve analysis lies in determining the cut off point for the sieving process It is recom mended to determine the analytical cut off point Detailed information about sieve analysis is included on the standard sheet 4225 FRITSCH u B DIN 66 165 part 1 basics 1987 version B DIN 66 165 part 2 procedure 1987 version The standard sheets can be purchased from Beuth Verlag Berlin 5 3 The maximum particle size permitted for test sieves To avoid damaging the sieve base the particle dimensions in a batch should not exceed 10 w w is mesh width in mm Example Nominal mesh width w mm 0 045 0 25 1 00 4 00 5 4 Recommended bulk volume for test sieves with Nominal mesh width w um 25 32 45 63 90 125 180 250 355 23 Maximum particle size approx mm 1 4 10 25 diameters of 400 mm Bulk volume for test sieves with a diameter of 400 mm Feeding volume Maximum sieve res idue approx cm approx cm 44 22 52 26 60 30 70 34 84 42 100
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